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Front sway bar 1000-900S - Shock Therapy...

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SHOCK THERAPY RZR 1000 and 2015 900S Front Sway Bar Kit Thank you for purchasing our front sway bar kit for your RZR. This front sway bar will limit the body roll in the front of your RZR and is infinitely adjustable so that you can tune your car’s ability to corner as your terrain or racing style changes. Included in the kit: 1 sway bar. 1 black sway bar frame mount. 2 sway bar bushings. 2 aluminum bushing clamps. 2 billet aluminum arm clamps (2 pieces are threaded and 2 pieces have through holes). 4 half inch rod ends. 4-1/2x20 jam nuts. 2 aluminum links. 8 stainless spacers. 4-5/16x1 ¼” bolts. 8-5/16 stainless washers. 4-5/16 nylock nuts. 4-3/8 x 1” bolts. 4-3/8 nylock nuts. 8-3/8 washers. 4-3/8x2” bolts. 4-3/8 washers. 2-3/8 x 2 ¼” bolts. 4-3/8 stainless washers.
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Page 1: Front sway bar 1000-900S - Shock Therapy llcshocktherapyst.com/content/instructions/Front-sway-bar-1000-900S.pdfSHOCK THERAPY RZR 1000 and 2015 900S Front Sway Bar Kit Thank you for

SHOCKTHERAPYRZR1000and2015900SFrontSwayBarKit

ThankyouforpurchasingourfrontswaybarkitforyourRZR.ThisfrontswaybarwilllimitthebodyrollinthefrontofyourRZRandisinfinitelyadjustablesothatyoucantuneyourcar’sabilitytocornerasyourterrainorracingstylechanges.

Includedinthekit:

1swaybar.1blackswaybarframemount.2swaybarbushings.2aluminumbushingclamps.2billetaluminumarmclamps(2piecesarethreadedand2pieceshavethroughholes).4halfinchrodends.4-1/2x20jamnuts.2aluminumlinks.8stainlessspacers.4-5/16x1¼”bolts.8-5/16stainlesswashers.4-5/16nylocknuts.4-3/8x1”bolts.4-3/8nylocknuts.8-3/8washers.4-3/8x2”bolts.4-3/8washers.2-3/8x2¼”bolts.4-3/8stainlesswashers.

Page 2: Front sway bar 1000-900S - Shock Therapy llcshocktherapyst.com/content/instructions/Front-sway-bar-1000-900S.pdfSHOCK THERAPY RZR 1000 and 2015 900S Front Sway Bar Kit Thank you for

1.ParkyourRZRonaflatsurfaceanddoNOTjackitup.Thisinstallationiseasiestifthecarissittingontheground.Makesureyourlowercontrolarmsandsteeringboxframemountsarecleanbeforestarting.

2.Removetheplasticmountthatholdsthebrakelineandfrontdifferentialwirefromtheframeanddiscardit.Yourbrakelineanddifferentialwirewillnowberoutedbetweenthesteeringboxboltsinsideoftheframesectionthattheyusedtomountto.

3.Locatethesmallroundholeonthepassengersideoftheverticalframestructureapproximately10”upfromtheskidplate.Drillitoutto3/8”.Seepicturetotheright.Repeatthisonthedriversidetakingcarenottodrillthroughtheinsideedgeoftheframestructurethatisnotpre-drilledliketheoutsideis.

4.Mounttheblackswaybarbrackettotheframewiththefoldedtopfacingforwardusingtwoofthefour3/8x1”bolts,washersandnylocknuts.Snugthesedown,donottightenthemyet.

5.Pushthebottomofthebrackettightagainsttheframewithyourhandsothebracketsitsflatagainsttheframeandholdinplace.Usingthelowerholein

thebracketasaguidedrilla3/8”holeinthefactoryframe.Seepicturebelow.

6.Nowinstallthelowerboltsusingtheremaining3/8x1bolts,washersandnylocknuts.Pullupanddownonthebrakelineandfrontdifferentialwiretomakesuretheyareloosebehindtheswaybarbracketandbetweentherackandpinionbolts.YOUDONOTWANTTOPINCHTHESE!Nowtightenallfourboltscompletely.

