Parts BookDT75 86-87DT85 86-87
When it becomes necessary to replace parts on SUZUKI OUTBOARD MOTORS, always
use SUZUKI GENUINE PARTS which have passed a strict inspection which guarantees
quality and performance.
This parts catalogue covers the list of all service parts for SUZUKI DT7S/ESTC
VG/VH.
INSTRUCTIONS FOR QUOTING THE CATALOGUE
1. DINENSIONS
Dimensions of the parts in this catalogue are indicated in unit millimeters.
2. RBBREVIATIONS
Abbreviations used in this catalogue are as follows:
AR : As required NY : Number of teeth
ASSY : Assembly OPT : Optional
E.No. : Engine number OS : Over size
F.No. : Frame number ST0 : Standard
d : Diameter of material T : Thickness
ID : Inside diameter us : Under size
DD : Outside diameter w : Width
L : Length S,L,UL,LL : Transom type
LH : Left hand side 00, : Local parts
RH : Right hand side
-123456 : Up to F.No.07501-123456
12345& : From F.No.O7501-123456 22x%x&& . . . . . . ..Figures in the description column
I I I show the dimensions of parts.
ID 00 T(or W,L)
To 12345-56781 (Parts No.1 . indicates that the parts number was changed to 12345-56781 and tire new parts are interchangeable with the former ones but the former ones are not interchangeable with new ones.
From 12345-56781 (Parts No.) : indicates that the former and new parts are interchangeable with each other and both are usable.
\
DT75fGS VH E3 -l-
3. JNNER PARTS OF ASSEMBLY
I s-3. Note that the drawings on the illustration page are for ready
reference of spare parts number, not to be used as an assembly manuel. When assembling, use wSUZUK1 SERVICE MANUAL".
6. ENGIRE NUMBER
. . DT7STC VG : 07501-606014-607496
DT75TC VH : 07501-707197- . DT85TC VG : 8501-614766-616503
DT8STC VH : 8501-716504-
7. g&@
! Color No. : Color description : I
: 02M : Arctic Silver :
: OlT : Francois White-2 :
4 0775185 W E3 -2- Al
I
.’ -.--. . .- -.. _.. _ . _ ----. _-. .^
CARBURETOR (DTtS)...+7 ELECTRICAL (l).....C-8 IGNITION..................C-7 CARBURETOR (DT85)...%8
OPT:ELECTRICAL.........F-4 ELECTRICAL (2)
POWER lJNIT.......D-4 TRANSRISSION.....D-12 ENGINE NEWER . . . ..C-10 INLET CASE/ETEADST COVER..B-5
.fXANP BRACRET.......D-2 0PT:IGNITION SWITCEl....F-6
ENGINE COVER REMOTE CONTROL...E-8 TRIM CTLINDBR....D-7
. . . . . ..E-4 LOVER COVER...............E-2 DT75TC‘VG : 07501-606014~607496
uDTCfI,...,,.........c-2 0PT:METBR (MODEL VG)...F-2 STARTIUG MOTOR...C-5 WATER PUKP.......B-12
ENGINE HOLDER......D-8 MAGNETO . . . . . . . . . . . . . * . . . . . . C-C. 0PT:METER (MODBL VR)...F-3 8WIvEL BRACEET...D-3 DT7STC VE : 07501-707497
tXhWN&T..........B-d WE?.. PIMP..........B-lb OIL PlJMP . . . . . . . . . . . . . . . . ..B-11 0PT:REKOTE CONTROL.....F-7 TRROTTLB LINR....C-3 DT85TC VG : 8501-614766~616503
CEXRBRR............B-2' FO8L TABK..........E-6 OIL SEAL HOUSING..........B-9 0PT:TRIM SWITCH . . . . . . ..F-5 TIB ROD..........E-11 DT85TC VE : 8501-716506 I
.SIuvesIlhpT HOUSIXG..D-9 GEAR OASE..........D-10 OIL TANlC..................E-7 OPTIONAL . . . . . . . . . . . . . ..F-8 TILT CTLIRDBR....D-6 1
Part name with a dot C.) in front as shown in the description column
indicates the component of the assembly also available individually.
4. MODIFICATION NOTICE
A parts bulletin will be sent to you on all occasions when changes in parts
occur, including interchangeable modifications between new parts and old ones.
5. !mz S-l. Th,ere are some different parts from those of production models
among spare parts for the administrative reasons and corwnon use of them with other models.
s-2. In respect of rubber hoses and vinyl tubes, please be sure to use them by cutting off according to the length mentioned on parts catalogue or what is actually required on the vehicle.
2
2
FIG.1 FIG.1 ( & 3) CYUN&R . P’W
REENIJ. PART ND+ DESCRIPlXlN REHdRKS
. . 25 0910898146 slw BOLT 1 8X40
26 09362-06007 LOCK WASHER 1 J s7 09340-08016 NUT 1
28 u9401-06463 CLIP 4 29 0934343039 MtSE, 1ubrlcatd.m IIl.1 1 L:4Ocb390
30 0934343039 HOSE, lubricetian (21 1 L:4oa4ml 31 lfF/lD-95200 CHECK VALVE 1
32 D94lM"lD4D5 lx.lw 2 33 09343-05347 HOSE, water inspactim 1 L:35IMlo
34 . 09401-D8410 CLIP 2 35-1 l..l400-95895 GASKET SET 1 0PT:model VG
.. 35-2 ll4aD-95896 CASKET SET 1 0PT:madel VH.
..'
:
Dl75/85 VH E3 DT75/85 VH E3 . . .L 83
.- 3
- ... I ... ._.-_ _ _ .......... _- ._.____- ~___-_- .__ _ .. _- .-___ _-. .. ._ .. .._. -__- _*.._. ... ..- ....... .._- ... . ELECTRICAL (l).....c- 8 IGNITIDN..................C- 7 ~PT:RLRCTRICAL.........F- 4 POWER UNIT.;.;...D- 4 TRANSMISSION.....D-12 ENGINF, NUMBER
; GARB&R (BT75). .B:7 CARBURETOR @T85)...B- 8 RLECTRICAL (2).....+10 INLET CASE/BXBAUST COVER..B- 5 0PT:IGNITION SWITCE....F- 6 RBMOTB CONTROL...E- 8 TRIM CiYLINDBR....D- 7
1 CT&XPmBRACRIX.......D- 2 ENGINE COVER.......& 4 LOWER COVER ............. ..E- 2 0PT:METER (MODEL VG)...F- 2 STARTING MOTOR...C- 5 WATER FUMF.......B-12 DT75TC VG : 07501-606014~607496
i
,..I...........C- 2 ENGINE BOLDER......D- 8 MAGNETO....................C- 6 0PT:KRTBR (MODEL VII) . ..F- 3 SWIV&BRACKET...D- 3 DT75TC W : 07501-707497 .~...........B- 4 FUEL.PL+?..........B-lb OR PuNp..................B-11 0PT:RRMOTB CONTROL.....F- 7 TXROTTLE LXNX....C- 3 tXT,llUtt?R.............B-2. FUEL ‘rANK..........E- 6 .OIL SR&BOUSING..........B- 9
~&UV8SW+..HO~S.sNc..Dy9. .GEAR:CASE......,.....~I 0 0PT:TRY.M SWITCR........F- 5 TIE ROD..........E-11
On .q..............,t..E-J ... OPTLOlfAL...,.......r..?F- 8 ~TILT~cELIADBR....D- 6
DT85TC VG : 8501-614766~616503 DT85TC VB : 8501-716504
FIG.2 FIG.2 (.I+ 4) CRAEKSHAFF
8-
23
16 11
18 12
13 13
14
15 12*
Dl75/85 VH E3 $fjpz
23
REF.ND. PART NI1. 1 . 1-L
l-2
DESCRIPTION
12uD-95512 PYSTDN
.l2llO-95323-W PISTON (DS:O.25)
u.LlD-95325-050 PISTDN (Ds:O.50) l2Im-95302 RING SET, piston
12140-953ll-D25 RING SET, piston (US:D.25)
l2l4D-953l..l-D5D RING SET, Piston CDS:D.SD~
3
3
3
3
3
3
3
6
3
6
1 1
1 1
3
6
6
3
3
3
3
2
1
1 2
2
1
1 1 2
1 2
1
REMARKS
L-3
2-l 2-2
2-3
3
4
5
6
7
a
9 lo
ll 12-l
12-2
U-1 u-2
14-l
14-2
I.5
16 17
ia
19
20
2.l.
22
23
24
25
26
OPT
DP? 3
l2l51-95500
093al-2ooo/r D9263-20034
0916940001
092a3-30029
l22DQ95531 09264-4OoDl
I222l-95503
lk!ll-95503 Dam-28363 oa2u-28362
09263-28012
D926338Dla 12163-!i55D4
12l61-95301 l2231-95502 09262-30053
D9264-30007
l232l-952.l.D
32232-95500
l.2240-95503
09262-30049
0422.l.44oa9
09390-72008
D9283-3DD42
09282-20003
11431-95502
PIN, piston
CIRCUP. piston pin
GEARING. pl.!&an pin
WASHER, connecting sad
OIL SEAL, uppes (3Dx47x8)
MASSY
AEARING, upper
.GRANCSHdR,'upper
.PIN, crank (7X28x64)
.WASHER
.WAWER
.EENUNG, crank pin
.&CARING, crank pin
.RDD, connecting
.RDD, connecting
.CRMtX&FI, middle upper AEARLNG, middle lower
.BEARING, middle lower
.SEAL, labyrinth
.VMEL, middh crankshaft
.-FT. lower
AEARING, lower DOWEL PIN
RING, be&g
OIL SEAL
OIL SEAL, driveshaft upper
HOUSING, 013 seal
OPT B
DPT D
0175
DT85
DT75
DTa5
DT75
bras
30X72x19
20~30x6 B
.
.
.
m5fa5 VW u
.
I34
_..- - . ..__ I__.______ .._ --- ^. . . _~. _~ ._..
'-CARBURETOR (DT7S)...By7 egg i;;.....c-a IGNITION . . . . . . . . . . . . . . . . ..c-7 OPT:ELECTRICAL.........F-4 i?&ER DNIT.;.....D-4 TRANSKISSION.....D-12 ENGINENUMBER CARBURETOR (DT8f)...B-8 . . . ..C-10 INLET CASE/EXRAUST COVER..B-5 0PT:IGNITION SWITCR....F-6 REMOTE CONTROL...E-8 TRIM CTLINDER....D-7 GLAMP BRAC3Zl'.......D-2 ENGINE COVER.......E-4 LOWER COVER...............E-2 0PI:METER (MODEL VG) . ..F-2 STARTING HOTOR...C-5 WATER PUMP.......B-12 DT75TC 0% : 07501-606014@607496
CLUTCE-..-...,......A-2 ENGINE BOLLER......D-8 UAGNEVJ . . . . . . . . . . . . . . . . . . . . C-6 0PT:METER (HODEL VB) . ..F-3 SWIVRL BRAClCXT...D-3 DT75TC VR : 07501-707497
.CIUIOXSEWE..........B-4 PllEL PUMP..........%10 OIL PUMP . . . . . . . . . . . . . . . . ..B-11 0PT:RRMOTE CONTROL.....F-7 TSROm,E LINR....C-3 DTBSTC VG : 8501-614766~616503
OYLIXDRR~~ . . . . . . . . . . ..B-2 FDEL TkNK..........E-6 OR S!ZAL HOUSING..........59 0PT:TRIM SWITcLI........F-5 TlFl RflD..........E-11 DT85TC VR : 8501-716504
.~wlrpesrrapr.HwsING..D-9 GEAR CASE..........5IO OR TAN&.,.,..............E-7 OPTIONAL...............F-8 'TILT CTLIwDER....D-6 I - ..- . ..- _ ,.. __ ._._- -___
FIG.9
. DT75/85 VH E3
FIG.3 C B-S)METWSE-MHWSTC0VER U'TY
,
REtNU. PARr NO. DESCRlPW.lN REMARKS
l-l
l-2
l-3
1-4
2
3
4
5
6
7-l
7-2
8-l
8-2
9
10
ll
I.2
l3
l4
l5
I.6
17
18-l
18-2
19
20
23
22
23-l 23-2
23-3
23-4
24-l
24-2
ES-1 '25-2
26
mlo-95533-m+! CASE, Inlet
lxlo-95533-017 CASE, inlet l3U0-955l3-02M CASE. inlet
l3llO-955l3-OlT CASE, inlet 08310"11062 turr
0832l-21062 LOUCWASIER
OL42l-Om52 STUD BOLT
0ll07-06502 BOLT
0832l-2lO62 LCCKWKWER
m.25-35000 GASKET. carburetor (IDS%)
33325-95200 WiKEl, carburetor (ID:4L)
l312.l-95510 GASKET, inlet case (WJ.5) m2l-955OO GilSET, inlet case (T:O.S)
l3l%95510 VALVE ASSY, reed til52-95500 .SToppER, reed valve
l3l53-95501 AEEDVALK
02ll2-03068 SCREW
0832MlO38 .LocK WASHER
08322-11082 WASHER
08310-22082 NUT
LOUL-95501 CASKET, exhaust cover (T:l)
14l3l-95505 PLATE, exhaust cover
L4l.41-95501-02t4 COVER. exhaust (Silver) 14141-95501-DlT COVER. exhaust (White)
0832Ml062 LocKwA!%ER
03107~06302 BOLT
l3855-93300 GASKET, silencer
l.3855-95200 GASKET, silencer
l38l.h95516-02M CASE, silencer (Silver) l38l.L95516911 CASE, silencer (White)
l38U-95503-02H CASE, silencer (Silver)
l38ll-955D3-011 CASE, silencer (White)
01107-O6162 BOLT
OllO7-D6162 BOLT
08322-21062 WA!343
08322-21062 WASi4ER
U853-94700 GASKET, silencer cover .-- . . . . “_ fJl75/es VH IL3
3
3
3
3
6
6
6
12
12
3
3
6
6
3
I.2
I.2
24
24
6
6
2
1
1
1
I.5
I.5
3
3
1 1 1 1 9
6
9
6
1
ol75
DT75
DT85 3
0185 D
DT75
IX85
0775 1
DT85
Dl75 c
OTB5
Dl75
DT75
0185
Dl85
on5 I
0185
ol75 B
OTB5
1:l.S
B5
CARBURETOR(1 3T75) . ..By 7 ELECTRICAL (l).....C- 8 IGNITION CAREURRTOR (DT85). . . B-8
................ ..c- 7 ELECTRICAL (2)
OP1:ELECTRICAI.a ....... ..F- 4 ... ..C-10
CLAW BRACRRT.......D: 2 INLET CASE/EXHAUST COVER..B- 5
POWER UNIT........D- 4 TRANSMISSION.....D-12 ENGINENUMBER
ENGINE COVER.......E- 4 0PT:IGNITION SWITCH .. ..F- 6
LOWER COVBR REMOTB CONTROL...E- 8 TRLH CYLI.NDER....D- 7
............. ..E- 2 CLJJTCR~.............c- 2 ENGINE BOLDER......D- 8
0P'f:HEIER (MODEL VG) . UAGNETO
..F- 2 STARTING MOTOR...C- 5 WATER PUMF.......B-12 DT75TC VG : 07501-606014~607496 ................. ..C- 6
CiUtHUT..........B- 4 pop, PDMP..........B-2 0 OIL PUMP 0PT:MBTER (MODBL VR) . ..F- 3 SWIVEL BRMKET...D- 3 DT75TC VR : 07501-707497
................ ..%I 1 DTSSIC VG : SSOI-614766~616503 .......... ..B-2.
0PT:RRMOTE CONTROL.....F- 7 FOR TANK ........ ..E- 6
THROTTLE LINR....C- 3 OIL SEAL HOUSING..........E 9
IIOUSINC..D- 9 0PT:TRM SWITCE ...... ..F- 5 TLE ROD..........E-11 DTSSTC VR : 8501-716504
GEAR CASE..........D-10 OIL TANlC..................E- 7
FIG.3 FIG.3 ( B- 6) IMET CA!% - EXWJST WVER P'YY
REENO. PART’ Nil. DESCRIP'fItlN REMARKS
27 l38l2"955Dz DOVER, silencer 1
28 'D0322-2lO52 WASHEU ll
29 02Ll.2-D52o2 SCREW 11 3
30 09250"l5010 PLDG 3 31 D9367-06002 3 WAY 1 I
. ;; D9343-D5147 HOSE 2 L:35oa27 0934365396 HME 1 L:m!45 B
34 cm0148410 CUP 6
35 014LM82D2 sluo BOLT 3
. Dl75/85 VH E3
Ol75185 VH E3
1 CARBURETOR (DT75)...By7 ~ CARBURETOR (DT85)...B-8
&Aw mcar.......D-2 ,cLoTcH..............c-2
CBAEII;SHILVT..........B-J+ (JYY.ama............B-2
ELECTRICAL (l).....C- 8 ELEcmIcAL (2).....C-10 ENGINE COVBR.......E -4 ENGINE wLmR .... ..D-B FOBLPONP ........ ..B-10 FORTANK ........ ..& 6 GEXR CASE..........D-1 a
IGNITION ................ ..c- 7 INLET CASE/EXRAUST COVER..& 5 LOWER COVER ............. ..E- 2 IMNETO ................... C-6 OR PONF ................ ..B-11 OR SBAL HOUSING..........B- 9 ODL TANK ................ ..E- 7
OPT:ELE~ICAI..........F-4 0PT:LGNITION SWITCH....F-6 0PT:MTBR (MODEL VG)...F-2 0PT:MBTBR (XODEL W)...F-3 0PT:RMOTE CONTROL.....F-7 0PT:TRIM SWITCR........F-5 nlYrmu.4..
.- _. .._._ ._._._ ~. _. _.... ._.. -______.
POWER lJNIT.......D-b TXANSMISSION.....D-12 REMOTB CONTROL...E-8 TRIN CYIJNDER....D-7 STARTING MOTOR...C-5 WATER PUMP.......B-12 SWIVEL F.RAcim...D-3 THROTTLE LINR....C-3 'LIB ROD..........E-11
B6
DT75/85 VH E3
18
17
d-26
-3.6
. . FIG.4 ( 5 7) llNwmEm (Dns)
. a.7r
PEENO. PART NU. DESCRIPlTON,' REMARKS
1
2
3
4
5
6
7
8
9
10 ll
I.2 l3 14
l5
16
17
18
l9
20
21
22
23-1
23-2
23-3
24
25
26
n
l32Db95555
13202-95555
l3203-95555
mul-95610
lml2"95610
m!o3-95610
09492-80003
x3271"933l.l
l.3269"933u
U582-95216
x%.35-95uo
l3392-18llO l337b2ELlO
l.3254"93010
l&50-93012
l3251-93310
X5249-95520
09l62-05OD2
09491"28Do7
lx!71"933ll. l3616-94500
014ll-D8202
09491-26009
09491-27008
09491"29DD6
09343-05396
09343-05147
094Dl-08410
l35l.D"pit700
-* tw
-OR, 2nd
-m, 3rd
CQRBURETW, top
CAHWRETW, 2nd
cARBL#ETW, 3rd
33, pilot (80)
SFRING, air screw
.ADJlJsTER
.FulY
.tmzLE
.GASHR, valve seat
.VALVE ASSY, needle
.PIN, float
.FLoAY
.GI\sKFI, float chamber
.scREw
.Lm WAsHER
JET, liari (l40)
SPUING
.scREw, drain
.snJD BOLT
JET, main (UO)
JET, main (US)
JET, main (145)
HOSE (top to 2nd)
HO!iE@ndto 3rd)
CUP
ROD
1 1 1 1 1
1 3
,3
3
1
3
3
3
3
3
3
l2
I.2
3
3
3
3
3
3
3
1 1 4
2
wdelVG made1 VG
model VG
made1 VH made1 VH
made1 VH
V.5:l.S
OPT
OPT
DPT
L:l.20
L:35D-a8D
OT75/85 VH E3
--
'ARBURBTOR (DTX)...ef 7 ELECTRICAL (l).....C- 8 IGNITION ................ ..c- 7 CARBIJRBTOR (DTSS)...B- 8
0PT:ELECTRICAL ELEGTRICAL (2)
....... ..F- 4 ... ..C-10 INLET CASE/EXHAUST COVER..& 5
POWER UNIT.......D- 4
RAMP BBACKET.......D- 2 0PT:IGNITION SWITCH .. ..F- 6
ENGINE COVFR.......E- 4 mom CONTROL...E- 8
LOWBR COVSR ............. ..E- 2 ...........
kiEzLFT ..C- 2
. ..F- 2 ENGINE BOLDm......D- 8
0PT:METER (MODEL VG) STARTING MXUR...C- 5 MAGNFiTO ................. ..C- 6
........ ..B- 4 .
