+ All Categories
Home > Documents > Partslist Pionjar 120 130.pdf

Partslist Pionjar 120 130.pdf

Date post: 26-Oct-2015
Category:
Upload: melina-labor
View: 679 times
Download: 77 times
Share this document with a friend
Description:
Pionjar
Popular Tags:
40
Spare parts list Petrol drills and breakers © 2011 Atlas Copco Construction Tools AB | No. 9800 0440 01b | 2011-01-19 PIONJÄR 120, 120 AV, 121 A, 130, 130 AV, 131 A
Transcript
Page 1: Partslist Pionjar 120 130.pdf

Spare parts listPetrol drills and breakers

© 2011 Atlas Copco Construction Tools AB | No. 9800 0440 01b | 2011-01-19

PIONJÄR 120, 120 AV, 121 A, 130, 130 AV, 131 A

Page 2: Partslist Pionjar 120 130.pdf
Page 3: Partslist Pionjar 120 130.pdf

ContentsGeneral Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Spare parts list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Pionjär 120, 120 AV, 121 A, percussion unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Pionjär 130, 130 AV, percussion unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Pionjär 131 A, percussion unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Pionjär 120 - 131 A, cylinder and body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Pionjär 120 - 131 A, crank case and piston. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Pionjär 120 - 131 A, electronic unit and flywheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Pionjär 120 - 131 A, fuel tank and starter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Pionjär 120, 121 A, 130, 131 A, handle and control body. . . . . . . . . . . . . . . . . . . . . . . . . . . 20Pionjär 120 AV, 130 AV, handle and control body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Working tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Hexagon 22 x 108 mm (⅞ x 4¼ in.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Optional equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Service kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

3© 2011 Atlas Copco Construction Tools AB | No. 9800 0440 01b | 2011-01-19

ContentsPIONJÄR 120, 120 AV, 121 A, 130, 130 AV, 131 A

Page 4: Partslist Pionjar 120 130.pdf
Page 5: Partslist Pionjar 120 130.pdf

General Information

This spare parts list applies to the following:

DescriptionPart numberPetrol drill and breaker Pionjär 1208318 0326 07, 8318 0335 43Petrol drill and breaker Pionjär 120 AV8318 0335 41Petrol drill and breaker Pionjär 121 A8318 0333 24Petrol drill and breaker Pionjär 1308318 0328 05, 8318 0335 45Petrol drill and breaker Pionjär 130 AV8318 0335 34Petrol drill and breaker Pionjär 131 A8318 0333 32

Use only authorized parts. Any damage or malfunction caused by the use ofunauthorized parts is not covered by Warranty or Product Liability.Any unauthorized use or copying of the contents or any part thereof isprohibited. This applies in particular to trademarks, model denominations, partnumbers, and drawings.

Instructions for useThis spare parts list contains no safety regulations and is merely intended toassist in the ordering of spare parts.For information about operating, servicing, or repairing, the relevant Safetyand operating instructions must be consulted at all costs.Please observe the safety instructions listed in the relevant Safety and operatinginstructions!

5© 2011 Atlas Copco Construction Tools AB | No. 9800 0440 01b | 2011-01-19

Spare parts listPIONJÄR 120, 120 AV, 121 A, 130, 130 AV, 131 A

Page 6: Partslist Pionjar 120 130.pdf

Spare parts list

Pionjär 120, 120 AV, 121 A, percussion unit

12 2

3

4

4

5

5

67

7

8

8

9

10

11

11

12

13

1314

1415

16

17

17

1819

1920

20

21

2223

2324

24

25

25

262727

28

28

29

3030

31

31

32

33

33

34

34 3535

36

36

37

38

3940

40

41

41

42

42

43

44 45

46 47

42

3

12

18

© 2011 Atlas Copco Construction Tools AB | No. 9800 0440 01b | 2011-01-196

PIONJÄR 120, 120 AV, 121 A, 130, 130 AV, 131 ASpare parts list

Page 7: Partslist Pionjar 120 130.pdf

Part numberQuantityRemarkDescriptionNo.9234 0015 151Hammer piston, complete1(2,3)-1Hammer piston29234 0015 161Piston ring, complete3(4-5)9234 0014 15258.00 x 3.15 mm

2.28 x 0.12 in.Piston ring4

9234 0014 16290.00 x 1.57 mm3.54 x 0.06 in.

Piston ring5

9232 2106 411Piston guide, complete6(7-8)-1Piston guide79232 1205 001O-ring89232 1604 701Ratchet housing99232 2106 211Swing wheel, complete10(11,12)-1Swing wheel119232 2102 911Retainer roller, complete12(13-14)9232 0406 506Spring13-6Roller149232 1604 801Support washer159232 1604 611Drill chuck, complete16(17,18)-122 x 108 mm

0.87 x 4.25 in.Drill chuck17

9232 1604 511Collet, complete18(19-20)-122 x 108 mm

0.87 x 4.25 in.Collet19

9232 1207 90122 mm0.87 in.

Gasket20

9232 1604 401Drill housing219232 1604 921Operating shaft, complete22(23-25)-1Operating shaft239232 1208 201O-ring249232 1208 401O-ring259232 0206 611Lock nut, complete26(27-28)-1Lock nut279232 0113 001M5 x 20 mmScrew289232 1605 111Palm grip, complete29(30-31)-1Palm grip309232 0604 601S4 x 16 mmPin319232 1605 411Spring housing, complete32(33-36)-1Spring housing339232 1208 30112.1 x 1.6 mm

0.48 x 0.06 in.O-ring34

9232 0404 401Spring359232 1300 401Plunger369232 0402 801Yoke spring379232 0601 901Lock pin389232 1605 721Yoke bolt, complete39(40-42)-1Yoke bolt409232 0402 601Spring419232 1201 80215.3 x 2.4 mm

0.60 x 0.09 in.O-ring42

9232 1605 501Drill yoke439232 1605 601Drill yoke nut449232 0503 501Lock ring459232 2106 90258 x 3.25 mm

2.28 x 0.13 in.Piston ring, optional46

9232 2107 00258 x 3.45 mm2.28 x 0.14 in.

