SERVICE & REPLACEMENT PARTS CATALOG - … & REPLACEMENT PARTS CATALOG 4 CHIEF HYDRAULIC RAMS AND...

SERVICE & REPLACEMENT PARTS CATALOG

2003 © Chief Automotive Systems, Inc.


TABLE OF CONTENTS

PAGE

Pulling Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3

Hydraulic Rams and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Tram Gauge, Ram Base, Safety Wheel Stand, Electric Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Universal Measuring System (Obsolete) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-16

Universal Gauge Measuring System (Obsolete) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17-18

Caster Camber Gauge, Chief Air Jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

F.A.S.T. Anchoring System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-23

Universal Anchoring System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

EZ Liner Excelerator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25-37

EZ Liner S21M (and associated EZ Liner S21 Parts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38-50

Streamliner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51-55

EZ Liner S21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56-66

EZ Liner S21 Tower Assembly Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58

EZ Liner S21 Auxiliary Tower Assembly Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

EZ Liner S21 Pedestal Assembly Components (Old) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60-61

EZ Liner S21 Pedestal Assembly Components (New) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62

EZ Liner S21 Lift Assembly Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63

EZ Liner S21 Safety Ramp Assembly Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64

EZ Liner S21 Tower Ring Assembly Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65

OTC Model Pump Assembly Components (S21) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66

EZ Liner 25 Series (Obsolete) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67

EZ Liner 25 Series Hydraulic Pump Assembly Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68

EZ 25/EZ Classic 25 Hydraulic Hose Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69

EZ Liner Extra 25 Hydraulic Hose Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70

EZ Liner 25/EZ Classic 25 Rear Lift and Stop Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71

EZ Liner Extra 25/EZ Liner Classic Extra 25 Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72-74

EZ Liner 25 Series Tower Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75

EZ Liner 25 Series Moveable Crossmember Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76

EZ Liner II/Classic (Obsolete) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77

EZ Liner II/Classic Tower Assembly Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78

EZ Liner II/Classic Auxiliary Tower Assembly Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79

EZ Liner II/Classic Pedestal Assembly Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80

EZ Liner II/Classic Lift Assembly Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81

EZ Liner II/Classic Safety Ramp Assembly Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82

EZ Liner II/Classic Tower Ring Assembly Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83

OTC Model Pump Assembly Components (EZII/Classic) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84

EZ Liner Mainframe Kit (For Serial Nos. Less Than 30,000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85

Posi-Trak (Obsolete) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86-90

G-Series (Obsolete) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91-93

Versa Post (Obsolete) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94-95

Caution, Warning and Other Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96


CHIEF'S LIMITED ONE-YEAR

WARRANTY & LIABILITY

Chief Automotive Systems, Inc. warrants for one year from date of installation and/or

purchase any of its products which do not perform satisfactorily due to defect caused

by faulty material or workmanship. Chief’s obligation under this warranty is limited to

the repair or replacement of products which are defective and which have not been

misused, carelessly handled, or defaced by repair or repairs made or attempted by

others.

CHIEF AUTOMOTIVE SYSTEMS, INC. DOES NOT ASSUMERESPONSIBILITY FOR ANY DEATH, INJURY OR PROPERTY DAMAGERESULTING FROM THE OPERATOR’S NEGLIGENCE OR MISUSE OFTHIS PRODUCT OR ITS ATTACHMENTS. CHIEF MAKES NO WRITTEN,EXPRESS OR IMPLIED WARRANTY WHATSOEVER OFMERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OROTHERWISE REGARDING THE EQUIPMENT OR ANY PART OF THEPRODUCT OTHER THAN THE LIMITED ONE-YEAR WARRANTY STATEDABOVE.

Returned merchandise requires a “RETURNED GOODS AUTHORIZATION

NUMBER” on the package. Authorization numbers can be obtained by calling or

writing the Customer Service Department, Chief Automotive Systems, Inc. No

returned merchandise will be accepted without an authorization number. All returned

merchandise must be shipped freight prepaid (and may be subject to a handling and

restocking charge) to:

Chief Automotive Systems, Inc.

Attn: Returned Goods Dept. Your Authorized

1924 E. Fourth St. or Chief Automotive Systems, Inc.

P.O. Box 1368 Representative

Grand Island, NE 68802-1368

308/384-9747

PARTS ORDERING INFORMATION

To order basic parts and assemblies from this catalog, contact Chief Automotive Systems, Inc. toll-free hotline answering service in Nebraska

(800-445-9262) and leave a message. If located outside the United States, contact nearest Chief Automotive Systems, Inc. representative.

When contacting Chief Automotive by phone or mail, provide the following information: name, name of shop, shop telephone number, and shop

address. Additional information needed when ordering includes: description of part(s), part number (s) and method of payment and shipping.

When ordering, refer to listing of basic parts and assemblies and related illustrations presented in this catalog.

NOTE: Chief Automotive Systems, Inc. reserves the right to alter product specifications and/or package components without notice.


1

CHIEF PULLING ATTACHMENTS

605448 Eye Nut — 1/2" Fits 605405, 605413, 605430, 605421

605405 Sheet Metal Hook, 15" Round, Compl.605413 Sheet Metal Hook, 15" Flat, Complete605421 Sheet Metal Hook, 11" Round Compl.605430 Sheet Metal Hook, 11" Flat, Complete611899 All Angle Clamp (Chief)618898 Clamp Half, Male, 4”, Plated618900 Clamp Half, Female, 4”, Plated605480 Oval Loop624235 Attachment Side Pull, Chief, Plated601690 Washer, 5/8” x 1/8”, Plated, Flat, Type A010695 Bolt, 5/8-11 x 4”, HHCS, Gr. 8, Plated601682 Nut, Hex, 5/8-11”, Gr. 8, Plated620461 Nut, 1/2" — 13NC620453 Bolt, 1/2" — 13NC x 2"606088 Chain Accessories 3/8" x 18"605544 Claw Hook620461 Nut, 1/2" — 13NC620453 Bolt, 1/2" — 13 NC x 2"606088 Chain Accessories 3/8" x 18"605552 Hole Hugger w/o Chain

(A) Sheet Metal Hooks(Complete with Eye Nuts — see part numbers in list at left.)

(B) 611899 —All Angle Clamp (Chief)

(C) 605261 — Bumper Puller(Complete)

(D) 605253 — Hole Hugger(Complete)

PART NO. DESCRIPTION

618898 618900

605480

601690

624235

010695601682

(A)

(B)

(C)

(D)

TEE-TABPART NO. 538667


2

PULLING ATTACHMENTS (continued)

629714 Nut, 5/16" 18 NC629749 Washer, 5/16"629706 Bolt, 5/16" 18 NC x 1 1/2" (Obsolete)610888 Left Pulling Plate 610870 Right Pulling Plate605536 Bolt, 5/8" 11NC x 3 1/2" GR8619022 Half Clamp, Male619030 Half Clamp, Female619049 Ring Wedge For B.C. Jr. MO Clamp601682 Nut, 5/8" 11NC GR8606045 3/4" 10NC x 5" Bolt GR8619014 Half Clamp, 2" Male619006 Half Clamp, 2" Female619049 Ring Wedge For B.C. Jr. MO Clamp601738 Washer, 3/4" x 1 1/2"601720 Nut, 3/4" 10NC GR5

(A)

(B)

(C)

PART NO. DESCRIPTION (A) 2-3 Sheet Metal Pulling

(B) 672000 — 1 1/2" Self Tightening Clamp(Complete)

(C) 672034 — 2" Self Tightening Clamp(Complete)

(Left)

(Right)


3

601914 Down Pull Attachment Pin620269 Hair Pin601210 3 1/2" Idler Roller601893 Down Pull Attachment Hook620461 Nut, 1/2" — 13 NC620453 Bolt, 1/2" — 13 NC x 2"605544 Claw Hook605480 Oval Loop692537 Bolt, 5/8" — 11 NC x 3 3/4" GR8618898 Half Clamp, Male 618716 Draw Bar, Uni-Body Clamp 605480 Oval Loop 629132 Pin 629386 Shackle 601754 Conical Spring 618900 Half Clamp, Female 601690 Washer, 5/8" x 1/8"601682 Nut, 5/8" — 11 NC GR8

(A)

(B)

(C)

PART NO. DESCRIPTION (A) 610917 — Down PullAttachment (Complete)

(B) 610984 — Chain Connector (Complete)

(C) 611880— Unitized Body Clamp (Complete)

PULLING ATTACHMENTS (Continued)


4

CHIEF HYDRAULIC RAMS AND EQUIPMENT

620840 Ram Flat Cap, OTC 201362605181 Protection Collar, Threaded, OTC604939 Quick Coupler, Female End, Y-25620840 Ram Flat Cap, OTC 201362605181 Protection Collar, Threaded, OTC604939 Quick Coupler, Female End, Y-25602618 Threaded Adapter, YS107, OTC 20471605181 Protection Collar, Threaded, OTC604939 Quick Coupler, Female End, Y-25605640 Serrated Saddle605165 Serrated Saddle, Old Style 2" Ram602335 Ram V Base/90°602319 Threaded Male Connector

(A)

(B)

(C)

(D)

(E)


(C) 602360 — 6" Hydraulic Cylinder, O.T.C.(I.D. — Blue and Silver, Complete)

(B) 601877 — 4" Hydraulic Cylinder, O.T.C. (I.D. — Orange and Silver, Complete)

