and Partners in Motion Page 2 Introduction to Royal Bond Water Born Technology Page 3 Report on Vinyl Paint in the Window and Door Industry Page 4 Paint Technology Heat Absorption & Heat Refection Graph Page 5 20 Year Customer Warranty Certificate Page 6 Products & Testing (CSA A440 and AAMA) 2008 Pages 7, 8, 9, 10, Section 08560 Pages 11, 12, 13, 14 Section 8800 Pages 15 16, 17, 18, 19 Section 9900 CROSS SECTIONS OF 2000 Series Sliders, 4000 Casements, Combo & Wood Windows
Transcript
and
Partners in Motion Page 2 Introduction to Royal Bond Water Born Technology
Page 3 Report on Vinyl Paint in the Window and Door Industry
Page 6 Products & Testing (CSA A440 and AAMA) 2008
Pages 7, 8, 9, 10, Section 08560
Pages 11, 12, 13, 14 Section 8800
Pages 15 16, 17, 18, 19 Section 9900
CROSS SECTIONS OF 2000 Series Sliders, 4000 Casements, Combo & Wood Windows
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ROYALBOND WATERBORNE
TECHNOLOGY THE COMPANY ROYALBOND CO. is a division of Royal Group Technologies Limited, with the main mission to develop a highly technologically advanced coating system for the Plastics Industry and other related building products. Backed with more than 30 years experience in the Plastics Technology and with dedicated efforts to develop a specially formulated coating system that reduces “heat build” on the plastic substrates and other materials, ROYALBOND CO. has achieved its goal. Today, RoyalBond Waterborne Technology is a well tested and field proven PVC window coating system, which provides outstanding protection against all weather conditions, without peeling, flaking or cracking. RoyalBond Waterborne Technology is now being used within the Royal Group and has appointed several applicators in North America. Tomorrow’s technology today is the philosophy used to develop the Waterborne RoyalBond product line. Of years past, the traditional old white wash, water-type paint has been transformed into the most advanced, highly technical waterborne industrial coating. An experimental matrix of strategically formulated materials were balanced to yield the highest of performance properties. Waterborne RoyalBond is a product line consisting of a thermoplastic colored protective coating for the plastics industry. The dry film insures improved performance properties with the smooth, uniform finish. PRODUCT INFORMATION The term “waterborne coatings” includes two categories: water soluble systems and emulsion/dispersion systems. Distinctive characteristics of the polymer classify each category. Water-soluble systems use amines to neutralize acid-functional resins into a variety of water-soluble alkyds, acrylics, polyesters, and their hybrids. The amines neutralize the carboxyl groups. System parameters are molecular weight, acid value, co-solvent level, and amine efficiency for balanced performance properties. Emulsions have a general particle size of 0.1 micron while dispersions have a general particle size of about 1.0-micron. Dispersions are often called suspensions. Suspension polymers are aqueous systems where the polymer solid is a dispersed solid phase. Dispersions have the initiator dissolved in the monomer phase while emulsions have the initiator located in the aqueous phases. Both, emulsion and dispersion polymerization, lead to different kinetics. Aqueous solutions of polymers are characterized by particles of infinitesimal size being, too small to be measured. RoyalBond Waterborne Technology is a thermoplastic aliphatic polyurethane-acrylic-hybrid dispersion system. It is a high performance single component waterborne exterior and interior coating system suited for direct application to PVC, Foamed PVC, polystyrene, polypropylene, fiberglass, almost all plastics, metals and woods, provided that method statement are obtained from RoyalBond Co. RoyalBond Waterborne Technology is specially formulated to reduce the heat build-up on the substrate; thereby it provides additional value and help to the material to stay longer.
