Parts_3120800_03-05-09_CE_English

Illustrated Parts Manual

Models80HX

80HX+6

P/N3120800

March 5, 2009

REVISION LOG

February 1991 - Original Issue Of ManualJuly 1995 - Revised (New Format)July 1996 - Revised (Added Oscillating Axle Parts)

June 1997 - Revised (Added CE Spec)

September 30, 1999 - Revised (Manual edited to 0010334 Revision 87)

June 30, 2000 - Revised (Manual edited to 0010334 Revision 89)

November 30, 2000 - Revised (Manual edited to 0010334 Revision 94)

April 16, 2003 - Revised (Manual edited to 0010334 Revision 101)

July 31, 2006 - Revised (Manual edited to 0010334 Revision 101)

March 5, 2009 - Revised3120800 3

REVISION LOG4 3120800

TABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1-1 FRAME, STEERING & AXLE INSTALLATIONS - 2WD FIXED AXLE MACHINES . . . . . .1-21-2 FRAME, STEERING & AXLE INSTALLATIONS - 4WD FIXED AXLE MACHINES . . . . . .1-61-3 FRAME, STEERING & AXLE INSTALLATIONS - 2WD & 4WD OSCILLATING AXLE MACHINES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-101-4 REAR, STEERING & AXLE INSTALLATIONS - 4WS MACHINES . . . . . . . . . . . . . . . . . .1-141-5 TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-181-6 DRIVE MOTOR ASSEMBLY - 2WD/2WS FIXED FRONT AXLE MACHINES . . . . . . . . . .1-241-7 DRIVE MOTOR ASSEMBLY - 2WD/4WS, 4WD/2WS AND 4WD/4WS FIXED FRONT AXLE MACHINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-281-8 DRIVE MOTOR ASSEMBLY - 2WD/2WS, 2WD/4WS, 4WD/2WS AND 4WD/4WS OSCILLATING FRONT AXLE MACHINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-321-9 BRAKE ASSEMBLY - AUSCO (2WD PRIOR TO JANUARY 1992) . . . . . . . . . . . . . . . . .1-341-10 BRAKE ASSEMBLY - MICO (4WD PRIOR TO JULY 1991) . . . . . . . . . . . . . . . . . . . . . . .1-361-11 BRAKE ASSEMBLY - MICO (2WD JANUARY 1992 TO PRESENT AND 4WD JULY 1991 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-381-12 GEAR REDUCER ASSEMBLY 2WD/2WS WITH FIXED FRONT AXLE AND ALL 2WD WITH OSCILLATING FRONT AXLE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-421-13 DRIVE HUB ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-441-14 VALVES & SWITCHES INSTALLATIONS (FRAME MOUNTED) . . . . . . . . . . . . . . . . . . .1-481-15 AXLE LIFT CYLINDER INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-541-16 TOW PACKAGE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-58

SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12-1 BOOM, TURNTABLE AND BEARING LUBE INSTALLATION . . . . . . . . . . . . . . . . . . . . .2-22-2 CONTROL VALVE INSTALLATION - VICKERS PROPORTIONAL. . . . . . . . . . . . . . . . . .2-62-3 CONTROL VALVE ASSEMBLY (VICKERS) (PRIOR TO OCTOBER 1994) . . . . . . . . . . .2-102-4 CONTROL VALVE ASSEMBLY (VICKERS) (OCTOBER 1994 TO PRESENT) . . . . . . . .2-142-5 CONTROL VALVE ASSEMBLY - RACINE BANG-BANG WITH DUMP SECTION . . . . . .2-182-6 CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION . . . . . . . . . . . . .2-222-7 CONTROL VALVE ASSEMBLY - BANG-BANG WITH INLET RELIEF . . . . . . . . . . . . . . .2-262-8 CONTROL VALVE ASSEMBLY - 1 SECTION BANG-BANG (80HX+6 ONLY) . . . . . . . .2-302-9 SWING DRIVE, BEARING AND LOCK INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . .2-322-10 SWING MOTOR ASSEMBLY - CHAR-LYNN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-362-11 SWING MOTOR ASSEMBLY - EATON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-382-12 SWING BRAKE ASSEMBLIES (PRIOR TO APRIL 1992) . . . . . . . . . . . . . . . . . . . . . . . . .2-402-13 SWING BRAKE ASSEMBLIES (APRIL 1992 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . .2-442-14 SWING HUB ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-482-15 ROTARY COUPLING AND COLLECTOR RING ASSEMBLY AND INSTALLATION . . . .2-502-16 DEUTZ ENGINE INSTALLATION WITHOUT NOISE REDUCTION (BUILT PRIOR TO DECEMBER 1992) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-542-17 DEUTZ ENGINE INSTALLATION WITH NOISE REDUCTION (BUILT DECEMBER 1992 TO PRESENT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-602-18 ADECO THROTTLE COMPONENTS INSTALLATION - DEUTZ ENGINE MACHINES . .2-662-19 GENERATOR INSTALLATION - DEUTZ ENGINE MACHINES . . . . . . . . . . . . . . . . . . . .2-702-20 FORD LSG-423 ENGINE INSTALLATIONS (PRIOR MARCH TO 1995) . . . . . . . . . . . . .2-722-21 PRECISION GOVERNOR INSTALLATION - FORD ENGINE MACHINES BUILT PRIOR TO MARCH 1995. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-802-22 GENERATOR INSTALLATION - FORD ENGINE MACHINES BUILT PRIOR3120800 5

TO MARCH 1995 (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-822-23 FORD LRG423/LRG425 ENGINE INSTALLATION (MARCH 1995 TO PRESENT) . . . . .2-84

TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO.2-24 GENERATOR INSTALLATION - FORD MACHINES BUILT MARCH 1995 TO PRESENT2-922-25 DUAL FUEL INSTALLATION - FORD ENGINE MACHINES . . . . . . . . . . . . . . . . . . . . . . 2-942-26 PUMP COUPLING INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-982-27 MAIN PUMP ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1022-28 TANKS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1042-29 LP TANKS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1082-30 GROUND CONTROL COMPONENTS INSTALLATION (MACHINES BUILT PRIOR TO MAY 1994). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1102-31 GROUND CONTROL COMPONENTS INSTALLATION (MACHINES BUILT MAY 1994 TO S/N 25609) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1142-32 GROUND CONTROL COMPONENTS INSTALLATION (MACHINE BUILT S/N 25609 TO PRESENT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1182-33 ELECTRICAL COMPONENTS INSTALLATION (TURNTABLE MOUNTED) . . . . . . . . . . 2-1222-34 HOODS INSTALLATION (PRIOR TO DECEMBER 1992) . . . . . . . . . . . . . . . . . . . . . . . . 2-1262-35 HOODS INSTALLATION (MACHINES BUILT DECEMBER 1992 TO PRESENT) . . . . . . 2-130

SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13-1 BOOM ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23-2 BOOM WIPERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-123-3 EXTEND-A-REACH INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

SECTION 4 - PLATFORMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14-1 STANDARD PLATFORM AND FOOTSWTICH INSTALLATION. . . . . . . . . . . . . . . . . . . . 4-24-2 LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATION . . . . . . . . . . . . . . . . . . 4-84-3 ROTATOR MOTOR ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-124-4 CONSOLE BOX ASSEMBLIES (PRIOR TO SEPTEMBER 1991) . . . . . . . . . . . . . . . . . . 4-144-5 CONSOLE BOX ASSEMBLIES (SEPTEMBER 1991 TO PRESENT) . . . . . . . . . . . . . . . 4-184-6 OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS . . . . . . . . . . . . . . . . . . 4-24

SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15-1 AXLE EXTENSION CYLINDER ASSEMBLIES - 80HX WITH FIXED AXLE . . . . . . . . . . . 5-25-2 AXLE EXTENSION CYLINDER ASSEMBLIES - 80HX WITH OSCILLATING AXLE. . . . . 5-45-3 AXLE LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-65-4 AXLE LOCKOUT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-85-5 LEVEL CYLINDER ASSEMBLIES (MODEL 80HX BUILT PRIOR TO APRIL 1992) . . . . . 5-105-6 LEVEL CYLINDER ASSEMBLIES (MODEL 80HX BUILT APRIL 1992 TO PRESENT) . . 5-125-7 LEVEL CYLINDER ASSEMBLIES (80HX+6 EXTEND-A-REACH PRIOR TO S/N 29914) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-145-8 LEVEL CYLINDER ASSEMBLIES (80HX+6 EXTEND-A-REACH S/N 29914 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-165-9 LIFT CYLINDER ASSEMBLIES - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-185-10 LIFT CYLINDER ASSEMBLY - EXTEND-A-REACH (80HX+6/86HX ONLY) . . . . . . . . . . 5-225-11 MASTER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-245-12 STEER CYLINDER ASSEMBLIES (WITH FIXED AXLE) . . . . . . . . . . . . . . . . . . . . . . . . . 5-265-13 STEER CYLINDER ASSEMBLIES (WITH OSCILLATING AXLE) . . . . . . . . . . . . . . . . . . . 5-305-14 TELESCOPE CYLINDER ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-325-15 TIE-ROD CYLINDER ASSEMBLY (WITH OSCILLATING AXLE ONLY) . . . . . . . . . . . . . . 5-365-16 CYLINDER BELLOWS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-386 3120800

TABLE OF CONTENTSFIGURE NO. TITLE PAGE NO.SECTION 6 - HYDRAULICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

6-1 HYDRAULIC DIAGRAM LIST - 80HX/80HX+6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-26-2 HYDRAULIC DIAGRAM - AXLE EXTENSION AND STEER (2WS FIXED AXLE WITHOUT TOW PACKAGE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-46-3 HYDRAULIC DIAGRAM - AXLE EXTENSION AND STEER (2WS OSCILLATING AXLE WITHOUT TOW PACKAGE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-66-4 HYDRAULIC DIAGRAM - BRAKE WITH PRESSURE REDUCING VALVE (USED WITH AUSCO DRIVE BRAKES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-86-5 HYDRAULIC DIAGRAM - DRIVE (2WD/2WS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-106-6 HYDRAULIC DIAGRAM - DRIVE (4WD/2WS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-146-7 HYDRAULIC DIAGRAM - LEVEL (80HX) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-186-8 HYDRAULIC DIAGRAM - LEVEL (80HX+6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-206-9 HYDRAULIC DIAGRAM - LIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-226-10 HYDRAULIC DIAGRAM - MANUAL DESCENT (PRIOR TO S/N 25609) . . . . . . . . . . . . .6-246-11 HYDRAULIC DIAGRAM - MANUAL DESCENT (S/N 25609 TO PRESENT) . . . . . . . . . .6-266-12 HYDRAULIC DIAGRAM - OSCILLATING AXLE (80HX/80HX+6) . . . . . . . . . . . . . . . . . .6-286-13 HYDRAULIC DIAGRAM - PUMP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-306-14 HYDRAULIC DIAGRAM - ROTATE (80HX) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-346-15 HYDRAULIC DIAGRAM - SEQUENCE LINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-366-16 HYDRAULIC DIAGRAM - SWING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-386-17 HYDRAULIC DIAGRAM - TELESCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-40

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-17-1 ELECTRICAL DIAGRAM LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-27-2 ELECTRICAL SCHEMATIC - GROUND (SHEET 1 OF 2). . . . . . . . . . . . . . . . . . . . . . . . .7-107-2 ELECTRICAL SCHEMATIC - GROUND (SHEET 2 OF 2). . . . . . . . . . . . . . . . . . . . . . . . .7-117-3 ELECTRICAL SCHEMATIC - PLATFORM (SHEET 1 OF 2). . . . . . . . . . . . . . . . . . . . . . .7-127-3 ELECTRICAL SCHEMATIC - PLATFORM (SHEET 2 OF 2). . . . . . . . . . . . . . . . . . . . . . .7-13

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-18-1 DECALS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1

SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1

SECTION INDEX3120800 7

TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO.8 3120800

3120800 1-1

SECTION

1

FRAME

SECTION 1 FRAMETABLE OF CONTENTS

FIGURE DESCRIPTION

1-1 FRAME STEERING & AXLE INSTALLATIONS - 2WD FIXED AXLE MACHINES . . . . . . . . . . . 1-21-2 FRAME STEERING & AXLE INSTALLATIONS - 4WD FIXED AXLE MACHINES . . . . . . . . . . . 1-61-3 FRAME STEERING & AXLE INSTALLATIONS - 2WD & 4WD OSCILLATING

AXLE MACHINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-101-4 REAR, STEERING & AXLE INSTALLATIONS - 4WD MACHINES. . . . . . . . . . . . . . . . . . . . . . . 1-141-5 TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-181-6 DRIVE MOTOR ASSEMBLY - 2WD/2WS FIXED FRONT AXLE MACHINES . . . . . . . . . . . . . . 1-241-7 DRIVE MOTOR ASSEMBLY - 2WD/4WS, 4WD/2WS AND 4WD/4WS FIXED FRONT

AXLE MACHINES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-281-8 DRIVE MOTOR ASSEMBLY - 2WD/2WS, 2WD/4WS, 4WD/2WS AND 4WD/4WS

OSCILLATING FRONT AXLE MACHINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-321-9 BRAKE ASSEMBLY - AUSCO (2WD Prior To January 1992). . . . . . . . . . . . . . . . . . . . . . . . . . . 1-341-10 BRAKE ASSEMBLY - MICO (4WD Prior to July 1991) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-361-11 BRAKE ASSEMBLY - MICO (2WD January 1992 to Present and 4WD July 1991 to Present) . 1-381-12 GEAR REDUCER ASSEMBLY (2WD/2WS with Fixed Front Axle and all Oscillating

Front Axle). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-421-13 DRIVE HUB ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-441-14 VALVES & SWITCHES INSTALLATIONS (Frame Mounted). . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-481-15 AXLE LIFT CYLINDER INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-541-16 TOW PACKAGE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-58

SECTION 1 FRAMESECTION

1

FRAMEFIGURE 1-1. FRAME, STEERING & AXLE INSTALLATIONS - 2WD FIXED AXLE MACHINES1-2 3120800

SECTION

1

FRAME

SECTION 1 FRAME

FIGURE 1-1. FRAME, STEERING & AXLE INSTALLATIONS - 2WD FIXED AXLE MACHINES

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

FRAME WELDMENT OPTIONS: Ref.2360256 2WS Machines without 4in. T/T Bearing Spacer Ref.2360543 2WS Machines with 4in T/T Bearing Spacer (Used

After S/N 52839 Only)Ref.

