Part3 Auto Feeding System - YUDO Nordic

Part 3

Auto Feeding System

General Catalog

Take-Out Robot

Auxiliary Equipment

Auto Feeding System

www.yudosuns.com

YUDO-SUNS is the affiliated company of YUDO Group which is world-wide leader of Hot Runner in plastic industry. We supply Take-out Robot, Factory Automation, Auxiliary Equipment, Auto Feeding system as a total solution provider. We have accumulated know-how having developed factory automation system and various heat exchanging system since 1988. Caring for customers benefit is the key of our success.

ContentsCompressed Air Dryer

Desiccant DryersDesiccant Dryers

Closed Loop Desiccant DryersInsulated Hopper

DTM Multi Hopper System

Storage BinMATRIX Controllers

MATRIX Filter & Blower

MATRIX Receiver

MATRIX Line Cleaning ValveRatio Valve

Maintenance Hopper

04060708091011121314151516

Single Phase Hopper Loader

Manifold PipingVolumetric Dosing unit

BlenderAbsorption-type Power Removing Hopper

Hopper Dryer

Hopper Loader CycloneRatio Valve Storage Bins

Low Speed Granulator

High Speed Granulator

Metal Detectors and Separators

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Weihai YUDO-SUNS(China)

Head office & Factory(Korea)

04

Plastics Total SolutionAuto Feeding System

Direct installation on the machine throat

Features

Direct installation on the machine throat - Specifically developed for the drying of small throughput engineering materialsDry air from the compressed air circuit.- Double tower dryers with constant Dew Point at 40 C by using molecular

sieves and compressed airMicro-processor controlled with LCD drying time and automatic airflow setting according to the material type and throughput- Daily-weekly timer- Alarm list- Material DatabaseAnti-stress device with flow control valve driven by temperature sensing.Options- Dew point control - Pyrex base BX for DAC 6 / 15 or aluminium base B with material drain port - hand controller- Suitable for Clean room

Compressed Air Dryer

Specifications

Model DAC6N DAC15N DAC30N DAC50N

Hopper capacity

Heating power

Total power

Energy consumption at 80

Dew point

Proc. compres. air flow

Regen. compres. air flow

Tot. max compres. air flow

Compressed air pressure (oil and water free)

Noise level

Power source

Weight

Supplying compressed air : Dew point -10~-15 , Pressure 0.6~0.8

05

Auto Feeding Total Solution

Drying condition table

Material Time( h ) Temp.(°C ) DAC6N DAC15N DAC30N DAC50N

Mobile phones

Light guide plates

Optical lens

Applications

It can be applied to high precision plastic industries like mobile phones, optical lens, light guide plates and so on

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Desiccant Dryers

Features

Honey comb rotor systems2 Blower, Closed loop coolingDew point : -50 CGraphic LCD controllerMicro-processor controlled with LCD drying time and automatic airflow setting according to the material type and throughputWeekly timer / Alarm list / Material Database Option : Dew point control / Anti-over heat / Hand controller / Touch screen

Specifications

Model DW60 DW100 DW160 DW200

Air flow

°Process temperature °

Dew point °

Static pressure

Blow. power of proc.

Blow. power of regen.

Power heating process

Power heating regen.

Installed power total

Power source

Weight

07

Features

1 Blower, 2 Desiccant towerDew point : -50 CMT : 150 C, HT : 190 C Graphic LCD controllerMicro-processor controlled with LCD drying time and automatic airflow setting according to the material type and throughputWeekly timer / Alarm list / Material Database Option : Dew point control / Anti-over heat / Hand controller

Specifications

Model D800 D801 D802 D803 D804 D805

Air flow


Dew point °

Static pressure






Power source

Weight


08


Desiccant Dryers

2 Blower, 2 Desiccant towerClosed loop coolingDew point : -50 CGraphic LCD controllerMicro-processor controlled with LCD drying time and automatic airflow setting according to the material type and throughputWeekly timer / Alarm list / Material Database Option : Dew point control / Anti-over heat / Hand controller/ Touch Screen