Piston ring, optional47

7© 2011 Atlas Copco Construction Tools AB | No. 9800 0440 01b | 2011-01-19

Spare parts listPIONJÄR 120, 120 AV, 121 A, 130, 130 AV, 131 A

Page 8: Partslist Pionjar 120 130.pdf

Pionjär 130, 130 AV, percussion unit

1

2

2

3

4

4

5

5

6

7

7

8

8

9

10

10

11

11

12

12

13

13

14

14

15

15

161717

18

18

19

19

2021

22 23

21

3

16

© 2011 Atlas Copco Construction Tools AB | No. 9800 0440 01b | 2011-01-198

PIONJÄR 120, 120 AV, 121 A, 130, 130 AV, 131 ASpare parts list

Page 9: Partslist Pionjar 120 130.pdf

Part numberQuantityRemarkDescriptionNo.9234 0015 171Breaker piston, complete1(2,3)-1Breaker piston29234 0015 161Piston ring, complete3(4-5)9234 0014 15258 x 3.15 mm

2.28 x 0.12 in.Piston ring4

9234 0014 16290 x 1.57 mm3.54 x 0.06 in.

Piston ring5

9232 2106 411Piston guide, complete6(7-8)-1Piston guide79232 1205 00199.10 x 2.40 mmO-ring89234 0011 341Breaker housing, complete9(10-15,16)-1Breaker housing109234 0011 321Inset socket119232 1207 90122 mm

0.87 in.Seal12

9232 0402 801Yoke spring139232 0601 901Lock pin149232 1605 501Yoke159232 1605 721Yoke bolt, complete16(17-19)9232 0402 601Spring17-1Yoke bolt189232 1201 802O-ring199232 1605 601Yoke nut209232 0503 501Lock ring219232 2106 90258 x 3.25 mm

2.28 x 0.13 in.Piston ring, optional22

9232 2107 00258 x 3.45 mm2.28 x 0.14 in.

Piston ring, optional23

9© 2011 Atlas Copco Construction Tools AB | No. 9800 0440 01b | 2011-01-19

Spare parts listPIONJÄR 120, 120 AV, 121 A, 130, 130 AV, 131 A

Page 10: Partslist Pionjar 120 130.pdf

Pionjär 131 A, percussion unit

1

2

2

3

4

4

5

5

6

7

7

8

8

9

10

10

11

11

12

12

13

13

14

14

15

15

161717

18

18

19

19

2021

22 23

21

3

16

© 2011 Atlas Copco Construction Tools AB | No. 9800 0440 01b | 2011-01-1910

PIONJÄR 120, 120 AV, 121 A, 130, 130 AV, 131 ASpare parts list

Page 11: Partslist Pionjar 120 130.pdf

Part numberQuantityRemarkDescriptionNo.9232 2109 711Hammer piston, complete1(2,3)-1Hammer piston29234 0015 161Piston ring, complete3(4-5)9234 0014 15258.00 x 3.15 mm

2.28 x 0.12 in.Piston ring4

9234 0014 16290.0 x 1.57 mm3.54 x 0.06 in.

Piston ring5

9232 2106 411Piston guide, complete6(7-8)-1Piston guide79232 1205 00199.10 x 2.40 mm

3.90 x 0.09 in.O-ring8

9234 0011 341Breaker housing, complete9(10-15,16)-1Breaker housing109234 0011 321Inset socket119232 1207 90122 mm

0.87 in.Seal12

9232 0402 801Yoke spring139232 0601 901Lock pin149232 1605 501Yoke159232 1605 721Yoke bolt, complete16(17-19)9232 0402 601Spring17-1Yoke bolt189232 1201 802O-ring199232 1605 601Yoke nut209232 0503 501Lock ring219232 2106 90258 x 3.25 mm

2.28 x 0.13 in.Piston ring, optional22

9232 2107 00258 x 3.45 mm2.28 x 0.14 in.

Piston ring, optional23

11© 2011 Atlas Copco Construction Tools AB | No. 9800 0440 01b | 2011-01-19

Spare parts listPIONJÄR 120, 120 AV, 121 A, 130, 130 AV, 131 A

Page 12: Partslist Pionjar 120 130.pdf

Pionjär 120 - 131 A, cylinder and body

1

2

2

3

3

4

5

6

6

7

7

8

8

9

9

10

10

11

11

12

13

13

14

14

15

15

16

16

17

1819

1920

20

21

22

22

23

23

24

2425

25

26

27

28

29

303131

32

33

33

34

34

35

35

36

36

37

38

38

39

39

40

40

41

41

42

42

43

44

45

46

20

3237

© 2011 Atlas Copco Construction Tools AB | No. 9800 0440 01b | 2011-01-1912

PIONJÄR 120, 120 AV, 121 A, 130, 130 AV, 131 ASpare parts list

Page 13: Partslist Pionjar 120 130.pdf

Part numberQuantityRemarkDescriptionNo.9232 1808 121Iron: Pionjär 120, 120 AV, 121 A, 130,

