Parts Book DT40c 86-98 - Al marmoom...

Parts BookDT40c 86-98

PREFACE

When it becomes necessary to replace parts on SUZUKI OUTBOARD MOTORS, always use SUZUKI GENUINE PARTS which have passed a strict inspection which guarantees quality and performance.

This parts catalogue covers the list of all service parts for SUZUKI DT4OC '86-'98 MODEL.

INSTRUCTIONS FOR 3UOTING THE CATALOGUE

1. DIMENSIONS Dimensions of the partsinthis catalogue areindicatedin unit millimeters.

2. ABBREVIATIONS Abbreviations used in this catalogue are as follows: AR : As required : Number of teeth ASSY : Assembly !iT : Optional E.No. : Engine number OS : Over size F.No. : Frame number STD : Standard d : Diameter of material T : Thickness ID : Inside diameter us : Under size 00 : Outside diameter : Width L : Length :/ : With LH(PORT) : Left hand side S,L,UL,LL: Transom type RH(STBD) : Right hand side sus : Stainless steel -123456 : Up to F.No.04003-123456 PTT : Power trim and tilt 123456- : From F.No.O4003-123456

12 x 34 x 5.6.*..*. Figures in the description column l-r-i- show the dimensions of parts.

3. INNER PARTS OF ASSEMBLY Partnamewithadot(.)infrontasshcwninthedescriptioncolunvlindicates

the component of the assembly also available individually.

4. MODIFICATION NOTICE A parts bulletin wiil be sent to you on all occasions when changesin parts

occur,including interchangeable modifications between new parts and old ones.

5. NOTE 5-1. There are some different parts from those of production models among

spare parts for the administrative reasons and common use ofthemwith other models.

5-2. In respect of rubber hoses and vinyl tubes, please be sure to use them by cutting off accordingtothelength mentioned on parts catalogue or what is actually required on the vehicle.

5-3. Notethatthedrawingsonthe illustration pagearefor ready reference of spare parts number, not to be used as an assembly manual. When assembling, use "SUZUKI SERVICE MANUAL".

DT40C '90 MODEL DT40C '91 MODEL DT4OC '92 MODEL DT4OC '93 MODEL

6. ENGINE NUMBER

DT40C '86 MODEL : 04003-608513- DTIOC '87 MODEL : 04003-714001- DT40C '88 MODEL : 04003-820016- DTIOC '89 MODEL : 04003-923925-

: 04003-0110G1-- : 04003-131001- : 04003-231001- : 04003-351001--

DTIOC '94 MODEL : 04003-461001- DT40C '95 MODEL : 04003-581001- DT4OC '96 MODEL : 04003-651001- DT40C '97 MODEL : 04003-751001~ DT40C '98 MODEL : 04003-861001-

ID OD T(or W,L)

-1234556781 (Parts No.) : indicates that the parts number was changed to 12345-56781 and the new parts are interchangeable with the former ones but the former ones are not interchangeable with new ones.

-345-56781 (Parts No.) : indicates that the former and new parts are interchangeable with each other and both are usable.

DTdOC E3 _ 1 _ 0 1997 Americen Suzuki Motor Corporation DT40C E3 -2- Al

/

RBURETOR......... B-05 FUEL PUMP.......... B-07 BRACKET...... E-02 ki TA-A;.......... H-04

DIL TANK........... H-08 R UNIT......... F-03 WATER PUW......... B-11 FTIONAL : ELECTRIC I-02 r EMIL STARTER..... C-02

UTCH............. C-06 A .-........ F-11 PTIONAL : SASXET S I-11 B-03 D-04 bm/e : METER... I-03 MOTOR..... D-02

LINDER........... B-02

E

: REWO-CON I-10 IVEL BRACKET...,. E-05 SHAFT HOUSINS F-09 PTIONAL : TILLER R I-O?

ELEJTRICAL.. . . . . . . . PO’ CONTROL. . . C-05

,__SNETD. . . . . . . . . . . . D-03 , PTIONAL.. . . . .: .:. . I-12 NE COVER....... S-06 PIL PUMP........... B-09 OWER TRIM X TILT M F-07 TILT CYLINDER L SUP F-02 U-ST TUBE....... F-08 D IL SEAL HOUSING... B-06 ONER TRW L TILT.. F-06 tK4 ANSMISSION....... F-13 I __l..l .._. --_,....- . ..---.^ ,- _ ._ i ..I .-.._-.-” .-.-1..-.

. . .

F1C.I 6 6 6

6

i5

15

15

14 14 76 ‘{

FIG.1 ( B- 21 CYLINDER

m REF.ND. PARTND. DESCRI~IDN EENARKS

11161-9bbOD-DED CDVER, CYLINDER HEAD (GRAY) 1

2

3

4

5

6

7

8.

9-l

9-2

10

11

12

13

lb

15

16

17

18

19

20

21

22

11162-96410 GASKET, CYLINDER HEAD COVER

lllll-9b4Ol-OED HEAD, CYLINDER (GRAY)

11141-94640 GASKET, CYLINDER HEAD

01560-08757 BOLT

09103-06182 BOLT (6X28)

11291-94402 HOOK, ENGINE

0155048357 BOLT

11301-9bbb6-OED CYLINDER ASSY (GRAY)

11301-96452-OED CYLINDER ASSY (GRAY)

16710-94420 .VALVE, CHECK

04211-09109 .KNOCK PIN

01550-10557 .8OLT

01560-10657 .8DLT

0155046~07 .8OLT

09103-06183 BOLT (6X38)

17685-94410 GASKET, THERWSTAT COVER

17681-9bbOl-OED COVER, THERMSTAT (GRAY)

09205-06011 PIN

17670-94402 THEMSTAT (60-C)

11281-96400 PROTECTION, ANODE

09126-06005 SCREb' (6X30)

09351-25703-600 HOSE

09351-25703-600 HOSE

09401-06405 CLIP

1

1

1

1

13

3

1

1

1

1

2

2

8

2

2

3

1

1

1

1

2

2

1

-WlODEL:94

HODEL:95-98

-K)OEL:94

23 1

24 b

L:600-60 K)DEL:88-94

L:60&75 HDDEL:BB-94

HODEL:88-94

DTdCC E3

B2

IL TANK ........... W-08 POWER UNIT ......... F-03

LECTRICAL ......... D-06 nA6NETo ............ N6INE COVER .......

mAlIST TUBE 6-04 bn PUNP

D-03 PTIONAL ........... I-12 TILLER HAWDLE ...... H-02 ...........

F-D8 bx SEAL HOUSING B-09 OWER TRIR C TILT N F-07 TILT CYLINDER C SUP F-02

....... ... B-06 b OWER TRIM L TILT .. F-06 TRAWSMISSION ....... F-13 I_~.--.._---.l_l..- ........ .... -- ..............................

FIG.2 ( E- 3) CRAKKSHAFT

FIG.2 a7f uEP.No. PNU ND. DESCRIPTION

i3

1-l

l-2

l-3

2-1

2-2

2-3

3

4

5

6

7-l

7-2

8

3

10

11

12

13

lb

15

16-1

16-2

17-?

17-2

18

19

20

21

22

23

26

25

26

27

26

12110-94400 PISTON

121CC-94400-025 PISTON SET (OS:O.25)

12100-94600-050 PISTON SET (OS:O.50)

12140-94400 RING SET, PISTON

12140-944ooO25 RING SET, WfON UJQO.25)

12140-94400-050 RING SET. PISTON @S:O.50)

12151-94400

09381-20003

09263-20072

09169-20004

12200-94487

i 2200-94490

12161-94400

09263-27005

09160-27008

12211-94410

12221-94412

12232-94412

09289-45001

12231-94413

16321-95301

16321-95310

09421-08001

03421-08OD2

09181-30212

12240-94432

09269-30012

09262-35052

09262-35053

09181-30167

08331-31306

08211-30385

09283-30062

09283-35043

09390-72008

PIN, PISTON

SNAP RING

BEARING

WASHER

CRANKSHAFT ASSY

CRANKSHAFT ASSY

.CCNNECTING RCD

.BEARING, CRANK PIN

.WASHER

.PIN. CRANK

.CRANKSHAFT, UPPER

.WdEEL, CRANKSHAFT,UNDER

.OIL SEAL

.WHEEL. CRANKSHAFT,UPPER

.GEAR, OIL PUHP DRIVE

.GEAR, OIL PUMP DRIVE

.KEY

.KEY

.WASHER

.CRANKSHAFT, UNDER

.BEARING. MIDDLE

.BEARING, UNDER

.BEARING, UPPER

.WASHER

.CIRCLIP

.THRUST WASHER

OIL SEAL

OIL SEAL

C RING

2

2

2

2

2

2

2

4

2

4

1

1

2

2

4

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

OPT

OPT

OPT

OPT

-12200-9~90

HDDEL:95-98

-HODEL:SO

MDDEL:95-98

MODEL:95--91

MODEL:95-98

B3

DTIOC E3

2

RBIJRETIJR ......... B-95 FUEL PUMP .......... B-07 b1L TANK ........... H-08 POWER UNIT ......... F-03 TEN PUMP ......... B-11 ARP BRACKET ...... E-02 TANK .......... H-06 bPTIONdL : ELECTRIC I-02 kECf#IL STI\RTER ..... C-02 UTCH ............. C-06 AR CASE .......... F-11 PPTIONAL : WET S I-11 &MOTE CONTROL ..... H-10 1 AI(KSNAFT......... B-03 E IIGNITION........... D-04 PTIONhL : METER.. . I-03 ~BT~RTIN~ MOTOR..... D-02 LINDER........... B-02 INLET CASE......... B-06 PTIUNAL : REHD-CON I-10 IVEL BRACKET..... E-OS IVE SHAFT HOUSJNS F-09

t

b ONER COVER.....,.. 6-02 PTIONAL : TILLER N 1-07' CONTROL.. . C-OS LECTRICAL......... D-06 6NETD... . . . . . . . . . D-03 PTIONAL........... I-12 N6fRE COVER....... S-04 I-.. -- ~- PIJMP........... B-09 !JW&R TRIM L TILT M F-07

EXHAUST TUSE....... F-06 IJIL SEAL HOUSING... B-06 P OWER TRIR t TILT.. F-06 tl'RANSW3SION....... F-13 I , .- ,___--.- .- II, ). _. . _., .-._ I “..~

FIG.3

1 22 16

FIG.3 ( S- 4) INLET CASE

ON REP.No. PAR2 NO. DESCRIPTION

1

2

3

4

5

6

7

8

S-l

s-2

10

11

12

13

14

15

16

17

19

19

20

21

22

23

01550-06307 BOLT (6x30)

13111-SddDO-DED INLET CASE (GRAY)

13125-95210 GASKET, CARBURETOR

01411-08207 STUD BOLT

13150-94402 VALVE ASSY, REED

13153-94400 -VALVE, REED

13152-94401 .STOPPER, REED VALVE

02112-33063 .SCREW

09126-06008 SCREW (6X16)

02122-06163 SCREW

08316-10087 NUT

l4151-94611 GASKET, EXHAUST COVER

14131-944oc PLATE, EXHAUST

lblbl-94400-OED COVER, EXHAUST (GRAY)

01550-06307 BOLT

13811-94420 CASE, SILENCER

13812-94410 COVER, SILENCER

13855-95210 GASKET, SILENCER

09160-06066 WASHER (6.5X20X1.6)

09180-06254 SPACER

09125-06089 SCREW

03222-05203 SCREW

09280-63001 0 RING

092bE-04005 PLUG

DT4OC E3

3

1

2

1

4

4

12

1

1 k!ODEL:94-98

2

2

1

1

16

i 611483-

B4

RBURETOR......... B-05

CYLINDER........... e:oz

,. ._

fJJ:,W$.....-..... H-08 POWER idIT......... F-03 WATER PUMF’......... B-11 : ELECTRIC I-02 @ECOIL STARTER..... C-02

“;;;f’;;~ I SASKET S I-11 REMOTE CUNTROL..... ~-10 : t4ErrR... I-03 ~STARTIN~ MOTOR..... ~02

PTIONAL PIRIVE SHAFT HOUSINS F-09 PTIONAL

: RENU-CON I-10 WIVEL BRACKET..... E-05 I TILLER H I-07

LECTRICAL......... PO6 TN RO’tYLE CONTROL... C-05

D-03 PTIONAL........... I-12 NSINE COVER....... 6-04

T ILLER HANDLE...... H-02

kzxHAusT TUBE....... F-08 !?%k:::::::::: B-09 PBWER TRIM 2 TILT n ~-07 T ILT

P CVLINDER L SUP F-02

L SEAL NOUSINI... E-06 OWER TRIM 0 TILT.. F-06 TR ANSMISSIW....... F-13 --- -- --.I -- . ~ -_ ,... “_. __. -.__ “____.____I -__---___. . _ _ _ . -. . . _- _ .

F116.4

3

@L i h --@? d

-1

27

FIG.4 ( B- 5) CARBURETOR

o'n IEF.NO. PAKr NO. DESCRIPTION

l-l

l-2

2-l

2-2

3-l

3-2

4-l

4-Z

5-1

5-2

6

7

a

9

10-l

10-2

11

12

13

14

15

16

17

16-l

la-2

19

20

2i

22

23

24

25

26

27

28

29

132W-944FO

13200-944H0

09492-77001

09492-72004

13271-93311

13268-96111

13269-95210

13269-98100

13236-94400

13236-94410

13235-94400

13250-93012

13251-95220

13254-93010

13370-28110

13370-97E20

13613-94300

13606-93310

13607-93310

13464-96350

13580-94400

02112-05167

08321-01057

09491-38007

09491-35011

13426-95211

13245-94400

13392-58600

13534-94430

13268-96110

13432-33110

09493-22005

13631-93501

09305-04005

09140-04007

13910-944DD

CARBURETOR ASSY

CARBURETOR ASSY

-JET, PILOT (77.5)

.JET, PILOT (72.5)

-SPRING, AIR SCREW

.SPRING

.SCREW, PILOT AIR

.ADJUSTER

.MAIN NOZZLE

.MAIN NOZZLE

.NDZZLE

.FLOAT

.GASKET, FLOAT CHAMGER

.PIN, FLOAT

.VALVE ASSY, NEEDLE

.VALVE ASSY. NEEDLE

.BDLT

.WASHER

.NUT

.PIN

.LEVER ASSY

.SCREW

.LClCK WASHER

.JET, MAIN (190)

.JET, MAIN (177.5)

.SPRING, PLATE

.FLOAT CHMGER

.GASKET, VALVE SEAT

.SCREW

.SPRING

.WASHER

-JET, AIR

KNOB, STARTER

BUSH

NUT

REPAIR KIT, CARBURETOR

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

4

4

1

1

1

1

1

1

1

!

1

1

1

1

1

b#DEL:98

HODEL:98

MDDEL:98

H3DEL:98

bQDEL:98

MlDEL:93-98

H)DEL:98

&DEL:98

OPT.NOT SH%'N

DTIOC E3

4

~RBuREToR......... B-OS UEL PUMP.......... B-07 IL TANK........... H-08 CLAMP BRACKET...... E-02

WER UNIT......... F-03 kd UEL TANK.......... H-04

ATER PUMP......... B-11 PTIONAL : ELECTRIC I-02

CLUTCH............, C-06 AR CASE.......... F-11 c COIL STARTER..... C-02

PTIONAL CRAHKSHAFT......... B-03 IGNITION

: GASKET S I-11 REMOTE CONTROL...,. H-15 . . . . . . . . . . . D-04 PTIONAL : METER... I-03

CVLINIIER........... B-02

t

INLET CASE......... B-06 E ARTING MOTOR..... DO2

PTIONAL : REHO-CON I-10 IVE SHAFT HOUSING F-09 OUER COVER........ G-02

IVEL BRACKET..... E-05 PTIONAL x TILLER H I-O?

ECTRICAL......... D-06 WETO............ O-03 ROllLE CONTROL... C-05

SINE COVER....... G-04 FIL PINIP........... B-09 PTIONAL........... I-12

-a.*.- MIIC OWER TRIM L TILT M F-O? - __ _. --_. ._-..-_..- - -_ 0 SUP F-02 -..-- --.. - --.- - -. .h”aYJI IUIK....... I--“a WIL scat. ROUSIWB... 8-06 p WER TRIH a TILT.. F-06 iTRAWSHISSION....... F-13 I --4 ,--- __ ----. - .---.-, ^_---- .---.-..-.. .,.^. -.._l I ...-_-.ll ~_ .-.-........ ,.. .^, _ .,.

FIG.5 ( 9- 6) OIL SEAL HOVSING

Q-N REF.No. PART No. DESCRIPTION REHAEKS

1 11411-94400 HOUSING, UPPER OIL SEAL 1

2 11413-94411 GASKET, UPPER OIL SEAL 1

3-1 09126-06008 SCREW 5

3-2 02122-06167 SCREW 5 MlDEL:94-98

4 31911-94402-OED BRACKET, STARTING WOR 1

5 C1580-08257 BOLT 4

-1

2

COLOR : OED (GRAY)

DTlOC E3

5 B6

RBURETUR ......... B-05 E UEL PUMP .......... B-07 bIL TANK ........... c -- ..-. -_ ..- -_ 1----- H-08 ~WER UNIT ......... F-D3 w ATER PUMP ......... B-11 /

f-s f-s 18 18 REF.No. PARTNO. REF.No. PARTNO. DESCRIPTION DESCRIPTION

r r EEHNtKS EEHNtKS

. . 15100-94303 15100-94303 PUMP ASSY, FUEL PUMP ASSY, FUEL 1

2 15170-94313 .DIAJ'HRA~ SET 1

3 15183-94301 .SCREW 2

4 15186-94300 .NUT 2

5 15851-94300 .SCREW 3

6 01500-06403 BOLT 2

7 08321-01067 LOCK WASHER 2

7A 01570-06407 BOLT 2 MODEL:94 MODEL:94

08322-01067 WASHER -223

’ P 2

ks 9 15321-99710 ’ 1 GASKET, FUEL PUMP 1

10 09352-50903-600 HOSE (PUMP TO CARBUR) 1 ?:60&110 ?:60&110

1

-12 11 09352-50903-600 HOSE (FILTER TO PlJ!P) 1 L:60&135 L:6OO-e135

12 15410-93411 FILTER, FUEL 1 -.15410-94400 -.15410-94400

13-l 15430-93410 .STRAINER SET 1 FOR 15410-93410 FOR 15410-93410

13-2 15430-93411 *STRAINER SET 1 FOR 15410-93411 FOR 15410-93411

14 15413-93400 .CUP 1

17 08322-01087 WASHER 1

18 08310-00087 NUT 1

19 09352-50903-600 HOSE (CONNECTOR TO FILTER) 1 L:600+370 L:600+370

! 20 09404-06432 CLAMP 1

/ 21 15331-94300 CLIP, FUEL HOSE 2 MODEL:86-90 MODEL:86-90

22 09401-08410 CLIP, FUEL HOSE 4 MODEL:86-90 MODEL:86-90

23 09401-08411 CLIP, FUEL HOSE 6 MJDEL:91-94 MJDEL:91-94

FIG.6 ( B- 7) FUEL PM FIG.6 ( B- 7) FUEL PM

REFER TO FIG.6A(B-8) FOR MDDEL:95-98

DTdOC E3

6

. . . . . . . . . . . . . . . . . . . . COIL STARTER..... COIL STARTER..... C-02 C-02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NOTE CONTROL..... H-IO NOTE CONTROL..... H-IO AFT......... AFT......... . . . . . . . . . . . . . . . . . . . . ARTINL ROTOR..... D-02 ARTINL ROTOR..... D-02

GE......... GE......... IVEL BRACKET..... E-OS IVEL BRACKET..... E-OS VER........ VER........ t t TILLER H TILLER H . . . . . . . . . . . . . . . . . . . . . .

FIG.6 A

16-@

174

FIG.GA ( E- 8) FUEL PlpIp @lDEL:95-98)

OT EEFJO. PNL!! NO. DESCRIPTION

RBURETOR......... B-05 UEL PUMP .......... B-07 UEL TANK

c

.......... ~-04 AR CASE .......... F-11

IONITION ........... D-04 INLET CASE ......... B-04 LOWER COVER ........ S-02

GET0 ............ D-03 IL PIMP ........... B-09 --. -- ... ..~_ ....

: CASKET S I-11 : RETER... I-03 : REWO-CDN I-10

PTIDNAL I TILLER H I-07 PTIONAL........... I-12 DWER TRIN 0 TILT H F-07

F OWER UNIT......... ECDIL STARTER.....

REWDTE CONTROL..... ISTARTINS MOTOR.....

IVEL BRACKET..... ROTTLE CONTROL...

F-03 ALTER PUMP... c-02 H-10 D-02 i

ILT CYLINDER 0 SUP

E-05 c-05 H-02 F-02

‘06 loIL SEAL HDUSINS... B-06 PDWER TRIM 8 TILT.. F-06 ,TRANS,,ISSIuN....... F-I6 , --.*-.I_- . .“. _. ., _ ,I,-.l--Ic..--.- “. .I __._..,, I .__, .., .” ,.

1

2

28

2c

20

3

4

5

6

6A

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

DTlOC E3

7

15100-94311 PUMP, FUEL

15170-94320 .DIAPHRAGM SET

15183-94301 .SCREW

15186-94300 .NUT

15851-94300 .SCREW

15321-99710 GASKET, FUEL PUMF

15410-93411 FILTER ASSY, FUEL

15413-93400 .CUP

15430-93411 .STRAINER SET

15415-93400 ..O RING

09352-50903-600 HOSE, FUEL (3 WAY TO PUMP)

09352-50903-600 HOSE, FUEL (FILTER TO 3 WAY)

09367-06005 3 WAY

09401-08411 CLIP

09352-50903-600 HOSE, FUEL (PUMP TO CARE)

09352-50903-600 HOSE, FUEL (CCNN TO FILTER)

09401-08411 CLIP

09404-06432 CLAMP

01570-06407 6ClLT

08310-00087 NUT

08322-01067 WASHER

15410-94400 FILTER ASSY, FUEL

35430-87DlO .STRAINER SET

15413-87010 .CUP

08316-1008i NUT

~15410-94400 -HODEL:96

-MODEL:96

-MODEL:96

-MDDEL:96

L:600+40

L:600-180

L:600-.11D

L:600+400

-KIDEL:96

-MODEL:96

MODEL:97,98

tQDEL:97,98

KIDEL:97,98

MODEL:97,98

B8

s...., B-11

FIG.7 ( B- 9) OIL PUMP FIG.7

20 ---@

w

6

/I /y&g-”

WY REPJO. PART No. DESCRIPTION

1

2

3

4

5-l

5-2

6-l

6-2

7

a

9

11

12

13

14

14 A

14A

15

16-1

16-2

17-1

17-2

18

19

20

OTIOC E3

a

16100-94410 PlJ4P ASSY, OIL

16198-87000 .O RING

16191-94400 .BOLT, BLEED

16192-94400 .GASKET, BLEED

09351-25703-600 HOSE

09355-25705-600 HOSE

09351-25703-600 HOSE

09355-25705-600 HOSE

09401-06405 CLIP

16911-92E20 PROTECTOR, OIL HOSE

16731-95310 GASKET, OIL PM' RETAINER

16340-94410 RETAINER, OIL PUMP

16331-94411 GEAR, OIL PLMP ORIVEN

09119-05013 BOLT

01107-05307 BOLT

08322-01057 WASHER

01550-05307 BOLT

16710-92EOl VALVE, CHECK

09351-50803-600 HOSE

03352-50903-600 HOSE

09401-08409 CLIP

094oi-08411 CLIP

16411-94400 ROD, OIL PUMP CONTROL

19131-95502 CONNECTOR

09140-05005 NUT

REFER TO FIG.‘IA(B-10) FOR MODEL:95-98

1

1

1

1

1

i

1

1

4

2

1

1

1

1

1

2

1

2

2

2

4

4

1

2

2

L:600-75,WJDEL:a6-90

L:6C&75,t#DEL:91-.94

L:6DO+l75,btlDEL:a6-90

L:6OO+175,MDDEL:91-94

UlOEL:94

-16710-94600

L:600-25'

L:6OD-25,KlDE;:91-C4

WDEL:a6-90

bUDEL:91-94

RBURETOR ......... B-05 UEL PUMP .......... B-07 IL TANK ........... H-06 SOWER UNIT ......... F-03 AMP BRACKET ...... E-02 UEL TANK .......... H-04 UTCH ............. C-06 SEAR CASE .......... F-11 ANKSHAFT ......... B-03 IGNITION ........... D-04 LINDER ........... B-02 INLET CASE ......... B-04 WE SHAFT NOUSINS F-09 LOWER COVER ........ - -_ _._-_.--- F-o? iUPTIqNAL I TILLER W I-07

C~CWI!aL......... P-06 tiNETO............ D-03 PTIONAL........... I-12 INE CDVER . . . . . . . S-B4

LLER HANDLE...... H-02 L PUNP........... B-09 DWER TRIM & TILT H F-07

AUST TUBE....... F-08 LT CYLINDER & SUP F-02

L SEAL HOUSING... B-06 OWER TRIW t TILT.. F-06 ANSWISSION....... F-13 -_--ll_l.---l.- ___-.- II _.. ^ .-.- -- ___,_. _.. . ._---. __. .( ...,.... .I ,1 I ..-.,-. -_.._-_-_-__U_-.--I_ .- _.

FIG.7 A

1

1A

ia

1c

1D

1E

2

3

4

5

6

7

7A

a

9

9A

10

11

12

13

14

15

161OD-94420 PlMP ASSY, OIL

13432-33100 .WASHER

16195-B7DOO .PIN

1619a-a7DDO .O RING

16191-94410 .BOLT. EUXD

16192-94410 .WASHER, BiEED

16331-94411 GEAR, OIL Pup(p DRIVEN

16340-94410 RETAINER, OIL PUMP

16411-94400 ROD, OIL PUMP CONTROL

16731-95310 GASKET, OIL PUMP RETAINER

19131-95502 CONNECTOR, OIL PUMP CONTROL

09119-05013 BOLT

073 30-05407 BOLT

09140-05005 NtiT

01550-05307 BOLT

07130-06307 BOLT

oa322-01057 WASHER

16710-92EOl VALVE, CHECK OIL (SINGLE)

o9351-50803-600 HOSE, OIL (VALVE TO 3 WAY)

09355-25705-600 HOSE, OIL (PUMP TO VALVE)

09401-06405 CLIP

094Ol-o7403 CL!?

