PARTS MANUAL COMPRESSOR MODEL · 2012-09-07 · PARTS MANUAL COMPRESSOR MODEL This manual contains...

PARTS MANUAL

COMPRESSOR MODEL

This manual contains important safety information.Do not destroy this manual.This manual must be available to the personnel who operate and maintain this machine.

Utility EquipmentP.O. Box 868 - 501 Sanford AveMocksville, N.C. 27028www.irutilityequipment.com

Book 22523831 Revision A (02/06)

HP-1300-W-CUHP-1600-W-CU

CODE: D

HP-1300-W-CUHP-1600-W-CU

CODE: E

Doosan

Disclaimer

Doosan

Revised Date

2

1

TABLE OF CONTENTSParts Book

TITLE PAGEParts Ordering

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4How to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Parts List

Fast Track Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Wagon Wheel Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7High Speed Running Gear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8High Speed Running Gear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9High Speed Running Gear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Fast Track Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Fast Track Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Wagon Wheel Running Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Wagon Wheel Running Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Wagon Wheel Running Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Wagon Wheel Running Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16LRG Pedestal Mount on Wagon Wheel Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17LRG Shock Mount on Wagon Wheel Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Exhaust Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21285 Air End Complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22285 Air End Complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23285 Air End Complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24285 Air End Complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25285 Air End Complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26285 Air End Complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Unloader Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Unloader Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Starting Aid Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Radiator and Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Radiator Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32High Speed Running Gear Fuel Tank Vent Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Wagon Wheel Running Gear Fuel Tank Vent Piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34High Speed Running Gear Fuel Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Wagon Wheel Running Gear Fuel Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36High Speed Running Gear Remote Fill Fuel Piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37High Speed Running Gear Remote Fill Fuel Piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Wagonwheel Running Gear Remote Fill Fuel Piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Wagonwheel Running Gear Remote Fill Fuel Piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40Air Intake & Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Separator Tank Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Separator Tank Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43285 Oil Piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44Air Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46Air Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

2

TABLE OF CONTENTSParts Book

TITLE PAGEAir Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48Air Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49Minimum Pressure Check Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50Oil Temperature By-Pass Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51Instrument Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52Instrument Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53Instrument Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54Battery & Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55Common Enclosure Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56Top Enclosure Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57Top Enclosure Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58Fast Track Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59Wagon Wheel Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60Common Foam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61High Speed Running Gear Foam. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62Wagon Wheel Foam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63Wiring Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64AC Heater Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65Wagon Wheel Parking Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66Wagon Wheel Parking Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Separator Air Piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68Charge Air Piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69IQ Air Piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ( Option ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70IQ Air Piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ( Option ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71IQ Air Piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ( Option ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72IQ Cooler Piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ( Option ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73IQ Filter Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74IQ Indicator Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75Engine Oil Drain Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76Fuel Tank Drain Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77Radiator Drain Piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78Separator Tank Drain Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79Decal Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80Decal Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Electrical Schematics

Wiring Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Wiring Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Control System Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Control System Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Control System Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Control System Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8IQ Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

54757919 3

Parts Ordering

Parts Book Parts Ordering

4 54757919

Parts Ordering

GeneralThis publication, which contains an illustrated parts breakdown, has been prepared as an aid in locating those parts which may be required in the maintenance of the unit. Always insist on genuine Ingersoll-Rand Company parts for your compressor.

NOTICEIngersoll-Rand Company can bear no responsibility for injury or damagesresulting directly from the use of non-approved repair parts.

Ingersoll-Rand Company service facilities and parts are available worldwide. Consult local yellow pages or visit: www.portablepower.irco.com.

Special order parts may not be included in this manual. Contact the Mocksville Parts Department with the unit serial number for assistance with these special parts.

DescriptionThe illustrated parts breakdown illustrates and lists the various assemblies, subassemblies and detailed parts which make up this particular machine. This covers the standard models and the more popular options that are available.

In referring to the rear, the front or to either side of the unit, always consider the drawbar end of the unit as the front. Standing at the rear of the unit facing the drawbar (front) will determine the right and left sides.

FastenersBoth SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme care must be taken to avoid damaging threads by the use of wrong fasteners.

How to OrderAlways specify the model and serial number of the unit.

Specify the part number and description.

22523831 5

Parts List

6 22523831

Fast Track Frame Assembly

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

A 54760202 Frame Assembly 1B 54542543 Bail, Lifting 1C 96720610 Screw 4

B

A

C

22523831 7

Wagon Wheel Frame Assembly


A 54501796 Frame Assembly 1B 22186845 Bail, Lifting 1C 96720610 Screw 4

B

A

C

8 22523831

High Speed Running Gear


A 36880235 Hanger, Rear 2B 36880219 Bar, Equalizer 2C 36880243 Bolt, Equalizer 2D 36880250 Locknut 2E 36880193 Hanger, Center 2F 36880284 Spring, Leaf 4G 36880201 Hanger, Front 2H 36880227 Bolt, Shackle 8J 35336700 Locknut 8K 36880136 Bolt 4L 95935011 Washer 4M 95077608 Locknut 4N 35144336 Screw 8P 36880151 Bumper, Rubber 4Q 36880144 Jack, Dropleg 1R 36880128 Eye, Pintle 1

EF

N P RQ

CD B

LM KA HG J

22523831 9



A 35272150 Stud 8B 36880276 Nut 8

36853091 Nut 4C 36853109 Washer 2D 36853117 Washer, Lock 2E 36851624 Inner Bearing Cup 1F 36851616 Outer Bearing Cup 1G 36851608 Inner Bearing 1H 36851590 Outer Bearing 1J 36851632 Seal 1K 36776813 Cap, Dust 8L 36880268 Hub Assembly 4M 36880292 LH Electric Brake 2N 36880300 RH Electric Brake 2P 36880318 Shield, Bottom Dust 4Q 36880326 Shield, Top Dust 4R 36880334 Bolt 7S 95939955 Washer, Lock 7T 36880342 Locknut 7U 35603190 Chock, Wheel 2V 35333830 Strap, Rubber 2W 36877991 Tire 4X 22077515 Wheel 4Y 36878049 Clamp, Plate 4

C

P Q R S T U V W

D

A B

Y

X

E F G H J K L M N

10 22523831



A 36895860 Light, License Plate 1B 36922144 3 Light Assembly 1C 36788081 Stop, Turn and Tail Light 2D 36787968 Grommet (Use on Item C & E) 6E 36859320 Stop, Turn and Tail Light 4F 35367051 Yellow Light 4G 36893642 Grommet (Use on Item F) 2H 36893634 Grommet (Use on Item F) 2J 35367044 Red Clearance Light 4K 36894129 7-Way Connector 1L 36896306 ID Bracket 1M 36880169 Plate, U-Bolt 2N 36880177 U-Bolt 4P 36880185 Nut 8Q 95934741 Washer, Lock 8

M

K L

N O P

C

A

D E F G H J

B

22523831 11

Fast Track Wiring

Fast Track Wiring

BLU-14BLK-14

WHT-14 WHT-16BRN-16

LH FRONT TOPCLEARANCE LAMP

LH FRONT SIDECLEARANCE LAMP

RH FRONT SIDECLEARANCE LAMP

RH FRONT TOPCLEARANCE LAMP

BRN-16

WHT-16

RECEPTACLE

1653427

AUX CONN

BRN-16

BRN-14

BRN-14

RED-14

WHT-14

WHT-16

BRN-16

WHT-16

REARIDENTIFICATION

LAMP

LICENSE LAMP

ELECTRIC BRAKECONNECTION

BRN-14BRN-14GRN-14

YEL-14RED-14

LH TAILLAMP

LH STOPLAMP

LH TAILLAMP

LH TURNLAMP

LH REAR BOT SIDECLEAR LAMP

GROUND

RH TAILLAMP

RH STOPLAMP

RH TAILLAMP

RH TURNLAMP

RH REAR BOT SIDECLEAR LAMP

12 22523831

12

34

5

67

TAIL,LICENSE PLATE & CLEARANCE LAMP(BROWN)

RIGHT TURN (GREEN)

ELECTRIC BRAKES IF EQUIPPED(BLUE)STOP (RED)

LEFT TURN (YELLOW)

STOP, TAIL & TURN LIGHT OPTION(AS VIEWED FROM REAR OF SOCKET)

AUX CLEARANCE (BLACK)

GROUND (WHITE)

LIST OF MATERIALS

CKT TERMINATION A TYPE SIZE TERMINATION B GAUGE LENGTH COLORTYPE SIZE

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

RECEPTACLE 1 E

RECEPTACLE 6 E

SPLICE 1

LH FRT CLEAR W/CKT 3B

SPLICE 1 W/CKT 3A

RECEPTACLE 3

RECEPTACLE 5

E

E

RH TURN/TAIL W/CKT 27B

SPLICE 2

LH REAR CLEAR W/CKT 12B

LH REAR TOP CLEAR W/CKT 13B

R ID W/CKT 14B

SPLICE 2 W/CKT 12A

RECEPTACLE 4 E

SPLICE 2 W/CKT 12A

LIGHT GRD W/CKT 24A

LEFT STOP LAMP W/CKT 18B

RECEPTACLE 7

LEFT TURN GRD

LEFT STOP GRD

E

RIGHT STOP GRD

LH TURN/TAIL W/CKT 17B

LH STOP/TAIL W/CKT 25B

RH STOP/TAIL W/CKT 26B

RECEPTACLE 2 E

GROUND

LH FRT CLEARANCE

SPLICE 1

RH FRT CLEARANCE

SPLICE 2

RH TURN

LH TURN

RH REAR CLEAR BOT

LH REAR CLEARANCE

LH REAR TOP CLEAR

REAR ID W/CKT 15A

RH REAR TOP CLEAR

LICENSE LAMP

LH TURN/TAIL

LH STOP LAMP

LIGHT GROUND

RIGHT STOP LAMP

ELECTRIC BRAKES

LH ST/GRD W/CKT 23A

RT ST/GRD W/CKT 24A

RH TURN GRD

LEFT STOP/TAIL

RIGHT STOP/TAIL

RIGHT TURN/TAIL

AUX

A

D

B

G

G

D

B

B

B

B

B

B

B

G

G

G

G

G

G

G

G

G

B

1/4 14

14

14

14

14

14

14

14

14

14

14

14

14

14

14

14

14

14

14

14

14

14

14

14

14

46

24

95

89

218

342

255

22

WHT

BRN

YEL

GRN

BRN

BRN

BRN

BRN

BRN

BRN

BRN

BRN

BRN

BRN

RED

WHT

RED

BLU

WHT

WHT

WHT

BRN

BRN

BRN

BLK

19

74

61

56

31

13

261

36

99

29

30

99

30

30

99

30

29

22523831 13

Wagon Wheel Running Gear


A 36504389 Rod, Tie 2B 36140730 Nut, Jam 2C 35588961 Ball Joint, Outer 2D 35221894 Fitting, Lube 2E 36753259 Axle, Front 1F 95717369 Pin, Roll 1G 35221894 Fitting, Lube 1H 95338554 Pin, Roll 2J 95239927 Washer 4K 36851566 LH Knuckle Assembly 1L 36851574 RH Knuckle Assembly 1M 95673042 Pin, Roll 2N 35319045 Pin, King 2P 95018982 Pin, Cotter 2Q 36719169 Bracket 2R 36719466 Spring 2S 36719177 Bracket 2T 35111590 Bolt, Shackle 2 Continued.....

RA8

S

T

U

A5

A6

A7

A1

Y

A1

A3

A4

A

A2

Z

V

W

X

P

Q

B

C

D

G

F

E

N

M

A9

L K

JH

14 22523831


ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESU 95318556 Fitting, Lube 2 .....ContinuedV 35588755 Pin, Center 1W 95717377 Pin, Roll 2X 95934956 Washer 2Y 36719557 Drawbar 1Z 35107168 Pin, Hinge 1

A1 95201455 Pin, Cotter 2A2 36753242 Arm, Center 1A3 35588953 Balljoint, Inner 2A4 35140722 Nut, Jam 2A5 36719219 Latch 1A6 35141167 Spring 1A7 95098703 Pin, Roll 2A8 36851376 Front Axle Assembly 1A9 36851384 Rear Axle Assembly 1B1 36853042 Tie Rod Assy. (Includes A, B, C, A3, A4) 2

22077515 Wheel 436877991 Tire 436878049 Ring, Clamp 4

RA8

S

T

U

A5

A6

A7

A1

Y

A1

A3

A4

A

A2

Z

V

W

X

P

Q

B

C

D

G

F

E

N

M

A9

L K

JH

22523831 15



A 95318556 Fitting, Lube 2B 35588839 Rivet 2C 35589241 Plate, Clamp 2D 35111566 Nut 8E 36851640 Axle, Rear 1F 36719466 Spring 2G 35111590 Bolt Shackle 2H 95018982 Pin, Cotter 2J 35834621 U-Bolt 4K 36851665 Hub Assembly (Includes Items N, L, A2) 2L 36764983 Stud 8M 36851590 Outer Bearing 2N 36851616 Outer Race 2P 36853109 Washer, Flat 2Q 36853091 Nut 2R 36776813 Pin, Cotter 2S 95272902 Cap, Grease 2T 36853117 Washer, Lock 2 Continued.....