2360341 4WS Machines Ref.

STEERING INSTALLATION Ref.0236838 2WD/2WS Ref. G0253170/0253169

2WD/4WS (Front Axle Only) Ref.

1 1681564 Steer Cylinder Assembly (See Section 5 for Breakdown) (Note: For Machines with Two Package Section 1 Tow Package Installation)

1

2 4842183 Tie-Rod Assembly 13420620 Pin, Quick Release 1

3 3421818 Kingpin 24 0440161 Bearing, Thrust 45 3960343 Seal, Hub 26 3300007 Nut, Wheel 207 0630078 Stud, Wheel 208 2780109 Hub Assembly (Includes Item 7) 29 1120304 Cap, Hub 2

10 0721003 Bolt #10-24NC x 3/8 611 4761000 Lockwasher #10 612 4740283 Washer, Hardened 213 3322403 Nut, Slotted 1 1/2-12NF 414 3451012 Pin, Cotter 5/16 x 3 215 0440171 Cone, Bearing 416 0440170 Cup, Bearing 417 3312602 Nut, Jam 1-8NC 218 4740111 Washer, Thrust 319 2160002 Fitting, Grease 520 3300175 Locknut 121 0560605 Block 222 3323002 Nut, Jam 1 1/4-12NF 223 4130235 Spindle (Left Side) 1

0960523 Bushing, Bronze 224 0642630 Bolt 1-8NC x 3 3/4 225 3420158 Hairpin 126 3421330 Pin, Clevis (For Machines with Tow Package See

Section 1 Tow Package Installation)1

27 4712600 Flatwasher 1 128 4130234 Spindle (Right Side) 1

0960523 Bushing, Bronze 229 Not Used30 0100011 Loctite #242 (Not Shown) A/R31 3450810 Pin, Cotter 1/4 x 2 1/2 23120800 1-3


1

FRAME0238089 AXLE INSTALLATION - VICKERS VALVES Ref. 8

101 4842214 Axle Weldment (Right Side - Inner) 1102 4842186 Axle Weldment (Left Side - Outer) 1103 3972218 Setscrew 3/4-10NC x 2 1/4 16104 3312202 Nut, Jam 3/4-10NC 16105 0361195 Bar 2106 4070576 Shim 1/32 2107 4070577 Shim 1/16 2108 0642008 Bolt 5/8-11NC x 1 8109 4712000 Flatwasher 5/8 8110 3421275 Pin, Axle Lock 4111 3300151 Nut, Acorn 4

4300032 Stud (Weldment on Part) 4112 4761400 Lockwasher 1/4 20113 4842191 Bushing, Weldment 4114 3760106 D-Ring 4115 1260017 Chain #3 3ft/.9m116 3421565 Snap-Pin 4117 4842642 Axle Weldment (Right Side - Inner) 1118 4070574 Shim 1/16 2119 4070575 Shim 1/32 2120 0560654 Block 2121 3530381 Plate, Cover 1122 3530380 Plate, Cover 2123 0641404 Bolt 1/4-20NC x 1/2 20124 Not Used125 1681581 Axle Extension Cylinder Assembly (See Section 5 For

Breakdown)2

126 3760140 Ring, Retaining 8127 3421203 Pin 2128 3421204 Pin 2129 4842644 Axle Weldment (Left Side - Outer) 1130 0560673 Block, Axle Shim 8131 0560675 Block, Axle Shim - Inner Axles 2132 3311505 Locknut 5/16-18NC 12133 0560674 Block, Axle Shim - Outer Axles 2134 Not Used135 0641609 Bolt 3/8-16NC x 1 1/8 8136 4751600 Flatwasher 3/8 8137 0100011 Loctite #242 A/R138 3340251 Wear Pad 4139 3531715 Plate, Cover 2140 4070674 Shim 1/16 A/R141 4751400 Flatwasher 1/4 4142 4070670 Shim 1/8 A/R143 4070672 Shim 1/32 A/R

FIGURE 1-1. FRAME, STEERING & AXLE INSTALLATIONS - 2WD FIXED AXLE MACHINES (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.1-4 3120800

SECTION

1

FRAME

SECTION 1 FRAME


FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.3120800 1-5


1

FRAMEFIGURE 1-2. FRAME, STEERING & AXLE INSTALLATIONS - 4WD FIXED AXLE MACHINES1-6 3120800

SECTION

1

FRAME

SECTION 1 FRAMEFIGURE 1-2. FRAME, STEERING & AXLE INSTALLATIONS - 4WD FIXED AXLE MACHINES


FRAME WELDMENT OPTIONS: Ref.2360302 Machines Built Prior to August 1991 Ref.2360341 Machines Built August 1991 to Present Ref.

STEERING INSTALLATION Ref.0250202 4WD/2WS Ref. F0252178 4WD/4WS (Front Axle Only) Ref. B

1 4130153 Spindle (Right Side) 12 4130154 Spindle (Left Side) 13 1682268 Steer Cylinder Assembly (See Section 5 For

Breakdown)1

4 3421330 Pin, Clevis 15 2160002 Fitting, Grease 36 Tie-Rod Block (Left Side) Options: 1

0560714 Prior to May 19910560605 May 1991 to Present

7 4712600 Flatwasher 1 18 4843415 Tie-Rod Weldment 1

3420620 Pin, Quick Release 11260017 Chain, Tenso #3 6in/.9m

9 3420158 Hairpin 110 3421713 Kingpin 411 4740082 Washer, Thrust A/R12 0642634 Bolt 1-8NC x 4 1/4 113 0440091 Washer, Thrust 314 3300175 Locknut 1-14NF 215 3323002 Nut, Jam 1 1/4-12NF 216 0560605 Block, Tie-Rod (Right Side) 117 2160001 Fitting, Grease 90 418 0630449 Bolt 3/8-16NC x 1 (Special) 819 4761600 Lockwasher 3/8 820 4751600 Flatwasher 3/8 821 4920096 Wire, Safety (4 Lengths of 16/35cm A/R22 3312602 Nut, Jam 1-8NC 123 0100011 Loctite #242 (Not Shown) A/R

AXLE INSTALLATION Ref.0250163 Prior to October 1991 Ref. D0252176 October 1991 to Present Ref. D

101 4843389 Axle Weldment (Left Side) 1101A 0961417 Bushing, Bronze (Bottom) 1101B 0961416 Bushing, Bronze (Top) 1102 4843390 Axle Weldment (Right Side) 1

102A 0961416 Bushing, Bronze (Top) 1102B 0961417 Bushing, Bronze (Bottom) 1103 0560673 Block, Axle Shim 83120800 1-7


1

FRAME104 1260017 Chain #3 3ft/.9m105 3760106 D-Ring 8106 3421565 Snap-Pin 4107 3760140 Ring, Retaining 8108 3421710 Pin, Axle Lock 2109 4842191 Bushing, Weldment 4110 0560675 Block, Axle Shim 2111 1682260 Axle Extension Cylinder Assembly (See Section 5

For Breakdown)2

112 0560674 Block, Axle Shim 2113 3300151 Nut, Acorn 4

4300032 Stud (Weldment on Part) 4114 4761400 Lockwasher 1/4 20115 4070574 Shim 1/16 2116 4070575 Shim 1/32 2117 0560654 Block 4118 3311505 Locknut 5/16-18NC 12119 3972218 Setscrew 3/4-10NC x 2 1/4 16120 3312202 Nut, Jam 3/4-10NC 16121 3421709 Pin 2122 0642008 Bolt 5/8-11NC x 1 8123 4712000 Flatwasher 5/8 (Narrow) 8124 0641609 Bolt 3/8-16NC x 1 1/8 4125 4751600 Flatwasher 3/8 4126 0100011 Loctite #242 A/R127 Wear Pad Options: 4

3340527 Prior to October 19903340251 October 1990 to Present

128 3421204 Pin 2129 0641404 Bolt 1/4-20NC x 1/2 20130 3530380 Plate, Cover 2131 3421275 Pin, Axle Lock 2132 3531715 Plate, Cover 2133 Axle Weldment (Right Side) Options: 1

4843349 Prior to October 19914843972 October 1991 to Present

134 Axle Weldment (Left Side) Options: 14843350 Prior to October 19914843971 October 1991 to Present

135 4070674 Shim 1/16 A/R136 0641615 Bolt 3/8-16NC x 1 7/8 4137 4711600 Flatwasher 3/8 (Narrow) 4138 4751400 Flatwasher 1/4 (Narrow) 4139 4070670 Shim 1/8 A/R140 4070672 Shim 1/32 A/R



SECTION

1

FRAME

SECTION 1 FRAME




1

FRAMEFIGURE 1-3. FRAME, STEERING & AXLE INSTALLATIONS - 2WD & 4WD OSCILLATING AXLE MACHINES 1-10 3120800

SECTION

1

FRAME

SECTION 1 FRAME

FIGURE 1-3. FRAME, STEERING & AXLE INSTALLATIONS - 2WD & 4WD OSCILLATING AXLE MACHINES


2360398 FRAME WELDMENT Ref.

STEERING INSTALLATION Ref.0256107 2WD Ref. A0255795 4WD Ref. 2

1 Spindle (Left Side) Options: 14130338 2WD4130333 4WD (Not Shown)

2 Spindle (Right Side) Options: 14130337 2WD4130334 4WD (Not Shown)

3 1683389 Steer Cylinder Assembly (See Section 5 For Breakdown)

2

4 1683395 Tie-Rod Cylinder Assembly (See Section 5 For Breakdown)

1

5 4845141 End, Tie-Rod 16 Not Used7 4740451 Washer, Thrust 48 0641608 Bolt 3/8-16NC x 1 209 4891600 Flatwasher, Hardened 3/8 20

10 0100019 Loctite #271 (Not Shown) A/R11 3323002 Nut, Jam 1 1/4-12NF 112 4740154 Washer, Thrust 213 3900223 Bolt, Shoulder 214 3422520 Pin 415 3841143 Keeper, Pin 416 4740446 Washer, Oilite Thrust 417 0961890 Bushing, Gar-Max 218 0100063 Loctite #609 (Not Shown) A/R19 0962035 Bushing, Gar-Max 220 0962036 Bushing, Gar-Max 221 3422522 Kingpin 422 Seal, Hub Options: 2

3960343 2WDNot Required 4WD

23 Lugnut 3/4-16NC Options: 203300007 2WD

Not Required 4WD24 Hub Assembly Options: 2


25 Cap, Hub Options: 21120304 2WD

Not Required 4WD26 Bolt #10-24NC x 3/8 Options: 6

0641003 2WDNot Required 4WD3120800 1-11


1

FRAME27 Lockwasher #10 Options: 64761000 2WD

Not Required 4WD28 Washer, Hardened Options: 2


29 Nut, Slotted 1 1/2-12NF Options: 23300208 2WD

Not Required 4WD30 Pin, Cotter 5/16 x 3 Options: 2


31 Cone, Bearing Options: 40440171 2WD

Not Required 4WD32 Cup, Bearing Options: 4


33 3539634 Plate, Cylinder Guard 134 4751600 Flatwasher 3/8 435 0641814 Bolt 1/2-13NC x 1 3/4 436 4751800 Flatwasher 1/2 437 3311805 Locknut 1/2-13NC 438 0100019 Loctite #242 (Not Shown) A/R