FUBL PUHP..........B-10 0PT:METER (MODEL VR) ..F- 3 SWIVBL BRXRBT...O- 3
OLL PUKP ................ ..B-11 0PT:RENOTB CONTROL.....F- 7 .......... ..B- 2 FDEL TANK..........E- 6
'l'HXOTTI,F, LIFIR....C- 3 OIL S&AL HOUSING..........B- 9
HDUSING..D- 9 0PT:TRIM SWT.TcB ...... ..F- 5
GEAR GASE ........ ..D-10 TIE ROD..........!+1 1
OIL ZAML..................E- 7 OPTlnUt.1.. ............. P-Q
TRANSMISSION.....D-12 TRIM CTLINDER....D-7 WATER PLMP.......B-12
ENGINE NUMBER DT75TC VG : 07501-606014~607496 DT75TC VR : 07501-707497 DT85TC VG : 8501-614766-616503 DT85TC W : 8501-716504
F1G.S
29
DT75/85
20
19 -
t ‘b-28
26
fi 628
27
t @-- 28
FIG.5 c 5 8) ~ i0~)
REEdU. PAKT NO. bESGRIPM)N REMARKS
I
oTw85 VN Es
I I
1 2 3 4
5 6 7-L
7-2
8
9 10
ll
12
I.3
14
35'
16
17
1B
19 20
2l
22
23
24-l
26-2
X-1
25-2
25-5. 26
27
28
29
30
l32Ob95595
urn-95595
l3203-95595
l3201-95600
l3202-VS600
l52O..S-95600
OV49?-90002
oV4V2-8clOO3
l3271-933l.l
l3269-952lO
l3582-95U6
l323E95210
q!%-94600
l.3237~94400
33392~18130
l3370-28110
u254-93010
l3250-93012
l325l.-95210
l3249-95510 oVlb2-O5w2
l3271-93311 l3616-94500
014ll-O8202 oV491-32008 oV491-3l.007
094914ooo9 OV49b31003 6903b33lJo3
09343-05396 09343-05147
00401-08410 l.35l.o-V47OO
OV404-06203
-9 top -*ad -m, 3rd -. tw -PM CARBURETOR, 3rd
.JEY, pilot [xl)
JET, pilot [Bo)
SPRING, a.l.r screw
.-
JJJT
.NozaE
.tmi?LE, ran
.NozzLE, upper
.GmET, valve seat
.VALVE A!SY, needle
.PIN, f'loet
.FLoAT
.GASKET, float chamber
.scREw
.LocKwAstfER
.S!=RING
.wREw, drain
.sTuo BOLT
JET, main (162.5)
JET, main (157.5)
JEY, main (U2.5)
JE1,nwd.n (l.55)
JET, Rlain (167.5)
HOSE (top to 2nd)
NOSE (2JKlto3rd)
CLIP Roe
1
1
1 1
1 1 3 3
3
3
1
3
3
3
3
3
3
3
3
I.2
12
3
3
3
3
3
3
3
3
1
1
4
2
2
fnode’e VG
model VG
mcdel VG
model VI4
model WI model Wi rimdel VG model VH
model VG model VN
made1 VH
vs:1.5
model VG model. VH
OPT OPT OPT
L:l20 L:350+18D '
.-.. ~_ --.-.._-----. -.-__ - -.----.- --.. - _.. . _ . _,___, _-. . . . . . . -._-._-. - . -.... . . - -. -. I CARBURiTOR (DT75)...By7 IGNLTION CAR&~ETFc851... B-8
ELECTRICAL (l).....C-8 . . . . . . . . . . . . . . . . ..c-7 ELECTRICAL (2)
0PT:ELECTRICAL . . . ..C-10
. . . . . . . ..Fd POiJRR DNIT.......Dd TRANSMISSION.....D-12 ENGIXP 'NLWER
. . . . . ..D-2 ENcINk'cOvER.......w4 XNLET CASEIRXHAUST COVEI(..B-5 0PT:IGNITION SWITCR....F-6
1
LOWER COVER RmoTE CONTROL...E-8 : rP.IH C!amER....D-7
,z
. . . . . . . . . . . . ...62 C-2 ENGINE HOLDER......D-8 MAGNm'O...................c-6
0PT:MkXBR (MODEL PC) . . . F-2 STARTING WSOR. . . C-5 WA' PER PuMP.......B-12 mm*cm" ~ : 01501-606014-6074g6 OPT:METER(MODEL W)
DT75TC VG _ A-,#-#.. -I-#..- . . . . . . . . . . . . .
. . . . . . . . ..B-f FUBL [email protected] OIL PIJKP . ..F-3 8WIVEL BRMKBT...D-3 "l,;llb "11 ~,,uIzl"I-I"14Yl
tZLIRDXR............B-2 FUEL TARR . . . . . . . . . . . . . . . ..A-11 DT85TC VG : 8501-614766~616503 I
. . . . . . . . ..E-6 0PT:RBMOTE CONTRa.....F-7
OIL SBAL ROUSING THROTTLE LINR....C-3
. . . . . . . . ..B-9 0PT:TRRM 8WITCH........F-5 DT85TC vt: : 8501-716504 GEAR CASE . . . . . . . . ..D..lO OIL TMIR..................t-7
TTR RIXk..........E-11 I
‘.
FIG.6 .
I@ I
FIG.6 c & 9) OIL SEAL lmsI)(c R'TY
lEF.NO. PART NU DEStRIPTIUN RMARKS
l-l LL4lU-955LWJ2w WING, upper oil seal 1 SllVfZ
L-2 ll4l.S95510-01T NOUSING. upper all. seal 1 white 2 Ll42l”955ucl G49cEY cr:O.S) 1 3
3 M122-06162 !XREW 4 4 uxl.-95500 COVER, magneto 1 B
9 02.ll.2-O6l62 SCREW 3 I.
6 08322~23062 WA!tWER 3
DE’s/85 VH E3
-.-- _. -_I_- ._ .,__I... _.-_ .-- ._._ .____ ----- --.-- --___ ,__- -_.-_-_I_._-_.-- ..-.. -.--..._ ..---.. -.. . .- .-.-
CARBURETDR (DT7S)...By7 ELECTRICAL (I).....+8 IGNLTION . . . . . . . . . . . . . . . . ..c-7 CARBURETOR (DT85)...B-8 ELECTRICAL (2)
0PT:ELECTRICAL . . . . . . . ..F-6 . . . ..C-10 INLET CASE/EXKAUST COVER..B-5
POWER UNIT.------D-6 .-. _ _. __ .- TRAN!GMISSION.....D-13 -__-.-_-_-___ .__ .- __ FXCXNE NIlMUFR
CLAMP BRACKET.......D-2 ENGINE COVBR.......E-4 0PT:IGNITION SWITCH....F-6 RmGTB CC lNTBOL...E-8
LOWER COVBR...............E-2 TRIM CYLINDER....D-7
CLUTCII, . . . . . . . . . . . ..C-2 EHGIHE HOLDER 0PT:METER (MODEL VG)...F-2 STARTING __ WTOR... C-S WATBR PLMF.......B-12
. . . . ..D-8 MGNBTO . . . . . . . . . . . . . . . . . ..C-6 ciulmxm . . . . . . . . . . B-6
0PT:METBR (HODEL VH)...F-3 .SUTVTtT.RWf _..-.- --xET...D-3 FUEL Ptlw . . . . . . . . . . B-10 OIL PUMP . . . . . . . . . . . . . . . . ..B-11
CTLINDHB 0PT:REUOTE CONTROL.....F-7
. . . . . . . . . . ..Bd 1
FUEL TANK . . . . . . . . ..E-6 rlmTTLE LINK....C-3
OIL SF&L HOUSING..........B-9 0PT:TRIM SWITCH.. . . . . . .F-5 1, ___ m mfln-.........kxl Trrv m
DT7STC VG : 07501-606014 2607496 DT75TC W : 07501-707497 DT85TC VG : 8501-614766-6i6503 DT85TC 'JR : 8501-716504
-....A w.J.NDER....D-6 I
FIG.7
13-
ME/85 VH E3
. m .
_- ----_-_-. -.-.._~ --.-_-----.^... --._ ,-- .’ _. - .” .-l--... -
-R (D 175) ELEcTRIcA.L’(l).....C-8 IGNITION
EiisEcr
. ..y . . . . . . . . . . . . . . . . ..c-7 0PT:ELECTRICAL
. ..&8 ELECTRICAL (2).....C-10 INLF,T CA8E . . . . . . . ..Fd POWER UKJiT.;.....D-4 TRANSHI.SSID~N.----D-K!
. . . . . . . D-2 ENG m COVER . . . . . ..E-4 /R%EAUST COVER..B-5 0PT:IGNITION SWITCH....F-6 RRHOTR CONTROL...E-8 TRIH CYLINDER....D-7
LOWER COVRR...............E-2 .fxmctl..............c-2 ENGINE HoLl
0PT:KETER (MODEL VG) . ..F-2 ER . . . . . . D-8
STARTING MoToR...C-5 WmRRPVm . . . . . ..B-12 DT75TC VG : 07.501-606014407496
NAGNET . . . . . . . . . . . . . . . . . ..C-6 - . . . . . . . . . . E-4 FUGL m ?..........B-10 OIL Pm
OPT:METER (MDDEL VR)...F-3 SWIVEL RRACKFX...D-3 DT75TC VR : 07501-707497 . . . . . . . . . . . . . . . . ..B-11 OPT:RMoTE CONTROL.....F-7 TB84TTtE LnlK....C-3 DT85TC VG : 8501-614766~616503
#...........&2’ FUELTANK..........t-6 OIL SFAL HOUSING . . . . . . . . ..B-9 0PT:TRIbi SWI!X!L.......F-5 TIE F.OD..........E-11 DTSSTC VR : 8501-716504 - _
1
2 3 4 5 6 7 8 9
10 ll I.2 l3 14 I.5 16 17 18
19
20
‘2.l
22
23
24
25
26
29
.
15300-95512 351WY-72812 lSl.fs-93010
l3322-93aM 0928042005 01421-06252 0832ldl.062 OG310-llO62 0934365277 0940148410 094014M10 09343-09093 l5410-95510 ls416-93400 35415-93400 l.w2-93400 ls4u-93400 09343-07093 083LO-22082 0832ldlo82 m2.b95512 0910066llS o9l62-ofml 65720-9SMl
083uM2l22
169l.b94SOO
09403-10309
OTWGS VH E3
pup ASGY, fuel .O~W SET .O RING
INSULATW 0 RING (ID:ll.8,d:2.4~ 5TlDGol.Y l.oc%wAsm MJT =P fuel Ow--=bl CLIP
CLIP HOSE, fuel (filt~wp)
FILm, fuel,
.PACKING
.O RING
STRAINER
.clJP
m, fuel (COMeCtOZ'+filter) MJT
LOIXWUSI-ER
BRACKET, fuel filter B[ILT
CMUECTU?, male fuel NUT
f'RDTECToR
REENO. PART NU. DESCRIPTION
Q’TY
REMARKS
1 1 1
1 1
2 2 2 1 2 4 1 1 1 1 1
1 1
1 1 1 2 2 1
1
2 1
L:YII)JLSo
L:6SS-&
L:6SSW,S ,
L:390+65
B18P ,
FIG.8 k
i 9
23
I
18
$
a*rv REMO. PART ND. D’ESCR~PTUIN REMARKS
1+
l-2
2
3
4
5
6
9
8
9
10
ll 12 I.3 14 -
u
l6
17
l8
19
20
.2l 22
23
24
2s
.
ulou-95510
l6lOo-955115
0142J.-06302
09I.62-wcto6
09140-06035
0916EM6023 0936362002
09360-06012
lm10-94600 16510~946lo 19&31-95502
0914065001 1a.b95500
16731-95500 16340-95510 16331-95sl.l
U32.b95502
0833L-lm8
0942bloool
0934462015 09344-02024 D9344-clm2s
09344-05014 09401-06405 169l.b%5LlO
094D1-08409
UUPASGV, au.
WASGV, oil
!sTuDmJ
lDcuwAslER
NUT
G4SKET (6.Sxl2xl.4)
UNION
8ol.T
MCK VALVE
CHEW VALVE
CONNECTOR
NUT
Fxw,tont.ml
RETAINER, driven gear. GEAR, d&en
GEAR, drive CIRCLIP
KE. HOSE, outlet HOSE, outlet HOSE, autlet HOSE. outlet CLIP
PROTECTOR
CLIP
1 1 2
2
2
6
3
3
1 2
2
1 1
1 1 1
1
1
1
1
1
1
3
6
6
6
DT85 3
D
D
L:220+85 : L:2so
L:145 ‘I L:95mloo
DT75/85 VH E3 OTWGS WI E3
. Bll
.’ ----.- _ --_I_ -_-- -. --_-___-__-- .----
-CARBURETOR(I 1T75) . ..By7 ELECTRICAL (l).....C-8 .
IGNITION
i4?zEiEm L CDT83
. . . . . . . . . . . . . . . . ..c-7 .,.8-S ELECTRICAL (2)
0PT:ELBcTR1cAL . . . . . . . ..F-4 . . . ..C-10
PDti'bNIT.......D-4 TFANSMISSION.....D-12 ENGINENCMBEB
R....;..D-2 ENGINB COVE?.......64 INLET CASE/EXHAUST COVER..B-5 OPT: IGNITION SWITCR . . ..F-6 LOWEBCOVEB
REHOTE CONTROL...E-8 TBIKCYLINI)ER....D-7 . . . . . . . . . . . . . ..E-2
:cLm...-..........C-2 FXGINE EOLDI&.;...D-8 MAGNFxO -0PT:KETEB (M.JDEL VG) . ..F-2 STARTING mOR...C-5 WATER PUHP.......B-12 DT75TC VG : 07501-606014~607496
,$flaemm.... 1.. . ..B-k . . . . . . . . . . . . . . . . . ..C-6 DT75TC VB : 07501-707497
PuRTb PUHP.. . . . . . . .-B-IO OIL 0PT:HETER (XODEL W)...F-3 SWIVP. BRAQLET...D-3
PUMP ~--tTzmmt;...........lJ-2 PUELTANR
. . . . . . . . . . . . . . . . ..B-11 0PT:RElm.E CONTRGL.....F-7 TERomLB LrNIc....C-3 DT85TC VG : 8501-614766~616503 . . . . . . . . ..E-6 I OIL SEAL ROUSING..........B-9 0PT:TRIM OCR....... .F-5 TIE ROD........,E-11 DT85TC VR : 8501-716504
DREWEUTHLwsTNG..D-9 GEARCASE __ . . . . . . . . ..a-10 TIult..-..-............C"7 fwvrtnV** I?'_*
FIG.9
REMARKS
. .
.-
:.
1-l l-2
2
3
4
5 6
7
8 9
10 I3 I.2 I.3
14
.
56l3O-95504-lY2N HCHJGING, driveshaft bearing 1
56l30-95504-01TH!mmG,&i.~haft bearlog 1
-OIL SEAL 2
.EtwNG(25x33xl5) 1
MWEL PIN c8.m) 4
1 PANEL, case lower 1
1
KEY 1 CAGE, water punp 1
WATER PUW REPAIR KIT 1
STW WLT 4
IXCK- 4
NUT 4
ns, water 1
silveT
white 3
D
D
OPT
L:222
.c DT75/85 WI ES m5ms vii E3
r : .
I
BNGINB NUMBER
I ---- .___ _-_---._-___-I__.. _ __
- CABBIlRElylB (DT75)..;&7 .z-
CAIfELWTOE (DT8S)...B-8 ELECTRICAL (l).....C-8 IGNITION -.................c-7 ------.- --. 0PT:ELBcTRIcA.L . . . . . . . . . F-4 ~Pbti DNIT:..;...D-4 TBANSHISSION.....D-12
CLAnFBRACm.T......--D-2 ELl5cmIcAL (21..-.-C-10 ImET CASBIRXWST COVRR..B-5
jai ,,,,,,.,, B-4
ENGINE COVER.......E-4 LOWER COVBR...............B-2 OP?:IGNITION SWITCH . . ..F-6 REmTB comRDL...E-8 TRIM CYLrNDBR....D-7
-.-*..........C-2 ENGINE HOLDER......D-8 ~~--~-------'-----"'c-6
0PT:MBTBR (MDDRL.VG) . ..F-2 STARTING LIoToB...C-5 WATRR PZMP.......B-12 m puW ,,,,,,,,,, 'B-fC 0PT:MEl'ER (MODEZ VH) . ..F-3 SXCVRL BBACKBT...D-3
~4Ymndm.*..i..;.....B-t FUEL TANK . . . . . . . . . . . . . . . . ..B-11
. . . . . . . . ..E-6 0PT:RBKOTE CONTROL.....F-7 TmUm7.B LINK....C-3
-3OCSTAO.,b;9 : OIL SEAL HOUSING..........B-9
CEAB CASE . . . . . . . . ..D”lO 0PT:TRRd SWITCE .-.,.-.-F-5 .TIR ROD..r.......E-11
II ".
DT75TC VG : 07501-606036~607496 DT75TC VB : 07501-707497 DT85TC VG : 8501-614766~616503 DT85TC Vi! : 8501-716504
812
FIG. 10 FIG.Ul C C- 2) CLUTCI-I P'TY
& RELNO. PARi NO. DESCRIPTION REMARKS
1
2
u
16 -8
20
lo-
9 -33 104 114
1
2
1
1
1
2
1
1 1 2
1
1
1
1
1
1
1
1
1 O-1
J
D
P
L:679
a-
23ll.l"95500
09164-05002 09204-01001
2l230"95500 08319-33087
09306-06003 2la.O"95201
z!ul-95502 252l.b95202
0928048005 09280-13003
09205-03030 25310-95540
09205-02004 09205-02012 25223-95200 25230-94300 09260-10005
09440-07033
i?llL!I-93300
ROD, clutch contrul
WAVE WASHER
COTTER PIN
AIM, cJ.utch shaft side
NUT
BUSH
SHAFT, clutch
ROD, shift upper GUIDE, shifting rod
0 RING
0 RING
SWING PIN No.1
CAM, shift
PIN, stopper (2.W2)
SPRING PIN, No.2
DUSTSEAL
MWlE-f SET, gear cese
EALLNm-CH SPRING
PLATE
.
: DT75/85 ‘VH E3
.
Dl75/85 VH E3
.
.
c2 ’
CARBDRETOR (DT75)...& 7 ELECTRICAL (l).....C- 8 IGNITION ................ ..c- 7 CARBURFZOR (DTSS)...B- 8
0PT:ELECTRIC.U ....... ..F- 4 ELECTRICAL (2)
PO&R UNIT.......D- 4 TbU?Sl4ISSION.....D-12 ENGINE NUMBER ...
