PCM Oil & Gas

Artificial LiftProgressing Cavity Pumps

Opening new frontiers

Artificial Lift

About PCM

PCM is one of the world’s leading manufacturers of positive displacement pumps and fluid-handling equipment. The company was co-founded in 1932 by the inventor of the Progressing Cavity Pump (PCP), René Moineau.

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PCM Oil & Gas

Rising to every challengePCM Oil & Gas provides cost-effective PCP-based pumping systems and integrated services for all upstream multiphase processes in the Oil & Gas industry.

Our range of solutions covers on-and offshore applications, including the production of conventional and unconventional hydrocarbons and gas well dewatering.

When you work with PCM you are dealing with the best Progressing Cavity Pump specialists in the world. PCM Oil & Gas teams are located around the globe, ready to provide you with highly responsive, custom tailored services, including engineering and design, project management, field services, and training.

Contents

Applications Completion tools14

Artificial Lift System

PCM Moineau™

NPCP technology

PCM Vulcain™

Pre-selection guide*19

Monitoring equipement18

Field service tools16

Surface equipment

Complete technical specifications of PCM equipment contained in this catalog are detailed in this section.

*

4

11

10

8

6

12

Artificial Lift

For all your upstream applicationsPCM artificial lift systems are available for a wide range of operating challenges and applications.

On and offshore medium to light oil productionPCM provides suitable elastomers adapted to pumping light oil with aromatics.

China / Xin Jiang

Fluid 39° API , 20% aromatics

Well 1 600 m TMD, 70° hole angle

Prod 15 m3/d (95 bpd) – Elastomer 204

MTBF 15 months (to-date)

Congo / Offshore

Fluid 25° API oil, 82% water cut

Well 350 m TMD vertical

Prod 605 m3/d (3 800 bpd)

MTBF 11 months (to-date)

Gabon, Offshore, light oil in mature field

Cold and heavy oil productionThe ability to pump sand and viscous fluids has made the Progressing Cavity Pump the most popular choice for handling heavy oil and sand production for over 20 years.

Venezuela / Orinoco Belt

Fluid 8.5° API, 2 000 to 5 000 cP downhole

Well Horizontal well, 1 000 m TVD

Prod 300 m3/d (1 900 bpd)

MTBF 16 months (average)

Canada / Elk Point

Fluid 50% sand content in volume

Well Vertical wells

Prod 10 to 50 m3/d (314 bpd)

MTBF 6 to 9 months (average)

East Africa – Well testing (DST) with PCP

Venezuela, Horizontal well pads, heavy oil

5

Thermal recovery of extra heavy oil and bitumenThermal recovery of unconventional oil requires a pump capable of withstanding the high pumping temperatures generated by steam injection.

Coal Bed Methane (CBM) recoveryMethane is recovered from coal seams. Natural water pressure traps the gas down hole and must be pumped off the well (dewatering).

Applications

Canada / Athabasca

Fluid 8° API, 1.7 million cP viscosity

Well SAGD, horizontal drain at 100 m TVD, 210°C

Prod 128 m3/d (800 bpd)

MTBF 14 months (to-date)

Canada / Cold lake

Fluid Water cut 30%, 30 cP

Well CSS, steam injection at 350°C

Prod 280 m3/d (1 760 bpd)

MTBF 14 months (to-date)

India / West Sohagpur basin

Fluid Water, 3% CO2

Well Cased, 600 to 1 000 m TVD

Prod 50 to 280 m3 /d (1 760 bpd)

MTBF 24 months (average)

Australia / Brisbane area

Fluid Water charged with coal fines

Well Open hole, 700 m TVD

Prod 800 m3/d (5 030 bpd) at 450 rpm

MTBF 14 months (average)Lithuania, standard PCP operations

Cold Lake, cyclic steam stimulation (CSS)

Athabasca, Steam Assisted Gravity Drainage (SAGD)

Artificial Lift

PCM Artificial Lift SystemsLower life cycle costs and operation simplicity remain the main reasons why operators select Progressing Cavity Pump (PCP) technology for artificial lift applications.

Working PrincipleInserting a single helical rotor, precisely machined from high strength steel, in a double internal helical stator, moulded in elastomer*, creates sealed lenticular cavities. With rotor in rotation, cavities are progressing along the pump, carrying liquid, gas or solids gently. This makes the PC Pump best for viscous and abrasive fluids.

As the PCP is a volumetric pump, the flow rate depends solely on the rotor speed.

Operational simplicity Easy production control

The PCP volumetric technology allows easy adjustment of production according to rotation speed. With a Variable Speed Drive, the same equipment can cover a 3:1 range in the production rate.

Steady production

The PCP volumetric, non pulsating and emulsion free system handles steadily well dynamics, viscosities or free - gas content fluctuations. A PC Pump is amazingly efficient even at low submergence.