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Design/Develop/Deliver
Westeck Windows Mfg Inc. Vinyl Paint Information
A True Water Borne vinyl coating system is produced by North America’s leading Plastics Technologies and manufacturing Company. Royalbond Co., a division of Royal Group Technologies Ltd. - North America’s largest vinyl window extrusion producer. Quality control procedures include ISO 9000, applicator audits, laboratory analysis and testing for TQM and total traceability, with sales restricted to only those who pass intense inspection and are granted “Approved Applicator,” status. As an Approved Applicator of Royalbond and a Royal Group vinyl customer Westeck Windows has strategically developed a custom vinyl coating program and in conjunction with Royal Bond, a ten year warranty. Technologically and Quality Royal Spectra Coat System™ applied by Westeck Windows is a thermoplastic aliphatic polyurethane-acrylic-hybrid dispersion system. Its formulation is highly advanced using a Stealth Type Technology, creating invisibility and reflectability. For example test results of the black paint have a Heat Build of 22°C which is similar to the Heat Build of unpainted white vinyl. This means the ambient temperature is added to this Heat Build number for total material temperature. Westeck’s vinyl window extrusion has a Heat Distortion Temperature of 65° C and Vicat Softening point at 82° C. All Paints, Applications and Extrusions are tested and meet or exceed AAMA 615-02 Standards, reference table below. Windows painted by Westeck with Royal Bond paint can be installed in Earth’s hottest climates. It should be noted that all tests performed, all paint applied and all warranties extended are specific to the combination of Royal Bond Paint and Royal Group extrusions only.
Green Factor Royal Spectra Coat System™ has the lowest VOC (Volatile Organic Component), level of 15g/liter, meaning this paint has set a health benchmark for the entire paint industry. Royal Spectra Coat System™ is registered with WorkSafe BC, passes even the strict Guidelines for Control of Air Emissions from Surface Coating Operations in California (currently regarded as the strictest enforced standard) and is currently being consulted by the Ontario Ministry of Environment Smog Control Project studying paint and solvent (VOC) usage from the Plastic Parts and Products Coatings. Verification: Test results on any of the above AAMA standards are available by (email) request.
Independent 5000+ long term testing, Cambridge Materials Testing Ltd.
Real world testing,in excess of 10 years in climates from the Red Sea and Persian Gulf in the Middle East to Newfoundland, Canada.
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Vinyl Windows and Doors Section 08560 _______________________________________________________________________________ PART 1- GENERAL 1.1 Related Work 1. Sealants Section 07900 2. Glazing Section 08800 3. Vinyl Extrusion Painting Section 09900 1.2 References 1. CAN/CSA-A440-M2000 Windows 1.3 Scope 1. Provide all labour, materials and accessories including glass, operating
hardware and sealant application for all vinyl framed windows. 2. All accessories required for a complete installation as detailed and
including insect screens, are to be included in this section of the work. 1.4 Design 1. Design frames in exterior walls to: Criteria 1. Accommodate expansion and contraction within
service temperature range of -35C to 75C. 2. Limit deflection of mullions to maximum 1/175th. of the clear span when tested to ASTM E330 under a wind load of 1.2 kpa.
1.5 Samples 1. Submit samples in accordance with Section 01015. 2. Submit one representative full size sample of complete glazed window with opening light and all hardware. Sample to be fabricated of approved colour material and specifications in accordance with section 09900. 3. Deliver sample to site and pay all costs.
1.6 Shop Drawings 1. Submit Shop Drawings in accordance with Section 01015.
2. Indicate each type of window frame, extrusion profiles, method of assembly and section, locations of exposed fasteners and finishes. Details shall be drawn Full Size. 3. Submit catalogue details of each type of frame, illustrating profiles, dimensions and methods of assembly. 4. Shop Drawing shall be fully dimensioned.
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Vinyl Windows and Doors Section 08560
__________________________________________________________________________________________ 1.7 Maintenance Data 1. Provide operation and maintenance data for cleaning and maintenance of
vinyl windows for incorporation into Maintenance Manuals specified in Section 01015.
