PCD2.M5 Manual

Document 26/856; Version EN 11 | 2014-01-07

Handbuch Hardware

of the PCD2.M5_ series

Hardware Manual for the PCD2.M5 SeriesDocument 26/856; Version EN112014-01-07

Saia-Burgess Controls AG

PCD2.M5_

Contents

0-1

00 Contents

0.1 Document-History ......................................................................................... 0-60.2 Trademarks .................................................................................................... 0-6

1 Graphical index

2 Overview2.1 Introduction ................................................................................................... 2-12.2 Instructions for connecting Saia-PCD controllers to the internet .......... 2-12.3 Planning an application with PCD2.M5_ components .............................. 2-22.4 Cabling ........................................................................................................... 2-3

2.4.1 Cable routing ................................................................................................... 2-32.5 Addressing .................................................................................................... 2-42.6 HW Overview ................................................................................................. 2-5

2.6.1 PCD2.M5xx0 ................................................................................................... 2-52.6.2 PCD2.C2000 and PCD2.C1000 ...................................................................... 2-5

3 PCD2.M5xx0 CPUs and module holders3.1 System overview ........................................................................................... 3-13.2 General technical details .............................................................................. 3-33.3 System resources ......................................................................................... 3-5

3.3.1 Program blocks ............................................................................................... 3-53.3.2 Computation ranges for count types ............................................................... 3-53.3.3 Media .............................................................................................................. 3-5

3.4 PCD2.M5_ CPUs ............................................................................................ 3-63.4.1 Block diagram for PCD2.M5_ ......................................................................... 3-83.4.2 HardwareandfirmwareversionsforthePCD2.M5_ ...................................... 3-93.4.3 Extensionswithvariousmoduleholders ......................................................... 3-103.4.4 Expansionhousings ........................................................................................ 3-113.4.5 Addressingofmoduleholdersandmodules ................................................... 3-153.4.6 DecentralisedexpansionofRIOwithPCD3components ............................... 3-163.4.7 Dimensions ..................................................................................................... 3-17

3.5 Mounting ........................................................................................................ 3-183.5.1 Mounting position and ambient temperature ................................................... 3-183.5.2 Removecoverfromhousing ........................................................................... 3-193.5.3 Replacehousingcover ................................................................................... 3-203.5.4 Removeupperpartofhousing ........................................................................ 3-213.5.5 Replacehousingcover ................................................................................... 3-223.5.6 I/O module slots .............................................................................................. 3-22

3.6 Installation and addressing of PCD2 I/O modules ..................................... 3-233.6.1 Insertion of I/O modules .................................................................................. 3-233.6.2 Address and terminal designation ................................................................... 3-23

3.7 Power supply, earthing scheme, cable layout ........................................... 3-243.7.1 External power supply ..................................................................................... 3-243.7.2 Internal power supply ...................................................................................... 3-253.7.3 Earthingconcept ............................................................................................. 3-253.7.4 Cable layout .................................................................................................... 3-26

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PCD2.M5_

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03.8 Operating states ............................................................................................ 3-273.9 Connections to PCD2.M5_ ........................................................................... 3-283.10 Partitioning options for user memory ......................................................... 3-303.11 Data storage in case of power failure ......................................................... 3-313.11.1 Batterychanging ............................................................................................. 3-31

3.12 Memory space on the PCD ........................................................................... 3-323.12.1 General ........................................................................................................... 3-323.12.2 Programbackupandrestoreonbackupflash ................................................ 3-353.12.3 Transferringanapplicationwithflashcard ..................................................... 3-363.12.4 Backup program after download option .......................................................... 3-373.12.5 Backup/restore of RAM texts/DBs at run-time ................................................ 3-38

3.13 MemorymodulePCD2.R6000forflashcards(FCs) .................................. 3-433.13.1 Systemoverview ............................................................................................. 3-433.13.2 Technicaldata ................................................................................................. 3-433.13.3 Operation ....................................................................................................... 3-443.13.4 Displaysandswitches ..................................................................................... 3-463.13.5 Flashcard ....................................................................................................... 3-473.13.6 Userprogrambackuptotheflashcard ........................................................... 3-483.13.7 Order details ................................................................................................... 3-49

3.14 Hardwareclock(RealTimeClock) .............................................................. 3-503.15 Hardware watchdog ...................................................................................... 3-503.16 Software watchdog ....................................................................................... 3-523.17 User inputs and outputs ............................................................................... 3-53

3.17.1 Basics ............................................................................................................. 3-533.17.2 PCD2.M5_ 24 VDC interrupt inputs ................................................................ 3-533.17.3 PCD2.M5_ user outputs .................................................................................. 3-54

3.18 Operatingmodeswitch(Run/Halt) .............................................................. 3-553.18.1 Run/haltpushbutton ....................................................................................... 3-553.18.2 Run/haltswitch ................................................................................................ 3-55

3.19 E-display with PCD7.D3100E nano-browser .............................................. 3-563.19.1 Technicaldata ................................................................................................. 3-563.19.2 Installingthedisplay ........................................................................................ 3-563.19.3 Function and use of Joystick ........................................................................... 3-573.19.4 Structureofthesetupmenu ............................................................................ 3-593.19.5 PG5DeviceconfigurationforeDisplay ........................................................... 3-623.19.6 USER project .................................................................................................. 3-633.19.7 Web-Editor ...................................................................................................... 3-663.19.8 BrowsetheeDisplaypagesonthePC ........................................................... 3-69

4 RIO (remote input/output) head stations

5 PCD2.M5xx0 Communication interfaces5.1 Onboard interfaces ....................................................................................... 5-25.2 Plug-in communication interfaces .............................................................. 5-25.3 Onboard interfaces ....................................................................................... 5-3

5.3.1 PGU connector (PORT #0) (RS-232)forconnectingprogrammingdevices ... 5-35.3.2 PGUconnection(PORT#0)(RS-232)ascommunicationinterface ............... 5-4



PCD2.M5_

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05.3.3 PGUconnection(PORT#0)(RS-485)ascommunicationinterface ............... 5-55.3.4 USB port as PGU interface ............................................................................. 5-65.3.5 D-Sub x1 S-Net/MPI ....................................................................................... 5-7

5.4 Plug-in interface modules - Slots A1 and A2 .............................................. 5-85.4.1 RS-485/422withPCD7.F110,Port #1 & Port#2 ............................................. 5-85.4.2 RS-232withPCD7.F121,Port #1 & Port#2..................................................... 5-105.4.3 CurrentloopwithPCD7.F130,Port#1&Port#2 ............................................. 5-115.4.4 RS-485withPCD7.F150,Port #1 & Port#2..................................................... 5-135.4.5 MP-BuswithPCD7.F180,Port#1&Port#2 .................................................... 5-15

5.5 Serial interfaces on I/O module slots 0 - 3 .................................................. 5-165.5.1 GeneralremarksonthePCD2.F2xxx ............................................................. 5-165.5.2 CommunicationportsonthePCD2.M5_ ........................................................ 5-165.5.3 Moduleoverview ............................................................................................. 5-175.5.4 Portx.0:RS-422/RS-485onthemodulPCD2.F2100 ................................... 5-215.5.5 Portx.0:RS-232onthemodulPCD2.F2210(formodem) ............................. 5-225.5.6 Port x.0: Belimo MP-Bus on module PCD2.F2810 ......................................... 5-23

5.6 Modem module for I/O module socket ........................................................ 5-245.7 Communication on Slot C ............................................................................ 5-255.7.1 CANbus,modulePCD7.F7400 ...................................................................... 5-265.7.2 ProfibusDPMaster,modulePCD7.F7500 ..................................................... 5-27

6 Input/output (I/O) modules6.1 Module overview ........................................................................................... 6-1

6.1.1 Power consumption of PCD2 input/output modules ....................................... 6-56.1.2 Capacity of basic units .................................................................................... 6-5

6.2 Digital input modules ................................................................................... 6-66.2.1 PCD2.E11x,8digitalinputs ............................................................................ 6-76.2.2 PCD2.E160/161,16digitalinputs,ribboncableconnector ............................. 6-96.2.3 PCD3.E165/166,16digitalinputs,cageclampterminalconnectors .............. 6-12

6.3 Digital input modules, electrically isolated ................................................ 6-146.3.1 PCD2.E500,6digitalinputsfor115-230VAC ............................................... 6-156.3.2 PCD3.E61x,8digitalinputs,electricallyisolated ............................................ 6-17

6.4 Digital output modules ................................................................................. 6-196.4.1 PCD2.A300,6digitaloutputsfor2Aeach ...................................................... 6-206.4.2 PCD2.A400,8digitaloutputsfor0.5Aeach ................................................... 6-226.4.3 PCD2.A460,16digitaloutputsfor0.5Aeach,withribbonconnector ............. 6-246.4.4 PCD2.A465,16digitaloutputsfor0.5Aeach ................................................. 6-27

6.5 Digital output modules, electrically isolated .............................................. 6-296.5.1 PCD2.A200,4relayswithmakecontacts,withcontactprotection ................. 6-306.5.2 PCD2.A210,4relayswithbreakcontacts,withcontactprotection ................. 6-326.5.3 PCD2.A220,6relayswithmakecontacts,withoutcontactprotection ............ 6-346.5.4 PCD2.A250,8relayswithmakecontacts,withoutcontactprotection ............ 6-366.5.5 PCD2.A410,8digitaloutputsfor0.5Aeach,electricallyisolated ................... 6-38

6.6 Digital combined input/output modules ..................................................... 6-406.6.1 PCD2.B100,2inputs+2outputs+4digitalinputs/outputs(selectable) ........ 6-41

6.7 Multi-functional input/output modules ....................................................... 6-446.7.1 PCD2.G400,multi-functionalinput/outputmodule .......................................... 6-45



PCD2.M5_

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06.7.2 PCD2.G410,multi-functionalI/Omodulewithelect.isolateddigitalI/O ......... 6-46

6.8 Analogue input modules .............................................................................. 6-486.8.1 PCD2.W2x0,analogueinputs,8channels,10bitresolution .......................... 6-496.8.2 PCD2.W3x0,analogueinputs,8channels,12bitresolution .......................... 6-55

6.9 Analogue input modules, electrically isolated ........................................... 6-606.9.1 PCD2.W3x5,analogueinputs,electricallyisolated,7channels,