0255794 AXLE INSTALLATION Ref. 6

101 4845048 Axle Weldment (Left Side) 1102 4845049 Axle Weldment (Right Side) 1103 1683241 Axle Extension Cylinder Assembly (See Section 5 For

Breakdown)2

104 3422509 Pin, Axle Extension Cylinder (Front) 1105 0561227 Block, Pivot 4106 3422510 Pin, Axle (Front) 2107 3760140 Ring, Retaining 8108 3340251 Pad, Wear 4109 4070674 Shim 1/16 10110 0641615 Bolt 3/8-16NC x 1 7/8 4111 4711600 Flatwasher 3/8 (Narrow) 12112 0100011 Loctite #242 A/R113 3539244 Plate 2114 4070923 Shim 8115 0642008 Bolt 5/8-11NC x 1 8116 4712000 Flatwasher 5/8 (Narrow) 8117 3539240 Plate, Cover 4118 0641406 Bolt 1/4-20NC x 3/4 32119 4751400 Flatwasher 1/4 (Narrow) 36120 3900219 Setscrew 1-8NC x 2 1/4 12121 1120465 Cap 12

FIGURE 1-3. FRAME, STEERING & AXLE INSTALLATIONS - 2WD & 4WD OSCILLATING AXLE MACHINES (CONTINUED)


SECTION

1

FRAME

SECTION 1 FRAME122 3312602 Nut, Jam 1-8NC 12123 3422512 Pin, Axle Pivot 1124 0962033 Bushing, Gar-Max 2125 3841287 Pin, Keeper 1126 0642216 Bolt 3/4-10NC x 2 1127 4712200 Flatwasher 3/4 (Narrow) 1128 Washer, Thrust Options: 2

4740356 Prior to S/N 339134740461 S/N 33913 to Present

129 3900220 Setscrew 1 1/4-7NC x 5 2130 3313002 Nut, Jam 1 1/4-7NC 2131 3539103 Plate 2132 0641812 Bolt 1/2-13NC x 1 1/2 4133 4891800 Washer, Hardened 1/2 4

134 to 135 Not Used136 1683390 Oscillating Axle Cylinder Assembly (See Section 5 For

Breakdown)2

137 to 138 Not Used139 3422422 Pin (Top) 2140 3422511 Pin (Bottom) 2141 0641610 Bolt 3/8-16NC x 1 1/4 8142 3841143 Pin, Keeper 4143 4845050 Inner Axle Weldment (Left Side - Rear) 1144 4845051 Inner Axle Weldment (Right Side - Rear) 1145 3422507 Pin, Axle Extension Cylinder (Rear) 1146 3422508 Pin, Axle (Rear) 2147 0560654 Block, Pivot 2148 4070574 Shim 1/16 2149 4070575 Shim 1/32 4150 3539241 Plate, Cover 4151 3539579 Plate, Hose Support 2152 3311601 Nut 3/8-16NC 4153 4761600 Lockwasher 3/8 4154 3539580 Plate, Hose Holddown 2155 0641412 Bolt 1/4-20NC x 1 1/2 4156 3311405 Locknut 1/4-20NC 4157 4845052 Outer Axle Weldment (Front) 1158 3900263 Setscrew 1/4-20NC (S/N 38698 to Present) 4

FIGURE 1-3. FRAME, STEERING & AXLE INSTALLATIONS - 2WD & 4WD OSCILLATING AXLE MACHINES (CONTINUED)



1

FRAMEFIGURE 1-4. REAR, STEERING & AXLE INSTALLATIONS - 4WS MACHINES1-14 3120800

SECTION

1

FRAME

SECTION 1 FRAME

FIGURE 1-4. REAR, STEERING & AXLE INSTALLATIONS - 4WS MACHINES


NOTE: REFER TO FIGURES 1-1, 1-2 & 1-3 FOR FRONT AXLE.

Ref.

STEERING INSTALLATION Ref.0250202 2WD/4WS Ref. F0252178 4WD/4WS Ref. B

1 4130153 Spindle (Left Side) 12 4130154 Spindle (Right Side) 13 1682268 Steer Cylinder Assembly (See Section 5 For Break-

down)1

4 3421330 Pin, Clevis 15 2160002 Fitting, Grease 36 Tie-Rod Block (Left Side) Options: 1

0560714 Prior to May 19910560605 May 1991 to Present

7 4712600 Flatwasher 1 18 4843415 Tie-Rod Weldment 1

3420620 Pin, Quick Release 11260017 Chain, Tenso #3 6in/9cm

9 3420158 Hairpin 110 3421713 Kingpin 411 4740082 Washer, Thrust 412 0642634 Bolt 1-8NC x 4 1/4 113 0440091 Washer, Thrust 314 3300175 Locknut 1-14NF 215 3323002 Nut, Jam 1 1/4-12NF 216 0560605 Block, Tie-Rod (Right Side) 117 2160001 Fitting, Grease 90 418 0630449 Bolt 3/8-16NC x 1 (Special) 819 4761600 Lockwasher 3/8 820 4751600 Flatwasher 3/8 821 4920096 Wire, Safety (4 Lengths of 16/35cm A/R22 3312602 Nut, Jam 1-8NC 123 0100011 Loctite #242 (Not Shown) A/R

0252177 AXLE INSTALLATION - REAR Ref. D

101 4843389 Axle Weldment (Left Side) 10961417 Bushing, Bronze 1

102 4843390 Axle Weldment (Right Side) 10961416 Bushing, Bronze 1

103 0560673 Block, Axle Shim 4104 1260017 Chain #3 18in.105 3760106 D-Ring 4106 3421565 Snap-Pin 2107 3760140 Ring, Retaining 4108 3421710 Pin, Axle Lock 2109 4842191 Bushing, Weldment 23120800 1-15


1

FRAME110 0560675 Block, Axle Shim 1111 1682260 Axle Extension Cylinder Assembly (See Section 5 For

Breakdown)1

112 0560674 Block, Axle Shim 1113 3300151 Nut, Acorn 2

4300032 Stud (Weldment on Part) 2114 Not Used115 4070574 Shim 1/16 2116 4070575 Shim 1/32 2117 0560654 Block 4118 3311505 Locknut 5/16-18NC 6119 3972218 Setscrew 3/4-10NC x 2 1/4 8120 3312202 Nut, Jam 3/4-10NC 8121 3421709 Pin 2122 0642008 Bolt 5/8-11NC x 1 4123 4712000 Flatwasher 5/8 (Narrow) 4

124 to 125 Not Used126 0100011 Loctite #242 A/R127 3340251 Wear Pad 2

128 to 134 Not Used135 4070674 Shim 1/16 A/R136 0641615 Bolt 3/8-16NC x 1 7/8 4137 4711600 Flatwasher 3/8 (Narrow) 4138 4751400 Flatwasher 1/4 (Narrow) 4139 4070670 Shim 1/8 A/R140 4070672 Shim 1/32 A/R

FIGURE 1-4. REAR, STEERING & AXLE INSTALLATIONS - 4WS MACHINES (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.1-16 3120800

SECTION

1

FRAME

SECTION 1 FRAME

FIGURE 1-4. REAR, STEERING & AXLE INSTALLATIONS - 4WS MACHINES (CONTINUED)



1

FRAMEFIGURE 1-5. TIRE AND WHEEL DRIVE INSTALLATIONS1-18 3120800

SECTION

1

FRAME

SECTION 1 FRAME

FIGURE 1-5. TIRE AND WHEEL DRIVE INSTALLATIONS


WHEEL DRIVE INSTALLATION - 2WD/2WS FIXED FRONT AXLE/VICKERS PROP VALVES MACHINES

Ref.

0238093 Prior to S/N 51532 Ref. 30270220 S/N 51532 to Present Ref. 1

101 2780142 Hub Assembly (See Figure 1-13 for Breakdown) 2102 2780138 Reducer Assembly (See Figure 1-12 for Breakdown) 2103 Brake Assembly Options: 2

0920072 Prior to January 1992 (See Figure 1-9 for Breakdown)

0920084 January 1992 to S/N 33476 (See Figure 1-11 for Breakdown)

0920110 S/N 33476 to S/N 51532 (See Figure 1-11 for Breakdown)

Use 0920119 S/N 51532 to S/N 57512 (Was p/n 0920117) (See Figure 1-11 for Breakdown)

0920117 S/N 57512 to Present (See Figure 1-11 for Breakdown)

104 3160132 Motor Assembly - Vickers (See Figure 1-6 for Breakdown)

2

105 4300092 Stud 1/2-13NC x 5 1/2 (Prior to S/N 51532) 44300097 Stud 1/2-13NC x 5 1/8 (S/N 51532 to Present) 4

106 4761800 Lockwasher 1/2 4107 3931852 Bolt, Socket Head 1/2-13NC x 3 1/4 8108 0100011 Loctite #242 A/R109 3790159 O-Ring 2110 0642016 Bolt 5/8-11NC x 2 16111 4762000 Lockwasher 5/8 16112 3300007 Lugnut 3/4-16NF 20113 4751800 Flatwasher 1/2 4114 3311801 Nut 1/2-13NC 4

WHEEL DRIVE INSTALLATION - 80HX 2WD/4WS, 4WD/2WS & 4WD/4WS FIXED FRONT AXLE/ VICKERS PROP VALVE MACHINES

Ref.

0253696 80HX 2WD/4WS Fixed Axle/Vickers Prop Valve Machines Built Prior to S/N 51532

Ref. 2

0270225 80HX 2WD/4WS Fixed Axle/Vickers Prop Valve Machines Built S/N 51532 to Present

Ref. 2

0250287 80HX 4WD/2WS & 4WD/4WS Fixed Axle/Vickers Prop Valve Machines Built Prior to S/N 51532

Ref. 7

0270224 80HX 4WD/2WS & 4WD/4WS Fixed Axle/Vickers Prop Valve Machines S/N 51532 to Present

Ref. 2

201 Hub Assembly (See Figure 1-13 for Breakdown) A/R2780187 80HX 2WD/4WS Fixed Front Axle/Vickers Prop

Valves Machines2

2780144 80HX 4WD/2WS & 4WD/4WS Fixed Front Axle/Vickers Prop Valves Machines Built Prior to June 1995

4

2780114 80HX 4WD/2WS & 4WD/4WS Fixed Front Axle/Vickers Prop Valves Machines Built June 1995 to Present

43120800 1-19


1

FRAME202 3300007 Lugnut 3/4-16NF A/R2WD Machines 204WD Machines 40

203 3790159 O-Ring A/R2WD Machines 24WD Machines 4

204 0642016 Bolt 5/8-11NC x 2 A/R205 4762000 Lockwasher 5/8 A/R206 Brake Assembly Options: A/R

0920084 80HX 2WD/4WS Fixed Front Axle/Vickers Prop Valves Machines Built Prior to S/N 33476 (See Figure 1-11 for Breakdown)

2

0920110 80HX 2WD/4WS Fixed Front Axle/Vickers Prop Valves Machines Built S/N 33476 to S/N 51532 (See Figure 1-11 for Breakdown)

2

Use 0920119 80HX 2WD/4WS Fixed Front Axle/Vickers Prop Valves Machines Built S/N 51532 to S/N 57512 (Was p/n 0920117) (See Figure 1-11 for Breakdown)

2

0920119 80HX 2WD/4WS Fixed Front Axle/Vickers Prop Valves Machines Built S/N 57512 to Present (See Figure 1-11 for Breakdown)

2

0920072 80HX 4WD/2WS & 4WD/4WS Fixed Front Axle/Vickers Prop Valves Machines Built Prior to February 1991 (See Figure 1-9 for Breakdown)

4

0920081 80HX 4WD/2WS & 4WD/4WS Fixed Front Axle/Vickers Prop Valves Machines Built February 1991 to July 1991 (See Figure 1-10 for Breakdown)

4

0920084 80HX 4WD/2WS & 4WD/4WS Fixed Front Axle/Vickers Prop Valves Machines Built July 1991 to S/N 33476 (See Figure 1-11 for Breakdown)

4

0920110 80HX 4WD/2WS & 4WD/4WS Fixed Front Axle/Vickers Prop Valves Machines Built S/N 33476 to S/N 51532 (See Figure 1-11 for Breakdown)

4

Use 0920119 80HX 4WD/2WS & 4WD/4WS Fixed Front Axle/Vickers Prop Valves Machines Built S/N 51532 to S/N 57512 (Was p/n 0920117) (See Figure 1-11 for Breakdown)

4

0920119 80HX 4WD/2WS & 4WD/4WS Fixed Front Axle/Vickers Prop Valves Machines Built S/N 57512 to Present (See Figure 1-11 for Breakdown)

2

207 Stud Options: A/R4300092 Stud 1/2-13NC x 5 1/2 (Prior to S/N 51532)4300097 Stud 1/2-13NC x 5 1/8 (S/N 51532 to Present)

208 4761800 Lockwasher 1/2 A/R209 4751800 Flatwasher 1/2 A/R210 3311801 Nut 1/2-13NC A/R

FIGURE 1-5. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.1-20 3120800

SECTION

1

FRAME

SECTION 1 FRAME211 Motor Assembly - Cessna Options (See Figure 1-7 for Breakdown):

A/R

Use 3160342 80HX 2WD/4WS Fixed Front Axle/Vickers Prop Valves Machines Built Prior to February 1995 (was p/n 3160179)

2

Use 3160343 80HX 2WD/4WS Fixed Front Axle/Vickers Prop Valves Machines Built February 1995 to Present (was p/n 3160189)

2

3160129 80HX 4WD/2WS & 4WD/4WS Fixed Front Axle/Vickers Machines Prop Valves Built Prior to September 1991

4

Use 3160342 80HX 4WD/2WS & 4WD/4WS Fixed Front Axle/Vickers Prop Valves Machines Built September 1991 to Present (was p/n 3160179)

4

WHEEL DRIVE INSTALLATION - 80HX 2WD OSCILLATING FRONT AXLE/VICKERS PROP VALVE MACHINES

Ref.