1.8 Protection 1. Apply temporary protection to exterior of finished vinyl surfaces. 2. Leave protective covering in place until final cleaning of building. PART 2- PRODUCTS 2.1 Materials 1. All vinyl windows are to be by the same manufacturer. 2. Opening Sashes: Vinyl, thermally broken, extruded sections. 3. Main Frames: Thermally broken, extruded vinyl sections. 4. Fasteners: Stainless steel. 5. Weather-strip: Replaceable, manufacturer’s standard. 6. Glass: As specified in Section 08800. 7. Sealants: As specified in Section 07900, colour to match frames and to
CAN/CGSB 19.13 2.2 Vinyl Windows 1. Construct main frames of 3 1’4” (82mm) vinyl and Doors extrusions and thermally broken frames with integral nailing flange. Royal
Bond finish. Colour to Architects selection from standard range. 2. Opening sashes to be of 2 1’4” (57mm) vinyl extrusions, top hung and
projected so that they can be cleaned from building interior. Colour to match main frames.
3. Glass: Factory sealed double glazed units as specified in Section 08800
Glazing. 4. Insect Screens: Black fiberglass mesh in enameled aluminum frame,
removable.
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Vinyl Windows and Doors Section 08560 ______________________________________________________________________________________
5. Glazing Stops: Co-extruded PVC
6. Weather stripping: Dual Santoprene fin gasket. 2.2 Vinyl Windows and Doors (Cont). 7. Operating Hardware: Truth rotogear with cam-lock system or equal. 8. Brickmolds: Not required. Wood window trim by Section 06200 Finished
Carpentry. 9. Acceptable Manufacturers: 1. Allied Windows 7000 Series. 2. Starline 7000 Series Windows. 3. Westeck Windows 4000 Series.
4. Alternative Products by pretender approval only, confirmed by Addendum.
2.3 Fabrication 1. Fabricate framing from extrusions of size and shape specified and shown on Shop Drawings. 2. Joints shall be fusion welded. 3. Conceal all fastenings. 4. Glazing pockets shall be drained and vented to the exterior. 2.4 Fastenings 1. 2 ½” (63mm) Galvanied nails. PART 3- EXECUTION 3.1 Installation 1. Install windows in accordance with reviewed Shop Drawings. 2. Set frames plumb, square, level and at correct elevation in alignment with
adjacent work. 3. Anchor securely by nailing through nailing flanges into wood stud
framing members. 4. Make allowances for deflection of structure to ensure that structural loads
are not transmitted to frames.
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Vinyl Windows and Doors Section 08560 ________________________________________________________________________________________ 3.2 Glazing 1. Glaze vinyl windows in accordance with Section 08800 Glazing. 3.3 Caulking 1. Seal joints to perimeters both internally and externally to provide integral
weather tight seal at outside and continuity of air/ vapour seal to inside. 2. Use materials and apply sealant in accordance with Section 07900
Sealants. 3.4 Cleaning 1. Remove any excess sealant and clean glass and frames with products that
will not mar finishes. 2. After cleaning, check glass for any scratches or other imperfections and
replace any damaged units. Check frames for damage or staining and correct surfaces to satisfaction of Consultant.
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Glazing Section 08800 ___________________________________________________________________________________ PART 1- GENERAL 1.1 Related Work 1. Steel Door and Frames Section 08111 2. Aluminum Doors and Screens Section 08120 3. Aluminum Windows Section 08521 4. Vinyl Windows Section 08560 1.2 References 1. CAN/CGSB- 12.1-M79 Glass, Safety, Tempered or Laminated. 1.3 Scope 1. Provide labour, materials, glass and accessories required for a complete
installation of all glazing and mirrors. 1.4 Guarantee 1. Provide a guarantee signed and issued in the name of the Owner. Guarantee
shall be against leakage, defects, and malfunction of sealed units including seals, under normal usage for a period of not less than ten years after door/window installation into the buildings.