12 bit resolution .............................................................................................. 6-616.10 Analogue output modules ............................................................................ 6-666.10.1 PCD2.W4x0,analogueinputs,4channels,8bitresolution ............................ 6-666.10.2 PCD2.W6x0,analogueoutputs,4channels,12bitresolution ........................ 6-70

6.11 Analogue output modules, electrically isolated ........................................ 6-746.11.1 PCD2.W6x5,analogueoutputs,electricallyisolated,6(4)channels,

10 bit resolution .............................................................................................. 6-746.12 Analogue combined input/output modules ................................................ 6-796.12.1 PCD2.W525analoguecombinedinput/outputmodulewith

electrical isolation ............................................................................................ 6-796.13 Weighing modules ........................................................................................ 6-856.13.1 PCD2.W720weighingmodul .......................................................................... 6-85

6.14 General-purpose temperature modules ...................................................... 6-866.14.1 PCD2.W745weighingmodul .......................................................................... 6-86

6.15 Fastcountermodules ................................................................................... 6-886.15.1 PCD2.H100,countingmoduleupto20kHz,1channel .................................. 6-896.15.2 PCD2.H110,generalpurposecountingandmeasuringmodule

upto100kHz,1channel ................................................................................ 6-946.15.3 PCD2.H112,generalpurposecountingandmeasuringmodule

upto100kHz,2channel ................................................................................ 6-966.16 SSI encoder module ..................................................................................... 6-976.16.1 PCD2.H150,SSIinterfacemoduleforabsoluteencoder ................................ 6-97

6.17 Motion control modules for stepper motors .............................................. 6-996.17.1 PCD2.H210,Motioncontrolmoduleforsteppermotors ................................. 6-99

6.18 Motion control modules for servo drives ................................................... 6-1036.18.1 PCD2.H31x,motioncontrolmoduleforservo-motors,1-axisencoder ........... 6-1036.18.2 PCD2.H32x,motioncontrolmodulesforservo-drives .................................... 6-107

7 System cables and adapters7.1 System cables with I/O module connections to the PCD .......................... 7-1

8 Configurationandprogramming8.1 CPUs .............................................................................................................. 8-18.1.1 ConfiguringthePCDwithPG5 ....................................................................... 8-18.1.2 "Hardware settings" option .............................................................................. 8-5

9 Maintenance9.1 Changing the battery on the PCD2.M5xx0 .................................................. 9-1

A AnnexA.1 Icons ............................................................................................................... A-1



PCD2.M5_

Contents

0-5

0A.2 Definitionsofserialinterfaces ..................................................................... A-2

A.2.1 RS-232 ............................................................................................................ A-2A.2.2 RS-485/422 ..................................................................................................... A-3A.2.3 TTY/current loop ............................................................................................. A-4

A.3 Installation instructions and relay contacts ............................................... A-5A.3.1 Installationinstructionsforcarryingextra-lowvoltage .................................... A-5A.3.2 Installationinstructionsforcarryinglowvoltage .............................................. A-5A.3.3 Carryinginductiveloads .................................................................................. A-7A.3.4 DetailsofrelaymanufacturersforsizingofRCelements ............................... A-7

A.4 Order details .................................................................................................. A-9



PCD2.M5_

Contents

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00.1 Document-History

Version Changed Published RemarkspEN01 07.01.2008 30.05.2008 Newdocument,

copied from PCD1|2|3 ManualEN02 2009-02-16

2009-06-012009-02-162009-06-30

ModificationsMinormodifications

EN03 2009-09-302009-10-01

2009-10-012009-10-01

ControlunitforPCD7.F180MSTMFTMemory Card is called

PCD2.R6000 not PCD3.R6000EN04 2010-03-01

2010-04-13

2010-03-01

2010-04-13

DefinitionofthesignalsPort#3or#10,Pin6,inChapter3.9Chapter5.3.1

EN05 2010-05-102011-01-20

2011-01-152011-01-20

eDisplay in detailPCD2.C1000addedinchapter3HardwareWatchdog:ExampleofIL-CodestringmodifiedStandardsaddedinchapter3

EN06 2011-04-08 2011-04-11 Switchoffthe+24Vbeforeplug/unplugtheI/Omodules and I/O terminals

EN07 2011-06-23 2011-06-23 Chapter3:NewspecificationsforFWupgrade,Chapter5:LED,adjustmentofstatusreports

EN08 2011-11-22 2011-11-25 CorrectionHWwatchdogerror.Maximumloadfor on-board outputs

EN09 2012-01-24 2012-01-25 Reintegratedthedescription oftheI/O-modules

EN10 2012-04-10 2012-11-09

2013-03-13 2013-03-13

Storagetemperaturechangedof-20to-25C. PWMoutputsviaFBox

EN11 2013-03-21 2013-04-232013-05-102013-11-192014-01-07

2014-01-072014-01-072014-01-072014-01-072014-01-07

Chapter2.5:HardwareOverviewInternal wiring PCD2.K111BehavioroftheDiagnosticLEDLogoandcompanynameschangedChapter2.2:Instructionsforconnecting Saia-PCDcontrollerstotheinternet

0.2 Trademarks

Saia PCD is a registered trademark of Saia-Burgess Controls AG.

Siemens,SIMATIC and STEP are registered trademarks of Siemens AG.

Technicalchangesaresubjecttothestateoftechnology

Saia-BurgessControlsAG,2013. Allrightsreserved.

PublishedinSwitzerland



PCD2.M5_

Graphical index

1-1

1

1 Graphical index

ThegraphicalindexsinglesoutsomehighlightsfromtheHardwareManualforthePCD2.M5_Series,andallowsyoutoclickonacomponent/connectortojumpstraighttothecorrespondingsection.Thefacilitytojumptoanysectionfromthetableofcontents is still to be completed.

A1

A2

C

Port #0

ETH1

ETH2

USB Port #0

Port #2

Port #1

Port #8

X4 Port #1

X3 Port #2

LEDs

Userinputs

Flash-cards

Lithium-battery

Port #10or #3

Aperture forLCD display and keys

Run/Halt-Switch

Supply

I/O Slots

I/O Slots



Introduction

Overview

2-1

2

2 Overview

2.1 Introduction

ThismanualcoversthetechnicalaspectsofthePCD2.M5_components.Thefollowing terms are used frequently:

CPU Centralprocessingunit:theheartofthePCD

LIOs LocalI/Os:theseareconnectedtotheCPUviatheI/Obus

Modules Input/outputelementsdesignedforthePCD2.M5_system

Moduleholder CPU,RIOorLIO,towhichmodulesmaybeattached

TheaimofthissectionistopresenttheessentialsofplanningandinstallingcontrolsystemswithPCD2.M5_components.Itcoversthefollowingtopics:

Planninganapplication

Cabling

Detailsofhardware,software,configuration,maintenanceandtroubleshootingaredescribed in separate sections.

2.2 InstructionsforconnectingSaia-PCD controllers to the internet

WhenSaiaPCDcontrollersareconnecteddirectlytotheinternet,theyarealsoapotentialtargetofcyberattacks.Forsecureoperation,appropriateprotectivemeasuresmustalwaysbetaken.PCDcontrollersincludesimple,built-inprotec-tionfeatures.However,secureoperationontheinternetisonlyensuredifexter-nalroutersareusedwithafirewallandencryptedVPNconnections.

Formoreinformation,pleaserefertooursupportsite:www.sbc-support.com/security



Planning an application

Overview

2-2

2

2.3 PlanninganapplicationwithPCD2.M5_components

ThefollowingaspectsshouldbeconsideredwhenplanningPCD2.M5_applications:

TheinternalloadcurrenttakenbytheI/Omodulesfromthe+5VandV+supply mustnotexceedthemaximumsupplycurrentspecifiedfortheCPUsorLIOs (PCD2.C2000/C1000) TheCPUtypedeterminesthemaximumnumberofmodules ThetotallengthoftheI/Obusislimitedbytechnicalfactors;theshorter,the better

When planning an application, we recommend the following procedure:

SelecttheI/Omodulesaccordingtoyourrequirements. Checkthatthenumberofmoduleholdersisallowed: PCD type Max. number of I/O modules Max. 1) digital I/OsPCD2.M5_ PCD2 CPU PCD2

expansionTotal PCD2 CPU PCD2

expansionTotal

8 56 64 128 896 (-1) 1024 (-1)

1)UsingdigitalI/Omoduleswith16I/Oseach

ThevaluesinbracketshavetobesubtractedfromthemaximumnumberofdigitalI/Osbecauseofthewatchdogrelay.

ToexpandPCD2CPUswithPCD3RIOs,theplanninginstructionsinthePCD3Manual26/789shouldbefollowed.

Ifnecessary,selectthePCD2.C2000/C1000expansionhousing: PCD2.C2000 8moduleslotsorPCD2.C10004moduleslots PCD2.K106 26-coreextensioncabletoconnectPCD2CPUs. PCD3.K1x6 26-coreextensioncabletoconnectthelastPCD2.C2000 /C1000expansionhousinginarowtoattachedfurther rowsofPCD2.C2000/C1000expansionhousings. PCD2.K010 ConnectortolinkPCD2.C2000expansionhousings for mounting side-by-side.Fortheconnecingcablesandplugsrequired,seealsosection3.4.3.

IfPCD2.WxxxandPCD2.Hxxxmodulesareused,calculatetheloadcurrent attheinternal+5VandV+supply(usetheworst,i.e.highestvalues)

Checkthatthemax.supplycurrentfortheCPUissufficient;itgenerallyshould be.

Estimateconsumptionfromthe24Vsupply.Useestimatedvalues.The estimatedvaluescanbefoundinthesectionontheCurrentconsumptionofthe PCD2 input/output modules.

Notethatinmostapplicationstheoutputsplacetheheaviestloadonthe24Vsupply.For16outputswithaloadcurrentof0.5Aeach,theloadingwillbe8Awithall outputs connected.