130 AV, 131 ACylinder, complete1(2-3)

-1Cylinder29232 0116 6026 x 28 mm

0.24 x 1.10 in.Stud3

9232 1202 501Gasket49232 1802 621Exhaust pipe, complete5(6-11)-1Exhaust pipe69232 0207 502M6, DIN 6927Nut79232 1806 601Clip89232 1802 701Clip99232 0116 402M5 x 14 mmScrew109232 1214 201Gasket119232 1902 521Valve body, complete12(13-16)9232 0116 404M5 x 14 mmScrew13-1Valve body149232 0401 901Spring159232 1900 401Valve washer169232 1401 401Tube179232 1401 311Rubber hose, complete18(19-20)-1Rubber hose199232 0503 502Lock ring209232 1902 921Valve body, complete21(22-25)9232 0116 404M5 x 14 mmScrew229232 0401 901Spring239232 1900 401Valve washer24-1Valve body259232 1401 201Rubber hose269234 0009 041Motorcraft AE6, Bosch W7ACSpark plug279232 1802 111Cleaning needle289232 1900 511Gas duct valve299232 2005 411Cylinder jacket, complete30(31,32,37,42)-1Cylinder jacket319232 2003 111Handle, complete32(33-36)9232 0207 502M6, DIN 6927Nut33-1Handle349232 0115 3026 x 20 mm

0.24 x 0.79 in.Bolt35

9232 0903 501Bushing369232 2005 321Side handle, complete37(38-41)9232 0207 502M6, DIN 6927Nut389232 0904 902Bushing399232 0116 7026 x 35 mm

0.24 x 1.38 in.Stud40

-1Side handle419232 2216 8011.5 mm

0.06 in.Electronic distance label42

9232 1210 601Gasket439232 1802 401M14 x 1.25 x 12 mmThread insert449232 1808 801M16 x 1.25 x 8 mmThread insert459232 1808 702M5 x 0.8 x 10 mmThread insert46

13© 2011 Atlas Copco Construction Tools AB | No. 9800 0440 01b | 2011-01-19

Spare parts listPIONJÄR 120, 120 AV, 121 A, 130, 130 AV, 131 A

Page 14: Partslist Pionjar 120 130.pdf

Pionjär 120 - 131 A, crank case and piston

1

2

23 3

4

4

5

5

6

6

7

7

89

9

10

10

11

11

12

1213

13

14

14

15

16

17

18

19

20

21

22

23

24

24

25

25 2626

27

27

28

29

29 3030

31

31

3233 33

34

34

35

35

3637

3738

38

39

40

41

4

691011

17

17

17

17

17

17

17

8

36

© 2011 Atlas Copco Construction Tools AB | No. 9800 0440 01b | 2011-01-1914

PIONJÄR 120, 120 AV, 121 A, 130, 130 AV, 131 ASpare parts list

Page 15: Partslist Pionjar 120 130.pdf

Part numberQuantityRemarkDescriptionNo.9232 2213 221Crank case, complete1(2-7,8,12-14)-1Crank case29232 0116 3038 x 70 mm

0.31 x 2.76 in.Stud3

9232 0116 8046 x 45 mm0.24 x 1.77 in.

Stud4

9232 0116 9016 x 52 mm0.24 x 2.05 in.

Stud5

9232 0116 7026 x 35 mm0.24 x 1.38 in.

Stud6

9232 0116 2048 x 42 mm0.31 x 1.65 in.

Stud7

9232 1003 02122 x 30 x 26 mm0.87 x 1.18 x 1.02 in.

Needle bearing, complete8(9-11)

9232 1200 70220 x 30 x 7 mm0.79 x 1.18 x 0.28 in.

Retainer ring9

9232 1003 10222.5 x 30 x 0.5 mm0.89 x 1.18 x 0.02 in.

Spacer washer10

-2Needle bearing119232 0116 60106 x 28 mm

0.24 x 1.10 in.Stud12

9232 0601 0016 x 16 mm0.24 x 0.63 in.

Pin13

9232 0903 501Bushing149232 2214 503Rubber cushion159232 0208 007M8, DIN 6927Nut169232 0207 5019M6, DIN 6927Nut179232 0111 602Draw bolt189232 0308 402Spring washer199232 0206 102Nut209232 0206 002Dome nut219232 1210 701Gasket229232 2212 011Fan cover, complete23(24-27)9232 0116 7026 x 35 mm

0.24 x 1.38 in.Stud24

-1Fan cover259232 0601 0016 x 16 mm

0.24 x 0.63 in.Pin26

9232 2232 401"Pionjär"Product label279234 0014 901Crank shaft, complete28(29-31)-1Crank shaft299232 1000 701DKH 1516Needle bearing309232 2214 201Wedge319232 2204 211Engine piston, complete32(33-35,36)-1Engine piston339232 2204 101Gudgeon pin349232 0501 102Lock ring359232 2203 811Piston ring, complete36(37-38)9232 2203 802Piston ring379232 2204 001Piston ring389232 1202 901Retainer ring39-1Data plate409232 2219 901Wearing plate41

15© 2011 Atlas Copco Construction Tools AB | No. 9800 0440 01b | 2011-01-19

Spare parts listPIONJÄR 120, 120 AV, 121 A, 130, 130 AV, 131 A

Page 16: Partslist Pionjar 120 130.pdf

Pionjär 120 - 131 A, electronic unit and flywheel

1

2

2 3

3

4

566

7

7

8

8

9

10

10

11

11

12

12

13

14

15

15

16

16

17

17

18

19

19

20

20

,

© 2011 Atlas Copco Construction Tools AB | No. 9800 0440 01b | 2011-01-1916

PIONJÄR 120, 120 AV, 121 A, 130, 130 AV, 131 ASpare parts list

Page 17: Partslist Pionjar 120 130.pdf

Part numberQuantityRemarkDescriptionNo.9232 2213 421Crank case cover, complete1(2-3)-1Crank case cover29232 0903 401Bushing39232 1202 601Gasket49232 2605 711Electronic unit, complete5(6-8)-1Electronic unit69232 0903 401Bushing79232 0115 4025 x 28 mm

0.20 x 1.10 in.Bolt8

9232 2609 011Spark plug cap is mounted on the Inductioncoil.