PART 2- PRODUCTS 2.1 Materials 1. Polished plate or float glass: To CAN2-12.3-M76+Amdt-Jan-80, glazing quality
of thickness required or as indicated. 2. Insulating Glass Units: 1. Factory sealed double glazing units to be: 1. Exterior pane: Clear float glass 2. Air Space: ½” (1/4” for doors) 3. Spacer Material: Warmedge Superspacer 4. Interior pane: Clear Low E glass.
3. Glass units for exterior doors and side lights are to be sealed units fabricated of laminated safety glass. 4. Glass for glazing of interior non fire rated doors to be laminated safety glass. 5. Glass in fire rated closures is to be ¼” (6mm) thick, Georgian Wired Polished Plate glass. 6. Glass Sealed units are to be manufacture to CAN2-12.8M76. 7. Safety glass is to be to CAN2-12.1-M79.
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Glazing Section 08800
________________________________________________________________________________________ 8. Mirrors: To CAN2-12.5-M86, silvered Type 1A, ¼” (6mm) thick, with ground and polished edges and concealed tamperproof fasteners, 4’o” high unless otherwise indicated and full width of vanities unless otherwise indicated.
2.1 Materials (Cont.) 9. Skylight Glass: Single Glazed Laminated Safety Glass 2.2 Glazing and Compound 1. Glazing Compound, Oil base, to CGSB 19-6M-77, sealing Materials Type 1, colour, black.
2. Sealant Compound: One component compound, to CAN/CGSB-19.13-M87 Gun grade, colour to approval. 3. Glazing Tape: Preformed butyl tape 10-15 durometer hardness, paper release,
2.3 Fabrication 1. Fabricate units square and true with maximum tolerance of plus or minus 1/16”
(1.5mm) for units with a diagonal measurement of 6’0” (1800mm) or less and plus or minus 1/8” (3mm) for units with a diagonal measurement over 6’0” (1800mm.)
PART 3- EXECUTION 3.1 Workmanship. 1. Remove protective coatings and clean contact surfaces with solvent and wipe
dry. 2. Apply primer-sealer to contact surfaces. 3. Place settings blocks as per manufacturer’s instructions. 4. Install glass, rest on setting blocks, ensure full contact and adhesion at perimeter. 5. Install removable stops, without displacing tape or sealant. 6. Provide edge clearance of 3mm minimum. 7. Insert spacer shims to centre glass in space. Place shims at 600mm o.c. and keep
6mm below sight line. 8. Apply cap bead of sealant at exterior void.
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Glazing Section 08800 __________________________________________________________________________________________ 9. Apply sealant to uniform and level line, flush with sight line and tooled or wiped
with solvent to smooth appearance. 10. Do not cut or abrade tempered, heat treated or coated glass. 3.2 Exterior Glazing 1. Dry Method- tape/tape and sealant:
1. Cut glazing tape to proper length and set against permanent stops ¼” (5mm) below sight line. Install horizontal strips first; extend over entire width of opening before applying vertical strips. Weld corners together by butting tape and dabbing with sealant.
3.2 Exterioir Glazing. 2. Lock strip gasket method: (Cont). 1. Unpack and lay out gaskets on flat warm area to permit recovery
of shape. 2. Install gaskets under compression from corners inward. 3. Drain infiltrated moisture to exterior through drain holes in sill. 4. Install locking strip and gasket assembly to manufacturer’s
instructions. 3.3 Interior 1. Dry Method- tape/tape: Glazing 1. Cut glazing tape to length and install against permanent stop, project 1.5 mm above sight line. 2. Place glazing tape on free perimeter of glass in same manner described above.