CLAMP BRAcKET.......D- 2 ..C-1 D INLET CAWEXRAUST COVER..% 5 0PT:IGNITION SWITCH....F- 6 REMOTE CONTROL...E- 8
ENGINE COVER.......E- 4 TRIM CYLINDER....D- 7
LOWER COVER ............. ..E- 2 DT75l'C VG : 07501-606014~607496 cLuTcE...*..........c- 2
0PT:MSTER (MDDEL VG)...F- 2 STARTING HOTOR...C- 5 WATER PIJMP.......B-12 ENGINE BOLDER .... ..D- 8 luGNfiO...................C- 6 OPT:UZTER (MDDEL VH) . ..F- 3 SWIVEL BRACKFX...D- 3 DTlSTC VB : 07501-707497
m..........B- 4 FOEL PDMF..........B-I 0 OIL PUHF 8-11 OPT:RBHDTE CONTROL.....F- 7 TBBOTTLE LINK....C- 3 DTSSTC VG .................. : 8501-6147664-616503 mmDER............8- 2 FUR m.NK ........ ..E- 6 OIL SEAL BOUSING..........B- 9 0PT:TRIW SWITCH ...... ..P- 5 DTSSTC W : 8501-716504
9BLOESltbPZ..XOUSTNG..D- 9 TIE RDD..........E-11
GEAR CASE..........51 0 OIL PAERL..................E- 7 OPTIONAL ............. ..F- 8 7ll.T
FE. 11
llY75/85 VH E3 22
FIGal ( c- 3) l3+wrTLE LIIK
REENO. PARY NO. bESCRIPTION
P’YY
REMARKS
1 .
2-l
2-2 3 4
5
6 7 a 9-l 9-2
10 ll I.2
l3 I&
l5 l6 17 18 19 20-l
20-2 2l 22
23 24 25
I
IX75185 VN I3
13132-95500 cIMlECTU? 199213-95500-07) LEVER, spark advance (Silver)
192l.b95500~01T LEVER, spark advance (White)
192%95501 PLWE
093434004 PROTECTOR, edjust plate
09160~o6100 wA!stER
[)9100-ob122 BOLT [&20) 0910046083 BOLT
09140-06004 WY 19212-95501-02M LEVER, inter Unk advance
192l.2-95501-OlY EVER, inter link advance
OUO7-08502 BOLT
0832ld.lOB2 LOCH WASHER
09205"l.l.003 SPACER
09306-11005 WSH 09160-08046 WASHER (8xm.l)
09448-33006 SPRING, advance lever 09119-05010 @dLL PIVOY
19Ul-955o2 CONNECTOR oa3io-11052 NUT 19x%-95510 ROD CL:76.5)
1912l-955Ob02M LEVER, throttle control
L9121-95501-01T LEVER, throttle contml o944a-26oo3 SPRING
01107-08602 BOLT @x60)
09160-oao45 WASHER (8Xzal.) 09306-11004 BUSHING
09205~lmo2 PIN
1 1 1 1
1
2
2 1 1 1 1
1 2
. '
1
2 2
1 5 3 3 1
1 1 1 1
2 3 1
B
B
c3
CARBURETOR (DT75)...Bt 7 IGNITION .
................ ..c- 7 CARBIJRFXOR (DI85)...B- 8
OPT:ELECTRICAL.........F- 4 INLET CASE/EXRAUST COVFiR..B- 5
CWLLIP BRACKBT.......D- 2 0PT:IGNITION SWITCR....F- 6
LOWER COVER ............. ..E- 2 cLuIcH..............c- 2 ENGINREOLDER......D- 8
0PT:METBR (MODEL VG)...F- 2 MAGNETO...~...............C- 6
- ......... ..B-d FUEL Pu?iP..........B-10 OIL PLlMP 0PT:MBTBR (MODEL VR)...F- 3
................ ..B-11 CI!LXNiX&...........8- 2 FUEL lWX..........E- 6 OIL SEAL ROUSING..........B- 9
0PT:RBMOTB CONTROL.....F- 7
..D m HOUSINc..D- 9 0PT:TRIM SWITcB........F- 5
CUR CAEE ........ ..D-I 0 OIL ZANK..................E- 7 nPTlnNAT ..........
POWER LlNIT;.;....D-4 TRANSMISSION.....D-12 ENGINE NUMBER REMOTF, CONTROL...&8 TRIM CYLINDER....D-7 __-.-_ I STARTING MOIOR...C-5 WATER PU?tP.......B-I2 DT75TC VG : 07501~6'--" SWIVEL BBACKET...D-3 DT75TC VA : 07501-7u7497 IHROTILE LINlc....C-3 DTBSTC VG : 8501-614766-616503 TIE ROD..........E-11 DT85TC VII : 8501-716504
FIG. 0 1 F1G.U ( C- 4) ll+WflU LIM aw
t@ REF.NO. PART NO. DESCRIPTION REMARKS
26
27
28
29-l
29-2
30-l
30-2
31
32
33
34
35
36
37
38 39
40
41
42
09u9-0Mlz EALL PIVOY
09l64~00l. wAvEwAsR
09204-01004 COYYER PIN
19l35”955ll. ROD
19l35”95302 Roll
19l22-95501~02M LlXR, inter link (Silver) 19122"95501-017 LEVER, inter link (White) 09113-06047 BALL PIVOT
67466-95200 CONNECTW
232.l0”95500 NW, clutch control 09l.ll"06021 BOLT
67467-95201 CONNECTOR 09204-01001 COTTER PIN
09164-05002 WAVE WAWER
09140-06004 NUT
09100-08232 BOLT (8x30)
09162-08003 LOW WASHER
o!n60-06014 WASHER (8.5X23X1.5)
09180-08090 SPACER (8xl3x8.5)
1
2
1
1
1 1
1
1 1 1 1
1 1
4
1
1
L 2
1
DY75
cl-i85
.
m7wa5 VI4 E3
'XWRE.TOR (DT75)...B-7 CARBURETOR (DTS5)...B-8 U@4P BRACRE't.......D-2 cLuTtg&.............C"2 -... . . . . . ..wb cYLmEL...........B-2.
:-.HousING. a-9
BLECTRICAL (l).....C- 8 ELECTRICAL (2).....C-10 ENGINE COVER.......% 4 ENGINE tlOLbER......D- 8
EKEi ........ ..B-to ........ ..E- 6
GEARCASE ....... ..A-1 0
IGNITION ................ ..c- 7 INLET CASE/EXHAUST COVER..B- 5 LOWER COVER ............. ..E- 2 wGNETO...................C- 6 OnPow ................ ..B-1 I OIL SEAL ROUSING..........B- 9 on TANK................-.E- 7
OPT:BLECTRICAL.........F-4 0PT:IGNITION SWITCR....F-6 0PT:METER (MODEL VG)...F-2 0PT:MBTBR (MODEL WI.. .F-3 0PT:REMOTE CONTROL.....F-7 0PT:TRI.M SWITCE........F-5 nPTT,lNAT..
POWER iNIT.......D-4 REWIE CONTROL...E-8 STARTING HOTOR...C-S SWIVEL BRACRF,T...D-3 THROIILB LINK....C-3 TIE ROD . . . . . . . . ..E-11 TILT mINllRR....n-h
TRANSMISSION.....D-12 TRIM CYLIJDER....D-7 WATHR PlJMP.......B-12
ENGINENUMBER DT75TC VG : 07501-606014~607496 DT75TC VU : 07501-707497 DT85TC VG : 8SOl-614766-616503 DT85TC VB : 8501-716504
FIG. 12 FIG.l2( C- 5)STARTINGt$TCfX
.REF.NO. PART' NO. DESCRIPTION
P'W
REWARKS
16
l3
14 l.5 I.6 17-l
L7-2 la
19 20' 21
22 23 24
25-l 25-2 26 27
28
29 30
.
otw-ma2 WASWER 08321"a082 LOCK WAS~R Ol.lO7-Oa252 BOLT
3l.l00-95312 MDYW BY, starting
Sl512"94601 STOPPER SET, plnlon
3l320"94510 .PINION ASSY
31510-95310 .Af?K4TuRE
31373-95310 .HOLERASSY, brush
3ll31"953lo ..BRusn (+)
31l32"95310 ..musH (-)
31335"95310 ..SPRLNG, brush
3l36D"95520 .wAsnER KIT 3128195310 .BOLT
33840"955l.l CARE, starter sub (L:410) 09404-06201 cw 09404"lo202 cLAw 31911"95502-02H ERACKEY, starting nmtor
319l.b95302-017 BRACKET, starting motor
0llO7-08207
08322"2lOa2 OllO7-Oa252 OU17-OBrr52
0832l-21082 08322"11082 09160"Oao81 32495-95501 32495-95502 09162-05002
09l25-0502e
31292-95500 09100-0ao90 o9l6o-oaols
BOLT
BOLT
BOLT
LOWWAStEf4
WAStER
WAStER
TIMING, pointer
TIMING, pointer LOCKWASHER
SCREW
BOLT BOLT (8x16) WMR
DY75/85 VH E3 m5/85 VH E3
. m
.; .; ..- . ..- .. . ... . I_-._-.---.____ -._-____ I_-._-.---.____ -._-____ __ __ . . ---__l--. ---__l--.
CARBUREXOR (I CARBUREXOR (DT7S)...Br 7 ELECTHXAL (l).....C- 8 IGNZTLON 1
................ ..c- 7 CABBURBIOR (DTJ.35,. . .B-8 CABBURBIOR (DTSS)...B- 8 ELECTRICAL (2)
OPTZLECTRICAL ....... ..F- 4 ELECTRICAL w.....c-IO INLF#T CASE/EXHAUST COVER ... ..c-I 0 INUT CASE/EXHAUST COVER..% 5
POWER UNm.......D- 4 TRANSHISSION.....D-12 ENGINE NUMBER
'CL&P BRACKBT.......D-2 'CL&P BRACKBT.......D- 2 0PT:IGNITION SWITCH
ENGINF, COW- ENGINFa COVER.......E- 4 LOWER COVBR...............E- 2 .. ..F- 6 REMOTE CONTRoL...E- 8 TRIM CYLINDER....D- 7 DT75TC VG : 07501-606014~607496
uuTQI..............C-2 uuTQI..............C- 2 ENGI.NB E0LDF.l ENGI.NB EOLDBR......D- 8 0PI:HBIER (NODlX VG)...F- 2
MAGNETO STARTING MOTOR...C- 5 WATER PUMP.......B-12
................. ..C- 6 - . . . . . . . . . . B-4 fTummAm.. B-4 FWBL PITHI FWBL PIMP.. B-lb
0PT:MBTBR (MODEL W) . ..F- 3 SUIVBL BRACREtT...D- 3 DT75TC VR : 07501-707497 ........ ........ OIL PUNP ................ ..B-I I OPT:RR4OTB CONTROL.....F- 7 TBBDTTLB LLNK....C- 3 DTSSTC VG : 8501-614766-616503
CTLmDHR. CTLmD HR. . . . . . . . . ..A-2 ......... ..B- 2 PUEL TAN PUEL TANK ........ ..b 6 OR SEAL HOUSING..........B- 9 0PT:TRIM SUITCR ...... ..F- S TIE ROD..........B-I L DT85TC VEI : 8501-716504 ,..DBPBHAIT.EOlJSING..Dy 9 @AR CASE..........D-I 0 OIL TANK .................. .E-7 OPTIONAL .............. .:F- 8 -TILT CXLINDBR....D- 6 ,..DBPBH&T..EOUSIwG..~9 @Ai CASE..........D-IO OR TANK..~................E-7 OPTION& .....,.........tF-8 -TILT CXLINDBR....D-6
I
1 1 1 1
1
1 1 1 1
1 3 1 2 1 1 1 1
1 4
4
1 1
1 1 2
1 1 1 1
1
1 1
Silver
mite
model VG model VH
made1 VH
-07501-6fJ7193,-8501-615990
07501-607194-,8501-6u992-
B
B
c5
FIG.13 RC.l.3 ( c- 6) HA[;MTo
REFXL PART ND. DESCRTPTIDN
3
2 3 4
5 6 7
8 9
PO ll 12
l3 14
08310~12182
09164-18001 09180-18OO7 08341-31059 32lO2-95510 32101-95500 32la-95510
32396-95500 32395-95501 32399-955aO
09162-cuJ002 0912544004
0832l.-2X%2 02lU-06~2
a*w
turf
LEKWASHER
WASHER
KEY
FLYWCEEL
STAYOft A!33
TIER BnsE & senser assy
I83AIHER (2) RETAINER Cl)
1
PEWARKS
DT75/85 WI E3
I
.
1 1
3
1
1
1
1
1 1
3 3 3
' 3 3
b
B
C6 I
.
. . DT75/85 VH E3
.----- _ . _... - -_____.
CARBUBXTOR (DT75)...By7 ELECTRICAL (l).....c-8 IGNITION..................C-7 OPT:ELECTRICAL.........F-4 POWBR lJNIT.......D-4 TRANSHISSION . . . . . D-12 ENGINENUMBER CARBURETOR (~T85j...B-8 . . . ..C-10 INLET CASE/BXBAUST COVBR..B-5 0PT:IGNITION SWITCH....F-6 IUMOTE CONl'ROL...E-8 TRIH CYLIXDER....D-7 CLAMP BlucKET.......D-2
mim&Ig&a . . . . . ..E-4 LOWER COVER . . . . . . . . . . . . . ..E-2 0PT:METER (MODEL VG)...F-2 STARTING MOTUR...C-5 WATER PUHF.......B-I2 DT75TC VG : 07501-606014~607496
cLuTcx...~...........c-2 EllGME HOLDER.. . . . d-8 MAGNETO C-6 0PT:NETBR (MODEL VR)...F-3 SWIVEL.BMXBT...D-3 DT75TC VH : 07501-707497 . . . . . ..a............ Qtt&UUT..........B-l FDBL PUMP..........B-10 OR PDHP . . . . . . . . . . . . . . . . ..B-11 0DT:REMOTE CONTROL.....F-7 TBBOTTLB LINK....C-3 DT85TC VG : 8501-614766-616503 CYLlMDEk............B-2. FUEL aNK..........E-6 OTL SEAL HOUSING . . . . . . . . . . B-9 0PT:TRIM SWITCB........F-5 TIE ROD..........E-11 DT85TC VA : 8501-716504
<~:~~S.I.NG..D-9 . ..@AR CASE.,........D-10 On, TANK.....,...........&7- OPTIONAL ?..r.......1....F-8, TILT.CYLT.NDBR....D-6
FIG. 14 no.14 ( c- 7) 1wmw . Q'YY
RIXNO. PART ND. WXRIPTION REMARKS
1
2
3 4 5
6 7
8 9
10 l-l. 12 l3
14
33410-955Kul
33420-955rKJ
33430-95500 a832Mlo67 0ll07-06307
09404-06202 33542"98ooo 3351tY-22010 33510"955l.o 33541-93310
09482-00l51 34850-95510 34853-94500
09404"10201
COIL ASSY, ignition (1)
COIL A!SY, ignition (2)
COPL ASSY, ignitlan (3)
LowwAslER
BOLT
cLfw (L:so)
SEAL, cord
CAP, spark Plug
CAP, SP=k Plug
SEAL
SPAHC PLlJG ASSY (HGX,Wt8RS)
llima UNIT .calwcuTER
CLAW' [L:52)
1
1 1 3
6 6 D
2 3 OPT 3 OPT 3 3 OPT 3
1 1
1
.
b
B
DT75/85 VH E3 c7 DT75/85 VH E3
. FIG,15
Dl75/85 VH E3
FIG35 ( 0 8) ELECTRICAl. Cl)
REEND. PART RD. DESCRIPTION REMARKS
1 2
3 4 5
6. 7
8 9
10
Ll. 1. - .-.. c‘
iz I3
14 I.5
16 17 18 lv 20 * 21
22 23 24
25
32890-95503
DVl60~52 0ll07-06207 093m-o8w1 09180-06187
32890-95720
ouLt-05252 0832.b71052 08310~21052 36653-95550 36650-95202 36652-95503 oh25-06053,
31805-95~01' 31800-V4400
38422-30510 DW2-05082
0832MlO52 08310-22052 36791-95520 36740~V4500
36740-95252 OV48ldDOO1
oV230"21015
33833-95500
.- .--. -,__ --__--. -_- ___I_ ._ . -___I--
CAlWETOR (DT75) .. .By7 CARBURETOR @1'85)...B- 8
ELBcTR1cAL (l).....C- 8 IGNITION ................ ..c- 7 ELECTRICAL (2)
0PT:BLECTRICAL ... ..C-10 INI.XT cAsE/BXRAUST COVER..% 5
....... ..F- 4 POti uNLT.......D- 4 TRANSMISSION.....D-12 BNGINBNL!MBER
CLAMP BBACKBT ..... ..D- 2 BNGINB COVBR.......E- 4 0PT:IGNITION SWITCH....F- 6
LOWER CO'.'BR........;......B- 2 REMOTE CONIROL...B - NllER....D- 7
k?2izh&
0PT:MBTER (MODEL VG) . ..F- 2 STARTING MOTOR...C- 5 WATER PUMP.......%1 2 DT75TC VG : 07503-606014~607496 r .......... , , . C-2 ENGINE HOLDER ...... D-8 N&NET0 ..... . ........... ..c- 6
.i........B -4 FUR Pum..........B-10 OIL PUMP 0PT:MBTBR @iODEL VH)...F- 3 SWIVEL BRAcIcET...D- 3 DT75TC VE : 07501-707497
.................. B-11 0PT:REMOTB CONTROL.....F- 7 TmtOTTLB LINK....C- 3 DTE5TC VG : 8501-614766~616503 cnmDBn............B- 2 PlJBL TANK ..... ..i..E- 6 DT85TC VH : 8501-716504
.. JUVESA%XOUSIwG..~ 9 On, SEAL BOUSING..........B- 9 OPT:TRIM SWITCB
GEAR CASE ...... ..F- 5
........ ..b-10 OR TANK TIE ROD..........&1 I.
......t..>........E- 7 OPTIONAL ...r:...........F- 8 TILT CYLwDBR....D- 6
.
D175185 VW E3
HOLDER, electric paxts
WASHER (6.5xUxl.2) 8oLT CUSHION SPACER (6.lx8x9.5)
RECTIFIER ASSY
WV NUT
Box* joint
WVER, joint box (T:3)
LABEL, '&tit diagram
mAcK!cl,mOt0rx@1ay RELAY. starting motor
OAtPER, starter relay
LocKWAStm
wl
HOLDER, fuse case
CASE ASSY, fuse
CASE ASSY, fuse
.FLJsE c2w
0 RING
TWE CL:lctO)
1 1 1
1 1 4
1 1
1 2 2 2 1 1
1 1
2 1
9
b 8
OT75/85 VH E3
R8.Y c c- 9) ELEm (11 - Q’TY
REF.NO. PARTNO. DESCRIPlXtN REMARKS
26 366lw552rJ WIRINGWMSS 1 27 36634-94?JJ1 .cAP 1 28 Q9#7-12482 CLlw 1 29 55810-95200 cfwi, starting motor 0A36U) 1
3D u9l6oeMLou wfisHER (8.5xlGX1.6~ 1 31 09100~ BDLT (8xl.6) 1 32 329DD-95520 C.0 um, igni.Uon 1
33 0310746252 SOL1 2 34 08322~2lO62 WAYW, 2 35 D832m.lD62 LDc%wAslm 2 36 D83lD"llD62 MIT 2 37 36616-95301 HOLDER, conn8ctor 1
.
..........
07501-606014~6074 .......... ...............
........ ..B -4 FUEL PUMP..........B-I 0 OIL PUKP..................B-I 1 OPT: 8501-614766-61650 .......... ..B- 2 FUEL TmK..........E- 6 OlL SEAL EOUSxNG..........B- 9 OPT:TRIH SWIPCE ...... ..F- 5 TSERO~..........E-11 VE : 8503-716504
FIG. 16 FIG.16 C G-10) ELEClRICAL (2)
REKNO. PARTNO, DE!XRIPYION
P’TV
REMARKS
6 3l75/85 VH E3 m75185 VH E3
p -----_l--- - ---- - ---- --- ..-- ---_-.-~-- -.--.. . .-. . . ..-....__. -.
