Parts BookDT8 86-87

DY8 VH E3 -L- DY8 VH E3 -2- Al

PREFACE

When it becomes necessary to replace parts on SUZUKI OUTBOARD MOTORS, always

quality and performance.

,.

INSTRllr.TITJNS FOR QUOTING THE CAYALOGUE

1. DIMENSIONS ;

Dimensions of the parts in this cat&ague are Indicated in unit millimeters.

2. ABDREVIATIORS

Abbreviations used in this catalogue are as follows:

AR : As required NT : Number of teeth

ASSY : Assembly OPT : OptionaL

E.No. : Engine number OS : Over size

F.No. : Frame number SYD : Standard

d : Diameter of material Y : Thickness

: Inside diameter US : Under size

: outside diametez

: Left hand side : Right hand side

-123456 : Up to F.No.0801-123456

123456 : From F.Na. -123456

.-.-*-.-Figures in the description column show the dimensions of parts.

Part name with a dot (.) in front as shown in the description column indicates the component of the assembly also available individually.

:

4. MODIFICATION NOTICE

. . _ A parts bulletin will be sent to you on all occasions when changes in

par&&cur. including interchangeable modifications between new parts and old

ones.

5. NoTE

5-l. There are some different parts from those of production models among spare parts for the administrative reasons and common use of them with other models.

5-2. In respect of rubber hoses and vinyl tubes, please be sure to use them by cutting off,.according to the length mentioned on parts catalogue or what is actually required on the vehicle.

5-3. Note that the drawings on the illustration page are for ready reference of spare parts number, not to be used as an ar,sembly manual. When assembling, use "SUZUKI SERVICE MANUAL".

6. ENGINE NUHBER

DTB VG : 0801-634029-637270

DY6 VH : 0801-737271

8. glLJJ&

: Color No, : Color description

CARDUREYOR....*....&6 ;M:N;UECVER+7 OPTlOYAL.........*.,......E-6 THROTTLE CONTROL.&7 5 CLAMP eRACKFf*....*C-6 . . . .a-8 OPTIONAL : ELECYRICAL.....E-2 Y!?ANSMISSION.....D-5 CLUTCH LEVER.~....*C-3 FUEL YANK....O-9 OPTIONAL : REMOTE CONTROL-E-d WATER PUMP.......8-9 CRANKSHAFT.......-.&4 GEAR CASE.**.D-3 PROPSLLER.................D-4 t

CYLINDER...-...~...&2 !

HANOLE.......D-8 REED VALVE.*..........*"..&5 ENGINE NUMBER DRIVESHAFT HOUSlNG.D-2 LOWER CDVER*.D-6 STARTER....S..............(&Z DYE VG : OSOI-634029y637270 1

_ ELECTRICAL........-C-5 MAGNETO......C-4 SWIVEL BRACKET.~..........C-7 DYE VI; : 0801-737271~

FIG.1 FIG.1 ( B- 2) CYLINXFt Q'TY ,

‘:REF.NO. PART NO. DESCRIPTION REMARKS

1

2

3

4

5

6

7

8

9

10

11 12 13

14 1s

16 17-l

17-2

. LIE 19

09482-00259 SPbWt PLDG (BP6HS)

11110-98100-02M CYLINDER HEAD

llbl-98101 GASKET

01107-08352 BDLT

08321-21082 LOCK rj,HER

08322-21082 WASHER

X501-98192-02M CYLINDER I CRANKCASE PSSY

OllO7-06502 BOLT 2

al107-06302 .DOLY 1

01107-06752 .GDLT 4

01107-06602 .BoLY 3

0110746552 .DOLY 5

01107-06652 .BOLY 6

04211-09109 .PIN

08321-21062 -LOCK WASHER

lltl51-98100 GASKET

14131-98100 PLATE

11131-98101 PLnTE

14141-98100-02M CCVER. exhaust

01107-06752 BOLY (6x75)

2

1

1 8

8

8

1

1 4 1

1 1 1

2

9

2

1

1

1

1

model VG

model VH

IN3 VH E3 DT8 VH E3

Revised Sept. 1986 . I

CARBURETOR.........& 6 ENGINE COVER.D-7 OPTIONAL.........w.*......E- 6 YHROYYLE CONTROL.B-7 CLAMP BRACKET.....4-6~ FUEL PUMP~~-wB-8 OPTIONAL : ELECTRICAL.....& 2 TRANSMlSSION.....C- 5 CLUTCH LEVERe......C- 3 FUEL TANK~~~.D-9 OPTICNAL : REMOTE CONTROL-E-4 WATER PUMP.......& 9 C!7f,NKSHAFT ........ .B-4 GEAR CASE....O- 3 PROPELLER............-“...O- 4 CYLINDER.......“...& 2 HANDLE . ..*...D- 8 REED VALVE..............*.& 5 ENGINE NUMBER ORlVES!4AFY WSINGD-2 LOWER COVER-.O-6 STARTER . ..*..............-C” 2 OTB VG : OGOI-63402M37270 ELECYRICAL.........C- 5 MAGNETO......C- 4 SWIVEL BRACKEY .......... ..+ 7 DT8 VH : 080 l-73727 1%

FIG.1 FIG.1 ( B- 3) CYLINDER P*TY

REF.NO. PAF.T NO. DESCRIPTION REMARKS

20

21 22-1 22-2

23 24 25

26 27

28 29 30-l

30-2

31

32-l

32-2

33

O:'J.O7-06252 BOLT

08322-21062 WASHER

33e.83-98101-02M STAY. high tension cord

338&J-98102-OBi STAY, high tension cord

11411-98500 HOUSING. upper oil seal

02122-06162 SCREW

09283-20006 OIL SEAL

31413-98500 GASKET

19l51-98101-02N RETAINER, stator

09L19-06047 BALL‘ pivot

19172-98102 ’ STOPPER

09320-05010 CIJSHIDN 09343-0x29 CUSHION 09160-05028 WASHER

02112-05122 SCREW 09156-05042 SCREW

11400-98872 GA5KET SET

7

7

1 1

1

4

1

1

1

1 1 1

1

2

2

2

1

model VG

model VH

model VG

model VH

model VG

model VG

model VH

OPT

DT8 VI4 E3 DT8 VH E3

Revised Sept. 1986 I33

.

. UYLJ - ._ ..___

CARDURETOR...~.~~.~&6 ENGINE COVER-D-7 CLAMP ERACKET”..~..C-6 FUEL PUMP....&8

OPTIONAL”.,.“.............E-~ THROTTLE CONTROL.&7 OPTIONAL

CLUTCH LEVER..w-*.-C-3 FUEL TANK.. . .D-9 : ELECTRICAL....-E-2 TP.ANSMlSSlON.....D-5

OPTIONAL CRANKSHAFT.........~~

: REMOTE CONTROL-E-4 GEAR CASE.. . .D-3

WATER PUMP..“....&9 PROPELLER

CYLINDER..........-52 HANOLE . . . . . . . . . . . ..%...0S4

. . . . . ..D-8 DRIVESHAFT HCUSING.O-2

REED VALVE LOWER COVER-.0-B

. . . . . . . . ..“.....&5 ENGINE NUMBER STARTER

. ELECTRICAL...-.-.-.C-5 . . . . . . ..“...“......(32

MAGNETO......C-4 OTO VG : 08Ol-634029~637270

SWIVEL BRACKET . . . . . . . . . . ..c-7 OT8 VH 0801-7372719

FIG.2 FIG.2 ( 5 4) CRANWAFf Q'TY

6-

4@

DT8 VH E3

REF.NO. PART NO. DESCRIPTION REMARKS

l-l 1-2

1-3

2-l

2-2

2-3

3

4

5

6

7

8

9

10

11 12

13

14

15

16

17

18 19 20

2l

.