DTIOC E3

9

FIG.7A ( B-10) OIL PW #DDEL:95-98)

0-m EEF.NO. PART ND. DESCW’TIDN

1

1

1

2

1

1

2

1

1

1

1

1

1

2

2

MlOEL:95

MlDEL:96-98

MOOEL:95

bUDEL:96-98

MODEL:95

L:6DO-&l

L:6OO+130

BlO

UEL PUMP.......... B-07 UEL TANK.......... H-04

IL TANB........... N-08 WWER UNIT......... F-03 : ELECTRIC I-02 RECDIL STARTER..... C-02

IW ATER PUFF'......... B-11 .

BEAR CASE.......... F-31 IGNITION........... D-06

: SASEET S I-11 R PTIONAL I METER... I-03

EBOTE CDNTROL..... H-10

INLET CASE-........ B-04 ST ARTINS ROTOR..... D-02

: RERD-CDN I-10 SW PTIONAL I TILLER H I-67

IVEL BRACKET..... E-05

METO............ D-03 TR

FTIONAL........... I-12 ROTTLE CONTROL... C-OS

T ILLER HANDLE...... N-02 IR 6 TILT R F-07 TILT CYLINDER L SUP F-02 JR B TILT.. F-06 TRANSHISSIDN....... F-13 -. ..,. +.. __, _.._ I __.,__I_,__ ~_ I ,,. . '.,,

.--_ .-..- ..- ..- ..- -. -. ..__" -.. ..-.- ___-._ --^---,-

FIG.8 ( 8'11) WATER WUP

'PART NO.

P'TY

REP.NO. DESCRIPTI0.V REMARS

l-1 17431-94411 TUBE. WATER PUMP SEAL (S)

1-2 17431-94441 TUBE. WATER PUMP SEAL (L)

L:Zl

L:126

2-1

2-2

17561-94412

17561-94442

TUBE. WATER ($1

TUBE. RATER (L)

1

1

1

1

1

4

4

2

2

2

1

I

1

1

1

2

1

2

1

1

1

I

L:366

L:446

3

4

5

6

7-l

7-2

a

9

10

11

12

13

14

15

16

17

ia

19

17411-94421

09 140-06020

09162-06096

09~oa-06060

09108-06069

09ioa-0506~

0942~04006

17461-96310

17471-94401

17472-96301

5613O-94410-OED

09282-17005

09263-25025

17432-96300

17563-94400

17565-94400

17566-94400

17400-96350

CASE. WATER PUMP

NUT

LOCK WASHER

STUD BOLT (6x18)

STUD BOLT (6X30)

STUO BOLT (6X35)

KEY

INPELLER. RATER PUMP

PANEL. PUMP CASE UNDER

GASKET. PUMP CASE UNDER

HOUSING. DRIVESHAFT BEARING

.OlL SEAL

.BEAR!NG (25X33X15)

GROUMET. WATER PUNP SEAL TUBE

GROUMET. WATER TUBE.UPPER

GROMMET. WATER TUBE.MlDDLE

GROUIIET. WATER TUBE.LOWER

WATER PUMP KIT

MODEL:97

OPT

COLOR : OED (GRAY)

CAUEURETOR ......... n-05 IL TANK ........... H-08 POWER UNIT ......... F-03 ATER PUW ......... B-11 CLAW BRACKET ...... E-02 PTIONAL CLUTCN

I ELECTRIC I-02 RECOIL STARTER ..... C-02 ............. C-06 PTIONAL : SASKET S I-11 NOTE CONTROL ..... H-10

CRANKSHAFT ......... E-03 KNITION ........... D-04 PTIONAL : METER ... 1-03 ARTING MOTGW ..... D-02 INOER ........... B-02 INLET CASE ......... B-04 PTIONAL t REWO-CON I-10 ‘IVEL BRACKET ..... E-OS VE WAFT HOUSING F-09 _ ONEU COVER.. ...... S-02 PTIONAL r TILLER W I-07 a0mE carmo~ ... c-05

t LECTRICAL ......... D-06 HASNETD ............ D-03 PTIONAL ........... X-12 NSINE COVER.. ..... . FOG 0 IL Purp ........... B-09 ~~ ~~~~ )‘CWER TUIW L TILT H F-07 k :t~E~~~-;-& !:::

FAUST TUBE....... F-08 KIIL SEAL ROUSINB... B-06 PDWER TRIM 3 TILT.. F-06 IIRANSWISSION....... F-13 I J I---e-.--I-.--.-.I_c-l..s.eT_ll- __. I._ I.. -_*--_-._-. I . . . . ,. .._ .-.. __,_ - .__,.._^. -. --- -.---- -..--.--“.----I-_-- --.-..-.a-...------- --

_’ ,. ..’ ,,: ..- ,f, -.,: 22.:.. *-. 1;,

FIG. 9

25 --B 19

8- 24-

FIG.9 ( C- 2) RECOIL STARTER (-HOOEL:91)

WY

REF.No. PART BO. DESCRIPIIIYR IID!!

l-l

l-2

2

3

b

5-1

5-2

6

7-1

7-2

0

9

10

12

13

lb

15

16

i7

18

19

20

21

23

24

25

26

27

28

REFER TO FIG.lO(C- 4) FOR K3OEL:92-98

OTbOC E3

11

18100-94420

18121-95200

18130-95200

18153-95200

18151-95202

18100-94411

18150-95200

18142-95210

18191-94600

18191-94610

18335-93000

18155-95203

18124-95210

18210-93002

18281-96300

18282-96300

18284-96300

18335-96300

09206-01006

18291-96300

i8290-94400

1815F95200

18127-95200

01500-06207

08321-01067

02112-05107

01580-06207

18158-94400

18133-95210

STARTER ASSY, RECOIL


.REEL

.RATCHET

.SPRING, FRICTION

.PLATE, FRICTION

.PLATE, FRICTION

.SPRINC

.PLATE, GUIDE

.PLATE, GUIDE

.WASHER

.SPRING, RETURN

.BUSH

.GRIP

.REEL, STOPPER

.STOPPER, ARM

-SPRING

.WASHER

.PIN

.HOLDER, CABLE

.CASLE, NSI

.WASHER

.CIRCLIP

.BCLT

.LCCK WASHER

.SCREW

.BOLT

.COLLAR, SPRING STOPPER

.BUSH

1

1

1

1

i

i

1

i

1

1

1

1

1

1

1

1

1

1

1

1

3

1

2

1

1

-18100-94430,MlOEL:86-90 USED WITH 61622-95500

kCDEL:91,-131656 --18100-9bb30

HOoEL:86-91

MX'EL:86-91

MlDEL:86-91

-18150-95200 USED WITH 18155-95203 HOOEL:86-90

hQOEL:91

H)DEL:S6-90

KX)EL:91

FIODEL:86-91

wDEL:86-91

HODEL:91

r

RBURETOR......... B-05 FUEL PUHP.......... B-07 LAMP BRACKET...... E-02 FUEL TANK.......... H-04 LUTCl4 . . . . . . . . . . w.. C-06 SE A9 CASE.......... F-11

iCRaFtKSWAFl.... . . . . . B-03 ,tYLINDER . . . . . . . . . . .

IGNITION........... D-04 B-02 INLET CASE......... E-04

DRIVE SHAFT HOUSIN6 F-09 L kLECTRICIIL......... D-06

OWER COVER........ 6-02 IZNETO............ ~-03

NE COVER .f..... 6-06 L PIMP........... B-09 UST TUBE....... F-08 b IL SEAL HOUSING... E-06 OWER TRIM C TILT.. F-06

__-_._ .-i -._. “-..-- .__ -- - ..” -- “_.. _..._.” - ._ ._.. - _..- _....-- __. _. ._ _ ._~ ._. _ _ - ~_ _. ._ _.” _. _ _.... - “.. _- ..-.

‘7 -

5-

8- 24-

23 4;

REPJO.

29

30

31

32

33

34

35

36

37

FIG.9 ( C- 3) RECOIL STARTER (-#ODEL:91)

Q-n PNfT RO. DESCBIPIIOA REf4RKS

18711-94402-OEO BRACE, RECOIL STARTER STBO 1

18721-9bb02-OED BRACE, RECOIL STARTER PORT 1

09180-08203 SPACER (8.2XlbXlS.S) 3 MODEL:86-9G

09180-08169 SPACER (8.6X12.0X17) 3 mOEL:91

0932c-14011 CUSHION 6 H3DEL:86-90

09320-12059 CUSHION 6 m?EL:91

01550-08357 BOLT 3

09160~08054 WASHER (8.5X20X1.6) 3

01550-06257 BOLT 4

COLOR : OED (GRAY)

DTlOC E3

12

ICARBURETOR ......... B-05

ki

UEL PUMP .......... B-07 IL TAKK ........... ‘AMP BRACKET E-02 UEL TANK

H-08 POGER UNIT ......... ELECTRIC I-02 kECO1L STARTER

F-03 WATER PWP ......... B-11 ...... .......... H-04

LUTCH ............. C-06 .....

AR CASE C-02

.......... F-11 : ANKSHAFT

6ASKET S I-IX REMOTE CONTROL ..... ......... B-03 I6t41710~ ........... O-04 PTIONAL : METER ...

LINDER B-02 INLET CASE I-03 kTbRT1~6 noToR

H-10 ..... D-02

........... ......... B-04 IVE SHAFT HOUSING F-09

REHO-CUN I-10 OWER COVER

!SUIVEL BRACKET ..... E-OS ........ S-02

LECTRICAL PTIONAL r TILLER H I-07

D-06 6NETo ROTnE CONTROL.. . C-05

......... ............ D-03 PTIONAL ........... COVER

I-12 ....... S-04 IL PUHP

LLER HANDLE ...... ........... B-09

H-02

AUST TUBE 1 OUER TRIM 8 TILT H F-07

....... F-08 IL SEAL HO&INS LT CYLINDER I SUP F-02

... B-06 ANSMISSIDN ....... F-13 ---~ .--“..-..-- .. --.- ...... - ... ..... ,_I” ......... .. --I”. .................... .-- -- .- ........ .......... . -.I ............... __.-.._ ...