Features

Specifications

Model D803P-CS D804P-CS D805P-CS D806P-CS D808P-CS D810P-CS D815P-CS D818P-CS

Air flow


Dew point °

Static pressure






Power source

Weight

09


High energy savings and drying effects with double layered stainless steel hopper

Features

Option

Insulated by a ceramic fiber, about 60~100mm thick, squared aluminum coated.Easy maintenance : Side inspection door and a window insulation effectsSlide gateOptions : Frame, Auto Slide gate, Suction valve,

Drying heater (Heating group) Hopper base

Insulated Hopper

Specifications

Model Capacity ( ) Insulation thickness (mm) Weight (kg)

Suction valveInsulated Suction valveAir Slide gate

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DTM is a device applicable to dehumidification systems for single-hopper or multi-hoppers

Features

Material type & Quantity kg/h are the only data to be set for each hopper in use.If the drying system is completed with V-DTM impulse ( working / pause ) valves, a special procedure enables to operate the valves in order to measure the maxquantity of air necessary for each hopper according to the material quantity & airrequirement.Every hopper is equipped with DTM-VISU digital display for reading and adjusting the temperature and for showing the material name in process. Options : Flow indicator valve VFL, VAS anti-stress valve

DTM Multi Hopper System

11


The storage bins “C” series are made in stainless steel and different sizes to allow the storage of raw materials beside processing machines or for centralized systems.“C” containers store granules in an ideal environment, protected from ambient contamination suchas electrostatic dust, thus ensuring top quality processing.If properly used, these containers are a valid alternative to centralized feeding systems for pick-up at the side of the molding machine.

Storage Bin

Specifications

Model C100 C200 C350 C800 Remarks

Capacity

12


Do you control each cyclone and hopper loader one by one ?MATRIX controls centralized auto feeding system at a time

HC controls cyclone, blower, dryer and heating group.You can check alarms and set conditions of receivers and blowers at any where you want with just log on your network

Hand controller

DDPINFO Panel

MATRIX Server

MATRIX server controls 56 receivers and 8 blowers and you can log on net work and control in & out put with a remote controller, HCOptions - Touch screen- Hand controller- DDP (LED info panel)

MATRIX Controllers

13


MATRIX Filter & Blower

MATRIX Vacuum pumps & Filters systems Vacuum pump range available (side channel blower)Automatic cyclone filter cleaning systemDust collection bin / By-pass valve / Vacuum gauge / Vacuum relief valveOptions

- Differential pressure switch for clogged filter alarm. (Available for filter FC2 & FC3)

- Dust level sensor with visual alarm for filter FC4

Features

Specifications

Model PM3-FC2-50 PM4-FC2-50 PM5-FC3-60 PM7-FC3-60 PM11-FC3-70

Max. capacity

Motor pow.

Depres.

Noise level

Weight

Power source

Vac. line

Filt. surf.

Filt. degr.

Clean type

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MATRIX Receiver

TMM series are specially designed for centralized auto feeding system

Features

Stainless Steel Easy to control and increased durabilityMagnetic sensorVacuum breaker valve for auto feeding system.Easy to recognize troubles with an alarmHand Controller

Specifications

Model TMM2 TMM4 TMM5 TMM10 TMM25 TMM50

Capacity

Weight

15


MATRIX Line Cleaning Valve

It is a device getting rid of remained material in pipe lines after feeding with air

Features

Ratio Valve

Specifications

Easy to mix natural and regrind materials with effective closed loop type ratio valve.

Model PVN40C PVN50C PVN60C

Material pipe diameter

Required pressure

Compressed air consumption(x cycle)

Tension-Frequency

Electric consumption

16


Insulated models enable to maintain an even temperature of the material when it stays on the machinefor a long time. In case of small throughput a pyrex base is available to visualize material before it getsinto the auger.