WF

V

J

D

C

A

B

H

G

A4

K

S

R

Z

X

E

Y

H

A3

A1

A2

Q

T

P

MN

L

U

16 22523831


ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES.....Continued

U 36A2D326Z1 Bolt 8V 95934741 Washer, Flat 8W 95916573 Nut 8X 36776839 Flange, Brake Mounting 2Y 36719177 Bracket 2Z 36719169 Bracket 2

A1 36851608 Inner Bearing 2A2 36851624 Inner Race 2A3 36851632 Seal 2A4 36776821 Nut, Stud 8

WF

V

J

D

C

A

B

H

G

A4

K

S

R

Z

X

E

Y

H

A3

A1

A2

Q

T

P

MN

L

U

22523831 17

LRG Pedestal Mount on Wagon Wheel Frame Assembly

22742951_005_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 54501796 Frame Assembly 1B 22186845 Bail, Lifting 1C 96700901 Screw 6D 22051304 Support, LRG 4E 22053706 Crossmember, LRG 2F 39179072 Screw, M16 X 50 24G 96701750 Nut, M16 24

A

DD

G

G

E

G

FF

F

GG

G

F

FF

E

DD

BC

18 22523831

LRG Shock Mount on Wagon Wheel Frame Assembly

22742951_006_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 54501796 Frame Assembly 1B 22186845 Bail, Lifting 1C 96700901 Screw 6D 22112171 Bar, Shock Mount Rest 8E 22110761 Support, Upper Shock Mount 4F 36847002 Isolator, Shear Mount 4G 22110753 Support, Lower Shock Mount 4H 95994877 Screw, Hex 1/2-20 X 2.0 16J 39179072 Bolt, M16 X 50 8K 96701750 Nut, M16 8L 95954079 Screw, Hex 1/2-20 X 1.0 16

A

BC

G

E

L

K

G

L

L

J

L

K

G

J

G

E

F

F

E J K

F

F

E J K

D

D

D

D

H

H

H

H

22523831 19

Engine Assembly


A 95940920 Screw 6B 36884047 Fan Assembly 1C 54409339 Spacer, Fan 1D 54661533 Engine, QSX-15 Cummins - Tier 2 1

22648414 Engine, QSX-15-C600 Cummins - Tier 3 1E 95923363 Nut 1F 35584556 Mount, Rubber 1G 35273937 Washer 1H 35297340 Nut 2J 54570122 Bracket, Engine 1K 95934253 Screw 1L 95935011 Washer 2M 36763670 Screw 2N 54687322 Guard, Turbo 1P 36879492 Screw 2

Continued.....

G

K

N

D

E

F

Q

T

SP

R

L

H

A

B

C

J

M

20 22523831

Engine Assembly


Q 22524508 Bracket, Overflow 1R 36845600 Bottle, OverflowS 35360775 HoseT 95220844 Clamp

36870608 Sender, Pressure (RH Side of Engine) 136841138 Sender, Temp. (Side of Water Pump in Bushing) 1

Engine Filters54662036 Engine Fuel Filter 154662028 Engine Oil Filter 154662051 Engine Water Separator Filter 122065916 Alternator Belt 122765374 Engine Belt 1

G

K

N

D

E

F

Q

T

SP

R

L

H

A

B

C

J

M

22523831 21

Exhaust Assembly


A 54603774 Pipe, Engine Turbo 1B 54616552 Pipe, Exhaust (Standard) 1

54738752 Pipe, Exhaust (IQ) 1C 35127653 Clamp 1D 35611235 Support, Pipe 1E 36880995 Screw 12F 36879195 Nut 12G 54616560 Pipe, Exhaust 1H 35307131 Clamp, Seal 3J 54629589 Step 1K 35851351 Cap, Rain 1L 54629126 Pipe, Exhaust 1M 36799807 Clamp, Seal 1N 54603204 Muffler 1

54662010 Wrap, Exhaust 154721105 Kit, Wrap Wire Kit 1

C

D

G

H

F

J

E

K

L

M

A

B

NFE

FE

22 22523831

285 Air End Complete


A 35367069 Key, Bushing 1B 35307784 Bushing 1C 54540141 Coupling 1D 95941092 Screw 12E 54542535 Bracket, Air End 2F 35584556 Mount, Rubber 2G 35375385 Screw 8H 35273937 Washer 2J 96700919 Screw 2K 42469809 Air End Assembly 1L 36754059 Gasket 1M 36729531 Unloader Assembly 1N 35375377 Screw 8P 95934626 Screw 12

FA

B

CG

H

J

K

L

M

E

D

E

P

N

22523831 23


ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 96706080 Screw 8B 35367069 Key 1C 35849348 Cover 1D 39927512 Shim ( 1.016mm ) 1

39927520 Shim ( 1.016mm ) 139927538 Shim ( 1.016mm ) 139927546 Shim ( 1.016mm ) 6

E 95358214 O-Ring 1F 35596626 Seal 1G 35299775 Locknut 1H 35300227 Spacer 1J 35605203 Bearing 1K 35365261 Pin 1L 36711083 Gear Case 1M 35295336 Dowel 1N 35299569 Screw 4P 35300177 Plate, Clamp 1 Continued.....

Y

N

W

X

U

BF

H

L

M

P

R

T

V

Z

A

G

J KQ

C

D

E

S

24 22523831



Q 96706262 Screw 18R 35300227 Spacer 1S 35300136 Key 1T 35298470 Gear Set, HP-1300 1

36758142 Gear Set, HP-1600 1U 35300144 Key 1V 35851195 Shaft 1W 35610286 Spacer 1X 95285599 Retaining Ring 1Y 35610591 Bearing 1Z 35605203 Bearing 1

Y

N

W

X

U

BF

H

L

M

P

R

T

V

Z

A

G

J KQ

C

D

E

S

22523831 25


ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 35293869 Screw 4B 39926787 Bearing 1C 35373877 Plate, Clamp 1D 35820646 Gasket 1E 36754141 Housing, Front Bearing 1F 35365279 Pin 2G 54363536 Housing, Rotor 1H 96706262 Screw 20J 35365279 Dowel 1K 35820661 Gasket 1L 36856060 Housing, Rear Bearing 1M 39101472 Screw 4

35299767 Screw 12N 42469676 Rotor Set 1P 35295336 Dowel 2Q 35820653 Gasket 1

F

Q

B

A

P

N

F

C

D

E

G

H

J

K

L

M

26 22523831


ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 39927496 Shim 6B 35299403 Bearing 2C 35610278 Plate, Clamp 1D 35299569 Screw 4E 39927058 Shim ( .051mm ) 3

95358446 Shim ( .076mm ) 335321520 Shim ( .254mm ) 3

F 95352944 O-Ring 1G 96716162 Screw 8H 36504330 Cap 1J 95603130 O-Ring 1K 36504355 Cap 1L 39926902 Shim ( .051mm ) 3

39926910 Shim ( .076mm ) 339926928 Shim ( .254mm ) 3

Continued.....

G

H

M

K

C

L

A

P

N

B

E

D

J

D

F

G

22523831 27



M 35606920 Plate, Clamp 1N 35299429 Bearing 2P 39927504 Shim ( .051mm ) 5

G

H

M

K

C

L

A

P

N

B

E

D

J

D

F

G

28 22523831

Unloader Assembly


A 35594878 Spring, Piston 1B 35594910 Spring, Valve 1C 35594829 Piston 1D 35594837 Diaphragm 1E 35332618 Washer, Piston 1F 95104147 Screw 1G 35594811 Cover, Piston 1H 96702659 Screw 8J 36729416 Body, Unloader 1K 95928222 Plug 1L 35594860 Valve, Unloader 1M 35332659 Bushing 2N 35332675 Stem, Valve 1

Continued.....

R

T

H

U

L

MM

N

P

Q

XU

V

WY

J

K

S

A

B

CD

E

F G

22523831 29

Unloader Assembly


P 35332634 Bushing, Housing 1Q 35332642 Seal 1R 35594845 Gasket 1S 36729465 Housing, Piston 1T 96702287 Screw 12U 35331586 Grommet 2V 36897148 Valve 1W 35332626 Spacer 1X 39102355 O-Ring 1Y 95928222 Plug 1

R

T

H

U

L

MM

N

P

Q

XU

V

WY

J

K

S

A

B

CD

E

F G

30 22523831

Starting Aid Assembly


A 35103498 Elbow 1B 35132166 Tubing 1 84”C 35602812 Atomizer 1D 35322908 Screw 4E 35103506 Clamp 1F 35357052 Valve and Bracket Assembly 1G 95043196 Washer 4H 92304500 Nut 4J 35112911 Cylinder, Ether 1K 95930301 Bushing 1L 54720719 Adapter (To Engine Charge Air Return) 1

A

F

G

H

B

C

K

L

J

E

D

22523831 31

Radiator and Oil Cooler


A 54774526 Fan Guard Assembly 1B 54661426 Plate, Cover 4C 54661459 Bracket 2D 54507488 Orifice RH Fan 1E 54507470 Orifice LH Fan 1F 54507454 Support, RH Shroud 1G 54507447 Support, Bottom Shroud 1H 54507462 Support, LH Shroud 1J 22496269 Support, LH Rear Shroud 1K 54507439 Support, Top Shroud 1L 22496277 Support RH Rear Shroud 1M 22495311 Support, Top Rear Shroud 1N 54501846 Cooler, A/C Fuel 1P 22767453 Radiator 1Q 54501853 Cooler Oil 2

A

B

D

H

K

J

P

G

N

M

L

F

E

C

Q

32 22523831

Radiator Piping


A 54637996 Tube, Lower Radiator 1B 95220844 Clamp 2C 54638101 Tube, Upper Radiator 1D 35330570 Hose, Connector 3E 22767453 Radiator 1F 95235131 Clamp 2G 35135458 Hose, By-Pass 1 55”H 35310598 Fitting, Barbed 1J 43212216 Adapter 1K 35285600 Hose, Vent 1 52”L 95264776 Clamp 2M 35222017 Clamp 8N 35326560 Adapter 1P 35326578 Hose, Drain 1 115”Q 35576115 Valve, Ball 1R 95953949 Adapter 1

54474572 Switch, Level 1

N

H

L

K

EM

R

Q

P

N

J G

F

B

H

A

D

C

D

22523831 33

High Speed Running Gear Fuel Tank Vent Piping

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22699201 Tank, R.H. Fuel 1B 54594080 Tank, L.H. Fuel 1C 35356484 Tubing (18 Inches) 1D 92368687 Screw 1E 35253038 Clamp 1F 35369339 Reducer 1G 35322395 Breather 1H 35369354 Elbow 1

H

G

F

ED

C

H

G

F

C

ED

H

G

F

C

ED

G

F

ED

C

A B

H

DRAWBAR

34 22523831

Wagon Wheel Running Gear Fuel Tank Vent Piping

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22699219 Tank, R.H. Fuel 1B 54594106 Tank, L.H. Fuel 1C 35356484 Tubing (18 Inches) 1D 92368687 Screw 1E 35253038 Clamp 1F 35369339 Reducer 1G 35322395 Breather 1H 35369354 Elbow 1

G

F

ED

C

H

G

F

C

ED

H

G

F

C

ED

G

F

ED

C

H

A B

H

DRAWBAR

22523831 35

High Speed Running Gear Fuel Piping

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 35279801 Elbow 1B 35305499 Hose Assembly 1C Fuel Return on Engine -D Into Fuel filter on Engine -E 22500607 Hose Assembly 1F 95279378 Connector 1G 22060156 Hose Assembly 1H 35309210 Elbow 1J 22062566 Cover, Fuel Tank Clean-out 1K 36845014 Cap, Fuel Tank 1L 35389964 Gasket, Cover 1M 35389972 Filler, Neck And Cover 1N 36845022 Strainer, Fuel Tank 1P 35144328 Screw 10

54672811 Sender, Fuel Level 1

A

BC

G

H

A

D

E

F

NMLK P

PL J

DRAWBAR

36 22523831

Wagon Wheel Running Gear Fuel Piping

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 35279801 Elbow 1B 35305499 Hose Assembly 1C Fuel Return on Engine -D Into Fuel filter on Engine -E 35136548 Hose Assembly 1F 35286756 Elbow 1G 22060156 Hose Assembly 1H 35309210 Elbow 1J 22062566 Cover, Fuel Tank Clean-out 1K 36845014 Cap, Fuel Tank 1L 35389964 Gasket, Cover 1M 35389972 Filler, Neck And Cover 1N 36845022 Strainer, Fuel Tank 1P 35144328 Screw 10

54672803 Sender, Fuel Level 1

A

BC

G

H

A D

E

F

NMLK P

PL J

DRAWBAR

22523831 37

High Speed Running Gear Remote Fill Fuel Piping

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 92368687 Screw 6B 36845733 Hinge 1C 35327303 Eyebolt 1D 36894467 Door, Fuel Fill 1E 35327311 Spring, Door Latch 1F 95923314 Nut 1G 95934998 Washer 2H 22501324 Panel, Center Side 1J 22331557 Door, Fuel Access Side 1K 35285451 Union 1 Continued.....

