39
PASS – Plug and Switch System Subestaciones Hibridas encapsuladas y sus aplicaciones Medellin, 13 de Octubre 2016 Stefano Cervidi - ABB S.pA. PGHV UO Adda
PASS – Plug and Switch SystemSubestaciones Hibridasencapsuladas y sus aplicaciones
Medellin, 13 de Octubre 2016 Stefano Cervidi - ABB S.pA. PGHV UO Adda
The standard approachCustomer specifications for standard projects
Month DD, Year | Slide 2
© ABB Group
The customer releases
specifications
The supplier evaluate
the technical
requirements
The supplier quote a
standard product
The decision is mainly
based on the price of the
single product
Standard approach Why it’s not our approach:
The supplier is working for the customerand not with the customer
Forgetting the complete picture: focus on technical specification and not on the customer issue
Focus on product details and not on looking for the right product for the right project
Focus on the product cost and not on the total project cost
Standard products are not solvingspecial issues!
The most expensive words in business are: we have always done it this way!
Our approachFrom customer specifications to customer issues
Month DD, Year | Slide 3
© ABB Group
The customer gives us
his issue!
ABB studies the project
and not the product
We develop a tailor
made solution
The decision is based
on our capability to solve
the customer problems.
Our approach Why it’s our approach:
We work in partnership with our
customer to tackle their issues
Our engineering starts from customer
needs and out-of-the box thinking
We propose you the right solution for the
right case
We focus on the total project cost always
bearing in mind the complete picture
Month DD, YYYY
No
Yes
Stage 1
Analyze SLD & Layout,
including land acquisition
plan
Stage 2
Look for Substation Cost
Drivers
Then Offer ABB AIS Equipment
Stage 3
Analyze Total
Substation Cost
Options
Stage 4
Find Key Customer/End
User Decision Makers
1. SS Design Mgr
2. Procurement Mgr
3. Engineering Mgr
FES with Full Support from PASS PLTMM
Stage 5
Prepare PASS Offer
including
1. Cost Drivers
2. Cost Analysis
>50% Win Rate
Our approachPASS positioning
low
no
Functional integration
Encapsulation
partial full
me
diu
mh
igh
DTB Circuit Breaker
Current Transformer
Hybrid Modules Circuit Breaker
Current Transformer
Voltage Transformer
Disconnector
Earthing Switch
GIS Circuit Breaker
Current Transformer
Voltage Transformer
Disconnector
Earthing Switch
Busbar / Busducts
LTB Circuit Breaker
© ABB Group
October 13, 2016 | Slide 5
Plug And Switch System - PASSOverall Description
© ABB Group
October 13, 2016 | Slide 6
PASS M0SPASS M00 PASS M0
Up to 100 kV Up to 170 kV 252 and 420 kV Up to 170 kV
50 / 60 Hz 50 / 60 Hz 50 / 60 Hz 50 / 60 Hz
2000 / 3150 A 3150 A Up to 5000 A 2000 / 3150 A
31,5 / 40 kA 40 / 50 / 63 kA 50/ 63 kA 31,5 / 40 kA
Plug And Switch System - PASSPortfolio
NEW PASS M0 H
Plug And Switch System - PASSA made-to-measure product
Month DD, Year | Slide 7
© ABB Group
THE BASIC PASS
• CIRCUIT BREAKER
• DISCONNECTOR & EARTHING SWITCH
• CURRENT TRANSFORMER
THE CUSTOMIZED PASS
• ADDITIONAL CIRCUIT BREAKER
• ADDITIONAL DISCONNECTOR &
EARTHING SWITCH
• MOTOR DRIVE WITH INTELLIGENT
ELETRONICS
OPTIONAL COMPONENTS
• GIS VOLTAGE TRANSFORMER
• AIS or GIS SURGE ARRESTER
• CABLE TERMINAL
• FAST EARTHING SWITCH
• INTEGRATED BAY CONTROL UNIT -
P&C SYSTEM
Plug And Switch System - PASSA made-to-measure product
Month DD, Year | Slide 8
© ABB Group
Some Configurations?