c3

L

3

4

I 5

6

i 7

a

j 9 I 10 I 1 11

; 13

16

15

16

17

la

19

FIG. 10

~~~ k---.++3

FIG.10 ( C- 4) RECOIL STARTER UVJDEL:92-98)

OTI BewABKs ;.NO. PART NO. DESCRIPTION

18100-96630

18121-96610

18130-94600

18151-94410

18142-95210

18191~96610

18210-93002

18280-94400

18290-94400

01500-06207

01580-06207


.REEL

.RATCHET SET

.PLATE, FRICTION

.SPRING, SPIRAL

.GUIOE. ROPE

.GRIP

.NSI SE-l

.CABLE, NSI

.BOLT

.BOLT

1

2

3

DTIOC E3

13

18711-9d402-OED BRACE

18721-94602-OED BRACE

091BO-08169 SPACER

09320-12059 CUSHION

09160-08054 WASHER

0155O-OB357 BOLT

02162-06257 BOLT

~ARBURE~R ......... B-05 UEL PUIIP .......... B-Of LA&BRACKET

ii

...... E-02 UEL TANK .......... H-04 ............. C-06 AR CASE .......... F-11

ANKSNAFT ......... E-03

t

IGNITION ........... D-04 LIND5R ........... B-02 INLET CASE ......... B-04

SHAFT NOUSINS F-09 OWER COVER ........ 6-02 D-06 eO4 @?3"n;::::;;::::: ii%

f%NAlJSr TUBE....... F-08 DLL SEAL HOUSING... B-06 POWER TRIH C TILT.. F-06 ~fiNSWIS!XON....... F-13 I I _. -_CI---.e ,-_^ ____ -_ . _ "- .i-.. ___ ., .__. "..r...l. ,..... -.--. "I T.-.T.--."".T...--------- . -.

FIG. 11 FIG.11 ( C- 5) THROTTLE CONTROL

OTY REF.NO. PART NO. DES!XIPTIDN mums

6

78

17

1

2

3

b-l

4-2

5

6

7

0

9

10

11

12

13

14

15

16

17

18

19

20-l

20-2

20-3

21

22-l

22-2

228

23

24

25

26

DT40C E3

14

19121-94400

19131-95502

19132-94501

19135-94400

16411-94400

09119-05010

19151-94400

19161-94301

09139-06015

09140-06020

09329-06002

19654-96410

19851-94401

19861-96301

19141-96301

19521-94400

19811-94400

19815-94400

09103-06048

09140-05005

09160-06046

09160-06036

09160-06084

02162-06127

09100-05017

01500-05407

02142-05403

08322-01057

02162-36127

02142-05207

61610-94400

LEVER, THROTTLE CONTROL

CONNECTOR

CONNECTOR (LEVER TO RETAINER)

ROD (LEVER TO LIMITER]

ROD (LEVER TO LIMITER)

PIVOT BALL

RETAINER, STATOR

SPACER, STI\TOR

SCREW

NUT

CUSHION

ROD (CLUTCH TO NSI LEVER)

LEVER, NSI

STAY. NSI CABLE

CAM, THROTTLE

LEVER, THROTTLE CAM FOLLOWER

LIMITER Tl%MTLE HOLDER, THROTTLE UMITER

BOLT (6X20)

NUT

WASHER (6.5X20X1.5)

WASHER (6.5X18X1.5)

NASHER (6.5X18X1.6)

BOLT

BOLT (5X40)

BOLT

SCREW

WASHER

BOLT

SCREW

ROLLER, FASTENER

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

4

2

1

1

1

1

1

1

1

1

1

2

1

MlDEL:98

HOGEL:95,96

MYOEL:97,98

MmL:95-97

MODEL:98

c5

~IEL PUMP.. ........ B-07 OIL TANK ........... H-08 WER UNIT ......... F-03 1 UEL TANK

ATER PUMF’......... B-11 .......... H-04 OPTIONAL : ELECTRIC I-02 COIL STARTER ..... C-02

SEAR CASE .......... F-II , PTIONAL : SASKET S I-11 REMOTE CDNTROL ..... N-10 ISNITJON ........... D-04 3 PTIONAL : METER ...

LINDER I-03 STARTING ROTOR .....

........... B-02 INLET CASE 11-02

......... B-94 D PTIONAL : IVE SHAFT HOUSINB F-09

RERO-CON I-10 SW IVEL BRACKET ..... E-05

ELECTRICAL L OWER COVER ........ 6-92 PTIONAL 3 TILLER W I-07 TW ROTTLE

D-06 CONTROL ...

SNETO C-US

......... ENBINE COVER

............ D-03 PTIONAL ........... I-12 T 6-04

XLLER HANDLE ...... IL PURP

W-02 ....... ........... B-09 WR TRIM 3 TILT H F-07 T

EKHAUST TUBE F-08 ILT CYLINDER L SUP F-02

....... IL SEAL WOUSING ... B-06 OWER TRIM S TILT .. F-06 TR4HSHISSILtN ....... F-13 __._l.__.__....._. .............. ._- ..... ......... .... .................. - ..... -- ... ............... .-. ................ . I._I ..-__ .-. ...........

FIG.1 2 19 --f3

3 -43 30 -0

29*27+ 29*27*

3’ --cB

25

FIG.12 ( C- 6) CLUTCH

WY REF.NO. PART No. DESCBIPTION rllMNu6

l-1

l-2

2-1

2-2

23111-94400

23111-94401

25111-94412

25111-94442

ROD, CLUTCH

ROD, CLUTCH

ROD, SHIFT (S)

ROD. SHIFT (L)

MODEL:96

L:270

L:350

3

4

5

6

7

8

9

10

11

12

13

14

15-1

15-2

16

17

18

19-1

25211-94401

25211-94421

25212-94401

09205-02013

23213-94400

02162-06127

25311-94401

23311-95001

09140-06020

23131-94400

21110-94401

09260-10005

09440-07033

09440-07071

21127-94400

02i62-05167

oa322-01057

25223-94400

GUIDE, SHIFT ROD (S)

GUIDE, SHIFT ROD CL)

GUIDE, Sti1F-T ROD LOWER

PIN

SPRING, CLUTCH NOTCH

BOLT

CAN SHIFT

TURNBUCKLE, CLUTCH ROD

NUT

B&IT, CLUTCH

LEVER, CLUTCH

BALL

SPRING

SPRING

PLATE, CLUTCH

BOLT

WASHER

SEAL, SHIFT ROD (5.)

-MODEL:94

-464115

464116-

19-2

TYPE:S -MODEL:95

20

21

22

25223-94400

25222-96300

25230-94300

25232-94300

SEAL, SHIFT ROD (s/t)

SEAL, SHIFT ROD (L)

MAGNET SET, GEAR CASE

.MAGNET

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

TYPE:S/L MlDEL:96-98

TYPE:L -M)DEL:95

DTlOC E3

15 C6

RTBJRETOR......... 8-05 FUEL PUMP . . . . . . . . . . B-07 P BRACKET...... E-02

IL TANK........... H-08 F UEL TANK.......... H-04

OWER UNIT......... F-03 bd

CM............. C-06 GEAR CASE.......... F-11 : ELECTRIC I-02 L

ATER PURP......... B-11 ECOIL STARTER..... C-02

ANKSHAFT......... B-03 IONIT~UN........... ~-04 : SASYET S I-11 kEHOTE CoNTROL..... H-IO

LINJJER........... 3-02 INLET CASE......... E-04 : METER... I-03 STARTING MOTOR..... u-02

IVE SHAFT HOUSING F-09 : REMIT-CON I-10

L LECTRICAL......... D-06 MAGNEIO............ ~-03

OWER COVER........ G-02 jB;;BX& : TILLER H I-07 BRACKET.. . . . E-05

ROTTLE CONTROL... C-05

COVER....... 6-04 OIL PUHP........... B-09 FWER &;r’;‘i;ii’;l :I;: AUST TUBE....... F-06 bn SEAL HOUSIN6... B-06 P DYER TRIP B TILT.. F-06 ANSWSSION....... F-13 I-____. _._ .-. . . ,._, . _ . ..- _.-. --.-_._ --... . ..- .--- II--

FIG.1 2

23

@p--11

FIG.12 ( C- 7) CLUTCH

m REF.NO. P/&T NO. DESCBIPTION IGNARKS 23 23211-94401 ARM, CLUTCH ROD 1

24

25

26

27

21121-93300

09205-02004

09205-03021

09280-08005

26

29 30

31

-2

092BO-08005

092B4b08005 09280-11005

06331-31156

PLATE, CLUTCH NOTCH 1

SPRING PIN 1

PIN, SPRING 1

0 RING 2 TYPE:S -MODEL:95

0 RING 1 TYPE:L -HODEL:95

0 RiNG 2 TYPE:S/L

0 RING 1

CIRCLIP 1

DTLOC E3

16 c7

RBURETOR ......... B-05 UEL PUMP .......... B-07 IL TANK ........... H-08 POWER UNIT ......... F-03 ATER PIJHP ......... AUP BRACKET

B-11 L. .-- . . ...... E-02 UEL TANK .......... w-04 PTIONAL : ELEt3BIC I-02 )?ECOIL STARTER ..... C-02 -L”rcn k

............. L-06 I\R CASE .......... F-11 PTION.4L : GASKET S I-11 REMOTE CONTROL ..... H-10 RANKSRAFT ......... B-03 IGNITION

R ........... D-04 PTIONAL : METER ... x-03 STARTING MOTOR ..... ~-02

LINDER ........... B-02 INLET CASE ......... B-06 PTIONAL : REWO-CON I-10 SW RIVE SHAFT HOUSING F-09

IVEL BRACXET ..... OWER COVER

E-OS ........ 6-02 PTIONAL : TILLER N I-07 TH ...

LECTRICAL ......... D-06 ROTTLE CONTROL C-05

6NETO ............

E

D-03 PTIONAL ........... 1-12 T ...... NGINE WVER

ILLER HANDLE H-02 ....... 6-06 L PUMP ........... B-09 OWER TRIM L TILT W F-07 T

XHAUST TUBE ILT CYLINDER X SUP F-02

....... F-08 L SEAL HOUSINI; ... B-06 OWEIl TRW 0 TILT .. F-06 TR ANSHXSSIQN ....... F-13 .----- -.- --- -.. --._-- ..-.-. .- . . ............ ,_.-_ - .- ._ .. --*-

FIG. 13 FIG.13 ( D- 2) STARlIffi HOTOR

m REPJO. PART NO. DESCRIPTIOH REMARKS

1

2

3

4

5

6

7

8

9

10

11

12

13

lb

31100-96401

3131D-96300

3132D-96400

31312-96300

3!36D-96300

31173-96301

31131-96300

31132-96300

31135-96300

31281-93340

0158D-08257

31912-94401

31918-94401

01550-08257

HOTOR ASSY. STARTING

.ARUATURE

.PINION ASSY

-STOPPER SET, PINION .WASHER

.HOLDER ASSY, BRUSH

..BRUSH (+)

.-BRUSH i-j

.-SPRING, BRUSH

.BOLT

BOLT

BAND, STARTING MOTOR

DAMPER, LOWER

BOLT

DTbOC E3

17 D2

&RBURE& ......... B-05 EL PUHP .......... B-O; OIL Ti.. ..... . ... H-08 POWER UNIT ......... AMP BRACKET ...... E-02 UTCH ............. C-06

F& $;:::A%:::::: bywag ; ELEC~I~ ;-;f kECOIL STARTER F-OS WATER PUWp., ....... B-11

..... C-02

ANKSHAFT REMOTE CONTROL ..... N-10

......... B-03 ION ........... II-06 PTIONAL : METER ... I-03 S TARTING MOTOR ..... LINDER

D-02 ........... B-02 CASE ......... B-06

DRIVE SHAFT HOUSING F-09 PTION Al. : REMO-CQH I-10 SW IVEL BRACKET ..... E-05

E,

COVER LECTRICAL.. ....... D-06 hABNET0..

........ S-02 PTIONAL : TILLER N I-07 THROTTLE CONTROL ... C-05

NGINE COVER bIL PUHP .......... D-03 PTIONAL ........... I-12 TILLER HANDLE ...... N-02

....... S-04 b

........... B-09 DWER TRIM 6 TILT N F-07 1 AUST TUBE IL SEAL HOUSINS

ILT CYLINDER L SUP F-02 ....... F-06 ... B-06 WER TRIM L TILT .. F-06 TRANSMISSION ....... F-13

- -- ... -.---i_---.l-_---l_-._-. ......... .- .._. -.- .,._., .... _ __ .,._ ............ _,~, ... . .__. ..- _._--. .._..1--1.---.- .. .I -- -- -

FIG.14 ( D- 3) MAGNETO

WY EEP.No. Par NO. DESCRIPTION

1

2-l

2-2

3

4

5

6

7

0

9

10

11

12

13

lb

15

16-1

16-2

17

18

19

20

21

22

32101-96123

32120-94400

32120-94410

02112-06257

08321-01067

32140-94400

32150-96670

02112-05107

08322-01057

08321-01057

02112-05107

08321-01057

0211244087

08321-01063

02112-ObOb7

0832l-OlDd3

32102-96412

32102-9bJO2

02122-05123

08341-31059

09160-16017

0916b-18001

091bO-18016

09~03-10312

STATER ASSY

.CUIL, LIGHTING

.COIL, LIGHTING

-SCREW

.LOCK WASHER

.COIL, IGNITION PRIMARY

.COIL, IGNITION TIMING

.SCREW

.WASHER

.LOCK WASHER

.SCREW

.LOCK WASHER

.SCREW

.LOCK WASHER

.SCREW

.LOCK WASHER

FLYWHEEL

FLYWHEEL

SCREW

UEY

WASHER (18.5X35X4)

WASHER

NUT

CLAMP

ELECTRIC STARTER

WANUAL STARTER

ELECTRIC STARTER

NANUAL STARTER

DTbOC E3

18 D3

c’ BURETOR ......... B-05 FUEL PUllP .......... B-07 lo IL TANK ........... H-08 POWER UNIT ......... F-03 TER PUHP ......... B-11

LAMP BRACKET ...... E-02 ELECTRIC I-02 kECOIL STARTER ..... C-02 UTCH ............. C-06 6ASKET S I-11 REHOTE CONTROL ..... H-10 AHKSHAFT ......... B-03 : HEER ... x-03 STARTING HOTOR ..... D-02 LINDER ........... B-02 : REMO-MN I-10 IVEL ERACXET ..... E-05

SHAFT HOUSIN6 F-09 I TILLER W I-07 ROTTLE CONTROL ... C-05 ~Pl~;NAL;i.i.;iil.; f:d;

FAUST TUBE....... F-08 DIL SEAL HOUSING... B-06 POWER TRIM L TILT.. F-06 ~ANSHISSION....... F-13 I I ^-,- -_..__C__._ -- _---_ _ . . . ___. ^._ . _ _ . _ . ., ..". ._ ._.^_ .,____ _-_ ..-..---- "----.-.--.-..

FIG. IS FIG.15 ( D- 4) IGNITION (-HODEL:95)

WY EEP.NO. PART mo. DESCSIPTION RENAHKS

l-2

2

3

4

5

6

7

8

9

10

12

13

14

15

16

17

18

19

20

21

32900-96601

32900-94421

09280-52001

36650-94402

33510-95520

09482-00370

32950-94410

015DO-06127

09160-06054

09160-12056

09320-12011

32890-94401

32892-94400

09~03-06049

09160-06054

09160-12056

09320-12011

32891-94401

03212-05123

31800-94401

32919-94400

CD1 UNIT

CO1 UNIT

0 RING (D:3,ID:52.5)

COVER, JUNCTION BOX

CAP, SPARK PLUG

SPARK PLUG (BREHS)

HOLDER, CDI/CDNTROL UNIT

BOLT

WASHER (6.5X22X1.6)

WASHER (12.0X25X4.0)

CUSHION

HOLDER, ELECTR!C PARTS

CAP, ELECTRIC PARTS HOLDER

BOLT (6X12)

WASHER (6.5X22X1.61


CUSHION

COVER, ELECTRIC PARTS HOLDER

SCREW

RELAY ASSY, STARTING MOTOR

CLAMP

1

1

1

1

2

2

1

2

2

2

2

1

1

2

2

2

2

1

3

1

1

FIG.l5A&5) FOR MODEL:96-98

DT4OC E3

19

-928071 +32900-94421 USED WITH 32950-94410, 32919-94400

HDDEL:90-95

M)DE?:90--95

RBUREmR ......... B-05 FUEL PUHP .......... B-07 IL TANK ........... H-OB POWER UNIT ......... F-03 W ATER PUMP ......... RACKET

B-11 ...... E-02 F UEL TANK .......... H-04 PTIONAL : ELECTRIC I-02 bECOIL STARTER ..... C-02

............ C-06 GE AR CASE .......... F-11 YPTIONAL : KASKET S I-11 REMITS CONTROL ..... AFT

H-10 ......... B-03 IGNITION ........... D-04 3 PTIONAL : METER ... I-03

LINDER is TARTJN6 NOTOR .....

B-02 O-02

........... INLET CASE ......... E-04 'J DRIVE SHAFT HOUSINS F-09

PTIONAL : REHO-CON I-10 SW IVEL BRACKET ..... L OWER COVER

E-05 ........ 6-02 3 PTIONAL : TILLER H I-07 TH

CAL ......... D-06 ROTTLE CONTROL ...

6wEm C-05

MA ............ ~-03 PTIONAL ........... I-12 T COVER

ILLER HANDLE ...... H-02 ....... S-06 0 IL PUHF'........... B-09 OWER TRIM b TILT M F-07 T

AUST TUBE ILT CYLINDER B SLIP F-02

....... F-08 0 IL SEAL HOUSING ... B-06 ER TRIM B TILT .. F-06 TRANSMISSION ....... F-13 --.....---_-^-^-..- ..- .... ..--- ...... 8. -. ......................................................... .-~ ......... .-._ .............. ..- .. -_. .......... .1-"--.-"-

Q4

FIG. 15 A FIG.l5A( D- 5) IGNITIOlY MlDEL:96-98)

WY REi.NO. PART NO. DESCRIPTION

2

3

4 I I 5

) 6

i 7

i 0

t 9

1 70

, 11-l

! 11-2

12

13

lb

15

16-l

16-2

17

18

19

20

21

22

23

24

32900-94660 01550-06127

0940606432

38423-95510

36650-94402

33510-95520

09482-00370

3295044420

01550-06127

09160-06084

09160-12056

09160-12089

0932D-12011

32890-94401

09103-06049

09160-06084

09160-12056

09160-12089

09320-12011

32891-94401

03212-05123

31800-94401

32919-94400

3341 O-94400

01550-06207

09407-14407

CD1 UNIT

BOLT

CLAMP

TUBE

COVER, JUNCTION 6DX

CAP, SPARK PLUG

SPARK PLUG (BRIHS)

HOLDER, CDI/CONTROL UNIT

BOLT

WASHER (6.5X18X1.6)



CUSHION

HOLDER, ELECTRIC PARTS

BOLT (6X12)

WASHER (6.5X18X1.6)



CUSHION

COVER, ELECTRIC PARTS HOLDER

SCREW

RELAY ASSY, STARTING M)TOR

CLAHP, HIGH TENSION CORD

COIL, IGNITION

BOLT

CLAMP

1

2

2

1

1

2

2

1

2

2

2

2

2

1

2

2

2

2

2

1

3

1

1

i

2

2

L:150+100

-H)DEL:95

HODEL:98

HGDEL:98

,b - DT40C E3

20 D5

RBUREToR......... B-05 AMP BRACKET...... E-02

IL TANK........... H-08 : ELECTRIC I-02 : SASKET S I-11

rW ATER PUMP......... B-11

LINDER........... B-02 : METER... I-03

IVE SHAFT HOUSING F-09 : REMO-WN I-10 IVEL BRACKET..... E-05


OWER TRIM C TILT R F-07 DWER TRIM & TILT.. F-06 _^ .--_ ---._ I ..,--._.--.... --. _i.. ,-__-____. ,___ ,_ ___“_ ___,..._,.__._.._” ._..____-,.__,_

FIG. 16 FIG.16 ( D- 6) ELECTRICAL (1)

REP.NO. PART ND.

1 36740-95253

2 32800-95001

3 02142-05253

4 08310-00053

S 08321-91057

6 36740-93901

7 09481-20001

a 37132-93700

9 33810-94411

10 09407-25402

11 09403-14204

12 02142-06127

13-1 33816-94400

13-2 33816-96300

14 03242-06253

15 09404-06432

16 02142-06127

17-1 36699-94420

17-2 36899-9.4440

18-1 36630-94422

18-2

20

21

22

36630-94440

02162-06167

34850-94700

34853-94400

DESCRIPTION CASE ASSY, FUSE

RECTIFIER ASSY

SCREW

NUT

LOCK WASHER

FUSE CASE ASSY

.FUSE, 20A

CONNECTOR, WIRE

CABLE ASSY, STARTER

CLAMP

PROTECTOR, CABLE

SCREW

CLAMP, CABLE

CLAM', CABLE

SCREW

CLAJ4P (L:6S)

SCREW

LEAD, OIL FLOW ETC

LEAD, OIL FLOW ETC

HARNESS ASSY, WIRING,REktXDN

HARNESS ASSY, WIRING,RE'QCON

BOLT, SIG MJTOR CABLE GROUND

SWITCH, HEAT

SUPPORTER, HEAT SWITCH

KANUAL STARTER

ELECTRIC STARTER

ELECTRIC STARTER

ELECTRIC STARTER

ELECTRIC STARTER

ELECTRIC STARTER

ELECTRIC STARTER

ELECTRIC STARTER

ELECTRIC STARTER

ELECTRIC STARTER

ELECTRIC STARTER

ELECTRIC STARTER

K)DEL:95-98

ELECTRIC STARTER

MANUAL STARTER

MANUAL STARTER

MODEL:90-98

DTbDTC,4ORC ELECTRIC STARTFR MODEL:66-88

TC,RC,MODEL:89-92

TC,RC,ELECTRIC STARTER

TC.RC,ELECTRIC STARTER

DTbDC E3

21 D6

RBURETOR ......... B-05 FUEL PUMP .......... B-07 RACKET

IL TANK E-02

........... F UEL TANK

H-05 POWER UNIT ......... F-03 w ATER PUWP ......... B-11 ...... .......... H-04

C-06 F’TIONAL

............ SEAR CASE F-11 : ELECTRIC I-02 t?ECOIL STARTER ..... C-02

.......... AFT B-03

DPTIONAL ISNITION D-04

: SASKET S I-11 i7EHOTE CONTROL I-03 ~TARTIN~ ROTOR

..... H-10 .........

VLINDER ...........

B-02 OPTIONAL : HETER ...

........... INLET CASE .....

......... B-04 D-02

IVE SHAFT HOIJSINS F-09 0 PTIONAL

L OWER COVER : RERO-CDN I-10 IVEL BRACKET ..... E-05

........ CAL D-06 RASNETD

6-02 OPTIONAL : TILLER H I-07 D-03

ROTTLE CONTROL ... C-05 ......... ............

COVER 0

....... IEXHAUST TUBE

G-04 XL PUHP PTIONAL ........... I-12 LLER HANDLE ......

B-09 DWER TRIM 3 TILT R F-07 H-02

........... F-0B 3TL SEAL HOUSINO

Ll ....... ... ~-06

CVLINDER 3 SUP F-172 OWER TRIM R TILT . . F-06 ANSHISSION ....... F-13 -___ ..I--......-._ . -.- ____.___ ,._

FE. 16 F?G.16 ( D- 7) ELECTRICAL (1)

m

F?G.16 ( D- 7) ELECTRICAL (1)

m REF.NO. REF.NO. PART NO. PART NO. DESCRIPTION DESCRIPTION EEHAEKS EEHAEKS 23 23 36791-94504 36791-94504 HOLDER, CONNECTOR HOLDER, CONNECTOR 1 1 TC.RC TC.RC 24 24 08322-01067 08322-01067 WASHER WASHER 1 1 TC,RC TC,RC 25 25 328!5-94400 328!5-94400 DICDE, HEAT SWITCH DICDE, HEAT SWITCH 1 1 DT4OTC,40RC DT4OTC,40RC 26 26 34853-94700 34853-94700 SUPPORTER SUPPORTER 1 1 KIDEL:93-98 KIDEL:93-98 27 27 34850-94600 34850-94600 SWITCH, HEAT SWITCH, HEAT 1 1 H)DEL:93-96 H)DEL:93-96 28 28 38423-95510 38423-95510 TUBE TUBE 1 1 L:150+50 L:150+50 29 29 37801-98300 37801-98300 LEAP, HEAT SNSR GROUND LEAP, HEAT SNSR GROUND 1 1 MODEL:93-98 MODEL:93-98 30 30 09125-06069 09125-06069 SCREW SCREW 1 1 MDDEL:93-98 MDDEL:93-98

DT40C E3 DT40C E3

22 22 D7 D7

RBURETDR......... B-05 RBURETDR......... B-05 FUEL PUHP.......... B-07 FUEL PUHP.......... B-07 KI KI IL TANB........... H-01) IL TANK........... H-01) UEL TANY.......... H-04 OPTIONAL UEL TANY.......... H-04 Ii Ii

OWER UNIT......... F-03 OWER UNIT......... F-03 bl bl 0 PTIONAL : ELECTRIC I-02 : ELECTRIC I-02

ATER PURP......... B-11 ATER PURP......... B-11

AR CASE.......... F-11 OPTIONAL AR CASE.......... F-11 ECOIL STARTER..... C-02 ECOIL STARTER..... C-02

0 PTIONAL IGNITION........... D-04 IGNITION........... D-04

: 6ASXET S I-11 REMOTE CDNTROL..... H-10 : 6ASXET S I-11 REMOTE CDNTROL..... H-10 0 0

CYLINDER........... B-02 CYLINDER........... B-02 PTIONAL 8 WETER... I-03 PTIONAL 8 WETER... I-03

INLET CASE......... B-04 INLET CASE......... B-04 k k TARTINS MOTOR..... D-02 TARTINS MOTOR..... D-02

PTIONAL PTIONAL : REMO-CON I-10 : REMO-CON I-10 OWER COVER........ S-02 OWER COVER........ S-02

SW SW IVEL BRACKET..... E-OS IVEL BRACKET..... E-OS PTIONAL I TILLER H I-07 PTIONAL I TILLER H I-07 TH TH

6NETO............ D-03 6NETO............ D-03 ROTTLE ROTTLE CONTROL. . . C-05 CONTROL. . . C-05 PTIONAL........... I-12 PTIONAL........... I-12

IL PUNP........... B-09 IL PUNP........... B-09 T T ILLER HANDLE...... H-02 ILLCR HANDLE...... H-02

HAUST TUBE....... F-08 HAUST TUBE....... F-08 UWER TRIM B TILT R F-07 UWER TRIM B TILT R F-07 T T

ij ij IL SEAL HOUSING... B-06 IL SEAL HOUSING... B-06 ILT CYLINDER (I SUP F-02 ILT CYLINDER (I SUP F-02

OWER TRIM I TILT.. F-06 WER TRIM 6 TILT.. F-06 TR TR ANSRISSION....... F-ll ANSRISSION....... F-ll ^__.. --.l."._-___ . . .- ^_. ^__.. --.l.“._-___ . . .- ^_. _. _. _,.. _,.. . . .._I ̂ _._ ."_._._ - .- --_1._1-- .._I ̂ _._ ."_._._ _ --_1._1--- I_" ._-- ..- . -.-

FIG. 17

FIG.17 ( D- 8) ELECTRICAL (2)

O'n REPJO. PART NO. DESCRIF'TION BWABKS

8-l

8-2

8A

9

10

11

12

13

14

15

15A

16

17

18

19

20

21

37721-94403

37725-94302

37726-94402

01580-06167

36895-94400

37110-94x50

38600-94400

01500-05107

01570-05107

02112-35127

09162-05002

39600-93910

09407-25402

39601-95dDO

39603-94400

39602-93900

37800-93954

33446-98E20

36365-94401

36360-94400

37820-94460

36367-95010-064

09320-11004

36850-95500

SWITCH ASSY, NEUTRAL

ACTUATOR, NEUTRAL SWITCH

BRACKET, NEUTRAL SWITCH

BOLT

LEAD, ENGINE GROUND

SWITCH ASSY, IGNITION

SOLENOID ASSY, CHOKE

BOLT (5X10)

BOLT

SCREW

LOCK WASHER

CDNCENT SET

.CLAMP

.RECEPTACLE ASSY, LIGHTING

.GRMlET, LIGHT CABLE

.PLUG ASSY, LAM? CORD

SWITCH ASSY, STOP

TUBE, SW WIRE

INDICATOR

LAMP ASSY, OIL WARNlNG

SWITCH ASSY, EMERGENCY

LABEL, OIL (WHITE)

GASKET, OIL LAM'

LEAD, OIL FLCW S BUZZER

1

1

1

1

1

1

1

2

2

2

2

1

1

1

1

1

1

1

1

1

1

1

1

1

ELECTRIC STARTER

ELECTRIC STARTER

ELECTRiC STARTER

ELECTRIC STARTER

ELECTRIC STARTER,MODEL:86-92

STD:DTLDRC,TC 0PT:DTLDC

-MODEL:93

FtDDEL:94-96

MDEL:97,98

-mEL:93

0PT:MANUAL STARTER

0PT:MANUAL STARTER

0PT:ttANUAL STARTER

0PT:MANUAL STARTER

DPTMNUAL STARTER

MANUAL STARTER

-tQDEL:92

DT40RC,40TC

REFER TO FIG.l8(D-9) FOR MODEL:93-98

DTIOC E3

23

ICARBURETOR ......... 8-05 FUEL PUMP .......... ~-07 IL TANK ........... H-OS ii

OWER UNIT ......... F-03 td ATER PURF ......... B-11 CLAHP BRACKET ...... E-02 F UEL TANK .......... H-04 PTIOHAL : ELECTRIC I-02 ECOIL STARTER ..... C-02 CLUTCH ............. C-D6 W AR CASE .......... F-11 PTIONAL : 6ASKET S S-11 REMOTE CONTROL ..... H-10 CRANKSHAPT ......... B-03 IGNITION ........... D-04 PTIONAL : RETER ... I-03

NDER ........... B-92 INLET CASE ......... B-04 PTIONAL : REHO-CON f-10 IVE SHAFT HOUSIN6 F-09 LOWER COVER ........ 6-02 PTIONAL : TILLER H I-07 ROTTLE CONTROL ... C-05

TRICaL ......... D-06 R&NET0 ............ D-03 PTIONAL ........... I-12 NE COVER ....... 6-04 0 IL PURP ........... B-09 OWER TREH 3 TILT R F-07 US7 TUBE ....... F-08 0 IL SEAL HOUSIN6 ... B-06 OWER TRIM C TILT .. F-06 ANSWISSION ....... F-13 l_-_l _--.--_-, ^.-,-.I._ .-.--. . ..- -_ ... I,. ...... .__, ....... ....... .--__“.,l,” ...... -- .... . __._,

FIG.18 ( D- 9) ELECTRICAL (HOOEL:93-98)

0-n

NEF.NO. PART NO. DESCRIPTION

1

2

2c

3

4

5

5A

58

6

7

8

9

10

11

12

13

14

15

16

17

18

19

37110-94461

36615-96300

09160-25069

09404-06432

02142-06127

37820-92EOO

37823-92EOO

37826-92EOC

09160-l 2067

38423-95510

37830-95000

09160-12067

39601-95DOO

36634-93910

39603-94400

09407-25402

36610-94400

36612-94421

36891-94400

36630-92EOO

09407-12402

33834-87EOO

SWITCH ASSY, IGNITION

.TERMINAL

WASHER

CLAMP

SCREW

SWITCH ASSY, EMERGENCY

.PLATE, LOCK

.NUT

WASHER

TUBE (L:150)

SWITCH ASSY, EMERGENCY I STOP

WASHER

RECEPTACLE ASSY, LIGHTING

.CAP

GRMET, RECEPTACLE

CLAMP, RECEPTACLE GRMTET

HARNESS ASSY, WIRING

GRC.?MET

LEAD, REV LIMIT

WIRE, INSTRUMENT

CLAMP

TUBE, HARNESS PROTECTOR

20

21

22

09407-18402 CLAMP, PROTECTOR TUBE

36893-94410

37835-95000

WIRE, IGN SW EXTENSION

LABEL, STOP

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

DT4CC E3

24

L:150-100

MANUAL STARTER

MANUAL STARTER

MANUAL STARTER

MANUAL STARTER

MANUAL STARTER

MANUAL STARTER

MANUAL STARTER -MODEL:95

MANUAL STARTER -MODEL:95

ELECTRIC STARTER

D9

~ARBURETUR ......... B-05 UEL PIJHP .......... B-07 IL TANK ........... H-08 POWER UNIT ......... F-03 W ATER PUHF ......... B-11 CLARP BRACKET ...... E-02 UEL TANK .......... H-04 PTIONAL : ELECTRIC I-02 ECUIL STARTER ..... C-02 CLUTCH ............. C-06 EAR CASE .......... F-11 PTICNAL : GASKET S I-11 EHOTE CONTROL ..... H-10 CRAHKSWlFT ......... B-03 IGNITION ........... D-04 PTIONAL : RETER ... I-OS S TARTING MOTOR ..... D-02 CYLINDER ........... B-02 INLET CASE ......... B-04 PTIONAL : RERD-CDN I-10 SW IVEt BRACKET ..... E-05 DRIVE SHAFT HOUSING F-09 L OWER COVER.. ...... S-02 PTIONAL t TILLER H I-07 TH ROTTLE CONTROL ... C-05

LECTRICAL ......... D-06 MA GNETO ............ D-03 PTIORAL ........... I-12 T ILLER HANDLE ...... H-02 INE CDVER.. ..... G-06 0 IL PURP ........... B-09 DRER TRIM L TILT R F-07 T ILT CYLINDER 6 SUP F-02 AUST TUBE ....... F-08 D IL SEAL HOUSIN6 ... B-06 OWER TRIM C TILT .. F-06 TB ANSHISSION ....... F-13

_.II -.--.,,._.--- . ._._._ ..... .. .......... -_ ................ ,_ . ........ .-. ..... “,.lr__ ---.--

FIG. 19 ,FIG.19 ( O-10) ELECTRICAL (DMTC)

QTr

ESF.NO. PNlT HO. DESCRIPTION BEUAEKS

-7 l-l

l-2

2-1

2-2

3

4

5

6

7

8-l

8-2

9

10

11

12

13

14

15

16

17

18

38410-94540

38410-94550

38410-94540

38410-94550

38612-94401

09100-08219

09140-08016

09160-08082

09162-08007

38423-95510

38423-95510

3664594400

36645-94410

33831-94702

33832-94400

01570-06127

08310-00067

09403-12308

09100-06106

09160-06082

09404-06432

TRIM RELAY, UP

TRIM RELAY, UP

TRIM RELAY, ON

TRIM RELAY. ON

BRACKET, Pi RELAY

BOLT

NUT

WASHER

LOCK WASHER

TUBE CL:1501

TUBE (L:150)

LEAD, RELAY CONTROL

LEAD, RELAY CONTROL

CABLE ASSV, PT RELAY

CABLE ASSV, PT RELAY

BOLT

NUT

CLAMP

BOLT

WASHER

CLAMP

MODEL:86-89

MODEL:90-98

H30EL:86-89

MODEL:90-98

L:l50+100

L:150-=50

MDDEL:B6,87

MJDEL:8B-98

MODEL:86-98

MODEL:90-98

MODEL:94-98

DTIOC E3

25

CARBURETOR ......... B-05 UEL PUMP .......... B-07 IL TANK . .. ........ H-013 ~PTIDMAL I ELECTRIC I-02

WER UNIT ......... F-03 1 ATER PUMP ......... B-11 CLAMP BRACKET ...... E-02 UEL TANK .......... H-04 COIL STARTER ..... C-02 CLUTCH ............. C-06 SE AR CASE .......... F-11 PTIONAL I SASKET S I-11 REMOTE CCINTROL ..... H-IO SANKSHAFT ......... B-03 IGNITION ........... D-04 ii PTIONAL : METER ... I-03 ~TARTINC MOTOR ..... rho2 ZYLINMR ........... B-02 INLET CASE ......... B-04 3PTIONAL : REMO-WN I-10 IVEL BRACKET ..... E-05 DRIVE SHAFT HOUSING F-09 L OkER COVER ........ 6-02 OPTIONAL I TILLER H I-07 ROTTLE CUNTROL ... C-05

ECTRItllL ......... D-06 6NETo.. .......... D-03 0 PTIONAL ........... I-12 T ILLER HANDLE ...... H-02 61NE COVER ....... S-04 L PUUP ........... B-09 OWER TRIM & TILT M F-07 T HAUST TUBE ....... F-08 L SEAL HOUSING ... B-06 OWER TRIM L TILT ..

‘;:5nLl~~;R S SUP F-02 F-06 TR .. .. ... F-13

aw.rr. ,_ -.-----_II --_-.- .... - .___,” __-__ .1 ............. ... ,,, ................... _____ __ -.-. ----.-.A-.--.- .... :.-:

DlO

FIG.20 ( E- 2) Cl&f' BRACKET (*I

m

IEF.NO. PARTNO. DESCHIYTION

1

2-1

2-2 3 b

5 6 7

a

9

10

11-l

11-2

12

13

41110-94b21-OED BRACKET, CLMP STBD (GRAY)

41120-9643C-OED BRACKET, CLAM' PORT (GRAY)

41120-9444i-om mwm. CLAMP PORT (GRAY)

41212-930DO-OED HANDLE, CLAJ'P (GRAY)

09205-06007 SPRING PIN

41211-95250 SCREW, CLM 4:213-98100 PLATE, CLAh!P

41151-94500 CAP, CLAMP BRACKET SHAFT

09ii7-08045 BOLT (8x35)

41130-94331 SHAFT, CLAMP BRACKET

61153-96300 CAP, TRANSCM BOLT

45420-94311 PIN, TILT LOCK

45420-96311 PIN. TILT LCCK

09461-17002 .SPRING

4542994401 PIN, TILT LOCK

1

1

1

2 2

2 2 2

2 1

2 1

1 1

1

09bbl-17DO3 SPRING 1

41310-94400 ROD, CLAM' BRACKET LCMER 1

55320-95310 ZINC SET, PROTECTION 1

09116-06092 .BoLl (6X16) 1

09100-08239 BOLT (axso) 2

09140-0aol6 NUT 2

091 fro-08081 WASHER 4

09162-08007 LOCK WASHER 2

09159-22003 NUT 1

41200-94400 ARM ASSY, TILT 1

41223-94400 .ARM, TILT STOP 1

(*)DTdOTC -MOOEL:93 DT4OC,bORC -M)OEL:98

REFER TO FIG.20A(E-b) FOR DTIOTC MlDEL:9b-98

DTbOC E3

26

ICARBURETOR......... B-05 FUEL PIMP.......... B-07 IL TANK........... If-08 POWER UNIT......... F-03 FUEL TANK.......... H-04 PTIONAL t ELECTRIC I-02 &OIL STARTER..... C-02 CLAMWERAWT...... E-02

a .,....,...... C-06 AR CASE.......... F-11 PTIONAL : SASKET S I-Xl '&MOTE WNTROL..... H-10 CRAwygwIFT... . _. --. E-03 I” ISNITION..;........ D-06 ii PTIONAL : METER... 1-03 STARTING RoToR..... D-02 CYLINDI ER........... B-02 bPTIONAL : RERD-C0N I-10 kNIYE L BRACKET..... E-05 bRIvE L WAFT HOUSINS F-09 WTI~NAL : TILLER H I-07 mRO1 TLE CONTROL. . . C-05 BLECTRIEaL......... D-06 . . . . . . . . . . . .

IZGP D-03 PTIONAL........... I-12 ILLER HANDLE...... H-02

. . . . . . . . . . . B-09 0WER TRIM 8 TILT R F-07 IL1 CYLXRDER & SUP F-02 ENGINE WVER.. . . . . . S-06 P EXHAUST TUBE....... F-08 brL SEAL HIBJSINS... B-06 0WER TRIM 6 TILT.. F-06

k ANSHISSION....... F-13

__“,_ __-_-__.. - _.-. _.. -_. - . ___.__.._,__..___._____... ~-- .-~.. I_ .._ _..- __._. _-. ..- .-... ..- ..- __-_ I---_

tmEL:9a

DTdOTC,-610943

DT4OC,dORC,HDDEL:SB-98

OT4OTC,610944- MM)EL:86-93

E2

38 I

FIG.20 ( E- 3) CLAW BRACKET (*I

9-n IEF.NO. PART NO. DE!XRIPTION llEMl?Ks 25

26

27

29

29

30

31

32

33

34

35

36

37-l

37-2

38

39 40 41

DT4OC E3

27

09111-10032 09111-10033

09140-10031

09160-10082

09X2-10005

09448-29009

bl 141-94300

41225-94400

36894-95201

09125-05050

09161-05114

09160-22033

41161-96400

41161-9b4W

48211-94400

09160-10098

09162-10005

09140-10032

BOLT

BOLT

NUT

WASHER

LOCK WASHER

SPRING

ATTACHMENT, STEERING CABLE

RUBBER, TILT LOCK

LEAD

SCREW

WASHER

WASHER

SEAL, STEERING CABLE

SEAL, STEERING CABLE

PIN, TILT LOWER LCCK

WASHER

LOCK WASHER

NUT

2

2

2

2

2

1

1

1

1

2

2

i

1

1

2

OPT

OPT

STD:DTdOTC,dDRC

DTbOTC -KXIEL:Sb

DTlOTC

DTdOTC

OTd@TC

E- . RBURETDR ......... B-05 EL PUMP .......... B-07 &

IL TANK ........... H-08 6;

OWER UNIT ......... F-03 W ATER PUHP ......... B-11 LAMP BRACKET ...... E-02 EL TANK .......... H-06 PTIONAL : ELECTRIC I-02 ECUIL STARTER ..... C-02

icR UTM ............. C-06 AR CASE .......... F-11 DPTI~NAL : ‘GASKET S I-11 R EMOTE CONTROL ..... W-10 ANYSHAFT ......... B-03 IGNITION ........... D-04 : METER ... I-03 STARTING MOTOR ..... D-02

PLINDER.. ......... B-02 INLET CASE ......... B-06 : REND-C0N I-10 SW IVEL BRACKET ..... E-05 WIVE SUAFT HOUSINB F-09 L OWER COVER ........ S-02 TILLER H I-O? TH ROTTLE CONTROL ... C-OS

LECTRICAI. ......... D-06 HASNETO ............ D-03 PTIONAL ........... I-12 TI LLER HANDLE ...... H-02 NGINE COVER ....... 6-04 IL PUMP ........... B-09 DYER TRIM II TILT W F-O? T IL1 CYLINDER L SUP F-02 XRAUST TUBE ....... F-08 IL SEAL HWSIN6 ... B-06 OYER TRIM L TILT .. F-06 TRANSHISSIDN ....... F-13 I_,,_____l._.I --. .................. ..... _-" .~._. .......

E3

FIG. 20 A FIG.ZOA( E- 4) CLAM? BRACKET (DT40TC MDEL:94-98)

aw

iEF.no. PART no. DescuIPTIon

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

2:

41111-97EOl-OED

41121-97EOl-OED

41130-95290

41151-94500

41152-94500

41153-94500

55320-95310

09116-06092

09100-12039

09140-12028

09160-12044

09160-12066

09162-12005

45421-97E00

09159-10050

09159-22003

48121-97EO0

09307-18002

09100-10190

09159-10050

09160-10082

BRACKET, CLAMP STBD

BRACKET, CLAMP PORT

SHAFT, CLAMP BRACKET

CAP, CLAMP BRACKET

PLUG, CLAMP BRACKET

CAP, TRANSM BOLT

ZINC, PROTECTION

.BGLT, ZINC

BOLT (12x100)

NUT. TRANSOM



WASHER, TRANSOM LOCK

PIN. TILT LOCK

NUT, TILT LOCK

NUT

SHAFT, TILT CYL LfMER

BUSH. TILT CYL LOWER

BOLT. TILT LOWER (10X14.5)

NUT, TILT CYL LCWER

WASHER, TILT CYL LOWER

1

1

1

1

1

4

1

2

4

4

4

4

4

E4

DTdOC E3

28

RBURETOR......... B-OS UEL PUMP.......... B-07 IL TANK........... W-OB WER UNIT......... F-03 ATER PUMP......... B-11 LAMP BRACKET...... E-02 c UEL TANK.......... H-04 PTIONAL : $ ECOIL STARTER..... C-02

UTCN............. C-06 EE AR CASE.......... F-11 3PTIDNAL : EL&yTI; ;-;;

----

MOTE CONTROL..... H-IO ANKSRAFT......... E-03 ISNITION........... D-04 YPTIONAL : METER... I-03

IL

ARTINB NOTOR..... D-02 LINDER........... B-02 INLET CASE......... B-04 JPTIONAL : REMO-CON I-10 IVEL BRACKET..... E-05

pRIVE SVAFT HOUSING F-09 , OWEFmCOVER... . . . . . 6-02 IPTIONAL I TILLER H I-07 ROmLE CONTROL... C-05 ~~ ..-.- _- LECTRICAL......... D-06 METO............ D-03 PTXONAL........... I-12 LLER HANDLE...... H-02

wgoo~....... 6-04 L PUMP........... B-09 OWER TRIM C TILT M F-07 LT CYLINDER L SUP F-02 . . . . . . . F-08 IL SEAL HOUSINS... B-06 OWER TRIM C TILT.. F-06 ANSMISSIDN....... F-13 . .._. I ._- ..-. .___ ._.e.." ---__II-.--,-..-. .- _--_-__ -.---. - ._ .._. “,,.^ ,,_,_

.-_, I,I_ I ,.,..- __ .-.-._ -_-_ _--.--_v- I... -_. _.._.I. ,-,,, ..__ . .__ ._ ., _

FIG.21 ( E- 5) SWIVEL BRACKET (FUDEL:B6-92)

p'n REF.NO. PART NO. DERISION

1 43751-9bb50-OED BRACKET, STEERING (GRAY) 1

2 09117~08073 BOLT (8x35) 2

3 09117-08075 BOLT (8X30) 2

b 09443-15031 SPRING 2

5 09448-29016 SPRING 1

6 45231-94401 ARM, REVERSE LUCK 1

7 4341 l-94400 ADJUSTER, STEERING 1

8 43421-96302 BUSH, ADJUSTER BOLT 1

9 09119-08044 BOLT (BX23) 1

10 09306-22006 BUSH 2

11 09440-13045 SPRING 1

12 43111-94490-OED BRACKET, SWIVEL (GRAY) 1

13 22511-99010 NIPPLE, GREASE 3

14 43211-96401 BUSH 2

15 45255-93001 RUBBER, RELEASE LEVER 1

16 45261-94400 LEVER, RELEASE 1

17 41225-94501 PIN, RELEASE ARM 1

?a 45250-94400 LINK, RELEASE 1

19 09200-05015 PIN 1

20 09200-08043 PIN 1

21 45241-94400 LINK, REVERSE LOCK ARM i

22 45700-94401 DRIVE ASSY, SHALLOW WATER 1 MOOEL:B6,87

23 45720-94401 .SHAFTiSHALLCW WATER DRIVE 1

26 45730-94401 .PLATE, SHALLOW WATER DRIVE 1

26 09441-17002 .SPRING 1

27 09443-08045 .SPRING 1

28 45725-94400 .KNGB 1

29 09204-01002 COTTER PIN 2

30 09160-08082 WASHER 1

FIG.21

REFER TO FIG.22 (E- 7) FOR DTbOC MDDEL:93-98 REFER TO FIG.LZA(E- 9) FOR DTlOTC KlDEL:9b-95 REFER TO FIG.22B(E-10) FOR DT4OTC MODEL:96-98

DT40C E3

29 E5

-- CARBURETOR ......... ~-05 UEL PUNP .......... B-07 IL TANK ........... CLAMP BRACKET E-02

W-08 ORER UNIT ...... UEL TANK

......... F-03 k ATER PURJ’......... B-11 .......... N-04

CLUTCH PTIONAL : ELECTRIC I-02 E;

............. C-06 SEAR CASE ECOIL STARTER ..... C-02

.......... F-11 CRANKSHAFT

PTIONAL : 6ASKET S I-11 kERoTE CDNTROL ..... H-10 ......... B-03 IGNITION ........... D-04 PTIONAL : NETER ...

CVLINDER I-03

B-02 ST

INLET CASE ARTINS MOTOR ..... D-02

........... ......... B-OG 3RIVE SHAFT HOUSING F-09

0 PTIONAL : REMO-CON I-lo LOWER COVER

SW IVEL BRACKET ..... E-05 ........ 6-02 3 PTIONAL I TILLER W I-07 TH

6NETD.. ROTTLE CONTROL ... C-05

.......... D-03 3 PTIONAL ........... f-12 SL PUMP

T ILLER HANDLE ...... ........... B-09

H-02 OWER TRIN 6 TILT M F-07 T

FIG.21 ( E- 6) SWIVEL BRACKET (HOOEL:86-92)

m BBF.NO, PA&T NO. DESCRIPTION BENABKS

31

32

33

34

35

36

37

36

39

40

41

42

43

44

45

47

4

49

50

51

52

53

54

COLOR

OTdOC E3

30

4371 l-94400

43712-94410

43713-96400

43741-94400-OEO

43753-94400

09161-47001

09206-09001

09285-47001

43755-96310

09100-08224

09140-08016

09162-06007

43754-94301-OEO

03142-05103

45700-94612

45713-94420

09111-10065

09117-06038

09463-12039

45255-95500

09160-05032

09204-01002

45331-94610

: OED (GRAY)

BUSH, STEERINGJJPPER

BUSH, STEERING,UNDER

SPACER, STEERING BUSH

SHAFT, PILOT

GR@MT, STEERING BRACKET

WASHER

PIN

OIL SEAL

ATTACHMENT, STEERING BRACKET

BOLT (8x35)

NUT

LOCK WASHER

COVER, STEERING BRACKET

SCREW

SHALLOW WATER ORIVE ASSY

.STOPPER

.BOLT (10X20.8)

.BOLT (6X16)

.SPRING

.KNOB

.WASHER

.PIN

.PIN. SHALLOW DEIVE WATER

1

1

1

1

1

1

2

1

1

2

2

2

1

2

1

1

2

1

1

1

1

1

1

OPT

OPT

OPT

OPT

DTbOTC

DTbOTC

MODEL:88-92

NDDEL:B8-92

HODEL:fiB-92

MODEL:BB-92

MODEL:68-92

M3DEL:68-92

MM)EL:88-92

MOOEL:88-92

M3DEL:88-92

RBURETOR ......... 6-05 FUEL PUMP .......... 8-07 AMP BRACKET

D IL TANK ........... E-02 UEL TANK

Ii

H-08 POWER UNIT ......... F-03 H-04 ELECTRIC I-02 RECOIL STARTER

ATER PUMP ......... S-11 ...... ..........

UTCH ............. C-06 PTIONAL :

AR CASE.. .....

F-11 C-02

........ ANKSHAFT.. ....... B-03 F

PTIONAL IGNITION

: SASKET S I-1I REHOTE CONTROL ..... H-10 ........... D-04

LINDER B-02 h INLET CASE

PPTIONAL : METER ... I-03 TARTING MOTOR ..... ........... ......... B-04

D-02

IVE SHAFT WOUSINS F-09 OWER COVER ........ 6-02 CTRICAL ......... D-06 &ASNETO

EH

............ O-03 E

PTIONAL : REM&CON I-10 IVEL BRACKET ..... E-05 PTIONAL : TILLER W I-07 ROTTLE CONTROL ... C-05

SINE COVER ...........

....... G-06 IL PUMP I-12 ......

........... B-09 &%?kI" L TILT M F-07 ILLER HANDLE H-02

AIJST TUBE ....... F-06 IL .SEAL HOUSING ... B-06 c : ILT CYLINLlER L SUP F-02

GWER TRIM L TILT . . F-06 ANSHISSIW ....... _- -_ F-13 .... ..--- ................... ............ _,I -,,., _- ........ ....... ...... _ __ -_ _ ....... ..... ................. .-

E6

FIG. 22

FIG.22 ( E- 7) SWIVEL BRACKET (OTbOC MOOEL:93-98)(t)

WY 6

REF.NO. PART NO. DE.SCRIP?ION i3wABKS

1 22511-99010 NIPPLE, GREASE 3

2 36694-94401 LEAD 1

3 43111-97EOO-OED BRACKET, SWIVEL 1

4 43211-94401 BUSH, SWIVEL BRACKET 2

5 43711-97EOO BUSH, STEERING 2

6 43750-97EO3-OEO BRACKET, STEERING 1

8 09125-05050 SCREW 2

9 09160-39001 WASHER, PILOT SHAFT 3

10 09161-05114 WASHER, LEAD 2

11 09181-39001 SHIM, SWIVEL (0.3) 2

12 09282-39001 SEAL, SWIVEL BRACKET 1

13 09380-38003 CIRCLIP, PILOT SHAFT LOWER 1

lb 41225-94501 PIN, RELEASE ARM 1

;l ;iiiJ i 1

20-2 0916D-08091