S

P

Q

R

UT V DRAWBAR

NJ

L

K

H

C

D

G

F

E

A

B

M

38 22523831

High Speed Running Gear Remote Fill Fuel Piping

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESL 95730172 Cap 2 .....ContinuedM 22332589 Foam, Center Panel 1N 22331839 Foam, Side Door 1P -------- Into Fuel Filter on EngineQ 22500607 Hose Assembly 1R 95279378 Connector 1S 22060156 Hose Assembly 1T 35389972 Cover, Fuel Fill 1U 36845022 Strainer 1V 36845014 Cap, Fuel Fill 1

S

P

Q

R

UT V DRAWBAR

NJ

L

K

H

C

D

G

F

E

A

B

M

22523831 39

Wagonwheel Running Gear Remote Fill Fuel Piping

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 92368687 Screw 6B 36845733 Hinge 1C 35327303 Eyebolt 1D 36894467 Door, Fuel Fill 1E 35327311 Spring, Door Latch 1F 95923314 Nut 1G 95934998 Washer 2H 22329544 Panel, Center Side 1J 22331557 Door, Fuel Access Side 1K 35285451 Union 1L 95730172 Cap 2 Continued.....

T

Q

R

S

VU W

DRAWBAR

NJ

X

K

H

C

D

G

F

E

A

B

P

L

M

40 22523831

Wagonwheel Running Gear Remote Fill Fuel Piping

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESM 95332599 Connector, Bulkhead 1 .....ContinuedN 22331839 Foam, Side Door 1P 22332589 Foam, Center Panel 1Q -------- Into Fuel Filter on Engine 1R 35325083 Hose Assembly 1S 35286756 Elbow, 90 1T 22060149 Hose Assembly 1U 35389972 Cover, Fuel 1V 36845022 Strainer, Fuel 1W 36845014 Cap, Fuel Fill 1X 35313428 Cap 2

T

Q

R

S

VU W

DRAWBAR

NJ

X

K

H

C

D

G

F

E

A

B

P

L

M

22523831 41

Air Intake & Filters

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36755163 Bracket, Air Cleaner 1B 36880995 Screw 12C 36879195 Nut 12D 35161025 Clamp 1E 54599956 Elbow, Rubber 1F 35112648 Tube 1G 36758902 Elbow Rubber 1H 35123272 Tube 1J 35112630 Elbow, Rubber 1K 35505866 Tube 1L 35119858 Clamp 8M 35141290 Hose, Hump 1N 35129071 Clamp 1P 35129071 Clamp 4Q 36862886 Elbow, Rubber 2R 35300110 Tube 1S 36867778 Evacuator 2T 36864361 Element, Primary 2U 36864379 Element, Safety 2V 35388982 Nut, Wing 2W 36864346 Air Cleaner Assembly 2

36847838 Switch, Air Filter 2

K

L

M

N

DP

J

W B C

V

R

E

F

G

H

S

T

U

CBA

Q

42 22523831

Separator Tank Assembly

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 95219747 Connector 1B 36878254 Hose Assembly 1C 35294750 Elbow 1D 36757581 Switch, Pressure 1E 22189831 Glass, Sight 1F 54627799 Elbow 2G 36879492 Screw 4H 36765121 Screw 16J 36856656 Gasket 1K 54612437 Discharge Hose Assembly 1L 95930301 Bushing 1M 36762961 Gasket 1N 36754414 Liner, Shell 1P 22402317 Element, Separator 1

35610617 Gasket ( Top Of Element ) 1Q 54612429 Cover, Tank 1R 95934170 Screw 16 Continued.....

N

J

M

E F

D

H

P

X

Q

R

B

K

W

A3

U

V

Y

A

S

L

T

C

Z

A1

A2

G

H

A7

A6

A4

A5

A9 A8

22523831 43

Separator Tank Assembly

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESS 54612403 Tank, Separator 1 .....Continued

22139026 Tank, Separator ( Japanese ) 122068811 Tank, Separator ( EEC ) 1

T 35277797 O-Ring 1U 35802933 Plug, Oil Fill 1V 95954285 Tee 1W 95942108 Adapter 1X 36764371 Valve, Safety 1Y 95953311 Elbow 1Z 36764389 Adapter 1

A1 35192178 Clamp 1A2 54744149 Pipe, Safety Valve 1A3 36898922 Sensor, Temperature 1A4 95940912 Bushing 1A5 95940748 Bushing, Reducing 1A6 35610674 Fitting, Scavenge 1A7 36794303 Tube, Scavenge 1A8 22209779 Hose 1A9 22209787 Clamp 2

N

J

M

E F

D

H

P

X

Q

R

B

K

W

A3

U

V

Y

A

S

L

T

C

Z

A1

A2

G

H

A7

A6

A4

A5

A9 A8

44 22523831

285 Oil Piping


A 35335124 Connector 1B 36897346 Element, Filter 1C 95286910 Elbow 1D 54625348 Tube Assembly 1E 36506756 Clamp 1F 35296409 Connector 1G 39871306 Head, Filter 1H 54625173 Bracket, Filter 1J 36756906 Tee 1K 54628185 Tube Assembly 1L 54625363 Tube Assembly 1M 54628177 Tube Assembly 1N 54625355 Tube Assembly 1P 95357976 O-Ring 4

K

A

C

DB

E

G

F

J

H

M

E

N

L

P

22523831 45

46 22523831

Air Piping

B

D

C6

C8

C9

E4

E6

D9

B6

D8

D7

D3

B

L

B2

C4C2C1

E1

E2

E5

E7

D2

D5

D6B3

C

C

E

J

A

P

W

N

B4

B8

B9

B5

B7

A6

C7

E3

A5

K

U

U

A8

A7

A4

G

R Q

Y Z

A9

T

V

X

A2

A3

A1

D4 D1

H

S

F

M

C5C3C3

PRESSURE GAUGE

AIR END

SEPARATOR

TANK

22523831 47

Air Piping


A 36762623 SilencerB 95989554 CouplingC 35290147 ConnectorD 35282987 Hose AssemblyE 35335017 Valve, BlowdownF 95944575 NippleG 95944633 BushingH 35279116 AdapterJ 35283126 ConnectorK 35298512 Hose AssemblyL 35248145 Valve, CheckM 95954095 ElbowN 95930301 BushingP 95287629 AdapterQ 35358662 Hose AssemblyR 95287629 AdapterS 36840460 Valve, CheckT 35294453 ElbowU 95940748 BushingV 36840841 Valve, SolenoidW 35279835 ElbowX 95944575 NippleY 95954194 TeeZ 35283050 Tee

A1 95944690 TeeA2 35322346 Orifice, .156A3 95930301 BushingA4 36920825 ReducerA5 36841815 Tube AssemblyA6 35284538 Hose AssemblyA7 35280510 AdapterA8 95944617 BushingA9 35330117 TeeB1 35365774 ReducerB2 35287911 ElbowB3 35298512 Hose AssemblyB4 95944625 BushingB5 95944575 NippleB6 36854495 RegulatorB7 35279934 ElbowB8 35282953 Hose AssemblyB9 35283092 Tee

Continued.....

48 22523831

Air Piping

B

D

C6

C8

C9

E4

E6

D9

B6

D8

D7

D3

B

L

B2

C4C2C1

E1

E2

E5

E7

D2

D5

D6B3

C

C

E

J

A

P

W

N

B4

B8

B9

B5

B7

A6

C7

E3

A5

K

U

U

A8

A7

A4

G

R Q

Y Z

A9

T

V

X

A2

A3

A1

D4 D1

H

S

F

M

C5C3C3

PRESSURE GAUGE

AIR END

SEPARATOR

TANK

22523831 49

Air Piping


C1 35290253 ElbowC2 35123124 OrificeC3 95940748 BushingC4 36840841 Valve, Solenoid

36842086 Bracket, Top36842094 Bracket, Bottom

C5 95944690 TeeC6 95930301 BushingC7 54496773 ReducerC8 35279934 ElbowC9 35282961 Hose AssemblyD1 95954210 TeeD2 35324839 Valve, BallD3 95944633 ReducerD4 95954285 TeeD5 35330117 TeeD6 36863702 AdapterD7 22061394 Valve, SafetyD8 35301506 ElbowD9 35280098 ElbowE1 35282979 Hose AssemblyE2 36852499 ElbowE3 35310994 Hose AssemblyE4 35283092 TeeE5 35282961 Hose AssemblyE6 35336189 Fitting, BulkheadE7 35367846 Connector

50 22523831

Minimum Pressure Check Valve Assembly


A 54699731 Body, Check Valve 1B 36792380 Check Valve Assembly 1C 54699749 Spring, Check Valve 1D 36792927 Piston 1E 54699756 O-Ring 1F 36794790 Spring, Main 1G 36794808 Cap 1

G

F

E

D

C

B

A

22523831 51

Oil Temperature By-Pass Valve Assembly


A 96701917 Screw 4B 35307537 Body, Valve 1C 35307545 Seat, Valve 1D 35307552 Sleeve, Valve 1E 35307560 Seal, Valve 1F 22694640 Element, Valve 1G 35307586 Gasket, Valve 1

22711774 Oil Temp. By-pass Valve Assembly 122711766 Service Kit ( Includes Items: E, F, & G ) 1

GG

FF

EE

DD

CC

BB

AA

52 22523831

Instrument Panel Assembly

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22053896 Switch, Lamps 1B 22054050 Switch, Heater 1C 22054142 Plug, Switch 5D 22054076 Switch, After Warm-Up 1E 22105571 Panel, Instrument 1F 22277057 Gage, Engine Oil Pressure 1G 22055800 Overlay, Module 1H 22399349 Gage, Voltage 1J 22327266 Gage, Air Discharge Temperature 1K 22327266 Gage, Water Temperature 1

Continued.....

A

B

CDG

F

K

H

JE

L

Q

N

P

M T

U

V

W

Y

X

A2

Z

A1

S

R

22523831 53


ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESL 22050991 Gage, Fuel Level 1 .....ContinuedM 36852622 Light, Instrument Panel 1N 36898096 Screw 3P 36840908 Hinge 1Q 36898104 Nut 3R 95928800 Nut 4S 22173579 Module, Wedge 1T 22134118 Knob, Switch 1U 22127385 Switch, Starter 1V 36844124 Screw, Quarter Turn 6W 35314582 Receptacle 3X 22055883 Tachometer 1Y 54766704 Hourmeter 1Z 36840767 Gage, Discharge Pressure 1

A1 35369180 Retainer 3A2 22054068 Switch, Ether 1

A

B

CDG

F

K

H

JE

L

Q

N

P

M T

U

V

W

Y

X

A2

Z

A1

S

R

54 22523831


ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 95923314 Nut 2B 95934998 Washer 2C 35327311 Spring 2D 92368687 Screw 7E 35327303 Eyebolt 2F 22471882 Door, Instrument Panel 1G 36740405 Hinge 1H 22471890 Panel, Vertical 1

H

G

D

A

C

E

D

B

F

22523831 55

Battery & Mounting

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36870350 Tray, Battery 1B 35225788 Battery 2C 54715479 Stud 4D 95935037 Washer 8E 95923322 Nut 8F 35562156 Frame 2G 35108216 Clip 4H 36780609 Cable, Negative 1J 35128982 Cable, Jumper 1K 54765375 Cable, Positive 1L 36896975 Switch, Master Cut-Off 1M 54737400 Bracket, Switch 1N 35279025 Screw 2P 54765383 Cable, Master Switch 1Q 54706825 Cover, Battery 1

35578194 Ground Strap From Starter 135293075 Ground Strap To RH of Engine 1

56 22523831

Common Enclosure Assembly


A 36793602 Latch, Door Slam 5B 54576871 Brace, Front Panel 1C 22471890 Panel, LH Front 1

22475560 Panel, LH Front (IQ Units) 1D 54576947 Panel, RH Front 1

22055750 Panel, RH Front (IQ Units) 1E 36863363 Door, Front 1F 54718184 Brace, Front 2G 54587944 Grille, LH Front Side 1H 36863413 Hinge 5J 36863660 Door, Side 1K 54587969 Panel, Center 1L 36863652 Door, Side 1M 54587977 Panel, LH Rear Side 1N 54663240 Panel, Rear Side 1P 54587985 Panel, RH Rear Side 1Q 36863371 Angle, Door Drip 5R 54587951 Grille, RH Front Side 1S 36849925 Latch, Door 5

N

S

E

J

K

L

M

NL

K

J

P

F

C

G

H

D

A

B

Q

R

22523831 57

Top Enclosure Assembly


A 54576970 Cap, Front End 1B 36755981 Cap, Corner 4C 54690110 Cap, LH Front Side 1D 36755742 Bracket, Filler 6E 54690128 Cap, LH Rear Side 1F 54584784 Cap, Rear End 1G 54747316 Brace, Top Foam 8H 54747324 Brace, Top Foam 8J 54663224 Cap, RH Front Top 1K 54663232 Cap, RH Rear Top 1L 54700091 Brace, Center Roof 2

Continued.....