Induction coil, complete9(10-12)

-1Induction coil109232 0115 4025 x 28 mm

0.20 x 1.10 in.Bolt11

-1Spark plug cap129234 0009 041Motorcraft AE6, Bosch W7ACSpark plug139232 2213 511Flywheel, complete14(15-17)-1Flywheel159232 0504 201Lock ring169232 0208 101Flywheel nut179234 0015 551Spark plug cap is mounted on the Ignition

cable.Ignition cable, complete18(19-20)

-1Ignition cable19-1Spark plug cap20

17© 2011 Atlas Copco Construction Tools AB | No. 9800 0440 01b | 2011-01-19

Spare parts listPIONJÄR 120, 120 AV, 121 A, 130, 130 AV, 131 A

Page 18: Partslist Pionjar 120 130.pdf

Pionjär 120 - 131 A, fuel tank and starter

3029

3333

22

1

22

3

34

45

56

7

8

8 99

10

11

11

12

12

13

13

141516 17

17

18

19

19

20

20

21

21

2223

2324

24

25

25

26

27

27

28

28

29

29

30

30

31

31

32

33

© 2011 Atlas Copco Construction Tools AB | No. 9800 0440 01b | 2011-01-1918

PIONJÄR 120, 120 AV, 121 A, 130, 130 AV, 131 ASpare parts list

Page 19: Partslist Pionjar 120 130.pdf

Part numberQuantityRemarkDescriptionNo.9232 2401 011Clutch, complete1(2-5)-1Clutch29232 1300 204Ø 8 mm

Ø 0.31 in.Ball3

9232 0501 201Snap ring49232 0104 30112 x 16 mm

0.47 x 0.63 in.Stop screw5

9232 2204 301Rubber plug69232 2405 011Starter pulley, complete7(8-9)-1Starter pulley89232 1003 80131.9 x 38.1 x 12.7 mm

1.26 x 1.50 x 0.50 in.Needle bearing9

9232 2405 111Rope, complete10(11-13)9232 2405 1014 x 1350 mm

0.16 x 53.15 in.Starter rope11

9232 2405 201Starter handle129232 2405 301Rope bracket139232 2205 021Starter cover149232 1202 701Gasket159232 2407 711Spring, complete16(17)-1Spring cassette179232 2308 811Fuel tank, complete18(19-21,22,25)-1Fuel tank199232 2304 601L = 325 mm

L = 12.80 in.Fuel tube20

9232 2306 001Fuel filter219232 2308 411Tank cap, complete22(23-24)-1Tank cap239232 1214 50124.6 x 2.4 mm

0.97 x 0.09 in.O-ring24

9232 2308 701Fuel plate259232 2309 221Tank cover, complete26(27-31)-1Tank cover279232 0903 601Bushing289232 0116 7056 x 35 mm

0.24 x 1.38 in.Stud29

9232 0601 0026 x 16 mm0.24 x 0.63 in.

Pin30

9232 0116 6016 x 28 mm0.24 x 1.10 in.

Stud31

9232 2218 301"8% (1:12)"Oil mix label329232 0207 506M6, DIN 6927Nut33

19© 2011 Atlas Copco Construction Tools AB | No. 9800 0440 01b | 2011-01-19

Spare parts listPIONJÄR 120, 120 AV, 121 A, 130, 130 AV, 131 A

Page 20: Partslist Pionjar 120 130.pdf

Pionjär 120, 121 A, 130, 131 A, handle and control body

1

2

2

3

3 4

4

5

5

6

67

7

8

8

910

10

11

11

12

12

13

13

14

14

15

15

16

16

17

17

18

181920

20

21

21

22

22

23

23

24

24

25

2526

26

27

27

28

2829

29

30

31

31

32

32

33

33

34

34

35

35

36

3637

37

38

38 3940

4041

41

42

43

43

44

44

45

46

46

47

47

48

48

49

50

51 5252

53

53

919

52

© 2011 Atlas Copco Construction Tools AB | No. 9800 0440 01b | 2011-01-1920

PIONJÄR 120, 120 AV, 121 A, 130, 130 AV, 131 ASpare parts list

Page 21: Partslist Pionjar 120 130.pdf

Part numberQuantityRemarkDescriptionNo.9232 2509 621Control body, complete1(2-8,9,19,25-29)-1Control body29232 0601 2016 x 14 mm

0.24 x 0.55 in.Pin3

9232 2509 201Fuel needle49232 1209 901O-ring59232 2510 201LowerNozzle69232 0104 901Adjusting screw79232 0201 401M5Nut89232 2509 011Throttle, complete9(10-18)-1Throttle109232 0202 601Nut119232 0300 601Spring washer129232 2502 701Throttle button139232 0402 101Spring149232 2502 801Spring seat159232 1201 301Retainer ring169232 2504 801Guide plate179232 1203 70113.3 x 2.4 mm

0.52 x 0.09 in.O-ring18

9232 1900 211Leaf valve, complete19(20-24)9232 0101 6044 x 10 mm

0.16 x 0.39 in.Screw20

-2Leaf valve219232 1901 402Support229232 0302 104Lock washer239232 1907 202Valve sheet249232 0116 5016 x 25 mm

0.24 x 0.98 in.Stud25

9232 0404 911Lock clip269232 1210 001Gasket279232 0124 9014 x 14 mm

0.16 x 0.55 in.Screw28

9232 1218 8016.1 x 1.6 mm0.24 x 0.06 in.