0256298 80HX 2WD Oscillating Front Axle/Vickers Prop Valve Machine Built Prior to S/N 51532

Ref. 2

0270226 80HX 2WD Oscillating Front Axle/Vickers Prop Valve Machine Built S/N 51532 to Present

Ref. 2

0255983 80HX 4WD Oscillating Front Axle/Vickers Prop Valve Machine Built Prior to S/N 51532

Ref. 2

0270227 80HX 4WD Oscillating Front Axle/Vickers Prop Valve Machine Built S/N 51532 to Present

Ref. 2

301 Hub Assembly Options (See Figure 1-13 for Breakdown):

A/R

2780142 80HX 2WD Oscillating Front Axle/Vickers Prop Valve Machine

2

2780114 80HX 4WD Oscillating Front Axle/Vickers Prop Valve Machine

4

302 Brake Assembly Options (Qty 2 Required for 2WD/Qty 4 Required for 4WD):

A/R

0920084 Prior to S/N 33476 (See Figure 1-11 for Breakdown)

0920110 S/N 33476 to S/N 51532 (See Figure 1-11 for Breakdown)

Use 0920119 S/N 51532 to S/N 57512 (Was p/n 0920117) (See Figure 1-11 for Breakdown)

0920119 S/N 57512 to Present (See Figure 1-11 for Breakdown)

303 3160204 Motor Assembly (Qty 2 Required for 2WD/Qty 4 Required for 4WD) (See Figure 1-8 for Breakdown)

A/R

304 Stud Options: A/R4300092 Stud 1/2-13NC x 5 1/2 (Prior to S/N 51532)4300097 Stud 1/2-13NC x 5 1/8 (S/N 51532 to Present)

305 4751800 Flatwasher 1/2 A/R306 3311801 Nut 1/2-13NC A/R307 0100011 Loctite #242 (Not Shown) A/R308 0642016 Bolt 5/8-11NC x 2 A/R309 4712000 Flatwasher 5/8 (Narrow) A/R

FIGURE 1-5. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.3120800 1-21


1

FRAME310 0100019 Loctite #271 (Not Shown) A/R

311 3300007 Lugnut 3/4-16NF A/R2WD Machines 204WD Machines 40

312 Reducer Assembly (See Figure 1-12 for Breakdown) A/R2780138 2WD Machines 2

Not Required 4WD Machines 0313 3931852 Bolt, Socket Head 1/2-13NC x 3 1/4 A/R314 3790159 O-Ring A/R

401 TIRE & WHEEL INSTALLATIONS 2WD MACHINES:

Ref.

0236524 Tire & Wheel Installation - 15 x 19.5 Foam-Filled (Firestone Transport)

Ref. B

0257045 Tire & Wheel Installation - 38 x 12-20 Non-Marking (Monarch)

Ref. 0257046 Tire & Wheel Installation - Solid Ref.

4WD MACHINES: Ref.

0251514 Tire & Wheel Installation - 15 x 19.5 Foam-Filled (Standard)

Ref. A

0253572 Tire & Wheel Installation - 15 x 19.5 Foam-Filled (Lug NHS) (Prior to S/N 64484)

Ref. 0271619 Tire & Wheel Installation - 15 x 19.5 Foam-Filled

(Lug NHS) (S/N 64484 to Present)Ref.

0257045 Tire & Wheel Installation - 38 x 12-20 Non-Marking (Monarch)

Ref. 0257046 Tire & Wheel Installation - Solid Ref.

Note: Assemblies may require ballast/foam filling to manufactures specifications prior to installing on a machine. Refer to Operation & Safety or Service & Maintenance Manuals. Purchase individual tire and/or rim only if able to foam fill tire & wheel assembly, otherwise, purchase complete assembly.

Ref.

0234744 Tire & Wheel Assembly - 15 x 19.5 Foam-Filled Fire-stone Transport (2WD Front Only)

2

0234746 Tire & Wheel Assembly - 15 x 19.5 Foam-Filled Fire-stone All Traction Duplex or General Jumbo (Right Side Drive Wheel)

A/R

0234745 Tire & Wheel Assembly - 15 x 19.5 Foam-Filled Fire-stone All Traction Duplex or General Jumbo (Left Side Drive Wheel)

A/R

Use 0271616 Tire & Wheel Assembly - 15 x 19.5 Foam-Filled 14 Ply Galaxy Loader Lug (Right Side Drive Wheel) Options: (Prior to S/N 64484) (Was P/N 0253570)

2

0271616 S/N 64484 to PresentUse 0271617 Tire & Wheel Assembly - 15 x 19.5 Foam-Filled

14 Ply Galaxy Loader Lug (Left Side Drive Wheel) Options: (Prior to S/N 64484) (Was P/N 0253571)

2

0271617 S/N 64484 to Present

FIGURE 1-5. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.1-22 3120800

SECTION

1

FRAME

SECTION 1 FRAME4520178 Tire & Wheel Assembly - 30 x 12 x 20 Non-Marking A/R4520126 Tire & Wheel Assembly - Solid A/R

FIGURE 1-5. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.3120800 1-23


1

FRAMEFIGURE 1-6. DRIVE MOTOR ASSEMBLY - 2WD/2WS FIXED FRONT AXLEMACHINES1-24 3120800

SECTION

1

FRAME

SECTION 1 FRAME

FIGURE 1-6. DRIVE MOTOR ASSEMBLY - 2WD/2WS FIXED FRONT AXLE MACHINES


3160132 DRIVE MOTOR ASSEMBLY - VICKERS Ref. B

1 7006766 Yoke 12 7006767 Pin, Roll 13 7006768 Spherical Seat 14 7006769 Spring, Seat 15 7006774 Spring, Yoke 16 7006776 Stop, Yoke 17 Kit Gasket 18 7006786 Housing 19 7006787 Washer 6

10 7006788 Screw 611 7006789 Screw 412 Shim (Included with Item 18) 113 7006721 Ring, Retaining 114 7006796 Shaft 115 7006791 Bearing 216 7006792 Bearing, Pintle 217 Kit O-Ring 218 7006794 Shim Kit (Includes Item 12) 119 7006795 Cover 220 7006719 Bearing 121 7006797 Piston 122 7006798 Piston Rod 123 7006703 Plug 124 Kit O-Ring 125 7009300 Screw 426 7009301 Control Block 127 Kit Gasket 128 Kit O-Ring 129 Kit Back-Up Ring 130 7009305 Ring, Retaining 131 7009306 Valve Block 132 7006706 Pin 133 7009307 Pin 234 7009308 Shaft 135 7006717 Piston & Shoes 936 7006716 Shoe Plate 137 7006715 Spherical Washer 138 7006714 Pin, Retainer 139 7006713 Pin 340 7006712 Cylinder, Block 141 7006711 Washer, Spring 142 7006710 Spring 143 7006709 Washer, Spring 144 7009309 Ring, Retaining 145 7006707 Bearing Spacer Kit 146 7009310 Plate, Wafer 147 7006704 Bearing S/A3120800 1-25


1

FRAME

2900659 Seal Kit (Includes Items 7, 14, 17, 24, 27, 28 & 29) 1

FIGURE 1-6. DRIVE MOTOR ASSEMBLY - 2WD/2WS FIXED FRONT AXLE MACHINES (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.1-26 3120800

SECTION

1

FRAME

SECTION 1 FRAME

FIGURE 1-6. DRIVE MOTOR ASSEMBLY - 2WD/2WS FIXED FRONT AXLE MACHINES (CONTINUED)



1

FRAMEFIGURE 1-7. DRIVE MOTOR ASSEMBLY - 2WD/4WS, 4WD/2WS AND 4WD/4WSFIXED FRONT AXLE MACHINES1-28 3120800

SECTION

1

FRAME

SECTION 1 FRAME

FIGURE 1-7. DRIVE MOTOR ASSEMBLY - 2WD/4WS, 4WD/2WS AND 4WD/4WS FIXED FRONT AXLE MACHINES


DRIVE MOTOR ASSEMBLIES Ref.3160179 2WD/4WS with Fixed Front Axle Prior to February

1995 (Original Equipment)Ref. A

3160342 2WD/4WS with Fixed Front Axle Prior to February 1995 (Service Replacement)

Ref. B

3160189 2WD/4WS with Fixed Front Axle February 1995 to Present (Original Equipment)

Ref. A

3160434 2WD/4WS with Fixed Front Axle February 1995 to Present (Service Replacement)

Ref. B

3160129 4WD with Fixed Front Axle Prior to September 1991 Ref. A3160179 4WD with Fixed Front Axle September 1991 to

Present (Original Equipment)Ref. A

3160342 4WD with Fixed Front Axle September 1991 to Present (Service Replacement)

Ref. B

1 7004938 Screw, Cap Socket Head 42 7004939 Control Piston Housing Assembly (Includes Item 3) 13 Kit O-Ring 14 Screw, Cap Hex Head Options: 4

7004933 all Motors except Motor p/n 3120342/31603437020323 Motor p/n 3120342/3160343

5 Backplate Assembly (Includes Items 5-15) Options: 17004941 all Motors except Motor p/n 3120342/3160343

Not Available Motor p/n 3120342/31603436 7004942 Plug Assembly (Includes Item 7) 17 Kit O-Ring 18 4100027 Spacer, Piston -.092 (Used on Motor p/n 3160179

Only)3

9 7004944 Plug Assembly (Shuttle Spool) (Includes Items 8 & 9) 210 Kit O-Ring (1 Per Plug) 111 7004946 Spool, Shuttle 112 Kit O-Ring 113 7004918 Washer, Back-Up 114 7004917 Bearing, Needle 115 4100028 Spacer, Piston -.105 (Used on Motor p/n 3160129

Only)1

16 7004937 Ring, Retaining 417 7004929 Pin, Connector 2

18 Control Piston Assembly (Includes Items 19-21) Options:

1

7004948 all Motors except Motor p/n 3120342/3160343Not Available Motor p/n 3120342/3160343

19 Kit Ring, Slippery 120 Kit O-Ring 121 Not Available Piston, Control 122 4100029 Spacer, Piston -.110 (Used on Motor p/n 3160189

Only)4

23 Not Used3120800 1-29


1

FRAME24 Not Used25 Kit Gasket, Housing 126 7004916 Rotating Kit Assembly (Includes Items 27-36) 127 7004936 Ring, Retaining 128 7004950 Washer, Machined 229 7004951 Spring, Compression 130 7004952 Pin, Loading 331 7004953 Keeper, Pin 132 7004954 Piston, Assembly 933 7004955 Spider 134 7004956 Pivot 135 7004957 Washer, Wave 136 Not Available Block, Piston 137 7004928 Connector, Camplate 138 Kit Ring, Retaining 139 Kit Seal, Shaft 140 7004906 Washer 141 Kit Ring, Retaining 242 7004907 Race, Thrust 243 7004908 Bearing, Thrust 144 7004912 Shaft, Drive 145 Kit Ring, Retaining 246 Cover, Trunnion Options: 2