Features

Stainless SteelSlide gateStandard type(HM), Insulated type (HMC), Pyrex base (HMX) Easy maintenance

Maintenance Hopper

Specifications

Model Capacity ( ) Insulation thickness (mm) Weight (kg)

Pyrex Maintenance Hopper

Maintenance Hopper

Insulated Maintenance Hopper

17


Single Phase Hopper Loader

Single loader VLM series consist of second stage blower, big filter, auto filter cleaning and removable tissue filter and gasket which has high hermetic

Features

Single phase blowerAuto line cleaning valveLED controllerFeeding failure alarmOptions - Ratio valve

Specifications

MODEL VLM2 VLM4 VLM5 VLM10

Throughput

Motor power

Depres.

Noise level

Power source

Capacity

Weight

18


Features

PLC control interface with Matrix Server complete with 7.4color touch screenBell Frame able to provide pipe diameters of 40 / 50 / 60 / 70mm

Features

Possibility to couple more frames to increase number of inletsDiameters available: 40 / 50 / 60 / 70mmOption : - ceramic coated manifolds- Decoded manifolds

Manifold

Quick release (M)

Quick release (F)

Quick release cap (F)

Quick release cap (M)

Ceramic coated bend

Glass bend

Piping

Ceramic coated bend

Anti-static hose

Quick connection

Model Description

19


Features

The DM10-DM20 series of volumetric dosing units has been designed for the automatic and precise dosing of master batches, additives and plastic granules for a wide range of productions.The blending between design, cutting-edge technologies and the high quality of materials used gives great flexibility to the Plastic Systems volumetric dosing units, that can be installed on injection molding machines, extruders and blow molding machines of small and large throughput

Volumetric Dosing Unit

Specifications

Model DM10 DM20 DM30 DM40

Throughput

Gearbox ratioHopper volume

Central hopper vol.Motor power Motor speed

Power source Weight

Venturi throughput Compress. airflow

C.a. pressure

Hinged motor opening and metering screw extraction

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Blender

Compact, light weight and high performance (pellet, powder, liquid) conveying blender

Type Gravimetric dosing unit

Series

Control

Weighing

Dosing

Mixing capacity

Accuracy

Max weighing value

Power source

Power consumption

Air pressure

Features

1.Compact Designing2.One package type of blender

and carrier3.Easy cleaning4.Flow rate displaying5.Easily operate touch panel6.50kinds of recipe setting

can be recorded

1.Auto tuning system2.Package indication of operation,

weighing screen, hopper and carrier selection and setting value

3.Package indication of the total material consumption

4.Setting value, weighing value and fall deviation value for the past 99times can be recorded

5.100 kinds of recipe setting can be recorded

1.High Speed Weighing 2.Compact Designing 3.Easy cleaning 4.Blender body was highly

miniaturized in the fieldby high speed weighing.

5.100 kinds of recipe setting can be recorded

1.Direct installation on hopper

2.Throughput, operation situation, accumulated supply info.

3.Loss-in-weight type M/B dosing

4.Compact Designing 5.Easy operation

Specifications

Gravimetric dosing unit

21


Volumetric dosing unit

Series

Control

Weighing

Dosing

Mixing capacity

Accuracy

Max weighing value

Power source

Power consumption

Air pressure

Features

1.Easy operate2.Save material changing time 1. Coloring by direct dosing

- Prevent dispersion, High-accuracy feeding,Stable product quality, Installation space saving

2. Easy operation- Easy material change, MB hopper desorption style

3. Simple design- 350*500*400, Weight 15kg(2kinds blending)

Specifications

Volumetric dosing unit

22


Absorption-type Power Removing Hopper

Broken pellet, scrap’s powder removingNo necessary to change screw for powder removing

Features

Model KT -050 KT -100 KT -400

Filler

Resin

Air Suction

Hopper

Specifications

23


Features

Hopper Dryer

Specifications

Model Motor(kW)Heating(kW)Size (W L H)

(mm)FrameCapacity( )

Heat Uniform Division to whole direction by central diffuserHigh drying effect of under-resinLess temperature declination with preheater


24

Hopper Loader

Features

Specifications

Model Air flow pressure(mbar)

Feeding Capacity(m3/min)

Vacuum line(mm)

Blower(kW)

Cyclone

The machine, along with a hopper dryer and automatic mixer is used forstream lining material supply process.A separate dust collecting cyclone collects the dusts from pulverized materials first, and a carter strains the dusts again.Semi-Auto feeding

increased durability and neat design by stainless steel.

