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PARTS MANUAL VHP40RMD Doosan Infracore Portable Power P.O. Box 868 - 501 Sanford Ave Mocksville, N.C. 27028 www.doosanportablepower.com Book 23254873 Revision A (05/08) VHP40RMG Doosan purchased Bobcat Company from Ingersoll-Rand Company in 2007. Any reference to Ingersoll-Rand Company or use of trademarks, service marks, logos, or other proprietary identifying marks belonging to Ingersoll-Rand Company in this manual is historical or nominative in nature, and is not meant to suggest a current affiliation between Ingersoll-Rand Company and Doosan Company or the products of either. Revised (01-13)
Transcript
Page 1: PARTS MANUAL VHP40RMD VHP40RMG · PARTS MANUAL VHP40RMD Doosan Infracore Portable Power P.O. Box 868 - 501 Sanford Ave Mocksville, N.C. 27028  Book 23254873 Revision A (05/08)

Doosan P.O. BoxMocksvilwww.doo

Book 23

Doosan pu2007. Any service mato Ingersoin nature, Ingersoll-Reither.

Revis

PARTS MANUAL

VHP40RMD

Infracore Portable Power 868 - 501 Sanford Avele, N.C. 27028sanportablepower.com

VHP40RMG

rchased Bobcat Company from Ingersoll-Rand Company inreference to Ingersoll-Rand Company or use of trademarks,rks, logos, or other proprietary identifying marks belongingll-Rand Company in this manual is historical or nominativeand is not meant to suggest a current affiliation betweenand Company and Doosan Company or the products of

254873 Revision A (05/08)

ed (01-13)

Page 2: PARTS MANUAL VHP40RMD VHP40RMG · PARTS MANUAL VHP40RMD Doosan Infracore Portable Power P.O. Box 868 - 501 Sanford Ave Mocksville, N.C. 27028  Book 23254873 Revision A (05/08)

2

Page 3: PARTS MANUAL VHP40RMD VHP40RMG · PARTS MANUAL VHP40RMD Doosan Infracore Portable Power P.O. Box 868 - 501 Sanford Ave Mocksville, N.C. 27028  Book 23254873 Revision A (05/08)

TABLE OF CONTENTS

TITLE PAGE Section B - COMPRESSOR PARTS

Base. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5Air End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6Air End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7Air Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8Air Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9Air Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-10Regulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-11Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-12Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-13Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-14Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-15Fuel / Air Vessel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-16Decal Location Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-17Decal Location Rear View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-18Engine Harness - Diesel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-19Engine Harness - Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-20Compressor Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-21

1 - 1

Page 4: PARTS MANUAL VHP40RMD VHP40RMG · PARTS MANUAL VHP40RMD Doosan Infracore Portable Power P.O. Box 868 - 501 Sanford Ave Mocksville, N.C. 27028  Book 23254873 Revision A (05/08)

TABLE OF CONTENTS

TITLE PAGE

1 - 2

Page 5: PARTS MANUAL VHP40RMD VHP40RMG · PARTS MANUAL VHP40RMD Doosan Infracore Portable Power P.O. Box 868 - 501 Sanford Ave Mocksville, N.C. 27028  Book 23254873 Revision A (05/08)

Section A - Parts Ordering

Page 6: PARTS MANUAL VHP40RMD VHP40RMG · PARTS MANUAL VHP40RMD Doosan Infracore Portable Power P.O. Box 868 - 501 Sanford Ave Mocksville, N.C. 27028  Book 23254873 Revision A (05/08)

GENERAL

This publication, which contains an illustrated parts breakdown, has been prepared as an aid in locating those parts which may be required in the maintenance of the unit. Always insist on genuine Ingersoll Rand branded parts for your unit.

Doosan Infracore Portable Power can bear no responsibility for injury or damages resulting directly from the use of non-approved repair parts.

Portable Power service facilities and Ingersoll Rand parts are available worldwide. Consult local yellow pages or visit: www.doosanportablepower.com.

Special order parts may not be included in this manual. Contact the Portable Power Parts Department with the unit serial number for assistance with these special parts.