CARBURETOR.........&6 ENGINE COVER-D-~ cv\M!’ BRACKIZ’T.. . . . .C-fj CLumi LEVER......+3

FUEL PUMP....B-8

CRANKSHAFF FUEL YANK...-D-9

..*...-..&4 CYLINDER...........~2

GEAR CASE....D-3 tkN0LE.......1+8

DRIVESHAFf l+XJSING.O-2 ELECTRICAL

LOWER COVER..D-6 . ..-.....c-5 MAGNETO......C-g

12110-96102 PISTON (STD)

UllO-96102-CI25 PISTON (OS:O.25)

12llO-96102-050 PISTON (0S:O.M)

12140-99603 RING SET (STD)

12140-28630-025 RING SET (OS:O.25)

i2l40-28630-050 RING SET (OS:O.SO)

12151-25000 09381-12001 09263-12020 l2200-98102 l2161-96000 09263-17010 122l.l-96001 12221-98102 l2231-98101 12232-98100 12210-98101 09262-20062 09289-22004 09283-20035 09283-10003 11431-98501 11433-98500 09100-06122 09162-06DO6

PIN

CIRCLIP BEARING

cRAN(sl-lAFl ASSY

.ROD, connecting

.BEARING

‘PIN

.CXAMCSHAFl, upper -WHEEL. upper crankshaft

*WHEEL, lower crankshaft

.cRANKSffl~, lower BEARING .OIL SEAL, middle crankshaft

OIL SEAL, lower crankshaft

OIL SEAL, driveshaft upper

HOUSING

BOLT

LOCK WASHER

2

2 OPT

2 OPT

2

2 OPT

2 OPT

2

4

2

1 2

2

1 1 1 1 1 3 1 1 1 1 1 2

2

B

B

a

B4

--“-

-- ------.----

OPTIoNAi......~...........E-6 OPT I ONAL : ELECTRtCAL.....E-2

‘fHROTTLE CONTROL.&7

OPTIONAL : REMOTE CONTROL.E-4 TRANSt.ilSSlON..~..D-5

PROPELLER WATER PuMP-*.....t3-9

‘................D-4 REED VALVE . . . . . . . . . . . . . . ..&5 STARTER...................&2

ENGINE NUMBER

SWIVEL BRACKET DTB VG : 0801-63402~37270

. . . . . . . . . . ..+y DT8 VH : 0801-737271~

1

FIG.3 FIG.3 ( 5 5) REED VALVE P’TY

REF.NO. PART ND. DESCRIPTION REMARKS

1

2

3

4

5

6

7

8

9

10 ll l2 Y 16 I.5 16

17

18

19

20

08316-16062 NUT

01421-CI6162 STUD BOLT

LW?5-98100 GASKET, carburetor OllOi’-D6302 BOLT

01107-06352 BOLT

08322-22062 WASIER

ul30-98100 NET, inlet case Ulll-98101-02M CASE, inlet 02X!-06162 SCREW. valve seat 08321-21062 LOCK WASHER

08322~2lD62 WASHER

uul-98100 GASKET, inlet 13150-98101 VALVE ASSY, reed

13152-98100 STOPPER. reed valve 13153-98100 .VnLVE, reed

02112-03088 .scREw

D832X!lO32 .LOC% bSHER

l-3122-98101 GAY(ET, valve seat

02l.12-06352 SCREW

D8322-21D62 WASHER

U812-98100 COVER, silencer

U811-98100 CASE, silencer

2

2

1 5 1 6

1

1 1 1 1 1 1 2

2

4

4

1 2

2

1

1

.

DT8 VH E3

DT8 VH E3 . .

: -.-- -.- -.---- -. vy~‘.. --. .-- ..-. -.-----_ _ .._ . .__

CARBUREYOR.........I+6 ENGINE COVER-b7 CLAMP BRACKEY-..-.-C-6

OPT IONAL FUEL Wbi!‘...we-8

.-...............-E-6 OPTIONAL

THROnLE CONTROL.&7

CLUYCH LEVER.......C-3 FUEL TANK.. . -D-9 : ELECyRICAL.....E-2 ~nr~r*~‘r-‘-~- - + Innnam,a3,“N..‘.‘V-,

1

OPTIONAL : REMOTE CONYROL.E-4 CRANKSHAFT.........&4 GEAR CASE....D-3

WATER PUMP.......&g

CYLlNOER...........&2 HANDLE PROPELLER..............;;.i-4

. . . . . . . D-8 DRIVESHAFT HOUSING.D-2

REED VALVE LOWER COVER- .D-6

. . . . . . . . . . . . . . ..&5 ENGINE NUMBER

_ ELECTRICAL STARTER

. . . . . . . ..C-5 MAGNfl@.....C-4 . . . . . . . . . . . . . . . . . ..c-2 OTB VG

SWIVEL BRACKET : OBOI-634OXh637270

. . . . . . . . . . ..c-7 DYB VH : 0801-737271~

FIG.4

@ .-

DT8 VH E3

FIG.4 < B- 6) IXRBWETCR Q’TY

REF.NO. PART NO. DESCRIPTION REYARKS

l-l 1-2

2

3

4

5

6

7

8

9

10

11 12-1 12-2 13-l

13-Z

u-3

13-d

14

15

lxioo-98l.u 13200-98104

l3267-98100

i3268-3610

09492-50008

09493-24007

l3269-98100

13250-98110

13254-98100

l3251-98100

13343-98100

UbU-98100

09491-95007

09491-20010 09491-85006

09491-90004

09491-97002

09491-21012 13631-93500

09305-04005

-OR ASY (S)

-OR A!ssY (L)

.SUEW. throttle stop

SPRING

.PILOT JET (50)

JET.air .scl?fw. punt air

-FLOAT

.PIN, float

.GASKET. float chamber

.iIasKEl

.MLT

JET, main (95) (5)

JET. main (100) (L)

JET, main (85)

JET, main (PO)

JET, main (97.5)

JET, main (105.5)

KMOf3, starter

BWlIt4G, starter knob

1 1.

1 2 1

1 1

1

1 1

1 1 1

1 1 OPT

1 OPT

1 OPT

1 OPT

1

1

D

B

DTB WI E3 66

.wc=.- ._.. .^ _ _.__ --_~_ _.

CARBURETOR*........&6 ENGINE COVER.D-7 OPTIONAL...............~..E-6 THROTTLE CONTROL.&7 CLAMP BRACKET*.-...C-6 FUEL PUMP. . . .B-8 OPTIONAL : ELECTRICAL.....E-2 TRANSMISSION*~.-*D-5 CLUTCH LEVER-..-.-.03 FUEL TANK.. - . D-9 OPTIONAL : REMOTE CONTROL-E-4 CRANKSI-WT

WATER PUMP”-*....&9 . . . . . . . ..&4 GEAR CASE . . ..D-3 mOPELLER.v..............“D-4

CYLINDER--..-....-.&2 IiANDLE-......D-8 REED VALVE.......*........&5 DRIVESHAFT HOUSING-o-2

ENGINE NUMBER LOWER COVER..D-6 STARTER*..................C-2 DTB VG

XLECTRICAL : 0801-6340292637270

. . . . . . . ..&5 MAGt50......Cy4 SWIVEL BRACKFT . . . . ..“.....Crn7 DY8 VH : 0801-737271%

6

FIG.5 FIG.5 ( & 7) TlmnlE CnNTRm

Q’TY

_ - DTB VH E3

REENO. PART No. DESCRIPTION REMARKS

1 67463-95200 1 CWNECTOR

2 08310-ll.052 HII 1

3 _ 19171-98101 LSW 1

4 0938S-05004 CLIP 3

S 09160-05010 WEilER 3 6 09306-05002 BUWING 2

7 l9lll-98103 LM 1

8 19181-98120 LEVER 1 9 63225-93200 BUSHING 1

10 6322743rnO PIN 1

11 19llO-98100 LEVER. throttle shaft 1

DT8 VH ES

.

. --... ̂ _. ~. ..__ . ..--Hit3 --- ._ - I CA!~@~MTOR...-.....~~ Et&lNE COVER.D-7 OPYIOtaL ..-..-..-....-.-..E-6 MROTTLE CONTROL.*7 1

CLAMP BRACKET......C- 6 FUEL PUMP....& 8 opTlot44L : ELECTRICAL.....E- 2 TRANs~~ss~oN.....D- 5 CLUTCH LEVER.......C- 3 FUEL YANK ... .D-9 OPTIONAL : REMOTE CONTROL.E-4 WATER PUMP-......B- 9 CRANK.WAFT.........B- 4 GEAR cASE....o- 3 PROPELLER.................D- 4 CYLINDER........-..B 2 MDLE.......D- 8 REED VALVE................& 5 ENGINE NUMBER ORIVEsH4R MWSING.D-2 LOWER COVER..D- 6 STARTER ... . ............. -4% 2 OT8 VG : OOOI-63402%637270

.ELECTRICAL.......y..C- 5 M4GNEYO......C- 4 :sWlVEL 8&4CKEY............C- 7 DT8 VH :, 0801-737271~

FIG.6 FIG.6 ( 5 8) FUEL pulp Q’TY

REF.NO. PlRT NO. DESCRIPTION RE!‘lARKS

1

2

3

4

s

6

7

B

9

10

11

I.2

I.3

lk

15100-98100

L5170-96100

l5251-98101

09503-05137

09343-05l37

09343-05l37

lwo-98500

hS?2&98520

08310-22102

08321-11102

09&1-09402

353Lk-98100

09400-US02

OlX.7-06202

.