Operating safety

Patented anti-lock and electric braking systems protect site personnel. All moving parts are caged and protected from direct access. Our systems can be engineered to meet ATEX specifications.

Simple and cost effective maintenance

Simple and regular preventive maintenance on surface components drastically reduces their downtime.

* PCM Vulcain PC Pump features all-metal stator

Progressing Cavity Pump cutaway

3D visualization of sealed cavities

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Lower life cycle costs Energy savings

The inherent overall efficiency of the PCP can save up to 10 to 50% of total energy consumption compared to rod or electrical submersible pumps.

Lower capital expenditure

Initial costs are reduced due to lack of expensive foundations, simple transportation & installation.

Extended life operation

Low rotation speed (below 400 rpm), non-pulsating operation, constant stress on rod string and PCM’s high quality ensure maximum operational lifespan.

Reduced environmental impact

The unobtrusive profile of the quiet and leak-free surface driveheads makes the PC Pump more acceptable in environmentally sensitive areas.

Reducing your costs with quality and expertiseInitial purchasing costs count for less than 10%. Key factors to reduce your overall costs of production are:

• Extending pump life time, with proper design and quality, in order to reduce manpower and associated rig costs (half of your costs)

• Optimize the overall pump efficiency to reduce losses on energy consumption (one third of your costs)

ARTIFICIAL LIFT PCP LIFE CYCLE COSTMTBF = 18 MONTHS0.31 US$/Barrel

Artificial Lift System

PCP Model: 32E2200

Flow rate: 105 m3/D (650 bpd)

Pump setting depth: 1 450 mTVD (5 300 ft)

Power absorbed: 30 kW (40 HP)

Man power costs: 300 US$ / day

Rig crew: 7 persons

Rig costs for PCP mob/demob: 30 000 US$ / 2 days

Costs of kW/ hour: 0.06 US$

Man power and rig50%

Energy26%

Initial purchase10%

Spare parts14%

Artificial Lift

PCM MoineauTM range of PCPWith flow rates up to 1,000 m3/day (6,280 bfpd) and head capabilities up to 2,600 m (8,530 ft), PCM offers the widest range of performance on the market.

Maximum performancesThere are 39 PCM Moineau™ progressing cavity pump models split into six series, from OD 2.3/8” to 6.5/8”, corresponding to the size of the API stator connections.

Model designation Example

Optimizing efficiency and lifespan14 sizes of chromed rotors are available for each pump model, enabling us to select the rotor/stator combination that will provide optimal pump efficiency, after the elastomer has swelled.

We make the selection using our comprehensive database, expertise and a wide range of operational parameters including elastomer composition, oil API, pump model and temperature.

Imperial Metric

Production flow 6 000 bpd 950 m3/d

Pump setting depth (TMD) 7 200 ft 2 200 m

Pumping temperature 250°F 120°C

Oil Gravity 6 to 45° API 1.29 to 0.80 kg/l

Elastomer swelling(T+API°+GAS+ELASTOMER)

185E1500 (previous 900 TP 1500)

185 nominal flow in m3/d at 100 rpm and zero head

1 500 nominal head capability in meters of water (150 bar)

see specifications in pre-selection guide section

9

PCM Moineau™

In-house expertiseWe are one of the few manufacturers who still produce their own elastomers. We develop our formulas in our R&D lab and make them in our injection facilities.

We have a wide range of nitrile-based elastomers, including a hydrogenated nitrile elastomer, which has a high resistance to H2S and temperature, and a butadiene fluorocarbon elastomer, which provides greater resistance to aromatics and CO2.

Broad selectionWith over 200 PCM formulas and decades of real-world experience, we provide the best match for your fluids and application. The main elastomers used in Oil & Gas applications are:

Stator ElastomerElastomer selection is a critical step in designing a Progressing Cavity Pump. It influences the pump’s lifespan and performance.

ELASTOMER PCM REFMECHANICALS CHEMICALS TEMPERATURE

WEAR & TEAR ABRASION AROMATICS H2S CO2 Max at pump stator

Standard Nitrile 159 Excellent Good Medium Medium Good 120°C / 250°F

Soft Nitrile 194/205 Good Excellent Poor Medium Poor 80°C / 180°F

High acrylonitrile 199 Good Medium Good Medium Medium 100°C / 210°F

Hydrogenated nitrile 198 Good Excellent Medium Excellent Excellent 140°C / 280°F

Fluoro carbon 204 Medium Poor Excellent Good Excellent 80°C / 180°F

Elastomer Press

see pre-selection guide

Angers / Western FranceWorldwide PCM Flow Technology Center

Artificial Lift

HRPCP technologyOlder wells often have a high gas-to-oil ratio (GOR) that traditional downhole pumps are unable to handle. The Hydraulically Regulated PCP (HRPCP) opens new doors to multiphasic challenges.

Limitless multiphase technologyPCM is in the final stages of developing a patented multiphase Progressing Cavity Pump technology that is capable of handling multiphase fluids with up to a 90% Gas Void Fraction (GVF).