Description

The illustrated parts breakdown illustrates and lists the various assemblies, subassemblies and detailed parts which make up this particular machine. This covers the standard models and the more popular options that are available.

In referring to the rear, the front or to either side of the unit, always consider the drawbar end of the unit as the front.

Standing at the rear of the unit facing the drawbar (front) will determine the right and left sides.

Fasteners

Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme care must be taken to avoid damaging threads by the use of wrong fasteners.

How To Order

Always specify the model and serial number of the unit.

Specify the part number and description.

Page 7: PARTS MANUAL VHP40RMD VHP40RMG · PARTS MANUAL VHP40RMD Doosan Infracore Portable Power P.O. Box 868 - 501 Sanford Ave Mocksville, N.C. 27028  Book 23254873 Revision A (05/08)

B - 1

Section B - COMPRESSOR PARTS

Page 8: PARTS MANUAL VHP40RMD VHP40RMG · PARTS MANUAL VHP40RMD Doosan Infracore Portable Power P.O. Box 868 - 501 Sanford Ave Mocksville, N.C. 27028  Book 23254873 Revision A (05/08)

Base

23254873_1/08_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 22642136 Base 12 36895746 Nutsert, M8 203 96730411 Screw, M10 44 36766319 Washer 45 36875565 Isolator 46 35279025 Screw, M8 87 22647671 Engine Sub Base 18 95935037 Washer 49 35273366 Nut, M10 4

10 36523306 Serial Number Plate 111 36843282 Rivet, 3/16” 2

1 2

3

4

5

6

7

8

9

1011

B - 2

Page 9: PARTS MANUAL VHP40RMD VHP40RMG · PARTS MANUAL VHP40RMD Doosan Infracore Portable Power P.O. Box 868 - 501 Sanford Ave Mocksville, N.C. 27028  Book 23254873 Revision A (05/08)

Engine

23254873_1/08_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 22664981 Engine Support 22 96741970 Screw, M8 83 36889608 Screw, M8 204 35369743 Clamp 15 22806632 Engine Rear Brace 16 35363498 Fuel Hose (Not Shown) 3 12” (2ea), 42”7 96727193 Screw, M8 28 35296342 Clamp (Not Shown) 69 22642128 Stub Shaft 1

Continued.....

1

2

3

5

3

7

3

9 103

1213

14

15

16

4

B - 3

Page 10: PARTS MANUAL VHP40RMD VHP40RMG · PARTS MANUAL VHP40RMD Doosan Infracore Portable Power P.O. Box 868 - 501 Sanford Ave Mocksville, N.C. 27028  Book 23254873 Revision A (05/08)

Engine

23254873_1/08_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES.....Continued

10 95340428 Key 111 95264776 Hose Clamp (Not Shown) 212 96749874 Washer 513 22922132 Drive Pulley Assembly 114 22829139 Muffler 115 22829733 Muffler Elbow 116 22647655 Kubota D7 Engine 1 Serial Code: D06

23204118 Kubota D7 Engine 1 Serial Code: D64

1

2

3

5

3

7

3

9 103

1213

14

15

16

4

B - 4

Page 11: PARTS MANUAL VHP40RMD VHP40RMG · PARTS MANUAL VHP40RMD Doosan Infracore Portable Power P.O. Box 868 - 501 Sanford Ave Mocksville, N.C. 27028  Book 23254873 Revision A (05/08)

Fuel Filter

23254873_1/08_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 36870566 Fuel Filter 12 35279025 Screw, M8 23 36845493 Filter, Fuel 14 35363498 Hose, Fuel 1 2”5 35363498 Hose, Fuel 1 38”6 35363498 Hose, Fuel 1 22”7 TBD Clamp, Hose 48 TBD Pump, Fuel Lift 1

1

2

4

3

5

7

6 7

7

87

B - 5

Page 12: PARTS MANUAL VHP40RMD VHP40RMG · PARTS MANUAL VHP40RMD Doosan Infracore Portable Power P.O. Box 868 - 501 Sanford Ave Mocksville, N.C. 27028  Book 23254873 Revision A (05/08)

Air End

23254873_1/08_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 16545006 Air End, TS10 Bare 12 22677967 Plate 23 22647663 Belt Tension Plate 14 96719810 Screw, M14 45 22934475 Drive Belt 16 96740279 Screw, M12 27 95330395 Nipple 18 95954210 Tee 19 95947149 Plug 1

10 32247942 U-bolt Clamp 3 Continued.....