Puw ESY. fuel

.DIAPWAGM SET

.saEw

HOSE. fuel (pmwxrburetor)

HOSE. fuel (connector-filter)

HOSE, fuel (filter-pum)

FILTER, fuel

PLUG, fuel connector

NUT

LOCXWAWR

CLIP

HOSE, vacua

CIAW

BOLT

L

1

4

1

1

1

1

1

1

1

6

1

2

2

L:270

L:36

L:L95

B8 DYB w E3 DT8 VH ES

I .

b.. _ He? -._-

CARBURETOR...-*.**.&6 ENGINE COVER.D-7 OPTIONAL .“................E-G. CLAMP BRACKET.*....+6 -FUEL PUMP..-.8-e

WROnLE CONTROL.57 OPTIONAL

CLUTCCI lEVER....*..C-3 FUEL YANK*...%9 : ELECTRICAL.....E-2 YRANSMlSSlON.....D-5

OPTIONAL : REMOl’E CONTRDL.E-4 WATER PUMP.. . . . . .8-Q I CKANKSH,q!=r-.......w.B- 4 GEAR CASE..~.D- 3 PROPELLER.................t)- 4 CYLINDER.......~...~- 2 HANDLE~..*...D- 8 REED VALVE................& 5 DRIVESHAR HDUSING.D-2 LOWER COVER- .D-6

ENGINE NUMBER

. ELECTR I CAL STARTER...................G 2

.-.......C -5 J&GNETD.......C- 4 DTB VG : 0801-63402~37270

SWIVEL BRACKET .... ..“.....CM 7 018 VH : 0801-73727!%

FIG.7 FIG.7 ( 5 9) WATER PM’

Q’TY

REENO. PART NO. DESCRIPTION REMARKS

1

e-7

e6

2-l

2-2

3

&

5

6

7

8

9

10 11 12

I.3

14

l.5

16

l.7.

18 19

20

21

22-l

22-z

23

24

25

17563-98500

17561-98510

17561-98520

174s98501

D9289-10002

09108~D6O25

09162-06006

0924506006

176li-98505

094m-03002

17461-98501

17471-98503

17472~98503

OP202-D4008

%l32-98501 09108-06O63

DP162-iXOO6

09160-a6no4

08331-4l309

%UO-98520

09282-10009

09263~35019

17441-985U 374419852l 09l25-05047 O916L-05010

17600-98550

GRmET

TUE. water (5) TUBE. water (L) BUSHING

OIL SEAL STUD BOLT

LOCK WASH&R

NUT

CASE, water pump KEY IbPfXlIR PLATE

GQSKET

PIN

GtSKET

STUD BOLT

LDCKWASIER

Nm

CIRcLIP

HOUSING, drive shaft

.DIL SEAL

k3131N~

GUIDE, w&r tube (5) GUIDE, water tube (1)

SCREW

WASHER

WATER FL@+’ REPAIR KIT

1

1

1

1

1

8

4

4

Y

1

1

1

1

1

1

1

1 1 1 1 2

1 1 1 1. 1 1 OPT

DT8 VH E3 DT8 VH E3

B9

a

--... u4s.P

CAROlJRETOR.........&6 ENGINE COvER.D-7 CLAMP BRACKEY.~....C-6 FUEL l’UMP....B-8

OPYIONAL*..........“......E16 THROY’l’LE CONTROL.&7

ClUYCH LEVER.*--...C-3 OPTIONAL : ELECTRICAL

FUEL YANK.. . .D-9 ***..E-2 TRANSMISSION~....D-5

CJ?AN~~fl.........&4 OPTIONAL : REMTE CONYROL.E-4

GEAR CASE....D-3 WATER PlJMP..~.~..&9

CYLINDER...........G-2 FROPELLER.................D-4

HANDLE-.--...D-8 DRIVESHAFT HDUSI&.D-2 LOWER COVER-.D-6

REED VALVE................&~ ENGINE NUMBER

ELECTRICAL:. . . . . . . .C-5 MAGNETO.. . . . .c-4 STARTER...................&2 DYE VG SWIVEL GRAcKET

: 0801~63402%37270 . . . . . . . . . . ..G-7 rlYA vu r nRnl-7T777iu

FIG. 8

DT8 VH E3

FIG.8 ( C- 2) STARTER P’TY

REF.NO. PART NO. DESCRIPTION REMARKS

1

2 3 4 5 6 7

8 9

10 l.1 12 I.3

14 I.5 16

17 la

_ 19 20 2l

22 23

l8100-98114

18E!.L-98100

18344-98100 18142-98300 18253-98300

18255-98301

18271-98100

18261-98100 18291-98102 18283-98101 18284-98101 18280-98102 L8335-98100

18X52-98100 18200-98100 182lO-93001

01537-06162 09160-05010 0142.l.-06122

08316-26062 lB630-98101

18642-98100 18650-98100

STARTER ASSY. recoil

REEL

.PIN

..SPRXNG, recoil

.BIJSHING

.CIRCLIP

.SPRING. friction

.PINION

.HOUJER. cable

SPACER

SPRING, return STOPPER

.WASHER

.RDLT

.GRIP, starter

..WIP

BOLT

WASHER

STUO‘EOLT

NUT

CABLE ASSY, inter lock

HOLDER. cable ARM, inter lock

1

L

1

1 2

1

1 1

1 1 1 I. '1

1 1 1

1 1

1

z 1

1 L

LlT8 W E3

I

.

B

B

b

c2 g

w+ P -- _- -----.~. _2--.._ -_,_ _._ .- --

CAREUJRETOR........~B- 6 ENGINE COVER-D-‘I OPTIONAL ................ ..E- ,j .,+,,Ri,nLE C(,NTROLm&‘I CLAMP eRACKET”.....C- 6 FUEL PUMP.*-.&8 OPT!ONAL : ELECTRICAL.....E- 2 TRANSklSSION~....D- 5 CLUTCH LEVER....*u*C- 3 FUEL TANK, .. -0-9 OPTIONAL : REMOTE CONTROLME-4 WATER PUMP.......B- 9 CRANKSUAFT....~...~& 4 GEAR CASE....D- 3 pROPELLER.....w...........O- 4 CYLINDER....~..-...& 2 HANoLE.......D- 8 REED VP.L'IE.........~......~- 5 e!!s! f!E !:V!.!oER DRIVESRAFT HOUSING-C-2 LOWER COVER..D- 6 STARTER ............. ..*...c- 2 OTB VG : 0801-634029437270 ELECTRICAL ....... ..c- 5 MAGNETO-....a& 4 SWIVEL BRACKET ........... -c-y OTB VU : 0801-737271~

FIG. 9

C

13

k

d

16-

DY8 VH E3

FIG.9 C C- 3) CLUTCH LEVER Q'TY

/

REF.NO. PART NO. DESCRIPTION REMARKS

1

2

3

4

5

6

7

6

9

m-1 10-2

11

12-1

12-2

l3

14

15

16

17 ltl

19 20 21

22 23 24

25

26

21LlO-98101-02M LEVER, clutch

09260-10005

D9MO-07021

22521-99001

‘21210-98502

09280-09003

09162-08003 09140-08016 09204-03001

23121-98510 23l.l1-98520

09305-06008 251ll.-98llO 25111-98120

09l26-06014 233Ll-99001 233214'9001 09160-06035

09204-01001 25222-93000

25Ul-98501 09280-06006 09280-16005

082l2-06201

08310-11D6Y

253lb93100

03l39-D&335

DP168-06002

BILL . . SPRING

iXEASE NIPPLE, clutch

SHAFT, clutch lever 0 RING

LOCi(WASHER

NUT

COTTER PIN, clutch rod

ROD, clutch (5)

ROD, clutch (L)

BUSHING

ROD. shiftbg (S)

ROD. shifting (L)

BOLT

CONNECTOR, clutch rod 1

CONNECTOR. clutch rod 2

WASHER, shifting rod

COTTER PM, shifting rod

BOOT, shLft.ing rod

GUIDE

D RING

0 RING

WASHER

NUT

CAM. shifting

SCREW

GASKET

DTB VH E3

1

1

1

1

1

2

1

1

2

1

1

1 t 1 1

1 1 I 1 1 1 1

1

1 1

1 1 1 1 1

I

D

.

c3

-2 .-

*......E+j THROTTLE CONTROL.&7 CARBURETOR.........&6 CL.AMP wACKEY......C-6

ENGINE COVER+O-7 OPTIONALwvv......... FUEL PUMP....B-8

CLUTCH LEVER......*C-3 OPTIONAL

FUEL TANK.. . *D-g : ELECTRICAL..,..E-2 YRANSMtSSlON.....D-5

CRANKSHAFT.. . . . . -..&d OPT 1 ONA L

GEAR CASE-...O-3 : REMOTE CONTROLWE-4

~- CVLiNDER...........52 HANDLE.......O-8 PROPELLER.......,.........D-4

WATER wMP.......e-9

DRIVESHAFT HOUSING-D-Z LOWER COVER..O-6 REED VALVE.. . . . . . . . w . . . . . .&5 STARTER

ENG I NE NUMBER

ELECTRICAL ..,...*.&5 . . . . . . . . . . . . . . . . ..-c-2

MAGNEYO DYE VG

*.....&4 SW I VEL BRACKET : 080 I-63402%6

. . . . . . . . . . . .C”7 DT8 VH : 0801-737271%

FIG. 10 FIG.10 ( C- 4) EIAp(ETO

P’TY

REENO. PART NO. DESCRIPTION REMARKS

l-

1 32lOl-98150

2 32140-98120

3 02ll2-05257

4 08321-21057

5 32lso-98110 '2--Q 6 OW2-O4108

13-Q 7 8 083214lO47 32120-98120

9 02212-05308

10 32lO2-98130

ll 08310-22122

12 08321-31122

I.3 08322-11122

14 08341-31039

10 15 02122-05122

DT8 VH E3

.