Cabling

Overview

2-3

2

2.4 Cabling

2.4.1 Cablerouting

230Vsupplylinesandsignallinesmustbelaidinseparatecablesatleast10cm apart.Evenwithintheswitchingcabinet,itisadvisabletoleavespacebetween power and signal lines. Digitalsignal/buslinesandanaloguesignal/sensorlinesshouldbelaidin separate cables Itisadvisabletouseshieldedcablesforanaloguesignallines. Theshieldshouldbeearthedattheentryorexittotheswitchingcabinet.The shieldsshouldbeasshortaspossibleandofthelargestpossiblecross-section. Thecentralearthingpointshouldbe>10mmandconnectedtothePEground wirebytheshortestroute Theshieldisgenerallyconnectedtoonesideoftheswitchingcabinetonly,unless thereisapotentialequalizationwithsignificantlylowerresistancethantheshield resistance Inductivitiesinstalledinthesameswitchingcabinet,e.g.contactorcoils,shouldbe providedwithsuitablesuppressors(RCelements) Switchingcabinetcomponentswithhighfieldintensity,e.g.transformersor frequencyinverters,shouldbeshieldedwithseparatorplateswithagoodground `connection.

Surge protection for long distances or external lines Wherelinesarelaidoutsidethebuilding,oroverlongerdistances,suitablesurge protectionmeasuresshouldbeapplied.Forbuslinesinparticular,these measures are essential. Withlineslaidoutside,theshieldmusthaveadequatecurrent-carryingcapacity andbeearthedatbothends. Thesurgeconductorsshouldbeinstalledattheinputtotheswitchingcabinet.



Addressing and cabling of series

Overview

2-4

2

2.5 Addressing

Theaddressofamoduleisdeterminedbyitsmodulepositionintheconfiguration(see section 3.4.5).

PCD2CPUs: Themoduleaddressesbeginatbaseaddress0(zero)on Slot 0 (addresses 0 to 15) and go up in increments of 16 to address127onSlot7,regerdlessofthenumberofI/Os(16,8or4).

PCD2.C2000 Determinedbythemodulepositionintheconfiguration;alsogoesup and C1000: in increments of 16

Extensioncablesconnecttheexpansionhousingattheright-handendofarowwiththefirstexpansionhousingattheleftofthenextrow.Theaddressofthefirstmoduleinasecondorthirdrowequalstheaddressofthelastmoduleinthepreviousrow+16.

Address255isreservedforthewatchdogrelay.Modulesthatusethisaddressmustnotbeinstalledinmoduleposition16.Formoredetails,pleasereferto thesectiononthe"Hardwarewatchdog".

EachadditionalPCD2.C2000/C1000expansionhousingprovidesspacefor8/4moreI/Omodules.Theconnectiontothenextrowismadeviathe26-coreextenstioncableortheconnector(seesection3.4.3).

Forcesarisingwithtoosmallcableradii(smallerthanthenaturalradius)maydamagetheplugconnection. Theextensioncablesmustnotbepluggedinorremovedwiththecontrollerconnectedtothepowersupply.



HWOverview

Overview

2-5

2

X1 X2

M1

Slot A1

X3

X4

X10

M2

X6

X5

Slot A2

Slot C

8 I/O-module slots 07

Connection for I/O expansion

I/O 7 I/O 6 I/O 5 I/O 4

I/O 0 I/O 1 I/O 2 I/O 3

Flash cardsUSB port

2-port Ethernet switch(PCD2.M5540 only)

Interrupt-EingngeLithium battery

On-Board interfaceand power supply

Run/stop switch

LEDs

Opening for LCD displayC slot for Profibus Master module

Connections for On-Board interfaces

Slot for communication module with X3 connectionSlot for communication module with X4 connection

PCD2.M5xx0

Module slot

Module slot

I/O bus forstandardmodules

Fast serial bus (SPI)for running up to 4intelligent modules


2.6 HW Overview

8 I/O-module slots 07

Power supply

I/O bus

4 I/O-module slots 03PCD2.C2000 PCD2.C1000


Ground connection for I/O modules

I/O 7 I/O 6 I/O 5 I/O 4

I/O 0 I/O 1 I/O 2 I/O 3 I/O 0 I/O 1

I/O 3 I/O 2

2.6.2 PCD2.C2000 and PCD2.C1000

2.6.1 PCD2.M5xx0



Systemoverview

PCD2.M5_ Classic CPUs and expansion housings

3-1

3

3 PCD2.M5xx0 CPUs and module holders

3.1 System overview

ThePCD2.M5_seriesisbasicallyacombinationofthePCD2housingdesignandcircuitrywithextensivecompatibilityandeaseofupgradingalongwithPCD3technology.TheprovenfunctionsofthePCD2serieshavebeensupplementedwithnewfunctionssuchasUSBand"onboard"Ethernet,andthefacilitytouseflashcardsand/orfutureSDmemorycards(forprogrambackup,filesystemforwebpages,data,documents,etc.).ForeasylabellingoftheI/Osignals,therearepreprintedsheetsthatcanbeprotectedbythetransparentcovering.I/Omodulescanbereconnectedorreplacedwithoutremovingthecentralhousing.

Thecircuitryandlabellinghavebeencompletelyrevised.WhenI/Omodulesarereplaced,theelectroniccomponentsontheCPUareprotected.However,theI/Omodulesthemselvesmustnotbepluggedinorremovedwiththepoweron,thesupplyvoltageandtheexternal+24Vmustbedisconnected.AswiththePCD3,theCPUhasnojumpers;alltherequiredfunctionshavetobeconfiguredin"HardwareSettings".Theunitprovides4integratedportsandtwoRJ-45Ethernetsockets,includingswitch.ThesemakethePCD2.M5_anextremelypowerfulcommunicationsystem.FTPandwebaccessarealsosupporteddirectlyviahttp.

Onthemotherboardtherearealso6digitalinputs(4interruptinputsoroneencoderconnection)and2outputs.Theoptiontoconfiguretheinputsasinterruptorencoderinputsandtheoutputsaspulse-width-modulated(PWM)meansthatthePCD2.M5_canbeusedasa"low-costsolution"formachineryandsystems.

SBC S-Net networking concept

SBC S-Netisthenameofthenew,flexiblenetworkingconceptforinnovativeandeconomicalautomationsystemswithSaia PCD.

BasedontheEthernet-TCP/IP(Ether-S-Net)andProfibus(ProfiS-Net)openstandards:useofexistingnetworkinfrastructurenoduplicatecablingrequired



Systemoverview


3-2

3

Supportsmulti-vendorandmulti-protocoloperation: Reducescostsforprojectplanning,programming,commissioningandmaintenancebygeneraluseofEthernetTCP/IPandProfibuswithS-Net,thePrivateControlNetwork(PCN)forSaia PCD

GeneraluseofwebtechnologiesviaEthernetTCP/IPandProfibusforcommissioning,operation,monitoringanddiagnostics

Networkconnectionsintegratedintothebaseunit;ProfibusinterfaceintegratedintotheoperatingsystemofthenewPCDcontrollersandPCD3RIOs(includedinthebaseunit,atnoextracharge)

ProfiS-NetwithoptimizedprotocolsandservicesforefficientoperationofPCD3RIOsandPCD3controllersontheProfibus

Multi-protocoloperation: ThenewPCDcontrollersandPCD3RIOssupportProfibus-DPandS-Netonthesamesocket

Continuityandsecurityofinvestment: All PCD systems can be integrated into almost any design using existing ProfibusandEthernetTCP/IPconnections Forfurtherdetails,seeManual26/845.

SBC PCD web server

AllPCDcontrollersandPCD3RIOscomewithanintegratedwebserverasstandard:

Webbrowserasatoolforcommissioning,supportandvisualization: AccesstotheSBCwebserverisviastandardwebbrowserssuchasInternetExplorerorNetscapeNavigator.Thismakesthewebbrowser,whichcanbeoperatedintuitivelybyanyone,thestandardtoolforcommissioning,service,supportandvisualizationofmachines,unitsandinstallations.Theusercanretrievepre-defineddeviceandsystem-specificHTMLpages,givingaccesstoalldataoncontrollersandRIOs.Graphicalelements(images,diagramsetc.) as well as text documents (operating and repair manuals) can also be integratedintotheHTMLpages,toprovideapersonalizeduserinterface

Generalaccesstoanydesiredinterfacesandnetworks: AccesstothewebserverisavailablenotonlyviaEthernetTCP/IP,butalsoviacost-effectivestandardserialinterfaces(RS-232,RS-485,modemetc.)andviaProfibusnetworks,throughoutthesystemandatdifferentlevelsinthenetwork.Thismakesiteconomicaltousewebtechnologytooperateandmonitoreventhesmallestapplications.

TheSBCPCDwebserverisintegratedintoallproducts: Havingawebserverintegratedasstandardeliminatesthecostofrun-timelicensesoradditionalmodules.InallnewPCDcontrollersandthePCD3RIOs,thewebserverisalreadyincludedinthebaseunits,atnoextracost.



Generaltechnicaldetails


3-3

3

3.2 General technical details

Supply(externalandinternal)Supplyvoltage 24 VDC-20...+25%smoothedor

19 VAC15%full-waverectified(18VDC)Power consumption1) typically 15 W Capacity of internal 5 V bus2)

1,400mA

Capacity of internal +Vbus(16...24V)2)

Thecapacityofthe+Vbusdependsonthecapacityofthe5Vbus,asfollows(themorepreciselythe24Varemaintained,thehigherthepossiblecapacity):

24 V

24 V

24 V

1)Theloadshandledbytheoutputsandotherconsumersaregenerallymoreimportantforsizingthesupplythan theinternalpowerconsumptionofthePCD2.M5.

2)WhenplanningPCD2systems,itisessentialtocheckthatthetwointernalsuppliesarenotoverloaded.This checkisespeciallyimportantwhenusinganalogue,counterandpositioningmodules,asthesemayhaveavery large power consumption.ItisadvisabletousethedeviceconfiguratorfromthePG52.0whichautomaticallycalculatestheinternalpower consumptionofthemodules.

Atmospheric conditionsAmbient temperature Whenmountedonverticalsurfacewithverticallyaligned

terminals:0...+55C Inallothermountingpositions,areducedtemperaturerangeof0..+40Capplies

Storage temperature -25...+85CRelativehumidity 10...95%withoutcondensationVibration resistanceVibration according to EN/IEC61131-2:

5...13.2Hzconstantamplitude(1.42mm) 13.2...150Hz,constantacceleration(1G)

Electrical safetyProtection type IP20 according to EN60529Air/leakagepaths according to EN 61 131-2 and EN50178: between circuits and

bodies and between electrically isolated circuits: surge category II,foulinglevel2

Testvoltage 350V/50HzACfornominalunitvoltage24VDC

Electromagnetic compatibilityElectrostaticdischarge accordingtoEN61000-4-2:8kV:contactdischargeElectromagneticfields accordingtoEN61000-4-3:fieldintensity10V/m,

80...1000MHzBursts accordingtoEN61000-4-4:4kVonDCsupplylines,4kVon

I/Osignallines,1kVoninterfacelinesNoise emission accordingtoEN61,000-4-6:ClassA(forindustrialareas).