Model Capacity( ) Sensor TypeLine (mm)

Vacuum MaterialNo.

Specifications


25

Ratio Valve

Features

Specifications

Model Capacity ( )

Profitable starts with organized material storage(From a small 50kg bins up to large 3000kg outdoors silos).

Specifications

Model Material line(mm)

Storage Bins

There is no flying dispersion of in the pulverizing room.Separation and saving in tank are done at the same time with pulverizationCleaning is easy during material replacement.


26

Low Speed Granulator

Features

Specifications

JAWS-402 JAWS-403 JAWS-405 JAWS-407 JAWS-410 JAWS-415 JAWS-420

Motor (kW)

Rotation Frequency (RPM) 60Hz

Inlet Hole Size (mm)

Capacity (kg/h)

Crushed Piece (mm)

Weight (kg)

Size (W L H) (mm)

Power source

Blade

Model

Easy to move with a handle. Easy to check blade through transparentwindow

Titanium coated blade (Option)Strong two axis crushing blade

(Only for over JAWS 410)

Easy to check blade through transparent windowEasy to move with a handle.Cover for reduction motorEasy to operate Compact size and elegant designOption : Titanium coated blade

Loading box available connecting with Hoper loader


27

High Speed Granulator

Features

Specifications

JAWS-505 JAWS-507 JAWS-510 JAWS-515

Motor (kW)



Capacity (kg/h)

Weight (kg)

Size (W L H) (mm)

Power source

JAWS-520 JAWS-530 JAWS-550 JAWS-5100JAWS-575

Motor (kW)



Capacity (kg/h)

Weight (kg)

Size (W L H) (mm)

Power source

Large capacity of crushing in a short time.Easy to adjust the size of particles by changing a screen.Easy to clean and maintain.

Model

Model


28

Metal Detectors and Separators

Product Purity, Greater Security, Added Value

Features

Quick flap systemChoose Best Controller for application as an OptionVarious Application for Best Performance


29

Type Material Model Model Range Application

Economic

General

Scrap

Powder

Mixed

Pellet

Pellet

Powder

Small

Big

General

General

General

Layout

Free Falling

Vacuum/Pressure Conveying

Injection, Blow, Extrusion(Small capa.)

Injection, Blow, Extrusion(Big capa.)

Inspection under conveyor

Inspection of conveyor before or after process

Specifications

Free Falling

Vacuum/Pipe Conveying

Protection of injection,Blow, Extrusion

Inspection

Inspection under conveyor

Inspection Conveyor before or after process

Free fall pipe line, Bagging line for package, under hopper or blender

Pipe Conveying(Vertical, Horizontal,Diagonal, any angle)

Protection of screw, cylinder of injection, blow and extrusion

Inspection

Protection of Granulator or machineryand inspection of material after granulation

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Head Office & Cyber Factory

Subsidiary

Sales Office

Agency

Solution Base

U.S.A - AL

MexicoThailand-Chonburi

India-Vasai

Bangladesh - Dhaka

Slovakia-Zeren ChinaWeihaiTianjinShanghai

YUDO-SUNS Global Network

Solution BaseChina(Dongguan, Suzhou, Weihai), U.S.A., PortugalSubsidiariesJapan, Taiwan, Hongkong, India, Bangladesh, Iran, Brasil, U.K.France, Spain, Turkey, Romania, Slovakia