~~~~

1 MODEL:97,98

21 09200-05015 PIN, REVERSE LOCK ARM 1

22 09200-08043 PIN, REVERSE LOCK ARM LINK 1

23 09204-01002 PIN, REVERSE LOCK PIN COTTER 2

24 09306-22006 BUSH, RELEASE LEVER 2

25 09443-15031 SPRING, REVERSE LOCK 2

26 09448-29018 SPRING 1

27 43755-97EOl ATTACHMENT, STRG BRKT 1

28 09100-10270 BOLT 2

29 09162-10005 LOCK WASHER 2

(*)DTbOTC -MODEL:93 DTbOC,40RC MODEL:96-98

REFER TO FIG.22A(E-9) FOR DTdOTC MDDEL:94-95

COLOR : OED (GRAY)

DTlOC E3

31 E7

RBURETUR ......... kBP BRACKET

B-05 FUEL PUMP .......... B-07 IL TANK ........... W-06 OZR UNIT ......... F-03 bl ATER PUBP ......... B-11 ...... E-02 F UEL TAMIt .......... H-D4 PTIONAL : ELECTRIC I-02 ECOIL STARTER ..... C-02

CLUTCH ............. C-06 SE AR CASE .......... F-11 PTIONAL : GASKET S I-11 EMOTE CONTROL ..... H-10 CRANKSHAFT ......... E-03 IGNITION ........... D-04 OPTIONAL : METER ... I-03 FTARTINB MOTOR ..... D-02 CYLINDER ........... B-02 INLET CASE.. ....... B-04 OPTIONAL : REND-UJN I-10 IVEL BRACKET ..... E-05

WE SHAFT HOIJSINB F-09 . OWER COVER ........ 6-02 OPTIONAL t TILLER H I-07 ROTTLE CONTROL ... C-05 ECTRICA,L ......... I)-06 SNETO ............ D-03 OPTIONAL ........... I-12 ILLER HANDLE ...... H-02 SINE CUVER ....... t-04 L PIMP ........... B-09 OWER TRIM 6 TILT II F-07 ILT CVLINDER Et SUP F-02 HAUST TUBE ....... F-08 L SEAL HDUSING ... E-06 WER TRIM 0 TILT .. F-06

[ ANSMISSIDM ....... F-13 ...--.T....v-.-.~-. SW...-. c -._-_,.- ... ".--- ,-._ .... ...... ...................................

FIG. 22 6 I

FIG.22 ( E- 8) SWIVEL BRACKET (DT40C MODEL:93-98)

WY REF.ND. PART NO. DEsc8IPTIoN RElullRS

30

31

32

33-l

33-2

34

35

37

38

39

40

41

42-l

42-2

43

44 2

DTLOC E3

32

43411-97EOO

43412-93900

D91OD-08224

09160-08082

D9160-08091

09440-11022

45700-94412

45713-94420

09111-10045

09117-06038

09443-12039

45255-95500

09160-05032

09160-05029

09204-01002

09205-08002

ADJUSTER, STEERING

COVER, STRG ADJ

BOLT, STRG ADJ

WASHER (8.5X16X1.2)

WASHER (8.5X14X1.0)

SPRING, STRG ADJ

SHALLCW WATER DRIVE ASSY

.STOPPER, SHALLOW WATER

.BoLT, SHALLOW DRIVE

.BOLT, SHALLOW DRIVE STOPPER

<SPRING

.KNOB, RELEASE LEVER

.WASHER (5.5X10X0.8)

.WASHER (5.5X12X0.8)

.PIN, SPRING STOPPER COTTER

.PIN, SHALLOW DRIVE

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

m)DEL:9B

M)DEL:97,98

~ARBIJRETOR ......... 8-05 FUEL PUMP .......... 8-07 0 IL TANK ........... CLAMP BRACKET

W-06 OWER UNIT ......... F-03 ...... E-02 F UEL TANK..

ATER PUMP ......... B-11 ........ H-04 0 PTIONAL

CLUTCH : ELECTRIC I-02 ECOIL STARTER .....

............. C-06 GEAR CASE C-02

.......... F-11 3 PTIONAL : CRANKSHAFT B-03

GASKET S I-11 REMOTE CUNTROL ..... H-10 .........

CYL:NMR ........... B-02 DRIVE SHAFT HOUSING F-09

IVEL BRACKET ..... E-05 L OWER COVER ........ 6-02 ROlTLE CONTROL ... C-OS

ILLER HANDLE ...... H-02

FIG. 22 A FIG.22A( E- 9) SWIVEL BRACKET (DTiOTC MODEL:94-95)

O’n BEF.ND. PART NO. DESCRIPTION EEHANKS

, 22511-99010 NIPPLE, GREASE

ATER PUMP......... B-11

AR CASE.......... F-l! OPTIONAL r GASKET S I-11 EMOn CONTROL..... H-10

LINMR........... B-02 : HETER... I-03 S

INLET CASE......... B-06 TARTINS MOTOR..... D-02

0 PTIONAL : REHO-CON I-10 !W OWER COVER........ G-02

IVEL BRACXET..... E-05 TILLER H I-07 TH

16NETO............ D-03 RDTTLE CONTROL... C-OS

PTIONAL........... I-12 T IL PUMP........... B-09

ILLER HANDLE...... H-02 WER TRIH L TILT M F-07 T

IL SEAL HOUSING... E-06 ILT CYLINDER L SUP F-02

OWER TRIII L TILT.. F-06 TR ANSHISSION....... F-13 (.,

2

3

4

5

6

7

B

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

36894-95201 LEAD

43111-97E50-OED BRACKET, SWIVEL

43211-95250 BUSH, CLAMP SHAFT

43711-97EOO BUSH, STEERING

43750-97E03-OED BRACKET, STEERING

09125-05050 SCREW

09160-39001 WASHER, PILOT SHAFT

09161-05114 WASHER, LEAD

D91Bl-39001 SHIM, SWIVEL BRACKET (0.3)

09282-39001 SEAL, SWIVEL BRACKET

09380-38003 CIRCLIP, PILOT SHAFT LOWER

41220-97EOO-OED LEVER, TILT LOCK

41226-97EDO BUSH, TILT LOCK LEVER

41231-97EDO PLATE, LINK

09205-03012 PIN, TILT LINK PLATE

09443-09047 SPRING, TILT LINK PLATE

43411-9TEDO ADJUSTER, STEERING

43412-93900 COVER, STRG ADJ

09100-08224 BOLT, STEERING ADJUSTER

09160-08082 WASHER, STEERING ADJUSTER

09440-11022 SPRING, STEERING ADJUSTER

43755-97E50 ATTACHMENT, STRG BRKT

09100-10270 BOLT

09162-10005 LOCK WASHER

REFER TO FIG.22B(E-10) FOR DTdOTC M)DEL:96-98

DT4OC E3

33

1

2

2

E9

FIG.22 B FIG.22B( E-10) SWIVEL BRACKET (DT4DTC MDDEL:96-98)

9-n REF.ND. PART NO. DESCRIPTION FEKMKS

-

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21-1

21-2

22

23

24

25

26

22511-99010 NIPPLE, GREASE

36894-95201 LEAD

43111-97E5D-OED BRACKET, SWIVEL

43211-95250 BUSH, CLAM' SHAFT

43711-97EOO BUSH, STEERING

4375D-97E03-OED BRACKET, STEERING

09125-05050

09160-39001

09161-05114

09181-39001

09282-39001

09380-38003

41230~97ElO

41226-97EOO

41270-97ED0

41280-97EOD

09205-03012

43411-97EOO

43412-93900

09100-08224

09160-08082

09160-08091

0944D-11022

43755-97E5D

09100-10270

09162-10005

45700-94412

SCREW

WASHER, PILOT SHAFT

WASHER, LEAD

SHIM, SWIVEL BRACKET (0.3)

SEAL, SWIVEL BRACKET

CIRCLIP, PILOT SHAFT LOWER

SPRING ASSY, TiLT LOCK

BUSH, TILT LDCK LEVER

LEVER, TILT LOCK STBD

LEVER, TILT LOCK PORT

PIN

ADJUSTER, STEERING

COVER, STRG ADJ

BOLT, STEERING ACJUSTER

WASHER, STEERING ADJUSTER

WASHER, STEERING ADJUSTER

SPRING, STEERING ADJUSTER

ATTACHMENT, STRG BRKT

BOLT

LOCK WASHER

SHALLOW WATER DRIVE ASSY

4

1

1

2

2

1

2

3

2

2

1

1

1

2

1

1

1

1

1

1

1

1

1

1

2

2

1

MJDEL:97,98

OPT

El0

DT4OC E3

34

I., .I II .- -. .,. ., BURETOR ......... B-05 FUEL PUMP .......... B-07

BRACKET F IL TANK ........... H-08

E-02 UEL TANK Ii OWER UNIT ......... F-03 W

...... .......... H-04 ATER PUIW .........

PTIONAL C-06

: ELECTRIC I-02 B-11

GEAR CASE ECOIL STARTER ..... C-02

............. .......... F-11 TJ ANKSRAFT..

PTIONAL t 6ASKET S I-11 ERWE CONTROL ..... W-10 ....... B-03 I6NITION ...........

LINDER ...

........... E-02 D-04 3PTIONAL t METER I-03

INLET CASE ARTIN MOTOR ..... D-02

......... IVE SHAFT NOlJSIN6 F-09

B-04 JPTIONAL : REMO-CON I-10 LOWER COVER

IVEL BRACKET ..... E-05 ........ 6-02

ICAL D-06 hA6NETo OPTIONAL : TILLER H I-07 k ROTTLE

......... ............ D-03 CONTROL ... C-05

NGINE CUVER PTIONAL ...........

6-06 0 IL PUMP I-12

B-09 LLER HANDLE ...... H-02

....... ........... OWER XHAUST TUBE F-08 OXL SEAL HOUSING

TRIM L TILT I4 F-07 B-06

LT CYLINDER L SUP F-02 ....... ... OWER TRIM I TILT .. F-06 ANSMISSION ....... F-13 -l---l--~_._ll .., .................. ___-,__, "^,~, ................. .............. . ..... -.-._.--._ . -.---_CI______

FIG. 23

Yw

FIG.23 ( F- 2) TILT CYLINDER & SUPPORT (DTdOTC)

acIy IU!F.NO. PART NO. DBSCBIPTION

ABlll-94401-02M BRACKET, TILT CYLINDER STBO l-l

l-2

2

3

4

5

6

7

0

9

10-l

10-2

11

12

13

lb

15

16

17

la 1q

2,.

bBlll-94402-OEO BRACKET, TILT CYLINDER STED

bBl12-9bb02-OED BRACKET, TILT CYLINDER PORT

48135-94400 ROD, TILT CYLINDER BRACKET

09117-08047 BOLT (8x30)

09117-08057 BOLT (8x25)

55320-95310 ZINC. PROTECTION

bB600-94401-OED CYLINDER ASSY, TRIM & TILT

48601-94400 .PISTON

48627-95510 ..O RING, PISTON

bB633-95510 ..O RING, HEAD

48633-95520 ..O RING, HEAD

48641-94400 .TUBE, CYLINDER

48710-94400 TUBE, INLET, NO.1

bB720-94401 TUBE, INLET, NO.2

09407-25402 CLAMP

09380-12002 CIRCLIP

68321-96600 SHAFT, TILT CYLINDER UPPER

09319-12041 BUSH

48121-94401 SHAFT, TILT CYLINDER LWER

48163-94400 SPACER, TILT CYLINDER LCWER

09117-08057 BOLT (8X25)

1

1

1

1

2

4

1

1

1

1

i

1

1

1

1

2

2

1

2

1

2

2

iCARBuRETOR ......... B-05 I

UEL PUMP .......... B-07

I

IL TANK H-08 POWER UNIT ......... F-03 ........... ATER PUMP . ......... B-11

E AMP BRACKET ...... E-02 UEL TANK .......... H-04 PTXONAL : ELECTRIC I-02 RECOIL STARTER ..... C-02 UTCH ............. C-06 .......... F-11 PTIONAL : GASYET S I-11 MOTE CONTROL ..... H-IO ANKSHAFT

E

......... B-03 t6E;Eg’E

........... O-04 PTIONAL : NETER ... I-03 E

ARTING HOTOR ..... D-02 INDER ........... B-02 INLET CASE ......... B-04 PTIONAL : REMO-CON I-10 IVEL BRACKR ..... E-05

IVE SHAFT HOUSIND F-09

E

OWER COVER ih

........ 6-02 PTIONAL f TILLER H I-07

F

ROTTLE CONTROL ... C-05 LECTRICAL ......... D-06 GNETO ............

@IL ‘“MP..l.rr.T D-03 PTIONAL ........... I-12 LLER HANDLE ...... H-02

NSINE COVER ....... G-04 ... B-09 OWER TRIH L TILT M F-07 ILT CVLINDER L SUP F-02 -._ ..- -.-- XRAIJ!Sl TUBE....... F-08 IDIL SEAL HOUSING... B-06 POWER TRIM I TILT.. F-06 ITRANSMISSION....... F-13 I J ---.- -,- ------I_--. .-..._,-.--.,... -_ ,_--,__ .I .--.._ -._.- _,__,_ (__l_. __ .- ~.. ____ _ .._ ,_ _. --_- ,--. “__._^.. -..-.1.-~11

COLOR : 02M (SILVER) OED (GRAY)

-611694

136673-

611695-

DTbOC E3

35

FIG. 24 FIG.24 ( F- 3) PWER UNIT (DT40TC/MlDEL:86-89)

Q-w

Im.No. PM NO. DESCILIF?ION

l-l 49500-94400-02H PWER/TILT ASSY (SILVER) 1 tmEL:86 48500-94420-02M USED UITH 38410-94550(2) 33832-94boo(l)

l-2 46500-94411-02M POYER/TILT ASSY (SILVER) 1 mDEL:87,88 48500-94420-02H USED WITH 38410-94550(2)

33832-94bOO

l-3 46500-9441T-OED PCYER/TILT ASSY (GRAY) 1 WDEL:89 -b&O&9442O-OED USED WIM 3B410-94550(2)

33832-94400

2 09168-10022 .GASKET (10X17X1.5) 1

3 092AB-10008 -PLUG 1

4 bB502-94410 .PuMp/VALVE BODY ASSY 1 -48502-94400

5 48550-94600 ..VALVE, MANUAL 1

6 48583-94520 ..DRIVE, JOINT 1

7 68585-94520 ..O RIMG 1

8 48593-96500 .SCREW 4

9 0928248003 .OIL SEAL 1

092Bo-ic!m .O RING (D:3.1,10:69.4) 1

11 31281-94520 .SCREW 2

31i70-9452D-OED .CDVER. UPPER (GRAY) i

31173-94521 .BRUSH HOLDER ASSY 1 -37173-96520

31133-94521 ..BRUSH 2

15 31ilO-9452D-OED .YOKE ASSY (GRAY) 1

16-1 31311-94520 .ARKAiURE 1 FOR bB500-944C+O2?!

16-2 3131 l-96600 .ARMATURE 1 FOR 4B5GO-9MlD-02+4, 4B500-94411-OED

17-1 A8570-9452i-02M .RESEVOIR ASSY (SILVER) 1 -4857D-9b6OD-OED

17-2 68570-gA600-0ED .RESEwlR *sy CGRAY) ' USED w1TH 68583-gA5go

REFER TO FIG.25 (F- 5) FOR M)DEL:90-93 REFER TO FIG.ZSA(F- 6) FOR MYDEL:94-98

DTbDC E3

36 r-3

BURETOR ......... B-05 FUEL PUMP .......... B-07 lo XL TANK ........... N-08 ONER UNIT ......... F-03 BRACKET FUEL TANK

WATER PURP ......... E-02

B-11 ...... .......... H-04

[

PTIDNAL : ELECTRIC I-02 ECDIL STARTER ..... C-02 ............. C-06 AR CASE .......... F-11 PTIDNAL

ANKSHAFT ..... H-10

......... B-03 IGNITION ........... D-04 : SASKET S I-11 j2EHOTE CDNTROL

PTIONAL : METER ... I-03 LINDER

ARTING MOTOR ..... D-02 ........... B-02 INLET CASE ......... B-06 PTIONAL : REWO-CDN I-10

IVE SHAFT HOUSING F-09 IVEL BRACKET ..... E-05

BLECTRICAL OWER COVER ........ G-02 PTIONAL s TILLER H I-07 ROTTLE ...