O-ring29

9232 2521 611Pionjär 120, 130Fuel needle, complete30(31-38)9232 0201 301M4Nut319232 2521 401Wing nut329232 0402 201Spring339232 0304 701Retainer cup349232 1203 6014.48 x 1.78 mm

0.18 x 0.07 in.O-ring35

9232 2509 201Fuel needle36-1UpperNozzle379232 1218 8016.1 x 1.6 mm

0.24 x 0.06 in.O-ring38

9232 2510 111UpperNozzle, complete39(40-41)-1UpperNozzle409232 1209 901O-ring419232 2509 111Throttle, complete42(43-44)-1Throttle439232 1203 70113.3 x 2.4 mm

0.52 x 0.09 in.O-ring44

21© 2011 Atlas Copco Construction Tools AB | No. 9800 0440 01b | 2011-01-19

Spare parts listPIONJÄR 120, 120 AV, 121 A, 130, 130 AV, 131 A

Page 22: Partslist Pionjar 120 130.pdf

Part numberQuantityRemarkDescriptionNo.9232 2521 311Pionjär 120, 130Filter housing, complete45(46-48)-1Filter housing469232 1203 40249.5 x 3 mm

1.95 x 0.12 in.O-ring47

9232 2521 001StandardFilter element489232 2505 101Pionjär 121 A, 131 AFilter element499232 2505 301High altitude filter element, optional509232 2509 721Pionjär 120, 130Handle, complete51(52-53)9232 1406 602Handle52-1Handle53

© 2011 Atlas Copco Construction Tools AB | No. 9800 0440 01b | 2011-01-1922

PIONJÄR 120, 120 AV, 121 A, 130, 130 AV, 131 ASpare parts list

Page 23: Partslist Pionjar 120 130.pdf

23© 2011 Atlas Copco Construction Tools AB | No. 9800 0440 01b | 2011-01-19

Spare parts listPIONJÄR 120, 120 AV, 121 A, 130, 130 AV, 131 A

Page 24: Partslist Pionjar 120 130.pdf

Pionjär 120 AV, 130 AV, handle and control body

1

2

2

3

3 4

4

5

5

6

6

7

7

8

8

910

10

11

11

12

12

13

13

14

14

15

15

16

16

17

17

18

181920

20

21

21

22

22

23

23

24

24

25

2526

26

27

27

28

2829

29

30

31

31

32

32

33

33

34

34

35

35

36

3637

37

38

38 3940

4041

41

42

43

43

44

44

45

46

46

47

47

48

48

49

50

515252

53

53

54

54

55

55

56

56

57

57

58

58

59

59

60

60

61

5253

5455

56

51

919

© 2011 Atlas Copco Construction Tools AB | No. 9800 0440 01b | 2011-01-1924

PIONJÄR 120, 120 AV, 121 A, 130, 130 AV, 131 ASpare parts list

Page 25: Partslist Pionjar 120 130.pdf

Part numberQuantityRemarkDescriptionNo.9232 2509 621Pionjär 120 AV, 130 AVControl body, complete1(2-8,9,19,25-29)-1Control body29232 0601 2016 x 14 mm

0.24 x 0.55 in.Pin3

9232 2509 201Fuel needle49232 1209 901O-ring59232 2510 201LowerNozzle69232 0104 901Adjusting screw79232 0201 401M5Nut89232 2509 011Throttle, complete9(10-18)-1Throttle109232 0202 601Nut119232 0300 601Spring washer129232 2502 701Throttle button139232 0402 101Spring149232 2502 801Spring seat159232 1201 301Retainer ring169232 2504 801Guide plate179232 1203 70113.3 x 2.4 mm

0.52 x 0.09 in.O-ring18

9232 1900 211Leaf valve, complete19(20-24)9232 0101 6044 x 10 mm

0.16 x 0.39 in.Screw20

-2Leaf valve219232 1901 402Support229232 0302 104Lock washer239232 1907 202Valve sheet249232 0116 5016 x 25 mm

0.24 x 0.98 in.Stud25

9232 0404 911Lock clip269232 1210 001Gasket279232 0124 9014 x 14 mm

0.16 x 0.55 in.Screw28

9232 1218 8016.1 x 1.6 mm0.24 x 0.63 in.

O-ring29

9232 2521 611Pionjär 120 AV, 130 AVFuel needle, complete30(31-38)9232 0201 301M4Nut319232 2521 401Wing nut329232 0402 201Spring339232 0304 701Retainer cup349232 1203 6014.48 x 1.78 mm

0.18 x 0.07 in.O-ring35

9232 2509 201Fuel needle36-1UpperNozzle379232 1218 8016.1 x 1.6 mm

0.24 x 0.63 in.O-ring38

9232 2510 111UpperNozzle, complete39(40-41)-1UpperNozzle409232 1209 901O-ring419232 2509 111Throttle, complete42(43-44)-1Throttle439232 1203 70113.3 x 2.4 mm

0.52 x 0.09 in.O-ring44

25© 2011 Atlas Copco Construction Tools AB | No. 9800 0440 01b | 2011-01-19

Spare parts listPIONJÄR 120, 120 AV, 121 A, 130, 130 AV, 131 A

Page 26: Partslist Pionjar 120 130.pdf

Part numberQuantityRemarkDescriptionNo.9232 2521 311Filter housing, complete45(46-48)-1Filter housing469232 1203 40249.5 x 3 mm

1.95 x 0.12 in.O-ring47

9232 2521 001StandardFilter element489232 2505 101Standard for 121 A, 131 AFilter element499232 2520 911Bracket, complete50(51,57-60)9232 1411 111Pionjär 120 AV, 130 AVHandle arm, complete51(52-56)-2Handle arm529232 1409 902Handle539232 0608 3025 x 22 mm

0.20 x 0.87 in.Pin54

9232 0607 3024 x 22 mm0.16 x 0.87 in.