2. Gasket Method: 1. Install gasket to permanent stop and install glass. 2. Apply removable stops. Install gaskets in frame channels. 3.4 Mirrors 1. Install mirrors to full width of vanities, unless otherwise specifically noted. Install mirrors to provide tamperproof installation, plumb to adjacent walls and free from rattles. Where mirrors extend on walls longer than 5’0” (1525mm), install in equal sections max. length of each section to be 5’ 0” (1525 mm). Centre intermediate joints between lav. basins. 3.5 Finishing 1. Immediately remove sealant and compound droppings
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Glazing Section 08800 _____________________________________________________________________________________ 3.5 Finishing (Cont.) from finished surfaces. Remove labels after work is completed. 2. Just prior to building completion, clean interior and exterior glass surface and mirrors.
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Painting Section 09900
_______________________________________________________________________________________ PART 1- GENERAL 1.1 Related Work 1. Miscellaneous Metals Section 05500 2. Steel Doors and Frames: Section 08111 3. Wood Doors Section 08210 4. Wood Windows Section 08520 5. Vinyl Windows Section 08560 1.2 Scope 1. Provide all labour, tools, scaffolding and other equipment required to
cover the surfaces of the building with paint finishes as scheduled. 2. Check with the Architect prior to submission of tenders should there be
any doubt regarding items or areas to be painted as indicated on the drawings and schedules or be responsible for any additional costs incurred.
3. The work of this section includes for the painting of mechanical piping
for identification as scheduled in Division 15. 1.3 Samples 1. Submit samples in accordance with Section 01015. 2. Submit duplicate 12” x 12” (300 x 300 mm) sample panels of each paint
type and colour specified. 3. Use 3/8” (10mm) maple veneer plywood for wood finishes and min 3/8”
(10mm) wallboard for paint finished over smooth surfaces. 4. For windows submit 12” x 12” sample frame of colour specified. 1.4 Environmental 1. Commence installation after dust generating activities Conditions are completed. 2. Ensure that temperatures during and for 48 hours following application
are 7°C min. for interior work and 10°C min. for exterior work. 3. Provide adequate ventilation and maintain for 48 hours after application.
4. Provide minimum 15 foot candles of lighting in areas being painted. 1.4 Environmental Conditions (Cont.) 5. Do not do exterior painting in condition which may be detrimental to
appearance or performance of finished surfaces. PART 2- PRODUCTS 2.1 Materials 1. Paint Materials: To CGSB Standards listed in Finishing Formulae. 2. Paint materials for each coating formula are to be products of a single
manufacturer. 3. Acceptable Manufacturers for paint: 1. Benjamin Moore 2. Glidden 3. Sherwin Williams 4. C.I.L 5. Colour Your World 3A. 1. For vinyl windows- Royal Bond Spectra Coat 2. Only Waterborne paint may be used 4. Acceptable Manufacturers for stain: 1. Olympic 2. Behr 5. Alternate manufacturers must be approved before Tender Closing Date. PART 3- EXECUTION 3.1 Protection of 1. Provide all drop cloths, masking tape and other materials Other Surfaces as required to protect adjacent surfaces from damage due to the work of this
section. 2. Remove and replace or otherwise adequately mask hardware and
electrical cover plates to protect against paint marks on finished surfaces.
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Painting Section 09900 ___________________________________________________________________________________ 3.2 Preparation 1. Prepare wood surfaces to CGSB 85-GP-1M. of Surfaces. 1. Use CGSV 1-GP-126M-Amdt-Jul-78 vinyl sealer
over knots and resinous areas. 2. Apply wood paste filler to nail holes and cracks. 3. Tint filler to match stains for stained woodwork. 2. Touch up shop paint primer on steel with CGSB 1-GP-41M to CGSB-85-
GP-14M. 3. Prepare galvanized steel and zinc coated surfaces to CGSB 85-GP-16M. 4. Prepare plaster and wallboard surfaces to CGSB 85-GP-33M. Fill minor
cracks with plaster patching compound. 3.3 Application 1. Sand and dust between each coat to remove defects visible from distance
up to 5’0” (1500mm). 2. Finish bottoms, edges, tops and cutouts of doors after fitting as specified
for door surfaces. 3. Finish tops of cabinets and projecting ledges, both above and below sight
lines as specified for surrounding surfaces. 4. Finish closets alcoves as specified for adjoining rooms. 3.4 Mechanical and 1. Paint exposed conduits, pipes, hangers and other Electrical Equipments mechanical and electrical equipment occurring in finished areas as well as
inside cupboards and cabinet work. Colour and texture to match adjacent surfaces, except as noted otherwise.