Guidanceonthecorrectuseofthesecontrolsinresidentialareas can be found at www.saia-support.com (additional measures).



Generaltechnicaldetails


3-4

3

Noise immunity acc. to EN61000-6-4

Mechanism and mountingHousing material Base:

Cover: Fibreoptics: PC,crystal-clear

Mounting rail 2top-hatrailsacc.toEN50022-35(2x35mm)

ConnectionsTerminal blocks

Spring terminals 10-pole, 4-pole

Spring terminals 10-pole

Spring terminals 14-pole, 12-pole, 8-pole

Spring terminals 24-pole, 6-pole

Earthterminal

Terminal 2-pole supply

Section stranded single wire

0.5..2.5mm 0.5..2.5mm

0.5..2.5mm 0.5..2.5mm

0.5...1.5mm 0.5...1.5mm

0.5...1.0mm 0.5...1.0mm

0.08... 2.5mm

0.5... 1.5mm

Theterminalblocksmayonlybepluggedonto20times.Theymustthenbereplaced,toguarantee a reliable contactLengthofinsulation

7 mm 7 mm 7 mm 7 mm 5...6 mm 7 mm

Standards / approvalsEN/IEC EN/IEC61131-2 Programmable controllersShipbuilding ABS,BV,DNV,GL,LRS,PRS.

PleaseverifyifyourchosenproductismentionedinthelistofcorrespondingType-Approval-Companyunderwww.saia-support.com.

cULus-listed PleaseverifyifyourchosenproductislistedinthecorrespondingCertificateunderwww.saia-support.com.TheconditionforcULusCompliancearementionedonthesheetannexedtotheproductor can be required under www.saia-support.com.



PCD2 CPUs


3-5

3

3.3 System resources

3.3.1 Programblocks

Type Quantity Addresses RemarksCyclicorganizationblocks(COB)

32* (16) 0...31 (0...15) Main program elements

Exception/system-dependent organizationblocks(XOB)

32 0...31 calledfromthesystem

Program blocks (PB) 1000* (300) 0...999 (0...299) Sub-programsFunction blocks (FB) 2000* (1000) 0...1999 (0...999) Sub-programswith

parametersSequential blocks (SB) total 6000 steps and transitions each(withPG51.3andfirmwareversionxxx)

96 0...95

for Graftec programming of sequential processes

*Thisinformationisvalidforfirmware1.10.16andlater.Beforethisversion16COBs,300PBsand1000FBswere

supported.

3.3.2 Computationrangesforcounttypes

Type RemarksIntegers 2,147,483,648to

+2,147,483,647Format:decimal,binary,BCDorhexadecimal

Floating point numbers 9.223,371018 to 5.421,0110-20 +9.223,371018 to +5.421,0110-20

InstructionsareprovidedtoconvertvaluesheldinSaiaformat(MotorolaFastFloatingPoint,FFP)toIEEE754formatandviceversa.

3.3.3 Media

Type Quantity Addresses RemarksFlags (1 bit) 14336**

(8192)F0...8191 Bydefault,flagsarenotvolatile,but

avolatilerangecanbeconfigured,beginningwithaddress0

Registers (32 bit) 16384 R 0...16383 ForintegerorfloatingpointvaluesText/data blocks

8191

XorDB

0...8190

Thetexts0..3999arealwayswrittentothesamememoryareaastheuserprogram. Wheretheusermemoryhasbeenextended,thebasememorycanbeconfiguredtoholdRAMtextsandDBs.ThetextsandDBsheldinthiswayhaveaddresses4000

Timers/counters (31 bit) 16001) T/C 0...1599 Thebreakdownoftimersandcountersisconfigurable.Timersareperiodicallydecrementedbytheoperatingsystem;thebasictimeunitcanbesetbetween10 ms and 10 seconds

Constantswithmediacode K

any Values0...16383;maybeusedinin-structions instead of registers

Constantswithnomedia code

any Values-2,147,483,648to+2,147,483,647.CanonlybeloadedintoaregisterwithanLDcommand,and cannot be used in instructions instead of registers.

1)Thenumberoftimersconfiguredshouldbeonlyasmanyasrequired,topreventunnecessaryCPUloading **Sincefirmware1.14.2314336flagsaresupported,beforeitwas8192.Inordertouseflags>8191PG52.6.150is



PCD2 CPUs


3-6

3

required.

3.4 PCD2.M5_CPUs

Differences between base units PCD2.M 5440 5540

General featuresI/O bus extension yesNumber of inputs/outputs or I/O module sockets

up to 10231) 2) 64

Processor (Motorola) CF5272/66MHzProcessing time Bit instruction: Word instruction:

0.3...1.5 s3)

0.9 s3)Firmware,firmwareupdate(firmwarememorysolderedon) DownloadablefromthePG5environment

ProgrammablewithPG5 from 1.4.200Mainmemoryforuserprogram,text,DB(RAM) 1 MB

Backup memory onboard (Flash) 1MByteflashcard(optional)

Hardware clock Accuracy Yes,betterthan1min/month

Data backup RenataCR2032lithiumbattery,1...3years4)User inputs Max. input frequency

4 1kHz5)

User outputs 2InterfacesProgramming interface USB 6)Optional serial data interface Port1,2

2 x RS-232,RS-422/485 or TTY current loop 20 mA

Port 0 (PGU) also as RS-232 interface (D-Sub) or RS-485 (X5terminalblock),upto115 kbit/s



PCD2 CPUs


3-7

3

Differences between base units PCD2.M 5440 5540

Profi-S-Netinterface Port 10 up to 1.5 Mbps

Ether-S-Netinterface 2FieldbusconnectionsSerial-S-Net Profi-S-Net

1)UsingdigitalI/OmodulesPCD2.E16xorA46xwith16I/Oseach

2)OnallPCDunits,address255isreservedforthewatchdog.TheI/Osreservedforthewatchdogcannotbeused,andnoanalogueandHmodulescanbeusedonthesocketswithbaseaddress240

3)Typicalvalues;theprocessingtimeisdependentontheloadonthecommunicationports

4)Theperiodgivenisabuffertime;itisdependentontheambienttemperature(ahighertemperaturemeansashorterbuffertime)

5)The1kHzapplieswithapulse/pauseratioof1:1andreferstothetotalfrequenciesoftheinputs

6)TheUSBportistype"USB1.1SlaveDevice12Mbps"andcanonlybeusedforprogrammingandasanS-BusSlave,togetherwithcertainsoftwareproducts(Webconnect,ViSi-PLUSwithS-Driver). WithaUSB2.0hub,thedownloadrunstwiceasfast

Canalsobeusedasaserialdataport,e.g.toconnectaterminal;butthishamperscommissioningandtrouble-shootingwiththedebugger



PCD2 CPUs


3-8

3

3.4.1 BlockdiagramforPCD2.M5_

SupplyI/Os in base unit

slots 0...7addresses 0...127

I/Os in extension unitsPCD2.C2000 / C1000addresses 128...1023

Slot A1, A2F1xx modulescommunication

Serial data interfaces field bus connections

COM/PGU o. RS485

CPU

CPU- and I/O bus

M E M O R Y M A P

E E P R O M

DB

TX

P

T vol

C nvol

R nvol

F vol

F nvol

Backup

usermemory

S-Net/MPI

user media

I/O bus

usermemory

RegisterTimerCounterFlagvolatilenon volatile

ProgramsTextsData blocks

R T C F

vol nvol

P

TX DB

Ethernet-TCP/IP

Modem RS 232Full Handshaking

HALT

RUN

Date-Time nvol

Watch-Dog

2) 1)

4 user-inputsand 2 user-outputs

F2xxx modulesslots 0...3

Serial data interfaces field bus connections

USB

Slot CF7xxx modulescommunication

Profibus DPCAN Interface

1)Connectionfortheprogrammingunit 2)WithPCD2.M5540

Nochanges(e.g.plugging/unpluggingI/Omodules)shouldbemadewiththepowerswitchedon.

Topreventlossofdata,batteriesshouldbechangedwiththepowerswitchedon.



PCD2 CPUs


3-9

3

3.4.2 HardwareandfirmwareversionsforthePCD2.M5_

ThefirmwareforthePCD2.M5_isstoredinaFlashEPROM,solderedtothemotherboard.AfirmwareupdatecanbeappliedbydownloadinganewversionwiththePG5.Theprocedureisasfollows:

Gotowww.sbc-supportanddownloadthelatestfirmwareversion

EstablishaconnectionbetweenPG5andtheCPU,aswhendownloadinganapplication(accordingtothefacilitiesavailable,serialwithPGUcable,modem1),USB,Ethernet)

OpentheOnlineConfiguratorandgooffline

FromtheToolsmenu,selectUpdateFirmware,thenusetheBrowsefunctiontoselectapathtothefileforthenewfirmwareversion.Ensurethatonlyonefileisselected for download

Startthedownload

Afterthedownload,thepowersupplytothePCDmustnotbeinterruptedfor2minutes(CPLDprogrammingsequence).Otherwise,theCPUmaybeblockedinsuchawaythatithastobereturnedtothefactory. ThedownloadoperationisterminatedbyrebootingthePCD.

1) Amodemconnectionisnotalwaysreliable.Amodemmaybecomeblockedinsuchawaythatremoteaccessisnolongerpossible.Insuchcases,anon-sitevisitwillbenecessary.Otherconnectionoptionsarepreferable.



PCD2 CPUs


3-10

3

3.4.3 Extensions with various module holders

ThePCD2.M5_controllerscanbeexpandedwithPCD2.C2000/C1000components,makingadditionalmodulesocketsavailable.Upto7PCD2.C2000/C1000moduleholderscanbeconnectedtothePCD2.M5_.Thisallowstheusertoattachamaximumof64I/Omodules,or1023digitalinputs/outputs.

Forlocalexpansion,thePCD2LIO(localI/O)modulescanbeused.

FordecentralizedexpansionusingProfibus,thePCD3RIO(remoteI/O)modulescanbe used:

WhenselectingI/Omodules,ensurethattheinternal5Vand+Vsupplyisnotoverloaded.