ORDINARY SINGLE AND DOUBLE BUSBAR
DOUBLE CIRCUIT BREAKER
PRE-ASSEMBLED H CONFIGURED
COMPLETE SWITCHYARD
SINGLE PHASE, TWO PHASES OR
ORDINARY THREE PHASES MODULE
16.7 HERTZ FOR RAILWAY APPLICATION
MOBILE OR SKID MOUNTED
COMPACT MODULE FOR OFFSHORE WIND
TURBINES…
And so on…!!!
Let’s scout some of our customer needs and
let’s select the PASS that suits you…
Proven uses of PASS: Space SavingTauron – Poland, Welnowiec
June 22, 2012 | Slide 9
© ABB Group
Tauron had an old 110kV substation placed on the
roof of the building composed just by
disconnectors on lines bays and disconnectors on
trafo bays.
Customer need
Increse the reliability by retrofitting and extending
the substation architecture, but keeping the
limited space on the roof of the building.
ABB response
Compact H4 substation on the roof of the building
made with 2 PASS M0 Double circuit breaker.
Customer benefit
New, realiable substation with: 4 circuit breakers,
Disconnecting/earthing switch on trafo, line and
bus-bar sidem, CT on line and trafo side, and
surge arresters.
Proven uses of PASS: Difficult accessibilityEdison – Italy, Fontanamora hydropower plant
Edison had to increase the voltage level of the
distribution substation in a small hydro power plant
from medium to high voltage.
Issues to solve:
Access to the powerhouse is only possible by
way of a steep, narrow stairway down the side of
the river gorge .
Entrance to the powerhouse is small, and the
room available for installing switchgear is only
three square meters wide.
ABB response
ABB has studied a PASS that integrates a circuit
breaker, two disconnectors, plus current and voltage
transformers and the control and protection relay in a
single unit. Plug-in cable terminals further increase
compactness.
This compact unit can be dropped down the gorge
with a crane.
EDISON
Fontanamora
power plant access
stairway
Proven uses of PASS: Difficult accessibilityEdison – Italy, Fontanamora hydropower plant
EDISON,
Fontanamora
Dropping of the
PASS hybrid
module down the
gorge through the
use of a crane.
Customer benefit
• Compact high voltage switchgear
which can fit the space previously
allocated for a MV equipment.
• Minimized risk for transport and
handling of the product.
• Preassembled unit arrived on site
pretested for high-voltage
• No space needed for the additional
equipment typically needed to perform
on-site high-voltage tests.
Proven uses of PASS: Fast track projectsSonelgaz – Metka for Algeria
Sonelgaz needed to connect the power generating
source to the Algerian transmission grid and gives
this task to the Greek EPC METKA
Issues to solve:
Quickly connect the power source to the grid
before the summer peak demand.
Remoteness of the installation makes the civil
works expensive for the EPC
ABB response
Metka awarded the project to ABB.
With PASS technology, a complete 420 kV bay
equipped with protection and control can be installed
on a standard semi-trailer.
Thanks to the rotation of the insulator, it can be easily
transported and quickly delivered.
PASS 420 kV
Mobile
configuration for
fast track projects
Proven uses of PASS: Fast track projectsSonelgaz – Metka for Algeria
SONELGAZ
420 kV switching
bay
Customer benefit
• Fast track delivery: the modules are
on-site in 6 months
• Fast track installation: energized in
three days
After the first orded, ABB supplied to
Sonelgaz a total of 4 PASS 420 kV in
mobile configuration (2013 and 2014).
Proven uses of PASS: Fast track projectsAXPO - Switzerland
AXPO’s Russein hydropower plant produces 52 GWh
per year of emission-free energy, enough to cover
electricity demand for about 17.000 households. The
power plant, established in 1947, has been now
completely refurbished.
Issues to solve:
Fast delivery and installation
Limited out of service
ABB response
PASS M0H encloses all functions of a complete
switchyard in a single subassembly designed for
connections to the high voltage network with an H
configuration.