The patent consists of adding hydraulic regulators in-between cavities. The self-adjusting technology provides better pressure and temperature distribution between the first and last cavities.

Raise pump stator reliability in all conditions At identical condition levels, the HRPCP offers higher lifespan and better performances than a conventional PCP, thanks to:

•lowerstatortemperature •lessstatorstrain •lowerfrictiontorque •lesspowerconsumption

Successful tests have been conducted with 90% GVF (Gas void fraction) both in PCM Flow Technology Centre and on-field.

Test results show that HRPCP technology is more efficient in mature fields with erratic gas levels than conventional gas lift systems and that it can extend the lifespan of conventional PCP in multiphase conditions.

Range overviewAll PCM Moineau pumps are available with HRPCP technology. Hydraulic regulator design is determined based on well data.

HRPCP

Pump discharge

Pump Suction

Pressure

PCP

HRPCP

Pressure distribution along the PCP with 90% GVF multiphase fluid

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High temperature technologyPCM Vulcain™ is a patented all-metal artificial lift PCP system, capable of pumping extremely hot fluids (350°C) with very low to very high viscosities (1 to 100+ cP).

The pump’s core technology is built using a patented and unique manufacturing process that guarantees an optimal rotor-stator fit.

Field tested and approvedIntensive field campaigns show that PCM Vulcain brings conventional PCP benefits to high temperature applications, making it ideally suited for use in continuous or cyclic steam injection recovery:

•operatesefficientlyatlowdownholepressures, a key challenge for Low Pressure SAGD

•nonshearingandemulsion-free, reducing engineering for oil/water separation

•extendingproductioncyclesinCSS when viscosity increases or enabling easy start up in SAGD (versus ESP)

•overallproductioncostsreduced compared to ESP or Beam pumps.

Range overview4 PCM Vulcain models in 4” and 4.1/2” series cover up to 1 000 m3/d (6 280 bpd) and 150 bar (2 180 psi) pump head.

Example

Completion tools All PCM completion tools are available for high temperature (HT) operation.

PCM Vulcain™ range of PCPProducing unconventional hydrocarbons with thermal oil recovery requires artificial lift technology capable of withstanding high operating temperatures.

PCM Vulcain™

PCM Vulcain™ HT drivehead on a SAGD well, replacing an ESP

PCM Vulcain™ HT Surface layout on a CSS well, replacing a SRP

110 Capacity in m3/d at 100 rpm at 0 bar

V PCM VulcainTM

750 Max pump head in meter water column

Artificial Lift

Surface Equipment

DriveheadsPCM artificial lift driveheads are manufactured in our ISO 9001 facilities; they offer high quality reliability and meet all safety and environmental standards.

Key features

• Enclosed moving parts to ensure personnel safety • Balanced lifting points for safety and easier installation • Minimal oil site contamination and low maintenance design • High temperature rating for thermal applications

Range

All PCM driveheads feature patented automatic or electric anti-lock backspin control for safe servicing.

PCM Driver 100/200 HP 24T* (ATEX Certified): uses electrical energy to prevent from back spin, thanks to a compact gear reducer coupled with a magnetic motor and regenerative variable frequency drive. The maintenance-free configuration (no belts, no hydraulic manifold) is the safest drivehead on the market.

Belt Drive VH125 11.6T/18T: compact, high capacity unit, rated for 125 horsepower motor.

Belt Drive VH60 8T: low profile drive with internal assembly that eliminates external brake lines, reducing the possibility of leaks and environmental contamination.

VH 60VH 125

* Currently in final phase of development. Commercially available in the near future.

PCM Driver 100/200 HP

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Surface equipment

Accessories Zero-Leak Oryx Rotary Seal

Available option on all drivehead models, the Oryx rotary seal is low maintenance and has a zero tolerance for leaks. The early warning seal failure system helps to minimize environmental impact.

The integrated BOP

The integrated BOP includes the BOP and the flow tee. It also comes with 2” LP and 3” LP Flow T connection for surface gauge and pressure switch. Compatible with polished rods, it comes with 1 1/4” or 1 1/2” rams, 3 1/8” 3 000 psi top and 4 1/16” 3 000 psi bottom, all studs and nuts.

Variable speed drive

A variable speed drive (VSD) allows you to optimize the production by controlling the drive speed. The VSD also protects pump equipment from over-torque, heat and well pressures.

We know how to select the best outdoor configuration, thanks to our extensive experience in installing VSDs in hostile environments such as deserts and tropical climates.

Motors

PCM provides robust electric or hydraulic motors for smooth operation of the PCP system. 4 or 6-pole motors are available with all levels of protection (Exd, ExnA, Standard), and ATEX, IEC and NEMA certifications.

PCM motors are designed to handle the total torque absorbed, ambient temperature and drivehead. Specific options can be integrated for high radial torque transmission configurations.