ThePCD2.M5_controllerscanbeexpandedwithPCD2.C2000/C1000,PCD3.Cxx0orPCD2.C1x0components,makingadditionalmodulesocketsavailable:

PCD2.M5_ typeMaximumnumberofinputs/outputsorI/Omodulesocketsforthesystem:

Expansionwith PCD2.C2000/C1000 components

10231)2) 64

Expansionwith PCD3.Cxx0 components

10231)2) 64

Expansionwith PCD2.C1xx components

2551)2) 16

1)UsingdigitalI/OmodulesPCD2/3.E16xorA46xwith16I/Oseach

2)OnallPCD2units,address255isreservedforthewatchdog.TheI/Osreservedforthewatchdogcannotbeused,andnoanalogueandHmodulescanbeusedonthesocketswithbaseaddress240

Connection cables or plugs required

Type of expansion PCD2.C150 PCD2.C100 PCD3.C100/.C200 PCD2.C2000/C1000*

Max. expansion housings or module holders

1 1 14 7

Max. plug-in I/O modules

4 8 56 56

Max. additional digital I/Os

64 127 895 895

Connecting cable or PCD2.K1x0 PCD2.K106 PCD3.K1x6

PCD2.K106 PCD3.K1x6

Connector PCD3.K010 PCD2.K010*Restrictions No No Max. 6 PCD3.C200 *In preparation



PCD2 CPUs


3-11

3

3.4.4 Expansionhousings

ThePCD2.C2000/C1000expansionhousingprovidesspacefor8/4additionalI/Omodulesandcanbeexpandedtoprovideupto64sockets.ThedimensionsofthehousingmatchthoseofthePCD2.M5_baseunit.Thesocketsarenumberedclock-wisefromtheleft,from0to7.Theexpansionhousingswithsockets8to15etc.arealsonumberedclockwise.Theyareconnectedtoeachotherandtothebaseunitwith26-wire expansion cables or connectors:

PCD2.K010 Connector for mounting side-by-side

Internal supply to PCD2.C2000/C1000 module holders

Voltage- monitor 5V und V+

CLR

0V

V+(16,2V)

PCD-BusLED24V

4400 F 39V

PTC

Sup

ply

24 V

DC +5V

DC

DCDC

DC

ThePCD2.C2000/C1000moduleholdersprovidethefollowinginternalsupplycur-rentstothemodulespluggedinorconnectedtothem:

power supply power consumptionTypePCD2.C2000/C1000 1,400mA 800 mA typically 2W

WhenplanningPCD2systems,itisessentialtocheckthatthetwointernalsuppliesarenotoverloaded.Thischeckisespeciallyimportantwhenusinganalogue,counterandpositioningmodules,asthesemayhaveaverylargepowerconsumption. Itisadvisabletousethecalculationtableatwww.saia-support.com.



PCD2 CPUs


3-12

3

ThePCD2.LIOsarealsosnappedontotwo35mmhatrails. LIO module holder

Module slots

Description Ext. supply

Int. supply

I at +5 VPCD2.C2000 (PCD2.C1000)

8 (4)

for8(or4)I/Omodules;actsasI/Obusrepeaterandprovidesinternal+5VandV+forasegmentofI/Omodules

24 VDC

1,400mA

PCD2.K106

PCD2.M5x40 PCD2.C2000 PCD2.C1000

PCD2.K010

10cm

I/O expansion cable

I/O Bus- expansionplug PCD2.K010

PCD2.C2000andPCD2.C1000serveasabusrepeaterandprovide+5VandV+internallyforasegmentofI/Omodules.

Theorderoftheexpansionhousingsisfreelyselectable.

ExpansionhousingsofthePCD3serie(PCD3.C100,PCD3.C110andPCD3.C200) can also be used.



PCD2 CPUs


3-13

3

Connections for PCD2.C2000 expansion housing

LEDs

24 VDC (yellow): Supply present (19 V...32 VDC) Power fail (red): Short-circuit(+5VorV+notpresent)

Expansion connection

Frontview

ThisconnectorcanbeusedtoconnectthePCD2.C2000/C1000expansionhousingtofurtherPCD2.C2000/C1000units,withthePCD2.K010connectororwithconnectioncables.Thisallowsupto1023digital I/Os to be supported.

Power supply to expansion housings

Pin Designation Meaning29 Power fail +5VorV+notpresent28 Power good Power supply present27 COM Sharedconnection26 n.c. not connected25 n.c. not connected24 - GND23 - GND22 + +24V21 + +24V20 + +24V



PCD2 CPUs


3-14

3

ThePCD3.Cxxxexpansionhousingprovidesspacefor4additionalI/Omodules.ThedimensionsofthehousingmatchthoseofthePCD3.M3xx0baseunit(seealsoPCD3Manual26/789).Theyareconnectedtoeachotherandtothebaseunitwith26-wire expansion cables or connectors (see Section 3.4.3)

I/O extension cable PCD3.K106 | PCD3.K116

PCD3.C200PCD3.C100

I/O extension cable PCD2.K106

Up to 1023 central data points in PCD3.C100 /.C110 /.C200

ThePCD2.C1x0expansionhousingprovidesspacefor8or4additionalI/Omodulesandcanbeexpandedtoprovideupto16sockets.ThedimensionsofthehousingmatchthoseofthePCD2.Mxxxbaseunit.Theyareconnectedtoeachotherandtothebaseunitwith26-wireexpansioncables(seeSection3.4.3)

I/O expan-sion cable

PCD2.K110 PCD2.K100

PCD2.C100 PCD2.C150

Up to 255 central data points in PCD2.C100 / .C150

Minimum distance between PCD2.M5xxx and PCD2.C2000/C1000

PCD2.K106PCD2.M5x40 PCD2.C2000

10cm

I/O expansion cable



PCD2 CPUs


3-15

3

3.4.5 Addressingofmoduleholdersandmodules

Sockets numbered clockwise from 0 to 7. AllmodulesoftypesE,A,WandHcanruninanysocket,exceptSlot15(grey).NomodulesoftypeWorHcanbepluggedinhere.Ifthemanualandemergencycontrolmodulesareneeded,PCD3modulesandmoduleholdershavetobeused.ThesameappliestotherealisationofRIOnodes.Fortheseapplications,refertothePCD3Manual 26/789

ThePCD2.T8xxmodemscannotbeusedonallslots;pleaserefertoManual26/771forthesemodules.

16...31 32...47 48...63

0 1 2 3

0 1 2 3

7 6 5 4

32 48

0 1 2 3

0...15

64...7980...9596...111112...127

128...143 144...159160...175 176...191

192...207 208...223 224...239 240...255

256...271 272...287288...303 304...319

320...335 336...351 352...367368...383

400...415 416...431 432...447

448...463 464...479 480...495 496...511

512...527 528...543 544...559 560...575

576...591 592...607 608...623 624...639

640...655 656...671 672...687 688...703

704...719 720...735 736...751 752...767

768...783 784...799

384...399

800...815 816...831

832...847 848...863 864...879 880...895

896...911 912...927928...943 944...959

960...975 976...991 992...1007

1008...1023

56 57

5859

896...911 912...927

928...943944...959

8 9 10 11

128...143 144...159 160...175 176...191

14 13 1215192...207208...223224...239240...255

1st extension

2nd ext. 256...383 (Modul 16...23)3rd ext. 384...511 (Modul 24...31)4th ext. 512...639 (Modul 32...39)5th ext. 640...767 (Modul 40...47)6th ext. 768...895 (Modul 48...55)

7th extension

960...975 976...991

992...1007

1008...1023

60 61

6263

8 9 10 11

128...143 144...159 160...175 176...191

14 13 1215192...207208...223224...239240...255

8 9

128...143 144...159

11 10160...175176...191

PCD2.M5_

2xPCD2.C1000

PCD3.C1x0PCD3.C200

PCD2.C100

PCD2.C150

0 1 2 3

1

2

3

4

5

6

7

8

9

10

11

12

13

14

PCD2.C2000



PCD2 CPUs


3-16

3

3.4.6 Decentralised expansion of RIO with PCD3 components

FordecentralizedexpansionviaProfibus,thePCD3RIO(RemoteI/O)modulescanbe used (see also manual 26/789):

PCD3.T760 IntegratedProfibusDPSlave/ProfiS-NetSlaveconnectionupto max. 1.5 MBit/s 4 plug-in I/O modules Integratedwebserverfordiagnostics,supportandcommissioning (ConnectiontoPCviaoptionalPCD3.K225connectorcable)

PCD Type Max. number of PCD3 I/OsPCD3.RIO nodes 256 per node



PCD2 CPUs


3-17

3

3.4.7 Dimensions

PCD2.M5-,PCD2.C2000

PCD2.C1000

70142

211



Mounting


3-18

3

3.5 Mounting

ThePCD2canbesnappedontotwotop-hatrails(2x35mm).ThePCD2canalsobescrewedtoanyotherflatsurfacewith4M4screws;thegroovesprovidedforthispurposecanbeaccessedbyliftingoffthesnap-oncover.

Mounting the PCD2 on the top-hat rail

PressbottomofhousingontothemountingsurfacePressupwardsagainstthetop-hatrailPresstopofhousingagainstthemountingsurfaceandsnapinto

place

Pushthehousingdownontothetop-hatrailtoensurethatitissecure

Removal

Toremovethehousing,pushupwardsandpullout.

3.5.1 Mountingpositionandambienttemperature

Averticalsurfaceisnormallyusedtomountthemodulecarrier;theI/Oconnectionstothemodulesthenalsorunvertically.Inthismountingposition,theambienttemperature may be from 0 Cto55C.In all otherpositions,airconvectionworkslesswell,andanambient temperaturevon40 Cshouldnotbeexceeded.



Mounting


3-19

3

3.5.2 Removecoverfromhousing

NB:Donotuseearliermethods.Theymaycausedamage.

Gripbothsidesofthehousingwiththefingersandpushtotheleft.

Afterremovingthecover,theplugboardsforflashcards,thelithiumbattery,therun/haltswitchetc.arefreelyaccessible.

Lithium- battery

Flash- cars

Run/Halt- switch

Aperture for LCD-display and keys



Mounting


3-20

3

3.5.3 Replacehousingcover

Inthereverseorder;positionthe4clipsofthehousingcoverinthe4groovesonthehousing(seebelow),

pressdownwiththefingers(seebelow)andpushthehousingcovertotheright.