OTB VI-I E3

.

.

STATOR ASSf

SOIL. ignition

SCREW

-LOCK WA5tiER

.SEtGOFZ

.smEw

-LOW. W&HER

.COIL, lighting Cl2V,BOW)

.smEw

FLYWHEEL

NUT

LOCK ;rlnSH!ZR

WASHER

KEY

SCREW

1

1

2

4

1 2

2

1 2

1

1

1

1

1

2

c4

.._ WY? -._

CAR@URElOR.........&b ENGINE COVER.G-7 OPTIONAL”-~...-.......“...E-6 +iTtROTTLE CONTROL.&7 CLAMP BRACKET--.-.-C-6 FUEL WMP....&B OPTIONAL : ELECTRICALwum.eE-2 TF&JNS~.~ISSION-....D-~ CLUTCH LEVER...-...C-3 FUEL TANK.. . .O-9 OPTIONAL : REMOTE CONTROL.E-4 WATER Pimp......+9 M--d. * I_ ~.p$..?!y~.u.“.~. . . . . . . . .gac ~-~SEAR-CAsE....&-; m”rCLLCII”...“..“~...“....D-~ - -. CYLINOER......s...wB-2 HANDLE-......D-8 REED VALVE..-..v.-.-......B-5 ORIVESHAFT l-kXlSING.O-2

ENGINE NUMBER tOWER COVER. .D-6 STARTER...-.............‘..C-2

ELECTRICAL-........C-5 DT8 VG : 0801-634029y637270

MAGNETO . . . . ..C-4 . ~W!VEL.BRAcKFT . . . . . ,.w....c-7 OT8 VH : 0801-737271~ .t

FIG. 11 'F1GJ.l ( C- 5) ELECTRICAl

P‘TY

IREF.NO. PART NO. DESCRIPTION REMARKS

.

1 2 3

4

5 6 7 8 9

10 11 12 13 16

I.5 16

17

,

33541-93310 33Ya2-98000 37800-98550

37801-98300 0960656201

32VOO-98llO 09ll1-06030 09160-06079 09404-O&12 01107-06208 33510-95510 36895-94400 37820-98102 3795%oa591

02312-o&62 08321~21042

36632-95501

SE&. spark plug

SEAL, high tension cord

SWITCH, engine stop

EAO, stop switch

CUW

co1 UNIT tit IGNIYION COIL

BOLT

SPACER

CLAM

BOLT

CAP. spark Plug

LEAD, engine ground

SWITCH A.SY, emergency

!?RAWET, emergem) _-

SCREW

Locx w!xiHER

CUW

2 2 1

1 1 1

1 1

1 1 2 1 1 1

2 2 1

DT8 VH E3 I I

----.. ._. -----_.J+JL _______ - -_-.. _~.--

CARBURETOR..*.-...-B-6 THROTTLE CONTROL+-7 1

ENGINE COVER-b7 OPTIONAL.................. E-6 CLAMP BR,vXET~.....C-6 FUEL PUMP-.--&B OPTIONAL : ELECTRICAL*..*.&2 TRAN.St.ilSSION.-...D-5 CLUTCH LEVER.. . . . . . X-3 FUEL. TANK* *. a-9 OPT I ONI\!. : REt.KjTTr: CCNTR0L.E~4 WA?ER !=!J!!~p.. . . . ..s-9 CRANKSHAFT’..*......&4 GEAR CASE---.D-3 PROPELLER . ..**..**.*......&4 CYLINDER..-.....-..&2 HANDLE.....-.D-8 REEO VALVE..--...,......“.&-5 ENGINE NUMBER DRIVESHAFT HOUSING.D-2 LOWER COVER. -D-6 SyARTER...................C-2 CIT.8 VG : 0801-63402%637270

t .___.. ELECTRICAL-.--.r-“.C-5 PASNETO. 1.. l SC-4 SWIVEL f%C~ *......eeb&*c”y OT8 VH : moi-737271%

FIG. 12 FIG-l2 ( C- 6) CLR+P BRACKET

P'TY

REF.ND. PART NO. DESCRIPTION REMARKS

l-l

l-2

2

3

4

5

6

7

s 9

i0

11

12 I.3 14

15

16

DT8 VH E3

DT8 VH W

CARBURETOR....-....&fj ENGINE COVER.D-7 OPYIDIIAL.“.. . . . . . . . . . . . . . . _--

CLAMP BRACKET....-*C-6 FUEL PUMP..-.&8 OPTIONAL E-6 -yHRCTTLECDMROI.~B-7: i----

I

CLUTCH LEVER---w..‘C-3 FUEL YANK.. . .D-9 : ELECTRICAL-....Gz Y~~~SM!SS!ON..,.,D-~

CRANKSHAFY . . . . . . . . . &4 DPYtCNAL : ‘REMOTE CONTROL-E-4 WATER PUMP.......&9

I CYLIRDER

PRDPELLER . . ..-......&Z

f+EAXAL~E. -. -0-3 .” . . . . . . . ..-...... D-4 . . . . . ..D-8

DRIVESHAFT IWJSING~ .- ..-..-...- o-2 REED VALVE

LOWER COVER..D-6 . . . . . . . . . . ..‘...&s

ELECYRI-~’ CAL.. . . . . . . .C-5 MAGNEYO *...s*c-4 SYARYER.. . . . . vs.. s.: ‘. . . * I d. .C-2

ENGINE NUMBER

SWIVEL BRAGKEY . . . . . i *..... C-7 0:‘s VG : 080 I-63402%637270 OY8 VH : 0801-737271~

41111-98512-02M BRACKET, clamp STBD

41111-9853D-D2M BRACKET. clamp STBD

4112l-98514-D2M BRACKET, clamp PORT

091DD-10190 BOLT (lOxl45)

09160-10082 WASHER

D9l59-10050 NUT

4122l-93001 KNOB. tilt stopper

09205-03032 PIN

D93OD-12009 BUSHING

D92DO-12003, PIN

413ll-98101 PIATE

09125-06053 SIXEW

41W-98100 PLATE

422l.L98503 SCREW

09205-05014 PIN

41212~99000-02M HANOLE 41810-98500 .-.-.ZNC SET, anode

_z-yy

1

1

1 1

1 1

1

1 1 1 1 4

2

2

2

2

1

model VG,41lll-98530-02?4 W/41810-98500

model VH

model VH

C6

FIG. 13 FIG-U (: C- 7) SWIVEL BRI\cKET .