......... D-06 GNETO CDNTROL C-05

............ D-03 PTIONAL ........... I-12 T ...... COVER

ILLER HANDLE H-02 ....... G-04 IL PUMF’........... B-09 DWER TRIM C TILT R F-07 T

AUST TUBE ILT CYLINDER C SUP F-02

....... F-05 IL SEAL HOUSING ... B-06

1

DWER TRW 3 TILT .. F-06 TR ANSWISSIDN ....... F-13 . -.- --- .--.....-. .- .. ----,-.” ..--. ----.- .. -L --..- .. - __.-.._ _._- - ..-._. . .1-..1._ ...... _.---. .......... ..................... .- .... ..

FIG. 24 FIG.24 ( F- 4) PC%? UNIT (DT4OTCmEL:86-89)

m IW'.NO. PART NO. DESCEIPTION

18 33899-95500 .SEAL, PTT CABLE 1

19 09407-25402 .CLAJbP 2

20 33861-95600 .CABLE, PTT 1 L:lDOa

21 09108~08130 STUD BOLT 2

22 09100-08219 BOLT 1

23 C9140-08016 NUT 2

24 09162-08007 LOCK WASHER 3

25 09403-12308 CLAMP 1

26 0910O-D6106 BOLT 1

27 09160-06082 WASHER 1

DTAOC E3

37 F4

BURETOR......... B-05 #HP BRACKET...... E-02

c

UEL PUMP.......... B-07 UEL TANK.......... W-06

1

DIL TANK........... H-08 POWER UNIT......... F-03

UTCN............. C-06 !~PTIoNAL

AR C&E.......... F-11 : ELECTRIC I-02 kECOIL STARTER..... C-02

WATER PUMP......... B-11 1

ANKSHAFT......... B-03 XNITION........... D-O& UPTIONAL I WET S I-11 b PTIONAL

REMOTE CONTROL..... H-10 LINDER........... B-02 IVE SHAFT NOUSIWG F-09

INLET CASE......... B-04 0 PTIONAL : ~TER... r-03 ISIARTING MOTOR..... ~-02

OWER COVER . . . . . . . s G-02 : RERO-CDN I-10 Sy

kLECTRICAL......... D-06 0

WGNETD............ D-03 PTIONAL

IVEL BRACKET..... E-05

0 t TILLER N I-07 THROTTLE CONTROL... C-OS

kNGINE COVER . . . . . . . 6-04 IL PUMP........... B-09 PTIONAL........... I-12 TILLER HANDLE...... H-02

~U.ST TUBE....... F-08 IL SEAL HOUSING... B-06 WR TRIM 8 TILT M F-07 T ILT 6WER TRIM L TILT.. F-06

CYLINDER S SUP F-02 TR -_____cI . . . ‘_ . ANWISSIDN....... F-13 - -. -. ._ ._ _ I., _ . . -.--.-.-_..- ._------.--

23

FIG.25 ( F- 5) PDWER UNIT (DT4OTC/MJDEL:90-93)

WY REF.NO. PART NO. DESCRIP?ION

1 485OC-94420-OED POWER UNIT ASSY, PTT 1

2 48511-95500 .PLUG, OIL FILLER 2 ~48511-96610

3 09280-09005 ..O RING 2

4 48502-94410 .PUMP & VALVE BODY ASSY 1

5 48550-94600 ..VALVE, MANUAL 1

6 48591-94500 ..FILTER, PTT PUMP 1

7 48583-94520 ..JOINT, DRIVE 1

6 48585-94520 ..O RING, VALVE BODY 1

9 48586-94500 ..PLUG, VALVE BDOY PORT 2

10 48593-94500 .SCREW, VALVE BODY 4

11 3112%87D60 .O RING 2

12 31281-94610 .THRWGH BOLT 2

13 31170-94610-DED -COVER, UPPER 1

14 31173-94620 .HOLDE, BRUSH 1

15 31133-94610 ..BRUSH 2

16 31110-94610-OED .YOKE ASSY 1

17 31311-94610 .ARMATURE ASSY 1

18 48570-94610-OED .RESERVOIR 1

19 33799-94610 .SEAL, OIL 1

19A 33899-94600 .SEAL, PTT CABLE 1

20 09108-08130 STUD BOLT 2

21 09140-08016 NUT 2

22 09162-08007 LOCK WASHER 2

23 09117-08046 BOLT 1

COLOR : OED (GRAY)

DT4OC E3

38

RBURETUR ......... B-05 .......... E-07 IL TANK P BRACKET

FUEL PUBP ........... H-08 E-02 FUEL TANK

DNER UNIT ......... F-03 W H-04 PTIONAL : ELECTRIC I-02

ATER PUMI’......... B-11 ......

C-06 kiEAR CASE ..........

Cf4 ECOIL STARTER ..... C-02

............. .......... F-11 D ANKSHAFT

PTIONAL : SASKET S I-11 EMOTE CONTROL ..... H-10 ......... B-03 IGNITION ........... U-04

LINDER J PTIDNAL : METER ... I-03

........... B-02 INLET CASE TARTING MOTOR ..... D-02

......... B-06 IVE SHAFT HOUSINO F-09

Y PTIONAL : REMD-CDN I-lo LOWER COVER

SW IVEL BRACKET ..... E-05 ........ S-02

LECTRICAL J PTIONAL : TILLER H I-07

......... D-06 HA GNETD TB ROTTLE CONTROL ... C-05

............ D-03 NGIRE COVER

Y PTIONAL ........... S-04 OIL PUMP

I-12 T ILLER HANDLE ...... H-02 .......

EXRAUST TUBE ........... B-09

F-09 DWER TRIH C TILT R F-07 T

....... Kl IL SEAL HOUSINB ... B-06 ILT CVLINMR 0 SUP F-02

IJWER TRIW C TILT .. F-06 TR ANSIIISSION ....... F-13 -- _y-**-._ ..... .-._- ,^^_,I_ -...._..__ ... ..... . ......... -_ ..- ...... ........ .............. _~_._-.*_ __I_.-.-_“-_“___

24

FIG.25 A

.12

FIG.25A( F- 6) PCWER TRIM & TILT (DT40TC/MODEL:94-98)

WY IEF.NO. PART NO. DESCRIPTIDN

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

48601-97EOO

48632-97EOO

48633-97EOC

48634-97EOO

48576-97EOO

48572-97EOO

48405-87DO0

48615-97EOO

48650-97EDD

48582-97EOO

d8583-97EO0

48541-97EOO

48870-97EOO

48820-97EOO

48830-97EOO

48518-87DDO

48690-97EOC

48530-97EOO

48536-97EOO

4855D-97EOO

48557-97EOO

PISTON ROD

OIL SEAL, CYL HEAD

0 RING, CYL HEAD

0 RING, CYL HEAD

0 RING, PLUG RESERVOIR

PLUG SET, RESERVOIR

0 RING, PISTON

RING, PISTON

PISTON, FREE

FILTER, PUMP

DRIVE JOINT

BOLT SET, PUMP

VALVE, THERMAL

VALVE, UP PRESSURE

VALVE, DDWN PRESSURE

0 RING. PUW & RESERVOIR

PLUG SET, MANIFOLD

VALVE, MAIN CHECK

0 RING SET, MAiN CHECK

VALVE, MANUAL

0 RING SET, MANUAL VALVE

DTdOC E3

39

48641-97EDO-OED CYLINDER (GRAY)

48519-97EOO HCLOER, PUMP

48575-97EO0 PLUG, RESERVOIR

48321-97EOO SHAFT, TILT CYL UPPER

4832597EOO BUSH, TILT CYL UPPER

09380-12002 E RING, TILT CYL UPPER

2

2

CARBURETOR......... 9-05 FUEL PUMP.......... 9-07 CLAMP BRACKET...... E-02 FUEL TANK.......... W-04

lo IL TANK........... H-08 OWER UNIT......... F-OS WATER PUP......... B-II -

CLUTCH............. C-06 6EAR CASE.......... F-II c-02

CRANKSHAFT. s... . . . . B-03

b;;;m;k : ELECTRIC I-02 &ECOIL STARTER....,

LINMR........... B-02 16NITION........... D-04

: 6AsKET s I-II REHOTE mNTRoL..... H-IO PTIONAL : HETER... I-03

WE SHAFT HOUSIN6 F-09 INLET CASE......... B-04 0 PTIONAL

RTING MOTOR.. . . . D-02

L : REND-CON I-ID

LECTRICAL......... D-06 OWER COVER........ 6-02 OPTIONAL

IVEL BRACKET..... E-Of : TILLER W I-07 7H RDTTLE CONTROL... C-05

NGINE WVER . . . . . . . GNETD............ D-03 0

6-04 L PIMP...,....... B-09 PTIONAL........... I-12 TILLER HANDLE...... H-02

KHAUST TUBE....... F-OS L SEAL HOUSINO... B-06 WR TRIM s TILT H F-07 T ILT CYLINDER L SUP F-02 DWER TRIM L TILT.. F-06 TRANSMISSION....... F-13 -*.~_ll-----.--.*--~-~-_l- -. .- ..-. -.. .--. .- .” _ _. ._ _ ., _., . . . _ _ .- -.. . ..I-..-.--, -- -.-.-I_.

FIG.25 B FIG.2581 F- 7) POWER TRIM & TILT MOTOR (WDEL:94-98)

WY 8EF.R. PART NO. DESCRIPTION EEKAENS

1 38100-97EOO-DED MOTOR ASSY, PTT 1

2 31173-97EOO .BRUSH HOLDER 1

3 31133-97EOO ..BRUSH 1

4 31136-97EDO ..BREAKER 1

5 3113%97EDO ..SPRING 2

6 31311-97EOO .ARMATURE 1

7 31110-97EOO-OED .YOKE ASSY 1

8 31123-97EOO .O RING 1

9 48593-94500 .SCREW 3

10 33799-97EW .SEAL, OIL 1

11 48862-97EOO SCREW, MOiOR 4

12 38111-97EDO HOLDER, PTT CABLE 1

LANP BRACKET...... E-02

c

RBUREWR......... B-05

LUTCH............. C-06 ANKBNAFT......... B-03 LINDER........... B-02 IVE SHAFT HOUSING F-09

LECTRICAL......... D-06 INE COVER....... GO6 AUST TUBE...,... F-OB 3

-___ ----__-.__ __. .

FIG. 26

/p=ggi+

FIG.26 ( F- 8) EXHAUST TUBE

WY BEF.NO. PART NO. DESCRIPTIDN RENAEKS

2

3

4-l

5

6

7

8

9

10-l

10-2

11

12

13

14

15

16

17

:8

19

20

DT40C E3

41

11433-94411

11431-94405

11434-94411

14211-94451

14212-94411

09103-06095

54121-94400

09160-10080

09117-08038

54137-94400

54137-94401

09202-07001

54130-94400

D9100-10217

09160-10081

09160-10082

09159-10050

09280-50008

09282-17009

09116-06106

54146-94400

GASKET, UNDER OIL SEAL

HOUSING, UNDER OIL SEAL

GASKET, UNDER OIL SEAL LOWER

TUBE, EXHAUST (S/L)

GASKET, EXHAUST TUBE

BOLT (6X35)

STOPPER, UPPER THRUST

WASHER (10X44X3)

BOLT (8X45)

CASE, UPPER MOUNT

CASE, UPPER MoLNi

PIN

MOUNT, UPPER

BOLT (10X150)

WASHER (10X20X3)

WASHER (10.5X19X2)

NUT

0 RING

OIL SEAL (28X25X6)

BOLT (6X20)

GUIDE, UPPER MOUNT CASE

2

2

2

2

2

2

2

1

2

2

1

L:3OD

-54137-94401 USED WITH 54146-94400

MODEL:98

MODEL.98

..........

.......... HAFT ...................

LINDER ........... B-02 LET CASE ......... B-04 REWO-CON I-10 WE SHAFT HOUSING F-09 WER COVER ........ 6-02 TILLER H I-07 ECTRI’XL ......... D-06 SNEPD ............ D-03 PTIONAL ........... I-12 GINE COVER ....... 6-04 L PUMP ........... B-09 OWER TRIM L TILT N F-07

FIG. 27 FIG.27 ( F- 9) DRIVE SHAFT HWSING

Q-n REF.ND. PART RD. DESCRIPTION IIEHABIS

1

2

3

4

5

5A

6

7-l

09202-06031

09162-08007

09160-08082

09118-08098

09103-08231

09116-08109

D9118-08106

52111-94441-02M

PIN

LOCK WASHER

WASHER (8.5X16X1.2)

BOLT (8X85)

BOLT (8X75)

BOLT (8x75)

BOLT (8x50)

HOUSING, DRIVE SHAFT (S)

WODEL:97,98

L:398,-612610 -52110-97EOl-OED USED WITH 52117-94400

L:398,612611- KlDEL:89-97

MODEL:98

52111-97EOl-OED HOUSING, DRIVE SHAFT (S)

52110-97EOl-OED HOUSING, DRIVE SHAFT (S)

52111-94451-02M HOUSING, DRIVE SHAFT (L)

52111-97E2i-OED HOUSING, DRIVE SHAFT (L)

52110-97E21-DED HOUSING, DRIVE SHAFT (L)

1

1

1

L:678,-612610 +52110-97E21-OED USED WITH 52117-94400

L:478,612611- MODEL:B8-97

MODEL:98

7-5

7-6

8 5412594400 MOUNT, UPPER THRUST REVERSE 1

9 54151-94400 MOUNT, LUdER THRUST 1

10 54211-94410-OED BRACKET, FRONT SIDE 1 -MODEL:92

11 54212-94400-OED BRACKET, REAR SIDE 1 -MODEL:92

12 54221-94400-OED COVER, LOWER !tClJNT 2

COLOR : 02M (SILVER) OED (GdAY)

F9 DT40C E3

42

_ .._ ~ARBuRE~R ......... a-05 FUEL PUMP .......... 9-07 IL TANK ........... H-OB td ATER PURP ......... B-11 CLAMP BRACKET ...... E-02 F UEL TANK .......... H-06 PTIONAL : ELECTRIC I-02 CLUTCH ............. C-06 SE AR CASE .......... F-11 0 PTIONAL I SASKET S I-11 CRANKSHAFT ......... B-03 IGNITION ........... D-04 0 PTIONAL : METER ... I-03 CYLINDER ........... B-02 INLET CASE ......... B-06 0 PTIONAL : REWD-CDN I-10 IVEL BRACKET ..... E-05

IVE SHAFT HOUSING F-09 L OWER COVER ........ 6-02 PTIDNAL t TILLER H I-07 ROTTLE CONTROL ... C-05 GNETD ............ D-03 PTIONAL ........... I-12

INE CUVEK....... IL PUHP........... B-09 DWER TRIM 6 TILT M F-07 LT CYLINDER 8 SUP F-02 AUST TUBE....... F-OB IL SEAL HDUSSW... B-06 DWER TRIM 2 TILT.. F-06 ANSNISSION....... F-13 ._ -...._ __.. "-_. )I _. , . .,-. -- .,.-. _I.. - _ ._, __ _ _ I _, ,. _,,, I _. _,, _ ,. ,. ", ,_ " ,, _. ,_" _. ,.._ ,.. . . .-_. - I_ ,____..- -_--_______ -?. ydw

FE. 27

-MODEL:92

FIG.27 ( F-10) DRIVE SHAFT HOUSING

Qw

BEp.ND. PART NO. DESCEI~ION REHUtJIS

13 09117-08038 BOLT (8X45) 4

14 4

15 2

16 2

17 2

18 2

19 2

20 2

21 2

22 2

23 1

24

25 26

27

28

29

09117-08045 BOLT (8X35)

54160-94400 MOUNT, LOWER

54165-94400 DAMPER, REVERSE STOP,LDWER

54166-94410 BOLT, LOWER MOUNT

09140-12029 NUT

09160-12065 WASHER (12X40X3)

09159-12014 NUT

09160-12066 WASHER (12.5X22X2.5)

09180-12134 SPACER

11435-94400 PLATE, EXHAUST RELEASE

36894-94401 LEAD

36894-95201 LEAD

09125-05050 SCREW

09161-05114 WASHER

52117-94400 TUBE, WATER INSP

54211-97EDD-DED BRACKET. LOWER MOUNT

-wJEL:92

L:195

L:165

-MODEL:96

MDDEL:93-98

DTLOC E3

43 FlO

L

RBURETOR ......... B-05 UEL PUMP .......... B-07 IL TANK ........... H-08 NER UNIT ......... F-03 ATER PUHP ......... B-11 AMP BRACKET ...... E-02 UEL TANK .......... H-06 PTIONAL I ELECTRIC I-02 COIL STARTER ..... C-02

:LUTCH ............. C-06 GE AR CASE .......... F-11 Y PTIONAL ? GASKET S I-11 &MOTE CONTROL ..... N-10 CRANKSHAFT ......... P-03 ISNITiON ........... D-06 OPTIONAL : METER ... I-03 ARTING MOTOR ..... D-02 CYLINDER ........... B-02 INLET CASE.. ....... E-06 0 PTIONAL : REMO-CON I-10 IVEL BRACKET ..... E-05

WE SHAFT HOUSING F-09 LOWER COVER ........ G-02 PTIONAL t TILLER H I-07 ROTTLE CONTROL ... C-05 ECTRICAL ......... D-06 SINE COVER ....... G-06 F

D-05 rzk:::::::::: B-09

PTIONAL ........... X-12 ONER TRIN L TILT M F-07 I

WAUST TUBE....... F-08 DIL SEAL HOUSING... B-06 PGNER TRIM t TILT.. F-06 ] iTRANSMISSION....... F-1S I _ ., I .,. _ . _ ,- .- " ,.... __ ..---.--. .- : .,.

FIG. 28 FIG.28 ( F-11) GEAR CASE

REF.ND. PART ND. DESCBIPTIDN

l-l

l-2

2

3

4

5

6

7

8

8A

86

9

10

11

12

8’ 8 13

14

15

16

29 17

16

19

20

21-l

21-2

21-3

21-4

21-5

551DD-94421-02M CASE ASSY, GEAR

551DD-94431-DE0 CASE ASSY, GEAR

09263-22039

09265-30004

17631-96320

03142-04303

17635-95501

17635-95510

09125-06053

17635-87EDD

09125-D5046

55122-94400

55125-95500

09117-08037

55117-94401

03142-04203

55112-94401

09248-10008

09168-10022

09117-08086

09202-D6027

09202-06025

57632-95305

58100-94302-019

58100-95212-019

58100-95222-019

58100-95393-019

58100-94313-019

.BEARING

.BEARING

FILTER, WATER

SCREW

FILTER

PLATE, GEAR CASE

SCREW

FILTER, SUB WATER

SCREW (5X12)

RING, GEAR CASE SEAL

TAB, TRIM

BOLT (8x16)

COVER, GEAR CASE STARBDARD

TAPPING SCREW

COVER, GEAR CASE

PLUG

GASKET (10X17X1.5)

BOLT (8X45)

PIN

PIN

STOPPER, PROPELLER BUSH

PROPELLER (3X11-1/2X9)



PROPELLER (3X11-5/8Xi2)


1

1

1

1

2

2

1

1

1

1

2

1

1

1

1

2

1

3

3

6

1

1

1

1

1

1

1

1

COLOR : 02M (SiLVER) DE0 (GRAY) 019 (BLACK)

DT4DC E3

44

-*551DD-94431-DED USED WITH 17635-87EDD 09125-05066,09440-07071

464116-

-464115

-FR)DEL:93

OPT

WDEL:94-98

MODEL:94-98

SlODD

SllDO

s12DD

S1301

FIG. 28 FIG.28 ( F-12) GEAR CASE

WY SEF.ND. PART ND. DESGBIPTION _-

581DD-95353-019 PROPELLER (3X11-3/8X14) 21-6

21-7

21-8

21-9

21-10

Zi-11

21-12

22

23

24

25

26

27

26

29

30-l

30-2

31

32

58106-95363-019 PROPELLER (3X11-1/4X15)

581DD-95373-019 PROPELLER (3X11-1/8X16)

58100-95382-019 PROPELLER (3X11X17)

581DD-94601

58100-94411

58100-94431

58120-95300

57633-94300

57635-95300

09160-18028

09159-18004

09141-18005

09204-03003

55300-95500

55181-95200

55182-95200

57630-94300

25700-94400




.BUSH, PROPELLER

SPACER, PROPELLER NUT

WASHER, PROPELLER NUT LDCK

WASHER

NUT

NUT

PIN

ZINC, PROTECTION

ATTACHMENT, FLUSH HOSE

ATTACHMENT, FLUSH HOSE

KIT, PROPELLER NUT

SEALING KIT. GEAR CASE

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

SldW

s15w

S16W

s17w

SS1300,STAINLESS STEEL

SS1400,STAINLESS ST5EL

SS1600,STAINLESS STEEL

-58120-95320

233196-

233196-

OPT

OPT

OPT

DPT,NGT SHUdN

DT4DC E3

45 F 12

RBURETOR ......... B-05 FUEL PUMP .......... B-07 IL TANK ........... H-08 LF

R UNIT.. ....... F-03 J ATER PURP 2ACKET

......... ...... E-02 F

B-11 UEL TANK .......... H-04 PTIONAL I ELECTRIC I-02 COIL STARTER ..... C-92

............ C-06 SEAR CASE .......... F-11 PTIOUL f SASKET S I-11 OTE CONTROL ..... H-10 ANKSNAFT ......... B-03 ISNITION ........... D-04 PTIDNAL : METER ... I-03 ARTINS MOTOR ..... D-02 LINlXZR ........... 8-02 INLET CASE ......... B-04 PTIONAL : RHO-CON I-10 VEL BRACKET ..... E-05 IVE SHAFT HOUSINS F-09 L WR COVER ........ S-02 PTIONAL t TILLER W I-07 TN ROTTLE CONTROL ... C-05

CAL ......... D-06 MA WET0 ............ D-03 PTIONAL ........... I-12 T COVER

ILLER HANDLE ...... H-02 ....... S-04 IL PUNF ........... E-09 IAIER TRIR L TILT R F-07 T IL1 CYLINDER L SUP F-02

UST TUBE ....... F-08 IL SEAL HOUSINS ... B-06 DWER TRIW L TILT .. F-06 ITRANSNISSION ....... F-13 .-----,-.- --.-- ---.- -_- ........ -. .. -_._ .................... _ ,._, ......... ... .", .__- ....................... -__ "_ ._- -._-_ _-I~

FIG. 29

i

FIG.29 ( F-13) TRANSHISSION

am lW.NO. PART lie. DEscEIPTIoN

............ C-06 AR CASE.. ........ F-11 AFT ......... B-03 NITXON ........... O-04 R B-02 LR CASE

ARTING MOTOR ..... B-04

P02. ........... .........

HAR HOUSINS F-09 WER COVER G-02 IVEL BRACKET ..... E-05

........ R0lll.E CONTROL ... C-OS ........... LLER NANDLE ...... H-02

l-l

1-2

57110-94611 SHAFT, DRIVE (S)

57110-94441

2

3

4-l

b-2

4-3

4-b

b-5 4-6

4-7

5

6

7

a

9

10

11

12

13-1

13-2

13-3

13-4

13-5

13-5

13-7

14

15-1

15-2

: 16

; 15

I I ,

57130-94301

0920503019

ogial-30186

09181-301 a7

09lav30188

09iav30190

091a1-30006

09ia7-30192

08211-30421

09160-26015

09263-25062

09440-30005

09160-24020

09166-25006

57133-944co

57311-9440;

09140-12034

09181-30186

09iai-30187

09lai-30168

09181-30190

09161-300%

09iai-30192

Oa21i-30421

57510-94402

08211-20263

08211-20264

57631-95302

09209-09004

DTIOC E3

46

SHAFT, DRIVE (L)

BUSH, DRIVE SHAFT (L)

SPRING PIN (OD:3,L:lO)

SHIM (30X42X0.5)

SHIM (30X42X0.6)

SHIM (30X42X0.7)

SHIM (30x42x0.8)

SHIM (30X42X0.9)

SHIM (30X42X0.9)

SHIM (30X42X1.0)

WASHER

BEARING

SPRING

WASHER

WASHER

HOUSING, DRIVE SHAFT SPRING

PINION

NUT

SHIM (30X42X0.5)

SHIM (30X42X0.6)

SHIM (30X42X0.7)

SHIM (30x42x0.8)

SHIM (30X42X0.9)

SHIM (30X42X0.9)

SHIM (30X42X1.01

GEAR, FORWARD

THRUST WASHER (20X62X2)

THRUST WASHER (20X26X2.2)

ROD, PUSH

PIN

1

1

1

1

0-l

o-1

o-1

O-l

O-l

0-l

o-1

i

1

1

1

1

1

1

1

o-1

o-1

o-1

O-l

O-1

o-1

o-1

1

o-1

o-1

1

1

L:736.8

Lzai6.a

MODEL:97,98

wJDEL:97,9B

F13

FIG.29 ( F-14) TRANSHISSIOH.

QTi EEP.No. PARTNO. Di?-SCRIF?IOlP

la-l 57621-94400 SHIFTER, CLUTCH CGG 1

la-2 57621-94403 SHIFIER, CLUTCH IXR-i

19 09202-05022 PIN

20-1 09610-41002 SPRING

20-2 09bbo-40002 SPRING

21 09440-08034 SPRING

22-1 57610-94400 SHAFT, PROPELLER

22-2

23-l

23-2

23-3

23-4

23-5

23-6

24

25-l

25-2

25-3

25-4

25-5

25-6

25-7

26

27

28-i

28-z

29

30

31 I

57610-94401

09160-22018

09160-22019

09160-22020

09160-22021

09160-22022

09160-22023

57521-94401

06221-35455

09181-35131

09181-35010

09181-35132

08221-35456

09181-35136

08211-35451

09280-75001

56120-9432O-oED

09262-35021-OAO

Oa113-60070

09263-22020

09289-22007

09117-08047

SHAFT, PROPELLER


WASHER (22.5WaX1.9)

WASHER (22.5X28X2)




GEAR, REVERSE

SHIM (35X45X0.5)

SHIM (35X45X0.6)

SHIH (35X45X0.7)

SHIM (35X45X0.7)

SHIM (35X-45X0.8)

SHIM (35X45X0.9)

THRUST WASHER (35X45X1)

0 RING (0:3.3,1D:75)

HOUSING SET, PROPELLER SHAFT

.BEARING

-BEARING

-BEARING (22.2X28.5X19)

.OIL SEAL

eOLT (8X30)

COLOR : OED (GRAY)

DT4OC E3

47

-716481 ;gg+zf3 USED WITH

716682-

-716481

716682-

+57610-94401 USED WITH 09141-la005

233196-

0-1

o-1

o-1

o-1 MoDEL:97,98

3-l

o-1

o-1

1 MOCEL:a6-90

1 tmEL:91-98

2

2

2

F14

_ ...... _, /, ........................... ,- .,, ... . - ....... . .... ~ARBIJRETOR ......... 9-05 UEL PwP

.......... ..........