1

2

3

4

5

6

7

8

9

14

14

16

1317

1819

2021

14

B - 6

Page 13: PARTS MANUAL VHP40RMD VHP40RMG · PARTS MANUAL VHP40RMD Doosan Infracore Portable Power P.O. Box 868 - 501 Sanford Ave Mocksville, N.C. 27028  Book 23254873 Revision A (05/08)

Air End

23254873_1/08_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES10 32247942 U-bolt Clamp 3 .....Continued11 95923298 Nut 612 96701743 Nut, M12 213 32174286 Safety Valve 114 72062185 Valve, Safety 215 97332740 Sightglass, Oil 116 95953477 Coupling 117 95944625 Bushing, Reducing 118 95944708 Tee, Street 119 95928164 Elbow, Street 120 95380077 Elbow, Street Reducing 121 95330395 Nipple 1

1

2

3

4

5

6

7

8

9

14

14

16

1317

1819

2021

14

B - 7

Page 14: PARTS MANUAL VHP40RMD VHP40RMG · PARTS MANUAL VHP40RMD Doosan Infracore Portable Power P.O. Box 868 - 501 Sanford Ave Mocksville, N.C. 27028  Book 23254873 Revision A (05/08)

Air Intake

23254873_1/08_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 23252315 Filter Support 12 96727193 Screw, M8 33 22173561 Air Cleaner 14 36890135 Primary Filter (Not Shown) 15 36889608 Screw, M8 26 95946059 Nipple 17 35300615 Restriction Indicator 18 23252331 Engine Air Hose 19 35221662 Clamp 2

10 95069431 Elbow 111 95928180 Elbow 112 95933230 Nipple 113 95946059 Nipple 114 95951414 Coupling 115 32170953 Air Cleaner Assembly 216 32170979 Element, Air Cleaner 2

1

2

3 4

5

8

11

10

9

9

12

1515

14

13

7

1616

B - 8

Page 15: PARTS MANUAL VHP40RMD VHP40RMG · PARTS MANUAL VHP40RMD Doosan Infracore Portable Power P.O. Box 868 - 501 Sanford Ave Mocksville, N.C. 27028  Book 23254873 Revision A (05/08)

Air Piping

23254873_1/08_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 22365712 Discharge Manifold 12 36786382 Screw, M8 23 36881886 Nut, M8 24 22905947 Temperature Switch 15 35283472 Connector 36 35252782 Hose Asm 17 35290352 Elbow 28 95940912 Bushing 19 95952248 Bushing 2

10 95928230 Plug 111 35287118 Elbow 1

Continued.....

1

2

3

4

5

5

89

10

13

16 14

19

15

7

205

97

18

17

116

12

B - 9

Page 16: PARTS MANUAL VHP40RMD VHP40RMG · PARTS MANUAL VHP40RMD Doosan Infracore Portable Power P.O. Box 868 - 501 Sanford Ave Mocksville, N.C. 27028  Book 23254873 Revision A (05/08)

Air Piping

23254873_1/08_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES.....Continued

12 35282920 Hose Asm 113 35283480 Hose Asm 114 35315407 Hose Asm 115 22392757 Hose Asm 116 95941241 Elbow 117 95942785 Nipple 118 22888416 Unloader Valve 119 22922561 Unloader Muffler 120 95305736 Elbow 1

1

2

3

4

5

5

89

10

13

16 14

19

15

7

205

97

18

17

116

12

B - 10

Page 17: PARTS MANUAL VHP40RMD VHP40RMG · PARTS MANUAL VHP40RMD Doosan Infracore Portable Power P.O. Box 868 - 501 Sanford Ave Mocksville, N.C. 27028  Book 23254873 Revision A (05/08)