47 Kit O-Ring 248 7004911 Race, Inner 149 7004914 Bearing 250 Camplate Options: 1


51 Housing Assembly (Includes Items 52 & 53) Options: 17004959 all Motors except Motor p/n 3120342/3160343

Not Available Motor p/n 3120342/316034352 7004960 Pin, Roll (1/4 Dia. x 1/2 Long) 253 7004910 Bearing

2900449 Seal Repair Kit (Includes Items 3, 7, 10, 12, 19, 20, 25, 38, 39, 41, 45 & 47) (all Motors except Motor p/n 3120342/3160343)

1

7020347 Seal Repair Kit (Includes Items 3, 12, 13, 16, 19, 20, 22, 25, 38, 39, 40, 41, 45 & 47) (Motor p/n 3120342/3160343)

1

FIGURE 1-7. DRIVE MOTOR ASSEMBLY - 2WD/4WS, 4WD/2WS AND 4WD/4WS FIXED FRONT AXLE MACHINES (CONTINUED)


SECTION

1

FRAME

SECTION 1 FRAME

FIGURE 1-7. DRIVE MOTOR ASSEMBLY - 2WD/4WS, 4WD/2WS AND 4WD/4WS FIXED FRONT AXLE MACHINES (CONTINUED)



1

FRAMEFIGURE 1-8. DRIVE MOTOR ASSEMBLY - 2WD/2WS, 2WD/4WS, 4WD/2WS AND 4WD/4WS OSCILLATING FRONT AXLE MACHINES1-32 3120800

SECTION

1

FRAME

SECTION 1 FRAME

FIGURE 1-8. DRIVE MOTOR ASSEMBLY - 2WD/2WS, 2WD/4WS, 4WD/2WS AND 4WD/4WS OSCILLATING FRONT AXLE MACHINES


3160204 DRIVE MOTOR ASSEMBLY - REXROTH Ref. A

1 7012701 Shaft 12 Kit Seal, Shaft 13 7012702 Bearing, Cradle 24 Not Serviced Housing 15 7012703 Rod, Piston 16 7012704 Piston, Stroking 17 Kit O-Ring 18 7012705 Nut, Adapter 19 7012706 Bearing, Roller 1

10 7012707 Bolt, Metric Socket Head M12 x 65mm 411 7012708 Block, Port 112 7012709 Shim 113 7012710 Pin, Dowel M6 x 18mm 114 Kit O-Ring 215 7012711 Nut, Cap M10 116 7012712 Screw, Adjusting 117 Kit O-Ring 218 7012713 Nut, Jam M10 119 Kit Rotary Group Assembly 120 Not Serviced Plug 121 Kit Plate, Swash 122 7012714 Bearing, Roller 123 7012715 V-Ring 124 7012700 Control Plate Assembly (Prior to S/N 29852 Only)

Note: On S/N 29852 to Present #24 is incorporated into housing #4.

1

2900788 Seal Kit (Includes Items 2, 7, 14, 17 & O-Rings under #24)

1

7012716 Rotary Group Kit (Includes Items 19 & 21) 13120800 1-33


1

FRAMEFIGURE 1-9. BRAKE ASSEMBLY - AUSCO (2WD PRIOR TO JANUARY 1992)1-34 3120800

SECTION

1

FRAME

SECTION 1 FRAME

FIGURE 1-9. BRAKE ASSEMBLY - AUSCO (2WD PRIOR TO JANUARY 1992)


0920072 BRAKE ASSEMBLY - AUSCO Ref. D

1 7003047 Housing 12 Kit Gasket 13 7003049 Bearing 14 Kit Seal, Oil 15 7003051 Spring, Retainer 16 7003052 Spring, Compression 87 7003070 Shaft, Splined 18 7000717 Pin, Torque 29 7003054 Disc, Primary 1

10 7003006 Spring, Separator 611 7003055 Disc, Rotating 312 7003056 Disc, Stationary 313 7003057 Piston 114 Kit Ring, Back-Up 115 Kit O-Ring 116 Kit Ring, Back-Up 117 Kit O-Ring 118 7000760 Bearing 119 7000796 Screw, Bleeder 120 7003071 Plate, Power 121 7003007 Screw 422 7003059 Valve, Pressure 123 7000728 Plug 124 Kit Gasket 2

2900662 Seal Kit (Includes Items 2, 4, 14, 15, 16, 17 & 24) 17003069 Gasket Kit (Includes Item 24) 13120800 1-35


1

FRAMEFIGURE 1-10. BRAKE ASSEMBLY - MICO (4WD PRIOR TO JULY 1991)1-36 3120800

SECTION

1

FRAME

SECTION 1 FRAME

FIGURE 1-10. BRAKE ASSEMBLY - MICO (4WD PRIOR TO JULY 1991)


0920081 BRAKE ASSEMBLY - MICO Ref. 1 Kit Seal, Oil 12 Kit Bearing 13 7007977 Ring, Retaining 14 7007978 Shaft 15 7007979 Spring (Inner) 66 7007980 Spring (Outer) 67 7007981 Housing 18 Kit Plate, Return 19 7007983 Separator 2

10 Kit Seal, Case 111 7007985 Bolt, Washer Head 412 7007986 Cover 113 7007914 Screw, Bleeder 114 7007987 Pin, Dowel 215 Kit Ring, Back-Up (Inner) 116 Kit O-Ring (Inner) 117 Kit Ring, Back-Up (Outer) 118 Kit O-Ring (Outer) 119 Kit Rotor 220 Kit Stator 221 7007989 Piston 122 7007924 Plug, Pipe 123 Not Used24 Not Used25 Kit O-Ring 126 7007933 Gasket 2

2900767 Lining Kit (Includes Items 8, 10, 19, 20, 25 & 26) 12900766 Seal Kit (Includes Items 1, 10, 15, 16, 17, 18, 25 & 26) 12900768 Bearing Kit (Includes Items 1, 2, 10, 25 & 26) 13120800 1-37


1

FRAMEFIGURE 1-11. BRAKE ASSEMBLY - MICO (2WD JANUARY 1992 TO PRESENT AND 4WD JULY 1991 TO PRESENT)1-38 3120800

SECTION

1

FRAME

SECTION 1 FRAME

FIGURE 1-11. BRAKE ASSEMBLY - MICO (2WD JANUARY 1992 TO PRESENT AND 4WD JULY 1991 TO PRESENT)


DRIVE BRAKE ASSEMBLY OPTIONS: Ref.0920084 Prior to S/N 33476 Ref. A0920110 S/N 33476 to S/N 51532 Ref. B0920117 S/N 51532 to S/N 57512 (Seal kit is the only part

available) (Replace complete unit with p/n 0920119)Ref. B

0920119 S/N 57512 to Present Ref. A

1 Shaft Options: 17011712 0920084 Brake (Prior to S/N 33476)7011712 0920110 Brake (S/N 33476 to S/N 51532)

Not Available 0920119 Brake (S/N 57512 to Present)2 Guide, Spring Options: 1

7011717 0920084 Brake (Prior to S/N 33476)7018606 0920110 Brake (S/N 33476 to S/N 51532)

Not Available 0920119 Brake (S/N 57512 to Present)3 Spring Options: A/R

7007979 0920084 Brake (Inner) (Prior to S/N 33476) 67007980 0920084 Brake (Outer) (Prior to S/N 33476) 67007970 0920110 Brake (Red) (S/N 33476 to S/N 51532) 67018602 0920110 Brake (Blue) (S/N 33476 to S/N 51532) 3

Kit 0920119 Brake (Red) (S/N 57512 to Present) 4Kit 0920119 Brake (Blue) (S/N 57512 to Present) 2

4 Housing Options: 17011713 0920084 Brake (Prior to S/N 33476)7018605 0920110 Brake (S/N 33476 to S/N 51532)

Not Available 0920119 Brake (S/N 57512 to Present)5 Return Plate & Separator Assembly Options: A/R

Kit Return, Plate - 0920084 Brake (Prior to S/N 33476)

1

7011715 Separator Assy - 0920084 Brake (Prior to S/N 33476)

2

7011714 Pin 47007983 Separator 2

Kit Return Plate & Separator - 0920110 Brake (S/N 33476 to S/N 51532)

1

Kit Return Plate & Separator - 0920119 Brake (S/N 57512 to Present)

6 Kit Rotor 27 Kit Stator 28 Kit Seal, Case 19 Bolt, Washer Head Options: A/R

7007985 0920084 Brake (Prior to S/N 33476) 47018607 0920110 Brake (S/N 33476 to S/N 51532) 47018614 0920119 Brake (S/N 57512 to Present) 2

10 Cover Options: 17007986 0920084 Brake (Prior to S/N 33476)7007986 0920110 Brake (S/N 33476 to S/N 51532)

Not Available 0920119 Brake (S/N 57512 to Present)3120800 1-39


1

FRAME11 Hardware Options: 17000796 Screw, Bleeder (Prior to S/N 33906)7018609 Plug, Pipe (S/N 33906 to S/N 51532)

Not Required S/N 57512 to Present12 Pin, Dowel Options: 2


Not Available 0920119 Brake (S/N 57512 to Present)13 Kit Seal, Oil 114 Ring, Retaining Options: 1


Kit 0920119 Brake (S/N 57512 to Present)15 Kit Bearing 116 Ring, Retaining 1


Kit 0920119 Brake (S/N 57512 to Present)17 Kit Ring, Back-Up 118 Kit Ring, Back-Up 119 Kit O-Ring 120 Kit O-Ring 121 Piston Options: 1


Not Available 0920119 Brake (S/N 57512 to Present)22 7007933 Gasket 223 7007990 O-Ring 224 7007924 Plug, Pipe 1

Repair Kits:0920084 Brake (Prior to S/N 33476)

2900766 Seal Kit (Includes Items 8,13,17,18,19,20,22 & 23)

1

2900768 Seal Kit (Includes Items 8,13,15,22 & 23) 12900767 Lining Kit Options: (Includes Items 5,6,7,8,22 &

23)1

0920110 Brake (S/N 33476 to S/N 51532)2900766 Seal Kit (Includes Items 8,13,17,18,19,20,22 &

23)1

2900768 Seal Kit (Includes Items 8,13,15,22 & 23) 17018608 Lining Kit Options: (Includes Items 5,6,7,8,22 &

23)1

0920117 (S/N 51532 to S/N 57512)7018612 Complete Repair Kit (Includes Items 5,6,7,8,13,

17, 18,19,20,22 & 23)1

0920119 (S/N 57512 to Present)7018612 Complete Repair Kit (Includes Items 5,6,7,8,13,

17, 18,19,20,22 & 23)1

FIGURE 1-11. BRAKE ASSEMBLY - MICO (2WD JANUARY 1992 TO PRESENT AND 4WD JULY 1991 TO PRESENT) (CONTINUED)


SECTION

1

FRAME

SECTION 1 FRAME

FIGURE 1-11. BRAKE ASSEMBLY - MICO (2WD JANUARY 1992 TO PRESENT AND 4WD JULY 1991 TO PRESENT) (CONTINUED)



1

FRAMEFIGURE 1-12. GEAR REDUCER ASSEMBLY 2WD/2WS WITH FIXED FRONT AXLE AND ALL 2WD WITH OSCILLATING FRONT AXLE)1-42 3120800

SECTION

1

FRAME

SECTION 1 FRAME

FIGURE 1-12. GEAR REDUCER ASSEMBLY 2WD/2WS WITH FIXED FRONT AXLE AND ALL 2WD WITH OSCILLATING FRONT AXLE)


2780138 GEAR REDUCER ASSEMBLY Ref. G

1 7007663 Hub 12 7007678 Bolt 23 7007673 Washer, Thrust 1

Carrier Sub-Assembly Options: 17007665 Prior to Mid 1989

Not Available Mid 1989 to Present4 Carrier Options: 1

7007666 Prior to Mid 19897010498 Mid 1989 to Present

5 Shaft (Output) Options: 17007672 Prior to Mid 19897010497 Mid 1989 to Present

6 7000285 Ring, Retaining 17 7000270 Washer, Thrust 18 7007671 Gear, Planet 39 7007668 Roller, Needle 57

10 7007670 Shaft, Planet 311 7007669 Pin, Spring 312 7007667 Washer, Thrust 613 7007676 Gear, Input 114 7007675 Washer, Thrust 115 7007677 O-Ring 216 7007664 Gear, Ring 117 7000253 Washer, Thrust 118 7007674 Cover 119 7007679 Plug, Pipe (Not Shown) 33120800 1-43


