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Passive Fire Protection Systems
Transcript

Passive Fire Protection Systems

3www.rawlplug.co.uk

Since 1911, when John Rawlings invented and fi led an application to patent the world’s fi rst wall plug, the history of fi xings has been inextricably linked with the RAWLPLUG® brand. Following the tremendous success of this revolution-ary product in Europe, the RAWLPLUG company was found-ed in 1919 and quickly became renowned across the world for its innovative and reliable fi xings.

Over the years, a small family company became an interna-tional organisation whose power is refl ected in 13 companies on four continents, over 1.900 employees and almost 30.000 lines, making up our diverse range of products. The Group’s present-day know-how is a synergy of knowledge and experience based on the best practices of its subsidiaries whose main activity is developing innovative solutions in the fi eld of fi xing technologies, including their design, production and distribution.

Since it was founded, Rawlplug has placed great emphasis on the quality and innovation of its products, developing research centres in Glasgow, Wroclaw and Lancut. R&D teams consisting of experienced engineers, in the quest to fi nd innovative solutions, design products intended for a wide range of substrates and applications. Pioneering Rawlplug solu-tions, imitated all over the world, have been defi ning the direc-tion for the entire fi xings industry for over 100 years.

Nowadays Rawlplug’s® products are used in construction, automotive, machine and electro-machine, mining, shipyard, road, timber and power industries, including around 30.000 product listings divided into 3 key groups:

fixings & anchorsThermal insulation fi xings for facades and roofs, self- drilling screws, lightweight & domestic fi xings, frame fi xings, medium & heavy-duty anchors, resin-bonded anchors and many others.

fastenersDIN bolts, nuts & washers, special bolts and many others (including bespoke solutions).

toolsHand & power tools, power tool accessories (drills, saws, chisels, etc.) and direct fastening systems.

Today Rawlplug continues in its fi ne tradition of innovation through constant research and development of technologies and processes that minimise the company’s impact on the natural environment, making sustainable development one of the pillars of its existence.

sustainable rawlplug:• employs a strategy of successful management and ethical

business practices;

• builds long-lasting relationships based on common respect and trust with customers, suppliers and business partners thanks to an eff ectively designed and operated supply chain;

• cares for its employees and provides help and support to develop local communities;

• is concerned for the natural environment, focusing on areas involving production processes, employee education and cooperation with experts in the fi eld of waste management.

Thanks to its constant emphasis on innovative solutions and customer care together with keen concern over sustain-able development and environmental issues, RAWLPLUG’S® products continue to be acknowledged around the globe making them a world-class, fi rst choice for the fi xings industry.

1912-’201887 ‘20-’50 ‘50-’80

‘09-’14‘80-’07

19121887- 1897

1948

RAWLINGS BROTHERSstarted out in Londonas a small firm of plumbers

RAWLPLUG®

Trademark registration

1919Rawlings Brothers changed company name toTHE RAWLPLUG COMPANY LTD

The world’s first metal anchor for drywall

2011FF1 frame fixing

2012

2013

2014

Inauguration of Sustainable Rawlplug Policy

T-FIX facade fixings used in energy-saving building industry

Line of products for Passive Fire Protection Systems

1998

1980’sExtension of the offer of Safety Plus

and R-HPT mechanical anchors

RAWLPLUG became first UKmanufacturer with ETA

2007Rawlplug Cartridge

Free System

JOHN RAWLINGS invented the world's first expansion plug

THE WORLD’S FIRST EXPANSION PLUGPatent filed by Rawlings Brothers

First productionof expansion plastic plugsin GLASGOW factory

1969

Invention of the first ever mechanical anchor - RAWLBOLT®

1930’s

1910

1911

2009

1993

2005

First hammer-in fixingin Central Europe

Uno® Plugno. 1 in UK

Introduction of a new line of XPT and HPT mechanical anchors

2004Debut on Warsaw

Stock Exchange

5www.rawlplug.co.uk

Rawlplug fi re protection solutions

Within the Rawlplug Group many years of experience have been accumulated providing professional construction chemical solutions to the European market. As part of our range of sealants, foams, acrylics and adhesi-ves, raWLPLuG® now off er a comprehensive range of passive fi re protection systems.

These systems enable fi re-resistant sealing of connections between walls, ceilings and pipe and cable openings. Thanks to extensive research and assessments in European test institutes, many of these systems meet the demanding requirements of fi re-resistance standards.

The years of experience and quality of products that we off er, along with the foundation of trust placed in the Rawlplug brand by our clients, have led to the use of our products on many prestigious projects. These include the various case studies listed on this page, amongst many others:

Burj Khalifa Tower Dubai.

Wembley StadiumLondon.

Copernicus Science CentreWarsaw.

Emirates StadiumLondon.

Municipal Stadium and Sky Tower Wroclaw.

Bucharest MetroBucharest.

Kraków Airport - multilevel parkingKrakow.

And many more…

Formula 1 Race TrackAbu Dhabi.

Twickenham Rugby Stadium London.

Jubilee Line ExtensionLondon Underground, London.

Passive fi re protection systems

7www.rawlplug.co.uk

Overview of our range Contents

7OVERVIEW OF OUR RANGE

8TYPES OF SYSTEM

INTRODUCTION TO PASSIVE FIRE PROTECTION SYSTEMS9

12MATERIAL USAGE TABLES

PRODUCTS13

PRODUCT R-FR ACRYLIC

R-FR ACRYLIC

R-FR ASF

R-FR GRAPHITE

R-EX MORTAR

R-EX MORTAR

+R-FR PIPE WRAP

R-FR BOARD

R-FR BOARD

+R-FR PIPE WRAP

AP

PLI

CA

TIO

NS

JOIN

TS

AN

D

GA

P S

EA

LS

SIN

GL

E C

AB

LE

S

AN

D B

EA

MS

CA

BL

E

OP

EN

ING

S

PL

AS

TIC

P

IPE

S

ME

TAL

PIP

ES

APPROVALS

CH

AR

AC

TER

ISTC

S

MINIMUM SUBSTRATE THICKNESS

Ceiling or rigid walle.g. concrete [mm]

150 150 150 150 150 150 150 150

Flexible wall (e.g. plaster-board)[mm]

100 100 100 100 100 100 100 100

EXPANSION JOINTS

Wall [mm] width. 0-30 width. 0-30 width. 0-30 - - - - -

Ceiling [mm] width. 0-100 width. 0-100 width. 0-100 - - - - -

OPENING DIMENSIONS - SINGLE CABLES AND BEAMS

Wall andCeiling [mm]

∅ 240 or

100 x 1000

∅ 240 or

100 x 1000∅ 85

∅ 150or

200 x 1002400 x 1200 - 2400 x 1200 -

MULTIPLE CABLES Wall andCeiling [mm] - - - - 2400 x 1200 - 2400 x 1200 -

PLASTIC PIPES Wall andCeiling [mm] - - -

∅ 110 or 170 Pipe upto

110mm, opening 170mm

- 2400 x 1200 - 2400 x 1200

METALIC PIPES Wall andCeiling [mm]

∅ 240 or

100 x x1000

∅ 240 or

100 x x1000

∅ pipe + 20 mm

- 2400 x 1200 - 2400 x 1200 -

35R-FR BOARDFIRESTOP BLOCK

14

R-FR ACRYLICFIRESTOP ACRYLIC COMPOUND (FOR SEALING EXPANSION JOINTS)

29R-EX MORTARFIRESTOP MORTAR

18

26

R-FR ACRYLICFIRESTOP ACRYLIC COMPOUND (FOR SEALING CABLE OPENINGS)

R-FR GRAPHITE FIRESTOP GRAPHITE-BASED COMPOUND

38

R-FR PIPE WRAP, R-FR BOARDFIRE PROTECTION SYSTEM

41ACCESSORIES

16

23

20

R-FR ACRYLICFIRESTOP ACRYLIC COMPOUND (FOR SEALING PIPE OPENINGS)

R-FR ASF FIRESTOP ACRYLIC COMPOUND

R-FR ACRYLIC - FOIL DELIVERYFIRESTOP ACRYLIC COMPOUND

32R-FR PIPE WRAP, R-EX MORTARFIRE PROTECTION SYSTEM

Passive fire protection systems

9www.rawlplug.co.uk

Introduction to passive fire protection systems

PASSIVE FIRE PROTECTION SYSTEMS

SEALING SYSTEMS FOR EXPANSION JOINTS AND GAPS

SEALING SYSTEMS FOR PIPE OPENINGS

SEALING SYSTEMS FOR CABLE OPENINGS

System enables sealing of all linear gaps including floor slabs, wall headers & ceiling, vertical wall joints and fire rated window & door frames

System enables sealing of penetration openings in floors and walls for metal, composite & plastic pipes

System enables sealing of penetration openings in floors and walls for single cables, multiple cables and cable trays.