B

C

D

E

F

T

UR

S

V

M

N

J

K

L

A

H

G

P

N

Q

58 22523831

Top Enclosure Assembly


M 54599915 Panel, Front Top 1N 54599923 Panel, 2nd and 4th Top 1P 54599931 Panel, Center Top 1Q 54599949 Panel, Rear Top 1R 54690136 Plate, Radiator Fill 1S 35131051 Latch, Door 1T 36864403 Door, Roof 1U 36864304 Cable 1V 36864288 Hinge, Door 1

B

C

D

E

F

T

UR

S

V

M

N

J

K

L

A

H

G

P

N

Q

22523831 59

Fast Track Enclosure


A 54640982 Baffle, LH Outside 1B 54641022 Strip, Support 1C 54640966 Baffle, LH Inside 1D 54640974 Baffle, RH Inside 1E 54641006 Plate, Tie 1F 54672761 Panel, RH Rear 1G 54718184 Strip, Foam Retention 6H 54663299 Panel, RH Rear Corner 1J 54672779 Door, Rear 1

36793602 Latch, Door Slam 1K 54692744 Hinge 1L 54663281 Panel, LH Rear Corner 1M 54576921 Strip, Panel Support 1N 54672753 Panel, LH Rear Side 1

N

K

L

G

E

C

A

M

HJ

F

E

B

A

D

B

60 22523831

Wagon Wheel Enclosure


A 54688239 Baffle, RH 1B 54688221 Baffle, LH 1C 54641022 Support, Baffle 4D 54576921 Angle, Rear Mounting 1

D

C

B

A

22523831 61

Common Foam


A 54721204 Foam, LH Front Top 1B 54719703 Foam, Door 2C 54719711 Foam, Door 3D 54719646 Foam, Center Panel 2E 54719695 Foam, LH Side 1F 54759519 Foam, RH/LH Rear Side 4G 54759527 Foam, Rear 2H 54721675 Foam, RH Front 1J 54720065 Foam, Door 2K 54719661 Foam, Center Door 5L 54720057 Foam, Door 3M 54719653 Foam, RH Rear Side 1N 54699046 Foam, Top 7P 54699087 Foam, Center Top 2Q 54710041 Foam, Rear Top 1

B

B

CC

C

D

D

F F

FF

J

J

K

K

K

K

K

L

L

L

NN

NN

NN

N

P

P

G

Q

FJ

E

DB

C

N

P

L

M

K

H

A

62 22523831

High Speed Running Gear Foam


A 54675848 Foam, Splitter Baffle 1B 54675830 Foam, Splitter Baffle 1C 54675822 Foam, LH Baffle 1D 54675806 Foam, LH Baffle 1E 54675814 Foam, LH 1F 54685334 Foam, RH 1G 54685326 Foam, RH 1H 54759550 Foam, Bottom Door 1J 54759543 Foam, Center Door 1K 54759535 Foam, Top Door 1

54737606 Foam, LH Baffle (IQ Units) 154737598 Foam, LH Baffle (IQ Units) 1

A

D

J

KG

B

C

E

E

B

A

F

H

22523831 63

Wagon Wheel Foam


A 54691134 Foam, LH Splitter Baffle 1B 54691175 Foam, LH Splitter Baffle 1C 54691118 Foam, Splitter Baffle 1D 54691191 Foam, RH Splitter Baffle 1E 54691159 Foam, RH Splitter Baffle 1F 54670459 Foam, Bottom Door 1G 54760442 Foam, Middle Door 1H 54760434 Foam, Top Door 1

54737606 Foam, LH Baffle (IQ units) 154737598 Foam, LH Baffle (IQ units) 1

A

G

H

B

C

C

F

D

E

64 22523831

Wiring Parts Lists

54757224 154775887

IQ WIRING HARNESSIQ HEATER HARNESS1

36841526 IQ ORIFICE HEATERS536898310 ACTUATOR1

PART NO. QTY DESCRIPTION

36898922 THERMISTOR TEMP. PROBE136892362 24V SEALED RELAY136920643 136899599

ICUIQ FILTER SWITCH - 20 PSI1

36899615 IQ FILTER SWITCH - 25 PSI1

IQ OPTION

54757224 1 IQ WIRING HARNESS54474572 1 COOLANT LEVEL SWITCH36896975 1 BATTERY DISCONNECT SWITCH36920825 1 0-100 PSI PRESSURE TRANSDUCER36892362 1 24V SEALED RELAY36785319 1 MAG SPEED SENSOR36898922 2 THERMISTOR TEMPERATURE PROBE36840841 1 START / RUN SOLENOID36842318 1 COMPRESSOR SOLENOID22071591 1 15 AMP BLADE FUSE36847838 2 AIR FILTER SWITCH36870608 1 ENGINE OIL PRESSURE SENDER36841138 2 ENG. & COMP. TEMP SENDER54765649 1 ADDRESS PLUG36850691 1 START-UP COMPRESSOR35577873 1 AUXILARY START RELAY54720701 1 ENG. TEMP. SENDER ADAPTOR54765367 1 NEGATIVE BATTERY CABLE54765375 1 POSITIVE BATTERY CABLE54765383 1 POSITIVE JUMPER BATTERY CABLE

35128982 1 BATTERY JUMPER35578194 1 FRAME GROUND STRAP35293075 1 ENGINE GROUND STRAP54672803 1 FUEL LEVEL SENDER ( WAGON WHEEL )54672811 1 FUEL LEVEL SENDER ( HIGH SPEED )22173579 1 WEDGE CONTROLLER22614416 1 W1 CHASSIS HARNESS

PART NO. QTY DESCRIPTION PART NO. QTY DESCRIPTION

ELECTRICAL COMPONENTS

36864677 2 REGULATOR-HEATER & CONTROL HEATER36792083 2 FUSE 20 AMP BLADE35376169 4 DIODE22108690 1 CONTROL PANEL HARNESS22162549 1 E-STOP SWITCH ASSEMBLY54752308 4 DIODE22639728 1 CONTROL PANEL HARNESS22635387 1 E-STOP SWITCH ASSEMBLY

22523831 65

AC Heater Kit


36851533 Bracket, Pressure Switch 136880995 Screw (Attach Bracket) 236879195 Nut (Attach Bracket) 254464607 AC Powered Cold Start Assy. 154464664 Harness, Pressure Switch 154480298 Well, Thermostat 154464623 Heater, Oil Pan 136920346 Pad, Heater 8D Battery 136920338 Pad, Heater 8D Battery 135283464 Elbow (In Threaded Port of Press. Switch) 135114545 Tee (In Adapter at Engine Oil Port) 135283472 Connector (In Tee Facing Lifting Bail) 122474878 DC Heater Harness ( Connect to R3 on W1 1

Harness )22476063 DC Heater Harness ( Connect to R1 on W1 1

Harness )36841526 24 Volt Heater 135283464 Elbow, 90 ( In Thread Port at Press. Sw. ) 135114545 Tee ( In Adapter at Eng. Oil Port ) 135282920 Hose Assembly ( Between Elbow & Tee ) 135326560 Adapter ( In End of Engine Blow-by Hose-

Remove Cummins ) 1

66 22523831

Wagon Wheel Parking Brake Assembly


A 95941100 Screw 2B 36847432 Bracket, RH Lever 1C 36782878 Lever, Brake 1D 35603224 Plate, Spacer 2E Furnished with Lever 2F 35603208 Clevis, Brake Lever 1G 35252618 Nut 4H 36877793 Screw 4J 36847440 Bracket, LH Lever 1K 35145077 Nut 4L 36786887 Bracket, LH Cable Latch 1

36786895 Bracket, RH Cable Latch 1M 95916573 Nut 8N 95934741 Washer 8P 36783306 Bracket, Front Cable Latch 1Q 36783785 Pin Clevis 2R 36786697 Bushing 2S 95935037 Washer 2T 95928867 Pin, Cotter 2U 36880995 Screw 2

A

G

K

T

S

R

Q

N

P

U

J

K

H

G

F

E

D

B

C

L

M

22523831 67

Wagon Wheel Parking Brake Assembly


A 36782878 Lever, Brake 1B 35603208 Clevis, Brake Lever 1C 35118728 Nut 2D 35603182 Rod, Link 1E 95935086 Nut 2F 35603216 Equalizer, Clevis 1G 35602846 Equalizer, Cable 1H 35357151 Pin, Clevis 3J 95934998 Washer 3K 95928867 Pin, Cotter 3L 36783306 Bracket, Front Cable Latch 1M 22064141 Cable, RH Brake 1N 22064000 Cable, LH Brake 1

B

J

H

N

C C

D

E

FG

L

A

K

M

68 22523831

Separator Air Piping


A 95935003 Washer 4B 95922902 Nut 4C 54668314 Support, Pipe 1D 35130293 Screw 4E 36898120 Pipe 1F 95927273 Screw 8G 54642152 Valve, Minimum Pressure 1H 36799419 Clamp 1J 35586288 Clamp 1K 54642137 Pipe 1L 95929089 Screw 4M 95358040 O-Ring 1N 95940946 Nipple 2P 36755718 Valve, Ball 1Q 95916581 Elbow 1

K

F

G

E

Q

D

C

B

L

M

M

M

F

J

HP

N A

N

22523831 69

Charge Air Piping


A 54632690 Tube, Bottom A/C 1B 54501846 Cooler, Air Charge 1C 54444427 Clamp 8D 54632682 Tube, Upper A/C 1E 54422522 Hose, Ribbed 4

BC

D

E

A

70 22523831

IQ Air Piping ( Option )

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36799419 U-Bolt 2B 95935003 Washer 8C 95922902 Nut 8D 35586288 Clamp 2E 36898120 Pipe, Service ( No PED with IQ ) 2

22205090 Pipe, Service ( PED with IQ ) 2F 54642152 Valve, Minimum Pressure ( No PED ) 2

22207534 Valve, Minimum Pressure ( With PED ) 2G 95927273 Screw 36H 35130293 Screw 8J 95357976 O-Ring 3K 22104558 Pipe, Bypass ( No PED with IQ ) 1

22205181 Pipe, Bypass ( PED with IQ ) 1L 54735055 Pipe,Oulet ( No PED with IQ ) 1

22205207 Pipe,Oulet ( PED with IQ ) 1M 35113646 Clamp 1N 54734983 Pipe, Filter ( No PED with IQ ) 1

22205199 Pipe, Filter ( PED with IQ ) 1 Continued.....

A B C

D

E

F G

H

J

L

M

N

P

R S

T U

V

W

X

Z

Y

A1

A2

A4

A3

A5

A6

K

A9

A8

Q

Q

P

P

B1

B1

F G

J

EQ

B2

A7

B1

Q

A7

B1

B2

B4

B5

22523831 71



P 36893220 Adapter, Flange 3Q 95940946 Nipple 6R 54738984 Filter, Secondary 1S 54739065 Element, Filter 1T 54738976 Filter, Primary 1U 54739057 Element, Filter 1V 54738968 Separator, Water 1W 54734090 Pipe, Filter ( No PED with IQ ) 1

22205215 Pipe, Filter ( PED with IQ ) 1X 54739016 Kit, Bracket / Wedge 1Y 54739024 Kit, Wedge 1Z 54732250 Bracket, Filters 1

A1 54699129 Cooler Assembly 1A2 54700943 Louver Assembly 1A3 22104541 Tube, Inlet ( No PED with IQ ) 1

22205173 Tube, Inlet ( PED with IQ ) 1A4 22097489 Pipe, Tee ( No PED with IQ ) 1

22205116 Pipe, Tee ( PED with IQ ) 1 Continued.....

A B C

D

E

F G

H

J

L

M

N

P

R S

T U

V

W

X

Z

Y

A1

A2

A4

A3

A5

A6

K

A9

A8

Q

Q

P

P

B1

B1

F G

J

EQ

B2

A7

B1

Q

A7

B1

B2

B4

B5

72 22523831


ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA5 54668314 Support, Pipe 2 .....ContinuedA6 95929089 Screw 32A7 95941027 Elbow 2A8 95953790 Nipple 2A9 95951398 Bushing 2B1 36755718 Valve, Ball ( MSA ) 3