Artificial Lift

Completion tools

Rod stringRod string completion is carefully selected depending on your project, well profile, torque requirements and service tools available on site.

Polished rod

With an optimal surface finish to ensure an appropriate sealing in the stuffing box, PCM offers 11 to 44 feet length, 1 1/4” and 1 1/2” diameter polished rods.

APISuckerrods,ponyrodsandcouplings

PCM recommends Grade D (4 142) Sucker Rods, from OD 3/4” to 1.1/2”, designed for moderate to heavy loads in non-corrosive or effectively inhibited wells. 1 1/4” and 1 1/2” sucker rods feature a modified pin to give more torque resistance for PCP operations. A kit of pony rods – from 1 to 12 ft – for spacing the rotor/stator configuration.

Non-rotating centralizers

Non-rotating centralizers help prevent rotational wear of the tubing. PCM calculates rod/tubing side loading and can recommend centralizer placement in deviated or horizontal wells.

Hollow rods

Hollow rods, produced from seamless pipes with box-box connections, are the best choice for high-torsion operation. Tubing wear is drastically reduced thanks to external and near flush joints.

Polished rod

P. Rod coupling

Pony rod set

Rod centralizer

Sucker rods

Pony rod

Rotor head coupling

Rotor

15

Completion tools

Tubing string (pump assembly)

Tubing drain

The tubing drain provides a simple method for draining the tubing string before tripping out of the well. The opening pressure setting is 2 800 psi, but can be adjusted using 6 shear screws.

Pup joint

Connected to the top of the stator, the pup joint allows the rotor’s eccentric motion.

Torque anchor

PCM recommends the CAM-LOC torque anchor which combines both centralizing and auto-locking function. Installation and removal are much easier than a traditional tubing anchor. CAM-LOC repair kit is also available for quick repairs.

Gas separator

Connected below the torque anchor, the gas separator uses centrifugal forces to separate gas from the produced liquids, before they enter the pump. There are 2 configurations of the PCP Gas Separator:

• light Oil: for oil 24° API and greater • heavy Oil: for oil less than 24° API

Tubing

Collar

Pup Joint

Cross over

Stator

Stop bushing

Torque Anchor

Gas separator

Artificial Lift

Field service toolsWe provide a full range of dedicated tools that will help you save time and money – and minimize the risk of installation failure.

Rod string tools

Sucker rod wrench

Specifically designed for making and breaking rod connections, it is safe and easy to use.

Sucker rod elevator

Essential for PCP installation, it is used for lifting the rods during insertion into and removal from the hole.

Sucker rod thread cleaner & protector

For refurbishing rod thread after removal from the hole. Composed of Box and Pin dies, they are also compatible with polished rod threads, depending on the thread size. Thread protector prevents corrosion during long storage.

Polished rod bullet

Protect the polished rod threads and the stuffing box packings when the polished rod passes through the drivehead’s stuffing box.

Polished rod safety clamp & base plate

Safety tool designed to hold the polished rod during the installation or during maintenance operation on the drivehead. The base plate supports the landed polished rod clamp and holds the weight of the rod string.

Sucker rod wrench Sucker rod elevator Sucker rod thread cleaner

Polished rod bullet

Polished rod base plate

Polished rod safety clamp

17

Preventive and predictive maintenance

Belt tension measurer

Measures belt tension, a key parameter in ensuring the running life of power transmission from motor to drivehead.

Infrared thermometer

Verifies the temperature of different parts of the pump system.

Infrared tachometer

Measures rotational speed of the rod string without any physical contact.

Drivehead cradle

Supports the drivehead during workshop or field maintenance and operation.

Mobile service unitDuring a pump optimization field campaign, the PCM Mobile Service Unit enables you to run, test, maintain and it upgrades your PCM Moineau pumps on site.

It consists of a turn-key mobile package with an integrated carbon steel test bench body, reservoir, 150 HP electric drive, gear box, bearing box and water charge pump. It enables you to test pumps in factory ISO conditions.

Robust and simple to use, the complete package is easily transportable anywhere in the world. Test results are compared to the pump theoretical performance curve for immediate diagnostics and action, reducing downtime and associated costs.

Inside

Field service tools

Outside

Belt tension measurer

Infrared tachometer

Infrared thermometer

Drivehead cradle

Artificial Lift

Monitoring equipment

Gauge system performance • Strain gauge, monitoring pressure and temperature • H2S and C02 compatible • Composite intake discharge sensors • Simple cost effective solutions • Standard lifespan: 7 years

Standard applications • Control fluid head on intake and prevent from pumping off • Protect pump from over heating or over pressure • Generate well bore pressure build up surveys • Minimize pump vibration while running

GSM and satellite technology can be used to monitor and control fields remotely via a browser interface.

Well production controlPCM offers an easy to use automatic pump controller. It analyzes well and pump behaviour to determine best well production management.