Q'TY

REENO. PART NO. DESCRIPTION REMARKS

1

2 3

4

5-2

6

7

8

9

10

11

12

13

14

15

16

17

18 19 20

2l

22

23

24

25

26

27

28

29

30

31

OTB M E3

OTB VH E3 I I

4311L-96104-0m r5RAaEr, swivel 43410-98500 ADJUSTER. steering

43712-98503 PlATE

43715-98500 PIECE 437l.b98101 BUSHING 225l.l~99001 GREASE NIPPLE 09100-II6123 BOLT

09162-06001 LOCUMASHER

09160-06015 WASH3

09440-09012 SPRING

09ll9-06o6cl BOLT

0312l-98102-tXM COVER, swivel bracket

4372.b985174 BUSHING

09200-08045 PIN

092044001 COTTUZ PIN

45222-98501. SPRING &X11-98501-02M BLGC& thrust

452ll-98503

09l39-05031

09300-08005

45110-98502

45700-98503

457X5-98502

0944346038

45112-98511

45211-98100 45231-98311

454lL98100

45710-98501

093cl6-lop11

45231-98502

SPRING SCREW

BUSHING LEVER, rack

smuOw ORIvErnY

.tloa(

.SF!RING

SHAFT, rack

SPRING. thrust block

.AFUd, release lock

.8LocK, thxlst ARM, shallow drive

BUSH

ARM. lever rack

1

1

1

4

1

4

4

4

4

1

1

1 1 1 2

1 1 1 1 2

1

1 OPT

1 OPT

1 OPT

1 OPT

1 OPT

1 OPT

1 OPT

1 OPT

2

1

a

c7

_ __-__--I_---._ ----. -_ W-Q-... .._.. - .l----_l-._-. --.--

CARDlJRETOR.........&6 ENGINE COVER.D-7 1 -CLAMP BF&i&KET

OPTIONAL........“.....-“..E-6 THROTTLE CONTROLS&-~ -.-..-C-6 FUEL !=UMP....&8 OPTIONAL : ELECTRICAL.*...E-2 TR4NSf41~5i0N.....t1-5

CLUTCH LEVER.....-d-3 FUEL TANK., . -D-9 0piloiiL : REMOTE CONTROL.E-4 WATER PUMP-......&9 CRANKSHAFT-.,...-.-D-4 GEAR CASE....&3 PROPELLER.........“....““.D-4 CYLINDER..-.-----..&2 HANOLE.......D-8 REED VALVE -.*.............pj ENGINE NUMBER 1

‘I

DRIVESHAFT HOUSING-D-2 ELECTRICAL.--.-....C-5

LOWER CDVER..tJ-6 ,STARTER...................C-2 OTB VG : 0801-63402%637270 MAGNETO . . . . ..I&4 SWIVEL DRACKET..w.........C-7 DT8 VH : 0801-737271% I

FIG. 14 FIG&I ( D- 2) ORIVESHAFF HOUSING Q’TY

REENO. PART NO. DESCRIPTION REMARKS

l-l

1-2

l-3

l-4 2

3 4

5 6 7 0 9

10 11

12 13

14

52llO-b515-02M HOUSING, drive shaft (5)

52llO-98516-02t4 HOUSING, drive shaft (5)

52110-Vt3526-02M HOUSING, drive shaft (L)

52210-98527-02N HOUSING, drive shaft (L) 1

09205-10003 -PIN. clutch lever 1

52133-98500 GASKET 1 09108-08147 STU0 BOLT 2

09206-11006 SPACER 2

09162-08007 LOCK WASHER 6

OVSO-03016 NUT 2

09100-08232 BOLT 4

09160-08015 WASHER 4

52115-98501-02N COXR, clutch adjusting hole 1

52336-98500 GAsKn 1

09108-05011 STlJD BOLT 2

09145-05001 NUT 2

52317”woo TUBE. water fnsp 1

1

1 1

-636762

-r52110-98516-02N

W/52117-91r400

636763~ -636774

9

*52110-98527-02M W/52117-94400

B

636727s

DT8 VH E3

. I

~. U4L---- - ._ --.-__- _..._ --_ .~~~~ __-_-

CI\RMRETOR*...,...,B-6 ENGINE COVER.O-7 OPTIONAL ..,.--;...........E-6 MROnLE CONTR,,Ls&7

CLAMP BP.ACKET......C-6 FUEL PUMP....&8 OPTIONAL : ELECTRICAL.,..-E-2 TRANSM15510N.....0-5 CLUTCH LEVER......*&3 FUEL TANK.-..&9 OPTIONAL : REbtOTE.CONTROL-E-4 WATER PUMP.......B-9 CRANKSHAFT.........&4 GEAR CASE....&3 PROPELLER ” . . . . . . .::“.““..,&4 CYLINOER...........&2 HANDLE....“*.o-B REED VALVE................B-5 ENGINE NUMBER DRlVESHAfl HOUSING.&2 LOWER COVER..D-6 STARYER...................C-2 -. -_._ ~. OTB VG : 0801-63402b637270

D2

kLECTRICAL.. . . . . a-. .C-5 -. &GNZ&. . w w .C-r; ’ SWIVEL mCKET............+7 DT8 VH : 0801-737271~

FIG.35 orb 3) GEAR CASE

REF.NO. PART NO. DESCRIPTION REMARKS

55110-98510-02M CASE, gear

09263-14010 .BEAi?ING

08L13-6OO40 &EARING

5X12-985OL-02M COVER .

55114-98502 COVER

09152~04022 SCREW

53320-93142 ZINC. protection

OYlOO-O8232 BOLT

09162-08007 LOCK WASHER

09248-10005 PLUG, drain

0916840022 GASKET

09100-06103 BOLT

0916246001 LOCK WASHER

09280-48003 0 RING

%LlO-98520-02M HOUSItiG. prop shaft BRG

09282-14002 .OIL SEAL

08313-6OO40 .BEARING

09262-14001 .BEARING

56122-98500 PROTECTOR, prop shaft housing

55300-95500 iINc ASSY

3

4

5

6

7

8

9

10

11

12

13 14 15

16

17 18 19 20

4

4

3

3

2

2

1

1

2

1

1

1

1 OPT

20

DT8 VH E3 _- .

. . _-- ---

-.- w-3 - ---d--------. -.--- . .- -. -._-_. ..-.- .-____.. ._ ._._ - -- ._.-- ‘-=CARBlJRETOR.. . . . . . . -56

CLAMP BRACKET~....-c-6 ENGI_NE,COVER.D-7 OPTIONAL.--... FUEL PUMP....B-B

..-.........E-6 THROTTLE CONTROL.B-7 1

CLUTCH LEVER OPTIONAL

. . ..*v.C-3 : ELECTRICAL..-.-E-2

FUEL TANK....D-9 CRnNKSHAFT..~..2....&4

OPTIONAL YRANSMISSION.....D-5

L GEAR CASE....O-3 : REMOTE CONTROL-E-4 WATER PUMP*......59

CYLINDER PROPELLER . . ..*...*..&Z HANDLE

. . . . . . . . . . . . . . . ..o-4 . . . . . ..O-8

DRIVESHAFT HOUSING.O-2 REED VALVE

LOWER COVER..D-6 .--........-....B-5 ENGINE NUMBER

ELECTRICAL . . . ..*...C-5 STARTER..................C-Z

MAGNETO.. . . . . .C-4 DE VG

SWIVEL BRACKET : 0801-634029~637270

. . . . . . . . . . . .c-7 DT8 VH : 0801-737271~

- FIG,1 6 FiG.ib ( il- 6) PfiPEuEil- -Q’TY

.- REF.NO. PART NO. DESCRIPTION REMARKS

l-l 58111-96002-OlY PFulPELL!zR m2l5XlfJO) 1 F700

1-2 58Lll-98101-0l.T PROPELLER (3x200x190) 1 Rlo,STD

1-3 58111-98502-0l.Y PROPELLER (3~200x170) 1 F610

l-6 581i.l-98722-011 PROPELLER (3~2OOxl30) 1 FSOO b

l-5 SBlll-99722-OlY PROPSUER (3x200~150) 1 F600

2 58l20-98511 SJSH 1 B

3 09209-05020 SHEAR PIN 1

58l30-98101 NIJJ - 6 1

5 09204-03001 COTTER PIN 1

DY8 VH E3

.

DYB VI4 E3 D4 1 . l

__ U.G?

CAREUREYOR.........&6 ENGINE COVER*D-7 OPTIONAL.............~.,..E-6 THROTTLE CONTROL.&7 CLAMP BRACKET.. . . . *C-6 FUEL PUMP....&8 OPTIONAL : ELECTRICAL.*...E-2 TRANSMISSION.....O-5 CLUTCH LEVER-...*..C-3 FUEL TANK-. . d-9 OPTIONAL : REMOTE CONTROL.&4 .WATER PUMP....+..&9 CRANKSHAFY.........B-4 GEAR CASE...sD-3 RRDPELLER.................D-4 CYLINDER....s.*....@-2 HANDLE.......O-8 REEO VALVE . . . . . . . . . . . . . . ..&5 ENGINE NUMBER

- DRIVESHAFT HIKISING.D-2 LOWER COVER..&6 SPARTER...................C-2 DT8 VG : OROI-63402h637270 _ ELECTRICAL.........C-5 MAGNEYO......C-4 SWIVEL BRACKET,...........+~ DTB VH : 0801-737271%