Pin55

9232 1410 402Rubber cushion569232 0124 3036 x 20 mm

0.24 x 0.79 in.Screw57

-1Bracket589232 0311 601Support plate599232 1411 211Spring shaft609232 2505 301High altitude filter element, optional61

© 2011 Atlas Copco Construction Tools AB | No. 9800 0440 01b | 2011-01-1926

PIONJÄR 120, 120 AV, 121 A, 130, 130 AV, 131 ASpare parts list

Page 27: Partslist Pionjar 120 130.pdf

Working tools

27© 2011 Atlas Copco Construction Tools AB | No. 9800 0440 01b | 2011-01-19

Spare parts listPIONJÄR 120, 120 AV, 121 A, 130, 130 AV, 131 A

Page 28: Partslist Pionjar 120 130.pdf

Hexagon 22 x 108 mm (⅞ x 4¼ in.)

Metric

Part numberWt (kg)LT (mm)L (mm)W (mm)DescriptionNo.3083 3228 001.5470350-Moil point13083 3229 002.0600480-3083 3231 001.236024045Narrow chisel23083 3230 001.4460340453083 4071 002.0570450453083 3232 002.650038075Wide chisel33083 4072 003.1570450759245 2812 903.0470350125Asphalt cutter43083 3234 003.2450330120Digging spade53083 3235 003.4470350125Clay spade63083 3236 002.850038035Wedge chisel73083 3237 003.051039090Tie tamper89245 2823 303.3580460909245 2822 403.9670550903083 3241 002.0315195Ø42Wedge hammer93083 3238 001.3305185-Shaft for tamping pad109245 2822 000.9390-20 x 24Wedge plug119245 2813 501.2420-22 x 289245 2822 100.6180-Ø 26.5Feather pair129245 2813 600.9210-Ø 339245 2813 811.5--Ø 28Wedge set139245 2813 512.1--Ø 349245 2822 314.5520400Ø 40Post hole driver143083 3239 006.0--175Tamping pad, square159245 2822 802.5315195Ø 55Driver blank169245 2817 902.5--Ø 100Driver pad173083 3240 007.4310190175Tamping set18

Imperial

Part numberWt (lb)LT (in.)L (in.)W (in.)DescriptionNo.3083 3228 003.318.513.8-Moil point13083 3229 004.423.618.9-3083 3231 002.614.29.41.8Narrow chisel23083 3230 003.118.113.41.83083 4071 004.422.417.71.83083 3232 005.719.715.02.9Wide chisel33083 4072 006.822.417.72.99245 2812 906.618.513.84.9Asphalt cutter43083 3234 007.117.73304.7Digging spade53083 3235 007.518.513.84.9Clay spade63083 3236 006.219.713.01.4Wedge chisel73083 3237 006.620.115.43.5Tie tamper89245 2823 307.322.818.13.59245 2822 408.626.421.73.53083 3241 004.412.47.7Ø1.6Wedge hammer93083 3238 002.912.07.3-Shaft for tamping pad10

© 2011 Atlas Copco Construction Tools AB | No. 9800 0440 01b | 2011-01-1928

PIONJÄR 120, 120 AV, 121 A, 130, 130 AV, 131 ASpare parts list

Page 29: Partslist Pionjar 120 130.pdf

Part numberWt (lb)LT (in.)L (in.)W (in.)DescriptionNo.9245 2822 002.015.4-0.8 x 0.9Wedge plug119245 2813 502.616.5-0.9 x 1.19245 2822 101.37.1-Ø 1.0Feather pair129245 2813 602.08.3-Ø 1.39245 2813 813.3--Ø 1.1Wedge set139245 2813 514.6--Ø 1.39245 2822 319.920.515.7Ø 1.6Post hole driver143083 3239 0013.2--6.9Tamping pad, square159245 2822 805.512.47.7Ø 2.2Driver blank169245 2817 905.5--Ø 3.9Driver pad173083 3240 0016.312.27.56.9Tamping set18

29© 2011 Atlas Copco Construction Tools AB | No. 9800 0440 01b | 2011-01-19

Spare parts listPIONJÄR 120, 120 AV, 121 A, 130, 130 AV, 131 A

Page 30: Partslist Pionjar 120 130.pdf

Accessories

Optional equipment

12

2

3

3

4

4

5

5

6

6

7

7

⅞“

8

8

110°

9

9

8% 1:12

5% 1:20

4% 1:25

2% 1:50

OIL FOR5 LITRE

1011

12

13

14

© 2011 Atlas Copco Construction Tools AB | No. 9800 0440 01b | 2011-01-1930

PIONJÄR 120, 120 AV, 121 A, 130, 130 AV, 131 ASpare parts list

Page 31: Partslist Pionjar 120 130.pdf

Part numberQuantityRemarkDescriptionNo.9238 2718 111Tool bag, complete1(2-9)9238 2710 201Tool bag29238 2714 00110/21 mm

0.40/0.83 in.Socket wrench3

9238 2701 001Cleaning needle49234 0009 041Motorcraft AE6, Bosch W7ACSpark plug59232 2405 1014 x 1350 mm

0.16 x 53.15 in.Starter rope6

9238 2707 90122 mm0.87 in.