1

FRAMEFIGURE 1-13. DRIVE HUB ASSEMBLIES1-44 3120800

SECTION

1

FRAME

SECTION 1 FRAME

FIGURE 1-13. DRIVE HUB ASSEMBLIES


DRIVE HUB ASSEMBLIES Ref.2780142 Drive Hub Assembly - 24:1 Ratio Ref. 2780187 Drive Hub Assembly - 73:1 Ratio Ref. A2780144 Drive Hub Assembly - 54:1 Ratio Ref. 2780114 Drive Hub Assembly - 53.58:1 Ratio Ref. 7001943 Hub & Spindle Assembly (2780114 Hub) 17007665 Hub & Spindle Assembly (2780142 Hub) 17007662 Hub & Spindle Assembly (2780144 Hub) 1

Not Serviced Hub & Spindle Assembly (2780187 Hub) 11 7001937 Spindle (2780114 Hub) 1

7007644 Spindle (2780144 Hub) 17007656 Spindle (2780142 Hub) 17010464 Spindle (2780187 Hub) 1

2 Kit Seal 13 7000272 Cup, Bearing 14 7000273 Cone, Bearing 15 7000274 Cup, Bearing 16 7000275 Cone, Bearing 17 7000276 Hub 18 Kit Spacer 19 Kit Ring, Retaining 1

10 7001928 Plug, Pipe 211 7000265 Bolt 1012 7001917 Gear, Internal (2780144 & 2780114 Hubs) 1

7000277 Gear, Internal (2780142 Hub) 17010466 Gear, Internal (2780187 Hub) 1

7001918 Carrier Assembly (2780144 & 2780114 Hubs) 17007659 Carrier Assembly (2780142 Hub) 1

Not Serviced Carrier Assembly (2780187 Hub) 113 7001900 Carrier 114 7001901 Washer, Thrust (2780114 Hub) 6

7007645 Washer, Thrust (2780142 & 2780187 Hubs) 615 7001902 Roller, Needle 8416 7001903 Spacer (2780114 Hub) 3

7007646 Spacer (2780142, 2780144 & 2780187 Hubs) 317 7001904 Shaft, Pinion 318 7001927 Gear, Cluster (2780114 Hub) 3

7007647 Gear, Cluster (2780144 Hub) 37007660 Gear, Cluster (2780142 Hub) 37010465 Gear, Cluster (2780187 Hub) 3

19 7001906 Pin, Roll 320 7007648 Washer, Thrust (2780144 & 2780187 Hubs) 6

7007661 Washer, Thrust (2780142 Hub) 621 7000279 Gear, Ring 122 Kit O-Ring 23120800 1-45


1

FRAME7000280 Cover Assembly 123 7000218 Cover 124 7000219 Cap, Cover 125 7000220 Bolt 426 Kit Cap, Disconnect 127 Kit Rod, Disconnect 128 Kit O-Ring 129 Kit O-Ring 130 7000243 Plug, Pipe 131 7000282 Washer 232 7000283 Spring 133 7000284 Ring, Retaining 134 7000285 Ring, Retaining 135 7000222 Shaft, Input (2780144 & 2780114 Hubs) 1

7000292 Shaft, Input (2780142 Hub) 136 7000293 Spacer, Thrust (2780142 Hub) 1

7000286 Spacer, Thrust (2780144 & 2780114 Hubs) 17000468 Spacer, Thrust (2780187 Hub) 1

37 7000294 Gear, Input (2780142 Hub) 17000221 Gear, Input (2780187, 2780144 & 2780114 Hubs) 1

38 7000295 Spacer, Thrust (2780142 Hub) 139 7000287 Washer, Thrust 440 7000288 Bearing, Thrust 241 7000289 Bolt 842 7000225 Bolt, Shoulder 443 7000290 Coupling (2780187, 2780144 and 2780114 Hubs) 1

7000296 Coupling (2780142 Hub) 144 7000297 Ring, Retaining (2780142 Hub) 145 7000298 Ring, Retaining (2780142 Hub) 1

2900202 Seal Kit (Includes Items 2, 8, 9 & 22) 12900138 Disconnect Kit (Includes Items 2, 22, 26, 27, 28 &

29)1

FIGURE 1-13. DRIVE HUB ASSEMBLIES (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.1-46 3120800

SECTION

1

FRAME

SECTION 1 FRAME

FIGURE 1-13. DRIVE HUB ASSEMBLIES (CONTINUED)



1

FRAMEFIGURE 1-14. VALVES & SWITCHES INSTALLATIONS (FRAME MOUNTED)1-48 3120800

SECTION

1

FRAME

SECTION 1 FRAME

FIGURE 1-14. VALVES & SWITCHES INSTALLATIONS (FRAME MOUNTED)


0236851 SELECTOR VALVE INSTALLATION Ref. 4

1 4640039 Valve, Selector 17006851 O-Ring (Valve Seals) 2

2 0641632 Bolt 3/8-16NC x 4 23 4751600 Flatwasher 3/8 24 4761600 Lockwasher 3/8 25 3311601 Nut 3/8-16NC 2

4565166 Spacer (Not Shown) 16 2980089 Lever (Part of Item #1) 17 3251870 Nameplate - Selector Valve 1

VALVE INSTALLATIONS Ref.0238014 2WD/2WS - Vickers Prop Valves (Mid 1987 to March

1991)Ref.

0253697 2WD/4WS - Vickers Prop Valves Ref. 0251823 2WD/2WS March 1991 to Present Ref. A0238785 4WD/2WS & 4WD/4WS Ref. E

101 Valve, Counterbalance Options: A/R4640451 Used with Installations - 0238014 & 0253697 17010630 Cartridge 27011317 Seal Kit - 7010630 Cartridge 24640700 Used with Installation - 0251823 17011316 Cartridge 17011317 Seal Kit - 7011316 Cartridge 24640682 Used with Installation - 0238785 17011316 Cartridge 17011317 Seal Kit - 7011316 Cartridge 2

102 Valve, Flow Divider Options: A/R4640260 Used with Installations - 0238014, 0253697,

0251823 & 02387851

Not Available Cartridge (Vickers/Modular Control Version) 17009739 Seal Kit (Vickers/Modular Control Version) 17007321 Cartridge (Fluid Control Version) 17007323 Seal Kit (Fluid Control Version) 1

103 2180134 Fitting, Straight 1104 2220061 Fitting, Adapter 1105 0641626 Bolt 3/8-16NC x 3 1/4 2106 4761600 Lockwasher 3/8 2107 3311601 Nut 3/8-16NC 2108 4640671 Valve, Flow Divider (Used with installation 0238785

Only)2

109 0641520 Bolt 5/16-18NC x 2 1/2 4110 4761500 Lockwasher 5/16 4111 4751500 Flatwasher 5/16 43120800 1-49


1

FRAME0251115 AXLE LIMIT SWITCH INSTALLATION (2WD FIXED FRONT AXLE)

Ref. D

0251177 AXLE LIMIT SWITCH INSTALLATION (4WD FIXED FRONT AXLE)

Ref. D

201 Switch, Limit Options: 44360049 2WD4360053 4WD

202 3534395 Plate, Switch Mounting 4203 4360277 Switch, Limit 4204 4360236 Head, Switch 4205 3900168 Screw, Special 8206 4920140 Lock Wire 4207 4360237 Arm, Switch 2208 4360278 Roller and Arm 2209 4460052 Connector, Strain Relief 4210 0860037 Box, Electrical 1211 3500812 Cover 1212 4460023 Connector, Terminal 5213 4300031 Stud (Welded on Part) 2214 3311401 Nut 1/4-20NC 2215 4761400 Lockwasher 1/4 2216 1100053 Cam 2217 4564973 Tube, Cable 8

0255989 AXLE LIMIT SWITCH INSTALLATION (80HX OSCILLATING FRONT AXLE)

Ref.

251 4360277 Switch, Limit 4252 4360236 Head, Switch 4253 4360237 Arm, Switch 4254 3900168 Bolt #10-24NC x 1 1/2 8255 4920140 Lockwire 4256 4460049 Connector, Strain Relief 4257 Not Used258 3500812 Cover 1259 3311401 Nut 1/4-20NC 8260 4751400 Flatwasher 1/4 8261 4761400 Lockwasher 1/4 8

FRAME SHIELDS INSTALLATIONS Ref.0236876 80HX - 2WD Fixed Front Axle Ref. A0250220 80HX - 4WD Fixed Front Axle (Prior to August 1991) Ref. 0252234 80HX - 4WD Fixed Front Axle (August 1991 to

Present)Ref. A

0255986 80HX - 2WD & 4WD Oscillating Front Axle Ref. 301 Shield - Rear Options: 1

4060431 Used with Installations - 0236876 & 02502204060702 Used with Installation - 0252234 & 0255986

FIGURE 1-14. VALVES & SWITCHES INSTALLATIONS (FRAME MOUNTED) (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.1-50 3120800

SECTION

1

FRAME

SECTION 1 FRAME302 4761400 Lockwasher 1/4 8303 3300151 Nut, Acorn 1/4-20NC 8304 Shield - Front Options: 1

4060432 Used with Installation - 02368764060702 Used with Installations - 0250220 & 02522344060908 Used with Installation - 0255986

0255987 AXLE LOCKOUT VALVE INSTALLATION - REQUIRED FOR OSCILLATING AXLE

Ref. 3

401 4640871 Valve, Axle Lockout 17012693 Seal Kit 1

402 0641416 Bolt 1/4-20NC x 2 4403 4751400 Flatwasher 1/4 4404 3311405 Locknut 1/4-20NC 4405 1100099 Cam Assembly 1406 0641810 Bolt 1/2-13NC x 1 1/4 2407 4751800 Flatwasher 1/2 2408 0100019 Loctite #271 (Not Shown) A/R

0256601 STEER/AXLE SELECT VALVES INSTALLATION - REQUIRED FOR OSCILLATING AXLE (PRIOR TO S/N 26210)

Ref.

501 4640968 Valve, 2 Way 27012996 Cartridge (1 Per Assembly) 27012518 Seal Kit - 7012996 Cartridge (1 Per Assembly) 2

502 4640479 Valve, Holding 17011320 Cartridge 12900770 Seal Kit 1

503 4640967 Valve, 3 Way 27012995 Cartridge Less Coil (1 Per Assembly) 27012518 Seal Kit - 7012995 Cartridge (1 Per Assembly) 27000645 Coil (1 Per Assembly) 2

504 3311401 Nut 1/4-20NC 10505 4751500 Flatwasher 5/16 10506 4761500 Lockwasher 5/16 10507 4560927 Spacer 4508 4921854 Harness - Extendable Axle (Not Shown) 1

0256611 STEER/AXLE SELECT VALVES INSTALLATION - REQUIRED FOR OSCILLATING AXLE (S/N 26210 TO PRESENT)

Ref. 2

551 4640986 Valve Assembly 1551A 7012995 Cartridge Less Coil 2

7012518 Seal Kit - 7012995 Cartridge (1 Per Assembly) 2551B 7000645 Coil 2551C 7017409 Cartridge, Directional 2

7012518 Seal Kit - 7017409 Cartridge (1 Per Assembly) 2

FIGURE 1-14. VALVES & SWITCHES INSTALLATIONS (FRAME MOUNTED) (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.3120800 1-51


1

FRAME551D 7011336 Cartridge 22900770 Seal Kit - 7011336 Cartridge (1 Per Assembly) 2

552 0641506 Bolt 5/16-18NC x 3/4 2553 4751500 Flatwasher 5/16 2554 0100011 Loctite #242 (Not Shown) A/R555 4921871 Harness - Extendable Axle (Not Shown) 1

FIGURE 1-14. VALVES & SWITCHES INSTALLATIONS (FRAME MOUNTED) (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.1-52 3120800

SECTION

1

FRAME

SECTION 1 FRAME

FIGURE 1-14. VALVES & SWITCHES INSTALLATIONS (FRAME MOUNTED) (CONTINUED)



1

FRAMEFIGURE 1-15. AXLE LIFT CYLINDER INSTALLATIONS1-54 3120800

SECTION

1

FRAME

SECTION 1 FRAME

FIGURE 1-15. AXLE LIFT CYLINDER INSTALLATIONS


AXLE LIFT CYLINDER INSTALLATION (STANDARD PARTS - WHEN EQUIPPED)

Ref.

