9
Air ForceAirbusAmerican Axle and ManufacturingArmyArvin MeritorThe Boeing CompanyBombardier, Inc.BPCessna Aircraft CompanyChevronCITGOContinental AirlinesDana CorporationDefense Supply Center Columbus (DSCC)Eaton Corporation ExxonMobilGE AviationGE TransportationGeneral Motors Corporation
Participating Organizations
The following major aerospace and automotive companies are engaged with this industry-managed collaborative effort:
General Services Administration (GSA)Government ProcurementHoneywell Aerospace KLM Royal Dutch AirlinesLockheed Martin CorporationMack Trucks, Inc.NavAirNorthrop GrummanNorthwest AirlinesRolls-Royce CorporationRolls-Royce plcSAFRAN GroupShellUTC • Hamilton Sundstrand • Pratt and Whitney • Sikorsky AircraftValvolineVisteon Automotive Systems
AMS-C-27725 AMS-C-83211 AMS-C-83231 AMS-C-83445 AMS-P-21600 AMS-P-5315 AMS-P-83461 AMS-S-83318 AMS-S-8802 AMS 2980 AMS3092 AMS3095 AMS3100 AMS3167 AMS3168 AMS3265 AMS3269 AMS3276 AMS3277 AMS3278
‘’The PRI-QPL program, using internationally agreed processes, provides a unique opportunity for Industry to manage the qualification of products of critical global standards and specifications. Current QPL’s include fluid distribution systems, organic coatings, sealants, elastomeric seals, propulsion lubricants, propulsion systems and composite repair materials.’’
Stuart Bullock, Rolls-Royce plcQPMC Chairperson
DID YOU KNOWThere are more than 10,000 listings on a single fitting QPL.
The Purpose of a Qualified Products List (QPL) ProgramThe QPL Program provides a uniform method for qualifying products in accordance with industry standards and requirements. This means that a supplier in Los Angeles can be judged on an equal basis with a supplier in Beijing.The QPL Program is industry-managed by individual Qualified Product Groups (QPG) and governed by a Qualified Products Management Council (QPMC) comprised of industry and government representatives. Industry involvement at every level makes this program uniquely suited to meet industry needs. A documented application procedure provides manufacturers/suppliers with the process for having their products listed on a PRI QPL. Transparent protocols and data availability make this program simple for all users.
The Benefits of the Qualified Products List ProgramThe Qualified Products List Program provides benefits to the Users and Suppliers.Users, such as the OEMs, Government and airlines, benefit from: • Reduced second party testing; • Reporting of test results; • Maximizing internal resources and competition without the loss of quality; • Avoidance of costs associated with maintaining individual QPLs.Suppliers benefit from the Qualified Products List Program by: • Ensuring fairness among competitors; • Utilizing a consistent approach to product qualification and initial qualification data provided to a wider industry base • Eliminating redundant testing and qualification processes.
AMS-C-27725 AMS-C-83211 AMS-C-83231 AMS-C-83445 AMS-P-21600 AMS-P-5315 AMS-P-83461 AMS-S-83318 AMS-S-8802 AMS 2980 AMS3092 AMS3095 AMS3100 AMS3167 AMS3168 AMS3265 AMS3269 AMS3276 AMS3277 AMS3278
Industry Wide Alert System
Clear and honest communication is the key to guaranteeing quality in these industries. The QPL has established a system of advising QPMC and QPG members about the state of conformance of products listed on the PRI-QPL.
When PRI is notified by a supplier, user or auditor of a possible material discrepancy on a QPL listed product, the QPMC and QPG are immediately notified. This notification can save users untold dollars in recalls and rework. Corrective actions are communicated to the QPG until the issue is resolved. Once the QPG approves the corrective action, the QPMC is notified.
The Value of the Industry Wide Alert System
Manufacturer conducted the wrong tests which resulted in the recall of 7 out of 11 products being installed on commercial aircraft.
Aircraft fuel systems component was manufactured from the wrong type of material resulting in parts being pulled from inventory preventing it from being installed on an aircraft. If installed, it could have resulted in an engine fire.
Approved QPL parts that previously passed final inspection were pulled during a Nadcap Audit compliance job and were found to contain defects resulting in removal from the QPL, preventing an escape.
Supplier reported failure of their required periodic testing resulting in PRI notifying QPMC members. An investigation was launched by the QPG to determine cause of the failure.