The equipment is delivered to site completely factory
assembled and high voltage tested.
AIS 72,5 kV
Axpo old
substsation
Proven uses of PASS: Fast track projectsAXPO - Switzerland
Customer benefit
• Compact outdoor all-in-one high voltage
switchgear enable easy logistic
• Preassembled unit arrives on site pretested for
high-voltage.
• Core-functions are gas-incapsulated reducing the
maintenance requirements
• Positioning, installation and energization: four
days.
PASS M0H 72,5
kV
Axpo M0H
substsation
Proven uses of PASS: Fast installationSamsung Engineering for Lukoil – Iraq, West Qurna
Month DD, Year | Slide 16
© ABB Group
Samsung Engineering has to supply several 3-bays
high voltage switchyard to Lukoil, a major oil
company. The switchyard have to be installed in a
number of well pad.
Issues to solve:
The security costs in the area are extremely high,
making a necessity to have an equipment to
install rapidly.
For the same reason, it is mandatory to have an
equipment which has to be outdoor but achieving
extremely low maintenence requirement.
ABB response
PASS M0H encloses all functions of a complete
switchyard in a single subassembly designed for
connections to the high voltage network with an H
configuration.
The equipment is delivered to site completely factory
assembled and high voltage tested.
LUKOIL
West Qurna
Oil field
Proven uses of PASS: Fast installationSamsung Engineering for Lukoil – Iraq, West Qurna
Month DD, Year | Slide 17
© ABB Group
Customer benefit
• Compact outdoor all-in-one high
voltage switchgear enable easy
logistic
• Preassembled unit arrives on site
pretested for high-voltage.
• Core-functions are gas-incapsulated
reducing the maintenance
requirements
• Positioning, installation and
energization: five days.
After the first orded, ABB supplied to
Lukoil a total of 7 H-configured complete
switchyard (2012 and 2014).
June 22, 2012 | Slide 18
© ABB Group
PASS 420 kV will be installed in the substations of
the high voltage power line which connects Sicily
to mainland Italy.
Customer Need
Extension of pre-existing AIS substations with
limited space available. Quick energization.
Possiblity to perform installation and maintenance
operations on the module without any out of
service of the substation.
ABB response
• N. 3 module PASS M0S 420 kV with special
rollers that allow the handling of the apparatus in a
pitch adjacent to the service bay for any
maintenance needs.
Customer benefit
• The PASS 420 kV can fit in the limited space
available and any maintenance need can be
solved without out of service of the system.
Proven uses of PASS: Easy bay extensionTerna – Italy
PASS 420 kV
Installation in Sicily
RAIL SYSTEM
FOR
MAINTENANCE
To be used with
special rollers
Proven uses of PASS: CustomizabilityDeutsche Bahn - Germany
Month DD, Year | Slide 19
© ABB Group
Deutsche Bahn AG, the German national railway
company, had to retrofit a number of switchgears for
their two phases, 145 kV and 16,7 Hertz frequency
converter and traction railway substations.
Issues to solve:
Deusche Bahn had always been forced to select
oversized 245 kV AIS switchgears, since the
standard 145 kv equipment can’t support the 16,7
Hz requirement.
ABB response
By using the innovative Motor Drive, the travel curve
of the circuit breaker can be adjusted to meet non-
standard frequencies, such as the 16,7 Hz. PASS
has been configured in a customized two-phases
module.
DEUSCHE BAHN,
Substations in
Germany
Proven uses of PASS: CustomizabilityDeutsche Bahn - Germany
Customer benefit
• Deusche Bahn is now using a module
that has been specifically designed for
them, a made-to-measure 145 kV
solution that is allowing them to save the
resources they they were using
previously selecting a 245 kV standard
product.
• Superior reliability compared to the
previous AIS solution
• Integrated bay diagnostic thanks to
Motor Drive
ABB has studied the solution with Deusche
Bahn winning five frame agreement in a
row and delivering more than 200 modules.