Cylinder Repair Kit — 604664

Cylinder RepairKit — 604664

(A) 602351 — 2" Hydraulic Cylinder, O.T.C. (I.D. — Orange and Silver, Complete)

(D) Optional

Cylinder Repair Kit — 300655

604939

602335

602319

(E) Optional

685062 Seal Kit, 7 1/2T (Not Shown)


5

CHIEF TRAM GAUGE, RAM BASE, SAFETY WHEEL STAND, ELECTRIC WINCH

(C) 674507 — UniversalWheel Stand Set(Optional)

(D) 610538 — Electric Winch(Complete)

(A)

(B)

(C)

(D)

601607 – RebuiltElectric Winch

(A) 671074 — Tram Gauge Set(Complete) 671066

621763

693353

676174

621691

692588


671015 Tram Assembly, 1524mm (60")

621763 Outer Tram Pointer Housing,

w/o Screws

636340 Thumb Screw, Padded, 1/4"-20 x 1" Lg.

621835 Thumb Screw, Padded, 1/4"-20 x 1/2" Lg.

671103 Outer Tram Assembly, 1524mm (60")

671023 Outer Tram Assembly, 914mm (36")

671031 Inner Tram Assembly

671040 Pointer Assembly, 559mm (22")

671058 Pointer Assembly, 457mm (18")

671066 Grooved Pointer Assembly, 203mm (8")

621691 Connector Assembly, 12"

621771 Inner Tram Pointer Housing

621780 Black Plastic End

621800 Dowel Pin, 1/4" x 1 5/16"

635591 Thumb Screw, Pointed 1/4" x 7/8"618759 Ram Base Owners Manual605940 Spacer674540 Short Leg, Right (Not Shown)674531 L-Shaped Support, Left674523 L-Shaped Support,Rt (Not Shown)620736 Nut, 1/2" 13NC604656 Bolt, 1/2" 13NC x 1 1/4"692924 Electric Winch (Only)676174 Winch Cable704980 Shackle704964 Bolt, 7/16" x 1 3/4"704948 Washer, 7/16"603320 Safety Chain w/Hook629837 Lock Washer, 3/8"692588 Bolt, 3/8"-16NC x 3/4" Lg., GR5, Pl.620699 Winch Remote Switch620859 Power Cord693353 Winch Mount

(B) 611303 — Ram Base (Complete)


6

CHIEF UNIVERSAL MEASURING SYSTEM #309025

309115 Main Ladder Ass'y., Complete (N/S)1 092128 UMS Main Ladder Tape

2 092127 Tape Guide, Nylon, 2" x 1 1/2"

3 011058 SHCS Blk., 1/4" x 1 1/2"

309219* Secondary Ladder Ass'y. (N/S)4 309413 SHCS Ass'y., 1/4 x 3/4 (N); 1" Knob

5 309423 SHCS Ass'y. 1/4 x 1; 1" Knob

6 707410 Washer, 1/4", Flat, SAE

7 301218 Plate, Adjustable, BA, 3/8 x 2 1/2 x 8.0"

REF. # PART NO. DESCRIPTION (A) 309115 — Main Ladder Assembly

(A)

(B)

(B) 309219 —Secondary LadderAssembly

*NOTE: Factory Calibration Required

2

4

765

23

1


7

UNIVERSAL MEASURING SYSTEM (continued)

1 309622 Centerline Bar Ass'y., 48" N/S

2 309623 Centerline Bar Ass'y., 36" N/S

309311* Vertical Leg Ass'y., L.H. CMP1 309317* Vertical Leg, L.H. Only

2 301308 Plate, BA, 3/8 x 2 1/2 x 2.00"

ALMFLT


4 309419 SHCS Ass'y., 1/4 x 2 3/4; 1" Knob

309300* Vertical Leg Ass'y., R.H. CMP5 309318* Vertical Leg, R.H. Only

2 301308 Plate, BA, 3/8 x 2 1/2 x 2.00"

ALMFLT


4 309419 SHCS Ass'y., 1/4 x 2 3/4; 1" Knob

REF. # PART NO. DESCRIPTION

(A)

(B)

(A) Centerline Bar Assemblies

(B) 309300 — Vertical LegAssembly R.H. (Right Side)

(C) 309311 — VerticalLeg Assembly L.H.(Left Side)

Included in 309622 and 309623 are:

2 per centerline bar, 309413 SocketHead Cap screw Ass'y. 1/4" x 3/4(N);1" Knob.

1 per centerline bar, 309411 sockethead cap screw assembly, 1/4” x 3/4”(N); 3/4” knob.

Main Ladder(Left Side)

End view of extrusionused to manufacturesystems with serialnumbers 0579, 0607and up.


Serial NumberSide

309411

309413


8


309515 Overhead Bar & Mounting Ass'y.

1 309516* Overhead Bar Sub-Ass'y.

2 309417 SHCS Ass'y., 1/4 x 2 1/4; 1" Knob


4 301501 Clamp, 2.0", BA

5 092109 Spring, Complete, 7/16" x 1 1/2"

6 301504 Clamp, 1" X 3" X 2.950", ALMFLT BA

7 301626 Sleeve, 3/8 w/ 1/4-20 Threads

8 309416 SHCS Ass'y., 1/4 x 2; 1" Knob

9 301502 Flat, 1/2" x 3" x 2" Alum.

309030 Rigid Tram Ass'y., Complete

1 309700 Rigid Tram Sub-Ass'y.

2 309628 Vertical Scale Holder, 1HLE Ass'y.

3 309508 Scale Guide Ass'y.

4 301519 Guide, 1 3/4 x 3 x 2.5", ALMFLT, BA

5 301518 Clamp, 2.00", BA, D#4657


7 309415 SHCS Ass'y., 1/4 x 1 3/4; 1" Knob

8 011059 SHCS Blk., 1/4-20 x 1 3/4 BOP

9 309413 SHCS Ass'y, 1/4 x 3/4 (N); 1" Knob

309509* Telescoping Tram, Complete

1 309510 Telescoping Tram Ass'y.

2 301511 Tube, CA, 5/8" OD x .065W x 22.0",

ALTB

3 309410 SHCS Ass'y., 1/4 x 1/2 (N); 3/4"

Knob

4 301514 Collar, BA, 1" OD x .185W.375",

ALTB

5 301512 Pointer, CA, 7/16" Dia. x 22.0",

ALRD

6 301513 Bracket, BA, 1" Sq. x 2.5" ALM Sq.

7 011056 SHCS, Blk., 1/4 x 1


9 309418 SHCS Ass'y., 1/4 x 2 1/2; 1" Knob


(A)

(B)

(C)

(A) 309515 — Overhead Bar/Mounting Assembly

(B) 309030 — Rigid Tram Assembly

(C) 309509 — Telescoping Tram Assembly


9


9


309505* Scale & Scale Guide Ass'y.1 309508* Scale Guide Ass'y.

2 301519 Guide, 1 3/4 x 3 x 2.5", ALMFLT, BA

3 301518 Clamp, 2.00", BA, D#4657


5 309415 SHCS Ass'y., 1/4 x 1 3/4; 1" Knob

6 011059 SHCS Blk., 1/4-20 x 1.75 BOP

7 309413 SHCS Ass'y., 1/4 x 3/4 (N); 1" Knob

8 309811 Scale Ass'y., 0/214mm 11.500"

309627 Vertical Scale Holder, 2HLE Ass'y.1 301612 Vertical Scale Holder, 2HLE, BA,

D#4301

2 301609 Plate, BA, 3/8 x 2 1/2 x 2.0",

ALMFLT


4 090709 Decal, 150mm

5 309417 SHCS Ass'y., 1/4 x 2 1/4; 1" Knob

309628 Vertical Scale Holder, 1HLE Ass'y.6 301613 Vertical Scale Holder, 1HLE, BA,

D#4301

7 301609 Plate, BA, 3/8 x 2 1/2 x 2.0",

ALMFLT


9 309417 SHCS Ass'y., 1/4 x 2 1/4; 1" Knob

309601 228mm Datum Bar Ass'y.1 309609 228mm Datum Bar Sub-Ass'y.

2 304606 Plate, BA ALFLT, 3/8 x 3/4 x 2.5"


4 309412 SHCS Ass'y., 1/4 x 2; 3/4" Knob

5 304605 Scale Holder, 7.5", BA, D#4301


(A)

(B)

(C)

(A) 309505 — Vertical Scale Guide Assembly

(B) 309627, 309628 — Vertical Scale Holder Assemblies

(C) 309601 — Datum Bar Assembly*NOTE: Factory Calibration Required


10


1 091820 C-Cone

2 091821 B-Cone

3 091822 A-Cone

4 092108 Spring, Compression, 3/4" x 3 1/4"

5 091835 “F” Block

6 309834 “G” Block Ass'y.

7 091823 #9 Socket

8 091824 #10 Socket

9 091825 #11 Socket

10 091826 #12 Socket

11 091827 #13 Socket

12 091828 #14 Socket

13 091829 #15 Socket

14 091830 #16 Socket

15 091831 #17 Socket

16 091832 #18 Socket

17 091833 #19 Socket

18 091862 #21 Socket

19 091863 #22 Socket

20 091865 #24 Socket

21 309500 X-Body Clamp Adapter

22 508525 K-Body Clamp Adapter

1 309851 Receptacle/Scale Ass'y.