FIG. 17 3

4

: DT8 VH E3

.._ -.-. WA3 .._

CARBURETOR.....~...B-6 ENGINE COVER.D-7 - OpTfO)&L............... E-6 CLAMP BRACKET-*....C-6 FUEL PUMP. .e .B-8

THROTTLE CONTROL.&7 Of’T IONAL

CLUTCH LEVER.*.....C-3 FUEL TANK*...D-9 : ELECTRICAL.....E-2 Tt?ANSMISSlCN~....O-5

OPTIONAL CRANKSHAFT.........&4 GEAR CASE..*.“-3

: REMOTE CONTROL.E-4 WATER PUMP....*.*B-9

CYLINDER PROPELLER......“..........D-4

. . . . . . . . . ..&Z HANOLE.......D-8 DRIVESRAFT !d0UslNG.~-2

REED VALVE-...............&5 LOWER CDVER..D~6

ENGINE NUMBER STARTER

ELECTRICAL.....-..,C-5 . . . . . . ..-........“.(&z DY8 VG

MAGNETo......C-4 : 0801~634029~637270

SW1 VEL BRACKET . . . . . . . . . . , .+7 DTB VH : 0801-737271~

FIG.17 ( D- 5) lRANSMISSION P’TY

,REF.NO. PART NO. DESCRIPTION REMARKS

1-L 57llC-98550

l-2 57110-98560

2 57117-98501

3 09160-16023

4 09263~l5003

5 57321-98510

6-L 09181-10005 6-2 99181-10004

6-3 __ ’ ‘o9m-10005

6-4 6-5

6-6

6-5

7

8

9-1

9-2

10-l

10-2

10-3

10-4

10-5

10-6 11-1

ii-2 11-3 12

13

14

15 16 17

09181-10006

091Bl-10007

08211-10141

08221-10146 57510-98552 5752l-98520

09160-12041 09181-12007

09181-20008 59181-20010

09181-25012

09181-20026

091Bl-20027

08221-20305

082i.bl4181

iMZli-14182 OKZli-14183

57600-98510

576%98501

09209-04017

09440-05p19

57631-9850G 57632-98500

.

DT8 VH E3

0

I

SHAFT, drive (S) 1

StUFl. drive (L) 1

.IRRER RncE 1 TtRusT WASHER 1

BEARING 1 PINION 1

SHIM (0.7) 1

SHIM (0.9) 1 SHM (1.1) 1 SHIM (1.2) 1 SHW (1.3) 1 SHIM (1.0) 1 SHIM (0.8) 1 GEAR, forward 1

GEAR. reverse 1

TM3 W&HER Ml (1.0) 1

SHIM PviO (0.5) 1

SHIM (0.6) 2

SHIM (0.7) 2

SHIW (0.8) 2

SHIbl (0.3) 2

SHIM (5.4) 2

SHIM (0.5) 2

TtR WASHER REV (1.0) 1

THR WASHER-REV (1.5) 1 Tb WASRER REV (2.5) 1

SHhFT. propeller 1 SHIFTER, clutch dog 1

.PIN 1

.SPRING 1

ROD. push 1 PIN, push 1

D%

FIG. 18 FIG.18 ( D- 6) LONER COVER

Q’TY

REf.NO. PART NO. DESCRIPTION RENARKS

1 6111L-98104-02J4 COVER, engine lower 1 2 61112-98103 RU00ER. engine lower 1 3 6u.l.3-98500 SEAL 1

.8

4 09103-06093 BOLT 6

--. 4 5 UPZSU-ZOO8 PLUG 1 w

c. 6 7 OPZSJJ-10001 0110746102 BOLT PLUG 1 1 8 08322-21062 WASHER 1

12 9 61631-98101. tilm 1

10 oPl64-13tms WASHER. Wave 1 11 09306-13002 BUSHING. hook lever 1

12 &X633-P6&2-02M EVER, !‘zo!C 1

13 6152l-96000 ‘“HOLDER, shear pin 1

14 37824-98100 GROW3 : 1 model VG

15 37024-93900 QWWET 1 model VH

16 09800-81800 TOoL.sET 1

B

. h

DT8 VH E3 DDT8 VH E3 D6 ’ _ - _._-.. ..-.-.

. .

CARFJJRR~R~.~...~...B- 6 ENGINE COVER*D-‘Is OPYIONAL....***...........E- 6 THROTTLE CONTROL*!%7 CLAMP BRACKETS .... *C-6 FUEL PUMP”. . -58 OPTIONAL : ELECYRICAL...*.E- 2 YRANSMl5SlON...*.D- 5 CLUTCH LEVER-..*...C- 3 FUEL YANK ... .O-9 OPTIONAL : REMOTE CONTROL-E-4 WATER PUMP.......& 9 CRANKSI’AFT. ....... .54 GEAR CASE....D- 3 PROPELLER...~..~.~........u- 4 CYLINDER...........& 2 HANDLE ..... ..D- 8 REED VALVE*....*..........& 5 ENGINE NUMBER DRIVESHA~ HDUSING.D-2 LOWER COVER..D- 6 STARTER ................. ..c- 2 DY0 VG : 0801-634029y637270 ELECTRtCAL.........C- 5 MAGNETO .... ..c- 4 SWIVEL BRACKET .......... ..c- 7 DT8 VH : 0801-737271~

1 1

FIG.19 ( D- 7) ENGIFL COVER

FIG.19 -

DT8 VH E3

REF.NO.

1 2

3

4

5

6

7

B

PART ND. DESCRIPTION

,61402-98880-02M WVERSET,engine 61422-93930-706 .EMXEM. front

61441-98600-019 .EWLEM. SUZUCI um-96Dos JWX. clutch shift

6143598140-706 .EbBLEM, rear 61443-98140-266 XECAL. STW 61453-98140-266 JECAL. PORT 68110~96110 COVER, weather

Q'TY REMARKS-

DTB VH E3

.

.

uu6g

r CARBURETOR..-....:.&6 ENGINE C0VER.b7 OPTIONAL............-.....E-6 CLAMP BRACKET...--.c-6 FUEL PUMP-.. .&a

MROlTLE CONTROL.&7 OfllOtdAL :

CLUTCH LEVER-...-..C-3 ELECTRICAL

FUEL lANK....D-9 .--..E-2 TRANSMISSION.....D-5

CRANKSHAFT.........&4~ GEAR CASE:..&3 OPTIONAL : REMOTE CONTROL-E-4 W.4TER PUMP. . * . . . . B-9

CYLINDER...........&2 PROPELLER.................D-4

HANDLE . . . . ..&B ORIYESHAFT t0lJSING.D-2

REED VALVE................&5 LOWER COVER. .D-6

ENGINE NUbiBER

ELECTRICAL . . . . . . . . .C-5 ‘-STARTER.. . . . . . . . . . . . . . . . . .C-2

.f MAGNETO.. . . . . .C-4 D-l-3 VG : 0801-6340291657270

SWlVEL.BRACKFr _ -_- ..__ .~ ..,.... _-_-._-I._- ..-_ _- _., . . . f . . . . . . . . . /C-7 _ 07s .V&.: CSDf-73727;,, ..-. -. - -: .~ --

FIG.20 ( II- 8) HRNW? P’TY

REF.NO. PART NO. DESCRIPTION REM A&S FIG. 20

5

1 2

3

6

5

6

7

8

9

10

11 12

a3

16

15

16

17

18

. 19 20

2l

22

23

24

63lX3-98100-02H COVER, tiller handle

01421-08502 STUD BOLT

0142l-D86D2 STUD BOLT

08322-Y.lO82 WASHER ’

08310-12082 NUY

63ll5-98100 GUSHING

DP160-13008 WASHER (l3.5X3L.5XO.S)

DP16D-32fm WkSlfR (32.5~42~0.5)

63216-98100 EUHING, tiller handle 63610-98101 CABLE, throttle

636?,0-98131 csu. throttle

632l5-93400 nnw(, handle grip

63l.l.bPSUO-02M HANOLE. tiller 63225-93200 BUSHING

0944D-12027 SPRING

63227-93200 PIN

63223-932OL STOPPER

09226-D6006 5CR!ZW

63UO-939OL WIP

63117-96300 wVER, stop switch

0P163-06001 LOCK wA5tlER

63220-985005 ROD, handle

63240-96300 AD2lllTER SET , hzdla grfp

63300-93900 BAR ASSY, extension

1 1 1 2

2

1 1 1

1

1 L:260

1 L:2lo

1 1 1 1 1 1 1 1 1 1 1 I

1 OPT

DTB VH E3

DT8 VH E3 . .