Regulation

23254873_1/08_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 35592435 Pneumatic Cylinder 12 96701461 Screw, M6 23 36769032 Nut, M6 24 35328467 Rod Bearing 25 95935029 Washer 26 95923074 Nut 27 35306687 Elbow 1

2

3

4

5

6

1

5

3

5

7

2

2

B - 11

Page 18: PARTS MANUAL VHP40RMD VHP40RMG · PARTS MANUAL VHP40RMD Doosan Infracore Portable Power P.O. Box 868 - 501 Sanford Ave Mocksville, N.C. 27028  Book 23254873 Revision A (05/08)

Enclosure

23254873_1/08_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 22359491 Fan Guard 42 22384184 Access Panel 33 22617666 Rubber Seal AR4 22642144 Pulley Side Panel 15 22642151 Engine End Panel 16 22642169 Fan Exhaust Panel 17 22642171 Roof Panel 18 22642185 Compressor Panel 19 22642920 Axial Motor Fan 1

10 22776256 Cooling Extension 111 22779706 Lifting Bale 112 22781900 Access Panel 2

Continued.....

1 23

2 3

4

5 20

6 20

20

7

8 20

910

11

15

13

12 3

14

17

1918

B - 12

Page 19: PARTS MANUAL VHP40RMD VHP40RMG · PARTS MANUAL VHP40RMD Doosan Infracore Portable Power P.O. Box 868 - 501 Sanford Ave Mocksville, N.C. 27028  Book 23254873 Revision A (05/08)

Enclosure

23254873_1/08_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES.....Continued

13 22845887 Instrument Panel 114 22917579 Access Panel 115 35273366 Nut, M10 416 35279025 Screw, M8 417 36880995 Screw, M10 418 96727193 Screw, M8 6019 36895217 Grommet 120 36895746 Nutsert, M8 4421 36898104 Nut, M6 1622 96701461 Screw, M6 423 96705777 Screw, M6 12

1 23

2 3

4

5 20

6 20

20

7

8 20

910

11

15

13

12 3

14

17

1918

B - 13

Page 20: PARTS MANUAL VHP40RMD VHP40RMG · PARTS MANUAL VHP40RMD Doosan Infracore Portable Power P.O. Box 868 - 501 Sanford Ave Mocksville, N.C. 27028  Book 23254873 Revision A (05/08)

Electrical

23254873_1/08_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 22275531 Circuit Breaker 12 22451249 Ground Strap 13 22660567 Battery 14 22782213 Battery Hold-Down 15 22846299 Wiring Harness 16 22915599 Heat Shield 17 22941033 Bed Battery Cable 18 22941041 Black Battery Cable 19 35144492 Nut 1

10 35279025 Screw, M8 111 35283480 Hose 1

Continued.....

13

4

6

19

13

1516

18

9

22

22

2324

25

26

B - 14

Page 21: PARTS MANUAL VHP40RMD VHP40RMG · PARTS MANUAL VHP40RMD Doosan Infracore Portable Power P.O. Box 868 - 501 Sanford Ave Mocksville, N.C. 27028  Book 23254873 Revision A (05/08)

Electrical

23254873_1/08_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES.....Continued

12 35290352 Elbow 113 36878361 Weatherproof Relay 114 36881886 Nut, M8 315 36895746 Nutsert, M8 216 95095659 Screw 217 95287629 Adapter 118 95923041 Nut 219 95934816 Screw 120 95935599 Coupling 121 96702824 Screw, M8 122 96727193 Screw, M8 623 36891216 Gauge, Pressure 124 95935599 Coupling 125 95287629 Adapter 126 35290352 Elbow, 90 Deg. 1

13

4

6

19

13

1516

18

9

22

22

2324

25

26

B - 15

Page 22: PARTS MANUAL VHP40RMD VHP40RMG · PARTS MANUAL VHP40RMD Doosan Infracore Portable Power P.O. Box 868 - 501 Sanford Ave Mocksville, N.C. 27028  Book 23254873 Revision A (05/08)