3 309853 Receptacle Scale Ass'y.




7 309410 SHCS Ass'y., 1/4" x 1/2" (Nylon),

3/4" Knob

092021 Magnets For Pages (Not Shown)


(A)

(B)

(A) Cones, Fittings, 'X' and 'K' Body Adapters

(B) Vertical Scale Receptacles, Vertical Scales


11


319867 Receptacle/Scale Ass'y. (1 Only)1 309410 SHCS Ass'y., 1/4" x 1/2" (Nylon)

3/4” Knob

319614 Ball Joint Locator Ass'y.1 311616 Pointer Guide, BA, 4.0", D#4301

2 092140 Washer, Steel, AN, #960-416L

3 311615 Pointer, CA, 1/4 x 3/4 x 7.0",

ALMFLT

4 309418 SHCS Ass'y., 1/4 x 2 1/2; 1" Knob

5 301626 Sleeve, 3/8 w/ 1/4-20 Threads

319621 Asymmetrical Vertical Scale Holder1 311650 Scale Holder, Tape Assembly

2 311618 Guide, BA, 3.5", D#4658

3 309417 SHCS Ass'y., 1/4 x 2 1/4; 1" Knob


5 304606 Plate, BA, ALFLT, 3/8 x 3/4 x 2.5"

6 309411 SHCS Ass'y., 1/4 x 3/4 (N); 3/4"

Knob


(A)

(B)

(C)

(A) Optional Vertical Scale Receptacle, Vertical Scale (550-1,000mm)

(B) 319614 — Optional Ball Joint Locator (C) 319621 — Optional Asymmetrical Vertical Scale Holder

1


12


319135 4' Ladder Extension Ass'y., N/S1 319136 4' Ladder Extension, N/S

2 309880 Adjustable Ladder Support Bar

Ass'y.

3 311134* Insert Bar (Rt.)

4 311135* Insert Bar (Lt.)

5 012134* Flat Head Hex Socket Screw, 1/4-20

x 3/4"

*Part of Assembly No. 1

309880 Adjustable Ladder Support Bar Ass'y.

1 308890 Ladder Support Bar Outside Tube

2 309414 SHCS Ass'y., 1/4" x 1 1/4", 1 Knob

3 018069 Hex Nut, 1/4-20, Gr. 8, Plated

4 301884 Inside Tube, Adjustable Ladder

5 011053 SHCS, Black, 1/4-20 x 5/8", Lg.


(A)

(B)

(A) 319135 — Optional Ladder Extension Assembly

(B) 309880 — Adjustable Ladder Support Bar

(Includes 3,4,5)


13


319143 Upper Body Tram Block Ass'y., R/H

319142 Upper Body Tram Block Ass'y., L/H

1 311623 Upper Body Tram Block R/H

2 311624 Upper Body Tram Block, L/H

3 301308 Plate, BA, 3/8 x 2 1/2 x 2.00",

ALMFLT

4 309411 SHCS Ass'y., 1/4 x 3/4(N); 3/4" Knob

5 309423 SHCS Ass'y., 1/4 x 1; 1" Knob

6 309424 SHCS Ass'y., 1/4 x 1 1/2; 1" Knob


8 090711 Decal, "Read At Top"

9 090710 Decal, "Left Side"

10 092420 Decal, Serial Number, UMS Upper

Body

REF. # PART NO. DESCRIPTION 319625 — Optional Upper Body Measuring Assembly

319143 Upper Body Tram Block Assembly R.H. (Right Side)

319142 Upper Body Tram Block Assembly L.H. (Left Side)


14


319140 Upper Body Tram1 311627 Tape, 913mm x 0 x 1/2”

2 301701 Rigid Tram

3 030098 Plug, End, Red UBMS

319144 Vertical Scale Recpt/Scale Ass'y.1 309410 SHCS Ass'y., 1/4x1/2(N); 3/4" Knob

1 319101 Door Probe Ass'y., Long

2 319102 Door Probe Ass'y., Short


(A)

(B)

(C)

(A) Upper Body Tram

(B) Vertical Receptacle/Vertical Scale Assembly (complete)(C) Door Probes

NOTE: The Asymmetrical VerticalScale Holder provided with theUpper Body Measuring Assemblyis shown on Page 15 of thisCatalog.

1

1

2


15


(A) Decals

1 090793 Decal, “Set Length On Left. . .”

2 090711 Decal, “Read At Top”

3 090712 Decal, “Read At Top”

4 090791 Decal, “Read At This Edge”

5 090710 Decal, “Left Side”

6 090709 Decal, “150mm”

7 090730 Decal Set — 228 “X” “Y” “Z”

8 090713 Decal, “Vertical Setting”

9 090758 Decal, “Set Ladder Support Bar”

10 090759 Decal, UMS Tool Box Set


(A)LEFT

LEFT

2 092128 UMS Main Ladder Tape Assembly, Main Ladder Assembly Complete N/S & O/S

2 301207 Tape, 1/2" x 1070mm-0-1070mm, Overhead Bar and Tapes, Secondary Ladder Assembly N/S & O/S

2 301309 Tape, 400mm-0-240mm, 3/8", L-R, Vertical Leg, L.H. Only, Upper Part of Leg, Vertical Leg R.H. Only, Lower Part of Leg

2 301310 Tape, 0mm-40mm, 3/8", L-R, Vertical Leg L.H. Only, Lower Part of Leg, Vertical Leg R.H. Only, Lower Part of Leg

1 301705 Tape, 40mm-900mm, 3/8", L-R, Rigid Tram Sub-Assembly

1 301708 Tape, 40mm-900mm, 3/8", R-L, Rigid Tram Sub-Assembly

2 301814 Tape, 0-214mm, 3/8", L-R, Scale Assembly, 0/214mm 11.500"

4 301815 Tape, 284mm-530mm, 3/8", L-R, Scale Assembly (Tape 284/530mm)






QTY. PART NO. DESCRIPTION

UMS Tape Replacement Package #309050

10


16


150296 — Optional Diagnostic Worksheet(Lower Body/Underhood)

(Actual size 8 1/2 x 11 inches)

150297 — Optional Diagnostic Worksheet(Upper Body)

(Actual size 8 1/2 x 11 inches)

CHIEF UNIVERSAL GAUGE MEASURING SYSTEM

611784 — Universal Gauge Measuring System (complete), Including Chief Tram Gauge

611872 — Universal Gauge Measuring System, Minus Chief Tram Gauge

611856 — Precision Datum/Centerline Gauge Set(Gauge Measuring System, Minus Tram Gauge, Strut Tower/Upper Body Gauge and Display Board)

611725 Magnetic Attachment (complete)

611733 Notch Attachment (complete)

611741 Adjustable Pin Attachment

(complete)

611792 Crossmember Pin Set (complete)

611768 Extended Pin Attachment

(complete)

611750 Offset Attachment (complete)



17

(A) 611725 — Magnetic Attachment (Complete)

(B) 611733 — Notch Attachment (Complete)

(C) 611741 — Adjustable Pin Attachment (Complete)

(F) 611750 — Offset Attachment (Complete)

611792 — Crossmember Pin Set (Complete)

611768 — Extended Pin Attachment (Complete)

(E) (D)

(A)(B)

(C)

(D)

(E)

(F)

UNIVERSAL GAUGE MEASURING SYSTEM (continued)

620971 Reverse Cone, 7"

620963 Reverse Cone, 4"

620955 Pointer, 7"

620947 Pointer, 4"

624112 Pointer Housing

630635 Screw (Hex Hd. Cap), 1/4 - 20 NC x 1" Lg.

621085 External E-Ring for 1/4" Dia. Shaft

621106 Bushing, Nylon

620980 Centerline Pin, Upper

621835 Thumb Screw, Padded, 1/4" x 20 x 3/8"

624091 Corner Casting, Upper

624147 Spring, Scale Holder

621000 Screw 10-32 x 1/4" MP HSBHC

611530 Vertical Scale Assembly

624104 Corner Casting, Lower

620998 Centerline Pin

635591 Thumb Screw, Padded, 1/4", 20 x 3/8"

611557 Upper Bar Assembly

611549 Lower Bar Assembly

621026 Bolt, 1/4-20NC x 5/8" Lg.

621000 Screw 10-32 x 1/4" MP HSBHC

624147 Spring, Scale Holder

624083 Corner Casting, Gauge

621464 Low Crown Acorn Nut, 1/4-20NC

621835 Thumb Screw, Padded, 1/4" x 20 x

1/2" Lg.

620998 Centerline Pin

621085 External E-Ring, 1/4" Dia.

635524 Thumb Screw, Padded, 1/4" x 20 x

5/8" Lg.