Downhole gauge systems can monitor well bore pressure, temperature and pump discharge, allowing reservoir and pump to be analyzed and optimized.

With more than 350 systems in-field today, PCM offers a full range of monitoring and control solutions along with technical support.

Monitoring

Gauge

Production Control

Pump controller

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Pre-selection guide

The following guide is designed to help you find the PCP artificial lift system that is best adapted to your well data and production scenarios.

The pre-selection guide is for informational purposes only. All results are subject to verification by a PCM specialist, who will help you push the limits.

Parameter check-listThe following criteria should be taken into account when selecting a conventional (elastomer stator) PCM Moineau pump.

Pre-selection guide

Operating Speed 300 rpm max in deep well (MD*>1 000 m) and deviated well (Dog Leg>4°/100 ft)

350 rpm max in deep well (MD*>1 000 m) or deviated well (Dog Leg>4°/100 ft) 400 rpm max in shallow (MD*<1 000 m) and vertical well (Dog Leg<4°/100 ft)

Total Head: 70% max of PCP head capability

Dog Leg

8°/100 ft max, along rod string 4°/100 ft max, at PCP setting depth

Hole angle: 90° max – horizontal (at PCP Depth)

Friction losses in tubing: 40% max of total head (if over 40%, upsize tubing or reduce max flow rate)

Gaz liquid ratio: 50% max

Temperature downhole

With 159: standard nitrile: 120°C max With 199: nitrile with high ACN: 100°C max With 194/205: “soft” nitrile: 80°C max With 198: hydrogenated nitrile: 140°C max With 204: fluorocarboned elastomer: 80°C max

Elastomer / Fluid compatibility

Completion equipment dimensional compatibility (stator/casing, rotor/tubing, rod string/tubing)

Sucker rod & motor sizing matches with Recommended drive equipment table.

*Measured Depth

Artificial Lift

VSD

DRIVE HEADMOTOR

IBOP

POLISHED ROD

PONY ROD

CENTRALIZER

ROTOR

STATOR

STOP BUSHING

TORQUE ANCHOR

GAS SEPARATOR

Artificial Lift PCP

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SELECTING THE PROGRESSING CAVITY PUMP

MODEL* Rotor API

ISO Previous PCMDesignation thread

3E1200 15 TP 1200 3/4”

3E2400 15 TP 2400 3/4”

6E600 30 TP 600 3/4”

6E1300 30 TP 1300 3/4”

6E2000 30 TP 2000 3/4”

16E1200 80 TP 1200 3/4”

16E1600 80 TP 1600 3/4”

13E1300 60 TP 1300 7/8”

13E2000 60 TP 2000 1”

13E2600 60 TP 2600 1”

22E1200 100 TP 1200 7/8”

22E1800 100 TP 1800 1”

48E900 240 TP 900 1”

24E2000 120 TP 2000 1”

24E2600 120 TP 2600 1”

32E1500 160 TP 1500 1”

32E2200 160 TP 2200 1”

40E600 200 TP 600 1”

40E1200 200 TP 1200 1”

40E1800 200 TP 1800 1”

63E800 300 TP 800 1”

63E1200 300 TP 1210 1”

45E1600 225 TP 1600 1 1/8”

45E2400 225 TP 2400 1 1/8”

60E1200 300 TP 1200 1 1/8”

60E1800 300 TP 1800 1 1/8”

60E2400 300 TP 2400 1 1/8”

80E900 400 TP 900 1 1/8”

80E1350 400 TP 1350 1 1/8”

80E1800 400 TP 1800 1 1/8”

120E600 600 TP 600 1 1/8”

120E900 600 TP 900 1 1/8”

120E1200 600 TP 1200 1 1/8”

160E600 800 TP 600 1 1/8”

86E2000 430 TP 2000 1 1/8”

116E1600 580 TP 1600 1 1/8”

150E1200 750 TP 1200 1 1/8”

200E860 1000 TP 860 1 1/8”

185E1500 900 TP 1500 1 1/8” mod

80V1000 400 MET 1000 1 1/8”

110V750 550 MET 750 1 1/8”

220V750 1,100 MET 500 1 1/8”

220V1000 1,100 MET 1000 1 1/8” mod

2.3/8”EU

2.7/8” EU

3.1/2”EU

4”NU

SERIES

5”CSG

6.5/8”BUT

PCM VULCAIN™ PC Pumps

PCM MOINEAU™ PC Pumps

4” NU

4.1/2” EU

ALL

ALL

5.1/2”

5.1/2”

6.5/8”

8.5/8”

5.1/2”

6.5/8”

2.3/8”

2.3/8”

2.7/8”

3.1/2”

4”

4.1/2”

3.1/2”

4”

MINIMUM

CASING TUBING

COMPLETION

FLOW RATE RECOMMENDEDMOTOR POWER S.ROD

bpd m3/d kW HP SIZE

REAL OPERATING CONDITIONS**

76 12 5.5 kW 7.5 HP 3/4”