DEUSCHE BAHN,
Substation in
Germany
Proven uses of PASS: PollutionHEXCEL – USA
June 22, 2012 | Slide 21
© ABB Group
Hexcel is a leading advanced composite company. In
their facility in Salt Lake city, Utah, Hexcel had an issue
regarding the quality of the power supply to the factory.
Issues to solve:
Because of the pollution of the environment due the
industrial powders, the conventional air-insulated
disconnectors had frequent flashovers, which
compromised the quality of the energy supply to the
manufacturing plants.
ABB response
The Hybrid switchgear PASS encloses all the high
voltage bay key-functions, included the disconnectors, in
a pressurized aluminum tank filled with SF6 gas.
Customer benefit
This means that the disconneting contact are protected
from the dusts, making PASS the ideal solution for
industrial or mining sites.
HEXCEL
PASS substation
during
commissioning
June 22, 2012 | Slide 22
© ABB Group
Proven uses of PASS: Pollution and seismic proofSierra Gorda mine – Chile
Customer Need
• After the 2010 earthquake the customer needed to
have a product able to withstand tough seismic
requirements for a new substation.
• The customer was evaluating solutions alternative to
AIS also because the civil work costs in isolated areas
(such as the mining site) was very high.
• Being a mine, the pollution of the enviroment was a
relevant factor to be considered.
ABB response
• PASS, thanks to the low baricenter, is a product
extremely resilient to earthquakes
• Gas-insulated enclosed disconnector grants reliability
for polluted environments
Customer benefit
• PASS feature of fast erection & commissioning enable
relevant savings in the installation costs
• Outdoor installation in mining field
PASS M0S 245 kV
Sierra Gorda
substation erection
& commissioning
June 22, 2012 | Slide 23
© ABB Group
Proven uses of PASS: Safety and transportabilityBMA, Caval Ridge – Australia
Customer Need
• BMA needed several compact and safe skid-
mounted substations to use in their mines.
ABB response
• PASS module enables extremely compact –skid
mounted substation, compared to AIS solutions.
• ABB also studied and implemented a mechanical
interlocking system to enable a no-mistake chain
sequence for operating the hybrid modules.
Customer benefit
• BMA has been provided with a compact skid,
which can be easily moved into and outside their
mines. Moreover, thanks to the interlocking
system, the mining staff can operate and maintain
the PASS modules in total safety.
Australia, Skid
solution for
mining
PASS M00 72,5 kV
Plug And Switch System - PASSA made-to-measure product
Month DD, Year | Slide 24
© ABB Group
• NEW OUTDOOR SUBSTATIONS WITH
LIMITED SPACE AVAILABLE…
• OR EXTENSION OF OLD AIS
SUBSTATIONS WITH LIMITED SPACE
AVAILABLE
• FAST TRACK DELIVERY PROJECTS
• FAST ON-SITE ERECTION &
COMMISSIONING FOR MINIMUM OUT OF
SERVICE…
• OR RETROFITTING OF OLD AIS
SUBSTATIONS WITH MINIMUM OUT OF
SERVICE
• RESILIENT SOLUTIONS FOR POLLUTED
ENVIRONMENT AND EXTREME CLIMATES
• COMPACT SOLUTIONS FOR MOBILE AND
SKID MOUNTED SWITCHING BAYS AND
MOBILE SUBSTATIONS
Worldwide references of PASSMore than 8.000 bays in 60 countries
Month DD, Year | Slide 25
© ABB Group
Plug And Switch System - PASSKeep in touch with us
WEBINARS
Global trainings
Project discussions
and more…
ARTICLES,
VIDEOS, BLOGS,
DIGITALS
References
Success stories
Blog posts
Videos
Virtual Reality
YAMMER
Interactive internal
social network
Constant updated,
to get in touch with
ABB worldwide
organization
TRAININGS
AND EVENTS
To Lodi’s team and
international FES
and PS colleagues
We attend most of
the relevant
international and
regional events
PASS – Plug and Switch SystemCables
ABB S.pA. Power Products Division – Unità Operativa ADDA HV
Cable Terminal Housing
PASS M0 with cable terminal
housing
Month DD, Year | Slide 28
© ABB Group
PASS M00 with cable
terminal housing
PASS M0/M00
Interface points between
manufacturers
Only cable terminal housing
is supplied by ABB Adda
Cable terminal is supplied
by cable supplier
ABB Adda cable terminal
housing is in accordance
with IEC 60859 and/or IEC
62271-209
Cable terminal MUST be in
accordance with IEC
standard to get correct
interface
ABB cable
terminal housing
Limits of supply of cable terminal application
Month DD, Year | Slide 29
© ABB Group
Cable Terminal
Cable terminal is provided by cable supplier or
manufacturer.