All systems act to restore the fire-resistance of walls and partitions

FEATURES AND BENEFITS:

� Easy to apply and shape � Excellent adhesion to various substrates

� Rapid sealing � Requires basic tools only

� Universal application for different installation types

� Quick to install with only basic tools required

� High quality sound insulation

� Quick and easy to install � No additional protection required on cables

� Easy sealing of large openings

FIRE RESISTANCE CLASSIFICATION

EI 240 EI 120 EI 240 EI 120 EI 240 EI 120

PRODUCTS AVAILABLE:

R-FR ACRYLIC R-FR ASF R-FR ACRYLICR-FR GRAPHITER-EX MORTARR-FR BOARDR-FR PIPE WRAP

R-FR ASF R-FR ACRYLICR-FR GRAPHITER-EX MORTARR-FR BOARD

R-FR ASF

Types of system

One of the most important elements of safety in any type of building is correct installation of firestopping systems. Passive fire protection systems can considerably reduce the spread of fire and smoke.

In case of fire, buildings and devices compliant with the norms and conditions of passive fire protection requirements should be designed and executed in a way which guarantees certain conditions in case of emergency.

Buildings and devices compliant with fire protection standards in the event of fire must ensure:

� proper load bearing capacity, � limitation on spread of flames and smoke within a building, � reduced risk of spreading fire to adjoining buildings, � possibility to evacuate people as well as safety of rescue teams.

Fire resistance of buildings

Fire resistance approvals criteriaFire resistance – this is an ability of a building element to meet particular requirements in conditions being characteristic for the event of fire. Means of fire resistance measurement is the time expressed in minutes, lasting from fire commence-ment until reaching one of the three following borderline con-ditions such as:

� Fire load-bearing capacity R - capacity R - it is a condition when sample element stops serving its load-bearing function, due to mechanical damage, loss of stability, crossing the borderline values of dislocations or deformations.

� Fire integrity E - it is a condition when sample element stops serving its function of separation, due to appearance of flames on the non-heated surface, cracks or slits of the size exceeding borderline values, which are then penetrated by flames or gases or when a sample element detaches from the construction.

� Fire insulation I - it is a condition when sample element stops serving its function of isolation due to exceeding borderline temperature value on non-heated surface.

Classification is indicated in the form of a designation with let-ters and numbers - i.e. REI120. The numbers indicate the time for which the product is rated to maintain its function - 15, 30, 60, 120 or 240 minutes. Information on ratings are included within the specifications of the building and the technical docu-

mentation of the product. Fire resistance classification, along with application type, barrier thickness, and size of the opening, is one of the most important factors in the selection of the cor-rect firestop solution.

Passive fire protection systems

11www.rawlplug.co.uk

Introduction to passive fire protection systems Introduction to passive fire protection systems

For the purpose of gaps and expansion joint sealing it is re-commended to apply firestopping acrylic masses R-FR - ASF and R-FR-ACRYLIC which, together with mineral wool, suc-cessfully seal the linear joints between floor slabs, head walls and floor slabs as well as horizontal slits in drywall, brick and concrete partitions. Construction works need to be executed in the temperature above 5°C, whilst gaps edges need to be carefully cleaned from dust, particles and another impurities before application. Applying acrylic masses on drywalls it is allowed to use on their surface and edges a primer in the form of water solu-tion. Tight grip of firestopping sealing masses to the sub-strate is an important criterion of their proper performance. Acrylic masses can be painted with most acrylic paints.

Pipe penetration joints sealingProper selection of penetration gap protection depends on thetype of material used for pipe production.As noncombustible pipes (metallic and copper ) are good heatconductors, firestopping protection ought to prevent heat from being transmitted to the other side of partition (wall or floor slab). For this purpose it is recommended to insulate pi-pes with mineral wool insulation on both sides of the partition. This type of installation ought to be seale d with acrylic masses R-FR ACRYLIC, R-FR ASF, whilst penetration gaps of large size with firestopping mortar R-EX MORTAR or firestopping board R-FR BOARD .Combustible pipes (made of plastic) get burnt in case of fire, for this reason their penetration gaps ought to be protected with products, which shall fill completely the space created by a burnt pipe. The same rule concerns the protection of non-combustible pipes insulated with combustible insulation (e.g.synthetic rubber)To insulate such type of a gap we also apply a product which shall completely fill the gap space. Product set for such type of sealing is a wrap R-FR PIPE WRAP firestopping mortar R-EX MORTAR or R-FR PIPE WRAP with firestopping R-FR BOARD.

Sealing of cable penetration gap with cable bundles or single cables are recommended to be executed with firestoping mas-ses, R-FR ASF and R-FR ACRYLIC which occur to reach high per-formance with mineral wool. In case of cable routes sealing and larger size penetration gaps it is recommended to apply firestopping partition R-FR BOARD composed of mineral wool board system with high density, wrapped single or double-sided with fire stopping layer. Pro-per board selection depends on required fire resistance of pe-netration gap or partition protected. In order to ensure the sealing quality required we apply also-sealing mass R-FR ACRY-LIC. Product dedicated to cable penetra tion gap sealing is fi-restopping mortar R-EX MORTAR. Mixed with water it is a filler of hydraulic properties - increases its vol ume of 1%, which gu-arantees tight sealing of irregular edges. Mortar can be applied in a set with partition R-FR BOARD as formwork.

Penetration gaps marking Execution of gap sealing ought to be completed with marking by means of an information plate,which is a significant element of acceptance procedure of the construction investment. Information plate ought to contain the following information:

� fire resistance classification EI: � production date: � product name: � company name

Cable penetration joints sealing

Approvals

Certificate

Declaration

Fire resistance class EI: Company name:

Date of execution:

PASSIVE FIRE PREVENTION SYSTEM

Product name:

Passive fire protectionRawlplug® products are applied for passive fire protection sys-tems: � Slits and expansion joints � Pipe penetration gaps � Cable penetration gaps

Slits and expansion joints sealing

Products of the highest standards and quality Rawlplug company offers professional and comprehensive ran-ge of products for passive fire protection with a complete set of approvalss required in construction industry. Compliance with requirements of European Technical Approvals as well as recommendations of the producer are the elements of paramo-unt importance, which contribute to proper execution of fire protection products.Lack of compliance with the recommendations specified by Eu-ropean Technical Approvals may exert negative influence on sa-fety level of people and properties in buildings protected, even in case of the highest quality of the system applied.Improperly executed fire protection elements of fireproof in-stallation ducts and expansion joints, may, to the significant extent, increase the risk of spreading fire in buildings and incu-ring the huge cost of damages caused by the fire.

UL INTERNATIONAL (UK) LTD Wonersh House, Building C, The Guildway, Old Portsmouth Road, Guildford. GU3 1LR. United Kingdom.

Member of

www.eota.eu

designated according to Article 29 of the Regulation (EU) No 305/2011 and member of EOTA (European Organisation for Technical Assessment, www.eota.eu)

ETA 14/0191 of 04/06/2014 – page 1 of 9

European Technical Assessment

ETA 14/0191 of 04/06/2014

Technical Assessment Body issuing the ETA and designated according to Article 29 of the Regulation (EU) No 305/2011: UL International (UK) Ltd Trade name of the construction product

Rawlplug FR ASF

Product family to which the construction product belongs

Fire Stopping and Sealing Product: • Penetration Seals

Manufacturer

Rawlplug S.A. ul. Kwidzyńska 6 51-416 Wrocław Poland

Manufacturing plant(s)

A/003

This European Technical Assessment contains

9 pages including 1 Annex which forms an integral part of this assessment.