22225213 Valve, Ball ( PED, with IQ ) 1B2 54393210 Nipple 1B3 36922995 Valve, Ball ( No PED, with IQ ) 1B4 95358040 O-Ring 8B5 22110571 ESA Service Valve Adapter 1

A B C

D

E

F G

H

J

L

M

N

P

R S

T U

V

W

X

Z

Y

A1

A2

A4

A3

A5

A6

K

A9

A8

Q

Q

P

P

B1

B1

F G

J

EQ

B2

A7

B1

Q

A7

B1

B2

B4

B5

22523831 73

IQ Cooler Piping ( Option )

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA To Side Outlet of Tee LH Side of Auto-

Blowdown ValveB 35284082 Connector 1C 35310994 Hose Assembly 1D 35282995 Hose Assembly 1E 35322379 Valve, Blowdown 1

35379064 Diaphragm Kit 1F 35367846 Reducer 1G 35284082 Connector 1H 35283050 Tee 1J 35248319 Orifice, .094 1

36898922 Probe, Temperature 1

AFTERCOOLER

74 22523831

IQ Filter Piping

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 54738968 Separator, Water 1B 95245353 Adapter 1C 95772562 Nipple 1D 36844579 Y-Strainer 1E 95940748 Adapter 1F 37081528 Orifice .063 1G 35283472 Connector 1H 36882223 Tee 1J 95452025 Nipple 1K 35310960 Hose Assembly 1L 35284082 Connector 1M 35284538 Hose Assembly 1N 35321983 Connector 1P 54738976 Filter, Primary 1Q 54738984 Filter, Secondary 1R 35283241 Hose Assembly 1S 35283464 Elbow 1

WATER SEPARATOR

PRIMARY FILTERSECONDARY FILTER

EXHAUST PIPE

P

B

D

F

L

H

M

N

A

B

D

F

Q

B

D

F

K

C

E

G

R G

H

J

E

C C

E

J

S

S

22523831 75

IQ Indicator Piping


A 36898401 Connector 1B 35290352 Elbow 1C 35310226 Hose Assembly 1D 36899599 Indicator ( 20 psi ) 1E 35283464 Elbow 1F 35310960 Hose Assembly 1G -------- To Water Separator TubeH -------- To Filter Crossover TubeJ -------- To Filter Outlet TubeK 35323757 Hose Assembly 1L 35323591 Tee 1M 36899615 Indicator ( 25 psi ) 1N 36920650 Hose Assembly 1

G

E

J

N

L

F

B

B

B

A

A

A

AD

H

E

M

E

B

C

K

76 22523831

Engine Oil Drain Piping


A 22063937 Elbow 1B 35323880 Hose Assembly 1C 95219747 Connector 1D 35576115 Valve, Ball 1E 95928040 Nipple 1F 95928172 Elbow 1

ENGINE OIL PAN

FRAME

PLUG

D

E F

AB

C

22523831 77

Fuel Tank Drain Piping


A 95953535 Nipple 2B 95937454 Connector 1C 54762190 Fitting, Hose 2D 54762182 Hose ( 19” ) 1E 35221662 Clamp 2F 95954285 Tee 1G 95953873 Reducer 1H 95219747 Connector 1J 36898328 Hose Assembly 1K 95219747 Connector 1L 35576115 Valve, Ball 1M 95928040 Nipple 1N 95928172 Elbow 1

FRAME

PLUG

R.H. FUEL TANK

L.H. FUEL TANK

A

B

C

D

E

KL

M N

F

G H J

78 22523831

Radiator Drain Piping


A 35326560 Connector 1B 95220844 Clamp 2C 35326578 Hose ( 110” ) 1D 95928172 Elbow 1E 95953949 Reducer 1F 35576115 Valve, Ball 1G 95928040 Nipple 1

FRAME

PLUG

BOTTOM OF RADIATOR

B

A

E

F

G D

CA

22523831 79

Separator Tank Drain Piping


A 35294750 Elbow 1B 36878254 Hose Assembly 1C 95219747 Connector 1D 35576115 Valve, Ball 1E 95928040 Nipple 1F 95928172 Elbow 1

FRAME

PLUG

BOTTOM OF SEPARATOR TANK

DE F

A BC

80 22523831

Decal Location

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 54568803 Towing Decal (High Speed Running Gear) 1B 54629902 3-Part Warning Decal 1C 22055701 Towing Decal (Wagon Wheel) 1D 54568787 Improper Operation Decal 1E 54568779 Rotating Fan Decal 4F 54749205 No Weld Decal 4G 54604939 Fall Off Unit Decal 4H 36514602 Noise Emission Decal 1J 54568761 High Pressure Fluid Decal 2K 54604962 Radiator Fill Decal 1L 54699400 Lift Point Decal 2M 22383319 Oil Level Decal 1N 54604970 Oil Fill Decal 1P 54568795 High Pressure Air Decal 1Q 22054365 IQ Operation Decal 1R 22205603 Operating Instructions Decal ( Instr. Pnl. ) 1S 22056378 Operating Instructions Decal 1T 22164305 Containment Decal 4

Q

M

G

L

K JP

N

J

D

C

B

A

E

F

H

RS

T

22523831 81

Decal Location


A 54604988 Door Under Pressure Decal 1B 54625207 Diesel Fuel Decal 2C 54568753 Battery Gas Decal 1

54629977 Central Drain Decal 122189583 Cummins Engine Filter Decals 122846364 Wiring Diagram Laminates 1

A

C

B

D

82 22523831

22523831 4 - 1

Section 4 - Electrical Schematics

Wiring Parts Lists

4 - 2 22523831

Wiring Parts Lists

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESB2 36850691 Startup Compressor

D1-D4 35376169 DiodeF1,F4 36792083 20 Amp FuseF2,F3 22071591 10 Amp Fuse

G2 36785319 Mag Speed SensorK1 35577873 Auxiliary Start RelayK2 36892362 Relay, 24VDC SPDTK3 36892362 Relay, 24VDC SPDT

L1,L2 36840841 Start / Run Solenoid ValveM1 36840767 Gage, 200 psi PressureM2 22277057 Gage, 150 psi PressureM3 22050991 Gage, Fuel LevelM4 22327266 Gage, Temperature ( Eng. Coolant )M5 54766704 HourmeterM6 22055883 TachometerM7 22399349 VoltmeterM8 22327266 Gage, Temperature ( Air Discharge )PT1 54765946 0-500 psi Pressure TransducerPT2 36920825 0-100 psi Pressure TransducerR1 36864677 Regulator HeaterR3 36841526 Control Orifice HeaterR4 -------- Terminator, CANR6 -------- Resistor, 150 ohm

RP1 36870608 Engine Oil Press SenderRT1,RT2, 36898922 Thermistor Temperature Sensor

RT5RT3, RT4 36841138 Temperature Sender

S1 22127385 Switch, StartS2 22054076 Switch, LoadS3 22053896 Switch, LightS5 22054050 Switch, HeaterS6 22054084 Switch, Hi / LoS8 22054068 Switch, Ether

S10, S11 36847838 Air Filter SwitchS12 36899615 IQ Filter SwitchS13 36899599 IQ Filter SwitchS14 36757581 Safety Valve Press SwitchS15 22162549 Switch, E-stopU1 54672803 Sender, Fuel ( Wagon )

54672811 Sender, Fuel ( High Speed )U2 54474572 Switch, Water LevelW1 22614416 Chassis Harness

22481907_02Wiring Parts Lists

22523831 4 - 3

Wiring Parts Lists

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESIQ OPTION PARTS

K3 36892362 Relay, IQS12 36899615 Indicator, 25 psi PressureS13 36899599 Indicator, 20 psi PressureRT5 36898922 Sensor, Temperature

54757224 IQ Wiring Harness54775887 IQ Heater Harness36841526 IQ Orifice Heaters36898310 IQ Actuator

22173579 Wedge Controller22108690 Control Panel Harness36896975 Battery Disconnect Switch54765367 Negative Battery Cable54765375 Positive Battery Cable54765383 Positive Jumper Cable35128982 Battery Jumper

Wiring Parts Lists

4 - 4 22523831

22742951

Control System Wiring Diagram

22742951_071_06/04_A

22742951


22742951_072_06/04_A

22742951


22742951_073_06/04_A

22742951


22742951_074_06/04_A

22742951

IQ Wiring Diagram

22742951_074_06/04_A

22742951

NUMERICAL INDEX

COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE

Parts Book 11

-------- ................................. 38.......................................... 40.......................................... 75............................................ 2

22050991 ........................... 53............................................ 2

22051304 ........................... 1722053706 ........................... 1722053896 ........................... 52............................................ 2

22054050 ........................... 52............................................ 2

22054068 ........................... 53............................................ 2

22054076 ........................... 52............................................ 2

22054084 ............................. 222054142 ........................... 5222054365 ........................... 8022055701 ........................... 8022055750 ........................... 5622055800 ........................... 5222055883 ........................... 53............................................ 2

22056378 ........................... 8022060149 ........................... 4022060156 ........................... 35.......................................... 36.......................................... 38

22061394 ........................... 4922062566 ........................... 35.......................................... 36

22063937 ........................... 7622064000 ........................... 6722064141 ........................... 6722065916 ........................... 2022068811 ........................... 4322071591 ............................. 222077515 ............................. 9.......................................... 14

22097489 ........................... 7122104541 ........................... 7122104558 ........................... 7022105571 ........................... 5222108690 ............................. 322110571 ........................... 7222110753 ........................... 1822110761 ........................... 1822112171 ........................... 1822127385 ........................... 53............................................ 2

22134118 ........................... 5322139026 ........................... 4322162549 ............................. 222164305 ........................... 80

22173579 ............................53.............................................322186845 ..............................7...........................................17...........................................1822189583 ............................8122189831 ............................4222205090 ............................7022205116 ............................7122205173 ............................7122205181 ............................7022205199 ............................7022205207 ............................7022205215 ............................7122205603 ............................8022207534 ............................7022209779 ............................4322209787 ............................4322225213 ............................7222277057 ............................52.............................................222327266 ............................52.............................................222329544 ............................3922331557 ............................37...........................................3922331839 ............................38...........................................4022332589 ............................38...........................................4022383319 ............................8022399349 ............................52.............................................222402317 ............................4222471882 ............................5422471890 ............................54...........................................5622474878 ............................6522475560 ............................5622476063 ............................6522495311 ............................3122496269 ............................3122496277 ............................3122500607 ............................35...........................................3822501324 ............................3722524508 ............................2022614416 ..............................222648414 ............................1922694640 ............................5122699201 ............................3322699219 ............................3422711766 ............................5122711774 ............................5122765374 ............................20

22767453 ............................31...........................................3222846364 ............................8135103498 ............................3035103506 ............................3035107168 ............................1435108216 ............................5535111566 ............................1535111590 ............................13...........................................1535112630 ............................4135112648 ............................4135112911 ............................3035113646 ............................7035114545 ............................6535118728 ............................6735119858 ............................4135123124 ............................4935123272 ............................4135127653 ............................2135128982 ............................55.............................................335129071 ............................4135130293 ............................68...........................................7035131051 ............................5835132166 ............................3035135458 ............................3235136548 ............................3635140722 ............................1435141167 ............................1435141290 ............................4135144328 ............................35...........................................3635144336 ..............................835145077 ............................6635161025 ............................4135192178 ............................4335221662 ............................7735221894 ............................1335222017 ............................3235225788 ............................5535248145 ............................4735248319 ............................7335252618 ............................6635253038 ............................33...........................................3435272150 ..............................935273937 ............................19...........................................2235277797 ............................4335279025 ............................5535279116 ............................4735279801 ............................35...........................................3635279835 ............................47

12 Parts Book

NUMERICAL INDEX

COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE35279934 ........................... 47.......................................... 49

35280098 ........................... 4935280510 ........................... 4735282920 ........................... 6535282953 ........................... 4735282961 ........................... 4935282979 ........................... 4935282987 ........................... 4735282995 ........................... 7335283050 ........................... 47.......................................... 73

35283092 ........................... 47.......................................... 49

35283126 ........................... 4735283241 ........................... 7435283464 ........................... 65.......................................... 74.......................................... 75

35283472 ........................... 65.......................................... 74

35284082 ........................... 73.......................................... 74

35284538 ........................... 47.......................................... 74

35285451 ........................... 37.......................................... 39

35285600 ........................... 3235286756 ........................... 36.......................................... 40

35287911 ........................... 4735290147 ........................... 4735290253 ........................... 4935290352 ........................... 7535293075 ........................... 5535293869 ........................... 2535294453 ........................... 4735294750 ........................... 42.......................................... 79

35295336 ........................... 23.......................................... 25

35296409 ........................... 4435297340 ........................... 1935298470 ........................... 2435298512 ........................... 4735299403 ........................... 2635299429 ........................... 2735299569 ........................... 23.......................................... 26

35299767 ........................... 2535299775 ........................... 2335300110 ........................... 4135300136 ........................... 2435300144 ........................... 2435300177 ........................... 23