CLAMP BRAtYET, 8-07 IL TANK ........... H-08 OWER UNIT ......... F-03 Y ATER PUMP ......... B-11 ..... E-02 UEL TANK ..........

CLUTCH H-04 PTIONAL :

C-06 SEAR CASE ELECTRIC I-02 ECOIL STARTER .....

............. .......... F-11 C-02

CRANKSHAFT PTIONAL f

B-03 SASKET S I-11

IBNITION ENOTE CONTROL

!ST ..... H-10

......... ........... LINDER

D-04 E-02

PTIONAL t NETER ... I-03 INLET CASE

ARTING MOTOR ..... D-02 ........... .........

IV3 SHAFT HOUSINS F-09 B-04 PTIONAL : RENO-CON I-10

.WSR COVER SW

g--f IVEL BRACKET .....

........ ICAL D-06 U

PTIONAL t TILLER H I-07 E-05

I%k:::::::::: B-09

TH ROTTLE CONTROL ... PTIONAL........... I-12

C-05 .........

N6INE COVER S-04 TI LLER HANDLE . ......

....... UST TUBE F-08

ONER TRIM L TILT N F-07 H-02

CYLINDER I SUP F-02 ....... IL S5AL HOUSINS

T ILT ... E-06 ONE6 TRIM 8 TILT .. F-06 TRAMSNISSIBN ....... F-13

"<.";,.,' ... .. ... K,.; ........ .... ,, .... : :' -7.....".-IL--...L .-.. ...-.....-.-..-- - .-.-II . ..... _- -- .... ,.-- "X_ I- ........ ................. ~-.: ..... .,., .. - __,,- .. __, .. ------yT ... .,,

FiG. 30 FIG.30 ( G 2) LOlJER COVER

Pn BlIF.NO. PART RG. DESCRIF'IION NENARKS

61111-94b32-OED COVER, ENGINE LQUER (GRAY) 1 1

2

3

4

5

6

7

a

9

10

11

12

13

lb

15

16

17

6lli3-94400 SEAL, ENGINE LOWER COVER

09180-06295 SPACER

09320-10035 CUSHION

09160-06104 WASHER


09100-06121 BOLT

61138-94402 COVER, WATER

03242-05103 SCREW

01500-06127 BOLT

09160-06084 WASHER

61631-94410 HOOK, ENGINE COVER

09164-13005 WASHER

09306-13007 BUSH

61633-9393D-OED LEVER, HOOK (GRAY)

33all-94400 GRMT, STARTER CABLE

36612-94400 GROlrMET, REMXCN HARNESS

ia

19

20

21

22

23

24

25

26

27

28

29

30

31

36612-94421 GRCMET, REMXON HARNESS

09407-25402 CLAMP

63625-94300 CAP, THROTTLE CABLE

63625-94430 GRCMET, THROTTLE CABLE

36895-94400 LEAD, ENGINE GROUND

61633-93911-DE0 LEVER, HCXX (GRAY)

09164-13005 WASHER

09306-13005 BUSH, OUTSIDE

09306-13006 BUSH, INSIDE

01550-06127 BOLi

09160-06084 WASHER

09250-13005 CAP

09250-33001 CAP

39669-94400 PLUG

1

4

4

4

4

4

1

4

1

1

1

1

1

1

1

;

1

1

1

1

1

1

2

1

1

1

1

2

1

1

DT40TCbORC +36612-94421 USED WITH 09250-08001

DT40TC40RC

DT40TC

MODEL:90-96

MODEL:90-96

KlDEL:90-96

MDDEL:90-96

MODEL:90-96

MOOEL:90-96

MANUAL STARTER

DT4OC E3

48

REFER TO FIG.30A(G-3) FOR HODEL:97,9B

~ARBuRETDR......... 8-05 UEL PWP.......... B-07 IL TANK........... W-98 POWER UNIT......... F-03 CLAHP BRACKET...... E-02 E UEL TANK.......... H-04 PTIONAL : ELECTRIC I-02 kEmIL STARTER..... C-02

MATER PUMP......... B-11 -

CLUTCH............. C-06 kEAR CASE.......... ~-11 PTIONAL : 6ASKET S I-11 REMOTE mNTRoL..... H-IO ANKSHAFT......... B-03 16NITION........... D-04 PTIONAL : METER...

PTIONAL : x-03 STARTING NOTOR..... ~-02

REIIO-CON I-10 IVEL BRACKET..... E-05 PTIONAL : TILLER H I-07

LECTRICAL......... D-06 ROTTLE CONTROL... C-OS

WETO............ D-03 PTIONAL........... I-12 N61NE rnVER....... 6-04

ILLER HANDLE...... H-02 0

k%HAUSl TUBE . . . . . . . F-08 b IL PUMP........... 6-09 DWER TRIM C TILT H F-07 ILT CYLINDER L SUP F-02 IL SEAL HOUSINS... B-06 DNER TRIM L TILT.. F-06

f ANSWISION....... F-13 _,__- -_-, -I-- _-- _._ .- . ..- -__.,-. _

G2

FIG.30 A FIG.BOA( G 3) LOVER COVER MlDEL:97,98)

QTY NEF.No. PART NO. DESCRIPTION

1 61111-94450-OED COVER, ENGINE LLh'ER (GRAY)

2-l 61112-94410 RUBBER, ENGINE LCWER COVER

2-2 61112-94411 RUBBER, ENGINE LCWER COVER

13 61610-93900-019 FASTENER (BLACK)

lb 61616-93EOO PIN, LEVER

15 61642-93902 HOLDER, FASTENER LEVER

16 09161-04012 WASHER

17 09385-04004 PIN, SNAP

18 01550-06167 BOLT

18D 02142-06207 SCREW

19-1 08316-10067 NUT

19-2 08310-00067 NUT

20 6!155-94500 TUBE, WATER INSP

21 09352-50903-600 HOSE

22 33811-94400 GRUMET, STARTER CABLE

23 09407-25402 CLAMP

24-l 09250-13005 CAP

24-2 09250-12006 CAP

25-l 39669-94400 PLUG, LOWER COVER

25-2 39669-94400 PLUG, LOWER COVER

26 09250-33001 CAP, IG SW HOLE

27 63625-94300 CAP, THROTTLE CABLE

DT4OC E3

49

1

1

1 MODEL:98

1

1

4

1

1

2

1

4

4

4

2 REAR

2 FRONT

1

K)DEL:9B

MODEL:98

L:6OD-50

OIL LAMP HOLE EMG SW HOLE

MODEL:98

ELECTRIC STARTER

MANUAL STARTER

MANUAL STARTER

CARBURETOR ......... B-05 EL PUMP .......... B-07 IL TANK ........... CLAHP BRACKET

H-08 POWER UNIT ......... ELECTRIC I-02 kEcorL STARTER

F-03 E-02 EL TANK

EATER PURR ......... B-II ...... .......... H-04 PTIONAL :

CLUTCH ..... C-02

............. C-06 AR CASE .......... F-11 PTPONAL CRANKSHAFT B-03

: GASKET S I-11 REHOTE CDNTROL ..... H-10 ......... IGNITION ........... D-04 PTIDN Al. : METER ...

CYLINDER .....

........... B-02 INLET CABE ~-02

......... hDWER COVER

B-04 PTIONAL 1-03 HARTIN& ROTOR

: REM-CDN T-10 IVE SHAFT HOUSINS F-09

IVEL BRACKET ..... E-05 ........ S-02 PTIONAL : TILLER H I-07

ECTRICAL ...

......... D-06 BNETD K ROTTLE CONTROL C-05 ............ D-03 PTIONAL ...........

GINE COVER I-12

....... S-04 P )ZXHAlLST TUBE

IL PUNp ........... F-08 brL SEAL HOUSING

B-09 DWER TRIH 0 TILT M F-07 ....... ... E-06 OWER TRIN 3 TILT .. F-06 ANSHISSION ....... F-13 ___-.__- .-.l...-....._.-. ... ._ .................. ,, .. ............ .-^,_ ... .-.__.-_._-_ ._--_ ..

FIG.3 ‘1 FIG.31 ( G d? ENGINE COVER (MCDEL:B6-88)

WY EEF.NO. PART NO.

,,a Is@ '-'

DESC!lIPTION 61403-94870-02M COVER SET, ENGINE 1

l-2 61403-94872-02M COVER SET, ENGINE ?

2 61421-94421-019 .EM8LM, ENGINE COVER FRONT 1

3 61422-95570-8EF MRK, FRONT EMBLEM,UPPER 1

4-l 03242-05103 .SCREW, UPPER 2

4-2 03242-05123 .SCREW, L0dER 2

5 68112-43400-019 .EMBLEM, SUZUKI 2

6 61442-94600-019 .EMBLEM, OIL INJECTION 2

7 09160-05024 .WASHER (5.5X16X1.5) 4

8 61443-94450-70G .DECAL, COVER STBD 1

9 61453-94450-706 -DECAL, COVER PORT 1

10 61435-94450-70G .MARK, EMBLEM,REAR 1

11 61481-94410-OED .LID, OIL TANK FILLER 1

12 61482-94400 .HINGE, OIL FILLER LID 1

13 61485-94400 .SPRING, OIL FILLER LID 1

14 09125-05028 .SCREW 2

15 09160-05024 .WASHER (5.5X16X1.5) 2

16 09140-05005 .NUT 2

17 09321-05019 .CUSHION 2

18 61610-94420 .FASTENER 1

19 01550-06127 .BOLT (6X12) 1

20 61622-94400 .SEAL, RECOIL STARTER 1

21 61491-34400 .SEAL, LID OIL FILLER 1

22 21131-96003 .MARK, CLUTCH SHIFT 1

23 61112-94303 RUBBER, ENGINE LOWER COVER 1

24 09800-01001 TOOL SET 1

REFER TO FIG.32 (G- 5) FOR NODEL:89-93 REFER TO FIG.32A(G- 7) FOR m)DEL:94-96 REFER TO FIG.328(G- 8) FOR MODEL:97,98 COLOR : 02M (SILVER) 70G (764/019)

019 (BLACK) 26~ (GRAY) 8EF (26J/26K) 26K (CHARCOAL) 26G (BLACK) 764 (GOLD)

nEH4EKs HODEL:86,87 +61410-94452-OED USED WITH 61631-944:O

MODEL:88 +61410-94452-OED

MODEL:86-87

DT4OC E3

50 G4

CARBURETOR......... B-05 FUEL PUMP.......... 8-07 0 IL TANK........... H-OB OWER UNIT......... F-03 WATER PUMP......... B-11 CLAMP BRACKET...... E-02 F UEL TANK.......... H-04 0 PTIONAL : ELECTRIC I-02 L EWIL STARTER..... C-02 CLUTCH............. C-06 SE AR CASE.......... F-11 0 PTIONAL : GASKET S I-11 RENOTE WNTROL..... H-10 CRANKSHAFT......... B-03 IGNITION........... D-04 3 PTIONAL : fmm... I-03 [STARTING MOTOR..... ~-02

LINDER........,.. B-02 INLET CASE......... B-04 0 : REHO-CON f-10 !S!A IVEL BRACKET..... E-05 IVE SHAFT HOUSING F-09 LOWER COVER........ S-02 3 R:i: : TILLER H I-07 TH ROTTLE CoNTROL... C-05

LECTRICAL......... D-06 MA alET0 . . . . . . . . . . . . D-03 0 PTI%.iAL........... I-12 T ILLER HANDLE...... H-02 INE COVER....... S-04 0 IL PUMP........... B-09 f’ OWER TRIM L TILT M F-O? T ILT CYLINDER & SUP F-02 AUST TUBE.. . . . . . F-08 D IL SEAL HOUSING... B-06 P OWER TRlH L TILT.. F-06 TRANSHISSION....... F-13 ---~-.,,"_. __.-.. "I.._ . . "... . _, _. _ ^

.

FIG. 32

is@

FIG.32 1 G 5) ENGINE WVER @UDEL:89-93)

WY EEF.NO. PART NO. DESCBIPTION NENAEIIS

1 61406-94856-OED COVER SET, ENGINE 1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

61421-94421-019 .EMBLEM, COVER FRONT

61422-95570-121 .MARK, EMBLEM FRONT

03242-05103- .SCREW

61441-95560-764 .EMBLEM, SUZUKI

61442-94600-764 &ARK, OIL INJECTION

09160-05029 .WASHER (5.5X16X1.5;

61443-9445D-7DG .DECAL, COVER ST80

61453-94450-706 .DECAL, COVER PORT

61435-94450-70G .MARK, EMBLEH REAR

61481-94410-OED .LID, OIL TANK FILLER

61452-94400 .HINGE, OIL FILLER LID

61485-94400 .SPRING, OIL FILLER LID

D9125-05028 .SCREW, FILLER L!D

09160-05024 .WASHER (5.5X16X1.5)

09140-05005 .NUT

09321-05019 .CUSHION

61610-94420 .FASTENER

01550-06127 .BOLT (6X12)

61621-96303 .BRACKET, FASTENER

09229-04025 .RIVET, FASTENER

61412-96300 .HCOK, COVER

09229-04018 .RIVET. HOOK

COLOR

DTIOC E3

: DED (GRAY) 019 (BLACK) 12R (SILVER) 764 (GOLD) 70G (764/019)

~C~RBIJRETOR ......... ~-05 FUEL PUMP .......... B-07 3 IL TANK ........... H-08 CLAMP BRACKET

W ATER PUWP ......... B-11 ...... E-02 EL TANK .......... W-04 J PTIONAL :

CLUTCH ELECTRIC I-02

............. C-06 AR CASE .......... F-11 YPTIONAL : CRANKSHAFT

GASKET S I-11 ......... B-03 IGNITION ........... D-04 I PTIONAL : HETER ... I-03

LINDER ........... B-02 INLET CASE ......... B-06 PTIONAL : REMO-CON I-10 IVE SHAFT WOUSINS F-09

IVEL BRACKET ..... E-OS

(ELECTRICAL L OWER COVER ........ 6-02 PTIONAL : TILLER N I-07

D-06 SNETO ROTTLE CONTROL ...

......... MA C-05

............ D-03 PTIONAL ........... NGINE COVER..

I-12 ..... S-04 0 IL PUMP ........... B-09 OWER TRIM P TILT H F-07

KHAUST TUBE ....... F-08 OIL SEAL HOUSING ... B-06 OWER TRIM L TILT .. F-06 ANSMISSION ....... F-13 -----_---._.

FDG. 32 FIG.32 ( G 6) ENGINE CQVER (HDDEL:89-93)

P'lY

p IW.NO. PART NO. DESCRIPTION EEHAIOIS

6 24-l 61622-94400 .SEAL, RECOIL STARTER 1 MODEL:69,90 24-2 61622-95500 .SEAL, RECOIL STARTER 1 M[)DEL:91-93 25 61491-94400 .SEAL, LID OIL TILLER 1 26 21131-96003 MRK, CLUTCH SHIFT 1 27 61433-94422 .COVER, AIR INTAKE INNER 1 28 03242-04123 .SCREW 4

29 61112-94303 RUBBER, ENGINE LOWER COVER 1 30 09800-01001 TOOL SET 1

DT4OC E3 20

52

CARBURETOR......... ~-05 FUEL PUMP.......... 8-07 IL TANK........... H-08 POWER UNIT......... F-03 1 CLAW BRACKET...... E-02 FUEL TANK.......... H-04 PTIONAL I ELECTRIC I-02 RECOIL STARTER..... C-02 CLUTCH............. C-06 GEAR CASE.......... F-11 PTIONAL : GASKETS I-11 REHoTE CONTROL..... H-10 3RANKSWFT......... B-03 16NITION........... D-04 PTIONAL : METER... I-03 kTARTING MOTOR..... D-02 CVLINDER........... B-02 INLET CASE......... E-04 PTIONAL : DRIVE SHAFT HOUSINS F-09 L

REHO-CON I-10 OWER COVER........ 6-02

IVEL BRACKET..... E-OS PTIONAL : TILLER H I-07

LECTRICAL......... D-06 RA6NETO............ D-03 ROTTLE CONTROL.. . C-05

NBINE COVER....... G-04 0 PTIONAL........... I-12

IL PUMP........... B-09 !EXHAUST TUBE....... F-06 0

OWER TRIM L TILT R F-07 IL SEAL HOUSING... B-06 ORER TRIM 3 TILT.. F-06 ___. __-_ _ _.,__l_l.__.ll____, _,-___ _I-.-.....-...-....--..- ^ .-__ “,. ._--“--

FIG.32 A FIG.32A( G- 7) ENGINE COVER #DDEL:94-96)

WY REF.NO. PART NO. DESCRIPTION R0fARKS

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

22

23

24

25

26

27

61410-9486d-OED COVER SET, ENGINE

61412-96300 .HOOK, ENGINE COVER

61433-94422 .COVER, AIR INTAKE INNER

61621-96303 .BRACKET, FASTENER

09229-04018 .RIVET

09229-04025 .RIVET

03242-04123 .SCREW

6ld81-94410-OED .LID, OIL TANK FILLER

61482-94400 .HINGE, OIL FILLER LID

61485-94400 .SPRING, OIL FILLER LID

61491-96400 .SEAL, OIL FILLER LID

61610-94420 -FASTENER

61622-95500 .SEAL, RECOIL STARTER RUBBER

09125-05046 .SCREW

09140-05005 .NUT

09160-05024 .WASHER

09321-05019 .CUSHION

01580-06127 -BOLT

61435-97EOl .MARK, EMBLEM REAR

SlddO-91000 .STRIPE SET

68181-33C20-1RR .Eb!BLEM, SUZUKI

21131-96003 .MARK, CLUTCH SHiFT

61112-94303 RUBBER, ENGINE LOWER COVER

61581-98610 MARK, SAFETY WARNING

61582-98100 MARK, WARNING

09800-01001 TOOL SET

COLOR : OED (GRAY) 1RR (GOLD)

DTdOC E3

53

1

1

2

2

2

2

1

1

1

2

1

1

1

67

RBURETOR......... B-05

ANKSHAFT.. . . . . . ,. B-03 - _-

IL TANK........... H-08 ALTER PUMP......... B-11 . PTIONAL I ELECTRIC I-02

DPTIONAL : SASKET S I-11 D-06 PPTIONAL : METER... 1-03

E

PTIONAL : REHO-CON I-10 SHAFT HOUSING F-09

IVEL BRACKET..... E-05 PTIONAL ? TILLER H I-07

6NETO............ D-03 F ROTTLE CONTROL... C-05

PTIONAI............ I-12 ILLER HANDLE...... H-02 I GINE COVER....... 6-04 IL PIMP........... B-09 OWER TRIH L TILT M F-07 HAUST

LT CVLINDER II SUP F-02 TUBE . . . . . . . F-08 IL SEAL HOUSIN6... B-06 OWER TRIH I TILT.. F-06 ANSHISSION....... F-13

---.------ -__. ..- -.--“._ -, _ -.-.--. -. ". .._.. -.. . _ .-- __.___ -_-.--. .-__I -_-_.__- ._" ,-._- I._-

FIG.32 B

&, c J

FIG.323( G- 8) ENGINE COVER (HDDEL:97,98)

WY HEF.NO. PART NO.. D.ESCRIPTION

1

2

3

4

5

6

7

a

9

10

11

12

13

14

15

16-1

16-2

17

18

19

20

21

22-1

22-2

61420-94851-0Eo cuvm SET, ENGINE (GRAY)

61431-94400-019 .HANDLE, TILT UP (BLACK)

61481-94120-OED .LID, OIL TANK FILLER (GRAY)

61482-94411

6148%944*1

61488-94400

61491-94400

61622-955OC

09125-05046

09140-05005

09160-05024

03542-06163

61435-97E20

61435-97E40

61440-97EOO

61443-97EOO

61453-97EOO

21131-96003

61581-98610

61582-98100

69711-93EOO

69712-93EOO

09800-01001

09800-01008

DTIOC E3

54

.HINGE, OIL FILLER LID

.SPRING, OIL FILLER LID

.PIN, OIL FILLER LID

.SEAL, OIL FILLER LID

.SEAL, RECOIL STARTER

.SCREW

.NUT

.WASHER

.EREW

.MARK, EMBLEM RR

.MARK, EMBLEM FR

.STR:PE SET

..STRIPE, STBD

..STRIPE, PORT

.MARK, CLUTCH SHIFT

MARK, SAFETY WARNING

MARK, WARNING

LABEL, CAUTION

LABEL, CAUT!ON

TOOL SET

TOOL SET

1

1

1

1

1

1

1

1

2

2

2

4

1

1

1

1

1

1

1

1

1

1

1

1

DTIOC

DT40TC,40RC

MANUAL STARTER

RBURETOR......... B-OS EL PUMP.......... 8-07 BRACKET...... E-02 EL TANK.......... H-04 . . . . ..I...... C-06 AR CASE . . . . . . . . . .

ANIGHAFT......... B-03 F-11

LINDER........... B-OR IVE SHAFT HOUSING F-09

ICAL......... D-06 N6INE CDVER....... 6-04

WETO............ D-03

AUST TUBE....... F-08 _-~--- _I.. -.-, - .-.-. -_

FIG. 33

6

FIG.33 ( H- 2) TILLER HANDLE

- QTY W.NO. PART NO. DEXRIF?ION BWABKS

63121-96302-OED COVER. TILLER HANDLE (GRAY) 1

2

3

4

5

6

7

a

9

10

11

12

13

14

15

16

17

18

19

20

27

22-l

22-2

63114-94300 SPACER, HANDLE COVER

63115-96310 SPACER

63117-96300 COVER, STOP SWITCH WIRE

09108-08147 STUD BOLT


09140-08016 NUT

63215-93400 MARK, HANDLE GRIP

63111-96313-OED HANDLE, TILLER (GRAY)

63610-94402 CABLE ASSY. THROTTLE

63627-94400 GUIDE, THROTTLE CABLE

6322593200 BUSH, HANDLE RGD

63240-96300 ADJUSTER, HANDLE GRIP

09440-12027 SPRING

63227-93200 PIN, HANDLE ROD

63223-92000 STOPPER, HANDLE ROD


09126-06006 SCREW

63210-93EOO GRIP, HANDLE

09250-25001 CAP

63220-96301 ROD, HANDLE

63118-94300 SHIM (0.3)

63118-94310 SHIM (0.5)

1

1

1

1

2

2

2

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

OFT

24 63001-9441i-02M TILLER HANDLE ASSY (SILVER)

REFER TO FIG.34(H-3) FOR EYX)EL:93-98

DT4OC E3

55

OPT,NOT SHOWN

HZ

E RBURETOR......... B-05 UEL PUMP.......... B-07

LAMP BRACKET...... E-02

F

IL TANK........... H-08 UEL TANK.......... H-06

OWER UNIT......... F-03 ELECTRIC I-02

ATER PUW’......... B-11

LUTCH............. C-06 AR CASE.......... F-11 ECOIL STARTER..... C-02

ANY-SHAFT......... B-03 IGNITION........... D-04 : 6ASKET S I-11 REMOTE CONTROL..... H-10

CILINDER........... B-02 PTIONAL : METER... I-03 !S

INLET WE......... B-04 TARTING WDTOR..... D-02

~:‘ESES&[T HOUSINO F-09 REW-CON I-10

ii

OWER COVER........ 6-02 SW IVEL BRACKET..... E-05

: TILLER H X-07 . . . . . . . . . D-06

lH 6NETO.... . . . . . . . . D-03


NGINE COVER....... 6-04 PTIONAL........... f-12 T

PUMP........... B-09 ILLER HANDLE...... H-02

@xHblJST NBE.. . . . . . F-08 OWER TRIM & TILT H F-07 T

IL SEAL HOUSING. . . B-06 ILT CYLINDER L SUP F-02

. --_ __“.-I--__ ..-._-_. __. _- --.-- . ._ - ..-.. _. . .

ioA \

/cl-- 7&-16

&21

1

2

3

4

5

6

7

B

9

10

10A

11

12

13

lb

15

16

17

18-l

18-2

19

20

21

22

23

24

25

26

27

28

29

30

31

63127-97EO0 BOLT, HANDLE STUD

63111-97E03-OED

63115-SK00

63116-97EOO

63117-96301

63117-97EOl

63125-97EOl

63126-97EOO

63131-97E02-OED

63210-93EOO

63213-9bbOO

63220-96301

63223-92DOD

63225-93200

63227-93200

63240-97EDO

63241-92000

63610-96402

6362594430

6362596300

63627-94400

09100-10155

09125-05046

09126-06015

09159-10050

09160-10082

09162-10005

09163-06001

09440-12027

09404-06b33

6312a-97EOC

09204-01002

63215-93400

GRIP, HANDLE

.CAP

ROD, HANDLE

STOPPER, HANDLE ROD

BUSH, HANDLE ROD

PIN, HANDLE ROD

ADJUSTER, HANDLE GRIP

SUPPORT, HANDLE ROD

CABLE, THROTTLE

GRMET, THROTTLE CABLE

GRMfET, THROTTLE CABLE

GUIDE, THROTTLE CABLE

BOLT, HANDLE BRACKET

SCREW, HANDLE ROD SUPPORT

SCREW

NUT, LOCK

WASHER, HANDLE STUD

WASHER, LOCK

WASHER, HANDLE GRIP SCREW

SPRING, HANDLE ROD

CLAM', THROTTLE CABLE

COVER, HANDLE NUT

COTTER PIN

MARK, HANDLE GRIP

HANDLE, TILLER (GRAY)

BUSH, TILLER HANDLE

WASHER, TILLER HANDLE NO.1

COVER, STOP SWITCH WIRE

WASHER, TILLER HANDLE NO.2

PLATE, TILLER HANDLE

SPRING, HANDLE STUD

BRACKET, TILLER HANDLE (GRAY)

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

2

2

1

1

2

2

1

1

1

1

1

1

FIG.34 ( H- 3) TILLER HANDLE (MOOEL:93-98)