Coming soon: Prime unique QPLs
AMS3269 AMS3276 AMS3277 AMS3278 AMS3281 AMS3284 AMS3374 AMS3819 AMS7259 AMS7276 AS1227 AS1339 AS1424 AS1710 AS18280 AS1946 AS1975 AS4459 AS4468 AS4623 AS5000 AS5272 AS5355 AS5420
To review the Program
Document establishing
the qualification of the
product according to the
procedure, please visit
http://www.pri-network.
org/PRI/Reference-
Documents.id.429.htm
DID YOU KNOWThe Sealant Program has approved over 1,732,500 gallons of sealant since 1998.
Current Qualified Product Lists
Aerospace• Sealants * (Polysulfide, Polythioether and Adhesion Promoters)• Commercial Aircraft Composite Repair (Composite Repair Materials, Processes and Methods)• Elastomer Seals * (O-Rings, Plate Seals, Gaskets and other Compression Seals)• Fluid Distribution Systems Components * (Fittings, Hose, Clamps, Tubing and Installation Procedures)• Organic Coatings (Primers, Topcoats, Specialty Coatings e.g. Fuel Task Coatings, Rain Erosion Coatings)• Propulsion Lubricants (Synthetic Turbine Engine Lubricants)• General Standards for Aerospace and Propulsion Systems (Solid Film Lubricant)
* Nadcap accredited manufacturers
Automotive Lubricant Review Institute (LRI) • Multipurpose Gear Lubricants SAE J2360 (Transmissions and Deferential) • Engine Oils (Spark Ignition and Diesel) • Truck Brakes (Over the Highway)
AMS3269 AMS3276 AMS3277 AMS3278 AMS3281 AMS3284 AMS3374 AMS3819 AMS7259 AMS7276 AS1227 AS1339 AS1424 AS1710 AS18280 AS1946 AS1975 AS4459 AS4468 AS4623 AS5000 AS5272 AS5355 AS5420
How does the QPL Program Operate?
Industry determines need for a Qualified Products Program.
A Qualified Products Management Council is established consisting of end user industry experts to monitor and oversee the qualification program.
A Standards Development Organization, i.e., SAE, publishes a specification containing the QPL requirement.
A Qualified Products Group (QPG) consisting of industry and government technical experts established to develop the Procedures and Evaluation Process for listing
materials on the Qualified Products List.
Suppliers submit their proposed product test plan to be reviewed and approved by the QPG.
Supplier submits test documentation.
QPG reviews data and approves products to be listed on the PRI QPL.
AS4623 AS5000 AS5272 AS5355 AS5420 AS5620 AS5780 AS5951 AS5958 AS5960 AS604 AS614 AS620 AS85421 AMS3970 AS5830 J2359 J2360 J2361 J2362 J2363 RP628 AS5620 AS5780 AS5951 AS5958 AS5960 AS604
QPL Timeline
In coordination with the DoD, PRI championed a pilot of the Qualified Products List Program using SAE committee volunteers
MOU with AECMA-Cert
The pilot program was judged a success
First QPL listing
Standards Development Organization (SDO) guidelines were created and approved by the SAE Aerospace Council
Web-based electronic QPL implemented
The program has over 14,000 aerospace- and automotive-related listings
1996
1997
1998
1999
2000
2001
2002
2003
2004
2005
2006
2007
“Primes can count on
the integrity of PRI QPLs.
The program establishes
a robust review process
where data submitted by
suppliers is reviewed by an
experienced team of Prime
and DoD engineers.” (1)
Ron L. Clements
(1) Copyright © 2007 The Boeing Company.
All rights reserved.
DID YOU KNOW The LRI Gear Lubricant approval process requires passing numerous laboratory tests and a 200,000 mile field test.
QPL Hot Links - Coming Soon!
A valuable tool that will assist Users with company procurement responsibility for QPL products by linking them directly to the supplier’s website.
AS4623 AS5000 AS5272 AS5355 AS5420 AS5620 AS5780 AS5951 AS5958 AS5960 AS604 AS614 AS620 AS85421 AMS3970 AS5830 J2359 J2360 J2361 J2362 J2363 RP628 AS5620 AS5780 AS5951 AS5958 AS5960 AS604
Deborah Adrian+1 724-772-1616 ext. [email protected]
Wendy Grubbs+1 724-772-1616 ext. [email protected]
Keith Purnell+1 724-772-1616 ext. [email protected]
PRI International Headquarters161 Thorn Hill Road, Warrendale
Pennsylvania 15086-7527USA
For program documentation and the Automotive QPL go to: www.pri-network.org
To view the Aerospace on-line QPL go to: www.eAuditNet.com
The Performance Review Institute’s Qualified Product List Program is a vital
mechanism for industry in managing the qualification of products for critical
applications or specifications