R tDT'IS!...By7 'ELECTRICAL (ll.....C-8 IGNITLON .
. . . . . . . . . . . . . . . . ..c-7 0PT:ELECTRICAl.a .E -8 ELECTRICAL (2) . . . ..C-10.. INLET CASE/EX&tUST COVER..B-5
. . . . . . . ..F-4 POWER~UNIT.......D-4 TRANSHLSSION.....II-12 ENGINENUMBER
.P ~2 ENGINE COVER.......E-4 LOWER COVER 0PT:IGNITION SWIICH . . ..F-6 RENOIE CCNTROL...E-8 TRIM CTLINDER....D-7
. . . . . . . . . . . . . ..E-2 DT75TC VG : 07501-606014~607496 .C-2 EHGINFa HOLDER ,....A-8 wAGNETO...>...............c-6
0PT:MBTER 04CDEL VG) . ..F-2 ST&MING HOTOR...C-5 WATER PuNp.......B-12 DT75TC VH : 07501-707497
a-4 Fm ZLPmP OPT:HF#TER (KODEL VH) . ..F-3 SWIVEL BRMIET...D-3
DT8STC VG : 8501-614766~616503 &c..........B-2. FUEL IANK
. ..i......B-10 OIL PUMP..................B-11 0PT:REMOTE COXTROL.....F-7
. . . . . . . . ..E-6 lxRomlE LxNK....C-3
OIL SEAL HOUSLNG..........B-9 0PT:TRY.M SWITCB . . . . . . ..F-5 TIE ROD..i.......E-11 DT85TC VII : 8501-716504
‘GARm!Em zzfizEsrnS’** . . . . . .
.** . . . . . . . . . Eitikim.. . . . . ;...
: CFLINDm 9ING. GEAR GA!TE . . . . . . . ..a-LO OIL TANK..................E-7 OPTIONAL . . . . . . ..-...-..F-R
1
2
3 4 5 6 7
8 9
10
ll l2 I.3
14 ls
3tlrsoo-95510 337721-95551 02ll2-03168
SDLENDID&SSY,choke 1 DlY5
SWITCH ASSY, nelJtrel 1 OPT
2wf WIRING HARNESS, neutral switch 1 OF’T.L:7M
CABL&trlmrelayin 1
NILT 4 4
LOCKWAStER 4 STDPf'ER,~c?layharness 5 TRIM LEAD, extension 1 RELAY, trim, UP 1 RELAY, trim, DH 1 -, trim relay 2.
LEAD, engine ground 1
SOLEND ASSY, choke 1 DT85
. FIG.17
REF.NO. PART ND. DESCRIPTION
aw
REHARKS
1-l
l-2 1-3 l-4 l-5 l-6' 2-l
2-2
2-3
,+ 2-4
2-5
2-6
3-l
3-2
4
S
6
7
8
9
10 ll
12 I.3 14
I.5
16
17
38
19
20
23,
22
4llU-945lY.-lx?+4 B?ALYET, clamp ST80 (Silver) 4l.Ll.l-94512-02H BRACKET, ClarqY ST80 (sUvE!rl
4Ull-94520-02M WWKET, clamp ST80 [Si.lver) 4llll-94511-m emx-r, chrip sTm Cwhm!)
4LlU-945L2-01Y BRACKET, clamp Sl'80 (white)
Pllll-9452o-Orf 8RAcKET, ClaqY sm (white] 4ll2b94531-02M BRACKET, clw PORT (Silver) 4lUl-94532-02&l BRRWET, clamp KRT (Sllves)
4ll21-94m-02u l2RAcxET, clamp PORT (Silver) 4llz.L~94531-OlT WKKET. clamp Pm (white) 43121-94532-011 WWKET, clamp WRT Mite)
4lK!l-94560-01rBRAwET, C~PORT [White)
41130-95510 4l.m.94510
4Ll51-94500
4Ll.52"94500
55320-95310
cBI.Da-l2039
Omm-L8
09l.39"22003
09:60-22D46 09160-l2044
09160-32066 0916232005
4w3-94m
36894-952aO
09125-05050 0916bOSO14
4llf+95250
4ll61-944fM
09lOO-lOl55 0910040lS6 09L62-lOOO5
StWT, claiw bracket
SHAFT, clehlp bracket
CAP, claw bracketshaf't
PLUG, clamp bracket shaft
ZINC SET, protection
WLT
taJT
tul
Lofxw&~
CPP
LEAD
SEAL, steering cable SEAL, steering cable
BOLT
BOLT
LEKWISER
1
1 1 1 1 1 1 1
1 1 1
1 1 1 1
-07501-607302,-8501-616189
07503-607303-,85OL-616190- IlndelvH ~750L~7302,-8501-616189 0750l.-60730E,850b616190- model VH
-07501-607302,-8501-616189 07501-607303-,8501-616190-
tmll?l w 47501-607302,-8501-616189 07501-607303-,8501-61619Q
ImdelvH model VG
model VH
1 2
4
4
1 1 07501-60730E,8501-616190- 4
6
4
4
1 2'
2
1 1
2
4
6 B
B
DT75/85 VH E3 Dl75/85 VH E3
I .
02
GARBURBTOR (DT75)...&7 ELECTRICAL (l).....C-8 IGbITION . . . . . . . . . . . . . . . . ..c-7 CARBURBTOE (DT8S,...B-8
0PT:ELECTRICAL BLECTRICAL iZ)
. . . . . . . ..F-4.
CLAW BRACKET.......D-2 . . . ..'%I0 INLET CASE/BXHAUST COVER..%5
POWER UNIT;......D-4 TRhNSHISSION.....D-12 ENGINENUMBER 0PT:IGNITION SWITCN....F-6
ENGINE COVER.......E-4 LOWER COVRR...............E-2 RElm'F, CONTROL...E-8 TRIM !XLINDER....D-7 DT75TC VG : 07501-606014~607496
CL~C%..............C-2 ENGINE EOLDER......D-8 0PT:MBTER (MODEL VG) . ..F-2 STARTING MOTOR...C-5 WATER PUMP.......512
UAGNETO . ..t...............C-6 0PT:METBR (MODEL VE) . ..F-3 SWIVEL BRACKEX...D-3 DT75TC VR : 07501-707497 , m..........B-4 FUEL PllMF..........B-10 on. PUMP . . . . . . . . . . . . . . . . ..B-11 OPTtRBMOTB CONl'ROLL.....F-7 TBRMTLE LINK....C-3 DT85TC VG : 8501-614766-616503 s-"v-" - 1-a. -..-a>
CyIxlpDIpi ~~.- ....... -. ......
.......... ..B- 2 FUEL TANK .a........& 6 OIL SEhL EOLKING..........B- 9 0PT:TRIM SWITCE :.DlUWSUT.HOUSING..LJ- 9 GEAR CASE.........&1 0 OIL TAKK
...... ..F- 5 TIE ROD..........E-11 "L631ci "li : ~>"L-,Lo3"4
..................... E-7 OPTIONAL ... . .......... ..F- 8 TUT cpLTJ?DER....D- 6
FIG. 18
DT75/85 VH E3
L-1 43Ll1-955lLti2J4 ImcKn, swh?l (Sih?r]
l-2 43lll-955ll-UlT Ef!ACKl, swivel (White) 2 22511-99001 NIPPLE, Grease
FIG.18 ( D- 3) SWIVEL BRAMET
RIXNO. PART NO. DESCRIPTION REMARKS
-5
3 432l.b95510 BUSH
4 437lb955DD 8usH
5-l 4375th9525042H BRAcKeT, steering (Silver) 5-2 437SO-952!iO-OlT U7ACWT, steering (White)
6 09l40-24DlO NUT
7 D916D"25052 WASHER
8 D9166-251307 WAstER
9 D9l.81~26006 SHIN
10 D9181-26OD7 SHIN
Il 09420-05003 KEY
12-l 4l2%955Dl-O2M LEVER, tilt lock (Silver)
12-2 OlZ%955Ol-OJ.T LEVER, tUt lock (whU.e)
I.3 45420"95500 PIN, tUt lock 14 09441-24002 .SPNIffi
li 09Ui-12DD8 BOLT
16 09403-20029 SPRING, tilt lock lever
DI7S185 VH E3
2
2
1 1
1 1
1 D-2
O-2
1
1 1 1 1 2
1
B
B
D3 I
8
- ---- ---- - --.--...-__.,_.-_--- .-.---..... -. .__-
CARBURETOR (DT75)...E+ 7 ELECTRICAL (l).....C- 8 IGNITION ............... ..A- 7 0PT:ELECTRICAL ..... .Y!-I TRANSMTSSTON~....lbl2 RNfXNR NIIMRER I cLAwp Bd85)...B- 8 ELECTRICAL (2)
......... .F-4 P&7& UNJT. _-__.__.-- -_-- ---- -----._. ___- -- - .---.- -.-- --_. ... ..C-10 TNLFX CASE/EXHAUST COVER..B -5 0PT:IGNITION SWITCR ... .F-6 RENOTE cc ImoL... E-8 ..... TRM CYLINDER....D-7
..... ..D- 2 ENGINE COVER.......E- 4 LOWER COVER ...............
E-2 0PT:METBR (HODEL VG) . ..F- 2 STARTING MOT . .--OR...C-5 WATER PUMP.......B-12 DT75TC VG : 07501-606014r607496 CLUTCL...,.........C- 2 MGINF, EOLDER......D-8. MAGNETO ................. ..C- 6 0PT:METBR (MODEL W) . ...-." " * DT75TC VH : 07501-707497 I .. .F-3 SWIVEL I
.m..........B- 4 FUEL PtiHP..........B-10 OIL PUMP ................ .-R-l I OPTlREHnTFI CONTRw......F- 7 TNm7TTl.t IM-L...u- >
camm............B-2. FUEL TANK . --.--A LIN?i....C- 3
........ ..E- 6 OIL SEAL HOUSING..........B- 9 0PT:TRLM SWITCH ...... ..F- 5 TIE ROD..........E-11 ~:H~Snrc..D- 9 GEM CASE..........D-lb OR TANK..................E-! OPTION.AL................F- 8 TUT fXLmER....D- 6
DT85TC VG : 8501-614766-616503 DT85TC VH : 8501-716504
FIG. 19 A -
-a a---- 7
DT75/85 VH E3
FIG.19 ( D- 4) WWER IJHIY
KEENU. PART NO. DESCIUPTION
P’TY
REMARKS
l-l l-2
l-3 14 l-5
l-6 l-7 i-a 2 3 4 5
6 7
8
19 9
10-l
10-2 10-3 10-4 11 32-l
3 u-2
!,
I.3
14. U-1 u-2
b 16-l 16-2 17 18
19 20 23
22 =23
48500455224w m UHIT ASSY, power trim
48500-95540-02H POkER UNIT A!SSY, puwer trim
[email protected] POHR UNIT ASSY, pawer trbn 48X0-9554%IJlT PMR UNIT ASSY, power trim
48500-95281-02M PCMR UNIT ASSY, power trim 4850095283-02H PMER UNIT A!SY, power trim 48500-95281-011 POWER UNIT &SSY, power trim
48500"9528341T POWER UNIT ASSY, power trim 09168-10022 .lza!xET 09248-10005 .PuIG
48502-95522 .vALvE BODY
48583-94520 ..WIvE JOINT
48585-94520 ..O RING
DW?5-05048 SCREW
09l60-05032 .wHER 09280-70006 .O RING
48570~9452MQM .RESERV0IR AsSY (Silver)
4857O-94600-02t4 .RE.SERVOIR ASSY @hue)
48570-9452bOlT .RESERVOIR ASSY (Silver)
48570"946OO-OLT .WXRVOIR ASSY (White)
3l281-94520 SCREW
3ll.70-94520-02t4 .CDVER, upper (SUver)
31170-945206lT .CWER, upper (White) 3ll73-94520 .BRLl.5HHOLDERASSY
31133-94520 ..Ei?USH
31110~94520..02M .YlxE A!sY (Silver) 31UO-94520-01T .YW ASSY (White] 3l3ll-94520 .ARM4luRE
3lXl-94600 .~TuRE
33899-95500 SEAL, PTT cable 36632-95501 XL/w
09100-082l9 BOLT
09l62-080O3 LoatwA!%ER 09108-08l.30 STW BOLT
09140-08O16 NUT 09262-08OOY LOCKWASHER
1
1 1 1 1
1 1
1 2 2 1 1 1 4
4
2 L 1
I. 1 2
1 1
1 2
1 1 1 1 1 2
1 1 2
2 2
tmdel VG
nmlel VH
model VG
modez VH
Ol'T:PiMT,mc&l VG
0PT:!XJRT,rmdel WI DPT:WRT,mudel VG
OPT:WRT,model VH
model VG
model VH
model VG
model M
model VG nmdel VH
OT75/85 VH E3
D .
Revised Sept. 1986
a-12 GABBURETOR (DT?S)...By 7 CMBURETOR (DT85)...B- 8
ELECTRIGAL (l).....C- 8 IGNITION ................ ..c- 7 ELECTRICAL (2) ... ..G-10 INLET CASE/BXWJST COVER..B- 5
0PI:ELECTRICAL ....... ..F- 4 P&RR DNIT..;....D- 4 IRANSHZSSION .....
CLAMP BRA-1 ..... ..D- 2 ENGINE COVER.......E- 4 0PT:IGNITION SWITCR
LOWER C0VER...............E- 2 .. ..F- 6 REWTE CONTWX...% 8 TRIM CTLIRDER ....
cLm$JL..,.........c- 2 EHGIHE BOLDER .... ..D- a kfhGmT0 0PT:HETBR (MODBL VG)...F- 2 STARTXNG ..
m*.........B -4 PUB& PDMP..........B-10 OIL P~~~~~~~w~~~~~~~-~~~c-6 0PT:MBTER (MODEL VR)...F- 3 SUIm ERA
.......... ..B-2 ................ ..B-11
FUEL TANK..........E- 6 0PT:RBMOTE CONTROL.....F- 7
OIL SEAL HOUSING..........5 9 THmTnH Iha ... .b-;
.. HOUSING..D- 9 GRAR CASE
0PT:TRIM SWITCH ........ ..&I 0
...... ..F- 5 OII.TA~...- .......... V-7
TIE ROD..........E-11 --II---
--.-_-- -- - _- . a-7 WTOR...C-5 UATERPutQ . . . . . ..&.I2 "L,,mi "ti : UI>Ul-bUbOl4~60749b
mT...D-3 DT75TC VR : 07501-707697 "m. -7 DT85TC VG : 8501-614766~616503
DTSSTC VR : 8501-716504
FIG. 19
DT75/85 VH E3
FIG.19 ( D- 5) FWEFf MI?'
KEENO. PART NU DESCRIPTION P'TY
REUARKS
24 25 26
27
4Gl31-95!2Oo SPACERPWERUNIT 1 OPT WRT
091De-a8u7 STWBOLT 3 OPT PORT 0914&08U36 NUT 3 WT PORT 3
09162-Cl8007 LOW WAStER 3 OPT PORT I
.
D5 . - ---.-...--.- . .._ -.-.l.l..-.- __-. __--_- .^-_- ..__,.,._ .._ -.--- ..- _I_ . -- ._.-_ --- --.--. --._ ._ ._-
URBWBTOR (DT?5)...&? ELECTRICAL (l).....C-8 IGNITION . . . . . . . . . . . . . . . . ..c-7 WUDBETOR (DT85)...B-8
0PT:ELECTRICAL ELECTRICAL (2)
. . . . . . . ..F-4 POWER DNIT.......DA TRANSKISSION.....D-12 . . . ..C-10 INLET CASE/ERRAUST COVER..B-5
ENGINE NIMER
CLAMP BRAclc!n.......D-2- 0PT:IGNITION SWITCH....F-6
ENGINE COVER.......Ed LOWER COVBR...............E-2 RMOTE CONTROL...&8 TRIM CYLINDER....D-7 DT75TC VG : 07501-606016~607496 I
unTca..~~........r.c-2 . ..F-2 STARTING HOTOR...C-5 WATER PUMP.......B-12
ENGIHSZ EOLDER......D-8 MGHETO 0PT:METER (nqOEL VG)
. . . . . . . . . . . . . . . . . ..Cd 0PT:HETBR (MODEL VH) . ..F-3 !%IVEL BRAClCET...D-3 DT75TC VH : 07501-707497 ctRAxmm..........B-4 PUEL PDMF..........B-10 on PDW DT85IC VG . . . . . . . . . . . . . . . . . . B-L1 : 8501-614766~616503 iXt2li~ER............B-2 FUEL TANR..........E-6
0FT:REMOTE CONTROL.....F-7 TBXOTTLE LR?K....C-3 OIL SEAL HOUSING..........59 0PT:TRIM SWITCB........F-5 TIE ROD..........E-11 DTSSTC VR : 8501-716504
..:DlUVESWT.lWDSIHG...D-9 GEAR CASE..........D-ID OR TANR..................E-7 OPTIONAL . . . . y . . . . . . . . . . F-8 .,TI.LT CYL.INDER....D-6 .~ -.--.r-..-._.
FIG.20 FIG.20 ( 0" 6) TrLllxmDER
REF.NO. PART NO. bESERIPTION
Q'TV REMARKS
l-l
l-2
2
3
4
5
6
7
8
9
10
11
l2
I.3
14
ls
16
17
18 19
.