This European Technical Assessment is issued in accordance with regulation (EU) No 305/2011, on the basis of

ETAG 026-2, edition 2011, used as European Assessment Document (EAD).

Translations of this European Technical Assessment in other languages shall fully correspond to the original issued document and should be identified as such.

Communication of this European Technical Assessment, including transmission by electronic means, shall be in full. However, partial reproduction may be made, with the written consent of the issuing Technical Assessment Body. Any partial reproduction has to be identified as such.

UL INTERNATIONAL (UK) LTD Wonersh House, Building C, The Guildway, Old Portsmouth Road, Guildford. GU3 1LR. United Kingdom.

Member of

www.eota.eu

designated according to Article 29 of the Regulation (EU) No 305/2011 and member of EOTA (European Organisation for Technical Assessment, www.eota.eu)

ETA 14/0192 of 04/06/2014 – page 1 of 10

European Technical Assessment

ETA 14/0192 of 04/06/2014

Technical Assessment Body issuing the ETA and designated according to Article 29 of the Regulation (EU) No 305/2011: UL International (UK) Ltd Trade name of the construction product

Rawlpug FR ASF

Product family to which the construction product belongs

Fire Stopping and Sealing Product: • Linear Joint and Gap Seals

Manufacturer

Rawlplug S.A. ul. Kwidzyńska 6 51-416 Wrocław Poland

Manufacturing plant(s)

A/003

This European Technical Assessment contains

10 pages including 1 Annex which forms an integral part of this assessment.

This European Technical Assessment is issued in accordance with regulation (EU) No 305/2011, on the basis of

ETAG 026-3, edition 2011, used as European Assessment Document (EAD).

Translations of this European Technical Assessment in other languages shall fully correspond to the original issued document and should be identified as such.

Communication of this European Technical Assessment, including transmission by electronic means, shall be in full. However, partial reproduction may be made, with the written consent of the issuing Technical Assessment Body. Any partial reproduction has to be identified as such.

Passive fi re protection systems

13www.rawlplug.co.uk

FIRE STOPPING AND SEALING COMPOUND

Eff ortless dispensing with manual dispenser guns

Peel-off label with additional information

Universal application for various types of installation and aperture

Material Usage tables

EXPANSION JOINTS

Filling depth [mm]

R-FR ACRYLIC 310 [szt.] R-FR ASF 310 [szt.] R-FR ACRYLIC 600 [szt.]

Filling width [mm]

10 20 30 10 20 30 10 20 30

12.5 0.4 0.8 1.2 0.4 0.8 1.2 0.2 0.4 0.6

15 0.5 1 1.45 0.5 1 1.45 0.25 0.5 0.73

25 0.8 1.6 2.4 0.8 1.6 2.4 0.4 0.8 1.2

CABLE PENETRATION GAPS

Aperture diameter

[mm]

R-FR ACRYLIC 310 [pcs] R-FR ASF 310 [pcs] R-FR ACRYLIC 600 [pcs]

Extent of filling the gap with cables [%]

10 30 60 10 30 60 10 30 60

36 0.09 0.07 0.04 0.09 0.07 0.04 0.045 0.035 0.02

52 0.18 0.14 0.08 0.18 0.14 0.08 0.09 0.07 0.04

82 0.46 0.36 0.2 0.46 0.36 0.2 0.023 0.18 0.1

170 2 1.54 0.9 - - - 1 0.77 0.45

PIPE PENETRATION GAPS (plastic pipes)

Parameters

R-FR PIPE WRAP 50x25

External diameter of PVC pipe [mm]

40 55 63 75 110 125 160

Number of wrap layers 2 2 2 2 2 4 6

Wrap length [cm] 25 35 40 47 104 157 302

Number of crossings from a wrap 100 71 62 53 24 16 8

CABLE PENETRATION GAPS

Aperture size[cm]

R-EX MORTAR [number of sacks] R-FR BOARD [number of boards]

Extent of filling the gap with cables [%]

0 10 30 60 0 10 30 60

10x50 0.3 0.27 0.21 0.12 0.14 0.13 0.1 0.06

50x50 1.5 1.35 1 0.6 0.7 0.6 0.5 0.3

100x100 6 5.4 4.2 2.4 2.7 2.4 1.9 1

100x200 12 10.8 8.4 4.8 5.5 5 3.8 2.2

PIPE PENETRATION GAPS (metallic pipes)

Aperturediameter

[mm]

R-FR ACRYLIC 310, R-FR ASF 310 [szt]

External diameter of pipe [mm]

50 60 75 90 100 115 200 219

70 0.7 - - - - - - -

80 - 0.9 - - - - - -

95 - - 1 - - - - -

110 - - - 1.2 - - - -

120 - - - - 1.3 - - -

135 - - - - - 1.5 - -

220 - - - - - - 2.6 -

240 - - - - - - - 3

PIPE PENETRATION GAPS (plastic pipes)

Aperturediameter

[mm]

R-FR GRAPHITE 310 [szt]

External diameter of PVC pipe [mm]

50 50 63 75 82 90 110

70 0.7 - - - - - -

80 - 0.9 - - - - -

93 - - 1 - - - -

105 - - - 1.2 - - -

112 - - - - 1.3 - -

120 - - - - - 1.4 -

Number of packages in case of filling depth of 25 mm both sides and annular space of 15 mm

Table does not include R-EX MORTAR or R-FR BOARD for gap sealing

� R-FR acrylic- cartridge 310 ml - foil charge 600 ml

� R-FR aSF - cartridge 310 ml

� R-FR GRAPHITE - cartridge 310 ml

Passive fire protection systems

15www.rawlplug.co.uk

R-FR ACRYLIC Firestop acrylic compoundfor sealing expansion joints

1. Carefully clean the gaps from dust and other impurities.

2. Fill penetration gap with mineral wool, leaving the space for acrylic compound.

3. Fill the gap with acrylic compound.

4. Even the compund mass with a spatula.

5. Mark penetration gap with information plate.

Installation guide

Features and benefits• Fire resistance class up to EI 240

• Wide range of suitable applications

• Easy to apply and shape with spatula

• Good adhesion to different substrate types

Universal firestopping acrylic compound for expansion joints sealing

Product information

Base materialsApproved for use in:• Aerated concrete

• Concrete

• Hollow brick

• Hollow blocks of light concrete

• Silicate hollow brick

• Drywall board

• Solid brick

• Solid silicate brick

• Perforated brick

Applications• Linear joint seals between top

of flexible wall and concrete wall ceiling and between vertical edge of flexible wall and concrete wall

• Linear joints sealing or gaps between top of rigid wall and floor slab ceiling/between rigid walls

Approvals and Reports• ETA-14/0015

Fill depth[mm]

Joint widths [mm]

10 20 30

12.5 0.4 0.8 1.2

15 0.5 1.0 1.45

25 0.8 1.6 2.40

Technical parameters Values / description

Specific gravity [g/cm3] 1.56 – 1.60

Flash point None

Non-sticky [minute] Max. 75

Film forming [minute] Max. 25

Totally hardened [day] 3 to 5 depending on thickness and temperature

Flexibility [%] Low to medium, 12.5

Thermal conduct. [W/mK] 0,845 (+/- 3%) @ 20mm depth

Storage [month] At least 12 months when stored in unopened cartridges. To be stored in temperatures between 5°C i 30°C

CompatibilitySuitable for use with most materials, but should not be used

directly contact with bituminous materials

Limitations Should not be used in permanently damp areas or in joints with frequent movement