WY EEF.NO. PART NO. DESCEIP?ION IIBMNKS

DT4OC Ed

56

MODEL:96

pARsuREmR......... n-05 CLMP BRACBET...... E-02

UEL WHP.......... B-07 loIL TANK........... H-08 POWER UNIT......... F-03 W UEL TANK.......... H-04

ATER PURP......... S-11 -

C-06 SEAR CASE.......... F-11 %XK : ELECTRIC I-02 ECDIL STARTER..... C-O.2 : GASKET s I-11

ANKSHAFT......... E-03 EMOTE CDNTROL..... H-10

IGNITION........... D-04 PTIONAL : RETER... I-03 LINDER . . . . . . . . ,.. B-02 INLET CASE......... B-04

TARTINS HOTOR..... D-02 PTIONAL : REHO-CON I-10 SW

SHAFT HOUSING F-09 IVEL BRACKET..... E-05

LOWER COYER........ 6-02 PTIONAL : 7ILLEk H I-Of TIi LECTRICAL......... D-06 HASNETD............ D-03

ROTTLE CONTROL... C-OS PTIONAL........... I-12 T

NSINE CDVER....... S-04 OIL PUMP........... B-09 ILLER HANDLE...... H-02

XRAUST TUBE....... F-08 tD IL SEAL HOUSING... B-06 DWER TRIM 2 TILT H F-07 TILT CYLINDER 3 SUP F-02 DWER TRIM L TILT.. F-06 TR ANSHISSION....... F-13 -.--- --_l_-_--- .-.--.. - -.... .._ . .._..-.." -..-. ---,I - . . -_I__

FIG. 35 FIG.35 ( H- 4) FUEL TANK (MoDEL:86,87)

vn NEF.NO. PAIET NO. DESCRIPTION

8 9

10

11

12

13

lb

15

16

17

18

19

20

21

22

23

24

25

REFER TO FIG.36 (H- 5) FOR MODEL:aa-92 REFER TO FIG.37 (H- 7) FOR K)DEL:93-9a/PLASTIC

DTbCC E3

57

65800-92854

65510-92000

65561-92000

65871-93010

02112-06167

02112-06407

09166-06W4

65850-95506

65740-95500

65854-93001

65853-93001

D2112-06107

65864-95200

65830-95500

09168-12001

65700-95206

65750-98505

65750-93000

65781-98500

65770-99703

65720-98520

oa321-oil07

oa3io-00107

65700-95271

65720-98590

TANK SET, FUEL (23L)

.CAP ASSY

..GASKET

.GASKET, FUEL GAUGE

.SCREW

.SCREW

-GASKET (6X11.8X1.5)

.GAUGE ASSY, FUEL

..CONNECTOR, MALE FUEL

..BASKET

..STRAINER. FUEL GAUGE

..SCREW

..FLOAT

..FILTER

..GASKET (12.5X20X1)

HOSE ASSY, FUEL

.CONNECTOR, FEMALE FUEL

.CONNECTOR, FEMALE FUEL

.CLIP

.PuMp, SOUEEZE

CONNECTOR, MALE FUEL

LOCK WASHER

NUT

HOSE, FUEL JOINT

CONNECTOR, MALE FUEL

1

1

1

2

1

7

1

1

1

1

b

1

i

1

1

1

1

6 U.S.BAL/5.1 Iw.ML

-65850-95X50 USED WITH 65740-95500, 09168-12015

M12,00:13

-65iOD-a7D17

ID:11

ID:13

0D:ll

OPT

OPT,OD:ll

IL TANK........... H-08 POWER UNIT......... F-03

NGINE COVER.. . . . . . G-04 XHAUST TUBE....... F-08

OWER TRIM I TILT N F-07 IL SEAL HOUSING... B-06

T ILT CYLINDER C SUP F-02 OWER TRIH L TILT.. F-06 TRANSHJSSION....... F-13 , --.-I_ --i.CI__----I..- --.. ““,.. --..___, -._._.-___-- __ I- . . . ., ..,._. _., .-..- 1 .__. ._ ._ . . I-_._-.-^.-_“.-I.-.-._--

WE. 36

8

26 1

2

3

4

5

6-l

6-2

7

a

9-l

9-2

10-l

10-2

11

12-1

12-2

13

14

15

FIG.36 ( H- 5) FUEL TANK 043DEL:G8-92)

WY REF.NO. PART NO. DESCRIPTION

6.3 U.S GAL/S.2 II@ GAL

16

17

16

19

20

21

22

23

24

25

OT4OC E3

65800-92823

65510-92000

65561-92000

02112-16167

09168-06026

65720-94411

65740-95500

09168-12015

6585D-92DOl

65855-92000

65855-92010

65854-92010

65854-92D20

65853-92000

65854-92000

65854-92D30

03221-04083

65864-92DDO

65866-92DOO

65871-92000

65700-87016

65750-94404

65770-95504

65781-98500

65720-94401

08310-00107

08321-01107

65316-9333:

65317-95260

TANK SET, FUEL (24L)

.CAP ASSY, SEPARATE TANK

..GASKET, TANK CAP

.SCREW

.WASHER

.CONNECTOR, FUEL

.CONNECTOR, FUEL

.GASKET, CCNNECTOR

.GAUGE ASSY, FUEL

..COVER, GAUGE

..COVER, GAUGE

..GASKET

..GASKET

..LENS

..GASKET, LENS

..GASKET, LENS

. . SCREW

..FLOAT

..NUT, PUSH

..GASKET, FUEL

HOSE, FUEL

.CONNECTOR, FUEL

.PlJMP, SQUEEZE

.CLIP

CONNECTOR, FUEL

NUT

LOCK WASHER

MARK. FUEL CAUTION

MARK, FUEL CAPACITY

1

1

1

4

4

1

1

1

1

1

1

1

1

1

?

1

2

1

1

1

1

2

1

4

1

1

1

1

1

2314a9-

+6585D-92300

MlDEL:Ba

MODEL:89-92

MDDEL:IB

MODEL:a9-92

bKIDEL:88

H)DEL:89-92

H4

FIG.36 ( H- 6) FUEL TANK (MOOEL:#-92)

WY UF.NO. PART NO. DESCRIPTIDN

26 65720-98520 PLUG, FUEL CONNECTOR 1 231489-

27 09140-10032 NUT 1 231489-

28 08321-01107 LOCK WASHER 1 231489-

29 65700~87017 HOSE, FUEL 1 231489-

30 65750-95500 .SOCKET, FUEL HOSE (IN) 1 231489-

31 65750-98505 .SOCKET, FUEL HOSE (OUT) 1 231489-

32 65770-95540 .PUMP, SOUEEZE 1 231489- 33 65781-98500 .CLIP 4 231489-

DTIOC E3

59

CARBURETOR ......... B-05 FUEL PWP .......... B-07 IL TANK ........... CLAHP BRACKET

H-OS OWER UNIT ......... F-03 W ATER PUMP B-11 . ......... ...... E-02 F UEL TANK .......... H-DA PTIONAL

CLUTCH : ELECTRIC I-02 6

............. C-06 SEAR CASE ECOIL STARTER ..... C-02

.......... F-11 PTIONAL : XANKSIUWT ......... B-03 IGNITION

RASKET S I-11 hEMOTE CONTROL ..... H-10 ........... D-04 PTIONAL : I1ETER ...

ZVLINDER I-03

........... B-02 INLET CASE ......... B-04 PTIONAL : 3RIVE SHAFT HOUSING F-09

REUO-KIN I-10 t TARTING MOTOR ..... D-02

. OWER COVER IVEL BRACKET ..... E-05

........ S-02 PTIONAL : ELECTRICAL

TILLER H I-07 ......... D-06

pN&coo~. WTO

ROTTLE CONTROL ... C-05 ............ D-03 PTIONAL ........... I-12

6-06 LLER HANDLE ......

L PUWP W-BP

...... ........... B-09 UWER TRW & TILT M F-07 LT CYLINDER K SUP F-02 ........ F-08 L SEAL HOUSINO ... B-06 DWER TRW C TILT .. F-06 ANSMISSIIJN ....... F-13 _l-l_._..-~---.I-.---.I- ..... ....... ... ............ _ ............ ................... -. - ........ ..... ........... . ....... -

FIG. 39 FIG.37 ( H- 7) FUEL TANK (bQUEL:93-98/PLASTIC/25L)

WY IlEP.No. PART NO. DESCRIPTION I4mNKs

1 65000-95DOl

2 65520-95DOO

3 65561-95000

4 65831-95DOO

5 65890-95DOO

6 65892-95000

7 65740-951301

a 65720-98520

9 09140-13032

10 06321-01107

11 65700-87D17

12 65750-95500

13 65750-98505

14 65770-95540

15 65761-98500

TANK ASSY, FUEL (25L) 1

.CAP ASSY, FUEL TANK 1

.GASKET, TANK CAP 1

.FILTER, OUTLET 1

.OUTLET ASSY 1

.O RING, FUEL OUTLET 1

.PLUG, FUEL CONNECTOR 1

PLUG, FUEL CONNECTOR 1

NUT 1

LOCK WASHER 1

HOSE, FUEL 1

.SCCKET, FUEL HOSE (IN) 1

.SOCKET, FUEL HOSE (OUT) 1

.PUMP, SQUEEZE 1

.CLIP 4

OT4OC E3

60

-. ...... RBURETOR ......... B-05 FUEL PUNP .......... B-07 IL TAh! ........... ANP BRACKET

H-OS OWER UNIT ......... F-03 d ...... E-02 F

ATER PUMP ......... UEL TANK

B-11 .......... H-04 PTIONAL :

UTCH ELECTRIC I-02 .....

............. C-06 6EAR CASE ECOIL STARTER C-02

.......... F-11 PTIONAL : CRANKSRAFT

GASKET S I-11 B-03

EWOTE CONTROL ..... ISNITION

H-IO ......... ........... D-04 0 PTIONAL : METER ...

CVLINUER I-03 TARTIN MOTOR .....

B-02 INLET CASE D-02

........... ......... B-04 0 PTIONAL : IVE SHAFT HOUSING F-09

REHO-CON I-10 SW IVEL BRACKET ..... 1 OWER COVER

E-05 ........ 6-02 OPTIONAL I TILLER H I-07 TH

ECTRICAL D-06 HAASNETO ROTTLE CONTROL ... C-05

......... ............ 0-03 o PTIONAL ........... GIN!2 CUVER..

I-12 T ..... 6-06 1 IL PUMP

ILLER HANDLE ...... H-02 ........... B-09

HAUST TUBE POWER TRIU 6 TILT W F-07 T

F-OS DIL SEAL HOUSING ILT CYLINDER 6 SUP F-02

....... ... B-06 p OWER TRIM I TILT .. F-06 TRANSMISSION ....... F-13 -.---.“.-- . -_._ -1.-.-.- .,- .. ,__,_ .._) ........ ._,_, “_,__I___ ,_ ......... ._ ..... . ...................... ..-..-_- .. _- __._---._ -_-,

H7

FIG. 38

.

FIG.38 ( H- 8) OIL TANK

WY

REF.ND. PART NO. DESCMF'TIOI . REMEKS

1

2

3

4

5

6

7

8

9

10

11

12

13

14-l

14-2

L:600+540

1 b-3

15-1

15-2

69200-94510 CAP ASSY, OIL TANK FILLER

69241-94500 .MSKET, OIL TANK FILLER CAP

69251-94401 GAUGE, OIL LEVEL

69351-94400 TUBE, OIL TANK INLET

09280-40008 0 RING

69355-94400 GUTTER, OIL TANK

09352-50903-600 HOSE

69110-94600 TANK, OIL

09160-06084 WASHER (6.5X18X1.5)

09180-06310 SPACER (6.8X10X10)

09320-10008 CUSHION

02162-06257 BOLT

09329-12004 CUSHION

09401-08409 CLIP

09401-08411 CLIP

09bOl-10411 CLIP

09355-45857-600 HOSE

09352-50903-600 HOSE

15-3

-MODEL:94

%DEL:95,96 -653949

653950-

L:600+150 -MODEL:94

L:600-540 MODEL:95-98 -653949

09355-50105-600 HOSE

09408-00033 CLAMP

34860-94402 SWITCH ASSY, OIL LEVEL '

34860-94411 SWITCH ASSY, OIL LEVEL

34860-94431 SWITCH ASSY, OIL LiVEL

56615-96300 TERMINAL

38423-95510 TUBE (L:150)

09403-12308 CLAMP

34700-94410 INDICATOR ASSY. OIL LEVEL

34700-94421 INDICATOR ASSY, OIL LEVEL

34701-92x50 INDICATOR ASSY, OIL LEVER

34700-92Ell GAUGE ASSY, MDNITORING

1

1

1

1

1

1

1

1

2

2

2

2

1

4

4

4

2

2

2

1

1

1

1

1

1

1

1

1

1

1

L:600-230 653950-

16

17

18-l

16-2

19

20

21

22-l

22-2

22-3

22-b

DTLOC

DTIDTCLORC -HODEL:87

DT4OTC,40RC,716025-

L:150+100

DTIOTC40RC

DTbOTC,40RC,716025-

DTbOTC,40RC,MODEL:89-92

MODEL:93-98

DT4OC E3

61 H8

FIG. 38 FIG.38 ( H- 9) OIL TANK

vn REP.NO. PART NO. DESCRIPTION EEHANIXS 23-l 36660-94400 WIRING, INDICATOR EXT 1 DT40TC,40RC L:65OC

MODEL:86-88

23-2 36660-94410 WIRING, INDICATOR EXT 1 OT40TC,4ORC,HODEL:89-92 23-3 36660-94480 WIRING, INDICATOR EXT 1 OPT,L:2000/DTbOTC,4ORC

23-4 36660-95610 WIRE, HONITOR GAUGE EXT 1 MODEL:93-98,L:7200 23-5 36660-92E90 WIRE, MONITOR GAUGE EXT 1 OPT,HODEL:93-98

L:1700

24 09404-06432 CLAMP 1

25 16250-96710 SENSOR, OIL 1 26-i 18911-92E20 PROTECTOR 2 L:540+110

26-2 16911-92E20 PROTECTOR 2 L:540-230 653950-

27 09407-l 2402 CLAMP 2

DTbOC E3

62 H9

RBURETOR ......... B-05 FUEL PUMP .......... E-07 tl BRACKET ...... E-02 FUEL TANK .......... :‘-04 0 ............. C-06 GE AR CASE ..........

ANKBHAFT P-11 Y

......... B-03 IGNITION ........... LINOER

D-04 0 ........... B-02

IVE SHAFT HOUSINO F-09 LOWER COVER ........ 6-02 LCAL.. ....... D-06 UA GNETO.. ..........

NGINE COVER O-03

....... G-04 KHAUST TUBE ....... F-08

- --.- .. __- ..... - .. ................. ..---...ll-l.---.--- ......

FIG. 39

I

FIG.39 I H-10) REWTE CONTROL

P'TY

EEP.NO. PART NO. DESCEI~ION !dENANKS

1-2

l-3

l-4

l-5

2

3

4

5

6

7

8

9

10

11

12

13-1

13-2

1.i

15

16

17

18

DT4OC E3

63

67200-87D12-DED REMOTE CONTROL 90X ASSY 1

67200-94632-DED REMDTE CONTROL BOX ASSY 1

67200-93961-OED REMOTE CONTROL BOX ASSY 1

67200-94442-OED

67200-94452-OED

67232-95600

67232-95620

67296-95600

67294-95600

09160-06104

09140-06020

67232-95610

67253-95600

67252-95600

09100-06232

67296-94300

67241-95650

67241-95680

09126-05003

67243-95600

67220-95620

6727595600

67223-95600

RWITE CONTROL BOX ASSY 1

REMITE CONTROL BOX ASSY 1

.BUSH 1

.BUSH 1

.SCREW 3

*SPACER 3

.WASHER 3

.NUT 3

.BUSH 1

.WASHER 1

.BUSH 1

.BOLT 1

.SCREW 3

.LEVER, FREE THROTTLE (SILVER) 1

.?EVER, FREE THROTTLE (GRAY) 1

.SCREW 2

.BUSH 1

.PLATE ASSY 1

.END, CABLE 2

.KNOB, BRAKE ADJUST 1

67200-87012-OED : INCLUDES REF.N0.2-39 67200-94632-OED : INCLUDES REF.N0.2-39 67200-94442-OED,67200-94452-OED : INCLUDES REF.N0.2-39 67200-93961-02M,67200-93961-OED : INCLUDES REF.N0.2-30

COLOR : 02M (SILVER) OED (GRAY)

REFER TO FIG.bO(H-13) FOR MODEL:93-98

OPT,W/PTT SW +87200-87D3D-OEO

OPT,N/PTT SW +67200-6703D-DED

OPT (SHIFT AND THROTTLE ONLY)

+67200-87D30-OEO

DT40RC,-67200-87D30-OED

DT40TC,-67200-87D30-OED

H10

...................... AFT ................... R ........... E .........

VER ........ ...........

FIG. 39 FIG.39 ( H-11) 'REMOTE CONTROL

IEF.NO. PART NO. DESCBIFTION

32

9 1'6 37

19

20-r

20-2

21

22-l

22-2

23

24-l

24-2

25

26

27

28

29

30-l

30-2

31

32

33

34-1

34-2

34-3

34-4

34-5

34-6

35

36

37

DT4OC E3

64

67292-94300

67267-95600

67267-95610

67296-95610

67257-95600

67257-95610

67256-95600

67251-95650

67251-95680

67297-95600

67273-95600

37820-94404

37823-94400

67255-95600

67261-95600

67261-95610

67214-95600

37721-94600

37110-94611

37141-94400

37141-94410

37141-94420

37141-94430

37141-94440

37141-94450

38500-92X50

36620-92EOO

37860-94610

.E RING

-COVER, WIRE (BLUE)

-COVER, WIRE (BLACK)

.SCREW

.CAP, LEVER (BLUE)

.CAP, LEVER (BLACK)

.HOLDER, NEUTRAL LOCK

.LEVER, HANDLE (SILVER)

.LEVER, HANDLE (GRAY)

-WASHER

.SPACER

.SWITCH ASSY, EMERGENCY

.-CAP & ROPE

.ARM, NEUTRAL LOCK

.GRIP

.GRIP

.ACTUATOR

.SWITCCI, NEUTRAL

.IGNITION SWITCH

..KEY (101)

..KEY (102)

..KEY (103)

..KEY (104)

..KEY (105)

..KEY (106)

.BUZZER

.WIRING HARNESS

.SWITCH, TRIM

3

1

1

7

.l

1

1

1

1

2 1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

-37820-92EOO

FOR 6720D-87012-OED

FOR 672DD-93961-OED, 6720D-94632-OED,

-3711D-92EOO

FOR 67200-87D12-DED

H 11

RBURETOR......... B-05 IL TANK........... H-08 P BRACKET...... E-02 LTIONAL :

ONER UNIT......... F-03 bJ ATER PWW......... B-11 ELECTRIC I-02

CH............. C-06 ECOIL STARTER..... C-02

DPTIONAL AHKSNAFT......... B-03

: SASKET S I-11 I HO-E CONTROL..... H-10

/CYLINDER... . . . . ,.. . B-02 PTIONAL t REFER... 1-03 ~TARTINO ROTOR..... ~-02 PTIONAL z REND-CON 1-10

SHAFT NOUSING F-09 SW IVEL BRACKET..... E-05

PTIONAL 8 TILLER H I-07 TH D-06

ROTTLE CONTROL... C-05 PTIONAL........... I-12

NGINE COVER....... G-04 T ILLER HANDLE...... N-02

DWER TRIM C TILTM F-07 KHAUST TUBE....... F-08

T IL1 CYLINDER 6 SUP F-02 OWER TRIM & TILT.. F-06 lR ANSHISSION....... F-13

-p----- ~.--.- .-,--.--I - ^...- - -.._...... ,.. . ,^_ ." .-. --- _.-. ,.___. - ,....._.._.._..__.__

FIG.39 ( H-12) REWTE CONTROL

WY EEP.NO. PART NO. DESCltIPTION --mw

38 09139~02003 .SCREW 2 FOR 67200~87D12-OED

39 67263-95600 .CAP, GRIP 1 FOR 67200~87D12-OED

40 37869-95590 .CAP, TRIM si, 1

41 67245-95600 .DRUM, FREE THROlTLE 1

42 67258-87000 .BRACKET, NEUTRAL ARM 1

43 67259-87DOO .SPRING 1

44 67140-95600 ATTACMNT, TWIN RWOCON KIT 1

45 67282-95610 DECAL, REMON BOX PORT 1 OPT,BLACK

DT4OC E3

65

kARBURETDR........-. B-05 ?UEL PUMP.......... B-07 LIIL TANB........... w-nn COYFR IIUTT~- E-02 FUEL TANK R-&i

.--.-------------- -- %

.......... : ELECTRIC I-02 C-06 AR CASE .......... F-11

ANKSHAFT ? SASKET S I-11

......... B-03 ISNITION ........... D-04 LINDER

NETER ... I-03 ........... B-02 INLET CASE.. ....... B-06

LVE SHAFT HOUSING F-09 : RERD-CON I-10

ONER COVER ........ S-02 2 TILLRR U I-B7 LECTRICAL......... D-06 fiNETo............ D-03

w&ooJEE....... 6-04 PTIOHAL........... I-12

L PUHP........... B-09 . . . ..-. F-08

UWER TRIM C TILT M F-07 L SEAL HOUSING... B-06 UWER TRIM & TILT.. F-06 ________I-.-. -.. -..- -..I., I .“.. ..,,

FE.40 1 I

14 13 I

1

FIG.40 ( H-13) RWTE CONTROL MDEL:93-98)

WY EEP.NO. PART NO. DESCRIPTION IU?HliKS

l-l 67200-9447O-OED REFUTE CONTROL BOX ASSY

l-2 67200-94481-OED REMDTE CONTROL BOX ASSY

672DO-87D30-OED RMOTE CONTROL BOX ASSY

COLOR : OED (GRAY)

DT4OC E3

66

l-3

2

3

4

5

6

7

8

9

10

11

12

13

lb

15

16

17

18

19

20

21

22

23

I 24

25

: 26

; 27

i 28

; 29

67232-95600

67232-95620

67296-95600

6729695600

09160-06104

09140-06020

67232-95610

67253-95600

67252-95600

09100-08232

67296-94300

67241-95680

09126-05003

67243-95600

67220-95620

67275-95600

67223-95600

67292-94300

67267-95610

67296-95610

67257-95610

67256-95600

67251-95680

67297-95600

67273-95600

37820-92EDO

37823~32EOO

67255-95600

.BUSH

.BUSH

.SCREW

.SPACER

.WASHER

.NUT

.BUSH

.WASHER

-BUSH

.BDLT

.SCREW

.LEVER, FREE THROTTLE (GRAY)

.SCREW

.BUSH

.PLATE ASSY

.END, CABLE

.KNOB, BRAKE ADJUST

.E RING

.COVER. WIRE (BLACK)

.SCREW

.CAP, LEVER (BLACK)

.HOLDER, NEUTRAL LOCK

.LEVER, HANDLE (GRAY)

.WASHER

.SPACER


..PLATE, LOCK

.ARM, NEUTRAL LOCK

1

1

1

!