621237 Stop, Gauge Bar

629175 Universal Gauge Measuring System

Owners Manual

671517 Universal Gauge Measuring System

Display Board

693100 Display Board Decal

621659 Notch Attachment Tray

611709 22" Vertical Scale (Chief) (With Pin)


611688 16 1/2" Vertical Scale (Chief) (With Pin)





629079 Pin

611784 Gauges, Complete W/Board

611856 Gauges, Complete W/No Board

611872 Gauges Less Tram W/Board


18


(A)

(A) 611856 — Strut Tower Upper Body Gauge (Complete)

(B) 611784 — Precision Datum/Centerline Gauges611590 — 40" 611581 — 36" 611573 — 32" (Complete)

(B)

629175


19

CHIEF CASTER CAMBER GAUGE, CHIEF AIR JACK

(A) 602685 — Caster/Camber Gauge(Complete)

091900 Chief Air Jack1 CJ2200 Base

2 CJ2201 Lower Air Ring

3 CJ2202 O Ring (Bag Seal) 5.75

4 CJ2203 Air Bag

5 CJ2204 Center ring

6 CJ2205 Upper or Lower Bag Ring

7 CJ2207 Lower Plate Mtg. Bolts 1/4 20 x 1 1/4

8 CJ2208 Top Plate

9 CJ2209 Top Plate Mtg. Bolts 1/4 20 x 3/4

10 CJ2211 Rubber Washers

11 CJ2212 Jack Pad

12 CJ2213 Mtg. Bolts 3/8 16 x 7/8

13 CJ2217 Inner Member No. 1




17 CJ2221 Jack Pad Mtg. Bolt 3/8 16 x 2 1/4

18 CJ2223 Lock Ring

19 CJ2225 Air Filler Tube

20 CJ2226 Valve Block

21 CJ2227 Valve Block Mtg. Bolt 5/16 18 x 5/8

22 CJ2228 Handle

23 CJ2229 Roll Pin 5/16 x .187

24 CJ2230 Valve Body

25 CJ2231 Valve Stem

26 CJ2232 Valve Lock Cap

27 CJ2233 Valve Spring

28 CJ2234 O Ring .625

29 CJ2235 O Ring .250

30 CJ2236 O Ring .3/32 I.D. Teflon

31 CJ2237 Pressure Relief Valve

32 CJ2238 1/8 NPT Brass Allen Plug

33 CJ3101 WARNING Label

34 CJ3102 Chief Label, up / down arrows

35 CJ3103 Chief Label, Logo

REF PART NO. DESCRIPTION 091900 — Chief Air Jack

WARNING!• DO NOT Over Inflate.• DO NOT use as a jack stand.• Maximum pressure is 105psi.• Maximum load is 2 ton.• Max. pressure is

602685 Caster/Camber Gauge601640 Caster/Camber Gauge

Leg Top (Single Leg)

601631 Caster/Camber Gauge

Leg Bottom (Double Leg)

602685 Caster Camber Gauge

(Includes Top & Bottom Legs)

692238 Thumb Screw

601623 Level Bar

601624 Level Vial

601625 Scale


(A)


20

F.A.S.T. ANCHORING SYSTEM

1, 2 34

19

10

13

17

11

16

14

18

15

12

9 8 7

65

1 539400 3.5 L Bracket 2 539404 7.5 L Bracket 3 539360 Chief Clamp Half 4 539365 Chief Clamp Base5 539438 Spacer, 4.5 x 4.0 x .1256 539407 Spacer, 4.5 x 4.0 x .257 539408 Spacer, 4.5 x 4.0 x .58 539409 Spacer, 4.5 x 4.0 x 1.09 539410 Spacer, 4.5 x 4.0 x 2.010 539415 Crossbar11 539423 Spring Shackle Assembly (see page 22)12 539327 U-Bolt (2 per package) (see page 22)13 539337 Narrow Rail Vise Assembly (see page 21)14 528220 Turnbuckle Assist (see page 23)15 539539 Tie Back Bracket16 539490 Vertical Clamp Assembly (see page 23)17 539341 Spring Bolt Vise Assembly (see page 21)18 539541 3 Inch Riser Bar19 508281 Anchoring Adapter Tube

682953 Plate, EZ Liner Tie bolt601738 Washer, 3/4539448 Accessory Board Package539009 Bolt, M20 x 2.5 x 260mm HHCS539011 Bolt, M20 x 2.5 x 200mm HHCS539012 Bolt, M20 x 2.5 x 160mm HHCS539014 Bolt, M20 x 2.5 x 130mm HHCS539015 Bolt, M20 x 2.5 x 100mm HHCS539016 Nut, M20 x 2.5, Hex539017 Bolt, M16 x 2.0 x 45mm HHCS539018 Nut, M16 x 2.0mm, Hex539019 Washer, Flat, M16539021 Bolt, M12 x 1.75 x 45mm HHCS539022 Bolt, M12 x 1.75 x 80mm HHCS539024 Nut, M12 x 1.17mm, Hex539025 Washer, Flat, M12605464 Triangle629132 Pin 629386 Shackle539411 Hole Adapter, Optional Accessory539422 Hole Adapter Sleeve, Optional Accessory539370 Offset Hole Adapter, Optional Accessory539444 Std.Rail Vise Attachment, Optional

Accessory539449 F.A.S.T. Users / Parts Manual

Ref. Part No. Description


21

Spring Bolt Vise Attachment

539342 Spring Bolt Vise Attach., Set of Two

539341 Final Ass’y, Spring Bolt Vise Attch.,Complete

1 539339 Spring Bolt Vise Weldment2 539340 Slide Block Weldment3 539010 Bolt, M20 x 127mm Hex Cap Screw4 011081 5/8 Hex Socket Head Shoulder Screw5 539117 Bushing, 17mm6 539119 Bushing, 19mm7 539121 Bushing, 21mm8 539124 Bushing, 24mm

539346 Spring Bolt Vise Attachment Users Manual


14

23

5, 6, 7, 8

Narrow Rail Vise Attachment

3

1

4

2

539337 Final Ass’y, Narrow Rail Vise Attachment, Complete

1 539010 Bolt, M20 x 2.5 x 120mm2 539334 Base plate/Bar assembly3 539336 Slide Bar/Nail Bar Assembly4 011081 Shoulder Screw, 5/8, Hex

539347 Narrow Rail Vise Attch.Users Manual



22

Spring Shackle Attachment

2

1

3 4

U-Bolt Attachment Package

539327 U-Bolt Package, Set Of Two1 539362 U-Bolt (includes 3/8 washers and

hex nuts)2 539325 Strap


1

2

U-Bolt Package

SpringShackle

Attachment

1

1

3Bolt, M12 x 1.75 x 80mm Gr. 10.9

(Part No. 539022)

(Some vehicle applications requirethis positioning of hold down and theuse of 80mm bolts.)

539423 Spring Shackle Assembly, Complete1 539439 Spring Shackle Hold Down2 539436 Spring Shackle Weldment3 539020 Bolt, M12 x 1.75 x 60mm Gr. 10.94 539025 Washer, 12mm A325



23

Turnbuckle Assist

539630 Turnbuckle Assist, Set (2)1 628220 Turnbuckle Assist, Complete2 628207 Hook / Rod, Left Hand3 628208 Hook / Rod, Right Hand4 628210 Turnbuckle Handle


43 2

1

Vertical Clamp Attachment

539490 Vertical Clamp Attachment, Complete

1 539485 Clamp Jaw Assembly2 539486 Clamp Base Assembly3 539030 Screw, Hex Head Cap,

M12 x 130mm


1 23


24

CHIEF UNIVERSAL ANCHORING SYSTEM

1 620226 Hex Socket Cap Screws, 3/8-16NC x 1 1/4, Gr. 8

2 693441 Clip, Bolt Holder, Pinchweld Clamp

3 692537 Bolt, 5/8-11NC x 3 3/4, Gr. 8

4 606264 Clamp, Male Half

5 618169 Clamp Bar, 7-Hole

6 601754 Conical Spring

7 606256 Clamp, Female Half

8 601690 Washer, 5/8 x 1/8

9 601682 Nut, 5/8-11NC, Gr. 8

10 010630 Bolt, 1/2-13 x 2 1/2, Gr. 8

11 498102 Pinchweld Clamp Jaw

12 092110 Spring, Compression, .720 x 1

13 019095 Washer, 1/2 A-325 ZP

14 620736 Nut, 1/2-13NC, Gr. 8

15 508281 Chief Clamp

16 601682 Nut, 5/8-11NC, Gr. 8

17 601666 Bolt, 5/8-11NC, x 2.25, Gr. 5

REF. PART NO. DESCRIPTION

611952 — Pinchweld Bar W/Clamps (1)(Complete)

671007 — Pinchweld Bar W/Clamps (Set of 4) (Complete)

618302 — Anchoring Pin

18 532241 Clamp Bar Tube, Standard Size

19 607380 Locking Collar, UAS

20 606686 Height Adjusting Pin, UAS

21 702067 Stand Base, Standard Size EZ Liner

22 532205 Clamp Bar Tube, Single/Dual

23 532239 Clamp Bar Tube, Tall Size

24 702066 Stand Base, Tall Size

25 770092 Tie Down Plate

26 607371 Fastener Plate, UAS, Machined

27 601738 Washer, 0.750 x 1.50, A-325 ZP

28 606855 Fastener Bar

29 702068 Stand Base, Standard Size G16 (Obsolete)

30 620496 Bolt (S21), 3/4-10NC x 5 1/2

31 685265 Bolt (EZII/CL), 3/4-10NC x 4 1/2

32 010079 Bolt (G16), 3/4-10NC x 6, A-325 (Obsolete)

33 601674 Bolt (Std.), 3/4-10NC x 5 3/4


697735 — Fastener Rebuild Kit (Old Stand)697736 — Fastener Rebuild Kit (New Stand)


25

1 602870 Tower Chain/Hook2 601169 Tower Head3 607161 Collar Assembly4 305548* Force Arm Assembly5 305215 Loading Ramps6 305203 Ramp Pivot Support (RH)