Classification Internal Facade 12.5LM

Colour White

Colour code white RAL 9002 / NCS S1002-Y

Packaging Box containing 25 cartridges each 310 ml

Minimum walls thickness [mm] 100

Minimum floor slab thickness [mm] 150

Maximum wall aperture width [mm] 30

Maximum floor slab aperture width [mm] 100

Range of temperatures for application [°C] 5-35

Storage temperature [°C] 5-35

Description Sound reduction

Single sided seal ≥12mm depth [dB] 62

Double sided seal ≥12mm depth [dB] > 62

Product CodeVolume

[ml]

Quantity [pcs] Weight [kg]

Bar CodeShelf life [month]

Box Outer Pallet Box Outer Pallet

R-FRACR-310 310 1 25 1600 0.6 13.75 880.0 5906675085128 12

Product commercial data

Sound insulation

Technical data

Usage R-FR ACRYLIC 310 ml Estimated number of cartridges for double sided sealing of pipe openings

Passive fire protection systems

17www.rawlplug.co.uk

Product information

Base materialsApproved for use in:• Aerated concrete

• Concrete

• Hollow brick

• Hollow blocks of light concrete

• Silicate hollow brick

• Drywall board

• Solid brick

• Solid silicate brick

• Perforated brick

Features and benefits• Fire resistance class up to EI 240

• Wide application range

• Easy to dose and shape

• Good adhesion to different substrate types

R-FR ACRYLIC Firestop acrylic compoundfor sealing pipe openings

Installation guide

1. Clean edges of the gap and pipe surface.

2. Fill the gap with mineral wool, leaving space for acrylic compound.

3. Seal the gap with acrylic compound.

4. Even the compound with a spatula.

5. Mark the gap with infomation plate.

Applications• Single-sided or double-sided

protection for penetration gaps of metalic pipes (non-combustible)

• Single-sided or double-sided protection for penetration gaps of composite pipes

• Double-sided protection for penetration gaps of plastic pipes (combustible)

Universal firestopping sealing compound for pipe installation protection

Approvals and Reports• ETA-14/0016

Description Sound reduction

Single sided seal ≥12mm depth [dB] 62

Double sided seal ≥12mm depth [dB] > 62

Diameter hole [mm]

Outside diameter of pipe [mm]

50 60 75 90 100 115 200 219

70 0.7 _ _ _ _ _ _ _

80 _ 0.9 _ _ _ _ _ _

95 _ _ 1.0 _ _ _ _ _

110 _ _ _ 1.2 _ _ _ _

120 _ _ _ _ 1.3 _ _ _

135 _ _ _ _ _ 1.5 _ _

220 _ _ _ _ _ _ 2.6 _

240 _ _ _ _ _ _ _ 3.0

Technical parameters Values / description

Specific gravity [g/cm3] 1.56 – 1.60

Flash point None

Non-sticky [minute] Max. 75

Film forming [minute] Max. 25

Totally hardened [day] 3 to 5 depending on thickness and temperature

Flexibility [%] Low to medium, 12.5

Thermal conduct. [W/mK] 0,845 (+/- 3%) @ 20mm depth

Storage [month] At least 12 months when stored in unopened cartridges. To be stored in temperatures between 5°C i 30°C

CompatibilitySuitable for use with most materials, but should not be used

directly contact with bituminous materials

Limitations Should not be used in permanently damp areas or in joints with frequent movement

Classification Internal Facade 12,5LM

Colour White

Colour code white RAL 9002 / NCS S1002-Y

Packaging Box containing 25 cartridges each 310 ml

Minimum walls thickness [mm] 100

Minimum floor slab thickness [mm] 150

Maximum wall aperture width [mm] 30

Maximum floor slab aperture width [mm] 100

Range of temperatures for application [°C] 5-35

Storage temperature [°C] 5-35

Sound insulation

Technical data

Usage R-FR ACRYLIC 310 ml Estimated number of cartridges for double sided sealing of pipe openings.

Based on 15mm sealing depth.

Product CodeVolume

[ml]

Quantity [pcs] Weight [kg]

Bar CodeShelf life [month]

Box Outer Pallet Box Outer Pallet

R-FRACR-310 310 1 25 1600 0.6 13.75 880.0 5906675085128 12

Product commercial data

Passive fire protection systems

19www.rawlplug.co.uk

R-FR ACRYLIC Firestop acrylic compoundfor sealing cable openings

Product information

Features and benefits• Fire resistance class up to EI 240

• Wide application range

• Easy to dose and shape

• Good adhesion to different substrate types

Base materialsApproved for use in:• Aerated concrete

• Concrete

• Hollow brick

• Hollow blocks of light concrete

• Silicate hollow brick

• Drywall board

• Solid brick

• Solid silicate brick

• Perforated brick

Installation guide

1. Clean penetration gap edges and surface of cables.

2. Fill the gap with mineral wool, leaving space for acrylic compound.

3. Fill the gap around the cables with acrylic compound.

4. Even the compound with a spatula.

5. Mark the gap with information plate.

Applications• Single-sided or double-sided

protection for penetration gaps of single cables

• Single-sided or double-sided protection for penetration gaps of cable bundles

Universal firestopping compound for cable installations sealing

Approvals and Reports• ETA-14/0016

Diameter hole [mm]

Estimation of void filled by cables [%]

0 10 30 60

36 0.10 0.09 0.07 0.04

52 0.20 0.18 0.14 0.08

82 0.50 0.46 0.36 0.20

170 2.20 2.00 1.54 0.90

Description Sound reduction

Single sided seal ≥12mm depth [dB] 62

Double sided seal ≥12mm depth [dB] > 62

Technical parameters Values / description

Specific gravity [g/cm3] 1.56 – 1.60

Flash point None

Non-sticky [minute] Max. 75

Film forming [minute] Max. 25

Totally hardened [day] 3 to 5 depending on thickness and temperature

Flexibility [%] Low to medium, 12.5

Thermal conduct. [W/mK] 0,845 (+/- 3%) @ 20mm depth

Storage [month] At least 12 months when stored in unopened cartridges. To be stored in temperatures between 5°C i 30°C

CompatibilitySuitable for use with most materials, but should not be used

directly contact with bituminous materials

Limitations Should not be used in permanently damp areas or in joints with frequent movement

Classification Internal Facade 12,5LM

Colour White

Colour code white RAL 9002 / NCS S1002-Y

Packaging Box containing 25 cartridges each 310 ml

Minimum walls thickness [mm] 100

Minimum floor slab thickness [mm] 150

Maximum wall aperture width [mm] 30

Maximum floor slab aperture width [mm] 100

Range of temperatures for application [°C] 5-35

Storage temperature [°C] 5-35

Sound insulation

Technical data

Usage R-FR ACRYLIC 310 ml Estimated number of cartridges for double sided sealing of cable openings

Based on 15mm sealing depth.

Product CodeVolume

[ml]

Quantity [pcs] Weight [kg]

Bar CodeShelf life [month]

Box Outer Pallet Box Outer Pallet

R-FRACR-310 310 1 25 1600 0.6 13.75 880.0 5906675085128 12

Product commercial data

Passive fire protection systems

21www.rawlplug.co.uk

Installation guide

Product information

Features and benefits• Fire resistance class up to EI 240

• Wide range of suitable applications

• Easy to apply and shape with spatula

• Good adhesion to different substrate types

Base materialsApproved for use in:• Aerated concrete

• Concrete

• Hollow brick

• Hollow blocks of light concrete

• Silicate hollow brick

• Drywall board

• Solid brick

• Solid silicate brick

• Perforated brick

Applications• Linear joint seals between head

of flexible wall and concrete wall ceilingand between vertical edge of flexible wall and concrete wall

• Linear joints sealing or gaps betwe-en head of rigid wall and floor slab ceilin-g/between rigid walls

• Protection for penetration gaps of metallic pipes (non-combustible), composite pipes and plastic pipes (combustible)

R-FR ACRYLIC Firestop acrylic compound

Firestopping, universal sealing compound for expansion joints, cable and pipe installations protection

Approvals and Reports• ETA-14/0015

• ETA-14/0016

1. Clean edges of the aperture or a gap.

2. Fill the gap with mineral wool, leaving space for acrylic compound.

3. Fill the aperture of penetration gap with acrylic compound.

4. Even the compound with a spatula.

5. Mark the gap with the information plate.

Description/sealing type Sound reduction

Single sided seal ≥12mm depth [dB] 62

Double sided seal ≥12mm depth [dB] > 62

Sound insulation

Technical data

Installation guide (cont.)