76 12 7.5 kW 10 HP 3/4”

129 21 5.5 kW 7.5 HP 3/4”

129 21 7.5 kW 10 HP 3/4”

129 21 15 kW 20 HP 3/4”

406 65 15 kW 20 HP 3/4”

406 65 18,5 kW 25 HP 3/4”

308 49 15 kW 20 HP 3/4”

308 49 22 kW 30 HP 7/8”

308 49 30 kW 40 HP 7/8”

517 82 18.5 kW 25 HP 3/4”

517 82 30 kW 40 HP 7/8”

1 140 182 30 kW 40 HP 7/8”

581 93 30 kW 40 HP 7/8”

581 93 30 kW 40 HP 7/8”

760 121 30 kW 40 HP 7/8”

760 121 30 kW 40 HP 7/8”

935 149 15 kW 20 HP 3/4”

935 149 30 kW 40 HP 7/8”

935 149 37 kW 50 HP 7/8”

1 433 228 30 kW 40 HP 7/8”

1 433 228 37 kW 50 HP 1”

1 075 171 37 kW 50 HP 1”

1 075 171 55 kW 75 HP 1”

1 444 230 37 kW 50 HP 7/8”

1 444 230 45 kW 60 HP 1”

1 444 230 75 kW 100 HP 1.1/8”

1 927 306 37 kW 50 HP 7/8”

1 927 306 55 kW 75 HP 1”

1 927 306 75 kW 100 HP 1.1/8”

2 865 456 37 kW 50 HP 1”

2 865 456 55 kW 75 HP 1”

2 865 456 75 kW 100 HP 1.1/8”

3 819 608 45 kW 60 HP 1”

2 063 328 75 kW 100 HP 1.1/8”

2 755 441 75 kW 100 HP 1.1/8”

3 599 570 75 kW 100 HP 1.1/8”

5 016 798 75 kW 100 HP 1.1/8”

4 408 699 90 kW 120 HP 1.1/2”

1 500 238 55 KW 75 HP 1”

2 100 330 45 KW 60 HP 1”

4 000 635 90 KW 125 HP 1.1/8”

4 000 635 110 KW 150 HP 1.1/2”

REAL OPERATING CONDITIONS**

* PCM in-house model designation 185 Flow in m3/dat0bar,100rpm E PCM Moineau™ 1 500 Max Head Capacity in meters of water

** Real operation conditions flow, motor & rod sizing criteria• Direct connexion to power supply• 0°C < ambient temperature < 40°C• 400 rpm pump rotation speed• An operating head = 2/3rd of max pump

head capacity

Pre-selection guide

Artificial Lift

SELECTING TUBING STRING (PUMP ASSEMBLY)BOTTOM TOP DIMENSIONS MIN CASING SIZE OD SPECS

GAS SEPARATOR2.7/8” EU BOX 2.7/8” EU BOX 4.1/2 inch 114.3 mm LIGHT OIL3.1/2” EU BOX 3.1/2” EU BOX 7 inch 177.8 mm HEAVY OIL

CASING SIZE OD

TORQUE ANCHOR (NO TURN TOOL)/ ANTI VIBRATION SUB

2.3/8” EU PIN 2.3/8” EU BOX 5” 122.52.7/8” EU PIN 2.7/8” EU BOX 5.1/2”, 5.3/4” , 6.5/8”or 7” 139.7, 146.45 , 168.3 or 177.83.1/2” EU PIN 3.1/2” EU BOX 7”, 7.5/8” or 8.5/8” 177.8, 193.68 or 219.1 4.1/2” EU PIN 4.1/2” EU BOX 9.5/8” 244.5

STAND OFF LENGTH

STOP BUSHING

2.3/8”, 2.7/8” EU PIN 2.3/8” EU BOX 300 mm 300 mm STANDARD2.7/8” EU PIN 2.7/8” EU BOX 300 mm 300 mm STANDARD3.1/2” EU PIN 3.1/2” EU BOX 300 mm 300 mm STANDARD3.1/2” EU PIN 4” NU BOX 300 mm 300 mm STANDARD3.1/2”, 4.1/2” EU PIN 5” GSG 300 mm 300 mm SLOTTED4.1/2” EU PIN 6.5/8” BUT 300 mm 300 mm SLOTTED

PRESSURE RATING

TUBING DRAIN2.7/8” EU PIN 2.7/8” EU BOX 2,800 psi 193 bar 4 pins3.1/2” EU PIN 3.1/2” EU BOX 4,200 psi 290 bar 6 pins4.1/2” EU 4.1/2” EU or NU BOX 4,200 psi 290 bar 6 pins