Page 3: Front sway bar 1000-900S - Shock Therapy llcshocktherapyst.com/content/instructions/Front-sway-bar-1000-900S.pdfSHOCK THERAPY RZR 1000 and 2015 900S Front Sway Bar Kit Thank you for

7.Iftheswaybarhasnotalreadybeeninstalledonit’sframeplatethengreasethebushingsandinstallthemontheswaybar,OUTSIDEofthecenteringrings.Slidethealuminimbushingclampsoverthebushings.Theywillbetightandmayneedatapfromarubbermallet.Installtheswaybarassemblyontheswaybarplateusingthe5/16”bolts,washersandnylocksandtighten.Theswaybarshouldmoveupanddownwithlittleresistance.Ifthebaristootightandrequiresexcessiveforcetomovethenyouhaveitinabindandmakesuretheswaybarplateisboltedtothechassisstraight.

8.Now,measurefromthebushingtubeofthelowercontrolarmout3”andmakeamark.Thisiswheretheinsideofthebilletarmclampshouldbe.Seethepicturetotheright.

9.Installthearmclampsonthearmslooselywiththelowerboltonly.Theboltsfortheclampsare3/8x2”andusethestainlesswashers.Installthesewiththeboltsfromthefrontsothereisnothingstickingoutofthebackoftheclamp.Nowinstallthelink

withthestainlessspacersinthebilletarmclampandtightenboth5/16x2”bolts.Makesuretheclampisoutsideofthemarkbuttouchingthe3”markonthearmandthatitisstraightupanddown.DonotletitleanbacktowardtheCVboot.IfyoudonothavethemstraighttheCVbootclampcanhitthearmclampandfail.TightenthemSTRAIGHTup.Seethepicturetotheleft.Theseshouldbetightenedto30ftlbswithatorquewrench.

10.Installthetopofthelinktotheoutsideoftheendholeoftheswaybar(closesttothefrontbumper)usingthe5/16x21/4”bolts,

Page 4: Front sway bar 1000-900S - Shock Therapy llcshocktherapyst.com/content/instructions/Front-sway-bar-1000-900S.pdfSHOCK THERAPY RZR 1000 and 2015 900S Front Sway Bar Kit Thank you for

washersandnylocknuts.Thelinksshouldcomesettothesamelengthandtheyshouldlineuptotheswaybareasily.IftheydonotlinerightupthencheckthatyourRZRisperfectlyflatfromlefttoright.Adjustyourcarasneeded.Ifyourcarislevelandthelinksstilldonotlineupeasilythenboltoneofthelinkstotheswaybarandadjusttheotherlinklongertolineupwiththeswaybarhole.Thegoalhereisthatwhenthecarislevelthebarhasnotensiononit.Youwanteverythingtobefreeandeasytoinstallwhenthecarisperfectlylevel.Ifyoudon’tfollowthisprocedurethenthecarcansitcrooked.Thelinksareadjustablesoyoucanaccountforallthelittledifferencesfromcartocarandarmtoarmandmakethisfrontswaybarsystemworkperfectlyforyou.Now,tightenthelinktotheswaybarandtightenthejamnutsontherodendstothealuminumlink.YourswaybarinstallationisDONE!

Tuningyourswaybariseasyandyoushould,byallmeans,tryitoutinallofit’spositionsandseewhatyoulikethebestforyourdrivingandterrain.Thefrontholeclosesttothefrontbumperisthesoftestsetting(mostbodyroll)theswaybarwillallow.Thisismuch,muchlessbodyrollthanstocksostarthere.Thisisperfectfordesertorlowtraction,loosedirtsituations.Themiddleandlastholeclosesttotheframemountareconsiderablystiffer(lessbodyroll).Themiddleholeisbeperfectforahighersidebiteortractionsituationslikesandduneswithrazortires,racetracks,tackyclay,ect.Thestiffestsetting,lasthole,isbestforveryheavycars,shortcourseracingwithloweredrideheightsandanexperienceddriver.Youalsohavemoreadjustmentsthatcanbemadeusingthearmclamp.Ifyouruntheclampouttothe4”distanceyouareaddingleveragetotheswaybarandmakingitstiffer(lessbodyroll).Donotgooutfartherthan4”orincloserthan3”.

Thisswaybarsystemisdesignedtoworkwiththestockarmsystem.Ifyouhaveanaftermarketsetofarms,youshouldinstallthebarandremovethecoilspringsfromyourshocksandcyclethesystemtobe100%SUREtherearenoclearanceissueswithupperarmsorotherthingsthatmayhavechangedonanaftermarketsystem.Lastthing,gooutandhavefun.Runithardandchangethesettingsonthebartoseewhatyoulike.Thankyouagainandenjoy.


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