35300227 ............................23...........................................2435301506 ............................4935305499 ............................35...........................................3635307131 ............................2135307537 ............................5135307545 ............................5135307552 ............................5135307560 ............................5135307586 ............................5135307784 ............................2235309210 ............................35...........................................3635310226 ............................7535310598 ............................3235310960 ............................74...........................................7535310994 ............................49...........................................7335313428 ............................4035314582 ............................5335319045 ............................1335321520 ............................2635321983 ............................7435322346 ............................4735322379 ............................7335322395 ............................33...........................................3435322908 ............................3035323591 ............................7535323757 ............................7535323880 ............................7635324839 ............................4935325083 ............................4035326560 ............................32...........................................65...........................................7835326578 ............................32...........................................7835327303 ............................37...........................................39...........................................5435327311 ............................37...........................................39...........................................5435330117 ............................47...........................................4935330570 ............................3235331586 ............................2935332618 ............................2835332626 ............................2935332634 ............................2935332642 ............................2935332659 ............................2835332675 ............................28

35333830 ..............................935335017 ............................4735335124 ............................4435336189 ............................4935336700 ..............................835356484 ............................33...........................................3435357052 ............................3035357151 ............................6735358662 ............................4735360775 ............................2035365261 ............................2335365279 ............................2535365774 ............................4735367044 ............................1035367051 ............................1035367069 ............................22...........................................2335367846 ............................49...........................................7335369180 ............................5335369339 ............................33...........................................3435369354 ............................33...........................................3435373877 ............................2535375377 ............................2235375385 ............................2235376169 ..............................235379064 ............................7335388982 ............................4135389964 ............................35...........................................3635389972 ............................35...........................................36...........................................38...........................................4035505866 ............................4135562156 ............................5535576115 ............................32...........................................76...........................................77...........................................78...........................................7935577873 ..............................235578194 ............................5535584556 ............................19...........................................2235586288 ............................68...........................................7035588755 ............................1435588839 ............................1535588953 ............................1435588961 ............................1335589241 ............................1535594811 ............................28

NUMERICAL INDEX


Parts Book 13

35594829 ........................... 2835594837 ........................... 2835594845 ........................... 2935594860 ........................... 2835594878 ........................... 2835594910 ........................... 2835596626 ........................... 2335602812 ........................... 3035602846 ........................... 6735603182 ........................... 6735603190 ............................. 935603208 ........................... 66.......................................... 67

35603216 ........................... 6735603224 ........................... 6635605203 ........................... 23.......................................... 24

35606920 ........................... 2735610278 ........................... 2635610286 ........................... 2435610591 ........................... 2435610617 ........................... 4235610674 ........................... 4335611235 ........................... 2135802933 ........................... 4335820646 ........................... 2535820653 ........................... 2535820661 ........................... 2535834621 ........................... 1535849348 ........................... 2335851195 ........................... 2435851351 ........................... 2136140730 ........................... 1336504330 ........................... 2636504355 ........................... 2636504389 ........................... 1336506756 ........................... 4436514602 ........................... 8036711083 ........................... 2336719169 ........................... 13.......................................... 16

36719177 ........................... 13.......................................... 16

36719219 ........................... 1436719466 ........................... 13.......................................... 15

36719557 ........................... 1436729416 ........................... 2836729465 ........................... 2936729531 ........................... 2236740405 ........................... 5436753242 ........................... 1436753259 ........................... 1336754059 ........................... 2236754141 ........................... 2536754414 ........................... 42

36755163 ............................4136755718 ............................68...........................................7236755742 ............................5736755981 ............................5736756906 ............................4436757581 ............................42.............................................236758142 ............................2436758902 ............................4136762623 ............................4736762961 ............................4236763670 ............................1936764371 ............................4336764389 ............................4336764983 ............................1536765121 ............................4236776813 ..............................9...........................................1536776821 ............................1636776839 ............................1636780609 ............................5536782878 ............................66...........................................6736783306 ............................66...........................................6736783785 ............................6636785319 ..............................236786697 ............................6636786887 ............................6636786895 ............................6636787968 ............................1036788081 ............................1036792083 ..............................236792380 ............................5036792927 ............................5036793602 ............................56...........................................5936794303 ............................4336794790 ............................5036794808 ............................5036799419 ............................68...........................................7036799807 ............................2136840460 ............................4736840767 ............................53.............................................236840841 ............................47...........................................49.............................................236840908 ............................5336841138 ............................20.............................................236841526 ............................65.............................................2.............................................3

36841815 ............................4736842086 ............................4936842094 ............................4936844124 ............................5336844579 ............................7436845014 ............................35...........................................36...........................................38...........................................4036845022 ............................35...........................................36...........................................38...........................................4036845600 ............................2036845733 ............................37...........................................3936847002 ............................1836847432 ............................6636847440 ............................6636847838 ............................41.............................................236849925 ............................5636850691 ..............................236851376 ............................1436851384 ............................1436851533 ............................6536851566 ............................1336851574 ............................1336851590 ..............................9...........................................1536851608 ..............................9...........................................1636851616 ..............................9...........................................1536851624 ..............................9...........................................1636851632 ..............................9...........................................1636851640 ............................1536851665 ............................1536852499 ............................4936852622 ............................5336853042 ............................1436853091 ..............................9...........................................1536853109 ..............................9...........................................1536853117 ..............................9...........................................1536854495 ............................4736856060 ............................2536856656 ............................4236859320 ............................1036862886 ............................4136863363 ............................5636863371 ............................56

14 Parts Book

NUMERICAL INDEX

COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE36863413 ........................... 5636863652 ........................... 5636863660 ........................... 5636863702 ........................... 4936864288 ........................... 5836864304 ........................... 5836864346 ........................... 4136864361 ........................... 4136864379 ........................... 4136864403 ........................... 5836864677 ............................. 236867778 ........................... 4136870350 ........................... 5536870608 ........................... 20............................................ 2

36877793 ........................... 6636877991 ............................. 9.......................................... 14

36878049 ............................. 9.......................................... 14

36878254 ........................... 42.......................................... 79

36879195 ........................... 21.......................................... 41.......................................... 65

36879492 ........................... 19.......................................... 42

36880128 ............................. 836880136 ............................. 836880144 ............................. 836880151 ............................. 836880169 ........................... 1036880177 ........................... 1036880185 ........................... 1036880193 ............................. 836880201 ............................. 836880219 ............................. 836880227 ............................. 836880235 ............................. 836880243 ............................. 836880250 ............................. 836880268 ............................. 936880276 ............................. 936880284 ............................. 836880292 ............................. 936880300 ............................. 936880318 ............................. 936880326 ............................. 936880334 ............................. 936880342 ............................. 936880995 ........................... 21.......................................... 41.......................................... 65.......................................... 66

36882223 ........................... 7436884047 ........................... 19

36892362 ..............................2.............................................336893220 ............................7136893634 ............................1036893642 ............................1036894129 ............................1036894467 ............................37...........................................3936895860 ............................1036896306 ............................1036896975 ............................55.............................................336897148 ............................2936897346 ............................4436898096 ............................5336898104 ............................5336898120 ............................68...........................................7036898310 ..............................336898328 ............................7736898401 ............................7536898922 ............................43...........................................73.............................................2.............................................336899599 ............................75.............................................2.............................................336899615 ............................75.............................................2.............................................336920338 ............................6536920346 ............................6536920650 ............................7536920825 ............................47.............................................236922144 ............................1036922995 ............................7236A2D326Z1 .......................1637081528 ............................7439101472 ............................2539102355 ............................2939179072 ............................17...........................................1839871306 ............................4439926787 ............................2539926902 ............................2639926910 ............................2639926928 ............................2639927058 ............................2639927496 ............................2639927504 ............................2739927512 ............................2339927520 ............................2339927538 ............................2339927546 ............................23

42469676 ............................2542469809 ............................2243212216 ............................3254363536 ............................2554393210 ............................7254409339 ............................1954422522 ............................6954444427 ............................6954464607 ............................6554464623 ............................6554464664 ............................6554474572 ............................32.............................................254480298 ............................6554496773 ............................4954501796 ..............................7...........................................17...........................................1854501846 ............................31...........................................6954501853 ............................3154507439 ............................3154507447 ............................3154507454 ............................3154507462 ............................3154507470 ............................3154507488 ............................3154540141 ............................2254542535 ............................2254542543 ..............................654568753 ............................8154568761 ............................8054568779 ............................8054568787 ............................8054568795 ............................8054568803 ............................8054570122 ............................1954576871 ............................5654576921 ............................59...........................................6054576947 ............................5654576970 ............................5754584784 ............................5754587944 ............................5654587951 ............................5654587969 ............................5654587977 ............................5654587985 ............................5654594080 ............................3354594106 ............................3454599915 ............................5854599923 ............................5854599931 ............................5854599949 ............................5854599956 ............................4154603204 ............................21

NUMERICAL INDEX


Parts Book 15

54603774 ........................... 2154604939 ........................... 8054604962 ........................... 8054604970 ........................... 8054604988 ........................... 8154612403 ........................... 4354612429 ........................... 4254612437 ........................... 4254616552 ........................... 2154616560 ........................... 2154625173 ........................... 4454625207 ........................... 8154625348 ........................... 4454625355 ........................... 4454625363 ........................... 4454627799 ........................... 4254628177 ........................... 4454628185 ........................... 4454629126 ........................... 2154629589 ........................... 2154629902 ........................... 8054629977 ........................... 8154632682 ........................... 6954632690 ........................... 6954637996 ........................... 3254638101 ........................... 3254640966 ........................... 5954640974 ........................... 5954640982 ........................... 5954641006 ........................... 5954641022 ........................... 59.......................................... 60

54642137 ........................... 6854642152 ........................... 68.......................................... 70

54661426 ........................... 3154661459 ........................... 3154661533 ........................... 1954662010 ........................... 2154662028 ........................... 2054662036 ........................... 2054662051 ........................... 2054663224 ........................... 5754663232 ........................... 5754663240 ........................... 5654663281 ........................... 5954663299 ........................... 5954668314 ........................... 68.......................................... 72

54670459 ........................... 6354672753 ........................... 5954672761 ........................... 5954672779 ........................... 5954672803 ........................... 36............................................ 2

54672811 ............................35.............................................254675806 ............................6254675814 ............................6254675822 ............................6254675830 ............................6254675848 ............................6254685326 ............................6254685334 ............................6254687322 ............................1954688221 ............................6054688239 ............................6054690110 ............................5754690128 ............................5754690136 ............................5854691118 ............................6354691134 ............................6354691159 ............................6354691175 ............................6354691191 ............................6354692744 ............................5954699046 ............................6154699087 ............................6154699129 ............................7154699400 ............................8054699731 ............................5054699749 ............................5054699756 ............................5054700091 ............................5754700943 ............................7154706825 ............................5554710041 ............................6154715479 ............................5554718184 ............................56...........................................5954719646 ............................6154719653 ............................6154719661 ............................6154719695 ............................6154719703 ............................6154719711 ............................6154720057 ............................6154720065 ............................6154720719 ............................3054721105 ............................2154721204 ............................6154721675 ............................6154732250 ............................7154734090 ............................7154734983 ............................7054735055 ............................7054737400 ............................5554737598 ............................62...........................................6354737606 ............................62...........................................63

54738752 ............................2154738968 ............................71...........................................7454738976 ............................71...........................................7454738984 ............................71...........................................7454739016 ............................7154739024 ............................7154739057 ............................7154739065 ............................7154744149 ............................4354747316 ............................5754747324 ............................5754749205 ............................8054757224 ..............................354759519 ............................6154759527 ............................6154759535 ............................6254759543 ............................6254759550 ............................6254760202 ..............................654760434 ............................6354760442 ............................6354762182 ............................7754762190 ............................7754765367 ..............................354765375 ............................55.............................................354765383 ............................55.............................................354765946 ..............................254766704 ............................53.............................................254774526 ............................3154775887 ..............................392304500 ............................3092368687 ............................33...........................................34...........................................37...........................................39...........................................5495018982 ............................13...........................................1595043196 ............................3095077608 ..............................895098703 ............................1495104147 ............................2895201455 ............................1495219747 ............................42...........................................76...........................................77...........................................7995220844 ............................20...........................................32...........................................78

16 Parts Book

NUMERICAL INDEX

COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE95235131 ........................... 3295239927 ........................... 1395245353 ........................... 7495264776 ........................... 3295272902 ........................... 1595279378 ........................... 35.......................................... 38

95285599 ........................... 2495286910 ........................... 4495287629 ........................... 4795318556 ........................... 14.......................................... 15

95332599 ........................... 4095338554 ........................... 1395352944 ........................... 2695357976 ........................... 44.......................................... 70

95358040 ........................... 68.......................................... 72

95358214 ........................... 2395358446 ........................... 2695452025 ........................... 7495603130 ........................... 2695673042 ........................... 1395717369 ........................... 1395717377 ........................... 1495730172 ........................... 38.......................................... 39