LENGTH

PUP JOINT

3.1/2 PIN 3.1/2 PIN 4 ft 1.22 m

See the pump and tubing compatibility

3.1/2 PIN 3.1/2 PIN 6 ft 1.82 m4” NU PIN 4” NU PIN 4 ft 1.22 m5” CSG PIN 5” CSG PIN 6 ft 1.82 m6.5/8” BUT BOX 6.5/8” BUT BOX 8 ft 2.43 m

MAINTENANCE TOOLS RANGE BATTERYInfrared Thermometer -32°C to 600°C 9 VInfrared Tachymeter (Optic sensor) 2.5 rpm to 999 rpm 9 V

CONNECTION DIMENSIONS DRIVE HEADSDrive Head Support 3.1/8 3000 PSI 1500 x 900 mm VH60 & VH100

MAINTENANCE TOOL

SELECTING THE RIGHT ELASTOMER - PCM MOINEAUTemperature at pump Up to 60°C Up to 80°C Up to 120°C Up to 150°C

Sele

ctio

n on

pro

ject

bas

isHEAVY OIL & SANDS Yes No Yes No Yes NoMEDIUM OIL Yes No Yes No Yes NoLIGHT OIL & AROMATICS Yes Yes YesGAS Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No

EXPERTISE

204

if H

2S >

2%

Swel

ling

test

Swel

ling

test

204

if H

2S >

2%

Swel

ling

test

Swel

ling

test

PCM ELASTOMER 194 205 159/204 159 204 199/204 198 159/198 159/204 159 204 199/204 198 159/198 159 159 159 199 198

ROTOR SIZING vs ELASTOMER SWELLING With a unique range of 14 sizes of rotor for each pump model, PCM anticipates elastomer swelling over time and provides the perfect rotor/stator fit for an optimized pump efficiency after 2 to 3 weeks of operation. Selection is based on PCM’s outstanding database and experience, and according to various criteria such as elastomer type, oil gravity, pump model and temperature.

SELECTING ROD STRINGCONNECTION BODY SIZE LENGTH WEIGHT FULL SIZE COUPLING SLIM HOLE

COUPLINGOPERATING TORQUE *

BOTTOM TOP OD inch OD mm Ft m Kg/m OD inch OD mm OD inch OD mm lbs.ft N.m

POLISHED RODS - Comes with one-end coupling

7/8” PIN 7/8” BOX 1.1/4 31.75 11 / 22 / 26 / 34 / 36 / 44

3.35 / 6.70 / 7.92 / 10.36 / 10.97/ 13.41 n.a 1.8125 46.04 1.625 41.28 1 800 2 440

1” PIN 1” BOX 1.1/2 38.10 11 / 22 / 26 / 34 / 36

3.35 / 6.70 / 7.92 / 10.36 / 10.97 n.a 2.1875 55.56 2.000 50.80 2 800 3 796

SUCKER RODS (Grade D 78) - Comes with one-end coupling

3/4” PIN 3/4” BOX 3/4 19.05

1 / 2 / 4 / 6 / 8 10 / 12 / 25 or set

0.3 / 0.61 / 1.22 / 1.83 2.44 / 3.05 / 3.65 / 7.6 or set

2.40 1.625 41.28 1.500 38.10 460 6247/8” PIN 7/8” BOX 7/8 22.23 3.26 1.8125 46.04 1.625 41.28 735 9971” PIN 1” BOX 1 25.40 4.20 2.1875 55.56 2.000 50.80 1 100 1 4911.1/8” PIN 1.1/8” BOX 1.1/8 28.58 5.36 2.3/8” 60.33 2.250 57.15 1 570 2 1291.1/4” PIN 1.1/4” BOX 1.1/4 31.75 6.70 2.1875 55.56 2.000 50.80 2 000 2 7121.1/2” PIN 1.1/2” BOX 1.1/2 38.10 8.90 2.3/8” 60.33 2.250 57.15 3 000 4 067

HOLLOW RODS (coupling not included)

1” BOX 1” BOX 1.89 48.002 / 4 / 6 / 30 or set

0.61 / 1.22 / 1.83 / 9.12 or set

6.00 Flush Flush n.a n.a 1 000 1 3551” BOX 1” BOX 1.65 42.00 4.90 1.97 50.00 n.a n.a 1 500 2 0331” BOX 1” BOX 1.89 48.00 6.10 2.3/8” 60.00 n.a n.a 2 500 3 390

Contact centralizer / tubing Kg ADAPTED SLEEVE FOR TUBING SIZE (OD)

SUCKER ROD CENTRALIZERS - SPINDLE

3/4” PIN 3/4” PIN 3/4 19.05 0.5 0.15 0.124 2.7/8” 73 na na na na7/8” PIN 7/8” PIN 7/8 22.23 0.5 0.15 0.09 , 0.16 2.7/8”, 3.1/2” 73 , 88.9 na na na na1” PIN 1” PIN 1 25.40 0.5 0.15 0.13 , 0.41 3.1/2”, 4.1/2” 88.9 , 114.3 na na na na1.1/8” PIN 1.1/8” PIN 1.1/8 28.58 0.5 0.15 0.42 4.1/2” 114.3 na na na na