Fuel / Air Vessel

23254873_1/08_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 22671408 Fuel/Air Vessel 12 39588074 Pressure Relief Valve 13 35369511 Adapter 14 35378538 Elbow 15 95953576 Nipple 16 35576115 Ball Valve 17 95947149 Plug 28 95928230 Plug 29 95528255 Plug 2

10 35296342 Clamp 411 35283118 Elbow 212 95953956 Bushing 113 35283472 Connector 114 35290352 Elbow 115 35363498 Hose 1 42”16 35363498 Hose 1 12”

1

2

7

7

9

16

3

15

4

5

6

11

12

14

13

8

910

10

B - 16

Page 23: PARTS MANUAL VHP40RMD VHP40RMG · PARTS MANUAL VHP40RMD Doosan Infracore Portable Power P.O. Box 868 - 501 Sanford Ave Mocksville, N.C. 27028  Book 23254873 Revision A (05/08)

Decal Location Front View

23254873_1/08_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 22895247 Swoosh 12.25” 12 54568779 ISO Rotating Fan 23 54604962 ISO Hot Radiator 14 54640008 IR Engine 15 54640024 IR Geunine Parts 16 93171239 Engine Oil 27 93178945 Oil Fill System 2

1

54568779 REV. C

Rotating fan blade. Can cause serious

Do not operate withoutguard in place.

WARNING

injury.

2

54604962 REV. C

COOLANT FILL INSTRUCTIONSAdding:

Do NOT remove radiator cap. Top off at overflowreservoir. Use same anti-freeze mixture as inradiator.

Replacing:With system cool, removeradiator cap. Draincoolant and close drain. At radiator, refill system.Replace radiator cap. At reservior, fill to "Hot"level. Run for 30 minutes. Stop and allow to cool.At reservoir, add coolant as necessary to reach"Cold" level.

NOTICE

3

4

5

67

B - 17

Page 24: PARTS MANUAL VHP40RMD VHP40RMG · PARTS MANUAL VHP40RMD Doosan Infracore Portable Power P.O. Box 868 - 501 Sanford Ave Mocksville, N.C. 27028  Book 23254873 Revision A (05/08)

Decal Location Rear View

23254873_1/08_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 22126734 Warning Decal 22 22469654 24” IR Logo 13 54568787 ISO Improper Operation 24 54629902 ISO Horizontal 3-part 15 54672175 5” IR Swoosh 16 54699400 ISO Lift Point 17 54625207 Decal, Diesel Fuel 1

R

22126734 REV. B

Access Hole Cover removed.Do NOT operate equipment with

Can cause serious injury or death.

WARNINGRotating Shaft.1

2

5

54568787 REV. C

Improper operation of this equipment.Can cause serious injury or death.

this machine before operation orservicing.

Read Operator's Manual supplied with

Modification or alteration of this machine.Can cause serious injury or death.Do not alter or modify this machinewithout the express written consent ofthe manufacturer.

WARNING

3

54629902 REV. C

DANGER WARNING WARNING

attach safety device(OSHA Valve) at source of

When using air tools

Can cause seriousDisconnected air hoses whip.

air supply for each tool.

injury or death.Can cause seriousinjury or death.

Trapped air pressure.

Close service valve andoperate tool to venttrapped air beforeperforming any service.

Discharged air can contain carbonmonoxide or other contaminants.

Do not breathe this air.Will cause serious injury or death.

4

6

7

B - 18

Page 25: PARTS MANUAL VHP40RMD VHP40RMG · PARTS MANUAL VHP40RMD Doosan Infracore Portable Power P.O. Box 868 - 501 Sanford Ave Mocksville, N.C. 27028  Book 23254873 Revision A (05/08)

Engine Harness - Diesel

23254873_1/08_A

B - 19

Page 26: PARTS MANUAL VHP40RMD VHP40RMG · PARTS MANUAL VHP40RMD Doosan Infracore Portable Power P.O. Box 868 - 501 Sanford Ave Mocksville, N.C. 27028  Book 23254873 Revision A (05/08)