48400-%5lcl-o2M TILT CYLwDEl? A!ssY (Silver)
484ou-%5LO-lllY TILT CYLINOER ASSY (mite)
48401-91500
48427-34500
48433-94500
48441-94530
22slb99001
48720-94521
48730”9452l
40740-%52l
48750-01152.L
4832.b94510
09306-16003
0938046003
3&32-9Ssol
48720-34580
48730”91580
48740-%580
4875th94580
36632”95sol
.PKmN b PlSTcbN ROD SIJB AsY
.O RING, piston
.o RING
.TlJ8E. cylinder
.NIPPLE, grease
PIPE, tilt inlet
PIPE, tilt outlet
PIPE, trim inlet
PIPE, trlJlloutlet
SHAFT. tilt cytider upper
WSHING SNAP RING
cw, pn pipe
TuBE, tilt inlet
TUBE, tilt outlet
Tl;BE, trim inlet
TUBE, trim outlet
CM
1
1
1
1
1
1
2
1 l L
l. 1
1
2
2
6
1 OPT POfU
1 ClPTFmT
1 OPT PORT
1 OPT PORT
6 OPT PCRT
16
DT75r’BS VH E3 oT75/85 VH E3
‘. .* - _..- .-. -.-
. CAREURETCR (DT75)...&7 ELECTRICAL (l).....C-8 IGNITION . . . . . . . . . . . . . . . . ..c-7 OPT:BLBCTRICAL.........F-4 POWER lJNIT.......D-4 TRA!?SKLS.SION.....D-12 ENGINBNuMBFix CAREURETOE (DT85)...B-8 ELECTREAL (2) . . . ..C-10 INLET CASE/EXHAUST COVBB..B-5 0PT:IGNLTION SlJITCll . . ..F-6 RMaTE CONTROL...68 TRIM CYLINDER.. . a-7 CLANP BRACKET.......D-2 ENGINE covEit . . . . . ..E-4 LOWEU COVER . . . . . . . . . . . . . ..E-2 OPT:b5TER (MDEL VG)...F-2 STARTING HXCR...C-5 WATER PUMP.......%12 DT75TC PC : 07501-606014-%07496 .CLuTcEi..-...........C-2 MGINB EOLDER......D-8 HAGNBQ...................C-6 OPT:KTER (XODBL VB) . ..F-3 SWSVEL BRMXET...D-3
DP75TC VH : 07501-707497 ctrmawT..........B-4 FlnL PKlMP..........B-IO OIL PUHP . . . . . . . . . . . . . . . . ..E-11 0PT:REMTE CONTROL.....F-7 sTlmmLE LIuK....C-3 DT85TC VG : 8501-614766~616503
.CYLXlibRE............R-2. PUEL TANK..........E-6 OIL SE& HOUSING..........B-9 0PT:TlU.N SWITCE........F-5 TIE ROD..........E-11 DT85TC VR : 8501-716504 ,mJWWLWmRQUSIWG...D-9 GEAR CASE.....,....D-IO. OIL TAjX........,.........E-7. OPTIONAL . . . . . . . . . . . . . . ..F-8 TILT CTLXNDBR....D-6
._ -.--. "_ . ". I .._-.._-_l_"__- _.-______..___ _..--. _-_._ , I ..,. ___ ._ __ _, __ ..- _.._-__ --_I_--___---- -
chRBuB.ETou Crn75)...B?7 ELECTRICAL (l).....C-8 IGNITION . . . . . . . . . . . . . . . . ..c-7 0PT:ELECTRICAL . . . . . . . ..F-4 POWER DNIT;......D-4 TRANsKfSSION:. . . J-12 RiGINF,NumER B (DT85)...B-8 ELECTRICAL (2) . . . ..C-10 INLET CASE/EXHAlJST COVER..B-5 0PT:ICNITION SWITCH . . ..F-6 RENOTF, CONTROL...E-8 TRIN CYLINDFJL . . a-7 CLAHP B%CKET.......D-2 ENGINE COVER.......E-6 LOWER COVBR . . . . . . . . . . . . . ..E-2 0PT:METER (HODEL VG) . ..F-2 STARTING WXlR...C-5 WATER PUW.......B-12 DT75TC VG : 07501-606014~607496
CLUTCB w............, C-2 EWGWB EOLDER......D-8 MUNFXO,..................C-6 0PT:bETBR (MODEL W) . ..F-3 SWIVEL BRACKET...D-3 DT75TC W : 07501-707497
ctwBmwT..........B-4 FUEL PuMP..........B-IO on PUMP . . . . . . . . . . . . . . . . ..B-11 0PT:BXMOTE CONTROL.....F-7 TER0lTL.B LI.NK....C-3 DT85TC VG : 8501-614766~616503
. . . . . . . . . ..a2 FllEL TANlc..........E-6 OIL SEAL lIOUSSNG..........B-9 0PT:TRIi.l SWITCE . . . . . . ..F-5 T2FeUDD..........GlI DT85TC VR : 8501-716504
~WXNNG..D-9 GBAE CASE..........D-IO OIL TANK........,.........E-7 OPTIONAt...............F-8 TZLT CfLINDER....D-6
Q’TY
REF.NO. PART NO. DESCRIPTTUN REMARKS
1-l 48600"%5l0"02M TRIH SYLIHDER ASSY (Silver) 1
L-2 48600~%SUY-OLT TRIM CYLINDER ASSf (White) 1
2 48filil"%Ml .PISToN 84 PrsIw ROD RSSY 2 3
3 48627"%SClD .O RING, piston 4 4 48633"%soo .O RING, head 4 b
5 48641"%SlO .CYLINoER, trlnl 1
6 48630"90500 .HEm, trim cyl.l.nder 2 b
7 48760"%SOl .TuBE, trim cylinder outlet 1
8 48izl"90510 SHRFr, tUt cylinder lower 1
9 483l.b01150s. PAD, trim cylinder RAM 2 lo- 09140-08036 NUT 2
11 09162-08007 LDCK wA!xR 2
Dl75/85 VH E3 IN7985 VH E3
07
FIG. 22 4
DT75/85 VH E3
REF.NO. PART Nil DESCRlEPTION _ REWARKS
l-l
l-2
2
3
4
5-l
5-2
6
7-l
7-2
8
9
10
11 I.2 u-1
U-2
14
I5
l6
51LLb952J.O-02H HDUOER, engine! (Sslver)
Sllll-952l.O-OlT HOLOER, engine cWhH,e)
o9mJ-GG224
09162-OGO03
D92D54loDl
5l2.m.952lO
5l2.U."952.U
G9mb102GG 54350-95500
54l%95510
09160-10082 09140-lm3J.
YUS-95200
wl36-95501
52lJ.39521.0
142ll-95510
BOLT <8x35)
Locx WASHER
mwEL PIN Cllxl4)
IXKET, engine holder
G&KEY, engine holder
BOLT (10x70)
WIJNTING, upper
MWKTING, upper
wA!sHER Cl#O.5~9ti)
NUT
WIJNTING, upper thrust
STOPPER, upper mounting
GASKET, drbeshaft housing
TUGE, exhaust
TueE, exhrust
LEKWASHER
BOL?(6%2U)
CiH.LER, engine holder
1
1 2
2
2
1
1 2
2
2
2
2
1
2
1 1
model VG.
model VH
DPl:!a?D TYPE
model VGtWDT75, model VtkDT85
model VG:DW
.
075185 VH E3
I- CARBURETOR CARBrnR
.
. Revised Sept. 1986 __ ._...-- -._~ ---.--. - - -^ ._ -. . .~--...-I__ -- -.-- - __.^ _ - ____
CD1751 . ..B.7
~ CLAHp m!.g85) BLECTRICAL(1).....C-8 IGNITION
. ..E-8 ELECTRICAL (2) . . . . . . . . . . . . . . . . ..c-7 0PT:BLBCTR1CAL.
. . . ..C-LO INLZT CASE/EXIlAUST COVBR..B-5 . . . . . . . ..F-4 PbWEFi UNI?;.".....D-4
. . . . . ..D-2 ENGINE COVER 0PT:IGNITION SWITCI!
. . . . . ..E-4 LOWER . . ..F-6
COVER RBmTB CONTROL...E-8
CLuTa . . . . . . . . . . . . . *c-2 . . . . . . . . . . . . . ..E-2
ESGINE HOLDER 0PT:METER 04JDEL VC) . ..F-2 STARTIWT HXOR...C-5
l *-‘**
- cRA8uam . . . . . . . . . . B-4
. . . . . . . . . . . . . . . . . ...06 PURL PUHP . . . . . . . . . ..-!Cl
0PT:METER (MomL W] . ..F-3 SWIVEL BRAC?XT...D-3
rmJRlmR............B-2' PDEL TANK %%~P..................B-11
. . . . . . . . ..Ed OPT:REHOTE CONTROL.....F-7
OIL SEAL EOUSING..........B-9 TRRGTTLE LINK....+3
0PT:TRI.M SWITCN . . . . . . ..F-5 ROD..........E-I1
------__ --.
TNANSHISSION. TRIM CYLINDES WATER PUMP...
.2 . . ..D-I BNGINE :....D-7 . . ..B-1 .2 DT75TC
DT75TC DT85TC DT85TC
8%
NUMBER
VG : 07501-606014 ml : 07501-707497 VG : 8501-614766- VII : 8501-716504
e607496
-616503 :
: Dl75/85 VH E3
----eIpI I
_-__- ._._-- _.- _._.....-.---- --..I_ . ..- - _----_-_- _-._._ -I... _...__, CARBURETOR (DT75)...&7 IGNITION . . . . . . . . . . . . . . . . ..c-7 CARBURETOR (DI85)...58
BLECTRX%& ii;....."-8 0PT:ELECTRICAL ELECTR:
. . . . . . . ..F-4 . . . ..C-10 INLET CASE/EXRALTST COVBR..B-5
POti UNk......D-4 ~S~S-cTnN----.nv19 'CNtZlN~ NTlMUFU
CLANP BRACKET . . . . . ..D-2 0PT:IGNITION SWITCH
ENGINE : COVER . . . . . ..E-4 . . ..F-6
LOWEB COVER...............E-2 REMOTE CONTROL...E-8 TRIM CYLINDBR....D-7
cLmS.............c-2 ENcm HOI '6ltmmi
BER......D-8 ‘UAGNETO...................C-6 OPT:HET&R (HODEL VG) . ..F-2 STARTING MXOR...C-5 WATER PUMP.......B-12 DT7STC VG : 07501-606014~607496
m . . . . . . . . . . B-4 FUEL PUKP . . . . . . . . . . B-10 ( OIL Pm 0PT:METER @fODEL W) . ..F-3 SWIVEL BRACKBI...D-3 DT75IC W : 07501-707497
. . . . . . . . . . . . . . . . ..B-11 DT85TC VG : 8501-614766~616503 - - 0PT:RBMOTB CONTROL.....F-7
OIL SBAL,ROUSING..........B-9 TBROTTLB LINR....C-3
0PT:TRIM SWITCH . . . . . . ..F-5 TIE ROD..........E-11 DT8STC VR : 8501-716504 ta!rmDEk.. . . . . . . . . . .B-2 FUEL TANK..........66 %l%?SWl..XOIlSINC. D-9 GEAR CASE.. , , , . . . . .D-1
FIG.23 ( D- 9) CRIVESHRR HOIEING .
REF.ND. PART NO. DESCWPTUJN
P’ w
REMARKS
3-l 52lll-95510-02M HOUSING, driveshaft (SUver) 1
l-2 52lll-95510411 HOUSING. driveshaft. [White] 1 2 09lmD82U GOLY 8 3 09162-08W3 LOW WMi? 8
4 09160-0811l5 WASSR C8.5xlSxl.2) 8
5 09205~UOOl OOWEL PIN 2
6-l #MO-95501 l4nJNTPtJG, lower 1
6-2 54160-95510 NOUNTING, lower 1 7 09387-46001 SEfRING 2 8-l 54165-95200 MOUNTING, lower thrust 1 8-2 54165-9.5510 MOUNTING, lower thrust 1
9-l 54167-95mJ HwNTIffi. lower side 2
9-2 54167-95510 MWNTING, lower side 2
10 0925&28OG1 CAP, lower &Ming bracket 2
11 091DO42032 GOLT (l2!d45) 1 I.2 09160~I.2033 WASIER 1
l.3 09160-l2066 WASNER (L2.5x22x2.5) 1
14 09140-12029 NUT 1 u-1 542lo-952l0-02nBRACKET.lcwermount~g 1
u-2 542lO-952lO-OLT BRAGJET, lower mounting 1 16 09160-25052 WASHER (25x48~2) 1
l.7 0942D-05003 KEY, pilot shaft 1
18 09166-25007 WASHER 1
16 09140-24Ol.O NUT 1 20 3689445200 LEA0 2
21 09l25-05050 SCREW 3
22 09l.61-05Ol4 WASHER 3
8x55 i
1
D
m:HARo w!x
0PY:twD TYPE
oPT:HMDTYPE
.
m75185 VH I3
.
.
II9
FIG.24 PIG.24 c 0-10s IERR CSE P’TV
REFiNfJ. PART NO. BBCRIPTION REMARKS 5x00-95510-02M CASE SET, gear (Silver) 1
1-2 55lw-95510-m CASE SET, gear (white) 1 2 09263~29Wh .EN?ING, pinion 2 3
03142xmS9 TAPPING SCl?JIW 2 4 1715X-94600 FILrn, water 2 D
S 09100-08232 BOLT 1 09162-08007 D LOGX WASHER 1
09100-0816(1 eaLT (8x45) 2 09162-o8w7 LOCK WASHER 4 092ob"llwl. CIOWEL PIN (8.4xllxl.2) 1 0910898lS4 STUO BOLT 2
11 09159-08059 HUT 2 12 09100-10149 BOLT (10x55) 4 13 09162-10005 LOCK WASHER 4
o92ob-uoob DOWEL PIN (10.4xUxZO) 1
I.5 09lW-10205 BOLT (10%l00) 1 09162-lWO5 LOCK wA!xR 1 55125~94400 TRIM TAB 1 09162~08003 IDX WA!%R 1
29 ‘091WdM2.l.S BOLT @xlG) 1
20 09168-10022 WiKET ;
3 2l 09245100115 PLUG, drain 3
58lW-9sSOo-Oll FROPELLER C3ru-U2x.l.S) 1 Ul.500
mw-95511-017 FltlxJEuER (3xl3-1/4x17) 1 UL7W 581w-9ss2l.-oll PRwELER (3nmLl.9) 1 u1900 S8lw-9ss3o-OlT PROPELLER (3xmt2.l) 1 lJ2lW S8lW-95S40-011 P!mFELLER (3UU-3/4%l3) 1 u1300 581W-95550-011 PROJ'ELLER (3xUxl8) 1 u1800 s8l.20-9ssoo .BJSHING, Pwxdler 1 UTVPE
24 57639-95503 STWER, pxopeller bushing L UTVPE 25 57633-9SSOl SPACER, pwM.lm nut 1 UTVPE
S7b3S-9S3W WASHER, nut lock 1 UTVPE D
D .
DT75/85 VH E3 m7518S VH u m
. l
--- -- ___.---. --.____l --._- --_--. .- ..-__
.
ARmREToR (DT75)...E+7 ELECTRICAL Cl).....C-8 IGNITION . . . . . . . . . . . . . . . . ..c-7 ARBmu (DT85). .-B-S ELEOTRICAL (2)
0PT:ELECTRICAL . . . ..C-10 INLFZ CASE/EXHAUST COVER..B-5
. . . . . . . ..F-4 'b&R UNIT.;.....D-4 TRANSMT.SSTON.....D-12 0PT:ICNITTON SWITCH
ENGINENUMBER
LAMP BItAm . . . . . . . D-2 ENGINE COVER . . ..F-6 REMOTE CONTROL...E-8
. . . . . ..E-4 LOWER COVFR...............E-2 TRIN CYLINDER.. . a-7
ENGIm HOLDER.. . t ..I+8 lfAGNFm 0PT:METER (MODEL VG)...F-2 STARTING HfXOR...C-5 WATER PUKF'.......B-12 DT75TC VG : 07501-606014-607496
. . . . . . . . . . . . . . . . . ..C-6 OPT:KETER (MODEL VE)...F-3 SWIVEL BRlrcKET...D-3 DT75TC VE : 07501-707497 B . . . . . . . . . . . . . . . . . ..z FUEL PUHP..........B-16 OIL PUMP
. ..A........52. FUEL TANK . . . . . . . . . . . . . . . . ..B-11 OPTSEMOTE CONTROL.....F-7 TXOTTLE Lmc....C-3 DTB5TC VG : 8501-614766~616503
. . . . . . . . ..E-6 OIL SEAL EOUSsNG..........S-9 cluk c&E.., . . . . . . . . D-10 OIL TANK
0PT:TRM SWITCN . . . . . . ..F-5 Tm l?OD..........E-II, DT85TC 'JR : 8501-716504 ..,....y............E-7 OPTIONAL . . . ..r..........?F-8 TILT cpLINDER....D-6
-17
33
a 12 lb 13
DT75/85 VH E3
FIG.24 ( 0-U.) [IEAR CA!X Q'W
REF.NU. PART NU. BESCRIPlJDN REUARKS
27-3 SelW-%5lz-m PRoPEm (3x.l3-1/4xlY) 27-2 .SGLW-%S22-Ol.T PRmuER Owuwls) 27-3 581W-94532-oLT - (wmG!l)
27-4 581W-%5W-UlTPROPEUR(3xl3-1/2xl5) 28 58uo-%s20 .wsHING, prqxmer .
29 576x-90502 STOPPER, prupeller bushing
30 57633-%SW SPACER, prupelIe.r nut
31 57634”%SOO MSHER.pmpeUernut lock 32 09I.59"m NUT 33 5S300"955w ZltC WY, protection
34 17635”95soL FILTER
35 09ti53 scREw 56 5Sl22"95soo SEALRINGgeaz:CI&Q
37 ss320-9s3lo =, Prapelhr 38 09204-03005 PM
39 5S181-952w ATTAC!MNr, flush hose 40 X763,.95510 PLATE, gear case
DT7S18S W 83
D
B
Df I
I-- --_I__-_
--.1-._..- ---.--- I.__- -.
CARB&R (M751...k7 ELECTRICAL (l).....C-8 txm.mmuR (a~851
IGNITION . ..8-8 ELECTRICAL (2)
. . . . . . . . . . . . . . . . . ..c-7 0PT:ELECTRICAl.s n-f, v.nI.~Cu-TCCl".~ n 1.3 . . . ..C-10
cLAmBRAQcET . . . . . ..lH ENGINE COVER.......&4 7.NLF.T OASE/EXEUUST COVER..B-5
. . . . . . . ..F-4 pclwa m 0PT:IGNITION SWITCH....F-6 ~1 TIER.. . .D-7
. . . . . ..i......C-2 ii2iizL I......... B-b
LONER COVER...............E-2 ENGINE EOLDEA......D-8
0PT:HETER (HODEL VG)...F-2 S: r.. . ."".J wn&alt CUnr. . . . . . .B-12
--% FDEL PDHP . . . . . . . . l .510 DMUhYI.. a-3
mm- . . . . . . . . . . . ...*...
. . . . . . . . . . ..B-2 FUEL TANK..........E6 ..l.."". . . . . . -,
OIL SEAL EOUSNG..........59 0PT:TRIN SWTTCE . . . . . . . . ..D-10 on
. . . . . . ..F-5 TmK..................E-7
TXE ROD..........E-11
Ina ““A.*. . . . . . .&a-v 4.unL.ccI.JO~I”L.. . . . .U-IL .am”J.mY A3”M&&
ENOTE CONTROL...&8 TRNGYLw-- -- MTm mmp C-C ..,.IcCn ".- DT'ISTC VG : 07501"606014c*607496
DT75TC VEI W""" .a,. . .*-< : 07501-707497 DT85TC VG : 8501"6147661616503 DTBSTC '.?l : 8501-716504
3.4
5 6
32 33 CA t/l
27 ’ I#/
41 i3,OI
FIG.25 ( 04.2) =lRMSWSIffl
REF.NO. PART NU, DBCRFlION
1 P’TY
RENARKS
1 57llO”95508 SHAR, drive
2 D92DsqD22 PIN
3-l 09381-32010 SHIN (32x52x0.1)
3-2 09181"32Dll SHIN (32x52xD.2)
3-3 09181"32Ol3 SHIN (32!t52!&03)
3-4 09181-32014 SHIN (32xS2xl.07)
4-l 091~"3W12 SHIN (30x%x0.8)
4-2 D9181-3UDl3 SHIN (Soxsrn.9)
4-3 0918l400l4 SHIN (30%52%l.O) 4-4 D9181-3MU SHIN (3Dx52xl.1)
4-s 09181-3Wl6 SHIN (3Dx52xl.2)
4-6 lm.81"3w17 SHIN (90%52%l.3)
-5 09160-32W3 lw!usllrwHER(32w52%4.25)
6 09269"3ow8 BWUWG, thrust 7 09440"3ow3 SPRING 8 0916D"30027 THRu5T WASCER (30X40x3)
9 09167"31w1 Tw?usT- 10 57l.33”9s501 -9 sprins 11 s7301-95840 PxNIWum sn
Is! 091~1402l NUT
I3 0920s-o5w6 PIN
l4 09269-4swi EARING, forwerd gear radial
15 " 09269-6WOl GtzARIffi, thrust
16 09160-6Wo2 TtRUST WASHER (6Ox8Sx4.2)
17-l D9160-6DDO3 wbwER(6Ox85xl)
17-2 0916om WASNER (Gos8s%l.l)
17-3 09160-6Wos WJWER (6Ox85r1.2)
17-4 09160-6WO6 WASHER (60x85x1.3)
17-5 09160-6Wlp WASER (6Ox85ti.4)
37-6 0916Cl& WASIER (6Ox8SxO.8)
17-7 091.60-6ow9 wA!xR (60xas5!0.9)
13 Dl75/% VH E3
TN75185 VH E3
. n
1 L:793.5
1 D-2 3
D-2
B-1 8
O-1 O-1 1
o-1 I
O-1 U-1
O-1 0-l
1
1 1 1
1
1
3
1
1 1 1
1 O-l
O-1 O-1
O-1
O-3 Iii
0-L
DO2 - ---_1.-. ... -., _._-
--..-_. ..... _- ._ r75) . ..& 7 ELEGNICAL (l).....C- 8 IGNITION
... ................