* To maximize rod fatigue life, PCM recommends using a 0.8 safety factor

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SELECTING THE DRIVEHEAD

MODEL BOTTOM FLANGE POLISHED ROD AXIAL LOAD CAPACITY* MAX MOTOR POWER MOTOR TECHNOLOGY

HP kWPCM Driver 100 motor included 3.1/8” - 3 000 psi 1”1/2 24T 100 75 magneticPCM Driver 200 motor included 3.1/8” - 3 000 psi 1”1/2 24T 200 150 magneticBelt Drive VH60 3.1/8” - 3 000 psi 1”1/4 8 T 60 HP 45 kW electric or hydraulicBelt Drive VH125 3.1/8” - 3 000 psi or 4.1/16” - 3 000 psi 1”1/4 or 1”1/2 11.6 T or 18T 125 HP 90 kW electric or hydraulic

* The bearing rating according to the accepted standard using the ISO calculation for L10 life rating, based on 25,000 hours of operation at full rated load and maximum rated speed of 500 rpm. Three bearing systems are used, which ensure the thrust bearing is isolated from the radial loads. Thrust bearing is self-aligning to provide uniform bearing load.

SELECTING THE ELECTRIC MOTOR (FOR BELT DRIVE ONLY)For belt drive head only (motors are included in PCM Driver):

NOMINAL POWERELECTRICAL MOTOR - 6 POLES ( 980 rpm @ 50 Hz) ELECTRICAL MOTOR - 4 POLES ( 1450 rpm @ 50 Hz)

NOMINAL TORQUE FRAME SIZE NOMINAL TORQUE FRAME SIZEKW HP N.m lbs.ft N.m lbs.ft5.5 7 54.7 40 132 36.3 27 1327.5 10 74.6 55 160 49.3 36 13211 15 109 80 160 72.7 54 16015 20 148 109 180 99 73 16018.5 25 182 134 200 122 90 18022 30 217 160 200 145 107 18030 40 295 218 225 195 144 20037 50 361 266 250 241 178 22545 60 441 325 280 293 216 22555 75 538 397 280 356 263 25075 100 732 540 315 485 358 28090 120 877 647 315 582 429 280110 145 1067 787 315 710 524 315

PCM RECOMMENDED VARIABLE FREQUENCY DRIVE SPECSInstalled motor power ALL POWERS FROM 5,5 kW (7.5 HP) to 110 kW (150 HP)Tri phases Power Supply 380 to 500 V - 50/60 HzOperating ambient air temperature -10°C (14°F) up to +40°C (105°F) - Options up to 60°C (140°F)Safety management • 1 x PTC sensor (Motor) • 1 x Electrical protection (Optional induction) • 1 x High level Pressure Switch • 1 x Low level Pressure Switch Monitor panel Display / set up of following data as a minimum: motor speed, frequency, current, voltage, power, torque.

Front door configuration Switch buttons: emergency stop, run pump, stop pump, reset default - potentiometer frequency - contactor Light indicators: run pump, stop pump, power on, default

Optional Harmonics THD or Memory & Communication to a laptop

INDOOR OUTDOOR

Construction and Fittings Wall fitting (control panel type) Ground fitting with feet table. Protection against water streaming, rain fall and sun beams

Protection Index IP54

ELECTRIC MOTOR BELT DRIVE MAGNETIC MOTOR (PCM DRIVER)Standard Exn Exd Exe

ATEX auto-certification NO YES YES YESCasing ALPAX cast iron cast iron ALPAXVoltage 400 V - 3 ph 400 V - 3 ph 400 V - 3 ph 400 V - 3 phRated frequency 50 Hz / 60 Hz 50 Hz / 60 Hz 50 Hz / 60 Hz 50 Hz / 60 HzEnclosure / insulation / Temp. class IP55 / F / B (TEFC) IP55 / F / B (TEFC) IP55 / F / B (TEFC) IP55 / F / B (TEFC)Ambient temperature 0° to +40°C 0° to +40°C 0° to +40°C 0° to +40°CTropicalization HYG Max. 90% HYG Max. 90% HYG Max. 90% HYG Max. 90%Altitude <1 000 m <1 000 m <1 000 m <1 000 mMounting V6, foot V6, foot V6, foot V1, flangedD-end shaft sealing reinforced sealing reinforced sealing reinforced sealing n.aD-end bearing roller bearing roller bearing roller bearing n.aPTC sensor INCLUDED INCLUDED INCLUDED NOSpace heater OPTION OPTION OPTION n.aDrain plug INCLUDED INCLUDED NO NOCable gland INCLUDED OPTION OPTION NOT INCLUDED

MOTOR SPECIFICATION

Pre-selection guide

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Website: www.pcm.eu