305202 Ramp Pivot Support (LH)7 305214 Pivot Support Lock8 539350 Pin, Ball Dent, 5/32 Dia. x 2” Ring 9 305024* Crossmember Assembly10 305051 Leveling Pad11 305062 Leveling Adjustment Screw12 692334 Leveling Nut13 305746 Pressure (Force) Gauge14 305811 Remote Control, Includes Cord15 305489 Bar, Rub Rail, Removable (Short)16 305784 Manifold Plug17 648880 Wheel Stop18 702076 Universal Anchoring Stand, Set of 419 305536* Tower Mast/Arm Weldment20 305178* Scissor Lift Assembly21 305038 Screw 10-32 x 1/2 Self-Locking22 305422 Stainless Trim Ring, Manifold23 305421 Coupler Guard, Manifold24 305722 Connector, Male Flat Face25 305037 Screw 10-32 x 1 Self-Locking26 305035 Screw,7/16 x14.750 Socket Hd.Cap27 305293 Weldment, Carriage Stop LH

305294 Weldment, Carriage Stop RH28 634012 Bolt, 5/8-11 x 1 1/2 gr. 8 Hex

* See also exploded views


1

3

2

6

5

18

9

4

10 11,12

EZ Liner Excelerator

6 7

8

17

13

10

11, 12

16

15

19

14

20

24

25

23

21

22

26

28

27

Mainframe — Overview


26

305024 Crossmember Assembly1 305484 Weldment, Crossmember2 305485 Weldment, Crossmember Release3 657782 Handle, Lock Pin Auxiliary4 305066 Spring, 3/4 bore x 2.5 length x k325 305039 Screw, 1/4-20 x 4 1/2 Socket Head Cap


1

2

3

4

5

Crossmember Assembly

EZ Liner Excelerator (continued)


27

305548 Force Arm Assembly1 305549 Weldment, Force Arm Tower Collar2 305557 Weldment, Force Arm Taper Block3 305552 Tube, Force Arm Outer Telescope4 305608 Machined Inner Telescope5 305553 Pin, Grooved 1.00 Dia x 4.81 Long6 707479 Washer, 1” Thrust Plated7 770105 HD Retaining Ring8 305560 Pin, Force Arm Vertical Position9 305542 Knob, Force Arm10 305044 Pin, Self-locking Shoulder Style - 3”11 305045 Pin, Force Arm Taper Block


2

Item 9 mustbe threadeduntil holes lineup with Item 2stud, and Item11 can bepressed into it.

11

4

10

3

76 1

9

Item 8 to be centeredin Item 3.

8 5

6

7

Force Arm Assembly



28

305711 Manifold Assembly1 305710 Manifold Block2 305712 Valve, Tandem 3 Position, 4 Way3 305713 Valve, Double Poppet 2 Way4 305714 Valve, Normally Open Poppet 2

Way5 305715 Valve, Normally Closed Poppet 2

Way6 305718 Coil, 120 VAC, 14 Watt DIN7 305717 Coil, 120 VAC Series 10-20 Watt

DIN8 305714c Retainer, Plastic-Included with

305718 Valve9 305713c Retainer, Plastic-Included with

305718 Valve10 305715n Retainer, Nut-Included with

305715 Valve11 305712n Retainer, Nut-Included with

305712 Valve12 601046 Fitting, Hyd #6MB-#6MJ13 305721 Fitting, Hyd - 6MB Hollow Hex

Plug14 305729 Flow Control, Pressure

Compensated Front15 305029 #8 Flat Washer


99

7

7

3

63

11 6

10

6

6

8

6

2

4

4

5

13112

1514

Manifold Assembly(For Machine Serial Nos.: XL01509 and

XL01507 and lower)



8

542

9

6

3

11 10

1

7

305707 Manifold Assembly1 305708 Manifold Block2 305759 Valve, Tandem 3 Posation, 4 Way3 305760 Normal Closed Poppet Valve4 305756 Coil, 115 VAC DIN5 305764 Retainer, Nut - Included with

305715 Valve6 601046 Straight Adapter, 6400-6-67 305721 Fitting, Hyd - 6MB Hollow Hex Plug8 305757 Normal Closed Valve9 305758 Normal Open Valve10 305708F Flow Control11 305708P No. 8 SME Plug

REF PART NO DESCRIPTION


Manifold Assembly

(For Machine Serial Nos.: XL01508 and XL01510 and higher)

29


30

1 305536 Tower Mast/Arm Weldment2 602829 Locking Knob, Tower Collar3 607161 Machined Collar4 601201 Roller, 5 x 1/2 Chain - S21/Posi Trak Collar5 693468 Snap Ring, HD for 1 1/4 Shaft6 707487 Washer, Flat - 1 1/4 ID x 1 7/8 OD x 14 ga. pl.7 680747 Pin, Grooved for Cast Collar8 601070 Screw, 3/4-10 x 3.5 Socket Head Cap9 601169 Tower Head Weldment

10 305538 Tower Linkage11 601050 Pin, 3/16 x 1 3/8 Spring12 601055 Nut, 3/4-16 Hex Slotted13 601738 Washer, 3/4 Flat14 305189 Pin, Scissor Lift Short15 305730 Ram, Tower-3” Bore x 10 1/8 Stroke, Bottom

Load16 305727 Tower Hydraulic Line Assembly17 602870 Chain, 10-Ton


1

16

14

1312

11

5

15

10

17

9

8

456

3

2

67

5

5

Tower (Mast)

Assembly




1 305640 Cable Jacket, CAR/REL, Rotary Detent2 308384 Washer, Tower Arm to Carriage

Pin Thrust 1/4” Thk3 305628 Cap, Tower Arm to Carriage Retainer4 697029 Bolt, 3/4-10 Countersunk Socket

Head Cap Screw5 305664 Plate, Cable Release Lock6 305038 Screw, 10-32 x 1/2 Self-Locking

Button Head Stainless7 630643 Bolt, 1/4-20NC Hex Nylock8 629749 Washer, 5/16 Flat9 305665 Handle, Carriage Release Lever

10 018129 Nut, 1/4-20 Hex Nylock11 305663 Cam, Carriage Release Lever

REF PART NO DESCRIPTION

43

Grease BothSides

2

9

5

8

7

1110

6

Auxiliary Tower & Carriage

31

1



1 305495 Carriage Assembly, Excelerator2 305537 Assembly, Tower/Arm3 602870 Chain, tower, w/Hook, 1/2” x 12’4 305637 Side, Rotary Detent5 305623 Slider, Rotary Detent6 629247 Nut, 1/4-20NC, Gr. 2. Hex, Plated7 305624 Spring, .375 x 1.000 x k15.08 305625 Spring, .375 x 2.38 x k5.59 305641 Cam Rotary Detent Production

10 018129 Nut, 1/4 - 20 Hex Nylock11 629781 Bolt, 1/4-20 x 2 Hex Head12 620728 Bolt, 3/8-16 x 2” Hex Head13 629837 Washer, 3/8 Split Lock14 620744 Nut, 3/8-16 x 2” Hex Head* 305639 Cable, Rotary Detent Retro Fit

REF PART NO. DESCRIPTION3

1

2

6

2710

1314

4

412

11 8 9

57

Tower (Arm) Assembly

32

* Not shown on this page – See Item 11, Next Page



11*

17

18

1216

5 9

3

9

4

10

15 65

1

28

14

7

13

19

305615 Kit, Rotary Detent Retrofit1 305616 Weldment, Rotary Detent Retrofit2 305634 Cam, Rotary Detent Retrofit3 305623 Slider, Rotary Detent4 305624 Spring, .375 x 1.000 x k15.05 707410 Washer, 1/4” Flat6 305625 Spring, .375 x 2.38 x k5.57 305627 Roller, Rotary Detent Retrofit8 305628 Cap, Tower Arm to Carriage Retainer9 629247 Nut, 1/4-20 NC, Gr 2, Hex, Plated

10 630643 Bolt, 1/4-20NC x 1 1/2 Hex Plated Gr 2

11* 305639 Cable, Rotary Detent Retrofit12 305614 Cable Jacket, Rotary Detent Retrofit13 305059 Bolt, 1/4-20 x 3 NC Hex Gr. 2 Plated-

Retro14 018129 Nut, 1/4-20 Hex Nylock15 629853 Washer, 1/4” Split Lock16 305632 Top Block, Cable Clamp17 305631 Bottom Block, Cable Clamp18 796088 Screw, 10-32 Socket Head Set19 305633 Screw, 10-32 x 1 Socket Head Cap

REF PART NO. DESCRIPTION REF PART NO. DESCRIPTION

Rotary Detent Retrofit Kit

33

* Used In Production


34

305493 Tower Carriage Assembly1 011065 Screw, 1/4-20 x 3.0 Socket Hd Cap2 305026 Bushing, 1/2 bore x 3/4 Long DU

Flange3 305027 Bushing, 1” bore x 1” Long DU4 305525 Wheel and Bearing Assembly5 305033 Screw, 5/16-18 Thread 3/8 x 1/2

Shoulder6 305053 Spring, 1” Bore x 1 1/2 Length Extra

Heavy Die7 305055 Cam Follower, 5/8 Roller x 1/4 - 28

Thread Sealed Stud8 305056 Nut, 1/4-28 Hex9 305058 Cam Follower, 2 1/4 OD 7/8-14

Thread Sealed Stud Type10 305060 Nut, 7/8-14 Hex Nylock11 305061 Spring, 1” Bore x 3.5 Long Hvy Duty

Ref. Part No. Description12 305063 Washer, 3/4 ID x 1 1/4 OD x 3/32

Thick Shim13 305064 Spherical Washer Set14 305338 Pin, Carriage Tensioner15 305341 Bar, Carriage Tensioner16 305347 Roller, Carriage Vertical17 305353 Pin, Carriage to Deck18 305492 Rest Pad, Carriage LH19 305494 Vertical Pin20 305497 Axle, Carriage21 305498 Weldment, Carriage22 305499 Rest Pad, Carriage RH23 305504 Washer, Bearing Dust Cover24 629853 Washer, 1/4 Split Lock* 692334 Nut, 5/8-11 Hex Jam


10

11

17

Torque to 18 ft. lbs.