Mounting


3-21

3

3.5.4 Removeupperpartofhousing

Toinstall(neworreplacement)communicationsinterfaces,theupperpartofthehousinghastoberemoved.

Disconnectallcables(USB,Ethernet,Profibus,RS-232). Removehousingcover(seeSection3.5.2Removingthehousingcover) Pulloutplug-inscrewterminalblocks(X3X6) UnscrewthetwoTORXPlus10IPbolts(forthepositionofthetwobolts,see below) Removeupperpartofhousing

Torx 10 Torx 10

Optional communication interfaces

Tosimplifycustomerinstallation,optionalcommunicationinterfacesshouldbeorderedtogetherwiththePCD2.M5_.UptotwoPCD7.F1xxunitscanbepluggedintoSlots A#1 and A#2.

ThefollowingPCD7.F1xxcommunicationmodulescanbepluggedintoSlotsA#1andA#2:

A#1

A#2

X4-Port 1 1. PCD7.F1xx

X3-Port 2 2. PCD7.F1xx

PCD7.F110 PCD7.F121

(PCD7.F120 must not be used) PCD7.F130 PCD7.F150 PCD7.F180



Mounting


3-22

3

X4 - Port #1 AllPCD7.F1xxmodulescanbeusedherewithoutrestriction(forRS-232,usePCD7.F121 only). (SeealsolatestmanualfortheconnectionlayoutforthePCD7.F1xx)

ThePCD2.T81x/.T85xinternalmodemsmustbeinsertedintoI/Omoduleslot#4(bottomright),toallowthemtousetheTTLinterfaceonPort#1.

X3 - Port #2 AllPCD7.F1xxmodulescanbeusedherewithoutrestriction(forRS-232,usePCD7.F121 only). (SeealsolatestmanualfortheconnectionlayoutforthePCD7.F1xx)

X10 - Port#8 (ForProfibusDP/CANandfuturecommunicationmodules;inpreparationforSlotC)

3.5.5 Replacehousingcover

PositionupperpartofhousingovertheCPU Beforepressingdown,ensurethatallplug-inconnectionsarecorrectly positioned and connected ThentightenbothTorxPlusbolts.Replacehousingcover.

ToensurethatthePCDworksproperly(earthing),theupperpartofthehousingmustbe screwed back on.

3.5.6 I/O module slots

AllPCD2.Axxx/.Bxxx/.Exxx/.Gxxx/.Hxxx/.WxxxI/Omodulescanbepluggedintothe8availableI/Omoduleslots.ThePCD2.T81x/.T85xinternalmodems,whichusetheTTLinterface,mustbepluggedintoSlot4(bottomright).

Thefirst4slots(addresses0...63)arefittedwithSPIinterfacesforintelligentmodules(e.g.PCD2.F2xxx,butnotyetavailable).

ThePCD2.M5_hasremovableI/Ocovers.TheI/Oplugconnectorscannowbeaccessedwithoutremovingtheplug-interminalblocks(X3...X6),andthecircuitboardisthusprotected.

ToremovetheI/Ocover,placethethumbsontheI/OhousingcoverandpushtheI/Ocoverawaywiththefingers.

I/Ocovers(Slot#0to#3andSlot#4to#7)



Installation and addressing of PCD2 I/O modules


3-23

3

3.6 InstallationandaddressingofPCD2I/Omodules

3.6.1 Insertion of I/O modules

TheI/Omoduleisinsertedfromtheside,pushedtowardsthemiddleoftheunituntilitreachestheendstop,andsnappedintotheretainingcatch.

Retaining clip Bus connector

Nochanges(e.g.plugging/unpluggingjumpersorI/Omodules)shouldbemadewiththepowerswitchedon.

3.6.2 Addressandterminaldesignation

8 7 6 5 3 2 1 04

cover of PCD2.M5_

Label field forI/O modules

LEDs

I/O module

Pin designation

Function label andrelative I/O addresses

AllPCD2systemsareprovidedwithasetofmatchingA4templates

Removingthecovergivesaccesstoterminals,butalsoexposescomponentsthataresensitivetoelectrostaticdischarges.



Powersupply,earthingscheme,cablelayout


3-24

3

3.7 Powersupply,earthingscheme,cablelayout

3.7.1 External power supply

Simple, small installations

+18V

0V

GNDL N

19VAC15%

Trafo min. 50VA

Sensors: Electro-mechanicalswitches Actuators: Relays,lamps,smallvalveswithV01.08.45

ThesystemstartsinthesamewayaswithaflatSuperCAPormissingbattery,i.e.me-dia(flash,registersetc.),userprogramandhardwaresettingsareerased.Theclockissetto00:00:0001.01.1990.Thebackupontheonboardflashisnotdeleted.

Red,flashingslowly(2Hz) ThePLCdoesnotstartupandgoesinto"Stop" mode.

Red/greenflashing(2Hz) Storeddatadeleted,i.e.media(flash,regis-tersetc.),userprogram,hardwaresettingsandthebackupontheonboardflashareerased.However,whereanexternalflashcardisused,theprogramisnotcopiedtotheonboardflash.

In operation:

Ifthebuttonispressedinrunmodeformorethansecondandlessthan3seconds,thecontrollerchangestohaltmodeandviceversa.

Ifthepushbuttonispressedforlongerthan3seconds,thelastuserprogramsavedwillbeloadedfromflashmemory.

3.18.2 Run/halt switch

OnthePCD2.M5_,itisalsopossibletoinfluencetheoperatingstatewiththeswitchaccessibleonthefrontoftheunitunderthebluecover.

Ifthecontrollerisswitchedtohaltmode,thiswillcauseachangefromruntohalt;whenitisswitchedtorun,acoldstartwillbeexecuted.

Toreleasetheswitch,checktheoptionsinthePG5hardwaresettings(seesection8.1.2).



E-displaywithPCD7.D3100Enano-browser


3-56

3

3.19 E-display with PCD7.D3100E nano-browser

3.19.1 Technical data

Dimensions(mm)Overall:67x47mm

Electrical data

Currentconsumption: 50mAat+5Vwithbacklighting

10mAat+5Vwithoutbacklighting

Display details

4-stage grey dot matrix liquid crystal display

128x88pixelswith0.25x0.25mmpixelsize

Displaysize:25x35mm

3.19.2 Installingthedisplay

TheeDisplayisanelectronicdevice,andmustbehandledaccordingtoESD(electrostaticdischarge)guidelines.

RemovecoverofPCD2.M5_housing(seesection3.5.2) Removethetransparentprotectivefilmfromthebackofthecover

Insertthedisplayintotheapertureandpushuptothestop.Fixwiththescrewprovided(3 x 6 Torx plus).





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3

Display

Joystick

Removethetransparentprotec-tivefilmfromthedisplay

Cleaning advice

Do not use abrasive cleaners and/or cleaning implements that could damage or scratch the surface of the display. To clean any residues off the surface of the display, we advise the following procedure:

Applykeroseneorethylalcoholwithacleansoftcloth Thencleanwithfreshwaterandrubwithacleansoftcloth

Finally,replacethecoverofthePCD2.M5_housing(seesection3.5.3).

3.19.3 FunctionanduseofJoystick

Joystick to navigate within the menu

Pressingtheup,down,leftandrightkeysallows:

movementandselectionofdifferentmenuoptions modificationofnumericvalues

PressingonthecentregeneratesanENTERcommand

Moving between different menu options

Example: Pressingtwicetotheleftmovesfrom"PCDsys"to"Config".





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3

Config PCD SysUser** Root Page **

31/10/2013 9:45:05

SAIA BURGESS CONTROLS

Changing a numeric value

SelectafieldwithanumericvalueusingthejoystickandthenpressENTER.

Example: Selectvalue:movejoystickupordowntoincreaseordecreasevalue (0123456789+-) Presslefttoselecttheleft-handdigit.Theperformthesameoperationasfor thepreviousdigit Whenyoureachtherightvalue,pressENTER Changeapplied

Changing an alphanumeric character

Selectafieldwitheditablenumericvalueoralphanumericcharacter(smallletteronly)withthenavigationswitchthenpressENTER.

Example:

Changingthehtmluserstartpage.

-Changeone(orseveral)character(s)

Selecttheuserstarthtmlfieldthenpressingenter.Movethecursorleftandrightwiththenavigationswitchtoselectthecharacterthatyouwanttochange,thenmovethenavigationswitchupanddowntoselectthenewcharacter.

-Addonecharacteratfirstposition

Selecttheuserstarthtmlfieldthenpressingenter,thefirstcharacterisselected.Movethecursorwithnavigationswitchleftandselectthecharacterthatyouwanttoaddthenpressenter.

start.htmlbecomesastart.html

-Inordertodeleteacharacteratendpositionhecanjustmakeaspacesignoutofthecharacteryouwanttodelete.->start.htmlbecomesstart.htm->start.htm)





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3

-Youcannotdeleteacharacteratfirstposition.Re-writethename.Example:es-tart.html

-Youcannotdeletethespacecharacteratleft.Rewriteestart.html

Available characters /availablenumbersandcharactersineditmode: constchardigitFloatList[]={0,1,2,3,4,5,6,7,8,9,.,-,+,};

//for string editing mode

charsignList[]={a,b,c,d,e,f,g,h,i,j,k,l,m,n,o,p,q,r,s,t,u,v,w,x,y,z,

-_0,1,2,3,4,5,6,7,8,9};

CharacterEditingdoesworkforPPOwithSTRINGformat

PCDtextscanbeeditablewiththeeDisplay,onlyifthetextsareinsmallletters(andwithSTRING format).

3.19.4 Structure of the setup menu

Thesetupmenuwascreatedwiththeweb-editor.ThesetupmenuprojectisincludedinthePCD2firmware.

Root Page

TherootpageisthefirstpagewhichisdisplayedafterswitchonthePCD

Menu point Description see topicConfig gototheconfigurationpages 4.2 & 4.3PCD Syst gotothePCDsystempages 4.4 .. 4.6User gototheuserprogram 8





3-60

3

Configurationpage1

The user start page can be changed. See 3.3

The default value 5 means that the user program will start 5 sec. later. The value -1 allows manuell starting.Therefore the arrow-key in the rootpage must be pressed.

Menu point Description min max Default commentUser start page

Startpageoftheuser program

2* 16* estart.html Editable *=textlength

Setup timeout*

Time in seconds to wait in root page before loading user project.