It can be:
Traditional Type: it is installed on site
Plug-in Type: socket (female part) is installed in ABB
factory, plug (male part) is inserted on site.
Month DD, Year | Slide 30
© ABB Group
Cable TerminalTraditional Type
Month DD, Year | Slide 31
© ABB Group
Scope of Supply of ABB PT U.O.
ADDA
It is limited to the live contacts of the
switchgear and to the metal enclosure
(cable termination housing), in
accordance with IEC 60859.and/or IEC
62271-209
Scope of Supply of the cable
supplier
Cable, termination, installation and tests
are no part of ABB supply and provided
by cable supplier (Pfisterer, Pirelli…)
directly on site.
Cable Terminal
Scope of Supply of ABB PT U.O. ADDAIt is limited to the live contacts of theswitchgear and to the metal enclosures,housing the cable socket (femaleconnector).
Scope of Supply of the cable supplier.Cable socket (female connector) to beinstalled inside the metal enclosure (cableterminal housing). The purchaser can delivercable socket to ABB PT U.O. ADDA for itinstallation and testing.Cable Plug (male connector) will be insertedon site.
Scope of Supply of the manufacturer ofcables.Power cable and plug terminal (maleconnector) headed on the power cable
Operation without cablesFor continuous operation without cable acable dummy is required (supplied by cablemanufacturer).For performing tests without plugged-incables and without any cable dummy, thesockets (female) have to be closed withtransport covers and filled with SF6 at fillingpressure.
Plug-In Type
Month DD, Year | Slide 32
© ABB Group
SFSF66
connection connection toto
circuit breakercircuit breaker
PASS M0 DCBWith cable terminal housing
Month DD, Year | Slide 33
© ABB Group
PASS M0 SBB
Spain
With cable terminal housing and GIS VT
Month DD, Year | Slide 34
© ABB Group
Cable, enclosure and steel structureDisassembled for the transport
Month DD, Year | Slide 35
© ABB Group
Complete module Terminal cable Enclosed and steel structure
Cable Terminal
Cable enclosure is always transported apart respect to
module itself because of transportation problems due to
module height.
Without GAS COMPARTMENT between cable and module,
the module will be open on site to install cable enclosure
and then will be necessary to make gas treatment and
filling up with SF6 gas of both module & cable enclosure.
With GAS COMPARTMENT between cable and module,
module will arrive on site pre-tested and with slight SF6
gas pressure inside: the module will NOT be open on site
to install cable enclosure and then will be necessary to
make gas treatment and filling up with SF6 gas ONLY on
cable enclosure
Housing segregation
Month DD, Year | Slide 36
© ABB Group
Test on cable terminal on “ABB side” In accordance with IEC 60480
Month DD, Year | Slide 37
© ABB Group
Voltage Test supply
through PASS bushings
Dry Type
AC test : The test will be
performed suppling voltage
from PASS bushing
Test on cable terminal on “ABB side”In accordance with IEC 60480. Dry and oil filled type
Month DD, Year | Slide 38
© ABB Group
Voltage Test supply
through test bushingDC test: It fed only the cable
terminal with a special joint while
the module is isolated. This joint
is necessary to avoid the
polarization of compartment disc.
(in accordance with IEC 60840
and IEC 60141-1)