1 4843122 Bracket Weldment (Part of Frame Weldment after July 2000)

A/R

2 Axle Lift Cylinder Assembly Options (See Section 5 for Breakdown):

A/R

1681991 Prior to S/N 341331683596 S/N 34133 to Present

3 3421584 Pin A/R4 3450508 Pin, Cotter A/R5 Bolt Options: A/R

0641809 Bolt 1/2-13NC x 1 1/8 (Prior to S/N 34133)0641844 Bolt 1/2-13NC x 5 1/2 (S/N 34133 to Present)

6 Hardware Options: A/R4761800 Lockwasher 1/2 (Prior to S/N 34133)3311805 Locknut 1/2-13NC (S/N 34133 to Present)

7 Plate, Base Options: A/R3532839 Prior to S/N 341333340831 S/N 34133 to Present

8 4713400 Flatwasher 1 1/2 Narrow A/R9 0100011 Loctite #242 (Not Shown) (Prior to S/N 34133) A/R

AXLE LIFT CYLINDER INSTALLATION (VARIABLE PARTS)

Ref.

0250926 80HX with Fixed Front Axle/Single Axle Lift Cylinder Ref. 950 4640039 Valve, Control Options: 151 0641632 Bolt 3/8-16NC x 4 252 4761600 Lockwasher 3/8 253 3311601 Nut 3/8-16NC 254 3252453 Nameplate 155 2980089 Lever Options: A/R

4751400 Flatwasher 1/4 (Used with Lever when Required) 656 4565166 Tube, Spacer A/R

0256666 80HX 2WS with Fixed Front Axle/Dual Axle Lift Cylinders

Ref. 3


Ref. 2

0256580 80HX 2WD with Oscillating Front Axle/Single Axle Lift Cylinder

Ref. 4

0256619 80HX with Oscillating Front Axle/Dual Axle Lift Cylinders (Euro Spec)

Ref. 3

0256579 80HX with Oscillating Front Axle/Dual Axle Lift Cylinders (Australian Spec)

Ref. 4

57 Plate, Valve Mounting Options (Part of Frame After July 2000 When Required):

A/R


1

Not Required 80HX 4WS with Fixed Front Axle/Dual Axle Lift Cylinders

03120800 1-55


1

FRAME3539843 80HX 2WD with Oscillating Front Axle/Single Axle Lift Cylinder

1

3539843 80HX with Oscillating Front Axle/Dual Axle Lift Cylinder

1

58 Select Valve Assembly Options (See Items 201-205): A/R4640987 80HX 2WS with Fixed Front Axle/Dual Axle Lift

Cylinders1


0

4640987 80HX 2WD with Oscillating Front Axle/Single Axle Lift Cylinder

1


1

59 3 Way Valve Assembly Options (See Items 301-302): A/R4640967 80HX 2WS with Fixed Front Axle/Dual Axle Lift

Cylinders2


0

Not Required 80HX 2WD with Oscillating Front Axle/Single Axle Lift Cylinder

0


2

60 0641414 Bolt 1/4-20NC x 1 3/4 A/R61 4711400 Flatwasher 1/4 (Narrow) A/R62 3311405 Locknut 1/4-20NC A/R63 0641506 Bolt 5/16-18NC x 3/4 A/R64 4751500 Flatwasher 5/16 A/R65 Plate, Switch Mounting Options: A/R


2


2


0

Not Required 80HX with Oscillating Front Axle/Dual Axle Lift Cylinder

0

66 Switch, Toggle - DPDT/MC/CO Options: A/R4360314 80HX 2WS with Fixed Front Axle/Dual Axle Lift

Cylinders4


4


0


0

67 0641409 Bolt 1/4-20NC x 1 1/8 A/R68 4761400 Lockwasher 1/4 A/R69 3311401 Nut 1/4-20NC A/R70 Decal Options: A/R


2


2

FIGURE 1-15. AXLE LIFT CYLINDER INSTALLATIONS (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.1-56 3120800

SECTION

1

FRAME

SECTION 1 FRAMENot Required 80HX 2WD with Oscillating Front Axle/Single Axle Lift Cylinder

0


0

71 Bracket Weldment (Rear) Options: A/R4845381 80HX 2WS with Fixed Front Axle/Dual Axle Lift

Cylinders1


1


0

4845381 80HX with Oscillating Front Axle/Dual Axle Lift Cylinder (Australian Spec)

1

Not Required 80HX with Oscillating Front Axle/Dual Axle Lift Cylinder (Euro Spec)

0

CONTROL VALVES INSTALLATIONS Ref.0256159 Machines without Prop Tele/without Rotate/with

4WS/with Jacks on Both EndsRef.

0256158 Machines without Prop Tele/with Rotate/with 4WS/with Jacks on Both Ends

Ref. 0256302 Machines with Prop Tele/without Rotate/with 4WS/

with Jacks on Both EndsRef. 2

0256301 Machines with Prop Tele/with Rotate/with 4WS/with Jacks on Both Ends

Ref. 2

101 4640973 Valve Assembly - 5 Stack Racine Bang-Bang 1 A7002315 Valve Section with Crossover Relief Valve 37000468 Crossover Relief Valve Block Assembly 37004894 Valve Section 27004859 Solenoid Assembly - Complete (2 per Section) 107000418 Solenoid (1 per Assembly) 107000414 Seal Kit - 7002315 & 7004894 Sections 5

102 4300038 Stud (Welded on Part) 4103 3311501 Nut 5/16-18NC 4104 4751500 Flatwasher 5/16 4105 4761500 Lockwasher 5/16 4

4640987 SELECT VALVE ASSEMBLY Ref.201 7012995 Cartridge Less Coil 2

7012518 Seal Kit (1 Per Assembly) 2202 7000645 Coil (1 Per Assembly) 2203 7017408 Cartridge Less Coil 2

7012967 Seal Kit (1 Per Assembly) 2204 7012539 Coil (1 Per Assembly) 2205 7012912 Cartridge, Relief 2

7012998 Seal Kit (1 Per Assembly) 2

4640967 3 WAY VALVE ASSEMBLY Ref.301 7012995 Cartridge Less Coil 1

7012518 Seal Kit (1 Per Assembly) 1302 7000645 Coil (1 Per Assembly) 1

FIGURE 1-15. AXLE LIFT CYLINDER INSTALLATIONS (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.3120800 1-57


1

FRAMEFIGURE 1-16. TOW PACKAGE INSTALLATION1-58 3120800

SECTION

1

FRAME

SECTION 1 FRAME

FIGURE 1-16. TOW PACKAGE INSTALLATION


TOW PACKAGE INSTALLATION (STANDARD PARTS) Ref.

1 to 2 Not Used3 3040145 Lug, Hitch 24 3420860 Pin, Steer Pivot 15 2880410 Key 1

6 to 7 Not Used8 0560605 Block, Tie-Rod 29 Not Used

10 0440091 Washer, Bronze 211 3900146 Bolt 1"- 8NC x 7 1/2" (Grade 8) 112 3312601 Nut 1"- 8NC 113 3312605 Locknut 1"- 8NC 214 3323002 Nut, Jam 1 1/4"- 12NF 415 2166003 Fitting, Grease 316 3421892 Pin, Clevis 1

17 to 18 Not Used19 0251221 Tow Bar Assembly (Includes Items 101-103) 120 4841055 Mount, Tow Bar 221 3420292 Pin, Quick Release 222 1260017 Chain 16in/41cm23 3820001 Rivet 424 Not Used25 3250872 Nameplate - Tow Select 126 4640261 Valve, Select 127 0641507 Bolt 5/16"-18NC x 7/8" 228 4751500 Flatwasher 5/16" 229 4761500 Lockwasher 5/16" 230 0900479 Bracket 1

TOW PACKAGE INSTALLATION (VARIABLE PARTS) Ref.0237358 80HX 2WD without Stops Includes: Ref. A0237357 Tow Bar and Valve Installation Ref. A0237355 Hitch and Tie-Rod Installation Ref. 50251185 80HX 2WD with Stops Ref. 50255073 80HX 4WD with Stops (Not Shown) Ref. 2

50 Link, Steer Options: 14842759 80HX 2WD4842759 80HX 4WD Prior to May 19954845128 80HX 4WD May 1995 to Present

51 Hitch, Steer Options: 12620022 80HX 2WD Prior to S/N 294252620041 80HX 2WD S/N 29425 to Present

52 Washer, Bronze Options: 24740311 80HX 2WD without Stops4740274 80HX 2WD with Stops3120800 1-59


1

FRAME4740311 80HX 4WD with Stops53 Bushing Options: 1

0960071 80HX 2WD Prior to S/N 29425 Not Required 80HX 2WD S/N 29425 to PresentNot Required 80HX 4WD

54 Hardware Options: A/R3421325 Pin - 80HX 2WD 10642630 Bolt 1"-8NC x 3 3/4" - 80HX 4WD 2

55 Stop (Left Side) Options: A/RNot Required 80HX 2WD without Stops 0

3534605 80HX 2WD with Stops 10561175 80HX 4WD with Stops 1

56 Stop (Right Side) Options: A/RNot Required 80HX 2WD without Stops 0

3534606 80HX 2WD with Stops 10561176 80HX 4WD with Stops 1

57 Bar Options: A/RNot Required 80HX 2WD without Stops 0

0361922 80HX 2WD with Stops 2Not Required 80HX 4WD with Stops 0

58 Steer Cylinder Assembly Options (See Section 5 for Breakdown):

1

1681564 80HX 2WD without Stops1682500 80HX 2WD with Stops1682268 80HX 4WD with Stops

59 Decal - Caution Options: 13250840 Prior to May 19941702305 May 1994 to S/N 392281702305 S/N 39228 to Present - 80HX 2WD without

Stops 1702968 S/N 39228 to Present - 80HX 4WD & 80HX 2WD

with Stops

0232121 TOW BAR ASSEMBLY Ref. 7

101 3420447 Pin, Tow 1102 4740036 Flatwasher, Special 1103 3420372 Pin, Cotter 1

FIGURE 1-16. TOW PACKAGE INSTALLATION (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.1-60 3120800

3120800 2-1

SECTION

2

TURNTABLE

SECTION 2 TURNTABLETABLE OF CONTENTS

FIGURE DESCRIPTION PAGE

2-1 BOOM, TURNTABLE AND BEARING LUBE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 2-22-2 CONTROL VALVE INSTALLATION - VICKERS PROPORTIONAL. . . . . . . . . . . . . . . . . . . . . . . 2-62-3 CONTROL VALVE ASSEMBLY - VICKERS (Prior to October 1994) . . . . . . . . . . . . . . . . . . . . . 2-102-4 CONTROL VALVE ASSEMBLY - VICKERS (October 1994 to Present) . . . . . . . . . . . . . . . . . . . 2-142-5 CONTROL VALVE ASSEMBLY - RACINE BANG-BANG WITH DUMP SECTION. . . . . . . . . . . 2-182-6 CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION . . . . . . . . . . . . . . . . . . 2-222-7 CONTROL VALVE ASSEMBLY - BANG-BANG WITH INLET RELIEF . . . . . . . . . . . . . . . . . . . . 2-262-8 CONTROL VALVE ASSEMBLY - 1 SECTION BANG-BANG (80HX+6/86HX) . . . . . . . . . . . . . . 2-302-9 SWING DRIVE, BEARING AND LOCK INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-322-10 SWING MOTOR ASSEMLY - CHAR-LYNN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-362-11 SWING MOTOR ASSEMLY - EATON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-382-12 SWING BRAKE ASSEMBLY (Prior to April 1992). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-402-13 SWING BRAKE ASSEMBLY (April 1992 to Present) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-442-14 SWING HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-482-15 ROTARY COUPLING AND COLLECTOR RING ASSEMBLY AND INSTALLATION . . . . . . . . . 2-502-16 DEUTZ ENGINE INSTALLATION WITHOUT NOISE REDUCTION

(Built Prior to December 1992) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-542-17 DEUTZ ENGINE INSTALLATION WITH NOISE REDUCTION

(Built December 1992 to Present). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-602-18 ADECO THROTTLE COMPONENTS INSTALLATION - DEUTZ ENGINE MACHINES . . . . . . . 2-662-19 GENERATOR INSTALLATION - DEUTZ ENGINE MACHINES . . . . . . . . . . . . . . . . . . . . . . . . . 2-702-20 FORD LSG-423 ENGINE INSTALLATIONS (Prior to March 1995). . . . . . . . . . . . . . . . . . . . . . . 2-722-21 PRECISION GOVERNOR INSTALLATION - FORD ENGINE (Machines Built

to March 1992) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-802-22 GENERATOR INSTALLATION - FORD ENGINE (Machines Built Prior to March 1995). . . . . . . 2-822-23 FORD LRG423/LRG425 ENGINE INSTALLATION (March 1995 to Present). . . . . . . . . . . . . . . 2-842-24 GENERATOR INSTALLATION - FORD (Machines Built March 1995 to Present). . . . . . . . . . . . 2-922-25 DUAL FUEL INSTALLATION - FORD ENGINE MACHINES. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-942-26 PUMP COUPLING INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-982-27 MAIN PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1022-28 TANK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1042-29 LP TANKS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1082-30 GROUND CONTROL COMPONENTS INSTALLATION (Machines Built Prior

to May 1994) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1102-31 GROUND CONTROL COMPONENTS INSTALLATION (Machines Built May 1994

to S/N 25609) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1142-32 GROUND CONTROL COMPONENTS INSTALLATION (Machines Built S/N 25609

to Present) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1182-33 ELECTRICAL COMPONENTS INSTALLATION (Turntable Mounted) . . . . . . . . . . . . . . . . . . . . 2-1222-34 HOODS INSTALLATION (Machines Built Prior to December 1992) . . . . . . . . . . . . . . . . . . . . . . 2-1262-35 HOODS INSTALLATION (Machines Built December 1992 to Present) . . . . . . . . . . . . . . . . . . . 2-130