Engine Harness - Gas

23254873_1/08_A

B - 20

Page 27: PARTS MANUAL VHP40RMD VHP40RMG · PARTS MANUAL VHP40RMD Doosan Infracore Portable Power P.O. Box 868 - 501 Sanford Ave Mocksville, N.C. 27028  Book 23254873 Revision A (05/08)

Compressor Harness

23254873_1/08_A

CO

MP

RE

SS

OR

CO

OLI

NG

FA

N FA

N R

ELA

Y

+-

24

51

CS

B

3050

1917

AC

TE

MP

ER

AT

UR

E S

WIT

CH

RE

D

BLU

E

YE

LLO

W

BR

OW

N

CIR

CU

IT B

RE

AK

ER

(C

B1)

EN

GIN

E S

HU

TD

OW

NR

ELA

Y

KE

Y S

WIT

CH

B - 21

Page 28: PARTS MANUAL VHP40RMD VHP40RMG · PARTS MANUAL VHP40RMD Doosan Infracore Portable Power P.O. Box 868 - 501 Sanford Ave Mocksville, N.C. 27028  Book 23254873 Revision A (05/08)

B - 22

Page 29: PARTS MANUAL VHP40RMD VHP40RMG · PARTS MANUAL VHP40RMD Doosan Infracore Portable Power P.O. Box 868 - 501 Sanford Ave Mocksville, N.C. 27028  Book 23254873 Revision A (05/08)

NUMERICAL INDEX

COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE

16545006 .............B-622126734 ...........B-1822173561 .............B-822275531 ...........B-1422359491 ...........B-1222365712 .............B-922384184 ...........B-1222392757 ...........B-1022451249 ...........B-1422469654 ...........B-1822617666 ...........B-1222642128 .............B-322642136 .............B-222642144 ...........B-1222642151 ...........B-1222642169 ...........B-1222642171 ...........B-1222642185 ...........B-1222642920 ...........B-1222647655 .............B-422647663 .............B-622647671 .............B-222660567 ...........B-1422664981 .............B-322671408 ...........B-1622677967 .............B-622776256 ...........B-1222779706 ...........B-1222781900 ...........B-1222782213 ...........B-1422806632 .............B-322829139 .............B-422829733 .............B-422845887 ...........B-1322846299 ...........B-1422888416 ...........B-1022895247 ...........B-1722905947 .............B-922915599 ...........B-1422917579 ...........B-1322922132 .............B-422922561 ...........B-1022934475 .............B-622941033 ...........B-1422941041 ...........B-1423204118 .............B-423252315 .............B-823252331 .............B-832170953 .............B-832170979 .............B-832174286 .............B-732247942 .............B-6 ............................B-7

35144492 ...........B-1435221662 .............B-835252782 .............B-9

35273366 ............B-2 ..........................B-1335279025 ............B-2 ............................B-5 ..........................B-13 ..........................B-1435282920 ..........B-1035283118 ..........B-1635283472 ............B-9 ..........................B-1635283480 ..........B-10 ..........................B-1435287118 ............B-935290352 ............B-9 ..........................B-15 ..........................B-1635296342 ............B-3 ..........................B-1635300615 ............B-835306687 ..........B-1135315407 ..........B-1035328467 ..........B-1135363498 ............B-3 ............................B-5 ..........................B-1635369511 ..........B-1635369743 ............B-335378538 ..........B-1635576115 ..........B-1635592435 ..........B-1136523306 ............B-236766319 ............B-236769032 ..........B-1136786382 ............B-936843282 ............B-236845493 ............B-536870566 ............B-536875565 ............B-236878361 ..........B-1536880995 ..........B-1336881886 ............B-9 ..........................B-1536889608 ............B-3 ............................B-836890135 ............B-836891216 ..........B-1536895217 ..........B-1336895746 ............B-2 ..........................B-13 ..........................B-1536898104 ..........B-1339588074 ..........B-1654568779 ..........B-1754568787 ..........B-1854604962 ..........B-1754625207 ..........B-18