3.5 Interior Finishes 1. Formula 1: Poured concrete apply: One coat block filler to CGSB-1-GP-188M One coat primer-sealer to CGSB1-GP-119M-Amdt.-Sep-80 Two coats semi-gloss latex to CGSB-1-GP-209M. 2. Formula 6: For plaster and gypsum board walls apply: One coat primer-sealer CGSB 1-GP-119M Amdt.-Sep-80 Two coats low-gloss latex CGSB 1-GP-209M. 3. Formula 9: For plaster and gypsum board ceilings apply:
One coat primer-sealer CGSB 1-GP-119M Amdt-Sep-80 One coat flat paint CGSB 1-GP-118M. 4. Formula 12: For wood trim etc. to be painted apply: One coat enamel undercoat CGSB 1-GP-38M. Two coast semi-gloss latex CGSB 1-GP-195M. 5. Formula 15: For primed ferrous metal surfaces apply: One coat spot priming CGSB 1-GP-40M. One coat enamel undercoat CGSB 1-GP-38M Two coats semi-gloss latex CGSB 1-GP- 195M. 6. Formula 17: For galvanized and zinc coated
metals apply: One coat vinyl wash primer CGSB 1-GP-121M. One coat enamel undercoat CGSB 1-GP-38M.
3.5 Interior Two coats semi-gloss enamel CGSB 1-GP-57M. Finishes (Cont.) 7. Formula 19: For woodwork to receive stained
finish apply: One coat pigmented stain CGSB 1-GP-145M, Type 2. Two coats urethane varnish matte CGSB1-CP-36M,Type 1.
3.6 Exterior Finishes 1. On factory primed steel surfaces apply Touch up primer to damaged surfaces.
Two coats Alkyd exterior enamel to CGSB 1 –GP-59M 2. Wood Trim: Over factory applied stain apply Two coats oil based solid colour stain. 3. Pergolas and other exterior exposed wood surfaces:
Two coats semi-transparent oil based pigmented stain. 4. On galvanized metal surfaces: One coat vinyl wash primer to CGSB 1-GP-121M. One coat steel primer to CGSB 1-GP-40M. Two coats exterior enamel to CGSB 1-GP-59M. 4. Vinyl Window Finishes 4.1 Provide a 20 year Royal Bond warranty issued in the name of the
owner. Warranty shall be against peeling or blistering painted surfaces.
Products 4.2 Paint to be applied in dust free enclosed paint booths
4.3 Painted extrusions must have been independently tested by a
certified lab a UV sunlamp chamber for at least 1000 hours of UVB exposure at 5.0W/m2 at 315NM to 280NM Osram lamps. Test samples may not show visual discoloration or deformation.
Coating 4.4 Painted coating shall be abrasion resistant to a co-effical value of
not less than 40 in accordance with AAMA 615-02 Sec.6.6.2 4.5 Aging of coating shall pass specification AAMA 615-02 Sec. 6.11.2
(Ref. oven aging- Section 6.11 168 hours at 60°C (+/- 2°C) 96 hours at 38°C) 4.6 Cold Crack cycle shall be in accordance with AAMA-615.62 Sec. 6.10.2
4.6 (Cont.) ( Reg. 15 cycles of 24 hours at 38°C and 20 hours at -23°C (+/- 1.5°C) without evidence of cracking or loss of adhesion, change of colour or other detrimental effects.)
4.7 Acceptable Manufacturers:
• Westeck Windows Mfg. Inc. • Praise Worthy Painting Ltd.