Usage R-FR ACRYLIC 600 ml

Filling depth[mm]

Filling width [mm]

10 20 30

12.5 0.20 0.40 0.60

15 0.25 0.50 0.73

25 0.40 0.80 1.20

Estimated number of foil cartridges per linear metre for single sided sealing of gaps.

Technical parameters Values / description

Specific gravity [g/cm3] 1.56 – 1.60

Flash point None

Non-sticky [minute] Max. 75

Film forming [minute] Max. 25

Totally hardened [day] 3 to 5 depending on thickness and temperature

Flexibility [%] Low to medium, 12.5

Thermal conduct. [W/mK] 0,845 (+/- 3%) @ 20mm depth

Storage [month] At least 12 months when stored in unopened folic charge. To be stored in temperatures between 5°C i 30°C

CompatibilitySuitable for use with most materials, but should not be used

directly contact with bituminous materials

Limitations Should not be used in permanently damp areas or in joints with frequent movement

Classification Internal Facade 12,5LM

Colour White

Colour code white RAL 9002 / NCS S1002-Y

Packaging Box container 12 x 600ml foils.

Minimum walls thickness [mm] 100

Minimum floor slab thickness [mm] 150

Maximum wall aperture width [mm] 30

Maximum floor slab aperture width [mm] 100

Passive fi re protection systems

23www.rawlplug.co.uk

Product CodeVolume

[ml]

Quantity [pcs] Weight [kg]

Bar CodeShelf life [month]

Box Outer Pallet Box Outer Pallet

R-FRACR-600 600 1 12 1092 1.0 12 1092.0 5906675085135 12

Product commercial data

Aperture diameter[mm]

Estimation of void fi lled by cables [%]

0 10 30 60

36 0.05 0.045 0.035 0.02

52 0.10 0.09 0.07 0.04

82 0.25 0.23 0.18 0.10

170 1.10 1.00 1.77 0.45

Usage R-FR ACRYLIC 600 ml (cont.)

Estimated number of cartridges for double sided sealing of cable openings assuming 15mm sealing depth

R-FR ASF Firestop acrylic compound

Features and benefits• Fire resistance class up to EI 120

• Easy to dose and shape

• Good adhesion to different substrate types

Firestop sealing compound

Product information

Base materialsApproved for use in:• Aerated concrete

• Concrete

• Hollow brick

• Hollow blocks of light concrete

• Silicate hollow brick

• Drywall board

• Solid brick

• Solid silicate brick

• Perforated brick

Applications• Linear joints insulations between

floor slab boards

• Linear joints insulations between floor slab board and wall

• Linear sealing of slits in rigid walls and flexible walls

• Protection for penetration gaps of metalic pipes

• Protection for penetration gaps of single cables

Approvals and Reports• ETA-14/0191

• ETA-14/0192

Installation guide

Aperture diameter [mm]

External diameter of a pipe [mm]

50 60 75 90 100 115 200 219

70 0.35 _ _ _ _ _ _ _

80 _ 0.45 _ _ _ _ _ _

95 _ _ 0.5 _ _ _ _ _

110 _ _ _ 0.6 _ _ _ _

120 _ _ _ _ 0.65 _ _ _

135 _ _ _ _ _ 0.75 _ _

220 _ _ _ _ _ _ 1.3 _

240 _ _ _ _ _ _ _ 1.5

Estimated in pieces in case of metalic pipes penetration gaps sealing.

Passive fire protection systems

25www.rawlplug.co.uk

Filling depth [mm]

Filling width [mm]

10 20 30

12.5 0.40 0.80 1.20

15 0.50 1.0 1.45

25 0.80 1.60 2.40

Technical parameters Values / description

Condition Ready to use thixotropic paste

Specific gravity [g/cm3] 1.60-1.64

Flash point None

Non-sticky [minute] Max. 20

Film forming [minute] Max. 20

Totally hardened [minute] 60

Flexibility [%] Low to medium 12.5 butt joints

Thermal conduct. [W/mK] 0,845 (+/- 3%) @ 25 mm depth

Storage [month]Up to 12 months when stored in unopened cartridges under cool dry conditions.

Avoid temperatures above 30°C & below 5°C.

Compatibility Can be used in contact with most building and decorating materials

Limitations Should not be used in permanently damp areas or in joints with frequent movement

Classification Internal Facade 12,5LM

Colour White

Colour code white RAL 9002 / NCS S1002-Y

PackagingBox containing 25x 310ml cartridges.

Pallet: 310ml - 64 boxes per pallet 1600pcs.

Description Sound reduction

Single sided seal ≥12mm depth [dB] 62

Double sided seal ≥12mm depth [dB] > 62

Sound insulation

Technical data

Installation guide (cont.)

Usage R-FR ASF 310 mlEstimated number of cartridges per linear metre for single sided sealing of gaps

1. Clean edges of the slit or penetration gap.

2. Fill the gap with mineral wool, leaving enough space for acrylic compound.

3. Fill the slit or gap with acrylic compound.

Even acrylic compound with a spatula.

5. Mark the gap with information plate.

Product CodeVolume

[ml]

Quantity [pcs] Weight [kg]

Bar CodeShelf life [month]

Box Outer Pallet Box Outer Pallet

R-FR ASF-310 310 1 25 1600 0.6 13.75 880.0 5906675088808 12

Product commercial data

Diameter hole [mm]

The degree of fulfillment of the culvert cables [%]

0 10 30 60

36 0.10 0.09 0.07 0.04

52 0.20 0.18 0.14 0.08

82 0.50 0.46 0.36 0.20

170 2.20 2.00 1.54 0.90

Usage R-FR ASF 310 ml (cont.)

Estimated in pieces for double-sided sealing of cable penetration gaps.

Diameter hole [mm]

External diameter of a pipe [mm]

50 60 75 90 100 115 200 219

70 0.7 _ _ _ _ _ _ _

80 _ 0.9 _ _ _ _ _ _

95 _ _ 1.0 _ _ _ _ _

110 _ _ _ 1.2 _ _ _ _

120 _ _ _ _ 1.3 _ _ _

135 _ _ _ _ _ 1.5 _ _

220 _ _ _ _ _ _ 2.6 _

240 _ _ _ _ _ _ _ 3.0

Estimated in pieces in case of metalic pipes penetration gaps sealing.

Passive fi re protection systems

27www.rawlplug.co.uk

R-FR GRAPHITE Firestop graphite based compound

Product information

Features and benefits• Fire resistance class up to EI 240

• Easy to dose and shape

Base materialsApproved for use in:• Concrete

• Aerated concrete

• Drywall board

• Solid brick

• Silicate solid brick

Installation guide

1. Clean penetration gap edges.

2. Fill the gap with mineral wool, leaving space for graphite compound.

3. Fill the gap with graphite compound.

4. Even the compound with a spatula.

5. Mark the gap with information plate.

Applications• Penetration gaps protection

for plastic pipes

• Small cable penetration gaps protection

Firestopping intumescent compound for cables and pipes protection

Description Sound reduction

Single sided seal ≥25mm depth [dB] 53

Technical parameters Values / description

Condition Ready to use thixotropic paste

Specific gravity [g/cm3] 1.45-1.50

Flash point None

Non-sticky [minute] Max. 60

Film forming [minute] Max. 60

Totally hardened [day] 3-5 days full cure

Flexibility [%] Low to medium, 12.5

Thermal conduct. [W/mK] 0,845 (+/- 3%) @ 25 mm depth

Storage[month]

Up to 15 months when stored in unopened cartridges under cool dry condtions. Avoind temperatures above 30°C & below 5°C.

Compatibility Can be used in contact with most building and decorating materials

Limitations Should not be used in permanently damp areas or in joints with frequent movement

Classification Internal Facade 12,5LM

Colour Grey

Colour code white n/a

Packaging Box containing 25x 310ml cartridges. Pallet: 310ml - 64 boxes per pallet 1600pcs.

