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PCBA: coating thickness measurement

Date post: 24-Jun-2015
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Direct measurement of the coating on the PCBA, eliminates the need to test coupons and improves the fidelity/accuracy fo the measurement. MProbe 40 (MSP) is used to measure coating thickness directly on the PCBA product http://www.semiconsoft.com/wp/mprobe-40-microscope/
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83 Pine Hill Rd. Southborough, MA 01772 Phone +1.617.388.6832 Fax. +1.508.858.5473 email: [email protected] http://www.semiconsoft.com Thin Film Measurement solution Software, sensors, custom development and integration Measurement of PCBA coatings Summary. During PCBA manufacturing conformal protective coating is customary applied to protect the circuit. Different coating is applied depending on specification requirements. The coating range from a simple water soluble dust protection (typically, < 20μm) to specialized hydrophobic coatings (<1 μm). MProbe 40 enables measurement of the coating thickness directly on the PCBA to avoid cost and inaccuracy of using test coupons. The measurement can be done on different areas of the PCBA, including on SMT elements surface to verify uniformity and thickness of the coating. The measurement is, typically, done using 40 μm or 20 μm measurement spot in the Visible or Vis-NIR range (400-1000 nm). Example 1. Measuring water soluble coating on PCB surface Fig. 1 Reflectance spectrum of the coated PCB
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Page 1: PCBA: coating thickness  measurement

83 Pine Hill Rd. Southborough, MA 01772 Phone +1.617.388.6832 Fax. +1.508.858.5473

email: [email protected] http://www.semiconsoft.com

Thin Film Measurement solution Software, sensors, custom development and integration

Measurement of PCBA coatings Summary.

During PCBA manufacturing conformal protective coating is customary applied to protect the circuit. Different coating is applied depending on specification requirements. The coating range from a simple water soluble dust protection (typically, < 20μm) to specialized hydrophobic coatings (<1 μm). MProbe 40 enables measurement of the coating thickness directly on the PCBA to avoid cost and inaccuracy of using test coupons. The measurement can be done on different areas of the PCBA, including on SMT elements surface to verify uniformity and thickness of the coating. The measurement is, typically, done using 40 μm or 20 μm measurement spot in the Visible or Vis-NIR range (400-1000 nm). Example 1. Measuring water soluble coating on PCB surface

Fig. 1 Reflectance spectrum of the coated PCB

Page 2: PCBA: coating thickness  measurement

83 Pine Hill Rd. Southborough, MA 01772 Phone +1.617.388.6832 Fax. +1.508.858.5473

email: [email protected] http://www.semiconsoft.com

Fig.2 PCB Measurement area

Fig. 3 Measurement result: 15µm coating layer and 1.5 µm interface layer.

Page 3: PCBA: coating thickness  measurement

83 Pine Hill Rd. Southborough, MA 01772 Phone +1.617.388.6832 Fax. +1.508.858.5473

email: [email protected] http://www.semiconsoft.com

Fig. 4 Measurement area (silicon area gray square) on the PCB

Fig. 5 Measurement result (area Fig. 4): Layer thickness 16.7µm and 1.5 µm interface layer.

Page 4: PCBA: coating thickness  measurement

83 Pine Hill Rd. Southborough, MA 01772 Phone +1.617.388.6832 Fax. +1.508.858.5473

email: [email protected] http://www.semiconsoft.com

Example 2: Measuring hydrophobic coating on PCBA

Fig. 6 Measurement location.

Fig. 7 Measurement spot (Fig. 6) at 20x magnification

Page 5: PCBA: coating thickness  measurement

83 Pine Hill Rd. Southborough, MA 01772 Phone +1.617.388.6832 Fax. +1.508.858.5473

email: [email protected]

Fig. 8 . Results of the measurement: layer thickness 535 nm

http://www.semiconsoft.com


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