SECTION 2 TURNTABLESECTION

2

TURNTABLEFIGURE 2-1. BOOM, TURNTABLE AND BEARING LUBE INSTALLATION2-2 3120800

SECTION

2

TURNTABLE

SECTION 2 TURNTABLE

FIGURE 2-1. BOOM, TURNTABLE AND BEARING LUBE INSTALLATION


TURNTABLE OPTIONS: 1

4620022Turntable (Vickers Prop Valve - Prior to December 1992)

4620083Turntable (Vickers Prop Valve - December 1992 to Present)

BOOM INSTALLATIONS Ref.Australian Spec Booms:

0236816 80HX Built Prior To May 1992 Ref. L0253034 80HX Built May 1992 Ref. B0253051 80HX With Chip Covers Ref. B0255182 80HX With Inverted Power Track Ref. 0238153 80HX+6 Built Prior To May 1992 Ref. H0253038 80HX+6 Built May 1992 To Present Ref. B0253053 80HX+6 With Chip Covers Ref. B0258376 80HX Modified Ref. 1

CE Spec Booms:0250934 80HX Built Prior To May 1992 Ref. B0253036 80HX Built May 1992 To Present Ref. B0253052 80HX With Chip Covers Ref. B0250935 80HX+6 Built Prior To May 1992 Ref.0253039 80HX+6 Built May 1992 To Present Ref. B0253054 80HX+6 With Chip Covers Ref. B

1 Not Used

2 Lift Cylinder Assembly Options (See Section 5 for Breakdown): 11681559 Prior to May 19921682691 May 1992 to Present (TUV Style)

3 1681580 Master Level Cylinder Assembly (See Section 5 for Breakdown) 14 4040126 Shaft 15 4300045 Stud 26 4751800 Flatwasher 1/2" 27 4761800 Lockwasher 1/2" 108 3311805 Locknut 1/2"-13NC 29 4740040 Flatwasher 2

10 3420085 Pin, Clevis 1 1/4" x 5/16" 111 3450610 Pin, Cotter 3/16" x 2 1/2" 212 3421520 Pin, Cross 113 3530120 Plate, Retainer 114 4761600 Lockwasher 3/8" 315 4751600 Flatwasher 3/8" 216 0641606 Bolt 3/8"-16NC x 3/4" 117 0651608 Bolt 3/8"-24NF x 1" 118 0641811 Bolt 1/2"-13NC x 1 3/8" 419 0100019 Loctite #271 (Not Shown) A/R20 4740277 Flatwasher 121 4740006 Flatwasher 122 0236548 Pin 13120800 2-3


2

TURNTABLE23 4300034 Stud (Not Shown) 124 to25 Not Used

26 3311601 Nut 3/8"-16NC 127 Not Used

28 0960562 Bushing, Self-Aligning (Part of Turntable Weldment) 229 1120192 Cap, Boom Pivot 230 0681808 Bolt 1/2"-13NC x 1" (Grade 8) 431 3952016 Setscrew 5/8"-11NC x 2" 2

32 to 33 Not Used34 3312002 Nut, Jam 5/8"-11NC 235 2160006 Fitting, Grease 2

36 to 50 Not Used51 Boom Assembly Options: 1

Australian Spec0800662 80HX Built Prior To May 1992 0800807 80HX Built May 19920800814 80HX With Chip Covers0801016 80HX With Inverted Power Track0800810 80HX+6 Built May 1992 To Present0800816 80HX+6 With Chip Covers0801151 80HX (Modified)

CE Spec 0800677 80HX Built Prior To May 19920800809 80HX Built May 1992 To Present0800815 80HX With Chip Covers0800663 80HX+6 Built Prior To May 19920800681 80HX+6 Built Prior To May 19920800811 80HX+6 Built May 1992 To Present0800817 80HX+6 With Chip Covers

52 Pin Options (Boom Pivot): 14040129 Australian Spec 80HX3421815 Australian Spec 80HX with Inverted Power Track3421815 Australian Spec 80HX+6 Built Prior To May 1992

4040129Australian Spec 80HX+6 Built May 1992 to Present

3421815 CE Spec 80HX 4040129 CE Spec 80HX+64040129 CE Spec with Chip Covers

0237546 BEARING LUBE INSTALLATION Ref. D

101 2160002 Fitting, Grease 3102 2220124 Fitting 3

103 to 104 Not Used105 2750528 Hose (60" Length) 1106 2220063 Fitting, 90 2107 2180344 Fitting, Bulkhead 3108 2220063 Fitting, 90 1109 2752427 Hose 2

FIGURE 2-1. BOOM, TURNTABLE AND BEARING LUBE INSTALLATION (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.2-4 3120800

SECTION

2

TURNTABLE

SECTION 2 TURNTABLE

FIGURE 2-1. BOOM, TURNTABLE AND BEARING LUBE INSTALLATION (CONTINUED)



2

TURNTABLEFIGURE 2-2. CONTROL VALVE INSTALLATION - VICKERS PROPORTIONAL2-6 3120800

SECTION

2

TURNTABLE

SECTION 2 TURNTABLE

FIGURE 2-2. CONTROL VALVE INSTALLATION - VICKERS PROPORTIONAL


CONTROL VALVES INSTALLATIONS (STANDARD PARTS)

Ref.

1 Not Used2 0901399 Bracket, Mounting 13 Not Used4 4640360 Dump Valve Assembly 1

7009745 Coil (Vickers/Modular Controls Version) 17004289

Solenoid Cartridge Less Coil (Vickers/Modular Controls Version) 1

7003635Check Valve Cartridge (Vickers/Modular Controls Version) 1

7004368 Coil (Hydraforce Version) 17012910 Solenoid Cartridge Less Coil (Hydraforce Version) 17009798 Check Valve Cartridge (Hydraforce Version) 1

5 0140001 Horn 16 Not Used7 4640513 Dump Valve Assembly A/R

7003640 Coil (Modular Controls Version) A/R7004289 Cartridge Less Coil (Modular Controls Version) A/R2900503 Seal Kit (Modular Controls Version) A/R7000645 Coil (Hydraforce Version) A/R7012910 Cartridge Less Coil (Hydraforce Version) A/R2900756 Seal Kit (Hydraforce Version) A/R7022390 Nut (Holds Coil on Cartridge) A/R

8 to 9 Not Used10 4640123 Solenoid Valve Assembly 1

7004368 Coil (Hydraforce Version) 17012518 Seal Kit (Hydraforce Version) 17000558 Coil (FPS Version) 17006075 Seal Kit (FPS Version) 1

11 0641614 Bolt 3/8"-16NC x 1 3/4" A/R12 4060808 Shield A/R13 0641708 Bolt 7/16"-14NC x 1" A/R14 4751600 Flatwasher 3/8" A/R15 4761600 Lockwasher 3/8" A/R16 4300034 Stud (Welded on Part - Not Shown) A/R17 3311601 Nut 3/8"-16NC A/R18 4300033 Stud (Welded on Part) A/R19 3311501 Nut 5/16"-18NC A/R20 4751500 Flatwasher 5/16" A/R21 4761500 Lockwasher 5/16" A/R22 Not Used23 3311401 Nut 1/4"-20NC A/R24 4751400 Flatwasher 1/4" A/R25 4761400 Lockwasher 1/4" A/R26 0641528 Bolt 5/16"-18NC x 3 1/2" A/R27 0641416 Bolt 1/4"-20NC x 2" A/R28 4751700 Flatwasher 7/16" A/R3120800 2-7


2

TURNTABLE29 4761700 Lockwasher 7/16" A/R30 0641606 Bolt 3/8"-16NC x 3/4" A/R31 0641608 Bolt 3/8"-16NC x 1" A/R32 0641424 Bolt 1/4"-20NC x 3" A/R33 0641430 Bolt 1/4"-20NC x 3 3/4" A/R34 4640520 Valve, Relief - Not Mounted is Called out on Pump 1

Circuit35 0641426 Bolt 1/4"-20NC x 3 1/4 A/R36 4640839 Relief Valve Assembly (Machines Built May 1993 to 1

Present)7012945 Cartridge, Relief 17010542 Cartridge, Shuttle 1

CONTROL VALVES INSTALLATION (VARIABLE PARTS) Ref.

0251312CONTROL VALVES INSTALLATION - WITHOUT PROP TELE/WITHOUT ROTATE/WITHOUT 4WS Ref. 8

0231311CONTROL VALVES INSTALLATION - WITHOUT PROP TELE/WITH ROTATE/WITHOUT 4WS Ref. 9

0252184CONTROL VALVES INSTALLATION - WITHOUT PROP TELE/WITHOUT ROTATE/WITH 4WS Ref. 6

0252185CONTROL VALVES INSTALLATION - WITHOUT PROP TELE/WITH ROTATE/WITH 4WS Ref. 6

0256159CONTROL VALVES INSTALLATION - WITHOUT PROP TELE/WITHOUT ROTATE/WITH 4WS/WITH JACKS ON BOTH ENDS

Ref. 2

0256158CONTROL VALVES INSTALLATION - WITHOUT PROP TELE/WITH ROTATE/WITH 4WS/WITH JACKS ON BOTH ENDS

Ref. 2

0238206CONTROL VALVES INSTALLATION - WITH PROP TELE/WITHOUT ROTATE/WITHOUT 4WS Ref. 5

0238207CONTROL VALVES INSTALLATION - WITH PROP TELE/WITH ROTATE/WITHOUT 4WS Ref. 6

0252186CONTROL VALVES INSTALLATION - WITH PROP TELE/WITHOUT ROTATE WITH 4WS Ref. 5

0252187CONTROL VALVES INSTALLATION - WITH PROP TELE/WITH ROTATE WITH 4WS Ref. 5

0256302CONTROL VALVES INSTALLATION - WITH PROP TELE/ WITHOUT ROTATE/WITH 4WS/WITH JACKS ON BOTH ENDS

Ref. 2

0256301CONTROL VALVES INSTALLATION - WITH PROP TELE/WITH ROTATE/WITH 4WS/WITH JACKS ON BOTH ENDS

Ref. 2

51 Control Valve Assembly (Vickers) Options: 14640514

3 Section - Prior to October 1994 (Without Prop Tele) (See Figure 2-8 for Breakdown)

46409133 Section - October 1994 to Present (Without Tele) (See Figure 2-9 for Breakdown)

46405244 Section - Prior to October 1994) (With Prop Tele) (See Figure 2-8 for Breakdown)

46409144 Section - October 1994 to Present (See Figure 2-9 for Breakdown)

FIGURE 2-2. CONTROL VALVE INSTALLATION - VICKERS PROPORTIONAL (CONTINUED)FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.2-8 3120800

SECTION

2

TURNTABLE

SECTION 2 TURNTABLE52 Control Valve Assembly (Bang-Bang) Options: 14640711

1 Section (0252186 Installation) (See Figure 2-11 for Breakdown)


46404472 Section (0238206 Installation Prior to May 1993) (See Figure 2-13 for Breakdown)

46407342 Section (0238206 Installation May 1993 to Present) (See Figure 2-11 for Breakdown)


46402463 Section (0238207 - Prior to June 1995 Installa-tion) (See Figure 2-11 for Breakdown)

46409413 Section (0238207 - June 1995 to Present) (See Figure 1-12 for Breakdown)



46406454 Section (0251311 Installation - November 1990 to January 1995) (See Figure 2-11 for Breakdown)

46409094 Section (0251311 Installation - January 1995 to Present) (See Figure 2-12 for Breakdown)

53 4640522 Pressure Reducing Valve Assembly 14640523 Cartridge 12900698 Seal Kit 1

54 4640512 Sequence Valve Assembly 17009756 Cartridge 1

Not Seal Kit Available - Use:3790118 O-Ring 13790211 O-Ring 13790016 O-Ring 1

55 Control Valve Assembly Options: A/R

4640521Valve (2WS Without Prop Tele Prior to November 1990)

4640771 Cartridge 12900770 Seal Kit 1

Not

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