1

3

3

3

3

1

1

1

1

3

1

2

1

1

2

1

3

1

7

1

1

1

2

1

1

1

1

DT40RC -r67200-87D3WED

DTlOTC +67200-B7030-OED

MODEL:97,98

H 13

FIG. 40 FIG.40 ( H-14) REMITE WNTRDL (lQDEL:93-98)

I lW.NO. PART NO. a-n

DESCRIPTION

67261-95600

30-2

31

32

33

34-I

34-2

34-3

34-b

34-5

34-6

34-7

34-6

34-9

34-10

35

36

37

3s

39

40

41

42

43

44

45

67261-95610

67216-95600

37721-94600

3711D-92EOl

37141-92EDD

37141-92ElO

37141-92E20

37141-92E30

37141-92EbD

37141-92E50

37141-92E60

37141-92E70

37141-92EBO

37141-92E90

38500-92X50

36620-92EDO

37860-94610

09139-02003

67263-95600

37869-95590

67245-95600 67258~87DOO

67259-87DDD

671 do-95600

67282-95610

DTbOC E3

67

~~~BURETCJR .........

......... ~-05 FUEL PUMP .......... ~-07 CLAMP BRACKET ...... E-02 F UEL TANK .......... H-04

......... F-11 ........... D-04

.GRIP

.GRIP

.ACTUATOR

SWITCH, NEUTRAL

.IGNITION SWITCH

..KEY (11)

..KEY (12)

.-KEY (13)

.-KEY (14)

..KEY (15)

..KEY (16)

..KEY (17)

..KEY (18)

..KEY (19)

..KEY (20)

.BU.ZZER

.WIRING HARNESS

SWITCH, TRIM

.SCREW

.CAP, GRIP

.CAP, TRIM SW

.DRU?4, FREE THROTTLE

-BRACKET, NEUTRAL ARM

.SPRING

ATTACHMENT, TWIN RWCCN KIT

DECAL, REMCCON BOX PORT

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

FOR 67200-9bbB+OED, 672OD-87D30-OED

FOR 67200-9bbiO-OED,

FOR 67200-94-481-OED

FOR 672DC-9MSl-OED

FOR 672OD-94-481-OED

FOR 672DD-9b4Bl-OED

GPT.BLACK

H 14

FIG.41 ( I- 2) OPTIONAL : ELECTR!CAL

FIG.41 Q-n

IW.ND. PART ND. DESCRIFTION JlEHutxs

1 31101-94402 KKOR SET, STARTING 1

2 33800-94431 CABLE/SWITCH SET, STARTING 1

3 32102-94412 FLYWHEEL 1

4 37820-94460 SWITCH ASSY, EMERGENCY 1 -MOEL:92

5 3782394400 .CAP 1

6 36740-93901 CASE ASSY, FUSE 1

7 09481-20001 .FUSE (2OA) 1

d ii

DTIOC E3

68 I2

. RBURETOR ......... B-05 UEL PUHP .......... B-07 lo IL TANK ........... H-08 PONER UNIT ......... F-03 TER PUMP ......... B-11 AHP BRACKET ...... E-02 UEL TAM1 .......... H-04 PTIONAL t ELECTRIC 1-02 REcox~ STARTER ..... c-02 UfCH ............. C-06

i

AR CASE .......... F-11 PTIONAL : 6AsKET s I-11 irENOTE CONTROL ..... H-10 I”

ANKSHAFT ......... B-03 ISNITION ........... D-06 CINDER ........... B-02 INLET CASE ......... B-04 %:Ek

: METER ... I-03 ARTINO UOTOR ..... D-02 : REMO-CON I-10 IVEL BRACKET ..... E-05

IVE SHAFT HOUSING F-09 OWER COVER ........ 6-02 PTIONAL : ... c-05 LECTRICAL

!kH

......... D-06 hASNETO TILLER H I-07 THROTTLE CONTROL

............ D-03 PTIONAL ........... I-12 f ILLER HANDLE ...... H-02 NGINE COVER ....... S-04 bIL Puw ........... B-09 DNER TRIM C TILT M F-07 T ILT CVLINDER P SUP F-02

AUST TUBE ....... F-08 DIL SEAL HOUSINS ... B-06 OWER TRIH C TILT .. F-06 TR ANSWI!+ON ....... F-13 ................................. ... _I....._ ... -, .... - ...

- ____---“_.----_ ,.“-__..~. .-._. .....

REF.NO. PAET NO. DESCRIPTION REKAKKS

1 34100-92EOO SPEEDWETER 1 8WH

2 34191-92EOO TUBE 1

3 09407-14407 BAN0 2

4 09471-12179 BULB

5 34190-87000 SENDER ASSY, SPEECWTER 1

6 03112-06309 .SCREW 2

7 341 OO-92ElO SPEECCMETER 1 5OWH

a 34200-92E02 TACHMTER 1

9 09671-12179 .BCLB 1

10 34500-92EOO METER ASSY, HOUR 1

11 0947w21ao .BULB

12 34600-92EOO METER ASSY, VOLTAGE

13 0947i-12160 -BULB

lb 34800-92EOO %TER ASSY, TRIM

15 09471-12180 .BULB

16 34109-94500 LEAD, PETER EXT

OTbOC E3

69

~RBURE~R ......... 8-05 UEL PUMP .......... CLAMP BRACKET

B-07 .......... ...... E-02

H-08 UEL TANK

ONER UNIT ......... F-03 WATER PLW......... B-11 ..........

CLUl’CW H-04 PTIONAL : ELECTRIC I-02 ECKJIL STARTER ..... C-02

............. C-06 SEAR CASE .......... F-11 CRANKSHAFT

PTIONAL ......... B-03 IBNITIOW

: GASKET S I-11 RENOTE CONTROL ..... H-10 ........... 0-04

LINDER PTIONAL : METER ...

B-02 I-03

INLEf C&SE ARTING MOTOR .....

........... ......... B-Of, D-02

IVE SHAFT HOUSINS F-09 PTIONAL : REMO-CON I-10

L OWER CUVER IVEL BRACKET .....

........ TRICAL

G-02 E-05

D-06 PTIONAL t TILLER H I-07

yb GNETD D-03

[ TANK..

ROTTLE CONTROL ... C-OS ......... ............

NE COVER.. 6-04 PTIONAL ........... I-12

..... 3 IL PUMP ........... B-09 UST TUBE

OWER TRIN 8 TILT H F-07 ....... F-08 D IL S& KOIJSIN6 ... B-06 POWER lRIN L TILT .. F-06 ANSMISSION ....... F-13 ---......._1^ ..- . ..-. ...... .-.-,-. ... .. ._-_- ... -_ _._ ._. ........... --- - .. ..-

FIG. 43 FIG.43 ( I- 4) QPTIONAL : ELECTRICAL (ELECTRIC STARTER)

1 WY NEF.NO. PART NO. DESCEIPTIDN IliXMKS

1 37802-95020 SWITCH SET, EMERGENCY 1

2 37830-95DDO .SWITCH ASSY, EMERGENCY 1

3 37823-92EOO ..PLATE, LOCK 1

b-l 09160-12067 .WASHER 2 I 4-2 09160-12057 .WASHER 1

5 38423-95510 .TUBE (L:150) 1 L:150~100

6 36660-94400 WIRE, SENDER EXT L 1

7 36660-94480 WIRE, SENDER EKT S 1

8 34850-94600 SENSOR ASSY, HEAT 1 STO:OTbOTC,RC

9 34853-94700 SUPPORTER, HEAT SENSOR 1 STO:OTIOTC,RC

10 09'25-06069 SCREWS 1 STO:OT40TC,RC 11 09404-06432 CLAMP 1

12 38423-95510 TUBE, HEAT SENSOR LEAD 1 STO:OTLOTC,RC L:15&50

13 32815-94400 DIODE, HEAT SENSOR 1 MlOEL:93-96 STD:DTCOTC,RC

14 37801-98300 LEAD, HEAT SNSR GROUNO 1 MODEL:93-95 STD:DTIOTC,RC

15 34804-94701 SENDER SET, TRIM 1

16 3baOl-94700 .SENDER, TR!M 1

17 34802-95301 .ATTACHMENT, PTT 1

18 34803-94500 .GRCrMET, SENDER LEAD 1

19 36658-95600 .GRCMET, TRIM SENDER WIRE 1

20 366aO-92EOO .WIRE ASSY, TRIM METER 1 EKT & ADP

21 36687-92EOO ..WIRE, TRIM METER 1

22 091DfJ-06113 .BDLT 2

23 09100-06131 .BGLT 2 24 09160-06082 .WASHER 2

25 09162-06006 .WASHER, LOCK 2

26 09404-06432 .CLAMP 1

27 09407-14407 .CLAMP 5

1

ibOC E3 ogbo7-14403 .cLAMp

70 14

E RBURETOR......... B-05 UEL PUMP.......... B-07 10 ANP BRACKET...... E-02

IL TANK........... H-08 POWER UNIT......... F-03 W UEL TANK.......... H-04 OPTIONAL : ELECTRIC I-02 RECOIL STARTER..... C-02

ATER PUNP......... B-11

UT'.%..-.......... C-06 SEAR CASE.......... F-11 4PTIoNAL ANKSWAFT......... E-03 IGNITION

: GASKET S I-11 -.-........ D-04 OPTIONAL : METER... I-03

1

EMOTE CONTROL..... H-10

LINIRR........... B-02 INLET CASE......... B-04 TARTINB HOTOR..... D-02

IVE SHAFT HOUSING F-09 L PTIONAL : RENO-CON I-10

OWER COVER........ 6-02 IVEL BRACKET..... E-05

kLECTRICAL.. . . . . . . . D-06 PTIONAL 1 TILLER W I-07

6NETD............ D-03 ROTTLE CONTROL... C-05

hN6INE CUVER....... S-04 PTIoNAL........... 1-12

L PUWP........... B-09 ILLER HANDLE...... H-02

DHAUST TUBE....... f-08 OWER TRIM L TILT H F-07

L SEAL HOUSING... B-06 OWER TRIM L TILT.. F-06 ILT CYLINDER L SUP F-02

-- ANSMISSION . . . . . . . F-13 . ,, .,.

FIG.44 ( I- 5) OPTIONAL : ELECTRICAL (MANUAL STARTER)

WY REF.NO. PAIR NO. DESCRIPTION

RECEPTACLE SET 1 1

2

3

4

5

6

7

a

9

10

11

12

13

14

15

16

17

18

39600-93910

09407-25402

39601-95000

36634-93910

39602-93900

39603-94400

32801-94402

32aDD-95Dol

36740-95253

37132-93700

02142-05253

08310~00057

oa321-01053

37802-95D20

37830-95000

37823-92EOO

38423-95510

09160-12067

.CLAMP

.RECEPTACLE ASSY, LIGHTING

..CAP

.PLUG ASSY, LIGHTING

.GRMfET, LIGHTING CABLE

RECTIFIER SET

.RECTIFIER ASSY

.CASE ASSY, FUSE

.CONNECTOR, LEAD

.SCREW

.NUT

.WASHER

SWITCH SET, EMERGENCY & STOP

.SWITCH ASSY, EMERGENCY & STOP

..PLATE, LOCK

.TUBE, 150

.WASHER (12.5X23.0X1)

1

1 L:15O+lDD

1

‘~~RBuRETcIR ......... 8-05 L PURP CLAMP BRACKET

.......... B-07 lo E-02

IL TANK ........... ...... L TANK..

W-08 POWER UNIT H-04

......... : ELECTRIC I-02 RECOIL STARTER

F-03 W OPTIONAL

ATER PUNP ......... B-11

CLUTCH ........

............. C-06 AR CASE ..... C-02

CRANKSHAFT ..........

B-03 F-11 OPTIONAL

ITION O-04 1 PTIONAL : GASKET S I-Xl REMOTE CONTROL

.....

..... W-10 .........

CVLIRDER ...........

B-62 .

: METER ... INLET CASE

I-03 B-04

1

PTIONAL TARTING ROTOR .....

: REND-CDN I-IO D-02

........... IVE SHAFT HOUSING F-09

......... OWER COVER G-02

IVEL BRACKET .....

CTRICAL ........

D-06 GNETD PTIONAL : TILLER W I-07

E-05 ROTTLE CONTROL ... C-05

......... INE WVER

............ D-03 G-06

PTIONAL ........... I-12 B-09 DWER TRIN P TILT H F-07

ILLER HANDLE ...... W-02 .......

AUST TUBE ........... ILT CYLINDER L SUP F-02 ....... F-08 IL SEAL HOUSING ... B-06 ----.-_l_.--l---~--I_- _------___ ,“I--. DWER TRIN L TILT .. F-06 . ANSHISSION ....... F-13 ............... ...................... .--._

DT4OC E3

71

FIG. 45 FIG.46 ( I- 6) OPTIONAL : ELECTRICAL

WY NEF.NO. PART NO. DESCRIPTION

l-l 36620-87D20 WIRING HARNESS EXTENSION 1 L5000 l-2 X620-95302 WIRING HARNESS EXTENSION 1 L:2000

2 36631-94300 .CAP 1

3 32500-95722 REGULATOR ASSV, VOLTAGE 1

4 02162-06167 BOLT 2

5 08321-01067 LOCK WASHER 2

6 36620-92EOO WIRING HARNESS EXTENSION 1

7 36615-96300 .TERMINAL 9

9 36990-87000 TERMINAL & SLEEVE SET 1

DT40C E3

72

RBURETOR ......... B-05 UEL PUMP .......... B-07 IL TANK ........... BRACKET

H-08 ...... E-02 UEL TANK .......... H-04 PTJDNAL : ELECTRIC I-02 L

OWER UNIT ......... F-03 ATER PUMP ......... B-11 ECOTC STARTER

C-06 GEAR CASE ..... C-02

............. .......... F-11 PTIONAL ANKSNAFT B-03 ISNITION

: GASKET S I-11 REMC’M CONTROL ..... H-IO ......... ........... D-04 OPTIONAL ...

LINDER : METER

........... B-02 INLET CASE I-03 STARTING ROTOR .....

......... B-04 OPTIONAL ~-02

IVE SHAFT HOUSING F-09 : REMO-WN I-10 SW

LOWER COVER IVEL BRACKET .....

6-02 E-05

........ 0 PTJONAL ICAL..

: TILLER H I-07 TH D-06 # A’BNETO

ROTTLE CONTROL ... C-05 ....... ............ D-03 OPTIONAL ...........

COVER I-12 T

6-06 0 IL PUHP ILLER HANDLE ...... H-02

....... kXRAU.ST TUBE

........... B-09 P OWER TRIM L TILT M F-07 T ILT CVLINDER II SUP F-02 ....... F-OS 0 IL SEAL HOUSINS.. . B-06 P OWER TRIH L TILT .. F-06 TRANSHISSION ....... F-13 ,---.-- -. ---....- -- ,.-- ........ .... ..... ......... _-.“-

FIG.46 ( I- 7) OPTIGNAL : TILLER HANDLE

REF.NO. PART NO. DESCRiPTIDN ItEWKS

63001-34431-OED TILLER HANDLE ASSY (GRAY) +63DOl-9443D-OED 1

2

3

4

5

6

7

6

9-l

9-2

10

11

12

13

lb

15

16

17

16

13

20

21

22

23

24

25

26

27

26

29

30

13164-94301

37110-94x50

43753-94400

63111-96313-OED

63114-94300

63115-96310

63117-96300

631 !a-34300

63118-94310

63121-96302-OED

6321 O-33EOO

03404-06433

63220-96301

63223-92DOO

63225-93200

63227-93200

63240-96300

63610-94402

636X-96300

39100-08147

09140-08016

09162-08007

09163-06001

09126-06006

09440-l 2027

36360-34400

36365-94401

37800-33954

09404-06432

63215-93401

.BRA%ET, THROTTLE CABLE

.SWITCH ASSY, IGNITION

.GR@MEl, STEERING BRACKET

.HAF!DLE, TILLER (GRAY)

.SPACER, HANOLE COVER

.SPACER, HANDLE COVER INNER

.CDVER, STOP SWITCH WIRE

.SHIM (0.3)

.SHIM (0.5)

.CDVER, TILLER HANDLE (GRAY)

.GRIP

.CLAw

.RDO, HANDLE

.STOPPER, HANDLE ROD

.8USH

.PIN

.ADJUSTER SET, HAtiDLE

.CABLE ASSY, THROTTLE

.GRC?MET, THROTTLE CABLE

.8DLT, HANDLE COVER

.NUT, HANDLE COVER

.WASHER, HANDLE COVER LOCK

.L5CK WASHER

.SCREW

.SPRiNG

.LAf4P ASSY, OIL WARNING

.INDICATOR, OIL WARNING

.SWITCH, STOP

-CLAMP

MARK, HANDLE GRIP

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

2

2

2

i

1

1

1

1

1

1

1

REFER TO FIG.47(1-8) FOR MOOEL:33-98

DTbOC E3

73

ICARBURETOR......... ~-05 CLAHP BRACKET...... E-02

IL TANK........... H-08 BOldER UNIT......... F-03

CLUTCH............. C-06 : ELECTRIC I-02 kECOIL STARTER..... C-02

1 ATER PIJNF......... B-11

CRANKSHAFT......... B-03 : GASKET S I-11 REMOTE CONTROL..... ii-10

PLINDER........... B-02 : HElER... I-03 TARTING MOTOR.. . . . D-02

WE SHAFT HOUSING F-09 E IVEL BRACKET..... E-05

61NE COVER....... G-04 PTIONAL...........

ROTTLE CONTROL... C-05 I-12 TILLER HANDLE...... H-02

IL SEAL HOUSING... OWER TRIM 0 TILT M F-O?

E-06 T

OWER TRIM C TILT.. F-06 ILT CYLINDER & SUP F-02

TR _l_.-._--_--.- .---. -. l... ANSMISSION....... F-13

FIG. 47 1 FIG.47 ( I- 8) OPTIONAL : TILLER HANDLE (MODEL:93-98)

WY REF.NO. PAR2 NO. DESCRIPTION

. . . ..*a.- .-a.. --..-- a---... 63001-97E02-OEL HANULk ASSY, llLLER (GRAY) 1 1

2

3

4

5

6

7

8

9

10

11

'2

13

lb

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31-1

31-2

.HANOLE, TILLER (GRAY) 1

.BUSH, TILLER HANDLE 1

.WASt'ER, TILLER HANDLE NO.1 1

.WASHER, TILLER HANDLE NO.2 1

.PLATE, TILLER HANDLE 1

.SPRING, HANDLE STUD 1

.BOLT, HANDLE STUD 1

.COVER, HANDLE NUT 1

*BRACKET, TILLER UANDLE (GRAY) 1

63ill-97E03-DED

63115-97EOO

63116-97EDO

63117-97EOl

63125-97EOl

63126-97EOO

63127-97EOO

63128-97EOO

63131-37E02-OED

63210-93E30

63220-96301

63223-92000

63225-93200

63227-93200

63240-97EOO

63241-92000

63610-94402

63625-96300

63627-94400

09100-10155

09125-05046

09126-06015

0?159-10c50

09160-10082

09162-10005

09163-06001

09204-01002

03404-06433

03440-12027

33816-94400

33816-96300

-GRIP

.ROD, HANDLE

.STOPPER, HANDLE RDD

.BUSH, HANDLE ROD

.PIN, HANDLE ROD

.ADJUSTER SET, HANDLE GRIP

.SUPPORT, HANDLE ROD

.CABLE ASSY, THROTTLE

.GRCMlET, THROTTLE CABLE

.GUIDE, TkROTTLE CABLE

.BOLT, HANDLE 8RKT

.SCREW, HANDLE ROD SPRT

.SCREW

.NUT, LDLX

.WASHER, HANDLE STUD

.WASHER, HANDLE 8RKT LOCK

.WASHER, HANDLE GRIP SCREW

.PIN, HANDLE STUD COTTER

.CLAMP, TiROTTLE CABLE

.SPRING, HANDLE ROD

.CLAMP, CABLE

.CLAMP, CABLE

1

1

1

1

1

1

1

2

1

1

2

2

1

1

2

2

1

!

1

. 1

1

1 PUDEL:96-98 m

3-44 38

r/l

42

33

UTCN ............. C-06 EAR CASE .......... ANKSNAFT ......... B-03 SNITION ........... LINDER ........... B-02 NLET CASE ......... IVE SHAFT HOUSING F-09 OWER COVER ........

...........

DTbOC E3

lb

H I-02 I-11 I-03 I-10 I-07 I-12 F-07

ii OWER UNIT......... ECOIL STARTER.....

RENOTE mNTRoL.....

IVEL BRACKET..... ROTTLE CONTROL...

-(WATER PUMP......... B-11 F-03 c-02 H-10 D-02 E-05 c-05 H-02 F-02

RIM s TILT.. f-06 ITRA~NISSION....... ~-13 I w-u.. i I ,__ ,. _ -.. ___.. -.. _ _-l- __.. .-. ." _ . ..- .-.. -..-..._....._.-__- -_-..-___ ______ ------._---,--- ..,_-:

I8

FIG. 47 1 I

26

I

,33

-16

: DT4OC E3

75

FIG.47 ( I- 9) OPTIONAL : TILLER HANDLE (MODEL:93-98)

P’TY K!%P.NO. PART ND. DESClW’TION

32 38423-95510

33

34

35

36

37

38

39

40

41

42

43

44

36860-94402

36360-94400

36367-95DlO-064

36893-94410

37110-94461

37a20-92Eoo

09160-12067

09160-25069

09320-11004

09404-06432

02142-06127

03242-06253

.TUBE, EMERGENCY SW LE.\0

.SENSOR ASSY, OIL LEVEL

.LAMP ASSY, OIL YARNING

.LABEL, OIL

.WIRE ASSY, IG SW EXT

.SWITCH ASSY, IGNITiON


.WASHER, EMERGENCY SW

.WASHER, IGNITION SW

-GASKET. OIL LAMP

*CLAMP, IGNITXN SW LEAD

.SCREW, IG SW LEAD CLAMP

.SCREW, CABLE CLAMP

1 L:15O-DlDO

1

1

1

1

1

1

1

1

1

1

1

ET...... E-02 EL TANK.......... H-04 : ELECTRIC I- . . . . . . . . . . . . . C-06 AR CASE . . . . . . . . . . HAFT......... B-03

F-11 NITION........... D-04 : METER... I- LET CASE......... B-04

MOTOR..... D-02 : REMO-CDN I-

VEZ........ ACKET..... E-05 CONTROL... C-05

. . . . . . . . . . .

Q-16

FIG.48 ( I-10) OPTIONAL : REFQ-CON PARTS

QTY EEF.NO. PABT NO. DBSCRIPTION EENWS

1

2

3

4

5

6

7

a

9

10

11

12

13

14

15

16

17

18

19

20

PARTS ASSY, REMO-CON 1

.GRMiET, REMD-CON CABLE 1

.HOLDER, REK)-CON CABLE 1

.BOLT (6X16) 2

.CGNNECTOR, REM-CON CABLE 1

.CONNECTOR, REMO-CON CABLE(CL) 1

.BALL PIVOT

.NUT

LINK ASSY, DRAG

.ATTAChMENT, STEERING BRACKET

.SPACER

.BOLT

.NUT

.BOLT (8X35)

.NUT

.WASHER (10.5X19X2)

.LOCK WASHER

LINK ASSY, DRAG

.SPACER

.BOLT

.NUT

.WASHER

LINK, DRAG (LH)

1

1

1

1

1

1

2

2

2

3

2

1

1

1

2

3

1

STD:DT40TC,40RC

STO:DT40TC,40RC

STD:DT4OTC,40RC

STD:DT40TC,40RC

STD:DTIOTC,IORC

STD:DT40TC,40RC

STD:DTIOTC,4DRC

STD:DTIOTC,IORC

21

22

67130-94810

67331-94400

67341-94400

09116-06092

67466-95200

67467-94402

09119-06047

09140-06020

67701-94403

43755-96310

67721-94300

67725-94501

67726-94500

09100-08224

09140-08016

67728-94501

09162-08007

67701-9441D

67721-94300

67725-94501

67726-94500

67728-94501

6771 l-97E50

MODEL:93-98

f'ODEL:93-98

mlDEL:93-98

MODEL:93-98

t'ODEL:93-98 23

DTLOC E3

76

FOG. 49

I=--

lIEW B g

VIE\4 C 4

VIE> C a

VIEW D L

VIEW E

I

FIG.49 ( I-11) OPTIONAL : GASKET SET

QTY BEF.NO. PART NO. DESCBIPTION ItlHAm

1 11400-94859 GASKET SET 1

2

3

4

5

6

7

B

9

10

11

11141-94440

11162-94410

11413-94411

11433-94411

11434-94411

14212-94411

13855-95210

14151-94411

16731-95310

17472-96301

.GASKET, CYLINDER HEAD 1

-GASKET, CYLINDER HEAD COVER 1

.GASKET, UPPER OIL SEAL 1

.GASKET, UNDER OIL SEAL 1

.GASKET, UNDER O!L SEAL LOWER 1

.GASKET, EXHAUST TUBE 1

.GASKET, SILENCER 1

.GASKET, EXHAUST COVER 2

*GASKET, OIL PUMP RETAINER 1

.GASKET, PUMP CASE UNDER 1

DT4OC E3

77

............ CARBURETDR ......... B-05 FUEL PUMP .......... B-07 CLAMP BRACKET

D IL TANK ........... ...... E-02

H-08 POWER UNIT F UEL TANK

......... F-07, hd ATER PURP ......... B-11 ..........

CLUTCH H-04 bPTIONAL :

C-06 BEAR CASE ELECTRIC I-02 kEcoIL STARTER ..... C-02

............. .......... CRANKSHAFT

F-11 OPTIONAL E-03

: ‘BASKET S I-11 IGNITION

MOTE CONTROL ..... H-10 ......... ........... D-04 0

INDER PTIONAL : RETER ...

B-02 I-03

INLET CASE ARTING MOTOR ..... D-02

........... ......... IVE SHAFT HOUSING F-09

8-04 OPTIONAL : REWD-CON I-10 LOWER COVER

IVEL BRACKET ..... E-OS ........

CTRICAL.. B-02

D-06 PTIONAL I TILLER H I-07

MA 6NETO TH ROTTLE CONTROL ... C-OS

....... ............ INE COVER

D-03 PTIONAL ........... S-04

I-12 T 0 IL PUNP

ILLER HANDLE ...... H-02 ....... ........... B-09

HAIJST TUBE QUER TRIM Z TILT M F-07

....... F-08 1

D IL SEAL HOUSING ... B-06 ILT CYLINDER L SUP F-02

OWER TRIM 8 TILT .. F-06 TR ANSHISSION ....... F-13 -- __-.-.-.--...-.--_.---l.- ... -c-u- -.--. .- .... ..... __-

.. c-- _._ .... _ .._ ................... ,--..-- ... - ....

... ,.,

FIG. 50 FIG.50 ( I-12) OPTIONAL

o,n EEF.NO. PM NO. DBSCRIPTION EEluBgs

1

2

3

b

5

6

7

a-i

a-2

a-3

a-4

a-5

a-6

a-7

a-a

a-9

a-lo

a-11

99000-31030 GASKET, LIGUIO

93691-80030 GASKET, LIWID

99000-31120 SILICONE SEAL

99000-32050 THREAD LOCK

99000-25160 GREASE, WATER RESISTANT

99000-25010 SUZUKI SUPER GREASE A

99000-32020 THREAD LOCK SUPER

99011-94426-03A MANUAL, OWNER'S

9901 l-9bb27-03A MANUAL. OWNER'S

99011-94428-03A MANUAL, MER'S

99011-94429-03A MANUAL, CMNER'S

99011-9447Di3A MANUAL, OWNER'S

99011-94471-03A MANUAL, CRiNER'S

99011~96472-D3A MANUAL, OWNER'S

99011-9b473-03A KANUAL, OWNER'S

99011-94475-03A MANUAL, CMNER'S

9901 l-94477-031\ MANUAL, OWNER'S

99011-94478-03A MANUAL, CWNER'S

1

1

1

1

1

1

1

1

I

1

1

1

1

1

1

1

1

1

DTbOC ES

78

FOR CRANKCASE,lOOG

FOR GEAR CASE,lOOG

506

506 (1362)

2506

45OG,FOR CRANK OIL SEAL

50G (13338)

MODEL:89 NOT SHOW?d

M)DEL:9D NOT SHCMN

mDEL:91 NOT SHOWN

MODEL:92 NOT SHCWN

MODEL:93 NOT SHOWN

DTbOC M)DEL:94 NOT SHGWN

;;;D;;X&DEL: 94

MODEL:95 NOT SHCVN

NOEL:96 NOT SHGWN

MODEL:97 NOT SHOWN

MlGEL:98 NOT SHOWN

I 12

... I CARBURETOR

... _I ......... 8-05 EL PUMP .......... B-07 IL TANK ...........

CLAHP BRACKET H-08 POWER UNIT ......... F-03 iJ

E-02 ATER .......

...... EL TANK WMP.. B-11

.......... H-04 PTIONAL : ELECTRIC I-02 CLUTCH

R EUJIL STARTER ..... C-02 ............. C-06 AR CASE .......... F-11 J PTIONAL I SASKET S I-11

CRANKSHAFT R EMOTE CONTROL ..... Ii-10

......... E-03 NITICN ........... D-04 Y PTIONAL i HETER ... I-03 CYLINDER

s TARTING MOTOR ..... ........... B-02

D-02 INLR CASE ......... B-06 3

JRIVE SHAFT HOUSING F-09 PTIONAL : REMO-CON J-10 SW IVEL BRACKET ..... E-05

_ OWER COVER ........ S-02 YPTIONAL z TILLER H I-07 ECTRICAL

Tfj . D-06

ROTTLE CQNTROL.. C-OS ......... WETO.. .......... II-03 PTIONAL ...........

BINE !ZC'VER I-12 T ILLER HANDLE ......

....... 6-04 H-02

L PUMP ........... E-09 HAUST TUBE

0UER TRIM C TILT R F-07 1 ....... F-08

ILT CYLINPER & SUP F-02 L SEAL HOUSIN6 ... B-06 OWER TRJM S TLLT .. F-06 TRAWMISSION ....... F-13

-C-----r-._..l_-.-_.-..- i ..- - _ --.._.-- - _ -._--- ~. .- ....... ..................... - -. ... ... .. -,____._ ,-."-.l_l- .- ... 7'- .. ,.,:.:':.": ...

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Parts Book DT40c 86-98 - Al marmoom...

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