-1...0 60 5 When-1,theuserprojectis started manually (time=)byclickingontheUSERarrowbutton

Backlit timeout Time in seconds to waittillbacklightisswitchedoff.

10 500 60 0 is prohibited

Contrast Contrastofthedis-playin%

25 100 75 By steps of 25 (25 - 50 - 75 and 100)

* Setuptimeout:Thistimeoutcanbeincreasedupto60sec(valueis60)andupto(valueis-1).Usingtheintermediatevalues0to2isinjudiciousbecausewehavenotenoughreactiontimetostayinthesetupmenu.

Configurationpage2





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3

PCD system page 1

PCD type ReferenceofthePCD2.M5 Read onlyHWversion HardwareversionofthePCD2 Read onlyFWversion FirmwareversionofthePCD2 Read onlyProd. date ProductiondateofthePCD2(year&week) Read onlyBack Backtotherootmenu Read onlyNext GotothePCDsystempage2 Read only

PCD system page 2

PCD Status StatusofthePCD2:RUN/HALT Read onlySerial Nr. SerialNumberofthePCD2 Read onlyProgram name: NameofthePG5Program(canbecutatend) Read onlyS-bus Address S-busaddressofthePCD2 Read/ writeBack BackthePCDsystempage1Next GothePCDsystempage3





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3

PCD system page 3

IP Address TCP/IPaddressofthePCD2 Read/ writeSubnetMask Subnet Mask address Read/ writeRouter Router address Read/ writeMac address MacaddressofthePCD2 Read onlyBack BackthePCDsystempage2To root page Gotherootpage

3.19.5 PG5DeviceconfigurationforeDisplay

WiththePG5SP2.0.150youcanconfigurethesetupmenuoftheeDisplay. ThisisavailableincombinationwithPCD2.M5xxxfirmwareversion1.14.11

IntheDeviceconfigurator: Select the display module PCD7.D3100E





3-63

3

Then adapt the default values

Explanationsandmini/maxvalues:seethetopics4.2and4.3

3.19.6 USER project

Whatyoumustknowtocreateauserproject(recommendation)

User project start name

Thedefaulthtmluserprojectstartnameisestart.htmltochangethehtmlnameseetopic3.3.CharacterEditingdoesworkforPPOwithSTRINGformat

Maximum of PPOs, containers, painters per project and per view

nberMax PPO per project 100Max Container per project 16MaxHTMLTagperproject 1000

MaxPPOperview 30MaxContainerperview 16MaxHTMLTagperview 1000MaxPainterperview 20

Seealso/WebEditor/SaiaDefaultSpiderHWProfile.shp





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3

Fonts

Dontuseanyfonts.Pleaserefertothetopic5.3.Intheprojectconfiguration,selectTahomaregular8,10or12asdefaultfont.

Set focus macro

Causeofthesystemofnavigation(notouchscreen),onebutonlyoneEventP_Set-Focus_onGainFocusmacroisnecessaryineachteqview.YouadvicetoputthismacrounderaJumpactiontoanotherpage. Macro:

EventP_SetFocus_onGainFocus





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3

Web-editor Build advanced

Always,havealooktotheWeb-editorBuildadvancedbeforecompiling!!

Jump to the setup menu

AccesstothesetupmenuwithoutswitchoffthePCD. Recommendation: AddabuttonwithanURLjumptothesaiaedsetup.html

Known restriction

-Editboxesdonotsupportgreyinteriorcolorbutonlyblackorwhite





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3.19.7 Web-Editor

Web-Editor Version

AtleastVersion5.14.23orhigherisnecessarytostartwiththeeDisplaywithFirm-ware51.ReducedeDisplayfunctionalityisavailablewithdeliveredlicensekey.

Specific Project Settings for eDisplay

ThissoftwareversionintegratesnewfunctionalitieswhichareessentialforthegoodimplementationofaprojectfortheeDisplay

Default Fonts, Fonts and Font generator

Default Fonts: Thetwodefaultfontsandsizeare: -Tahomaregular8 -Tahomaregular12 Thesefontscanbeusedinallcases,forPPOs,Containers,Stringsorhtmltags.

Font generator Theuseofothercharactersetsandfontsizesispossiblewiththefontgenerator,whichhasbeenincorporatedinthisversion.Therelevant.fntfilesarecreatedauto-maticallyduringtheWeb-Editorsbuild.

Projectconfiguration:





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Fonts

Painters Format Tahomaregular 8

Tahomaregular 12

Add font 1

Add font 2

Add font 3

Add font 4

Button+Statictext String x xPPO x xContainer x xHtml Tag x x x x x x

Edit-box PPO x xContainer x x

Multi-line label String x xHtml Tag x x x x x x

MacrosTable control x xDrop down PPO x xDropdownhtmltag x x x x x x

ValuesarenotdisplayedifeditboxesuseotherfontsthandefaultTahomafonts8or12.ForexampleArial10,11,14,16etcdonotdisplayvalues.

ExceptionregardingEditBoxfonts:YoucanselectotherfontsthanTahoma8and10,providedthattheselectedfontsbealreadyusedasfontsforSTATICTEXT(HTMLTAG format)

Gif to Bmp converter

TheeDisplaydisplaysonlymonochromepictures(icons)inbmpformat.

ThissoftwareversioncontainsaGIFtoBMPformatconvertor,enablingyoutodis-playbmppictureswithouthavingtouseaspecialeditorforconversion.

Projectconfiguration:

TheWeb-Editorprojectwillhavetobecompiled,rememberingtoselecttheoptions:GenerateSpiderFontfilesand/orConvertprojectsGiftoBmp

Creationof.fntand.bmpfilesthentakesplaceautomatically.





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3

Macros valid for eDisplay

Macro names Status Listed in Webedi- tor 5.14.

27EventP_SetFocus_onGainFocus_5_13_05.esm Indispensable macro for

each.teqview(seetopic5.1.4)

yes

eD_EventP_URLJump_isEqual_5_14_03.esm Ok yeseD_ButonURLJump_onMouseDown_5_14_03.esm Ok yeseD_EventP_ViewJump_onTimeout_5_14_03.esm Ok yeseD_EventP_ViewJump_isEqual_5_14_03.esm Ok yeseD_EventP_Logout_onTimeout_5_14_03.esm Ok yeseD_EventP_writeSrc2Dst_onLost_5_14_03.esm Ok yeseD_EventP_writeSrc2Dst_onRepaint_5_14_03.esm Ok yeseD_EventP_writeSrc2Dst_onGain_5_14_03.esm Ok yeseD_EventP_writeSrc2Dst_isEqual_5_14_03.esm Ok yeseD_PasswordDialog_UserLevel_5_14_26.esm Ok yeseD_DropDownList_5_14_03.esm Ok yeseD_DropDownList_5_13_40.esm Ok yeseD_TableControl_EditablePPO_Page-Jump_5_13_17.esm

Ok yes

eD_EventP_URLJump_onTimeout_5_14_03.esm Dont use it yeseD_Blinker_5_14_03.esm Ok!!@BLINKOcontain-

ervariabledoesnotblinkwith1sec/1sec.fortheperiodof1secbutwithfaster frequency.

yes

-AllthismacrosarepartoftheWebEditorpackageunder:HWSpecific/Saia/eDis-play/128_88/MacroLib





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3.19.8 BrowsetheeDisplaypagesonthePC

Browse the setup menu pages on the PC

Thesetupmenupages(x6)arepartandparcelofthePCD2firmware. Asanywebpages,youcanbrowsethesetupmenupagesonaPC. ActuallythesetupmenuwascompiledwithWeb-editor5_14_27,theimasterfileisIMasterSaia5_14_27.jar

Whatsthedrill?CopytheIMasterSaia5_14_27.jarintotheflashmodulePCD7.R550xxx.

Browsesetupmenuhtmlfilesin3differentsizes:

Scale 1:1http://IPaddress/saiaedsetup.html Scale 3:1http://IPaddress/saiaedsetupx3.html Scale 5:1http://IPaddress/saiaedsetupVGA.html (thescale5:1allowstodisplaythesetuppagesin~VGAsize640x440pixels)

Tousethisfeature,thefileIMASTERSAIA5_14_27.JARneedstobecopiedontheflashmodulePCD7.R550.

Browse the User project pages on the PC

Asanywebpages,youcanbrowseyouruserprojectonaPC.

-IMASTERSAIAx_xx_xx.JARisnecessary! UsethesameIMasterSaia5_14_27.jarversionnumberasyourweb-editorversion. IfyoucompileyouruserprojectwiththeWeb-editor5.14.27.youneedtheIMaster-Saia5_14_27.jartobrowsetheprojectonthePC. IfyoucompileyouruserprojectwithanewWeb-editor5.nn.nnversion,youneedtheIMasterSaia5_nn_nn.jartobrowsetheprojectonthePC.

Whatsthedrill?CopytheIMasterSaia_5_14_27.jarorotherintotheflashmodulePCD7.R550xxx.(TheIMasterSaia5_x,xx.jarversionmustalwaysbecorrespondingtotheweb-editorversion)

UsethescalablefunctionoftheWebEditortocreatescalablehtmlfiles. Wesuggesttousethescalex3orx5inordertoincreasetheteqpageswiththesamerationasthethesetupmenupages(seechapter7.1)





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Error Message:

Out of memory heap 2:

- Info Ininet regarding Heap 2: Heap2(1040Bytes)isincaseofNanoBrowseronlyusedforContainervariables.Containervariableshaveafixedvaluelengthbutvariablenamelengths. TheeditordoesnotmakeabytecalculationbutthereisalimitgivenintheSpiderH-WProfile.shpHardwareprofile.Thereisnonumberofmacrolimitations.

Look the SpiderHWProfile.txt under the directory web editor.This is automatically generated by the web editor during compiling !!!!



PCD3.T76xheadstations

RIO (remote input/output) head stations

4-1

4

4 RIO (remote input/output) head stations

PCD3.RIOs(remoteI/Os)areusedtocapturedecentralizedI/Osignals.PCD3.RIOscancommunicateviaProfibus-DPwithanymasterPCD;thismaybeviatheintegratedProfi-SI/OonthePCD2.M5xx0.

Adetaileddescriptioncanbefoundinsection4ofthePCD3Manual26/789.