--&y=.5).*.&8 Ez.E~~~2)......010 INLET cm ..C- 7 0PT:ELECTBI CAT. ....... ..F- 4
SB/BXRAUST COVER..B- 5 0PT:IGNITTON SWITCH POWER lJNTT.;;....D- 4 TBANsHISSION.....D-12 ENGNE NUMBER
. . . . . . . D-2 c ....... . ~.w..........C-2 ENGNE XDLD
Lob?ER COVBR...............E- 2 .. ..F- 6 REKOTF, CONTROL...E -8 TRIU CYLINDER....D- 7 DT75TC VG : 07501-606014~607496
... ..a-8 lfAtmm 0PT:METER (HDDEL 0%) ..
ER .F-2 STARTING WTOR .. .C-5 WATER PUMP ...... d-12
.,- . . . . . l . . . . B-4
. ..r...............C- 6 DTISTC VH : 07501-707497 FmL Plw ........ ..B-10 OIL PUHe
0PT:NETER (WIDBLVE) . ..F- 3 SNIVEL BRACKET...D- 3 ................ ..B-1 I OPT:REIIME CONTROL.....F- 7 TEROl=TLB LIN%....C- 3 DT85TC VG : 8501"614766@616503 '
.,....;..;A?- 2 FUEL TN&.........E- 6 OR SEAL liOUSING..........B- 9 DTWTC VH : 8501-716504 T RUUSNG..~ 9
OPTSRIM SWITCH f!!!XR PI. _ _ _ _ _ _ _ _ An-1 fl ...... ..F- 5
nl'l. TA’ RE Bob..........E-I 1
-----,-_----- -*- -- “..., _“., .. ., .... . ................ E-7. OPTIONAL f..::. ..... ,...,F- 8 ,TILT~Cl!LXNDBt.. .. D-6 ..
FIG. 25
3.4
5
6
7
8 0 9 23 /
V’
PIG.23 [ 043) -rWWMIsroN . WY
REFAU. PART No. REFIARKS 18
19
20
21 22 23 24
13 14 Dl75/85 VH E3
25
26-l
26-2
27
28
.29
30
31
32
33
34-i
34-2
; 343 s-4
34-5
09181~2wl8
576X-95341
57632-95302
!i762l-955U
D9202--DGo28
D944n”llo20
376lD-9m8
0918LGiOCl1
09181-45OD2
56l20-95505
092ao-8500l.
09263-28oll eJ282-2aoo2
09imw32 09162-08003
0916D-28ctl3
09160-28014
09160~ml.5 09160-28016
09160-28018
n#srwAscER
-. puti
PIN. push
sHIlTm,cllrtchdog PIN SPRING* clticll dog shiaer SPfuNG, return -. P=wl.k= SUN C45x58m.S)
SHIN (45x58x0.2)
WING, propeller shaft.
h3RIN8. reverse gear
.o RING
.BEJMNG, propeller shaft
.DIL SEAL Cl%)
mLT LwxwxilER WASHER, REV /LO) WAswR. UEV (1.2)
talER, REV (1.4) WASER, REV C1.6) WmER,. MS (1.3)
M75185 VH E3
L 25tiJx4.5
1
1' 3
1 1 B
1 1
1 o-2
o-2
1 1
1 ’
2 I
2
2
2 !
2
D13
L (DI75)...& 7 CAREIURBTOR (DrSS)...B- 8 i%%% ::;
... ..C- 8 IGNXTION ................ ..c- 7 .....
0PT:ELECTRI CAL. F-4 ... ..C-10 INLRT CASE/EXRAUST COVER..& 5
......... POWER tiIT.-;.-. ... D-4
CZAHP BBACKBT.......D- 2 0PT:IGNITION SWITCR
ENGINE COVER.......E -4 LOWER COVBR...............R- 2 .. ..F- 6 RmOl'Fi CONTROL...& 8
..CZDTC&.e...........C- 2 mGINE EOIDER .... ..D+ k&XETO...................C- 6 OPT:MFXER (HODEL VG) . ..F- 2 STARTING MDTQR...C- 5
~.v......., .-B-4 FUEL PtMP..........B-10 OIL PUMP OPTsEtTER (NODEL ml) . ..F- 3 SWIVEL BRAQXT...D- 3
................ .-B-l 1 crlmmt............B"2. FOR TANR
OPT:RRMOTF# CONTROL.....F- 7 IxlRqmE LmFi....C- 3 ...... i..F- 5 TIE RDD..........E-I 1
TRANSMISSION.....D-12 TRIM CYIJNDRR....D-7 WATER PUMP.......B-12
ENcINENmBER
DT75TC VG : 07501-606014 DT75TC VB : 07501-707497 DT85TC VG : 8501-614766- DT85TCt'IJ : 8501-716504
-607496
-616503
1: i
FIG. 26 PIG.26 [ E- 2) LUWER COVER . P’TY
RELNO. PART Nil. DESCRIPTION REMARKS
28
24 --w Ii?-”
DT75/85 VH E3
l-l l-2 2 3 4
5 6-L
6-2 7-l 7-2 8
9
10
11 .’ I.2
I.3 14-L U-2 15
16 17 LB
19 20
21 22 23 24
.2.5 26 27 28 29 30 33. ”
I
GLllO-95517-02+4 CWER, lbwer (Sliver) 6ulo-95517-o~r mvER, lower (white) 6ll55-94500 .lWE, water
6i.n9-94500 YWE, dra.i,n
U979-37400 RETAINER, drain tube
all3-95205 SEAL, lower cover
6ll.31195201-02M COVER, lower fxont CSi.l.ver) 6131-952OMlT COVER, lower front (White) bU41-9520%02H COVER, lower rear (Silver) 6ll41-952036lY COVER, lower rear (white) 6ll42-95201 WomFT
0925040m3 CAP, starter hole
3663844700 GW.MGT, cables
63725-95200 WOMET, choke cable 67331952l.O Gi?UKT. control cable 6ll24-95200 GROHET. lower cover
6ll16-94700-02+4 WUXEY, lower cover (Silver) 61116”947m-OlT WUUXR, lower cover (White) 0916266006 l.csxwAsm
0910066122 BOLT @!a)
67271-95233 HOW, remocon cable 09162-06mL LocKwA5tER
09100-061l5 WI.1 09320~Lrnu CUSHION, lower cover
09180-06112 SPACER c6.8tioxl1.5) 09uO-06047 WASHER (6.5~22~2)
09162-06oo6 LOCKWASKR
091016-06120 BOLT (6x25)
09160-o6tJ82 WAstER (6.5ti3Xl)
09162-06m6 LOCK WASHER,
09l28-06051,. BOLT CS!acl)
bolm-06l.33. BOLT (6x25)
09162-o6m1 Lolx WASKR
D9160-06036 WASHER (6.5xl3xl)
61631-95300 HOOK, lower cover
DT75/85 VN E3
1 1 1 1
1 1 1
1 1 1 1
1 -07501-607443,-8501-616360 1 07501-607444..,8501-616361- 1 1 1
1 1 2
2 1 2
2 4
4 4 4 4 8
8 8 1
1 1 1
E2
CARBUREIY)R (DT75)...By7 CARBURETOR (DT85)...B-8 CLAHP ERACRRT.......D-2 CLUTCB . . . . . . . . . . . ...02 tzhkmum.. . . . . . . . s--4 izYLmm............R-2
ELECTRICAL (l).....C-8 ELECTRICAL (2).....010 ENGINE COVER.......&4 ENGINE HOLDRR......D-8 Ftm Pum.....;....B-10 FUELTANK . . . . . . . . ..&6
IGNITION ................ ..c- 7 =T CASE/EXHAUST COVER..B- 5 LOWER COVER ............. ..E- 2 HAGNETO ................. ..C- 6 OILPIJHP ................ ..B-11 OR SEAL ROUSING..........B- 9
OPT:ELECTRICAL.........F-4 0PT:IGNITION SWITCR....F-6 0PT:METER (MODEL VG)...F-2 OPTdETER (MODEL VH)...F-3 0PT:REMOTE CONTROL.....F-7 0PT:TRI.M SWITCR........F-5
POWER UNIT.i.....D-4 REMJTE CONTROL...E-8 STARTING MOTQR...C-5 SWIVEL RRAClcET...D-3 TERoTRE LINR....C-3 !UR ROD..........E-11
TRANSMISSION.....D-12 TRIM CYLINDRR....D-7 WATER PUMF.......B-12
ENGINE NUMBER llT75TC VG : 07501-606014~607496 DT75TC VR : 07501-707497 DT85TC VG : 8501-614766~616503 DT85TC VR : 85Ol-716504
GEAR CZSE..........blO OIL TANR..................E-7 OPTIONAT, . . . . . . . . . . . . . ..F-8 Tll.T I
FIG. 26 FIG.26 c E- 3) mm mvER . Q'YY
REF.NO. PARY No. DESCRIPYIDN REMARKS
24 -3 Q-27
DY75/85 VH E3
32
33
34-l 34-2
3s
36-l
36-2
37-l
37-l
30
39
4&l
40-Z
41
09164"l3005 WAVE WASHER
D93cl6-mo2 W.SHING. hook lever,
62633-95202~02N LEVER, hook (Silver)
61633-952DZ-DlT L!XR, hook (bhite)
2x31-955111 BOOT, clutch rod
6122b955X3-26G IJECAL, lower cover STW
612+95570-26H CECAL, lower cover STBD
63231-95570-266 CECIL, lower CIIWX PDRT
612X-95570~26H CMXAL, lower cover PDRT
W2!%05oD3 CAP
36656-94701 WoIlrlET
36659-95500 CLAW
x+9-35501 WW 09l25-D6067 SeREw
*
36663-94700 CAP, harness promnet
611l2-95208 SEAL, under cover upper
09408-00029 CLAW
1 1 1 1 1 1
1 1
1 2
1
1
1
2
1
1
1
J
model VG
Venture Black No.2
Great Burgundy No.2
Venture Black No.2
Great Burgundy No.2
-07501607443,-8501-616360
DYSO1-607444-,8501-616361"
3
DT7W85 VH W E3
.
I .:
_. ._ -.. ..-..- ___ --~ -.--- __ -...-. .- .-‘.. ._ _ :_ .-, . CARBURBTOR @T'?S)...B+ ELECTRICAL (l).....C-8 IGNITION
CARBURSTOR (DT85)...B-8 BLECTRICAL (2) . . . . . . . . . . . . . . . . ..c-7 0PT:ELECTRICAL
. . . ..C-10 INLET CASE/EXHAUST COVER..&5 . . . . . . . ..F-4 POWER UNti.......D-4 TRANSKTSSI.ON.....D-12 ENGINE NUMBER
CLAHPBBACKET . . . . . ..D-2 BNGINB COVRR.......B-4 0PT:IGNITION SWLTCR....P-6
LOWER COVER...............E-2 WTE CONTROL...E-8 TRIM CYLINDBR....D-7
CL~OTCB,...,,.........C-2 ENGINE HOLDBR......D-8 M&NET0 0PT:METER (MODBL VG) . ..F-2 STARTING !DTOR...C-5 WATER PUMP.......B-12 DT'ISTC VG : 07501-606014~607496
. ..T............... C-6 -..........H-A~ FUEL FDMP..........B-10 OIL PIMP
0PT:METBR (MODEL W) . ..F-3 SWIVEL BRACK!ZT...D-3 DT7STC W : 07SQl-767497 . . . . . . . . . . . . . . . . ..B-II DTISTC VG : 8501-614766-616503
CYLmDRR . . . . . . . . . . ..B-2. FUHL TANK..........E-6 0PT:REMOTE CONTRCL.....F-7
OIL SF& HOUSING..........B-9 TERO'tTLB LINk5...C-3
,JUWSHAXliOU8ING..l?-9 GEAR CABE.....,.....~10 OIL TAN?t 0PT:TRIl.f SWITCH . . . . . . ..F-5 TIB ROD..........E-11 DT8STC VII : 8501-716504
. . . . . . . . ..T. .,) . . . . . E-7 OPTIONAL t..zF,.....t....tF:8 .-TILT CYLINDER...&-6
FIG. 37 RG.27 ( E- 4) EtdGI~ COVER
RIXNO. PART NO. DESCRIPTION
l-l r-2
l-3
l-4 2-Y.
2-2
3
4
5
6
7
8-l 8-2
9
10
l.l
12
,: u l4 ls 16-l lb-2
P'YY
n3M UlT RERARKS
6UD4-9584D-DH COVER SET, engine (Sib=)
614D4-9585D-08 CDVEf? SET, engine (White)
61404-95860-0~ cOvEi? SET, engine WlverS
614D4-9587D-DlT COVER SET, engine (White)
61431"955Dl-DZH .HANDLE, tilt up (Silvi)
6l43b955Dl-DlT .lUMLE, tilt up (White)
D916D-D6D% .WASlER (6.5xMxl.5)
09i62-o6oD6 .LDwwAsHER
D91OD-D6126 .BDLT (Sxl6)
614Z.b9442D-019 .EWLEM, &Wit
D3242-051D9 .SC%EW
61422"9557MiEF .WW, upper 61422"95570&G .t44RK, upper
61443-95560 .MBLEw, side 61443-95640-266 .DECAL STW 'PJS"
61453-95640-966 .DECAL WRT 75"
$1435"9s660"766 .Eb#LEH. rear *75u
61443-95640"26H .DECJU STW m75*
61453"95640-26H .DEDAL PDRT "75"
61435-9566D-8EH .EWLEM, rear *b*
61422-95570&F .W@K, front
'61422-95570&G .MRK, front
l-m.75 .
-1 cm5 l- DT85
3
- 1 DT85
1 -
-1 4 4
4 4
4 4
11 4 4
1 - DT75
- L DT75
2 2
l-
l- l-
-1
- 1 -1 1 - DTD5 - 1 DT85
40
42 43- I
DTX/DS.VH E3 ru DT75185 W E3
COLOR 266 : Venture Black No.2 (Tape) 26H : Great Burgundy No.2 (Tape) 706 : Gold Black /Tape) 8EF : tight Gray Charcoal (Tape) 8EG : Light Burgundy Burgundy (Tape) 8EH : Gold Burgundy (Tape)
D
D
.
CAN-R (DT7S)...By7 CARBDRBTOR (DT8S)...B-8 CLAMP BRAUCBT.......D-2 aJToR,.~ . . . . . . . . . . . c-2 .ixAlmHm . . . . . . . . . . B-4 CfmmEL...........E-2
ELECTRICAL (l).....C-8 RLECTRICAL (Z).....C-10 ENGINE COVER.......&4 ERGINE HOLDER......D-8 FUBL PuMP..........B-ID FCEL TANK..........E-6
IGNITION ................ ..c- 7 INLET CASE/EXRAUST COVBR..B- 5 LOWER COVER ............. ..B- 2 M&NET0 ................. ..C- 6 OIL PDMP..................B-I 1 OIL 8BAL ROUSING..........B- 9
OPT:ELECTRICAC.........F-4 0PT:IGNITLON SWITCH....F-6 0PT:HBTRR (MODEL VG)...F-2 0PT:METER (MODBL VH)...F-3 0PT:RRMOTE CONTROL.....F-7 0PT:TRIM SWITCR........F-5
PO&R UNI.?.......D-4 REMOTE CONTROL...E-8 STARTING MOTOR...C-5 SWIVEL BRACKET...D-3 TRRoTl!LB LINR....C-3
.TlR am _____ _.__ c-11
TBANSMISSION.,...D-12 TRIM CTLINDER....D-7 WATER PuNp.......B-12
ENGINE NUMBER
DT'ISTC VG : 07501-606014~607496 DT7STC W : 07501-707497 DT8STC VG : 8501-614766-616503 DT8STC W.: 8501-716504
GEAR CASE..........D-10 OZL TANK..................E-7 OPTIONAT,...............F-R f!vr.nnwR hr. I
FIG. 27 m.27 ( E-.5) ENGINE mvw , P’YY
REEMI. PARY NCL DESCRIPTXIN 02H UlT REMARKS
. 18
19
-
I / 24-l
I / 24-2
61443"95630"26G .rlEcAL 6TBD "85"
61453-95630-266 .tBAL WRf "85"
61435-9565s700 .Emm, rear "85"
61443-95630"26H .UXXL STBD "85"
bl453-95630-244 .DECAL F'UIT "85"
61435"95650-8EH .m, rear "85"
a&41-94700 .m, front
61645~94700-0211 LEVER, front hook (Silver)
61645"947M-OlT .LEVER, front hook (White)
wl25-DGo2l .scREw
0914&06534 .NuT
09160-osw2 .wAslm
61434-95500 .G&SKET, ail tenk filler Lid
6L442-946U0 .tu&iC, oil Injection
6L610-955l3 .FASTENER
0u07-06122 .6ULT
0832ldl062 .LIx%wAsiER
11832.2-21062 .wA!sm
61481-95S2ld2M .LTD, oil tenk filler (Silver]
61481-9552l-OlT .LID, oil tenk Pll1e.r (white)
61482-94510 .HINGE, oil t'iiler lid 61485-95500 .SFUIHG
09lUO-06133 .B0LT
09160-%036 AAstER 09162-06001 .LOCUWA!XR
09164-l3005 .wAslER
0932l-05019 .CUSHIoN
099800-81800 TODLASSY
68lm95510 COVER, weather
DT75/85 VH E3 lmS185 VH E3
I
l- l-
l- 3
-1 -1
- 1 11
l-
-1 2 2
2 2
2*2
11 2 2
11 11 11 11 1 - -1 11 11
11
1 1 11 1' 1
2 2
1 1
11aPT
E5
cARBlJK8Tou (DT75)..& 7 ELkTItICAL (l).....C- 8 IGNITION ................ ..c- 7 0PT:ELECTRICAL ....... ..F 4 'POti DNXi,......D- 4 TRANSMISSION.....D-12 ENGINE NUKBER CARBuRlsToB (DT85)...B- 8 ELECTRICAL (2) ... ..C-10 INLET CASE/EXHAUST COVER..B- 5 0PT:IGNITION SWITCH....F- 6 REKOTE CONTROL...& 8 TRIM CYLINDER....D- 7 CLAW BRAcmT.......D- 2 ENGINE COVER.......E- 4 LOWER COVER ............. ..E- 2 OPT:M.ETER (MODBL VG)...F- 2 STARTING MOTOR...C- 5 WATER PLW.......B-12 DT75TC VG : 07501-606014 e607496
CLUTcB;.............G 2 EHGING BOLDER .... ..D-8 H&GNETO.....;...........;.C- 6 0PT:METBR (MODEL VH) . ..F- 3 SWIVBL BRACKET...5 3 DT75TC VH : 07.501-707497
cRAlmmm..........B- 4 FUEL PuMP..........B-10 OIL PUMP ................ ..B-11 0PT:REMOTB CONTROL.....F- 7 TBBoTTea LINK....C- 3 DT85TC VG : 8501-614766-616503 i
WLXUER .......... ..B- 2 FmL TAHR ........ ..E -6 OIL SEAL tlooSING..........B- 9 0PT:TSlXM SWITCB........F- 5 TLE ROD..........E-11 DT85TC VH : 8501-716504
_.' DBIpgsItbFT_BauSING..r)- 9 GE& CASE..........D-I 0 OIL TANK..................E-?. OPTIONAL...t...........,F- 8 TaT cpLmER....D- 6
FIG. 28
8
FIG.28 ( E- 6) NEL Tti . Q'YY
REENO. PART ND. DESCRIPTUJN REMARKS
Dl75/85 VH E3 1
1. 2 3 4 5
6 7 8 9
10 11 12
I.3
I.4 I.5 lb 17 18
19
20 21.