- .-.--~ __ --- ._UC5? v-

____- .-

ENGlNE CARGURETOR.........&6 THROTTLE CONTROL.57 CLAMP DRACKET-.--..C-6 FUEL wtw....G-8 OPT I ONAL CLUTCH LEVER.....-.03

: ELECTRICAL.....E-2 TRANSMISSION.....D-5 FUEL TANK.. . .D-9 OPT I ONAL : REMOTE CONTROL.E-4 WATER WMP.......EI-9

CRANKSHAFT . . . . . . . ..&4 GEAR CASE....D-3 FRDPELLER..............u..&4 CY L I NDER . ..* . . . . . ..&2 HANDLE-......D-8 REED VALVE................&5 DRIVESHAFT HouSIRG.D-2

ENGINE NUMBER LOWER COVER-.D-6

-. --I- ELECTRtCAL....;..~..C-5 STARTER...................C.2 OT8 VG~: OEOI-634029%637270

NGNETO . . . . ..c-4 SWIVEL ~?ACKET............T&~ DT8 VH : OPOI-737271~

FIG.21

.--i 6

7-e Q-5

^ 1.5 A&7

DT8 VH E3 1

FIG-z1 ( D- 9) FUEL TAN< P’TY

REF.NO. PART NO. DESCRIPTION REMARKS

1

2 3 4

5

6 7 8 9

10

11

l2

I.3

14

I.5 l6

17 18

. l9 20

a. 22 23 24

25

26

27

28 29 30 31 32

33

I

65000-98500

65510-98507 &5561-98502

65871-93010 02ll2-06162 02ll2-06ho2 09168-05002 65850-98105 65740-95500 65830-95500 65853-93001 658%-93001 6586b95200

02ll2-Ml02 09368a2001 022&06102

09168-06002 65880-98500 65830-93301 02112-05082 08321-21052 08322-23052 65700-98506

65750-98505

6577049702

65781-98500

09401~li402

65720-98520 D8320-22108 08322-21108 657%Vi590 65700-95271 65750-93000

TM SET, fuel, 15L

.w

. JXKEY

.GnsKEY SCREW

.scFEw

.UAs~!

.GAuGE ASSY. fuel

‘.coNNEcYm. male fuel

. JILTER

; Sl-RAINER

..GfSKEt. strainer

.-FLOAT

. .scR!Lw

.-GASKET

SCREW WASHER

wTLET A55Y . FILTER

SCREW

LOCK WASMR

.uAsHER

HOSE, tank I connector

.CONNECTOR, female fuel

.w, sqclee7ie ‘CLIP

CUP

CONNECTOR, male fuel

MJY

LDCK WmiER

WtiNECTOR, male fuel

HO!SE. fuel joint

SOCKEY, fuel hose

1

1 1

1 3 1 4

1 1

1

1

1

1

2

1

4

4

1 1 1 1 1

1 1

1 3

1

1

1

1

1

1

3

4 u.s.GAL./3.3 Ilv.G!!.

See Note 1

oo:l3

See Note 2

ID:11

0D:ll

OPY,OD:ll

DPY,OD:lMD:l3

OD:l3 D

B

Note 1 : Replacement fuel tanks only available with this gauge. Note 2 : Motor only available with this outlet on std fuel tank.

-I

DT8 VH E3 2zwisea 7186

I

I

,-A-- _ .,.. _ ._ -.Ly?x- _ ---.-

CARBJRE-lOR......---&6 ENGINE COVER.O-7 OPTIONAL..,............,..E-6 CIAW BRACKET---.--C-6

Tl-!ROl-l’LE CONTROL.&7 FUEL PUMP-.-.&a OPTIONAL : ELECTRICAL...-.E-2

CLUTCH LEVER-.-----C-3 TRANSMISSION....-D-5

FUEL TANK- - - -D-9 OPTIONAL : REMOTE CONTROL-E-4 WATER PUMP-.--.--B-9 CRANKSHJFT’.........&~ CYLINDER

GEAR CASE----D-~ PROPELLER................+4 .,......“.‘&2 HANDLE-..--.-D-8 REED VALVE.--...-.-.--....&5 :

DRIVESHAFl- HcuSIKG.D-2 ENGINE NUMGER

LOWER COVER..D-6 ELECTRiCAL- - -. . . I. G-5

STARTER..................-&2 ma VG : 0801-634029d37270 _ MRGNETD.. . . .-.Cy4 SWIVEL @RACKET - . . . . . - . . ..- c-7 DT8 VH : 0801-737271%

FIG. 22 FIG.22 ( E- 2) OPTION& : ELECTRICAL

Q’TY

:REF.NO. PART NO. DESCRIPTION REMARKS

1

2

3

4

5

6

7

i3

9

10

11

12

13

14

15

16

17 18

. 19 20

2l

22

23

37802-98100

37820-98LlO

37950-98501

02232-04162

%?32.l-2:cx2

37024-93900

37824-98100

32801-98100 37132-93700 36896-93300

36760-95252

094&2OOOL

36791-95200

32000-95720

02112-05252

OB3U-uo52

083LO-11052

32890-98100

39600-93900

396Ol.-93902

39602-53900

39603-93900

36632-95501

SWITCH SET, emergency

SWITCH ASSY. eme:gency

.-ET. emergency

.scR.Ew I nrv l.lsm .LCM n

.GRa443

GRomEY

RECTIFIER SET ’

.CONNECTOR. lead wire

.LEAD WIRE, consent eatth

.CPSE A!%Y, fuse

..FUSE (20A)

.HOLDER, fuse case

.RECTIFIER ASSY

.smw

.LOCK WASHER

-NUT

STAY, rectifier

CONSENT SET

.CONSENT ASSY, lamp

.iUG ASSY, iigking

.GRWY

.ClAtP

1 1 1 2

2

1

1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 .I 1

DT8 VH E3

DT8 VH EJ

.__._ -__..-. - .-_ YU&I

CARBURETOR....*....&6 ENGINE CoVER.O-7 OPTIONAL . . . . . . . . . ..--.....E-6 CLAMP BRACKET.. . . . .C-6 FUEL PUMP..~.&8

THROTLE CO,$,‘ROL.B-7 OPTIONAL : ELECTRICAL

CLUTCH LEVER.....-.C-3 ..*..E-2 TRANSMlSSlON.....D-5

FUEL TANK....D-9 OPT I ONAL CRANKSHAFT’. . . . . . . . .B-4

: REMOTE CONTROL.E-4 GEN? CASE-...D-3

WATER PUMP...w...B-9 PROPELLER

CYLINDER.~..~......B-2 . . . . . . . . . . . . . . . ..l-J-*

HANDLE . .-.. ..D-8 REED VALVE DRIVESHAFT HOUSING-D-2

. . ..**..*.......55 LOWER COVER*.D-6

ENGINE NUUBER

ELECTRICAL.........C-5 STARTER...................&2 DY8 VG

MAGNETO . ..*..C-4 SWIVEL @RACKET : OBOI-63402aL637.270

. . . . . . . . . . . .+7 DT8 VH : 0801-737271~

E2

FIG. 23 10

FIG.23 ( E- 3) OPTIONAL : REMOTE CONTROL BOX Q’TY

REF.NO. PART NO. DESCRIPTION REMARKS

1

2 3 4 5

6 7

8

9

10

11 12 13 14 15 I.6

17 18

19 20

2l 22 23 2Ji 2.5 26

27 28

29 30 31

32

.

DTB VH E3

.

.

67200-95203 fW4OTE CONTROL BOX ASSY STBD

67200-95213 REMOTE CONTROL BOX A!SSY PORT

67300-95810 .HOLDER SET

672lL-95200 .KNoB

6?200-95871 REMOTECONTROL BOX ASSY, twin

67300-95810 Ji0UY-R SET, cable 3772l-955!m .SWITCH ASSY. neutral

02112-03128 .scREw

67216-95200 .KNOB

67130-98102-02M REMOTE CONTROL PARTS ASSY .

67340-98100 .HOm

67440-93701 .GUIDE 673&l-93400 .HDiDER

09100-06115 BOLT

09162d6001 .LOCXWAStiER

67466-95200 JONNECTOR

09ll9-06047 BALL. pivot

67410-98100-02M .SH4FT

6'3225-93200 67417-98100

09159-08026 09140-06004 67463-95200 09140-05001 67413-98100 37800-93710

09140-14014

09404-06201

19190-98110

63227-93200 09100-0&89

09140-06004

-BUSHING

ARM

.NUT

.NUT

.CoNNECToR

.NUT

.Roo

SWITCH ASSY. engine stop

.NUT .

.cLAMp

.ARN SET

..PIN

..BoLT

s .NlJT

1

1 1 1 1

;

1 2

B

4

2 1

1

1 1 3

3

1

3

1

2

1

1 1 . 2 1 1 1 1

1

1

1 1

‘1 B

D

a

--._--._ UU~?