Chuck template7

9238 2708 101Grinding template89238 2718 401Oil measure99238 2713 901Pionjär 120, 121, 130, 131

820 x 370 x 285 mm32.28 x 14.57 x 11.22 in.

Machine box10

9238 2739 501Pionjär 120 AV, 130 AV850 x 350 x 550 mm33.46 x 13.78 x 21.65 in.

Machine box11

9234 0008 971Petrol can129238 2814 101Carrying harness139232 2505 301High altitudeFilter element14

31© 2011 Atlas Copco Construction Tools AB | No. 9800 0440 01b | 2011-01-19

Spare parts listPIONJÄR 120, 120 AV, 121 A, 130, 130 AV, 131 A

Page 32: Partslist Pionjar 120 130.pdf

Kits

Service kit

Small service kit, Pionjär 120, 120 AV, 121 A, 130, 130 AV, 131 APart number 9232 9930 04

Part numberQuantityRemarkDescription9232 0207 502Nut9232 1205 001O-ring9232 1401 311Rubber hose9232 2521 001Airfilter9234 0009 041Sparkplug

Medium service kit, Pionjär 120, 120 AV, 121 A, 130, 130 AV, 131 APart number 9232 9930 05

Part numberQuantityRemarkDescription9232 9930 041Small service kit9232 0207 502Nut9232 1202 501Gasket9232 1210 001Gasket9232 1214 201Gasket9234 0015 161Ring set9232 2203 811Piston ring9232 2306 001Fuel filter9232 2405 101Start rope

Large service kit, Pionjär 120, 120 AV, 121 APart number 9232 9901 50

Part numberQuantityRemarkDescription9232 0104 901Adjusting screw9232 0116 405Screw9232 0201 301Nut9232 0207 505Flange nut9232 0302 105Lock washer9232 0308 402Washer9232 0401 902Spring9232 1210 311Sealing set9232 1210 701Gasket9232 1214 501O-ring9232 1401 201Rubber hose9232 1604 511Rotation chuck9232 1802 111Cleaning need9232 1900 211Valve set9232 1900 511Gas duct valve9232 2102 911Roller9234 0014 152Piston ring

© 2011 Atlas Copco Construction Tools AB | No. 9800 0440 01b | 2011-01-1932

PIONJÄR 120, 120 AV, 121 A, 130, 130 AV, 131 ASpare parts list

Page 33: Partslist Pionjar 120 130.pdf

Part numberQuantityRemarkDescription9234 0014 162Piston ring9232 2203 802Piston ring9232 2204 001Piston ring9232 2405 111Start rope9232 2407 711Start spring9232 2521 001Filter9234 0009 042Spark plug

Large service kit, Pionjär 130, 130 AV, 131 APart number 9232 9901 54

Part numberQuantityRemarkDescription9232 0104 901Adjusting screw9232 0116 405Screw9232 0201 301Nut9232 0207 505Flange nut9232 0302 105Lock washer9232 0308 402Washer9232 0401 902Spring9232 1210 311Sealing set9232 1210 701Gasket9232 1214 501O-ring9232 1401 201Rubber hose9234 0011 321Collet assembly9232 1802 111Cleaning need9232 1900 211Valve set9232 1900 511Gas duct valve9234 0014 152Piston ring9234 0014 162Piston ring9232 2203 802Piston ring9232 2204 001Piston ring9232 2405 111Start rope9232 2407 711Start spring9232 2521 001Filter9234 0009 042Spark plug

33© 2011 Atlas Copco Construction Tools AB | No. 9800 0440 01b | 2011-01-19

Spare parts listPIONJÄR 120, 120 AV, 121 A, 130, 130 AV, 131 A

Page 34: Partslist Pionjar 120 130.pdf

No.PagePart number11

2828

3083 3228 00

11

2828

3083 3229 00

22

2828

3083 3230 00

22

2828

3083 3231 00

33

2828

3083 3232 00

55

2828

3083 3234 00

66

2828

3083 3235 00

77

2828

3083 3236 00

88

2828

3083 3237 00

1010

2828

3083 3238 00

1515

2829

3083 3239 00

1818

2829

3083 3240 00

99

2828

3083 3241 00

22

2828

3083 4071 00

33

2828

3083 4072 00

2020

2125

9232 0101 60

5199232 0104 3077

21253233

9232 0104 90

18159232 0111 602879232 0113 0035139232 0115 30811

1717

9232 0115 40

7159232 0116 203159232 0116 30101322

1313133233

9232 0116 40

2525

2125

9232 0116 50

31231

131519

9232 0116 60

4062429

13151519

9232 0116 70

4159232 0116 805159232 0116 9057269232 0124 30

No.PagePart number2828

2125

9232 0124 90

3131

21253233

9232 0201 30

88

2125

9232 0201 40

1111

2125

9232 0202 60

21159232 0206 0020159232 0206 102679232 0206 61733381733

131313151932323233

9232 0207 50

16159232 0208 0017179232 0208 101212

2125

9232 0300 60

2323

21253233

9232 0302 10

3434

2125

9232 0304 70

19153233

9232 0308 40

59269232 0311 601523

13133233

9232 0401 90

1414

2125

9232 0402 10

3333

2125

9232 0402 20

411717

7911

9232 0402 60

371313

7911

9232 0402 80

3579232 0404 402626

2125

9232 0404 91

1379232 0406 5035159232 0501 104199232 0501 2045212120

791113

9232 0503 50

16179232 0504 20

No.PagePart number132630

151519

9232 0601 00

33

2125

9232 0601 20

381414

7911

9232 0601 90

3179232 0604 6055269232 0607 3054269232 0608 3037

1717

9232 0903 40

3614

1315

9232 0903 50

28199232 0903 6039139232 0904 9030159232 1000 708159232 1003 0210159232 1003 109199232 1003 809159232 1200 701616