65000-95201
65SlO-98SO7 6SS61-98502 6587l.-93010 02ll2-06162
02l12-06402 09168-06002 65850"95506
65740"95SCMl 65854-93001
65853-93001 0211244108
65864-95200
65830-95500 09168"l2OOl 65700"95Sl4 657SD-95510
65770-95502
65781-98500
65700-95271 65720-98590
TM SET, i'uer (W>
.cAF
..WSKET
.GcwET.
.scREw :
.scREw
.wAsHER
.GAuE A!3Y
..coEp(Em, male fuel
..GASKET, streiner
. .scRAINEB
..scREw
..FLDAT
..RLTER
.&WET
HOSE (terbconnector)[L:25D)
.CDM&CTDR, femele fuel
.PlW, sgueeze
.CLIP
HOSE, fuel joint
CONNECTOR, male fuel P
1 1 1 1 3
1 4
1 1
1
1
2 1
1 1 1 2 1 4
1 1
.
Dn5J85 VH ES
6 U.S.G&5 IW.UlL
DO:33
1D:l.S
OPT
OPT,OD:ll
CARBURETOR (DT75)...B- 7 ELECTRICAL (l).....C- 8 IGNITION ................ ..c- 7 CARBURETOR (DT8f)...B- 8
OpT:~ECTRI~. ....... .F-" ENGINE NUMBER I ELECTRICAL (2) ... ..C-10 INLET CM.E/EmAUST C!OVl?P..A- 5 rwrt TCMTTImJ CWITC .. T
CLAMP BRhCKEl'.......D- 2 ENGINE COVER ..... ..E- 4 LOWER CC.- .............. ..- - &t!t?c&. ............ X-2 ENGINE E!XiDER., ... .D-8
___..__L_ . . MAGNElXl ... . . . ............. C-6 0PT:METER (1
.--, ------ --.- .__" - -.a.-....--a-.. -m-*--s.. .&6 REMOTE CONTROL..;i-8 TRIM CYL.INDER....D-7 IvER.........~.~...~-7 "D'P*'LTrT~ 'YODEL. VG) . ..F-2 STARTING MTOR...C-5 WATER PUMP.......%12 DT75TC VG : 07501-606014~607496
-..........B-l FUEL PDMF..........B-10 OIL PUMP .QDEL W)...F-3 SWIVEL BRACKET...D-3 DT75TC VR : 07501-707497
. . . . . . . . . . . . . . . . ..B-11 0FT:RRMOTE CONTROL.....F-7 Tln?m!mP. LTNK. . _ _ c-3 DT85TC VG : 8501-614766-616503 """cm" .". _ "C". . ..C 1,
tXUl0JEE............B-2. --.----- ------ .....
FtlEL TANK..........E- 6 OIL sm EousING ........ ..B- 9 0PT:TRIM SWITCR........F- 5 U103LcI "0 . 0iw1"1103"4 '-HOUSING. .+9 GEARCASE
TIE ROD..........E-11 ........ ..D-lo OIL TAtx...................E- 7 OPTIONAL ..... . ........ ..F- 8 TUT CYLXNDER....D- 6
I'
FIG. 29 PIG.29 C E- 7) OIL l'AH(
ZEENO. PART'NO. bE.sCRIPYmN -
P'TY
REMARKS
13
DT75/85 VH E3
1
2
3
4
3
6
7
8
9
10 11
12 l.3
14
l5
16
17
la-l
m-2
19-1 19-2
69200-95505
09260-41004
159110-95511
Lw1bo-06100 09180-06030
09320-10008
.OU17-06352
09320~12027
0918049014
34060"94711
16810-95501
65281-9SSW
09329-18002
09344-05014
09344-05D45
0940060302
09401-w4o9
34700-94400
34700~944LO
cw PSY. 0i.l tenk
-0 RING
TM, oil
WASNER (6.5XaSxl.5)
SPACER (6.8xLUtiO)
CUSHION
BOLT, lower
cusHIoN SPACER (9xl2xlO)
SWITCH ASSY, oil level FILTER, oil
GRUME’l, 0i.l. tank custiIotJ
WISE
HO!iiE
CLIP
CLIP
IWIcI\ToR ASS: oil level IWICATCR ASS!, oil level
36660-94400 I,.~ WIRING, indiCator EXT
36660-94480 2.0 WIRING, iMiC8tOr EXT
Dl75185 VN E3 Revl'sed Sept. 1986
1
1
1
2
1
1
1
1
1
1
l.
1 1
1 L:95o-r100 1 L:65
2
2
1 model VG
1 model WI 1 OPT 6.5m (approx 20 ft.
1 OPT 2m (approx 6 ft.)
. CARFURETOR @T75)...% 7 ELECTRICAL (l).....C- 8 IGNITION ................ ..c- 7 CAB.BURF#TOR (DTtW...B- 8 ELECTRICAL (2)
OPT:~EC~I~. ....... .F-" ,,,,u.=,, ",- n-L n,.WF-.?t.T*.V -et* ... ..C-10
CLAW HRKKET.. INLET CASE/RXRAUST.COVER..B- 5
..... D-2 ENGINE COVER.......E- 4 0PT:IGNITION SWITCH...&- v
LOWER cows ............. ..E- 2 CUJTCH c-2 ENGINE HOLDER......D- 8
0PT:METER (MDDEL VG) . ..F- 2 ;--.--.- _I________ _ _______ ______._____ __ ... . .......... MGNEXO...................C- 6
CRAWWFT..........B -4 FUF.L PDMP..........B-10 OLL PUHP 0PT:HETBR (!fODBL Va) . ..F- 3 SWIVEL BRACKEX...D- 3
................ ..B-11 0PT:RBMDTB CONTROL.....F- 7 ;, CYLIWDEB- .......... ..B- 2 l'UBL TANK..........E- 6
TRROTlT,B LlNK....C- 3 OIL SEAL EousINc..........B- 9
........... m.#wSING..F 9 0PT:TRIM SWITClI........F- 5 TIE ROD
GEAR CASE ........ ..E-I 1
..D-10 OR TANK..................!% 7 OPTIONAL .......... J)"6
r-” ‘““an “I.a.1.. . . . . .u-9 ~NUI.a~IIL”II.. . . .U-LI e-c worn comm.. x-8 TRIM CYL?XDER....D-7
CARTIM MYMR. _ _ C-S WATER PlJMP-..--~~A-12 DT75TC VG : 07501-606016407496 --~ ---** '"7497 DT75TC 'JH : 07Sb~-,u
DT85TC VG : DT85TC VR :
~~;~~,“;~;;;~-VLVJUJ ,
..-. _ __,.__ _._,__.J
FIG. 3Q .
1
DT75/85 VU E3
PIG.30 ( E- 8) REtWE lXNliDL
REF.N[I. PART NO. DESCRIPTION
P’TY REHARKS
l-1 672OU-87LUbO2MREMOYECCiN?UDLWX&S.9Y
L-2 67'12II0-87W2-02MREHOTECONlRDLWX AS!3 l-3 67200-87M1-0LTREMOTE CONTIIOLBUXASSY
1-h 67200-87W2-OLTREMTE CCMRCLBOXRSSY
2
3
4
5 6
7
a 9
10 11
12
l3 14
U-1 l.5"2
16
l.7
18 19
20
67232-95600
67232-95620 672969S600 67294-95600 67268-94330
09340d6wllc
677232-95610
67253-95600.
67252-95600
0910098232
67214-95600
67296-94300
3772.l"94600
,67241-95650 67241-95600
09126-05003
672b395600 67220-956.00
67275-95600
67223-95600
.BlJsu
.BUSH
.SCREW
SPACER
.wAswR
.tm
.wsH
.wA!xR
.wsH
.mLT
.AcTlJATw
.scxw
.SWIlW, neutral
.WJER, free throttle
LWER, fkee throttle
SCREW
.ellsH
.PLNEA!sY
.EMD, cable
.KNCB, brake adjust
1 model. VG (Silver)
1 model VH CSllVer)
1 model VG (Whltel G
1 model vi4 (WhI.te) 1 I
1 3
3
3
3
1
1 1
1 1 3
1
1 Silver 1 white
2
1 1 ‘I 2
1
.
OT75/85 VH E3
* 67200-8700l.-02M,67200-87002-02M : BODY Silver, OECAl Black * 67200”87061”OlT,67200-87002-011 : BODY White, DECAL Burgundy
- -------I_-.. .- -..._..__..-.-I-.,. _..._ . -- . . . -_ CARBURETOR (DT75)...B:7 ELECTRICAL (l).....c-8 IGNITION CARBURETOR (DT85)...B-8
. . . . . . ..*.........c-7 ELECTRICAL (2)
0PT:ELECTRICAL . . . ..C-10 INLET CASE/BXRAUST COVBR..B-5
. . . . . . . ..F-4 POWER DNIT.......DA TRANSMISSION.....D-12 YIVA......Y-~2 ENGINE NUMBER ENGINE NUMBER CLAMP BRACKBT.......D-2 ENGINE COVER.......E-1
0PT:IGNITION SWLTCR . . ..F-6 LOWBR COVER
REMOTE CONTROL...E-8 TRIM CYLINDER....D-7 INDER....D-7 . . . . . . . . . . . . . ..E-2 0PT:MBTER (MODEL VG) . ..F-2 STARTING MOTOR...C-5 WATBRPUMP . . . . . ..B-12 DT75TC VG -- ----- -)6014&607496 : 07501-606014~607496
. . . . . . . . . . . . ..C-2 ENGINE llOLDER......D-8 s..........B-4 FUEL PUHP..........B-10 ~&'***'*"'*'*"'***
C-6 0PT:MBTER (MDBL W) . ..F-3 SWIVEL EUCKBT...D-3 DT75TC VH : 07501-707497 17497
oYLxNDER............B-2 . . . . . . . . . . . . . . . . ..B-II
FUELTANR 0PT:RBMOTE CONTROL.....F-7 DT85TC VG : 8501-614766~616503 1766~616503
mmDEE............B- 2 FUEL TANK..........& 6 OIL SEA . . . . . . . . ..E-6 OIL SEAL HOUSJ.NG..........B-9 THROTTLE LLNR....C-3
DT85TC VR : 8501-716504 5.504 ~..9BZVEStlbPT..EOUSIHGNG..D-9 ..9BZVEStlbPT..EOUSI..D- 9 GEAR CASE..........D-I 0 OIL TANK....................B- 7 GEAR CASE..........D-IO OIL TANK.........,..,.......E-7 :;;;E smTcB~~~~~**~F-s Trr ROD*~**~*~~~*E-ll OPTION&, .. . . ..+..........F-8 .:+..........F- 8 TILT CYLINDER....P 6 TILT CYLIN'DER....P6 , .
WG. 30’ .FImOt E-9)RwllTEtxwm. , . WY 1 REENO. PART NU. DESCRIPTION REMARKS
I 1 P *
22-l 22-2 23 24-l
24-2 25
263 26-2 27 28-l
28-2 28-3
28-4 28-5
28-6 29 30
31
32 33 34 35
36 37
38 39
6729244300
67267-95610 67267-95620 67296"9s610 67257-95610
672s7-95620 67255-95600
67251-95650 67251-95600 37llO-94601 37141-94400
37141-94410
37141~94420
37141~94430 37341-94440
37141-94450 67297-95600 67273-95600
38500-87MO
36620-87ooO
37820-94402 37823-94400 67255-95600
'67261-95600 37860-94600
09l39-02003 67263-9S600
.E RING
.cclm, wire
.mvER, wire
.scREw
.Cw. lever
.cnP, lever
.HOLOER, neut lock
AEVER, handle
.UiVER, handle
.IGtmIoNswxrcH
..KEY [LOl)
..KEY (102)
..KEY (103)
..KEY (104)
..KEY (105)
..KEY (106)
.wAsHER SPACER
.8iJi!2ER
.WIRING HRRNESS
.SWLTcH ASSY, emergency
..cwfRwE
ARM, nedral lack
.wIP
..WITCH, trim
.scREw
*CAP, aa
3
1
1
7
1
1
1
1
1
1
1
1
1
1 1
1 2
1 1
1 1 1 1
1 1
2 1
Black
Gurgundy
Bleck
Burgundy
3
Silver
White
DT75/_s5 VH E3 Dl75l8S VH E3
I I
E9 .c
- .“.“I. -&..“--L .__-._ --------.c -... - ..-_. _____._ -----.- - . -.-____
CUNJUTOU @TIS)...By 7 F~ECTRICIU <I).....C- 8 IGNITION ..........
................ ..c- 7 .I_-_
-.------- -----. - - 0PT:ELECTRICAL ....... ..F- 4 .~~ -~-~- POWBR ONlT .... ..a& TRANSMI.SSION.....D-12 ENGINE NUMBER CARB- ~IlI851.. . B-8 ELECTFUCAL (i!).....C-10 INLET CASE/EXRAUST COVER !..B- 5 0PT:IGNITION SWITCH RAMP BRACXET.......D- 2
.. ..F- 6 ENGINE GOVBR
~nfoTE C~NTROL...E- 8 TRIM CYLINDER....D- 7 ..... ..E- 4 LOWE R COVER ............. ..E- 2
mTi% 0PT:MBTER (MDBL VG) . ..F- 2 STARTINC NOTQR...C- 5 WATER PIJW.......B-12 DT75TC VG : 07501-606014~607496
..,.,., ....... . . X-2 ENGINE EOLDBI 1 ... ..a-8 NhGNETo....................c- 6 DT75TC VB : 07501-707497 !imaaFT;. ........ B-4
OPT:- (XODBL W) . ..F- 3 SWIVEL BRhCKET...D- 3 Fo8L FUN P..........B-10 OXL PUtfP ................ ..B-11 OPT:RBMOTB CONTROL.....F- 7 T8RoTTu LINK....C- 3 DT85TC VG : 8501-614766-616503 ;
;. B-2 .......... FOEL TANK ........ ..E-6: OIL SW EOUSING..........B- 9 0PT:TRM SWITCB ...... ..F- 5 TIE ROD..........E-11 DTSSTC w : 8501-716504 1ytt.A..........,F-8 TILT t.m~NIm....D-6
FIG. 30- U’YY
1 REF.NO. PART NO. bESCRIPTIllN REMARKS
I 40 6mo-956m
41-L
4Jr2
41-3
41-4
4L"5
41-6
41-7
41-8
42-9
41-10
1 41-ll
41-12
41-u
4bl4
41-15
41-16
67320-95500
67320-95510
67320-95520
67X0-95530
67320-95540
67320-95550
67320-95560
67320-95570
67320-95580
67320-95590
67320-95600
67320-95610
67320-95620
67320-95630
6732095640
67X0-95650
AT'IAGMENT, twlti Mmecon kit L OPT
CABLE, clutch 6F (l.SM) 2 OPT
IN&E, clutch 7F (2.W) 2 OPT J
UULE, clutch 8F (2.4M) 2 OPT
CA8E, clutch 9F (2.7M) 2m b
CABLE, clutch LOF (3.W) 2wT
CABLE, clutch LIF (3&l) 2oPT B
cAwx,c1utCh12F CJ.rn) 2 OPT
CABLE, clutch l3F (4.0M) 2 WY
CARE, clutch 14F (4.3M) 2 WT
CABLE, clutch UF (4.6M) 2 WY
CAELE, clutch 16F (4.94) 2 WT
CABLE, clutch 17F (5.W) 2 WT
CA&E, clutch 18F (5.SM) 2 OPT
CAB& clutch 19F (5.8M, 2 OPT
CA8lE, cleutch 20F (6.W) 2lm
CABLE, clutch 22F (6.7M) 2 OPT
DT75/85 VH E3 DT75185 VH I3 _'
.
ElQ
I '.CARB-R (DT75)...By7 ELEETRIcAt (l).....C-8 IGNITI.OPJ..................Cd OPT:ELECl'RICAL..;......F-4 PCM?.?. lkT;'.-.....D-6 TRAN!#ISSION.....D-12 ENGINE NUNBEll I 'XRBURETO~ (DTSS)...B-8 ELLX$L42) . . . ..C-10 INLET CASE/EXHAUST COVER..B-5 0FT:IGNITION SWITCtI....F-6 II CLAHP BiuKET.......D-2 . . . . . ..E-6 LOWER COVER...............E-2 0PT:MBTER (MODEL VG)...
_..-__ __.-_. . . ._ -.-- .~~~~~~~~.
i-i EMCITB CONTROL...E-8 TRIM CYLINDER....D-7 STARTING XOTOB.. .C-5 WATER PlJMF.......B-12 DT75TC VG : 07.501-606014407496
1 CLUTC&...w..........C-2 EKJ.tE EOLDER......D-8 MGNETO......i........,....C-6 OPT:MF#TER (HODEL vB)...F-3 SWIVEL BRACKET...D-3 DT7STC VB : 07501-707497 -85TC VG : 8501-616766~616503
ee.mc .?!I . am-t,~504 '~.CEABHUC..........B -4 PUEL PLlMP..........B-10 OIL PuMp..................B-I 1 0PT:REMOTE CONTROL.....F- 7 lRRmTLE LINK....C- 3 ua FUR ThXK..........E-6. OIL SEAL UOUSmG..........B- 9 0PT:TRIM SWITCE ...... ..F -5 TIE RDD..........B-11 DTo~ru vm . O-IYI-~A~
..EOUSING..D- 9 GEAR CASE..........D-10 OIL TANK..................E- 7 OPTIONAL...............F- 8 TILT cpLINDER....D- 6 I
FIGma FIG.31 ( E-U) lXE RCUl
~j!EMO. PART NO. bESCRIPTlON REMARKS
1 67ml-95300 IRAGLItKASSY 1 2 6772144500 SPACER 1 3 6772544500 .BoLT 1 3
4 67726-94500 .NuT 2
5 #x8-945cul .wAsHER 3
b .
. . . !
. . DT75/85 VH E3 DT75lBS VH ES , El1
I . /
Le..- .-- . . --- _-..--- --- ..-A..-..-- -.--.-... -.-.- ..- _. . ---. . . -
CARBURETOR (DT75)...%7 tiEC!?RICAL (l).....C-8 IGNITION CARBmwroR (DT85) . ..B-8 ELEC3lWX.s (2)
. . . . . . . . . . . . . . . . ..c-7 0PT:ELECTRICAL . . . . . . . ..F-4 . . . ..C-lb INLET CASEhXHAUST COVER..B-5
i+ER UNtT.......D-4 lXANSMISSION.....D-12 ENGINE NUbBER
CIdMP BRACKET.......D-2 ENGINE CbVER.......E-4 LOWER COVER...............E-2 0PT:IGNITION SWITCH . . ..F-6 REMOTE CONTROL...E-8 TRiM CYLINDEd....D-7 DT7STC VG : 07501-6060144607496
. ..a . . . . . . . . . . kttizim
C-2 ENGIKE.,XiLDER.. . . . d-8 lMNlT0 . . . . . . . . . . . . . . . . . . . . C-6 0PI:METER (MODEL VG) . ..F-2 STARTING lfOTOR...C-5 WATER PLMP.......B-12 DT7STC 'JR : 07501-707497
. . . . . . . ..a4 ?mL Pm@ . . . . . . . ..a-10 OIL 0PT:MBTER (MODEL W)...F-3 SWIVEL BRACKET.. J-3
Pm@ . . . . . . . . . . . . . . . . ..B-11 ctfukmm...........B-2. mu =..........E-6
0PT:REHOTE CONTROL.....F-7 TBRDTTLB LLNK....C-3 DT85TC VG : 8501-614766-616503 DTBSTC VB : 8501-716504
2UBWAlTe~W..F9 OIL SEAL GOUSING.......... 0PT:TRIM SWITGB
GBAR C&E..........D-IO 3= TANK . . . . . . ..F-5 TIE ROD......... .E-I1
. . . . . . . . . . . . . . . . ..E-7 O~IOIJAL...............F-R
FIG.32 , R0.3: ( F- 2) OPT : MXI? (KC'EL VG) P'TY
REF.NO. PART NO. DESCKD’TION - REMARKS
1
2
3
4
5-l
5-2
6
7
8
9
10
11
I2
l3
14
l5
16
17
18
19
20
2l
22-l
22-2
.