95772562 ........................... 7495916573 ........................... 16.......................................... 66

95916581 ........................... 6895922902 ........................... 68.......................................... 70

95923314 ........................... 37.......................................... 39.......................................... 54

95923322 ........................... 5595923363 ........................... 1995927273 ........................... 68.......................................... 70

95928040 ........................... 76.......................................... 77.......................................... 78.......................................... 79

95928172 ........................... 76.......................................... 77.......................................... 78.......................................... 79

95928222 ........................... 28.......................................... 29

95928800 ........................... 5395928867 ........................... 66.......................................... 67

95929089 ........................... 68.......................................... 72

95930301 ............................30...........................................42...........................................47...........................................4995934170 ............................4295934253 ............................1995934626 ............................2295934741 ............................10...........................................16...........................................6695934956 ............................1495934998 ............................37...........................................39...........................................54...........................................6795935003 ............................68...........................................7095935011 ..............................8...........................................1995935037 ............................55...........................................6695935086 ............................6795937454 ............................7795939955 ..............................995940748 ............................43...........................................47...........................................49...........................................7495940912 ............................4395940920 ............................1995940946 ............................68...........................................7195941027 ............................7295941092 ............................2295941100 ............................6695942108 ............................4395944575 ............................4795944617 ............................4795944625 ............................4795944633 ............................47...........................................4995944690 ............................47...........................................4995951398 ............................7295953311 ............................4395953535 ............................7795953790 ............................7295953873 ............................7795953949 ............................32...........................................7895954079 ............................1895954095 ............................4795954194 ............................4795954210 ............................49

95954285 ............................43...........................................49...........................................7795989554 ............................4795994877 ............................1896700901 ............................17...........................................1896700919 ............................2296701750 ............................17...........................................1896701917 ............................5196702287 ............................2996702659 ............................2896706080 ............................2396706262 ............................24...........................................2596716162 ............................2696720610 ..............................6.............................................7

WORD INDEX

Parts Book 17

CPN0-100 psi Pressure Transducer . . . . . . . . . . . . . . . . 20-500 psi Pressure Transducer . . . . . . . . . . . . . . . . 210 Amp Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220 Amp Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224 Volt Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . 653 Light Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 103-Part Warning Decal . . . . . . . . . . . . . . . . . . . . . . 807-Way Connector . . . . . . . . . . . . . . . . . . . . . . . . . 10

AAC Powered Cold Start Assy. . . . . . . . . . . . . . . . . 65Adapter

Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71Adapter ( In End of Engine Blow-by Hose- . . . . . . 65Adapter (To Engine Charge Air Return) . . . . . . . . 30Air Cleaner Assembly . . . . . . . . . . . . . . . . . . . . . . 41Air End Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 22Air Filter Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Alternator Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Angle

Door Drip . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56Rear Mounting . . . . . . . . . . . . . . . . . . . . . . . . 60

ArmCenter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Atomizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Auxiliary Start Relay . . . . . . . . . . . . . . . . . . . . . . . . 2Axle

Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

BBaffle

LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60LH Inside . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59LH Outside . . . . . . . . . . . . . . . . . . . . . . . . . . . 59RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60RH Inside . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

BailLifting . . . . . . . . . . . . . . . . . . . . . . . . 6, 7, 17, 18

Ball JointOuter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

BalljointInner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

BarEqualizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Shock Mount Rest . . . . . . . . . . . . . . . . . . . . . 18

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55Battery & Mounting . . . . . . . . . . . . . . . . . . . . . . . . 55Battery Disconnect Switch . . . . . . . . . . . . . . . . . . . 3Battery Gas Decal . . . . . . . . . . . . . . . . . . . . . . . . . 81Battery Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Body

Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 50Unloader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

BoltEqualizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8M16 X 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Shackle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8, 13

Bolt Shackle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Bottle

Overflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Brace

Center Roof . . . . . . . . . . . . . . . . . . . . . . . . . . 57Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . 56Top Foam . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

BracketAir Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Air End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Filler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71Front Cable Latch . . . . . . . . . . . . . . . . . . . 66, 67LH Cable Latch . . . . . . . . . . . . . . . . . . . . . . . . 66LH Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66Overflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Pressure Switch . . . . . . . . . . . . . . . . . . . . . . . 65RH Cable Latch . . . . . . . . . . . . . . . . . . . . . . . 66RH Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33, 34Bumper

Rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Bushing

Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Reducing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

CCable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55LH Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Master Switch . . . . . . . . . . . . . . . . . . . . . . . . . 55Negative . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55Positive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55RH Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

CapCorner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Front End . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57Fuel Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . 38, 40Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . 35, 36Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15LH Front Side . . . . . . . . . . . . . . . . . . . . . . . . . 57LH Rear Side . . . . . . . . . . . . . . . . . . . . . . . . . 57Rain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Rear End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57RH Front Top . . . . . . . . . . . . . . . . . . . . . . . . . 57RH Rear Top . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Central Drain Decal . . . . . . . . . . . . . . . . . . . . . . . . 81

WORD INDEX

18 Parts Book

Chassis Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Check Valve Assembly . . . . . . . . . . . . . . . . . . . . . 50Chock

Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Clamp

Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

ClevisBrake Lever . . . . . . . . . . . . . . . . . . . . . . . 66, 67

Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55Connector

Bulkhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40Connector (In Tee Facing Lifting Bail) . . . . . . . . . 65Containment Decal . . . . . . . . . . . . . . . . . . . . . . . . 80Control Orifice Heater . . . . . . . . . . . . . . . . . . . . . . . 2Control Panel Harness . . . . . . . . . . . . . . . . . . . . . . 3Control System Wiring Diagram . . . . . . . . . . . 5, 6, 7Cooler

A/C Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Air Charge . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Cooler Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 71Cooler Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Cover

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40Fuel Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Fuel Tank Clean-out . . . . . . . . . . . . . . . . . 35, 36Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

CrossmemberLRG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Cummins Engine Filter Decals . . . . . . . . . . . . . . . 81Cylinder

Ether . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

DDC Heater Harness ( Connect to R1 on W1 . . . . . 65DC Heater Harness ( Connect to R3 on W1 . . . . . 65Diaphragm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Diaphragm Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73Diesel Fuel Decal . . . . . . . . . . . . . . . . . . . . . . . . . 81Diode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Discharge Hose Assembly . . . . . . . . . . . . . . . . . . 42Door

Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56Fuel Access Side . . . . . . . . . . . . . . . . . . . 37, 39Fuel Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . 37, 39Instrument Panel . . . . . . . . . . . . . . . . . . . . . . 54Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Door Under Pressure Decal . . . . . . . . . . . . . . . . . 81Dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23, 25Drawbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

EElbow

90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4090 ( In Thread Port at Press. Sw. ) . . . . . . . . . 65Rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Elbow (In Threaded Port of Press. Switch) . . . . . . 65Elbow Rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Element

Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44, 71Primary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

EngineQSX-15 Cummins - Tier 2 . . . . . . . . . . . . . . . . 19QSX-15-C600 Cummins - Tier 3 . . . . . . . . . . . 19

Engine Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Engine Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Engine Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . 20Engine Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Engine Oil Press Sender . . . . . . . . . . . . . . . . . . . . . 2Engine Water Separator Filter . . . . . . . . . . . . . . . . 20Equalizer

Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Clevis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

ESA Service Valve Adapter . . . . . . . . . . . . . . . . . . 72Evacuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Eye

Pintle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Eyebolt . . . . . . . . . . . . . . . . . . . . . . . . . . . 37, 39, 54

FFall Off Unit Decal . . . . . . . . . . . . . . . . . . . . . . . . . 80Fan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Fan Guard Assembly . . . . . . . . . . . . . . . . . . . . . . . 31Filler

Neck And Cover . . . . . . . . . . . . . . . . . . . . 35, 36Filter

Primary . . . . . . . . . . . . . . . . . . . . . . . . . . . 71, 74Secondary . . . . . . . . . . . . . . . . . . . . . . . . . 71, 74

FittingBarbed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Bulkhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77Lube . . . . . . . . . . . . . . . . . . . . . . . . . . 13, 14, 15Scavenge . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

FlangeBrake Mounting . . . . . . . . . . . . . . . . . . . . . . . . 16

WORD INDEX

Parts Book 19

FoamBottom Door . . . . . . . . . . . . . . . . . . . . . . . 62, 63Center Door . . . . . . . . . . . . . . . . . . . . . . . 61, 62Center Panel . . . . . . . . . . . . . . . . . . . . 38, 40, 61Center Top . . . . . . . . . . . . . . . . . . . . . . . . . . . 61Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62LH Baffle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62LH Baffle (IQ Units) . . . . . . . . . . . . . . . . . . . . 62LH Baffle (IQ units) . . . . . . . . . . . . . . . . . . . . . 63LH Front Top . . . . . . . . . . . . . . . . . . . . . . . . . 61LH Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61LH Splitter Baffle . . . . . . . . . . . . . . . . . . . . . . . 63Middle Door . . . . . . . . . . . . . . . . . . . . . . . . . . 63Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61Rear Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62RH Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61RH Rear Side . . . . . . . . . . . . . . . . . . . . . . . . . 61RH Splitter Baffle . . . . . . . . . . . . . . . . . . . . . . 63RH/LH Rear Side . . . . . . . . . . . . . . . . . . . . . . 61Side Door . . . . . . . . . . . . . . . . . . . . . . . . . 38, 40Splitter Baffle . . . . . . . . . . . . . . . . . . . . . . 62, 63Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61Top Door . . . . . . . . . . . . . . . . . . . . . . . . . . 62, 63

Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55Frame Assembly . . . . . . . . . . . . . . . . . . . 6, 7, 17, 18Front Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . 14Fuel Piping . . . . . . . . . . . . . . . 35, 36, 37, 38, 39, 40Fuel Return on Engine . . . . . . . . . . . . . . . . . . 35, 36Fuel Tank Vent Piping . . . . . . . . . . . . . . . . . . . 33, 34Furnished with Lever . . . . . . . . . . . . . . . . . . . . . . . 66

GGage

150 psi Pressure . . . . . . . . . . . . . . . . . . . . . . . . 2200 psi Pressure . . . . . . . . . . . . . . . . . . . . . . . . 2Air Discharge Temperature . . . . . . . . . . . . . . 52Discharge Pressure . . . . . . . . . . . . . . . . . . . . 53Engine Oil Pressure . . . . . . . . . . . . . . . . . . . . 52Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . . . 53, 2Temperature ( Air Discharge ) . . . . . . . . . . . . . 2Temperature ( Eng. Coolant ) . . . . . . . . . . . . . . 2Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52Water Temperature . . . . . . . . . . . . . . . . . . . . 52

GasketCover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35, 36Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Gasket ( Top Of Element ) . . . . . . . . . . . . . . . . . . 42Gear Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Gear Set

HP-1300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24HP-1600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

GlassSight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

GrilleLH Front Side . . . . . . . . . . . . . . . . . . . . . . . . . 56RH Front Side . . . . . . . . . . . . . . . . . . . . . . . . . 56

Grommet (Use on Item C & E) . . . . . . . . . . . . . . . 10Grommet (Use on Item F) . . . . . . . . . . . . . . . . . . . 10Ground Strap From Starter . . . . . . . . . . . . . . . . . . 55Ground Strap To RH of Engine . . . . . . . . . . . . . . . 55Guard

Turbo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

HHanger

Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

HarnessPressure Switch . . . . . . . . . . . . . . . . . . . . . . . 65

Harness ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65Head

Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44Heater

Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65High Pressure Air Decal . . . . . . . . . . . . . . . . . . . . 80High Pressure Fluid Decal . . . . . . . . . . . . . . . . . . . 80Hinge . . . . . . . . . . . . . . . . . . . . 37, 39, 53, 54, 56, 59

Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58Hose

By-Pass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Hump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Ribbed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Hose ( 110” ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78Hose ( 19” ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77Hose Assembly ( Between Elbow & Tee ) . . . . . . . 65Hourmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53, 2Housing

Front Bearing . . . . . . . . . . . . . . . . . . . . . . . . . 25Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Rear Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . 25Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Hub Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Hub Assembly (Includes Items N

LA2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

IID Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Improper Operation Decal . . . . . . . . . . . . . . . . . . . 80Indicator

20 psi Pressure . . . . . . . . . . . . . . . . . . . . . . . . . 325 psi Pressure . . . . . . . . . . . . . . . . . . . . . . . . . 3

Indicator ( 20 psi ) . . . . . . . . . . . . . . . . . . . . . . . . . 75Indicator ( 25 psi ) . . . . . . . . . . . . . . . . . . . . . . . . . 75Inner Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 16Inner Bearing Cup . . . . . . . . . . . . . . . . . . . . . . . . . . 9Inner Race . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Instrument Panel Assembly . . . . . . . . . . . . . . . . . . 54