54629902 .......... B-1854640008 .......... B-1754640024 .......... B-1754672175 .......... B-1854699400 .......... B-1872062185 ............ B-793171239 .......... B-1793178945 .......... B-1795069431 ............ B-895095659 .......... B-1595264776 ............ B-495287629 .......... B-1595305736 .......... B-1095330395 ............ B-6 ............................ B-795340428 ............ B-495380077 ............ B-795528255 .......... B-1695923041 .......... B-1595923074 .......... B-1195923298 ............ B-795928164 ............ B-795928180 ............ B-895928230 ............ B-9 .......................... B-1695933230 ............ B-895934816 .......... B-1595935029 .......... B-1195935037 ............ B-295935599 .......... B-1595940912 ............ B-995941241 .......... B-1095942785 .......... B-1095944625 ............ B-795944708 ............ B-795946059 ............ B-895947149 ............ B-6 .......................... B-1695951414 ............ B-895952248 ............ B-995953477 ............ B-795953576 .......... B-1695953956 .......... B-1695954210 ............ B-696701461 .......... B-11 .......................... B-1396701743 ............ B-796702824 .......... B-1596705777 .......... B-1396719810 ............ B-696727193 ............ B-3 ............................ B-8 .......................... B-13 .......................... B-1596730411 ............ B-296740279 ............ B-6

96741970 .............B-396749874 .............B-497332740 .............B-7TBD .....................B-5

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Page 30: PARTS MANUAL VHP40RMD VHP40RMG · PARTS MANUAL VHP40RMD Doosan Infracore Portable Power P.O. Box 868 - 501 Sanford Ave Mocksville, N.C. 27028  Book 23254873 Revision A (05/08)

NUMERICAL INDEX

COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE

i - 2

Page 31: PARTS MANUAL VHP40RMD VHP40RMG · PARTS MANUAL VHP40RMD Doosan Infracore Portable Power P.O. Box 868 - 501 Sanford Ave Mocksville, N.C. 27028  Book 23254873 Revision A (05/08)

WORD INDEX

CPN24” IR Logo . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-185” IR Swoosh . . . . . . . . . . . . . . . . . . . . . . . . . . .B-18

AAccess Panel . . . . . . . . . . . . . . . . . . . . . . B-12, B-13Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-8Air Cleaner Assembly . . . . . . . . . . . . . . . . . . . . . .B-8Air End

TS10 Bare . . . . . . . . . . . . . . . . . . . . . . . . . . .B-6Axial Motor Fan . . . . . . . . . . . . . . . . . . . . . . . . . .B-12

BBase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-14Battery Hold-Down . . . . . . . . . . . . . . . . . . . . . . .B-14Bed Battery Cable . . . . . . . . . . . . . . . . . . . . . . . .B-14Belt Tension Plate . . . . . . . . . . . . . . . . . . . . . . . . .B-6Black Battery Cable . . . . . . . . . . . . . . . . . . . . . .B-14Bushing

Reducing . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-7

CCircuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . .B-14Clamp

Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-5Clamp (Not Shown) . . . . . . . . . . . . . . . . . . . . . . . .B-3Compressor Panel . . . . . . . . . . . . . . . . . . . . . . .B-12Cooling Extension . . . . . . . . . . . . . . . . . . . . . . . .B-12

DDecal

Diesel Fuel . . . . . . . . . . . . . . . . . . . . . . . . . .B-18Discharge Manifold . . . . . . . . . . . . . . . . . . . . . . . .B-9Drive Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-6Drive Pulley Assembly . . . . . . . . . . . . . . . . . . . . .B-4

EElbow

90 Deg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-15Street . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-7Street Reducing . . . . . . . . . . . . . . . . . . . . . . .B-7

ElementAir Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . .B-8

Engine Air Hose . . . . . . . . . . . . . . . . . . . . . . . . . .B-8Engine End Panel . . . . . . . . . . . . . . . . . . . . . . . .B-12Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-17Engine Rear Brace . . . . . . . . . . . . . . . . . . . . . . . .B-3Engine Sub Base . . . . . . . . . . . . . . . . . . . . . . . . .B-2Engine Support . . . . . . . . . . . . . . . . . . . . . . . . . . .B-3

