Patil Automation Pvt. Ltd. · Line Automation –Pipe Bending Cell SCOPE : Complete Turn Key scope...

Patil Automation Pvt. Ltd.your…finest automation partner

PAPL Corporate Presentation

www.patilautomation.com

About Us


PAPL is an India based Automation Company involved in the business of building and integrating complete turnkey automation projects

to various OEM’s and its Tier 1 & 2 suppliers.

Head Office Plant 1Chakan, Pune110,000 Sq. Ft.

Plant 3Kharabwadi, Pune

90,000 Sq. Ft.

Plant 5Chakan, Pune130,000 Sq. Ft.

Plant 2Chakan, Pune110,000 Sq. Ft.

Plant 4Kharabwadi, Pune

20,000 Sq. Ft.

Branch Office419-424, 4th Floor,JMD Megapolis, Sohna roadsector – 48, Gurgaon - 122018

Main OfficeGat No. 154, Behind GE Company,Sudumbre, Chakan M.I.D.C.Phase II, Tal. Maval, Pune – 412 109.


PAPL Family

Team of 640+ Qualified People (Details as below)

150+ Engineers, exclusive for in-house Mechanical / Control Design and Simulation

Dedicate Project Management Team with 4 vertical Business units


Organization Structure

Mr. Manoj PatilManaging Director

Mr. Prafulla Patil Mr. Shekhar Kolte Mr. Vijay Patil Mrs. Aarti PatilHR & Admin

Mr. Sagar KondhareBusiness Development• Finance

• Accounts• Facility

• Purchase• Customer Support• Operation Support

• Mechanical Design• Electrical Design• Manufacturing

Mr. Prashant JadhavPlant 1

Mr. Ranjit SatputePlant 2

Mr. SomnathQuality & CMM


Vision & Mission

Work Together as a team to “respect opinion and views of others” “Customers Satisfaction” is what we aspire for.


Line Automation

Assembly Lines

Conveyors

Robotic Inspection

Vision Poka-Yoke

Pick & Place

Gantry systems

Auto Assembly Stations

Robotic Lines

Complete turnkey welding

And handling solutions

Synchronized welding

applications

SPOT/MIG/TIG welding

robot cells

Turnkey projects

Welding SPM’s

Linear welding SPM

Circular welding SPM

Double End Drive

Weld Lathe

Weld Seamer

Spud Welder

Butt welding press SPM

Special Purpose M/c

Pneumatic/Hyd press

Revising cum Inspection Jig

Camera Vision Inspection

Leak Testing SPM

LASER marking SPM

Twisting SPM

Stuffing and Sizing Press

Jigs & Fixtures

Manual MIG, TIG, SPOT

Welding fixtures

Inspection Jigs

Revising Jigs

Complete Turnkey solution

For manual welding line

Products


Line Automation – Solar Panel Assembly Line

SCOPE :

Complete Turn Key scope of Supply for

Automatic Solar Water Heater Panel Assembly

Trey Pick and Place arrangement

Glass Pick and Place arrangement

Overhead 3 Axis Servo Gantry for Glass

Overhead 3 Axis Servo Gantry for Gluing

Vacuum Gripper - Schmalz

Gluing Unit – Graco

CNC Package - Fanuc

Roller Conveyor with Stopper

Mitsubishi PLC


Line Automation – Seat Recline Assembly Line

SCOPE :


Semi Automatic Recliner Assembly

Common for 4 Variants

Greasing SPM

Assembly SPM

Crimping SPM

Burnishing SPM

Effort Test SPM

Laser Welding Station

Complete tractability for each station

AB PLC


Line Automation – Seat Slider Assembly Line

SCOPE :


Semi Automatic Slider / Track Assembly


Riveting Press

Orbital Riveting SPM

Greasing SPM - Graco

Exercise and Effort Test

Final Gauge

Complete tractability for each station

AB PLC


Line Automation – Gear Box Assembly Line

SCOPE :

Complete Turn Key scope of Supply for Semi Automatic Gear Box Assembly Line


Hydraulic Press

Shim Detection SPM

Leak Testing SPM

Assembly Trollies

Inspection Station


Line Automation – Seat Recline Assembly Line

SCOPE :


Full Automatic Recliner Assembly


Automatic Part Placement using Bowl feeder

Spring Fitment and Greasing

CAM, Cam plate Pick and placing

Orbital Riveting

Auto Crimping

Auto Effort Test

Auto Number engraving

Auto Part unloading

Motorized Conveyor

SCADA System

Tractability system


Line Automation – Seat Slider Assembly Line

SCOPE :


Full Automatic Slider / Track Assembly


Automatic Part Placement using Bowl feeder

Latch Fitment and Greasing

Orbital Riveting

Hydraulic Pressing / Stacking

Exercise Station

Auto Effort Test

Auto Number engraving

Auto Part unloading

Motorized Conveyor

SCADA System

Tractability system


Line Automation – Pipe Bending Cell

SCOPE :