* SFEEDOMYERASSY * .wLB [12V,3.4w) * TACU~TER ASSY * .wLB (12V,3.4W) * l4lxlGsmAssY * UOWTER ASSY * VOLTMETER ASSY * .wl.8 (12V,3.4W]
38500-95503 WZZER ASSY, warning
3G5DO"94501 EIJZER ASSY, warninng
38503-95500 BAN0
-03142-D5169 SCREW, werning buzzer
02132-cl5oGG SCREW, werning buz%erin
34850~95510 l-tEMJ UNIT
34855-95550 WEASE
34800-95521 mu HElER ASSY
34801-95520 - SEUOER. trIllI
34GD3-94500 .WOC)IET, lmd
09100-D6l.l.3 .GDLT
34801"95210 .YRIU, sender
34lm"94500 SWITCH ASSY, meter
34lO9445DO LEAD, meter extension
36680-946oD WIRE, sender EXT (LSDM)
36680-94610 WItlEE, sender EXT (L:5C!OD)
* CONSULT LATEST EDITION OF ACCESSORY CATALOG
FOR CURRENT PART NUMBERS AND SPECIFICATIONS.
1 1
1 1
2
2
1 1 1 1
1 2
1 1
1 1
1
m75lB5 VH E3
RevSsed Sept. 1986 F2 I .
c&wmETQR (DT7S)...By 7 ELECTRICAL (l).....C- 8 IGHITION ................ ..c- 7 OPTrRECTRTCAT..........V- A .Isflimi ml+ n-f, lwIucuTec tXlWWZDR (DrSS)...B- 8 ELECTRICAL (2) ... ..C-10 cImP EF!ACKET.......D- 2
LNLET CASE/EXHAUST LUVER..L+ 5 ENGINE COVER ..... ..E- 4 LOWER COVER...............E- 2
0PT:IGNITION SWJ.T'X....F- 6 REHOTE CONTROL...E- 8 TRIM CYLINDER....D- 7
uuTm.*.*..........c- 2 ENGINE HOLDER .... ..D- 8 MAGNETO OPT:KET&R (MODEL VC) . ..F- 2 STARTIl?G HDTOB...C- 5 WATER PUMP.......B-12
................. ..C- 6 fiIummm ........ ..H"4 FUEL PIMP..........5I 0 OIL POWP
OPT:HETER (MODEL VHI . ..F- 3 SNIVEL BRAcK.ET...D- 3 ................ ..B-I 1
mJmRR............B- 2 FUEL TANK 0PT:REMOTE CONTROL.....F- 7
....... ..a- 6 TRROTTLF, LINK....0 3
~.HOOSXNG..D- 9 oa SEAL ROUSING..........5 9 0PT:TRM SWITCR
GEAR f%!X..........D-10 ...... ..F- 5 TIE ROD..........S-11
OIL TANK.........!........E- 7
._-_-----_._--~---~~~..- - .“““.. “.,L_ . . . . . . . Ye” -.-.-.,,JION.....D-i2 ENGINEN'UMSER --.- .I _ _-- --.---- DT75TC VG : '07501-606014 d607496 DT75TC VB : 07501-707497 DT85TC VG : 8501-614766-616503 DT85TC VB : 8501-716504
Ol75/85 VH E3
1 34100-87000 2 09471"12001
3 34190"87CXlC
4 3419L-87mD
5 34300-87lm
6 09471"12001 7 34500-87Nl0
8 09471"1200L 9 345so-87mo
10 09471"l2cull 11 36658-94700 12 34600-87mo l3 09471"l2001
14 34650-8YWO l5 09471~I.2001
16 09362-09007
17 34191-87wo
18 36658-3171111 19 342CCb87lWO m D9471"12001
2.l 38500-94501 22 03142-05169 23 34850-95510
24 34855-95550 25 34800"87w11 26 34ml"95520 27 34803-94500 28 091M-06l.l.3 29 34801"95210 30 34108-94500 31 34109-94500
32-L 36680-94600 32-2 36680-94610
DT75/85 VH E3
?EF.NO. PART NCL P’TY . .
REMARKS
1
1
1 I
1
1 B
SPEEWHETER
.wl.B Cm/,3.4W)
.sENsw
.HwE (4X7X7lxm~ GAUGE, fuel ,_
.wLB (K!v,3.4W) HETER, hour
.BULB (lZV,3.4W) -
m . . &LB (lZV,3.4W)
.WoHIET
WETER, volt .wLB w?v,3.4W)
METER, pressure gauge
.8uLG (12V,3.4W)
JNION .HDsE (4X7X7000)
.- TACHMTER
.WLB (12V,3.4W)
WZER ASSY, warning
TtlERMo UNIT
TRIHmERmY
SENDER, trim .WMT, lead .BoLT
.lRIM, sender SWITCH ASSY, meter LEMJ, mater extension
WIRE, sender E%l (L:ZDDO)
WIRE, sender EXT (L:5DDO)
1
1
1 1
1 1 1 1
1 1
1 1
1 1 1 1 2 1 1
1 , 1
1 2 1 1'
1
1
1 D
D
.
F3
.+ a- ..- - _---- _.__ --__-_ ~~--.-.-.~~-~- .--- .._ _ ._- .... .-..I__..-. ..- _ -.^ _ CARBURETOR (DT75)...By 7 ELECTRICAL (l).....C- 8 IGNITION CARBURETOR CDT851
................ ..c- 7 . ..B- 8 ELECTRIC& (2)
0PT:ELECTRICAL ....... ..F- 4 ... ..C-10 INLET CASE/BXEAUST COVER..B- 5
POti DNIT.......D- 4 TMNSwISSION.....D-? 2 ENGINBNUMBER I
CLMP BBACKET.......D- 2 0PT:IGNITION SWITCH
ENGINB COVER .. ..F- 6
..... ..E- 4 REKOTE CONTROl
LOWER COVER...............E- 2 :...E-8 TUM CTLINDER....D-7
cLJJTca.. *c-2 .. .F-2 DT75TC VG : 07501-606014~607496
............ ENGINE BOLDER . . ... .D- 8 0PT:METER (MODEL VG) STARTING MDT01
WAGNETO....................C- 6 t...C-5 WATER PUMP.......B-12
cZMUwFT..........B- 4 FUEL PUMP..........B-I 0 OIL PUMP 0PT:METER (MODEL Vii) . ..F- 3 SWIVEL BRACKB' I * * DT75TC W : 07501-707497 I
................ ..B-11 CYLXHDER .......... ..B- 2
0PT:RBHOTE CONTROL.....F- 7 FUEL TANR
TBROTTL" -_ ........ ..E- 6 OIL SEAL HOUSING..........B- 9 -"I-_- -- ----- - - 0PT:TRIM SWITCB ---- -.~~
SI...Y-2
L u.N.....C-3 DTSSTC VG : 8501"614766~1616503 :........F-5 TIE ROD..........E-11 DT85TC VB : 8501-716504
.DEL~..EuJusING. d-9 GEAR CASE..........D-IO OIL TANR..................E-7 OPTIONAL ...tt...........tF-8. TILT cytlM)ER....D-6 -. .- I
7
FIG. 34
P 6
REENO. PART NO- DESCRIPTION ' REMARKS
l-l
3-2
2
3
4
5.
6
7
8
9
10
ll
12
l3
I.4
15-l
x5-2
Iis .
36620-94520
3662u-emo
X620-95203
36631-%xKl
36640-95500
32800-95820
OLlO7-06252
06322-21062
OB33U-lUJ62
3772l-955w
02.l.I.2-03L66
36643-94703
36642-%703
3662045302
36633-94300
36620-95320
36620-8m20 3663b%3M)
tlAWES6, UT 9 wlxes
HARNESS, u-l 10 wires
HARNE.SS. ewtenslon
SAP
‘HARNESS, contraI.
NEWLATOR RECIFIER SET JOLT
.wAsHER
.Nur
SNlfM ASSY, neutral
ADAPTOR (0.N) C:laJ)
AwlpT’oR (N.0) (L:300)
HARNESS, extensian,S .
.cw HARNESS. EXf 9 wires
HARNESS, UT 10 wires
SW
1
1
1
1
1
1
2
2
2
2
4
1
1
1
1
1
1
1
L:5000(approx 16 f%)
for P.T.T,L:5000
L:2OOO,with P.Y.1 herness @fwrox 6 W
L:SclOrJ,wSth P.1.T harness (epprax 16 Pt)
.
DT75/85 VH E3 M75/65 VH E3
1 ~yErOR (DT75)...Er7 ma (~185). . . ~-a
1 CLAMP BBACKIZT. . . . . . .D-2
I
GLDT@- . . . . . . . . . . . . . . - . . . . . . . . . . iz
'ci!mmrn~...........B-2.
ELECTRICAL (l).....C-8 ELECTBICAL CZ).....C-10 ENGINE COVER.......E-4 ENGINE EOLDER......D-8 FmLPmfP . . . . . . . . ..B-10 .FUEL TANK..........E-6
IGNITION ................ ..c- 7 INLET CASE/EXNAUST COVER..B- 5
OPT:ELECTRICAL.........F- 4
LOWER COVER 0PT:IGNITION SWIICH....F- 6
............. ..B- 2 HUNETO...................C- 6
0PI:METER CMJDEL VG)...F- 2
OIL Pow 0PT:METER (HODEL vIE)...F- 3
................ ..B-11 0PT:REMOTE CONTROL.....F- 7 OIL SEAL EOUSING..........R- 9 P-C
POWER DNIT....
STARTII SWIVEL lmom
FIG. 35 ,
Dl75/85 VH E3
FIG.35 ( F- 5) OPT : TRIM SWITCH em
REENO. PART NO. DESCRIPJION * REMARKS
1 37850-95330 SWUM A!SSY, dashboard 1
2 37860-95320 .SWITcH lwN, up 1 ) 3 37870-95320 SWITGH TRIM. ON 1 4 09159~14014 NUT 2 5 37852-95231 PLATE. trim switch 1 D
6 D91Dcl-Oe232 BOLT (8x30) 2 7 0916ci[l-o8ol5 WllSJER (8.5xMx1.2) 4 B
8 09140~oeol2 Nlrr 2
9 02142-04127 SCfEW 2
10 06310-11047 NUT 2
11 37854-95201 PANEL. trim 9witch 1'
12 '37862-%500 LEAD, trim switch EXT 1
.
DT75/85 VI4 E3
.
. -&z..- I_ ._--__. . ._.. ._ .__._.” .._ ..---.---- ..” ” ._. ._-.. .._.____..__ a..* ____-. .__... .--
ChBBUNBTOU (DT75)...%7 BLBCTRICAL (l).....C-8 IGNITION . . . . . . . . . . . . . . . . ..c-7 .
t3amnm (~~85) . ..B-8 ELECTRICAL (2) OPT:!mxTRKAL . . . . . . . ..F-4
. . . ..C-ID POWER UNIT;......D-4 TRhNSMISSION.....D-12 ENGINE NUMBER
CLAW' BRAClCBT.......D-2 INLET CASE/BXHAUST COVBR..B-5
ENGINE COVER 0PT:IGNITION SWITCH
. . . . . ..E-4 . . ..F-6
LOWBR COVBR...............E-2 FZMOTB CONTROL...E-8 TRIM CYLINDBR....D-7 DT75TC VG : 07501-606014~607496
..,........... C-2 ENGINE HOLDER . . . . ..bS NAGNET ,,a..........B-4 FmL PuHP..........E-IO OIL Pmi"""""""""
0PT:METER (MODEL VG) . ..F-2 STARTING HOTOR...C-5 WATBR PLWP.......B-12 C-6 OPT:HBTB? (NODEL VR) . ..F-3 SWIVEL BRAClZT...D-3 DT75TC W : 07501-707497
. . . . . . . . ..%.......B-11 0PT:RBMOTE CONTROL.....&7 TERoT'I'LE LlXK....C-3 DTSSTC VG : 8501-614766-616503 ~CmnLm............E-2 FUEL TANR . . . . . . . . ..E-6 OR SEAL EOUSING.'.........B-9 0PT:TRIM SWITCH . . . . . . ..F-5 TIB ROD..........ElI DTSSTC VB : 8501-716504
F5
b
.
FIG.36 . . Q’M
. REF.NO. PART NU. DESCRIPTION REMAliKS
1-L i7B52-95550 PINE, toggle switch 1 Imo i:, l-2 37852-94600 PLATE, toggle switch 1 Iw25.2
2 031l2-tY5129 SCREW 4 .
3 371Ob93330 CAP * 1
6
D . m
DT75/85 VH E3 Dl75185 WI E3
F6 . *
0
_.__._. - -. ___.__,-. ---- - .-.. . - -.._ ._.-__ Lye -. -- -*
GABBUREMR (DT75)...%7 ELECTRICAL. (l).....C-8 1GNYxI0N . . . . . . . . . . . . . . . ...67 OPT:ELECTRICi&.........F-4 P&R UNIZ'.......D-4 TBANSNISSION.....D-12 ENGINE NUMBER ChEBUBBTOE (DTES) . . . B-8 ELECTRICAL (2) . . . ..C-lb LNL!ZT CASE/EXWJST COVEFi..B-5 0PT:IGNITION SWITCH....F-6 RblDTr CONTBOL...E-8 TRIM CTLINDER....D-7 GLAIE EF.Au(ET.......D-2 ENGINE COVER . . . . ..A-4 LowEa COVER...............62 0PT:MEZl'ER (XIDEL VG) . ..F-2 ST,UlTMc HOTOR...C-S WATER PUHF'.......B-12 DT75TC VG : 07501-606014~607496 :
C-2 .m . . . . . . . . . . B-4
WGINE BOLDER......D-8 MACNlEO...................C-6 OPTdETER (EYIDEL VH)...F-3 SUZVEL BRhCKET...D-3 DT75TC VII : 07501-707497 .* . . . . . . . . . . FUELPUMF . . . . . . . . . . 510 oa pinap . . . . . . . . . . . . . . . . ..B-11 0PT:REMOTE CONTROL.....F-7 raaoTlltE LINlC....C-3 DTSSTC VG : 8501-614766-616503 :
,. aLmaa. B-2 FuELTAnK . . . . . . . . ..E-6 OR SW KOUSING..........B-9 0PT:TRIM SWITcB........F-5 TIE ROD..........E-11 DT85TC VB : 8501-716504 . . ..*....... cm. CABE.. . . . . . . . . . .%lO OIL TANK.. . . . . . . . . . . . . .,. . .x-7 OPTIONAL. ...rF.........,..F-$..,
FlG. 37 1 r- ,> W-I
UT
XEFLNO. PART ND. DESCRIPTION - REMARKS
1 a200-95871 F&noTEcoHlRoLBQxAssy 1
2 67300-95810 .wm SET, cable 1 3 3772145500 .SWXTCtl ASSY, neutral 2
4 02l.l2-0%!6 .scIwI 4
qxiss VH E3
.
.
”
Dn5/85 VH E3 \
F7
: _.> ,~- _-..--.--. _.. .._ . .-. -----a - - .-- _.._ - .__.-_ -..---_ ___
! r
. . . "-,
CARBDRETOR (DT75) . ..%7 ELECTRICAL (l).....C-8 IGNITION .*................c-7 0PT:BLECTRICAL . . . . . . . ..F-4 POWER UNIT.......D-4 lTANSMISSION.....D-12 ENGINENUMBER / CARBDRETOR (DT85)...&8 ELECTRICAL (Z)..... C-lb IIJLET CASE/E%HA?JST COVER..B-5 0PT:IGNIIION SWITCH.... F-6 REMJTE CONlROL...E-8 TRIM CYLINDBR....D-7 i CLAW Bu&cKET.......D-2 ENGINE COVBR.......E-4 LOWER COVBR...............E-2 DPT:METBR (MDDBL VG) . ..F-2 STARTXNG MDTOR...C-S WATER PUMP.......B-12 DT75TC VG : 07501-606014407496
i CLUTeB...............G-2 ENGINE BOLDBR......D-8 HAGNB~................... C-6 0PT:HETER (MODEL W) . ..F-3 EWIVEL BRACKET...D-3 DT75TC VH : 07501-707497
I t%mKsam..........B-b FUEL PlJm..........B-10 OIL Pm . . . . . . . . . . . . . . . . ..B-11 0PT:REMOTB CONTML.....F-7 llmDTnE LINK....c-3 DT85TC VG : 8501-614766-616503
18011;Mci;~;~ ,z TAL::l%:::::;fo ;J ~~.~~S~~::::::::::~:~ ;g’RIb& SWITCE . . . . . . . . F-S TIE RDD . . . . . . . . . . B-11 DT85TC VB : 8.501-716504
. . . . . . . . . . . . . ..F-8 TXLT GYLINDBR....D-6
FIG. 38 I
:
: .:
‘_
;: OT75/85 VH E3
I
CUEXWTOR (DT85) . ..E-S UFCTRXAL GLAHP BRACKET.. ..... D-2 ENGINE covEl 4 -m"14YO
I . ,
-...-_-- .----..-.___- -__. _. .--..__ “- ._ ._.__ _. . T 1. CARBURETOR (DT7S)...By7 ELECTRICAL {;;.....c-" IGNITION . . . . . . . . . . . . . . . . ..c-7 OPT:BLECTRICAL.........F-4 POWER QNIT.......D-4 TRANSMISSION.....D-12 ENGINE NUMBER
. . . ..C-10 INLET CASEhXHALlST COVBR..B-S 0PT:IGNITION SWITCE . . ..F-6 rlBnn% CDmROL...E-8 TRIM cYLINDER....D-7 t.......E-4 LOWER COVER...............E-2 0PT:MBTBR (MJDEL VG) . ..F-2 STARTING l#XOR...C-5 WATER PUW.......B-12 DT75TC VG : 07.501-60601'
. . . . . . . . . . . . ENGINE EGLDEU......D-S HAGNETD,...................C-6 0PT:HETER (MODEL VK)...F-3 BUIVEL BR&XBT...D-3 DT7STC VH : 07SQl-70749 *..*. ..,. . . . . . .
rl: PUEL PmP..........B-10 OIL Pm . . . . . . . . . . . . . . . . ..B-11 0FT:REUOTE CONTROL.....F-7 TmolTLB LmK....c-3 DTBSTC VG : 8501-624766 """-"- - a--. ".._A,
FIG.58 ( F- 8) oPfIKNAL P’TY
REFiNO. PART NO. DESCRIPTION * REMARKS
l-l 99ooo"31010 LIWIU GaKET 1 for crankcase l-2 99000"W.20 SILIlmE SEAL 1 Mg,for geer case
2 99ociO-31050 SILICONE !zlmANl 1 lOOg,far gear case
3 99oOO"32040 CEMENT, thread lack 1 2000 4-l 99000-25160 ORuIsE, water resistant 1 2500 4-2 990~"25170 Gfkm!x, water resistant x,1 see 5 99000-22540 GEAR OIL, outboard motor 1 4oocc
6 99wo"25010 SUPER8REASEA 1 45Og,for crank 0iL seal
Y-l 99000-32050 THREADUW(WllENT 1 5OQ 0‘342) 7-2 99ocKl-32020 THREAD LOCK CEMBT, super 1 Mg (13338)
8-l 99000-10109-OlT PALNT mANwzs WHZTE) 1 WQ 8-2 99000-10209-02M PAINT (ARCTIC SILVER) 1 WQ
.
Dl75mmu
... ..i....E- 6 OIL SEAL EDUSING..........B- 9 0PT:TRIH SWITCS........F- 5 TIPa flaa..........E-i 1 UTU>TG VH : u>u1-1103u4
OIL TAm ................ .E- 7 OPTIONAL :..:..,.........?F- 8 TILT cKIIpDEB....D- 6