FFan Exhaust Panel . . . . . . . . . . . . . . . . . . . . . . .B-12Fan Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-12Filter

Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-5

Filter Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5Fuel Hose (Not Shown) . . . . . . . . . . . . . . . . . . . . B-3Fuel/Air Vessel . . . . . . . . . . . . . . . . . . . . . . . . . B-16

GGauge

Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . B-15Ground Strap . . . . . . . . . . . . . . . . . . . . . . . . . . . B-14

HHeat Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-14Hose

Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5Hose Asm . . . . . . . . . . . . . . . . . . . . . . . . . .B-9, B-10Hose Clamp (Not Shown) . . . . . . . . . . . . . . . . . . B-4

IInstrument Panel . . . . . . . . . . . . . . . . . . . . . . . . B-13IR Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-17IR Geunine Parts . . . . . . . . . . . . . . . . . . . . . . . . B-17ISO Horizontal 3-part . . . . . . . . . . . . . . . . . . . . . B-18ISO Hot Radiator . . . . . . . . . . . . . . . . . . . . . . . . B-17ISO Improper Operation . . . . . . . . . . . . . . . . . . B-18ISO Lift Point . . . . . . . . . . . . . . . . . . . . . . . . . . . B-18ISO Rotating Fan . . . . . . . . . . . . . . . . . . . . . . . . B-17Isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2

KKey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4Kubota D7 Engine . . . . . . . . . . . . . . . . . . . . . . . . B-4

LLifting Bale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-12

MMuffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4Muffler Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4

NNut

M10 . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2, B-13M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7M6 . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-11, B-13M8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-9, B-15

NutsertM8 . . . . . . . . . . . . . . . . . . . . . . . .B-2, B-13, B-15

OOil Fill System . . . . . . . . . . . . . . . . . . . . . . . . . . B-17

PParts Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6Pneumatic Cylinder . . . . . . . . . . . . . . . . . . . . . . B-11

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WORD INDEX

Pressure Relief Valve . . . . . . . . . . . . . . . . . . . . .B-16Primary Filter (Not Shown) . . . . . . . . . . . . . . . . . .B-8Pulley Side Panel . . . . . . . . . . . . . . . . . . . . . . . .B-12Pump

Fuel Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-5

RRestriction Indicator . . . . . . . . . . . . . . . . . . . . . . .B-8Rivet

3/16” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2Rod Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-11Roof Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-12Rubber Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-12

SSafety Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-7Screw

M10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2, B-13M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-6M14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-6M6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-11, B-13M8 . . . .B-2, B-3, B-5, B-8, B-9, B-13, B-14, B-15

Serial Number Plate . . . . . . . . . . . . . . . . . . . . . . .B-2Sightglass

Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-7Stub Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-3Swoosh 12.25” . . . . . . . . . . . . . . . . . . . . . . . . . .B-17

TTee

Street . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-7Temperature Switch . . . . . . . . . . . . . . . . . . . . . . .B-9

UU-bolt Clamp . . . . . . . . . . . . . . . . . . . . . . . . . B-6, B-7Unloader Muffler . . . . . . . . . . . . . . . . . . . . . . . . .B-10Unloader Valve . . . . . . . . . . . . . . . . . . . . . . . . . .B-10

VValve

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-7

WWarning Decal . . . . . . . . . . . . . . . . . . . . . . . . . .B-18Washer . . . . . . . . . . . . . . . . . . . . . . . . B-2, B-4, B-11Weatherproof Relay . . . . . . . . . . . . . . . . . . . . . .B-15Wiring Harness . . . . . . . . . . . . . . . . . . . . . . . . . .B-14

ii - 2

Page 33: PARTS MANUAL VHP40RMD VHP40RMG · PARTS MANUAL VHP40RMD Doosan Infracore Portable Power P.O. Box 868 - 501 Sanford Ave Mocksville, N.C. 27028  Book 23254873 Revision A (05/08)

©2008 Doosan Infracore International, Printed in the USA

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