Sound insulation

Technical data

Usage GRAPHITE 310 ml Estimated number of cartridges for double sided sealing of plastic pipe openings assuming 15mm sealing depth

Number of packages for penetration gaps of pipes and cables in case of 15 mm filling of both sides of the gap.

Product CodeVolume

[ml]

Quantity [pcs] Weight [kg]

Bar CodeShelf life [month]

Box Outer Pallet Box Outer Pallet

R-FRGRAPH-310 310 1 25 1600 0.6 13,75 880.0 5906675088815 12

Product commercial data

Diameter hole [mm]

Outside diameter of pipe [mm]

40 50 63 75 82 90 110

70 0.7 _ _ _ _ _ _

80 _ 0.9 _ _ _ _ _

93 _ _ 1.0 _ _ _ _

105 _ _ _ 1.2 _ _ _

112 _ _ _ _ 1.3 _ _

120 _ _ _ _ _ 1.4 _

140 _ _ _ _ _ _ 1.7

Diameter hole [mm]

TEstimation of void fi lled by cables [%]

0 10 30 60

36 0.10 0.09 0.07 0.04

52 0.20 0.18 0.14 0.08

82 0.50 0.46 0.36 0.20

170 2.20 2.00 1.54 0.90

Estimated number of cartridges for double sided sealing of cable openings assuming 15mm sealing depth

Approvals and Reports• ETA 14/0420

Passive fire prevention system

2929www.rawlplug.co.uk

FIRESTOPPING MORTAR � R- EX MORTAR

1. Clean the edges of the passage of dust and other contaminants

2. Pour the mortar into a container with water (ratio mortar to water 2: 1)

3. Mix the mortar (mortar added to the water not vice versa)

4. Fill in the culvert mortar

5. Mark the information plate culvert

Installation guide

R-EX MORTAR Firestop mortar

Firestopping mortar for penetration gaps of cables and of combined installations

Product information

Features and benefits• Fire resistance class up to EI 240

• Universal application for different installation types

• Easy to apply by spatula or trowel

• Penetration gap protection can be prepared in a set with mineral wool board a formwork

• Can be painted

Base materialsApproved for use in:• Aerated concrete

• Concrete

• Drywall board

• Light concrete components

• Solid brick

• Concrete blocks

• Solid silicate brick

Applications• Large and middle size penetration

gaps protection

• Combined penetration gaps protection (pipes and cables)

• Can be applied to drywall board protection

Approvals and Reports• ETA-14/0032

Passive fire protection systems

Passive fi re protection systems

31www.rawlplug.co.uk

Gap size[cm]

The degree of fulfi llment of the culvert cables [%]

0 10 30 60

10x50 0.30 0.27 0.21 0.12

50x50 1.50 1.35 1.00 0.60

100x100 6.00 5.40 4.20 2.40

100x200 12.00 10.80 8.40 4.80

Technical parameters Values/description

Condition Powder ready for mixing with water.

Dray density [kg/m3] About 900 after full cure

Flash point Class A1 according to EN 13501-1

Hardened [h] Less than 1 hour depending on the local climate

Totally hardened [day] Up to 30 days depending on thickness and temp.

Flexibility None

Thermal conduct. [W/mK] 0.051 W/mK

Storage °C No particular limit for unopened bags in dry places with storage temperatures between 5 and 30

Compatibility Suitable for use with most materials, but should not be used directly with metals that may corrode

Limitations Should not be used in permanently damp area or in moving joints

Colour Off white

Packaging L Bags of 20 litres.Bags: 63 on the pallet, equals approx. 800kg

Description Sound reduction

Single sided cast ≥ 50 mm on stone wool board [dB] 64

Single sided cast ≥ 100 mm without board [dB] 64

Double sided cast ≥ 25 mm on stone wool board [dB] 64

Double sided cast ≥ 50 mm without board [dB] 64

Product CodeVolume

[ml]

Quantity [pcs] Weight [kg]

Bar CodeShelf life [month]

Box Pallet Box Pallet

R-EXMOR-20L 20 1 63 15.1 950.2 5906675085142 24

Product commercial data

Sound insulation

Technical data

Usage R-EX MORTAR Estimated number of bags for cable penetrations assuming 100mm wall thick ness

Number of sacks of mortar applied to fill penetration gap in a partition of 10 cm thickness.

FIRE PROTECTION SYSTEM � R-FR PIPE WRAP � R-EX MORTAR

Intumescent wrap

Mortar ready for mixing with wather

Passive fire protection systems

33www.rawlplug.co.uk

1. Clean gap edges and pipe surface.

2. Wind wrap around the pipe (number of wrap layers compliant with specification of ETA 14/0032)

3. Install wrap inside the gap (even wrap edge with edge of the wall).

4. Put the mortar into container with water and stir the mixture properly (ratio of mortar and water 2:1)

5. Fill the gap around the wrap with mortar.

Installation guide

Fire protection systemR-FR PIPE WRAP + R-EX MORTAR

Firestopping wrap and mortar for penetration gaps sealing for plastic and metalic pipes with rubber insulation

Product information

Features and benefits• Fire resistance class up to EI 240

• Universal application for different installation types

• Simple application in penetration gap

• Low wrap thickness

• Rapid installation of wrap in a gap without any additional tools required

Base materialsApproved for use in:• Aerated concrete

• Concrete

• Drywall board

• Light concrete components

• Solid brick

• Concrete blocks

• Silicate solid brick

Applications• Protection of combined penetration

gaps (pipes and cables)

• Protection of penetration gaps for plastic pipes, mortar in a kit with intumescent wrap

• Penetration gaps protection for metalic pipes with rubber insulation, mortar in a kit with intumescent wrap

Approvals and Reports• ETA-14/0032

Gap size[cm]

The degree of fulfillment of the culvert pipes [%]

0 10 30 60

10x50 0.30 0.27 0.21 0.12

50x50 1.50 1.35 1.00 0.60

100x100 6.00 5.40 4.20 2.40

100x200 12.00 10.80 8.40 4.80

Description Sound reduction

Single-sided mortar sealing of thickness of ≥ 50 mm on mineral wool board [dB] 64

Single-sided mortar sealing of thickness ≥ 100 mm without mineral wool board [dB] 64

Double-sided mortar sealing of thickness≥ 25 mm on mineral wool board [dB] 64

Double-sided mortar sealing of thickness ≥ 50 mm without mineral wool board [dB] 64

Product Code Volume

Quantity [pcs] Weight [kg]

Bar CodeShelflife [month]

Box Pallet Box Pallet

R-EXMOR-20L 20 [L] 1 63 15.1 950.2 5906675085142 24

R-FRPWRAP-50x25 25 [m] 1 nd 4.5 nd 5906675085265 nd

Product commercial data

Sound insulation

Technical data

Usage R-EX MORTAR Estimated number of sacks for penetration gap protection.

Technical specification of wrap R-FR PIPE WRAP 50x25For plastic pipe protection (floor slab)

Estimated number of mortar sacks used for penetration gap filling in a partition of 10 cm thickness.

Wrap typePipe

diameter[mm]

Size [mm] Numebr of wraplayers

Thickness Width Length

R-FR PIPE WRAP50x25

to 109

1.8 ± 0.2 50 ± 5 25000 ± 100

2

110 2

120 4

160 6

Technical parameters Values/description

Condition Powder ready to mix with water

Dray density [kg/m3] About 900 after full cure

Flash point Class A1 according to EN 13501-1

Hardened [h] Less than 1 hour depending on the local climate

Totally hardened [day] Up to 30 days depending on thickness and temp.