AgenciesSingapore, Malaysia, Thailand, Australia&Newzealand, Israel, Portugal, Germany, Austria, Poland, Denmark, Netherlands, U.S.A, South Africa

31


JAPAN YUDO JAPAN CO., LTD.TEL : + 81 3 6400 4071 FAX : + 81 3 6400 4072 e-mail : [email protected] Osaka Office

TEL : + 81 6 6338 9571 FAX : + 81 6 6338 9572- Nagoya Office

TEL : + 81 52 745 0361 FAX : + 81 52 745 0362 e-mail : [email protected]

CHINA YUDO CHINA CO., LTD.TEL : + 852 2344 5180 FAX : + 852 2344 5018e-mail : [email protected] TRADING CO., LTD.TEL : + 86 769 8539 4466 FAX : + 86 769 8539 4455e-mail : [email protected] YUDO TRADING CO., LTD.TEL : + 86 532 8765 1698 FAX : + 86 532 8765 1632 e-mail : [email protected] YUDO TRADING CO., LTD. (TIANJIN) OFFICETEL : +86 22 8120 1181 FAX : +86 22 2682 5276 e-mail : [email protected] WANCO- Shaghai Office

TEL : + 86 21 5138 6422 FAX : + 86 21 5138 6433e-mail : [email protected]

- Suzhou OfficeTEL : + 86 512 6504 8882 FAX : + 86 512 6602 0830e-mail : [email protected]

- Ningbo OfficeTEL : + 86 574 8711 3033 FAX : + 86 574 8711 8363e-mail : [email protected]

YUDO-SUNS TRADING CO.,LTD.*TEL : + 86-21-5138-9411 FAX : + 86-21-5138-9410e-mail : [email protected] TIANJIN CO.,LTD.*TEL : + 86-153-3202-1259 + 86-130-7208-0148

+ 86-22-2341-2013e-mail : [email protected]

TAIWAN YUDO CO., LTD. (TAIWAN BRANCH)TEL : +886 2 2205 6677 FAX : +886 2 2205 0151e-mail : [email protected]

INDIA YUDO HOT RUNNER INDIA PVT. LTD.TEL : + 91 250 245 1155 FAX : + 91 250 245 1158e-mail : [email protected] / [email protected]

BANGLADESH YUDO (BD) PVT. LTD.TEL : + 88 02 9014 632 FAX : + 88 02 9014 609e-mail : [email protected]

U.K YUDO (U.K.) LTD. TEL : + 44 1989 763423 FAX : + 44 1989 566010e-mail : [email protected]

PORTUGAL YUDO HOT RUNNER SYSTEMS LDA.TEL : + 351 244 575810~3 FAX : + 351 244 575819e-mail : [email protected]

FRANCE YUDO FRANCETEL : + 33 2 3277 4200 FAX : + 33 2 3253 4655 e-mail : [email protected]

SPAIN YUDO IBERICA S. L. TEL : + 34 93 715 8122 FAX : + 34 93 715 8125 e-mail : [email protected]

ROMANIA YUDO ROMANIATEL : + 40 213 272 115 FAX : + 40 327 2115e-mail : [email protected]

TURKEY YUDO TURKEYTEL : + 90 212 320 9563 FAX : + 90 212 320 9569e-mail : [email protected]

ITALY YUDO MR-TECH S.R.L.TEL : + 39 02 995 5178 FAX : + 39 02 995 8574e-mail : [email protected]

GERMANY YUDO GERMANY GMBH.TEL : + 49 2359 50 92 04 FAX : + 49 2359 50 92 05e-mail : [email protected]

SLOVAKIA YUDO SLOVAKIA*TEL : + 421-904-116-944 e-mail : [email protected]

U.S.A. YUDO INC.- HQ

TEL : + 1 614 873 1300 FAX : + 1 614 873 6873e-mail : [email protected]

- Central DivisionTEL : + 1 630 529 7487 FAX : + 1 630 529 7469Mobile : + 1 630 605 9119 e-mail : [email protected]