20

23

Outer race - two perbearing ass’y

Apply anti - seizecompound to shaftand threads beforeinstallation

Inner race and cage -two per bearing ass’y

Inner Spacer

184

12

14

Torque to 76 in. lbs 1

157

2Torque to 11 ft. lbs. dry 5

22RH18LH

13

21

19

Torque to 75 ft. lbs.

9

24

36

816

Outer Spacer

Tower Carriage Assembly


* Not Shown


35

1

9

3

2

10

6 7

8

67

6 7

7

4

6 5

305178 Assembly, Scissor Lift 1 305168 Weldment, Scissor Channel2 305170 Assembly, Inner Scissor Leg3 305176 Assembly, Outer Scissor Leg4 305189 Pin, Scissor Lift Short5 693468 Snap Ring, HD for 1 1/4 Shaft6 707487 Washer, Flat-1 1/4 ID x 1 7/8 OD x

14 ga. pl.7 305030 Washer, Thrust-1 1/4 ID x 2 1/2 OD

x 1/16 Self Lubricating8 305161 Pin, Scissor Lift Long9 305184 Lock Arm, Excelerator Herringbone

10 305445 Assembly, Lift Cylinder


Short Pin Exploded

5

77

77

Long Pin ExplodedScissor Lift

5

3

2



36

1 305823 Control Box Assembly2 305711 Assembly, Control Manifold3 305700 Power Unit, 220VAC Double w/2.5

gallon reservoir4 305735 Filter, Return Line5 305748 Fitting,. Hyd. - 6MBX - 6MJ-6MJ Run T6 305749 Fitting, Hyd. - 6FJX - 6MJ-6MJ Run T7 707410 Washer, 1/4 Flat8 629853 Washer, 1/4 Split Lock9 629247 Nut, 1/4-20 NC gr. 2 Hex pl.

10 012452 Screw, 1/4-20 x 1/211 629781 Bolt, 1/4-20 NC x 2” gr. 2 Hex pl.12 706302 Bolt, 1/4-20 NC x 4” gr. 5 Hex pl.13 601046 Straight Adapter, 6400-6-614 305752 Straight Adapter, 8MB-6MJ15 305720 Fitting, Hyd. - 6MBX-6MJ16 305736 Filter Head17 305777 Valve Assembly18 305780 Solenoid Valve, 2 pos-5way19 305781 Filter20 305785 Fitting, 1/8 NPT Short Nipple21 305786 Fitting, Male Y, 1/8 NPT to 5/32 PTF22 305787 Breather, 1/8 NPT23 305788 Fitting, Adapter, 1/4 NPT to 1/8 NPT24 305789 Fitting, 1/4 NPT Union T25 305790 Fitting, Male Run T, 1/4 NPT to 3/8 PTL26 305791 Coupler, Pneumatic


25

24

2019

2218

21

21

22

2623

15

Remove Coil ToAccess Bolt.

14

3

13

11

198

13

4

162

1010

657

89

7

9

8

12

17

HydraulicSystemComponents


Pump 1

Pump 2Back Lift

Front Lift

Left Side - B

Left Side- A

Rotate Coil To Right ToAccess Bolt Hole.

Loosen NutAnd Remove

Coil To AccessBolt.


37

Decal Packages

305080 2 Decal, Excelerator305081 2 Decal, “Z” Art305082 2 Decal, Chief EZ Liner305083 6 Decal, Tower Gusset Indian Head305084 44’ Tape, Black Striping 1”305085 6 Label, WARNING — Excelerator Force Arm305086 6 Label, CAUTION — Excelerator Crossmember305087 6 Label, CAUTION — Excelerator Tower Arm305088 4 Label, CAUTION — Excelerator305089 1 Label, CAUTION — Excelerator Machine Operation305090 1 Label, IMPORTANT — Excelerator Oil Reservoir305091 4 Label, CAUTION Excelerator Safety Lock Arms305092 6 CAUTION, Excelerator — Objects Clear Of Tower305093 6 Label, CAUTION — Excelerator Wheel Stops305094 1 WARNING, Excelerator DO NOT Enter Enclosure692140 2 Decal, 308 - 384 - 9747692143 2 Label, CAUTION : Lifting Of Persons Is Prohibited693337 3 Label, WARNING DO NOT Position Yourself693338 1 Label, WARNING — Fire693339 2 Label, CAUTION, Egress / Ingress693340 1 Label, Nuts, Bolts & Clamps683673 4’ Tape, Red, 1” Wide

305080 2 Decal, Excelerator305081 2 Decal, “Z” Art305082 2 Decal, Chief EZ Liner 305086 6 Label, CAUTION — Excelerator Crossmember305088 4 Label, CAUTION — Excelerator305089 1 Label, CAUTION — Excelerator Machine Operation305090 1 Label, IMPORTANT — Excelerator Oil Reservoir305091 4 Label, CAUTION — Excelerator Safety Lock Arms305093 6 Label, CAUTION — Excelerator Wheel Stops305094 1 WARNING, Excelerator — DO NOT Enter Enclosure692140 2 Decal, 308 - 384 - 9747692143 2 Label, CAUTION : Lifting Of Persons Is Prohibited693338 1 Label, WARNING — Fire693339 2 Label, CAUTION, Egress / Ingress093340 1 Label, Nuts, Bolts & Clamps

693337 1 Label, WARNING — DO NOT Position Yourself305092 2 Label, CAUTION — Excelerator Objects Clear Of Tower305087 2 Label, WARNING — Fire305085 2 Label, WARNING — Excelerator Force Arm305083 2 Decal, Tower Gusset Indian Head

Part No. Req’d Description



Decal Package

Chief Excelerator

305095

Decal Package

MainframeExcelerator

305099

Decal Package

TowerExcelerator

305097



38

EZ LINER S21M (AND FORMER S21)

EZ Liner S21M Users / Parts Manuals

EZ Liner S21 Users / Parts Manuals

7

1

910

15

611

54

16

13

142

3

12

17 18

19 20

1 600065 3 Tower Assembly, S211 600066 3 Tower Assembly, S21M2 610749 1 Pedestal Assembly3 672261 1 Porta-Frame Assembly4 620875 2 Anti-Skid Tape, 16 x 25 690638 1 Cover Assembly, Rear Lift Valve6 610773 2 Moveable Crossmember7 610386 3 Tower Collar Assembly8 602829 3 Locking Knob, Tower Collar9 602280 1 Lid, Pump

10 672202 1 Mainframe11 600030 1 Lift Assembly12 692140 1 Phone Number Decal13 698767 2 Loading Ramp14 692094 2 CAUTION, Crossmember Decal15 606539 2 Crossmember Lock16 693425 4 Anti-Skid Tape, 9 x 2217 601198 1 Users Manual, S21M18 683659 1 Parts Manual, S21M19 683658 1 Users Manual, S2120 601199 1 Parts Manual, S21

REF. PART NO. QTY. DESCRIPTION


39

FRONT TOWER ASSEMBLY COMPONENTS (S21)

1 610255 Tie Down Bolt Assembly2 618708 Tower Lock Pin (S21)3 610001 Tower Head Assembly4 601236 Threaded Flange5 602618 Threaded Adapter6 602870 Tower Chain W/Hook, 1/2 x 127 602378 10 Ton Hydraulic Cylinder, 10" Stroke8 602546 Elbow, 90°, Female x Male NPTF9 602520 Hose, 59 x 3/8 NPT Couplings

10 610407 Ram Base, Flange (S21)11 602810 Tower Valve, 3/8, 90° Elbow12 629781 Bolt, 1/4-20 NC x 2, Gr. 2, PL, Hex13 629247 Nut, 1/4-20 NC, Gr. 2, Hex, PL14 600065 Tower Weldment, Only15 602562 Swivel Coupler16 602538 Hose, 72 x 3/8 NPT Couplings17 604699 Hose Clamp, 1/218 601666 Bolt, 5/8-11 NC x 2-1/4, Gr. 5, PL, HHCS19 692334 Nut, Hex, Jam, 5/8-11 NC, Gr. 5, Black20 607339 Tower Leg Gusset21 604744 Tower Ear (TOP), 5/16 Drilled22 604752 Tower Ear (BOTTOM), 1/2 Drilled

* 604664 O.T.C. Cylinder Repair Kit, I.D. Blue or Silver* 604381 O.T.C. Cylinder Repair Kit, I.D. White* 601560 Templeton, Kenley Cylinder Repair Kit, I.D. Green* 629992 Enerpac Cylinder Repair Kit, I.D. Silver

23 629116 Self Tapping Screw, 1/4-20 NC x 3/424 610386 Tower Collar Assembly (Cast) (Includes Locking

Knob)25 602829 Locking Knob, Tower Collar26 607161 S21 Collar, Drilled & Tapped27 693468 Retaining Ring, Heavy Duty, External28 680747 Pin, Grooved29 707487 Flat Washer, 1-1/430 601201 Roller, 5 x 1/231 693345 IMPORTANT Decal (White), To Prevent32 693337 WARNING Decal (Yellow)

* 629977 Tower Decal - S21 * Pressure Ga. (see part no./description - p. 8)


* Not Shown In Illustration

Tie BoltLock Pin

CAUTION: DO NOT interchange reartower components with front towercomponents as pulling capacity ofrear towers is less than S21 fronttowers. Refer to Auxiliary TowerOwners Manual (Part No. 693882) forrear tower parts information.