Flexibility None

Thermal conduct. [W/mK] 0.051 W/mK

Storage °C No particular limit for unopened bags in dry places with storage temperatures between 5 and 30

Compatibility Suitable for use with most materials, but should not be used in direct contact with metals that may corrode

Limitations Should not be used in permanently damp area or in moving joints

Colour Off white

Packaging L Bags of 20litres.Bags: 63 on the pallet, equals approx. 800kg

Passive fi re protection systems

35www.rawlplug.co.uk

FIRESTOP BLOCK � R-FR BOARD- 50 1-S- 60 1-S- 60 2-S

Board thickness:50 or 60 mm

Firestopping coating

Protects cable routes for up to 4hrs

1. Clean gap edges from dust and other impurities.

2. Measure the gap and cut the firestopping board to the proper size.

3. Instal the board in a gap (board painted on one side ought to be installed facing painted surface towards external part of a gap)

4. Seal joint of boards as well as inlet and outlet of cable route with R-FR ACRYLIC.

5. Mark the gap with information plate.

Installation guide

R-FR BOARD Firestopping Board

Firestopping board for protection of cable and combined penetrations

Product information

Features and benefits• Fire resistance class up to EI 240

• Universal application for different appli-cation types

• Simple assembly & disassembly in case of penetration gap rebuilding

Base materialsApproved for use in:• Aerated concrete

• Concrete

• Solid concrete board

• Light concrete blocks

• Drywall board

• Light concrete components

• Solid brick

• Concrete blocks

• Solid silicate brick

Applications• Medium and large size cable

penetration gaps protection

• Combined penetration gaps protection (cables and pipes)

Approvals and Reports• ETA-14/0036

Passive fi re protection systems

Passive fi re protection systems

37www.rawlplug.co.uk

Gap size [cm]

Estimation of void fi lled by cables [%]

0 10 30 60

10x50 0.14 0.13 0.10 0.06

50x50 0.70 0.60 0.50 0.30

100x100 2.70 2.40 1.90 1.00

100x200 5.50 5.00 3.80 2.20

Description / sealing type Sound reduction

Single sealing R-FR BOARD 2-S [dB] 55

Any other configuration [dB] > 55

Technical parameters Values / description

Condition Board ready to use with fire resistant coating

Density [kg/m3] 160 – 180

Flash point Non-applicable

Non-sticky [minutes] Max. 75 (sealant)

Film forming [minutes] Max. 25 (sealant)

Totally hardened [day] 3 to 5, depending on layer thickness and temperature

Flexibility % up to 12.5

Thermal conduct. [W/mK] 0.038

Storage oC Long-term storage allowed, within temeprature range from 5°C to 30°C.

CompatibilitySuitable for use with most materials, but should not be used

in direct contact with bituminous material

Limitations Should not be used in permanently damp areas

Temperature range oC -30 to+80°C (after hardening)

Installation temp. oC +5 do+30

Colour White surface, green core

Packaging pcs50 x 600 x 1200 mm, 80 pieces on a pallet60 x 600 x 1200 mm: 72 pieces on a pallet

Product CodeDimensions

[mm]

Quantity [pcs] Weight [kg]

Bar CodeBox Pallet Box Pallet

R-FRBOARD-50-1-S 1200x600x50 1 80 6.7 536.0 5906675085159

R-FRBOARD-60-1-S 1200x600x60 1 72 6.9 496.8 5906675085166

R-FRBOARD-60-2-S 1200x600x60 1 72 8.1 583.2 5906675085913

Product commercial data

Sound insulation

Technical data

Usage R-FR BOARD Estimated number of boards for cable penetrations assuming 100mm wall thickness

Table does not include usage of FR Acrylic for sealing perimeter of boards

FIRE PROTECTION SYSTEM � R-FR PIPE WRAP � R-FR BOARD- 50 1-S- 60 1-S- 60 2-S

Intumescent wrap

Board ready to use with fi re resistant coating

Passive fire protection systems

39www.rawlplug.co.uk

1. Clean penetration gap edges and surface of the pipe.

2. Wind the wrap around the pipe (number of wrap layers compliant with specifications of ETA 14/0036)

3. Install the wrap inside the penetration gap (even the wrap edge with the wall edge).

4. Measure the penetration gap and cut the board according to its size.

5. Install the board inside the gap and mark with an information plate.

Installation guide

Fire Protection SystemR-FR PIPE WRAP + R-FR BOARD

Firestopping wrap and board for penetrations with plastic pipe and metal pipe with insulation

Product information

Features and benefits• Fire resistance class up to EI 240

• Universal application for different types of installations

Base materialsApproved for use in:• Aerated concrete

• Concrete

• Solid concrete board

• Light concrete blocks

• Drywall board

• Light concrete components

• Solid brick

• Concrete blocks

• Solid silicate brick

Applications• Medium and large size penetration

gaps protection

• Combined penetration gaps protection (cables, pipes)

• Use in combination with R-FR wrap for plastic pipe penetrations.

Approvals and Reports• ETA-14/0036

Gap size [cm]

The degree of fulfillment of the culvert pipes [%]

0 10 30 60

10x50 0.14 0.13 0.10 0.06

50x50 0.70 0.60 0.50 0.30

100x100 2.70 2.40 1.90 1.00

100x200 5.50 5.00 3.80 2.20

Product CodeDimensions

[mm]

Quantity [pcs] Weight [kg]

Bar CodeBox Pallet Box Pallet

R-FRBOARD-50-1-S 1200x600x50 1 80 6.7 536.0 5906675085159

R-FRBOARD-60-1-S 1200x600x60 1 72 6.9 496.8 5906675085166

R-FRBOARD-60-2-S 1200x600x60 1 72 8.1 583.2 5906675085913

R-FRPWRAP-50x25 50x25 1 nd 4.5 nd 5906675085265

Product commercial data

Usage R-FR BOARD Estimated in pieces in case of double-sided pipes penetration gap protection

Table does not include usage of FR Acrylic used for sealing perimeter of boards

Wrap typePipe

diameter[mm]

Size [mm] Numebr of wraplayers

Thickness Width Length

R-FR PIPE WRAP50x25

to 109

1.8 ± 0.2 50 ± 5 25000 ± 100

2

110 2

120 4

160 6

Technical specification of wrap R-FR PIPE WRAP 50x25For plastic pipe protection (floor slab)

Description Sound reduction

Single 50mm Protecta FR BOARD 2-S [dB] 55

All other configurations [dB] > 55

Sound insulation

Technical dataTechnical parameters Values / description

Condition Board ready to use with fire resistant coating

Density [kg/m3] 160 – 180

Flash point Non-applicable

Non-sticky [minutes] Max. 75 (sealant)

Film forming [minutes] Max. 25 (sealant)

Totally hardened [day] 3 to 5, depending on layer thickness and temperature

Flexibility % up to 12.5

Thermal conduct. [W/mK] 0.038

Storage oC Long-term storage allowed, within temeprature range from 5°C to 30°C.

CompatibilitySuitable for use with most materials, but should not be used

in direct contact with bituminous material

Limitations Should not be used in permanently damp areas

Temperature range oC -30 to+80°C (after hardening)

Installation temp. oC +5 to+30

Colour White surface, green core

Packaging pcs50 x 600 x 1200 mm, 80 pieces on a pallet60 x 600 x 1200 mm: 72 pieces on a pallet

41

accessories � R-GUN Dispenser Guns � PADDLE MIXERS � Knife - mineral wool board

r-Gun Dispenser Guns

Professional manual dispensing system in cartridges

Product code DescriptionQuantity [pcs] Weight [kg]

Bar codeBox outer Pallet Box outer Pallet

R-GUN-300-N 300 ml CARTRIDGE GUN 12 12 960 12.0 12.0 987.1 5906675280141

applications• Dispenser gun suitable

for: 310 ml cartridges

applications• Dispenser gun suitable

for: 310 ml cartridges

R-GUN 175-310 ml

R-GUN 345 ml

Product code DescriptionQuantity [pcs] Weight [kg]

Bar codeBox outer Pallet Box outer Pallet

R-GUN-345-N 345 ml CARTRIDGE GUN 12 12 300 12.0 12.0 329.1 5906675280158

R-CFS+-GUN 300/600 ml applications• Pneumatic dispenser gun

suitable for: 600 ml foil system

r-Gun Pneumatic Dispenser Gun

Professional pneumatic dispensing system for foil cartridges

Product code DescriptionQuantity [pcs] Weight [kg]