2125

9232 1201 30

421919

7911

9232 1201 80

41332

9232 1202 50

4179232 1202 6015199232 1202 7039159232 1202 904747

2226

9232 1203 40

3535

2125

9232 1203 60

18441844

21212525

9232 1203 70

888

791132

9232 1205 00

201212

7911

9232 1207 90

2479232 1208 203479232 1208 302579232 1208 40541541

21212525

9232 1209 90

2727

212532

9232 1210 00

3233

9232 1210 31

43139232 1210 60

© 2011 Atlas Copco Construction Tools AB | No. 9800 0440 01b | 2011-01-1934

PIONJÄR 120, 120 AV, 121 A, 130, 130 AV, 131 AIndex

Page 35: Partslist Pionjar 120 130.pdf

No.PagePart number2215

3233

9232 1210 70

111332

9232 1214 20

24193233

9232 1214 50

29382938

21212525

9232 1218 80

3199232 1300 203679232 1300 402613

3233

9232 1401 20

181332

9232 1401 31

17139232 1401 4052229232 1406 6053269232 1409 9056269232 1410 4051269232 1411 1160269232 1411 212179232 1604 40187

329232 1604 51

1679232 1604 61979232 1604 701579232 1604 802279232 1604 922979232 1605 113279232 1605 41431515

7911

9232 1605 50

442020

7911

9232 1605 60

391616

7911

9232 1605 72

28133233

9232 1802 11

44139232 1802 405139232 1802 629139232 1802 708139232 1806 601139232 1808 1246139232 1808 7045139232 1808 801919

21253233

9232 1900 21

1624

1313

9232 1900 40

No.PagePart number2913

3233

9232 1900 51

2222

2125

9232 1901 40

12139232 1902 5221139232 1902 922424

2125

9232 1907 20

32139232 2003 1137139232 2005 3230139232 2005 41127

329232 2102 91

1079232 2106 21666

7911

9232 2106 41

462222

7911

9232 2106 90

472323

7911

9232 2107 00

1119232 2109 713715

3333

9232 2203 80

361532

9232 2203 81

38153333

9232 2204 00

34159232 2204 1032159232 2204 216199232 2204 3014199232 2205 0223159232 2212 011159232 2213 221179232 2213 4214179232 2213 5131159232 2214 2015159232 2214 5042139232 2216 8032199232 2218 3041159232 2219 9027159232 2232 4020199232 2304 602119

329232 2306 00

22199232 2308 4125199232 2308 7018199232 2308 8126199232 2309 221199232 2401 017199232 2405 01

No.PagePart number116

193132

9232 2405 10

10193333

9232 2405 11

12199232 2405 2013199232 2405 301619

3333

9232 2407 71

1313

2125

9232 2502 70

1515

2125

9232 2502 80

1717

2125

9232 2504 80

4949

2226

9232 2505 10

506114

222631

9232 2505 30

99

2125

9232 2509 01

4242

2125

9232 2509 11

436436

21212525

9232 2509 20

11

2125

9232 2509 62

51229232 2509 723939

2125

9232 2510 11

66

2125

9232 2510 20

50269232 2520 914848

2226323333

9232 2521 00

4545

2226

9232 2521 31

3232

2125

9232 2521 40

3030

2125

9232 2521 61

5179232 2605 719179232 2609 01

329232 9930 0412319234 0008 9727135

131731323333

9234 0009 04

1111

91133

9234 0011 32

35© 2011 Atlas Copco Construction Tools AB | No. 9800 0440 01b | 2011-01-19

IndexPIONJÄR 120, 120 AV, 121 A, 130, 130 AV, 131 A

Page 36: Partslist Pionjar 120 130.pdf

No.PagePart number99

911

9234 0011 34

444

79113233

9234 0014 15

555

79113333

9234 0014 16

28159234 0014 90179234 0015 15333

791132

9234 0015 16

199234 0015 1718179234 0015 554319238 2701 007319238 2707 908319238 2708 102319238 2710 2010319238 2713 903319238 2714 001319238 2718 119319238 2718 4011319238 2739 5013319238 2814 1044

2828

9245 2812 90

1111

2829

9245 2813 50

1313

2829

9245 2813 51

1212

2829

9245 2813 60

1313

2829

9245 2813 81

1717

2829

9245 2817 90

1111

2829

9245 2822 00

1212

2829

9245 2822 10

1414

2829

9245 2822 31

88

2828

9245 2822 40

1616

2829

9245 2822 80

88

2828

9245 2823 30

© 2011 Atlas Copco Construction Tools AB | No. 9800 0440 01b | 2011-01-1936

PIONJÄR 120, 120 AV, 121 A, 130, 130 AV, 131 AIndex

Page 37: Partslist Pionjar 120 130.pdf
Page 38: Partslist Pionjar 120 130.pdf
Page 39: Partslist Pionjar 120 130.pdf
Page 40: Partslist Pionjar 120 130.pdf

Any unauthorized use or copying of the contents or any part thereof is prohibited.This applies in particular to trademarks, model denominations, part numbers, anddrawings.

www.atlascopco.com

©2011

AtlasCopco

ConstructionToolsAB|N

o.9800

0440

01b|2011-01-19


Recommended