- Mid-Western DivisionMobile : + 1 937 478 9039 e-mail : [email protected]

CANADA - Eastern & Canada DivisionTEL : + 1 905 304 1680 FAX : + 1 905 304 9934Mobile : + 1 905 512 6358 e-mail : [email protected]

MEXICO - Western & Mexico DivisionTEL : + 1 805 480 4922 FAX : + 1 805 432 1680Mobile : + 1 805 432 5319 e-mail : [email protected]

BRASIL PAULO ENGENHARIA. LTDA.TEL : + 55 11 3392 5775 FAX : + 55 11 3392 5787e-mail : [email protected]

SINGAPORE WANCO INDUSTRIAL PTE. LTD. TEL : + 65 6264 1166 FAX : + 65 6268 5645e-mail : [email protected]

INDONESIA PT. GAYA STEEL TEL : + 62 21 89832277 FAX : + 62 21 89834477e-mail : [email protected]

MALAYSIA MAWANCO SDN BHD.TEL : + 60 3 8945 2127 FAX : + 60 3 8945 2133e-mail : [email protected]

THAILAND WANCO INDUSTRIAL (THAILAND) CO., LTD.TEL : + 66 2 757 4989 FAX : + 66 2 757 4988e-mail : [email protected] ENG*TEL : + 66-87-066-9513 e-mail : [email protected]

VIETNAM WANCO INDUSTRIAL CO., LTD. (VIETNAM REP. OFFICE)TEL : + 84 8 9351207 FAX : + 84 8 8439409e-mail : [email protected]

AUSTRALIA STM AUSTRALIA PTY. LTD. TEL : + 61 3 9885 9795 FAX : + 61 3 9885 2756 e-mail : [email protected]

NEWZEALAND STM SALES LTD.TEL : + 64 9 820 6454 FAX : + 61 3 9885 2756 e-mail : [email protected]

SYRIA SAWAS TRADING GROUPTEL : + 963 21 2254756 FAX : + 963 21 9885 2756e-mail : [email protected]

ISRAEL ASI-AFASPEM ISRAEL LTD.TEL : + 972 544 340360e-mail : [email protected]

EGYPT C & C CORPORATIONTEL / FAX : + 20 2 2516 7926e-mail : [email protected]

U.S.A. META CONTROLLS*TEL / FAX : + 1-334-387-0060e-mail : [email protected]

PERU NOBLESSTEL / FAX : + 51 1 615 1400e-mail : [email protected]

GERMANY MKT MOLLENBERG GMBH.TEL : + 49 6162 4077 FAX : + 49 6162 2482 e-mail : [email protected]

NETHERLANDS INVENT B.V.TEL : + 31 41 325 1515 FAX : + 31 41 325 1425 e-mail : [email protected]

AUSTRIA PROTECTEL : + 43 1 259 59 17 31 FAX : + 43 1 259 59 17 18e-mail : [email protected]

POLAND EUROTECH HOLDING Sp. z o.o.TEL : + 48 22 843 0579 FAX : + 48 22 33 90 246e-mail : [email protected]

DENMARK PRO-TEKTEL : + 45 48 47 66 00e-mail : [email protected]

FINLAND TOINONENTEL : +358 3 648 060 FAX : +358 3 6166 272e-mail : [email protected]

CZECH ABUKO s.r.o TEL : +420 724 358 612 FAX : +420 241 480 226e-mail : [email protected]

RUSSIA CS PLASTECHTEL : + 7 495 737 9575 FAX : + 7 495 236 3221 e-mail : [email protected]

SOUTH AFRICA HESTICO PTY. LTD.TEL : + 27 11 768 5228 FAX : + 27 11 885 1693e-mail : [email protected]

* YUDO-SUNS NETWORK

Take-out Robot

Hot-Runner and Temperature Controller

Auto-Feeding system

Auxiliary Equipment

Date post:	17-Mar-2022
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Part3 Auto Feeding System - YUDO Nordic

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