Full Automatic Pipe bending

Pipe Hopper

Pipe Segregation

Pipe Seam Detection

Pipe inside Greasing

Hydraulic Pipe Notching

Hydraulic Pipe Swaging

Hydraulic Pipe Flaring

Automatic Pipe Bending

Automatic Part unloading

Pipe Handling Robot

Pipe Holding Gripper

SCADA System


Line Automation – Door Panel Assembly Line


Line Automation – Seat Assembly Conveyor

SCOPE :


Seat assembly conveyor

Conveyor System – Top / Bottom

Assembly Pallets

Pallet Lifters

Overhead Structure

DC Tools

Bar code scanning

Bar code Printing

SCADA System

Tractability System

Mitsubishi PLC


Line Automation – Water Heater Assembly Line

SCOPE :


Elect. Water Heater Assembly

Pick and Place arrangement

Dome Fitment arrangement

Auto Welding arrangement

Auto Part unloading

Assembly Conveyor


Line Automation – Fuel Tank Assembly Line

SCOPE :

Complete Turn Key scope of Supply for Fuel Tank Assembly Line

Pump Fitment in Fuel Tank

Harness Fitment in Fuel Tank

Leak Test SPM

Conductivity Check SPM

Visual Inspection

Tractability System and SCADA System


Line Automation – Overhead Gantry


Line Automation – Overhead Gantry + Welding

o Robotic welding Line with overhead gantry & gripper system for Chassis frame handling


Robot Cells

Plasma Heating & Gluing MIG Welding Robot Cell Inverted Robot Mounted Cell


Shell Preparation SPM – for Exhaust Mfg.

Shell Rolling SPM

Linear TIG Welding SPM

Tab Cutting SPMBead Flattening SPM


Other SPM

Fuel Tank Butt Welding SPM Toe and Camber Checking SPM


Other SPM

Flaring SPM Bush Pressing SPM Spring Crimping SPM


Other SPM

Leak Test SPM Oil Spray SPM Tab Cutting SPM Spot Welding SPM


Other SPM – Hydraulic Press, Assembly SPM


Welding Project

o Welding for Heavy Componentso Indexing Units.

o Inverted Robot Cell


Welding Project

o Spot welding Robotic Cell o ‘H’ Type Robotic Cell

o Synchro Welding Robotic Cello Chassis Welding Robotic Cell with Servo indexing


Welding Project


Welding Project


Other SPM


Strength

More than 1450 + Robot integration in a year

500+ Welding and assembly SPM in a year

600+ Robotic Cell manufacturing in a year

85% standardization in design for Robotic cell and Fixturing

Plant Capacity is 4 Robotic Cell per day i.e. around 1120 Robotic Cell per Year

Complete Welding line (Having approx. 13 Cell in a line) can be made in 75 days(20 line can be made at a time)

State of art in-house facility for manufacturing (Approx 80%)


Design, Simulation & Integration Capabilities

S.N. Description Remark

1Dedicated Application Engineering team for detail working on RFQ in terms of Process study, Cycle time calculation, Line layout design, Line layout optimization

4 Nos. (Mechanical)2 Nos. (Controls)1 Nos. (Simulation)

2Standard Design Library for BIW Projects MIG Welding ProjectsStandard Welding SPM

Around 85 standard Module to increase speed in Design Phase

3

Three team in mechanical designCatia TeamSolid Edge Team2D design release team

22 Nos. (Catia Design Engineer)28 Nos. (Solid Edge Design Engineer)18 Nos. (2D Design Engineer)

4

Robot Simulation SoftwareProcess SimulatorDelmiaYaskawa Moto seamABB Robot studioPanasonic Robot simulation

7 Nos. Simulation Engineer


Design, Simulation & Integration Capabilities

S.N. Description Remark

5

Robot ProgrammingOur Engineer are capable to integrate all Spot Welding and MIG Welding which includesYaskawa, Fanuc, Panasonic, Kuka, ABB, OTC, Kawasaki, NachiFor Spot Welding Gun : Obara, Denyo, Aro, Nash, Arm WelderWelding Machine : Fronious, Lincoln, etc.

Robot ProgrammerAt PAPL : 38 Nos.

On site : 15 Nos.

6Additional support for Robot Programming in NCR Region from Durga Robotics, Krishna Robotics, Torque etc.

7

PLC ProgrammingOur Engineer are capable to integrate all PLC System availableMitsubishi, AB, Siemens, Omron, Proface, LG etc.

Offline programming during design PhaseStandard PLC Programing module

PLC Programmer : 64Mitsubishi : 52 Nos.AB : 4 Nos.Siemens : 6 Nos.Omron, Proface : 2


Major Facility

2D LASER Cutting Machine

CNC Bending machine

Plasma Cutting Machine

Sales & Marketing

Mechanical & Control Design Team

Design Simulation Team

Robot Teaching & PLC Programming

In house Engg. FacilityQuality ControlProject Management & AssemblyCustomer Service & Support

VMC


Business Worldwide

India

Colombia

Mexico

Thailand

Bangladesh

South Africa

Poland

Russia

CZ

Germany

France


Service Centers

Chennai

Bangalore

Pune

Aurangabad

Gurgaon

Gujarat

Faridabad


Our Esteemed Customers


Thank You !!

Date post:	15-Oct-2020
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Patil Automation Pvt. Ltd. · Line Automation –Pipe Bending Cell SCOPE : Complete Turn Key scope...

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