WORD INDEX

20 Parts Book

Instrument Panel Assembly (Begins with S/N 332157) 52, 53Into Fuel Filter on Engine . . . . . . . . . . . . . . . . 38, 40Into Fuel filter on Engine . . . . . . . . . . . . . . . . . 35, 36IQ Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3IQ Air Piping . . . . . . . . . . . . . . . . . . . . . . . 70, 71, 72IQ Cooler Piping . . . . . . . . . . . . . . . . . . . . . . . . . . 73IQ Filter Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2IQ Heater Harness . . . . . . . . . . . . . . . . . . . . . . . . . 3IQ Operation Decal . . . . . . . . . . . . . . . . . . . . . . . . 80IQ OPTION PARTS . . . . . . . . . . . . . . . . . . . . . . . . 3IQ Orifice Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . 3IQ Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . 9IQ Wiring Harness . . . . . . . . . . . . . . . . . . . . . . . . . . 3Isolator

Shear Mount . . . . . . . . . . . . . . . . . . . . . . . . . . 18

JJack

Dropleg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

KKey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23, 24

Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Kit

Bracket / Wedge . . . . . . . . . . . . . . . . . . . . . . . 71Wedge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71Wrap Wire Kit . . . . . . . . . . . . . . . . . . . . . . . . . 21

KnobSwitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

LLatch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56, 58Door Slam . . . . . . . . . . . . . . . . . . . . . . . . . 56, 59

LeverBrake . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66, 67

LH Electric Brake . . . . . . . . . . . . . . . . . . . . . . . . . . 9LH Knuckle Assembly . . . . . . . . . . . . . . . . . . . . . . 13Lift Point Decal . . . . . . . . . . . . . . . . . . . . . . . . . . . 80Light

Instrument Panel . . . . . . . . . . . . . . . . . . . . . . 53License Plate . . . . . . . . . . . . . . . . . . . . . . . . . 10

LinerShell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Louver Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 71LRG Pedestal Mount on Wagon Wheel Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17LRG Shock Mount on Wagon Wheel Frame Assembly 18

MMag Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . 2Module

Wedge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53Mount

Rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . 19, 22

Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

NNegative Battery Cable . . . . . . . . . . . . . . . . . . . . . . 3No Weld Decal . . . . . . . . . . . . . . . . . . . . . . . . . . . 80Noise Emission Decal . . . . . . . . . . . . . . . . . . . . . . 80Nut

Jam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13, 14M16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17, 18Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Wing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Nut (Attach Bracket) . . . . . . . . . . . . . . . . . . . . . . . 65

OOil Fill Decal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80Oil Level Decal . . . . . . . . . . . . . . . . . . . . . . . . . . . 80Oil Temp. By-pass Valve Assembly . . . . . . . . . . . 51Operating Instructions Decal . . . . . . . . . . . . . . . . . 80Operating Instructions Decal ( Instr. Pnl. ) . . . . . . 80Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

.094 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

.156 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47Orifice .063 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74Orifice LH Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Orifice RH Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Outer Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 15Outer Bearing Cup . . . . . . . . . . . . . . . . . . . . . . . . . 9Outer Race . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Overlay

Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

PPad

Heater 8D Battery . . . . . . . . . . . . . . . . . . . . . . 65Panel

2nd and 4th Top . . . . . . . . . . . . . . . . . . . . . . . 58Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56Center Side . . . . . . . . . . . . . . . . . . . . . . . . 37, 39Center Top . . . . . . . . . . . . . . . . . . . . . . . . . . . 58Front Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58Instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52LH Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56LH Front (IQ Units) . . . . . . . . . . . . . . . . . . . . . 56LH Rear Corner . . . . . . . . . . . . . . . . . . . . . . . . 59LH Rear Side . . . . . . . . . . . . . . . . . . . . . . 56, 59Rear Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56Rear Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58RH Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56RH Front (IQ Units) . . . . . . . . . . . . . . . . . . . . . 56RH Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59RH Rear Corner . . . . . . . . . . . . . . . . . . . . . . . 59RH Rear Side . . . . . . . . . . . . . . . . . . . . . . . . . 56Vertical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

WORD INDEX

Parts Book 21

Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23, 25Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Clevis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Cotter . . . . . . . . . . . . . . . . . . . 13, 14, 15, 66, 67Hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14King . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13, 14

Pin Clevis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Bypass ( No PED with IQ ) . . . . . . . . . . . . . . . 70Bypass ( PED with IQ ) . . . . . . . . . . . . . . . . . . 70Engine Turbo . . . . . . . . . . . . . . . . . . . . . . . . . 21Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Exhaust (IQ) . . . . . . . . . . . . . . . . . . . . . . . . . . 21Exhaust (Standard) . . . . . . . . . . . . . . . . . . . . . 21Filter ( No PED with IQ ) . . . . . . . . . . . . . . 70, 71Filter ( PED with IQ ) . . . . . . . . . . . . . . . . . 70, 71Oulet ( No PED with IQ ) . . . . . . . . . . . . . . . . 70Oulet ( PED with IQ ) . . . . . . . . . . . . . . . . . . . 70Safety Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 43Service ( No PED with IQ ) . . . . . . . . . . . . . . . 70Service ( PED with IQ ) . . . . . . . . . . . . . . . . . . 70Tee ( No PED with IQ ) . . . . . . . . . . . . . . . . . . 71Tee ( PED with IQ ) . . . . . . . . . . . . . . . . . . . . 71

Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28, 50Plate

Clamp . . . . . . . . . . . . . . . . . . . 15, 23, 25, 26, 27Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Radiator Fill . . . . . . . . . . . . . . . . . . . . . . . . . . 58Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66Tie . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59U-Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

PlugOil Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Positive Battery Cable . . . . . . . . . . . . . . . . . . . . . . . 3Positive Jumper Cable . . . . . . . . . . . . . . . . . . . . . . 3Probe

Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . 73

RRadiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31, 32Radiator Fill Decal . . . . . . . . . . . . . . . . . . . . . . . . . 80Rear Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . 14Receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53Red Clearance Light . . . . . . . . . . . . . . . . . . . . . . . 10Reducer . . . . . . . . . . . . . . 33, 34, 47, 49, 73, 77, 78Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47Regulator Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Relay

24VDC SPDT . . . . . . . . . . . . . . . . . . . . . . . . . . 2IQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Remove Cummins ) . . . . . . . . . . . . . . . . . . . . . . . 65Resistor

150 ohm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53RH Electric Brake . . . . . . . . . . . . . . . . . . . . . . . . . . 9RH Knuckle Assembly . . . . . . . . . . . . . . . . . . . . . 13

RingClamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

RodLink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Tie . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Rotating Fan Decal . . . . . . . . . . . . . . . . . . . . . . . . 80Rotor Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

SSafety Valve Press Switch . . . . . . . . . . . . . . . . . . . 2Screw

Hex 1/2-20 X 1.0 . . . . . . . . . . . . . . . . . . . . . . . 18Hex 1/2-20 X 2.0 . . . . . . . . . . . . . . . . . . . . . . . 18M16 X 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Quarter Turn . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Screw (Attach Bracket) . . . . . . . . . . . . . . . . . . . . . 65Seal

Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51Seat

Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51Sender

Fuel ( High Speed ) . . . . . . . . . . . . . . . . . . . . . . 2Fuel ( Wagon ) . . . . . . . . . . . . . . . . . . . . . . . . . 2Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . . 35, 36Pressure (RH Side of Engine) . . . . . . . . . . . . . 20Temp. (Side of Water Pump in Bushing) . . . . 20

SensorTemperature . . . . . . . . . . . . . . . . . . . . . . . . 43, 3

SeparatorWater . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71, 74

Service Kit ( Includes ItemsE

F& G ) . . . . . . . . . . . . . . . . . . . . . . . . . . 51

ShieldBottom Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Top Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Shim ( .051mm ) . . . . . . . . . . . . . . . . . . . . . . . 26, 27Shim ( .076mm ) . . . . . . . . . . . . . . . . . . . . . . . . . . 26Shim ( .254mm ) . . . . . . . . . . . . . . . . . . . . . . . . . . 26Shim ( 1.016mm ) . . . . . . . . . . . . . . . . . . . . . . . . . 23Silencer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47Sleeve

Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51Spacer

Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Spring

Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 50Door Latch . . . . . . . . . . . . . . . . . . . . . . . . 37, 39Leaf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Start / Run Solenoid Valve . . . . . . . . . . . . . . . . . . . 2Startup Compressor . . . . . . . . . . . . . . . . . . . . . . . . 2Stem

Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

WORD INDEX

22 Parts Book

StopTurn and Tail Light . . . . . . . . . . . . . . . . . . . . . 10

Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . 35, 36

StrapRubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

StripFoam Retention . . . . . . . . . . . . . . . . . . . . . . . 59Panel Support . . . . . . . . . . . . . . . . . . . . . . . . . 59Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 15, 55Support

Baffle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60Bottom Shroud . . . . . . . . . . . . . . . . . . . . . . . . 31LH Rear Shroud . . . . . . . . . . . . . . . . . . . . . . . 31LH Shroud . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Lower Shock Mount . . . . . . . . . . . . . . . . . . . . 18LRG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . 21, 68, 72RH Shroud . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Top Rear Shroud . . . . . . . . . . . . . . . . . . . . . . 31Top Shroud . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Upper Shock Mount . . . . . . . . . . . . . . . . . . . . 18

Support RH Rear Shroud . . . . . . . . . . . . . . . . . . . 31Switch

After Warm-Up . . . . . . . . . . . . . . . . . . . . . . . . 52Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41E-stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Ether . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53, 2Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52, 2Hi / Lo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Master Cut-Off . . . . . . . . . . . . . . . . . . . . . . . . 55Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53Water Level . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

TTachometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53, 2Tank

L.H. Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . 33, 34R.H. Fuel . . . . . . . . . . . . . . . . . . . . . . . . . 33, 34Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Separator ( EEC ) . . . . . . . . . . . . . . . . . . . . . . 43Separator ( Japanese ) . . . . . . . . . . . . . . . . . . 43

Tee ( In Adapter at Eng. Oil Port ) . . . . . . . . . . . . 65Tee (In Adapter at Engine Oil Port) . . . . . . . . . . . . 65Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . 2Terminator

CAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Thermistor Temperature Sensor . . . . . . . . . . . . . . . 2

Tie Rod Assy. (Includes AB

CA3

A4) . . . . . . . . . . . . . . . . . . . . . . . . 14Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 14To Filter Crossover Tube . . . . . . . . . . . . . . . . . . . . 75To Filter Outlet Tube . . . . . . . . . . . . . . . . . . . . . . . 75To Side Outlet of Tee LH Side of Auto-Blowdown Valve 73To Water Separator Tube . . . . . . . . . . . . . . . . . . . 75Towing Decal (High Speed Running Gear) . . . . . . 80Towing Decal (Wagon Wheel) . . . . . . . . . . . . . . . . 80Tray

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Bottom A/C . . . . . . . . . . . . . . . . . . . . . . . . . . . 69Inlet ( No PED with IQ ) . . . . . . . . . . . . . . . . . . 71Inlet ( PED with IQ ) . . . . . . . . . . . . . . . . . . . . 71Lower Radiator . . . . . . . . . . . . . . . . . . . . . . . . 32Scavenge . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Upper A/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69Upper Radiator . . . . . . . . . . . . . . . . . . . . . . . . 32

Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . 44, 47Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Tubing (18 Inches) . . . . . . . . . . . . . . . . . . . . . 33, 34

UUnion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37, 39Unloader Assembly . . . . . . . . . . . . . . . . . . . . . . . . 22

VValve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Ball . . . . . . . . . . . . . . . 32, 49, 68, 76, 77, 78, 79Ball ( MSA ) . . . . . . . . . . . . . . . . . . . . . . . . . . . 72Ball ( No PED

with IQ ) . . . . . . . . . . . . . . . . . . . . . . . . . . 72Ball ( PED

with IQ ) . . . . . . . . . . . . . . . . . . . . . . . . . . 72Blowdown . . . . . . . . . . . . . . . . . . . . . . . . . 47, 73Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47Minimum Pressure . . . . . . . . . . . . . . . . . . . . . 68Minimum Pressure ( No PED ) . . . . . . . . . . . . 70Minimum Pressure ( With PED ) . . . . . . . . . . . 70Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43, 49Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . 47, 49Unloader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Valve and Bracket Assembly . . . . . . . . . . . . . . . . . 30Voltmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

WWasher 8, 9, 13, 14, 19, 22, 30, 37, 39, 54, 55, 66, 67, 68, 70

Flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15, 16Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 10, 15Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Wedge Controller . . . . . . . . . . . . . . . . . . . . . . . . . . 3

WORD INDEX

Parts Book 23

WellThermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 14Wiring Diagram Laminates . . . . . . . . . . . . . . . . . . 81Wiring Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . 2, 3Wrap

Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

YYellow Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Y-Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

WORD INDEX

24 Parts Book

©2006 Ingersoll Rand Company, Printed in the USA

Ingersoll Rand CompanyUtility Equipment

P.O. Box 868 - 501 Sanford Ave Mocksville, N.C. 27028

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