Bar codeBox outer Pallet Box outer Pallet

R-CFS+-GUN-PNEU 300/600 ml CARTRIDGE GUN 1 1 599 1.23 1.23 766.8 5906675288772

r-Gun Pneumatic Dispenser

Professional pneumatic dispensing system for foil cartridges

Quantity [pcs]

Box outer Pallet

1

Passive fi re protection systems

Passive fi re protection systems

www.rawlplug.co.uk

Paddle mixers

Knife - mineral Wool Board

universal mixer for liquid & powder construction materials

Blade made from crmov15 for dry cutting hard and soft mineral wool

Product code DescriptionDiameter

[mm]shank

Quantity [pcs]Bar code

Box outer

MN-79-075 Stirring paddles type E 80 hex 1 10 5906757146327

MN-79-077 Stirring paddles type E 100 hex 1 8 5906757146334

MN-79-076 Stirring paddles type E 100 SDS 1 8 5906675089089

Product code DescriptionQuantity [pcs]

Bar codeBox outer

MN-63-069 Mineral wool knife 340 mm 1 6 5906675377773

Effi cacy in the hardest conditionsWe are proud to present innovative fi xing from the Bonded Anchors and Mechanical Anchors group designed for the heavy loads demanded by industrial construction. Among our products you will fi nd unique solutions to enable you to achieve maximal amounts with any kind of substrate. Knowledge backed-up with experience guarantees the eff ectiveness of our fi xings and the success of your investment.

Durability and versatilityOur wide range of expansion plugs made of synthetic materials and metal, for low and medium loads, have been used for years for both industrial and residential construction. Incredibly durable FF1 from frame fi xings group, universal in use 4ALL and UNO Plug, no. 1 on the UK market, are leading products of RAWLPLUG®’s off er in the fi eld of Lightweight Fixings, designed with every substrate in mind.

innovations in energy saving constructionAs a leading producer of façade insulation fi xings we would like to present to you our wide array of products used in energy saving constructions. The Reliability and simplicity of our solutions combined with their ease of installation make them the most popular and desired by professionals. We invite you to familiarize yourselves with our off er for Façade Insulations Fixings.

excellent resistance for high loadsThanks to our close cooperation with roof covering product producers, and our insight into the needs of investment contractors, our Roofi ng Insulations Fixings are one of the most popular among European roof fi xing system producers. We invite cooperation from engineers, architects, and roof works contractors. And encourage you to try out our calculation software “ROOFIX” today.

Safety Certifi cateStepping towards the needs of customers, and increasing the general level of safety in closed spaces, we have created a protection system event of which in the combustion prevents fi re and smoke from spreading. We invite you to acquaint with our off er for Passive Fire Protection Systems, which hold the European Conformity Assessment.

Guarantee of lasting qualityThanks to our constant monitoring of the production of assortments from our Sealants and Adhesives range we guarantee the constant and repeatable quality of our products. Their wide range of application possibilities and high effi ciency has enabled us to rank among the top 5 of companies in the construc-tion chemistry industry for years.

maximal weather resistanceRawlplug® Fasteners guarantee reliability of connections and maxi-mal weather resistance. Our products, thanks to the use of appropri-ate materials and adoption of modern anticorrosion coating, pass even the hardest tests, matching the expectations of the most de-manding clients. In our rich off er of screws characterized by extraor-dinary ease of installation, one may fi nd perfect kind of connection for any kind of material and substrate.

save time and minimize costsIn our off er of Direct Fastening Systems you may fi nd, among others, highly eff ective pneumatically and gas powered nailers with acces-sories, compressors and an innovative and ergonomic rebar tier. We invite you to familiarize yourselves with the capabilities of Rawlplug® tools, which can signifi cantly increase the comfort and eff ectiveness of work at any construction site.

Maximal eff ect of optimal off erIn order to ease the application and proper use and installation of our products, we supplement the our assortment of fi xings with a precisely composed off er of Power Tool Accessories. They include, among others, European-made drills of the highest quality, as con-fi rmed with a Sichersafe certifi cate. We invite you to familiarize yourselves with our off er of accessories for professional installation techniques of the Rawlplug® brand.

unique and exclusive exposition Rawlplug POS Essential Off er it is a unique and complete solution designed for product exposition in building wholesale and retail stores. The POS system is based on easily confi gurable rack compo-nents enhanced with expansive information elements and additional decorations, as well as a combination of individual packages in form of innovative Rawlplug Bag and cutting-edge cardboard boxes.

More from Rawlplug

RAWLPLUG, 04.2015

GERMANYKoelner Deutschland GmbHLutherstr. 5473614 SchorndorfTel: + 49 (0) 7181 9777 2-0Fax : + 49 (0) 7181 9777 2-22Web: www.rawlplug.deEmail: [email protected] [email protected]

CZECH REPUBLICKoelner CZ s.r.oKomerční Park TulipanPalackého 1154/76A (hala T3)702 00 OstravaTel: + 420 (596) 6363 97Fax: + 420 (596) 6363 98Email: [email protected]: www.koelner.cz

UKRAINEKoelner Ukrainevul. Naukova 3a79060 LvivTel: + 380 (32) 2440 744Email: [email protected]: www.koelner.ua

IRELANDRawlplug Ireland LtdUnit 10 Donore Business ParkDonore Road DroghedaCo LouthTel: + 353 (0) 41 9844 338Fax: + 353 (0) 41 9802 874Email: [email protected]: www.rawlplug.ie

UNITED ARAB EMIRATESKoelner-Rawlplug Middle East FZEJebel Ali Free Zone, BC-01P.O. Box 261024 DubaiTel: + 971 (4) 883 95 01 Fax: + 971 (4) 883 95 02Email: [email protected]

Koelner-Rawlplug LLC Al Qouz Industrial Area 322ND Street, Compound 84P.O. Box 261024 DubaiTel: + 971 (4) 347 57 18 Fax: + 971 (4) 347 57 19Email: [email protected]

HUNGARYKoelner Hungária Kft.Jedlik Ányos u. 342330 DunaharasztiTel: + 36 (24) 5204 00Fax: + 36 (24) 5204 01Email: [email protected]: www.koelner.hu

FRANCERAWL FranceZI Mitry-Compans12-14 Rue Marc Seguin77290 Mitry-MoryTel: + 33 (0) 1 6021 5020Fax: + 33 (0) 1 6467 1984Email: [email protected]: www.rawl.fr

SLOVAKIA Koelner Slovakia, s.r.o.Dlhá 95010 09 ŽilinaTel/Fax: + 421 (41) 5003 900Mob. Purchase Order: + 421 948 704 901Email Purchase Order: [email protected]: [email protected]: www.koelnersk.sk

LITHUANIAUAB Koelner VilniusŽarijų g. 2LT-02300, VilniusTel: + 370 (5) 2324 862Fax: + 370 (5) 2324 933Email: [email protected]: www.koelner.lt

POLANDKoelner Polska Sp. z o.o.ul. Kwidzyńska 651-416 WrocławTel: +48 (71) 3260 100Fax: +48 (71) 3256 590Email: [email protected]: www.koelner.pl

SWEDENRawl Scandinavia ABBaumansgatan 4593 32 VästervikTel: +46 (0) 4903 0660Fax: +46 (0) 4903 0670Email: [email protected]: www.rawlplug.se

RUSSIAOOO Koelner Trading KLDul. 4-ya Bolshaya Okruzhnaya 1A236009 KaliningradTel: + 7 (4012) 5738 34 + 7 (4012) 5738 36Fax: + 7 (4012) 5738 80Email: [email protected]: www.koelner-trading.ru

uniteD KinGDom rawlplug LtdSkibo DriveThornliebank Industrial EstateGlasgow G46 8JR

Email: [email protected]: www.rawlplug.co.uk

Tel: + 44 (0) 1 41 6387 961Fax: + 44 (0) 1 41 6387 397

PORTUGALRAWLPLUG PORTUGAL, LdaRua Domingos José de Morais, N 57, 2º Drt2685-046 SacavémTel: + 351 210 936 587Email: [email protected]: www.rawlplug.co.uk


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