24

2526

27

28

29

30

14

32

3

6

4

57

8

9

20

22

23

31 2

1315

17

16

10

18

11

12

NOTE: The S21Msystem featuresmany of thesecomponents. S21Mfront tower assem-bly variances appear on the next two pages.

*

*


40

CAUTION: DO NOT interchange rear tower components with front tower components as pulling capacity of rear towers is less than

S21M front towers. Refer to Auxiliary Tower Owners Manual (Part No. 693882) for rear tower parts information.

601075 Tower Assembly, S21M1 601070 Screw, 3/4-10 x 3 1/2 SHCS2 601170 Tower Head, Front, S21M3 601069 Screw, 3/4-10 x 5 SHCS4 601162 Clevis Assembly, S21M5 *601191 Ram, Tower, 3” Bore, 10 1/8” Stroke6 *601045 Valve, Parker MV620S7 601073 Valve Spacer8 *601130 Portable Gauge Assembly, Front S21M8 601030 Portable Gauge, only9 601071 Double Hose Clamp

10 649210 Self-Tapping Screw, No. 14 x 1 1/211 600066 Tower Assembly, S21M** 601010 Tower Decal S21M


Front TowerAssembly Variances For S21M

NOTE:1) Item No. 8 is for two outer towers only.2) See hose block assembly for hoses

and fittings. (Page 9.)3) Part numbers preceded by * are part

of hose block assembly. (Page 9.)4) Apply loctite to No. 1 and No. 3.

1

3

2

4

5

11

6 7

8

9

10

NOTE: The S21 and S21Mfront tower assemblies havemany common components -see S21 Front TowerAssembly Components onpreceding page. S21M fronttower assembly variancesappear on this page and on page 5.

** Not Shown In Illustration.


41

1 601130 Portable Ga. Ass’y, Front, S21M2 601001 Hose, 16”, 6MPX-6FJX3 601042 Tee Adapter, 2603-6-6-64 601006 Hose, 82.5”, 6FJX-4MPX5 601002 Hose, 15.5”, 6FJX-6FJX6 601046 Straight Adapter, 6400-6-67 601045 Valve, Parker, MV620S8 601004 Hose, 26”, 4MB-6FJX9 601057 Hose, 54”, 4MB-6FJX

10 601191 RamTower,3” Bore,10 1/8” Stroke

11 601056 Elbow, 2500-6-6601095 Seal Kit, Front Tower Ram,

S21M

(Continued From Previous Page - Front Tower Assembly Variances For S21M)

5

3

2

6

4

7 8

9

10

11

5 6 74

Outer Front Tower(2-Typical)

Center Front Tower

1


6

10

9

4

11

8

11

6

4


42

TOWER RING ASSEMBLY COMPONENTS (S21M AND S21)

1 610845 Ring Half, Top, Rear2 607072 Ring Half, Top, Front, Left/Right3 607056 Ring Half, Top, Front, Center4 607064 Ring Half, Bottom, Rear5 610853 Ring Half, Bottom, Front, Center6 610861 Ring Half, Bottom, Front, Left/Right7 629255 Nut, 5/8 - 11 NC, Gr. 5, Hex, Black8 629263 Lock Washer, 5/8 Lock, Spring, Black


9 629271 Bolt, 5/8 - 11 NC x 3 1/2, Gr. 5, Bl. HHCS10 681205 Tower Ring Shim, 16 Ga.11 681213 Tower Ring Shim, 1/812 681221 Tower Ring Shim13 602001 Dowel Pin (Before 708), 3/8 x 114 606109 Dowel Pin Ring (After 708), 5/16 x 115 602837 Tower Ring Bearing (Before 708)16 601770 Tower Ring Bearing (After 708)


10, 11, 12

9

3

6

4

1

15, 16

2

5

8

13, 147


43

LIFT ASSEMBLY COMPONENTS – S21M AND S21 (20' LENGTH)

1 610124 1 Jack T Assembly2 770083 1 Grooved Pin, 1.25 x 4.438

Long, S212 649065 1 Grooved Pin, S21M3 690638 1 Cover Assembly, Rear Lift

Valve4 692086 1 Label, CAUTION, Lift Valve5 685100 1 Hose, 49 x 3/8 NPT

Couplings6 602546 1 Elbow, 90 Degrees,

Female x Male NPTF7 610415 1 Valve With Bracket, Lift8 602562 1 Swivel Coupler9 602474 1 Hose, 170 x 3/8 NPT

Couplings10 629829 3 Clamp Hose Housing, 1 Inch11 629116 4 Screw, 1/4-20 NC x 3/4,

HH-TEK, Type 112 672261 1 Porta Frame Assembly, S21,

199213 610722 2 Lift Leg, Bottom14 618644 6 Cotter Pin, 1/4 x 215 603936 1 Conduit, 99 Inch Hose

Housing16 610116 1 Bolster Bar Assembly17 610677 2 Threaded Rod Assembly,

Stiff Leg18 629095 2 Nut, 1-1/2-6 NC, Hex Jam,

Gr. 2, Black19 * See lower right corner of page20 603215 4 Lift Leg, Top21 610520 1 Coupler & Ram Assembly,

10 Ton, S2122 707487 2 Washer, 1-1/4 I.D. x 1-7/8

O.D. x 14 Ga. Flat, Pl.23 603928 2 Zerk Fitting, 1/4, Press Fit24 602570 2 Spring, Stiff Leg, .105 Wire25 690638 1 Cover Assembly, Rear Lift

Valve26 693468 2 Retaining Ring, Heavy Duty,

Ext. Series 5160N/S 604656 4 Bolt, 1/2-13 NC x 1-1/2, Gr. 5,

Pl. HexN/S 620736 4 Nut, 1/2-13 NC, Gr. 8, Hex Pl.N/S 707436 4 Washer, 1/2" Lock, Split,

Spring-Lock

REF PT. NO. QTY. DESCRIPTION

1 2 22

26

24

23

19

3

45

6

7

9

18

815

10

11

12

13

25

20

1916

21

17

14

NOTE: Lift assembly hydraulic com-ponents shown on this page are forS21 System only. Lift assemblyhydraulic components for S21MSystem appear on page 44.

* Item No. 19 in illustration above is now replaced with components

shown below.

a bc

a - Retaining Pin(Part No. 770105)b - Thrust Washer(Part No. 707479)c - Grooved Pin(Part No. 770155)

c b a


44

1 601027 Adapter, 2404-6-42 601066 Hose, 60” 6FJX90M-6FJX3 601025 Steel Tube, Side, S21M4 601044 Straight Adapter, 2404-6-65 610415 Valve, With Bracket, Lift 6 601034 Straight Adapter 6400-6-6 With Orifice7 601193 Ram Lift, 3” Bore, 10-1/8” Stroke


LIFT ASSEMBLY HYDRAULIC COMPONENTS (S21M)

NOTE: Lift assembly hydrauliccomponents for S21 systemappear on previous page.

1 2

3 4 5 4 2

67

Lift Cylinder


45

PEDESTAL ASSEMBLY COMPONENTS (S21)

1 619620 2 Gusset, Extension Foot,Porta-Frame, S21

2 610597 2 Pump Plate AssemblyWith Block

3 629423 5 Nut, 1/4-20NC, WhizFlange Lock, Pl.

4 602407 1 Quick Coupler, Male End5 672270 2 Auxiliary Line Assembly,

S216 625043 1 Valve Handle, 3/8 Valve7 602802 1 Valve, Auxiliary Line,

3/8 Straight8 602474 1 Hose, 170 x 3/8 NPT

Couplings9 705086 1 Double Hose Clamp

10 630643 1 Bolt,1/4-20NC x 11/2,Gr. 211 649080 2 Portable Gauge Assembly, S2111 649081 Portable Gauge, only, S2112 649286 2 Hose, 18 1/2 x 3/8 M x

3/8 Swivel M13 602546 2 Elbow, 90 Degree

Female x Male, NPT14 649282 2 Street Tee

15 629909 4 Washer, 1/2 Flat, Series W16 629722 8 Nut, 1/2-13NC, Hex,

Heavy, Black17 610212 1 Pedestal Foot Assembly,

Right, S2118 609174 3 Hose, 76 x 3/8 NPT

Couplings19 610327 1 Pedestal Assembly

Standard / S2120 629896 8 Nut, 3/4-10NC, Jam,

Hex, Gr. 5, Black21 610554 1 Pedestal Foot Assembly,

Left, S2122 605587 N/A Pedestal Shim23 605579 N/A Pedestal Shim24 602562 2 Swivel Coupler25 629802 8 Bolt, 3/4-10NC x 1 1/4, Gr.