CARBURETOR.........&6 ENGINE COVER-D-7 OPTIONAL..,,.,............ CLAMP BPACKET. - . . .-.C-6

E-6 FUEL PUMP....B-8 OPTIONAL

THROTTLE CONTF&%~.. ..~

CLUTCH LEVER...-...C-3 : ELECTRICAL s....E-2

FUEL TANK-. . .D-9 TRANSMISSION . . . . ,o-5

OPTIONAL w-_;-

CRANKSHAFT : REMOTE CONTROL-E-4 i ..i

. . . . . . . ..&4 GEAR CASE....O-3 PROPELLER.................o-4 WATER PUMP......“&9

CYLINDER-. . . . . . . . ..&z HANDLE . . . . ...04 REED VALVE DRIVESHAFT tiOUSING.O-2

. . . . . ..‘“......#55 LOWF’! COVER. .0-c

ENGINE NUMBER STARTER . . . . . . . . . . . . . ..**..+2

‘-: ,ELECTR1CAL‘*..-.....C-S t&C&TO......C-4 SWIVEL BRACKET...........q17* 018 VG : 0801-634029d37270 OTB VH : OBO1:737271,,,

FIG.24 ’

UT8 VH E3

1

2 3 4

5 6

7

8 9

10

11

12 13

14 15 16

17 18

-19 20 2l

22 23 20

FIG.24 ( E- 4) OPTIONAL : REMoTE CONTROL Q'TY

REF,NO. PART NO. DESCRIPTION REMARKS

REb!OTE CONTROL BOX ASSY ’ 1

.Euw 1

.BlJSH L

.ScREi# 3

.SPAcER 3

.WASMR 3

.Nln 3

.BUSH 2

*WASHER 1 .8&H 2

.EKlLY 1

SCREW 2

.LEVER. free throt 1

.scREw 2

.BUSH 1

.PLnTE ASSY 1

-EM), cable 2

MOB, brake AD3 1

.E RING 3

.COVER, wire 1

.WtEW 7

.CAP, kver 1

.HOlJER, neut lock L

67200-93960

67232-95600 67232-95620 67296-95600 6X294-95600

67288-94330

0914046004 67232-95610 67253-95600 67252-95600

09100-08232

67296-94300 67241-95fi50

09326-05003 67243-35600 67220-95600

67275-95600 67223-95600 67292-94300 67267-95610 67236-95610

6X37-95610 67256-95600 67253-95650 "LEVER, handle L

3

D

B

b

DTB vti E3 EQ

--.-Es?-.-.-. .- _-..- _ ._- -..._ -- -. .

I.

. l

CARBIJRETOR.~....*..B-6 ENGINE COVER-D-7 OPTIONAL..*.....**........&6 THROTTLE CONTROL.&-7 CLAMP BRACKET.. . . . .C-6 FUEL Pllt&'.*-.&8 OPTIONAL : ELECTRICAL*“...E-2 CLUTCH LEVERS.....-C-3

TRANSMISSION.....D-5 FUEL TANK.. . .D-9 OPT I ONAL : REMOTE CONTROL.E-4

~N~Hp$i+.......“.&4 WATER PIIMP..**...&

GEAR CASE..*.D-3 CYLINDER . . ..I.. . . ..&2

PROPELLER.................fl-~ HANDLE--.....D-8 REED VALVE................&5

DRIVESHAFT’ HDUStNG.D-2 LOWER COVER..D-6 ENGINE NUMBER

STARTER...........-.......C-2 ELECTRICAL......eI..c-5

DTB VG : 08Ot-63402M37270 t4GNETo .r,...C-4 SWIVEL BRACKET . . . . . . . . , . . .+7 D78 VH : OEOI-737271%

, I

FIG. 24

I I

14

10

11

c!b &

31

D76 'JH E3

-

FIG.Zlr ( E- 5) OPTIONAL : REMITE CONTROL P’TY -

REF.ND. PART NO. DESCRIPTION REMARKS

25

26

27

28

29

30

31

32-1

32-2

32-3

32-A

’ 32-5

32-6

32-7

‘32-8

32-9

32-10

32-11

_ 32-12

32-13

32-14

32-l.5

32-16

.

6X97-95600

67273-95600

37820-94402

37823-9flmo

67255-95600

67261-95610

67140-95600

67320-95500

67320-95510

67320-95520

67320-95530

6732%955ho

67320-95550

67320-95560

67320-95570

67320-95580

67320-95590

67320-95600

67320-95610

67320-95620

67320-95630

67320-95640

67320-95650

_ WASHER

.SPACER

.sWITCH ASSY. emergency

..cAP&RoPE

.W, neutral lock

.c;RIP

ATYACMNT, twin remo-con kit

CABLE: ASSY, remcon 6F (1.8M)

CABLE: ASSY, remocon 7F (2.M)

CABLE ASSY, remocon BF (2&f)

CAHX ASSY, remocon 9F (2.M)

IXFLE ASSY, ii%WCOil 1GF (f.lNj

CABLE AssY, remocon llf (3.4M)

CABLE ASSY, rmcon 12F (3.7M)

CABLE ASSY, remcon l3F (4JM)

CA&E ASSY, remocon 14F (4.W)

CABLE ASSY, remocon 15F (4.6t4)

CANE ASSY. remocon l6F (4.94)

CABLE ASSY. remocon 17F (5.2M)

CABLE ASSY, remocon 18F (5.5M)

CABLE ASSY. remocon 19F (5.RM)

CABLE ASSY, remocon MF (6.lM)

CABLE ASSY, renmcon 22F (6.M)

2

1 1

1 1

1 1 2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

DTB VH E3

E5 . .

._... -.-__-.--. -I

CARDJRET’OR.........& 6 ENGINE COVER.D-7 OPTIONAL .................. E-6 THROTTLE CONTROL.D-7 CLAMP BRACKET ..... .C-6 FUEL Wt.%=....& 8 OPTIONAL : ELECTRICAL..+..E- 2 TRANSMISS~ON.....D- 5 CLUTCH LEVER-......C- 3 FUEL TANK .. ..D- 9 OPTIONAL : REMOTE CONTROL.E-4 WATER WMP....+..b 9 CRANKSRAFT.~~...~..& 4 GEAR GASE....D- 3 FRGPELLER............s....D- 4 CYLINOER.....~.....& 2 HANDLE .... ..“&. 8 REED VALVE...v........*...B 5 ENGINE NUMBER DRIVESHAFT RCUSING~D-2 LOWER COVER..D- 6 STARTER..................+ 2 DTB VG : OSOI-6340292637270

. ELECTRICAL.........C- 5 MAGNETO.;....C- 4 SWIVEL @RACKET ..... ..*.*..c- 7 DTB VH : 0801-7372711, 1

FIG. 25 FIG.25 ( E- 6) DPTIDNfiL

. . Q’TY

REF.NO. PART ND. DESCRIPTION REfARKS

1 99000-31120 su2luI .srLIcoNE SEAL l- for gear case 5Og

2 99000-31050 GASKET, Liquid 1 for gear case 1OOg

3 PYDOO-32DM T.NREAo Loo SUPER “r333a” 1 50;

4-l 99000-25160 GRE&E, water resistant 1 ~09

4-2 99000~25170 GREASE, water resistant 1 509 I

5 99000-22560 GEAR OIL, outboard motor 1 4oocc

6 99000-25010 SUZUKI SUPER GREASE A 1 450g,for crank oil seal I

7 99000-32050 THREAD LOCK “M2” 1 509

B-l 99000-10109-011 PAINT (Francis White No.2) 1 909 B-2 9VDOO-102D9-02M PAXNY (Andes Blue Metal&) 1 909

b

DYE WI E3

DT8 VH E3 E6 . .

A-. .- “83 ---- -----__-.~-.-. .-.- -.-. -. _ _.

CARBURETOR*........&6 ENGINE COVER.D-7 OP-flONAL . . . . . . . . . . . . . . . . ..E-6 CLAMP BRACKEl.....‘C”6

lJ.jROrrLE CONTROLs&7

CLUTCH LEVER.......C-3 FUEL PUMP***.&B OPTIONAL : ELECTRICAL.*...E-2 TRANSMlSSION.....D-5 FUEL TANK. l . .D-9 OPTIONAL : REMOTE CONTROL.E-4

CRANKSHAFT.-.....*.&4 WATER PuMP..-.*.“8-9

GEAR CASE...v53 FRDPELLER.................D-4 L CYLINDER.....--....&2 HANDLE . . . . . ..D-B REED VALVE*...............&5

I DRIVESHAFT HOUSINGD-2 ELECrRICAL.........C-5

LOWER COVER..D-6 STARTER...................C-2 ENGINE NUMBER

DTB VG MAGNETO.. . . . ..c-4 SWIVEL @mcKET

: OBOI-63402h637270 . . . . . . . . . *. J&7 OTB VH : 0801-737271~