Saia-Burgess Controls AG Communication interfaces

5

5-1

5 PCD2.M5xx0 Communication interfaces

Using the SBC S-BusThe proprietary SBC S-Bus has been designed essentially for communication with the engineering and debugging tools, and for connecting the management level/process control systems.Itisneithersuitablenorapprovedfortheconnectionoffielddevicesfromdiversemanufacturers.Anopen,vendor-neutralfieldbuswillbemoreeffective in achieving this end.

SBCS-Net,thenetworkingconceptfromSaia-BurgessControlsAG,isbasedontheRS-485,ProfibusandEthernetopenstandards.Ethernetcoverslayers1and2oftheISO/OSIlayermodel.Basedonlayer2,avarietyofdifferentprotocolsandapplicationscanberuninparallelonthesamenetwork.

Layer2(FieldDataLink-FDL)fromProfibusalsoallowsparallelrunningofdifferentapplicationprotocolssuchasDP,FMSandothers.TheuseofthisfacilityallowsProfiS-Nettobeusedtocreatea"PrivateControlNetwork(PCN)".ThismakesallSBCunitsintoactivenetworkcomponents.

ProfibusLayer2(FDL)isintegratedintotheoperatingsystemofthePCD2.M5_CPUs,givingtheseunitsaProfiS-Netconnectionwithtransmissionspeedsupto1.5 Mbp/s.

ThedevicessupportProfibusDPandS-Netonthesameport.ThisallowsProfibus-basednetworkstobeconstructedcheaplyandflexibly.

ThePCD2.M5_typecontrolshaveaSaia PCD COSinusoperatingsystemwithwhichhighertransferspeeds(SBCS-Bus up to 115 kBit/s)canbeachieved;how-ever,lowerbaudrates(300and600Baud/sec.) are no longer supported.

A2

A1

E/A-Slot

C

PCD2.M5540

0 321

7 456

x3,P

ort 2

x4,P

ort 1

Port 8



5

5-2

Overviewofplug-ininterfacemodules

5.1 Onboard interfaces

Onboard interfaces

Port(inPG5)

max

. bau

d ra

te

PCD

2.M

5440

PCD

2.M

5540

D-Subx2(PGU)RS-232 (serial) 0 115.2 kBit/s

Terminal blockRS-485 (serial) 0 115.2 kBit/s

D-Sub x1RS-485 (serial) 3 115.2 kBit/s Profi-S-Net/DPSlave 10 1.5 MBit/s

Ethernet 9 10/100 MBit/s USB1.1Slave(PGU)

USB

Port #0RS 485

Port #0 (PGU)RS 232

Port #10/#3 Profi-S-Net/RS 485

EthernetD-Sub x1

D-Sub x2

Termial block x5

5.2 Plug-incommunicationinterfaces

Baseunitwithsocketsforplug-in communication modules

Summary of plug-in communication modules

Soc

ket

Serial

CA

N

Profib

us

PC

D7.

F110

PC

D7.

F121

1)

PC

D7.

F130

PC

D7.

F150

PC

D7.

F180

PC

D7.

F740

0

PC

D7.

F750

0

PCD2.M5_

A2

A1

E/A-Slot

C

PCD2.M5540

0 321

7 456

x3,P

ort 2

x4,P

ort 1

Port 8

A1 Port 1 - -

A2 Port 2 - -

C - - - - - Port 8

1)Suitableformodemconnection,as6controllinesprovided



5

5-3

Onboard interfaces

5.3 Onboard interfaces

5.3.1 PGU connector (PORT # 0) (RS-232)forconnectingprogrammingdevices

ThePGUinterface(Port # 0)isconnectedtoa9-poleD-Subconnector(female).Theinterfaceisusedtoconnecttheprogrammingdevicewhentheunitiscommissioned.

TheinterfaceisoftypeRS-232c.

Thepinconfigurationandassociatedsignalsare:

Pin Designation Meaning1 DCD Data carrier detected Adeviceissignallingtothecomputerthatit

hasdetecteddataontheline2 RXD Receivedata Lineforreceptionofdata3 TXD Transmit data Lineforoutgoing(sent)data4 DTR Data Terminal Ready Data Terminal Ready 5 SGN Signal ground Signalground.Thesignalvoltagesare

measuredagainstthisline6 DSR PGU connected PGUdetection.Aconnecteddeviceis

signallingtothecomputerthatisitreadyforusewhenthereisalogical"1"onthisline

7 RTS Request to send Whenthislineissettoalogical"1",thedeviceisreadytosenddata

8 CTS Clear to send Whenthislineissettoalogical"1",thedevicecanreceivedata

9 +5V

ThePGUprotocolisprovidedforoperationwithaprogrammingdevice.TheuseofthePCD8.P800serviceunitissupportedfromfirmwareversion$301forallPCD2controllers.

PCD8.K111 connecting cable(P8andS-Busprotocol,suitableforallPCD2units)

SGN DSR SGN

TX RX

RTS CTS CTS

RTS

TX RX 2

1

4 3

6 5

8 7

D-SUB 9 pol. (female)

D-SUB 9 pol. (male)

9

2 1

4 3

6 5

8 7

9

DTR

PC PCD

DCD DCD



5

5-4

Onboard interfaces

5.3.2 PGU connection (PORT # 0) (RS-232) as communication interface

Whencommissioning/programmingarecomplete,theportcanbeusedforotherpurposes.

Option 1: Configurationwithdesiredprotocol (S-BusPGUconfiguration)

Option 2: Assignment(SASI)intheuserprogram (theportmustnotbeconfiguredasanS-BusPGUport)

Ifanotherprogrammingdeviceisconnectedduringoperationinsteadoftheperipheraldevice,theunitwillswitchoverautomaticallytoPGUmode(pin6logical"1"(DSR);inPGUmode:DSRPING=1).

Beforeusingtheporttoconnectanotherperipheraldevice,Port0mustbereconfiguredbymeansofanSASIinstruction.

2 1

4 3

6 5

8 7

9

GND SGN

TX RX

RTS 1)

CTS 1)CTS RTS

TXD RXD DCD PGD

PGU-PlugD-SUB 9 pol.

(female)

PeripheralCable

+5V (just for PGU)

1) Whencommunicatingwithterminals,checkwhethersomeconnectionsareequippedwithbridgesorneedtobesetwiththe"SOCL" command to "1" or "0". It isgenerallyrecommendedtouseahandshake(RTS/CTS).



5

5-5

Onboard interfaces

5.3.3 PGU connection (PORT # 0) (RS-485) as communication interface

IfPort0isnotusedviathePGUconnection(withtheprogrammingdeviceorasanRS-232interface),itcanbeusedviaterminals28and29foranS-BusorMC4connection.

29

27 26 25 24 23 22 21 20

D /D

WD WD

RX - TX /RX - /TX 28

RS 485Bus-cable

Screw clamp terminal block

S1O

C

Choice of termination resistors

+5 V

/RX - /TX

n n

29 n

/n

/n /n

28

RX - TX

+5 V

Pull up 330 Ohm

TerminationResistor150 Ohm

Segment length max. 1200 mmax. 32 stations

Bus RS 485

First station Middle stations End station

Pull down 330 Ohm

Atthefirstandlaststations,switchS1mustbesetto"C"(closed).

Atallotherstations,switchS1mustbeleftinpositionsetto"O"(factorysetting).



5

5-6

Onboard interfaces

5.3.4 USB port as PGU interface

TheUSBportcanonlybeusedasaPGUinterface.ThisleavesthePGUconnectorfreeforothercommunicationlinks(RS-232).

InordertousetheUSBinterface,PG5version1.4.200orlatermustbeinstalled.

WhenthePCDisfirstconnectedtoaPCviatheUSBinterface,thePCoperatingsystemautomaticallyinstallstheappropriateUSBdriver

ToestablishaconnectionwithaPCDviaUSB,thefollowingsettingsmustbeenteredintheonlinesettingsforthePG5project:

ActivatingthePGUoptionensuresthatthePCDconnecteddirectlytothePCcanbereached,regardlessoftheS-Busaddressthathasbeenconfigured.



5

5-7

Onboard interfaces

5.3.5 D-Sub x1 S-Net/MPI

ThePCD2.M5_isequippedwithaProfiS-Netinterfaceasstandard.ThiscanbeusedbothforprogrammingandforcommunicationwithotherCPUs(thatsupportProfiS-Bus)and/or SBC RIOs.

Technical details:Transmission rates: up to 1.5 MBit/sNumberofstations:upto124stationsinsegmentsof32stationseachProtocols: ProfiS-Bus,ProfiS-IO,DPSlave,HTTPinpreparation (multi-protocoloperationonthesameinterface)

Connection diagramS-Net/MPI/RS-485

Port 10 or 3D-Sub

pinsignal Explanation

1 PGND GND2 GND 0 V of 24 V supply3 RxD/TxD-P1) B (red) Receive/transmitdatapositive4 RTS/CNTR-P Control signal for repeater

(direction control)5 SGND1) Date communication potential

(earthto5V)6 +5V1) SupplyvoltagetoPline

termination resistors7 MPI24V Outputvoltageplus24V8 RxD/TxD-N1) A (green) Receive/senddatanegative9 not used

1) Mandatorysignals(mustbeprovidedbytheuser).SpeciallythebothsignalsSGNDand+5Vareprovi dedbythePCD,iftheProfibusconfigurationiscorrect.

Port10:Pins3,4,5,6and8areinsulatedfromthesystem.Pin2servesasabacklinkforPin7.

FordetailsoftheconfigurationandprogrammingofProfiS-Netfunctions,pleaseconsultthespecialisedmanuals.

Port 10 or 3

Port 0



5

5-8

Serial interfaces - Slots A1 and A2

5.4 Plug-ininterfacemodules-SlotsA1andA2

5.4.1 RS-485 / 422withPCD7.F110,Port #1 & Port#2

Connection for RS-485

PCD7.F110: RS-422withRTS/CTSorRS-485electricallyconnected,withlineterminationresistorscapableofactivation,forSlotsA1,A2.

10111213141516171819

10,(0) PGND11,(1) RX - TX12,(2) /RX - /TX

PGNDRX - TX/RX - /TX

GND

0123456789

J1

OPEN CLOSED

PCD7.F110 Bus RS 485

Bus RS 485

J1

OPEN CLOSED

PCD7.F110

x3, P

ort2

x4, P

ort1

Socket A1

other terminals not used

Bus-Cable

Screw terminal blockssockets A1 and A2

Socket A2

Choice of terminatio

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PCD2.M5 Manual

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