5, Black, Hex26 602511 2 Hose, 45 x 3/8 NPT

Couplings27 602520 1 Hose, 59 x 3/8 NPT

Couplings28 602280 1 Lid, Pump, S21

1

2

34

5

67

8

9

10

11

121314

15

1617

18

19

20

21

22, 23

24

2526

27

28

Portable GaugeAssembly

Swivel End

8

8

NOTE: The S21Msystem featuressome of thesepedestal components. S21Mpedestal assemblyvariances appear on next two pages.

REF. PART NO. QTY. DESCRIPTION REF. PART NO. QTY. DESCRIPTION


46

601186 Hose Block Assembly, S21M1 601005 Hose, 45” 6MB-4MPX2 601185 Pump Plate Assembly With Block 3 629722 Nut, 1/2-13NC, Hex Heavy, Black4 601026 Plug, 5406-P-45 601027 Adapter, 2404-6-46 601066 Hose, 60” 6FJX90M-6FJX7 601040 Auxiliary Line Assembly, S21M8 601151 Hose Block, only, Aluminum (S21M)

4

3 4

BOTTOM VIEW

7

1

2

FRONT VIEW

PEDESTAL ASSEMBLY VARIANCES FOR S21M – EARLY MODEL

5


6

Rear Tower Hose Block

Ports

Front Tower Ports

Down

DownDown

Up

Up

UpConnectTo Pump

Up

Down

NOTE: Every part is notshown in both views.

Connect To Lift Cylinder

8

8

NOTE: The S21M and S21pedestal assemblies havesome common components -see S21 Pedestal AssemblyComponents on precedingpage. Pedestal Assemblyvariances for early modelS21M machines appear on thispage. Pedestal Assemblyvariances for current modelS21M machines appear onpage 47. Observe design ofpedestal before ordering parts.


47

PEDESTAL ASSEMBLY VARIANCES FOR S21M — CURRENT MODEL

Manifold Block Assembly, S21M

1 601141 Manifold Block, S21M2 601144 Pressure Relief Valve3* 601026 Plug, 5406-P-44 601040 Auxiliary Line Assembly, S21M5 601012 Plug, 1/8” NPT, Hex Socket Head** 706406 Bolt, 1/4 - 20 NC x 3/4”, Gr. 2, Plated** 707410 Washer, 1/4” Flat SAE

REF PART NO DESCRIPTION NOTE: The S21M and S21pedestal assemblies have somecommon components - see S21Pedestal Assembly Componentson page 45. Pedestal Assemblyvariances for current model ofS21M machines appear on thispage. Pedestal Assemblyvariances for early model S21Mmachines appear on page 46.Observe design of pedestalbefore ordering parts.

NOTE: 1. Every Part Is Not Shown In Both Views.2. Parts Above W/Asterisks (*) Are Part Of

Purchased Hose Package 601079.3. A-Side Of Manifold Is The Up Side Of Pump.4. All NPT Fittings Require Thread Sealant.

1

2nd 601040 OPTIONALRemove (2) 601026 When

Being Used

3

Left TowerA-Side

Right Tower

Lift Cylinder

3

PumpB-Side5

Pump A-Side

TOP VIEW

2

B-SideCenter Tower

4 B-SideMarked With (X)

** Not Shown In Illustration

FRONT VIEW


48

S21M Pump Assemblies / Components605843 O.T.C. Model, S21601190 Fenner Model, S21MIT601190 Italian Series S21M

1 605853 Valve Body, Complete OTC2 605851 Motor Starting Relay, OTC3 605860 Valve Block, OTC4 605878 Linkage Block

5a 620701 Power Cord, 20’, 15 AMP, S215b 620234 Power Cord, S21M

6 605042 Solenoid7 620234 Joy Cord Male, S218 605018 Square “D: Switch 9 611119 Control Switch Assembly

10 629327 OTC Valve Body W/Linkage Base11 IT601204 Pendant W/Cord-IT12 620244 Coil, 24 VAC DELTROL13 620243 Cartridge Valve, S21M14 401359 Transformer, 120 VAC 24* 401633 Motor Contactor, 24 VAC

15 IT620243 Cartridge Valve, S21M16 IT620244 Coil, 24 VAC DELTROL* IT401359 Transformer, 120 VAC 24* IT601137 Fuse 2 Amp, 5 x 20

17 602520 Hose, 59 x 3/8 NPT Couplings18 602562 Swivel Coupler19 605149 Coupling, Reducer, 3/4 x 3/820 605157 Filter Fitting, (OTC Series 60390)21 604904 Valve, Surge

EZ Liner S21 (OTC Model)

REF PART NO. DESCRIPTION

17

18

19

2021

7

8

9

11

6

2

6

1 4

3

2

5a

10

Part No. 605853

* Not Shown

(See Also Page 49)

EZ Liner S21M (Maxil Model)

EZ Liner S21M (Fenner Model)

12

13

14

5b

15

16

Part No. 601190

Part No. IT601190


49


50

1 672253 Weldment, S21 Stiff Leg2 610677 Stiff Leg Adjustment Screw

Assembly3 693468 Snap Ring, HD For 1 1/4”

Shaft4 707487 Washer, Flat - 1 1/4” ID x

1 7/8” OD x 14 Ga - Pl.5 603216 Top Lift Arm, S21M/17’6 603206 Bottom Lift Arm, S21M/17’7 707479 Washer, 1” Thrust Plated8 770105 HD Retaining Ring9 770155 Pin, 17’ Cylinder Retainer10 603152 Pin, Grooved, 1.25 DIA. x

9” Long11 603151 Pin, Grooved, 1.25” DIA. x

10” Long12 601202 Ram, Lift, 3 1/2” bore x

7 5/8” stroke

Ref Part No. Description

1

2

89

57 8

711

3

4

12

4

6

103

4

3 4

11

43

3

Lift SystemS21M “17 Foot” ModelSee Lift System S21M“20 Foot” ModelPages 43-44


51

STREAMLINER

Mainframe/Porta-Frame Components

21

19

23

7

5, 6,13, 14 18

4 16

15 12

22

3

12

17 11

20

1

19

8, 9, 10

24

401300 Mainframe/Porta Frame Compl.1 401150 Porta-Frame Assembly

2 402160 Mainframe Assembly

3 401210 Rear Linkage

4 401220 Lock Arm Assembly

5 401224 Pin, 3/4 x 5 1/8 Long

6 401226 Nyliner Bearing

7 401205 Front Linkage

8 770123 Pin, Grooved, 1 x 5.813 Long

9 707479 Washer, 1", Thrust, Plated

10 770105 Retaining Ring, 1" Bar

11 401473 1/4" Street Elbow

12 401100 Cylinder, 3"

13 707452 Washer, 3/4", Thrust

14 401225 Retaining Ring, 3/4" Bar

15 092376 Clamp, 5/8 Hose

16 629888 Ty-Rap Cable Tie, Nylon, Black

17 401352 Hose, 108 x 3/8 NPT M x 1/4

NPT M

18 401058 Quick Connect, Male, Flat Face

19 401085 Treadway Extension

20 401060 Loading Ramp

21 401400 Mainframe Extension (Optional)

22 401450 Foot Lever Release Assembly

23 401064 Wheel Stops

401275 Packaged Parts

24 402080 Crossmember, Complete



52

8

7

4, 5, 6

31

2

9 10

13

14

15

11

12

401371 Pump / Cabinet Assembly1 657758 Cord Hanger, Cabinet

2 401364 Mount, Formed, Pump Cabinet

3 401361 Base, Formed, Pump Cabinet

4 756529 Screw, Hex Wash. Hd, 5/16 Flat

5 706847 Nut, 5/16-18NC SEMS KEPS

6 629749 Washer, 5/16 Flat

7 401366 Pump, 115 Volt, 2,600 PSI

401365 Pump, 220 Volt, 2700 PSI

8 401363 End, Formed, Pump Cabinet

9 704075 Screw, 1/4-20 x 3/4 HWH w/Slot

10 401362 Cover, Formed, Pump Cabinet

11 401353 Hose, 240" x 3/8 NPTF x 3/8 NPTM

12 401056 Quick Connect, Female, Flat Face

13 401636 Control Cord, 30', M.B. Pump

14 692270 Strain Relief Connector

15 605018 Control Switch


1 693185 Bolt, 1/2 - 13 x 1-1/2, Gr. 8

2 620736 Nut, 1/2 - 13, Gr. 8

3 707436 Washer, 1/2" Lock

4 402072 Plate, Flat, 3/8 x 3 x 6-1/2

5 601914 Pin

6 402075 Crossmember


6

1

5

4 2

3

Auxiliary Ram Package (Complete)

402250 Auxiliary Ram Package


Auxiliary Ram Adapter

402245 Auxiliary Ram Adapter


Pump and Cabinet Assembly

STREAMLINER (continued)


53

20

21

15

1413

19

1817

16

925

26

24

23

2112

11

22

9

10

931

8

74, 5, 6

3

21

2728

30

29

401325 Tower Assembly With Chain1 629423 Nut, 1/4-20NC, Whiz Flange Lock, Pl.2 401472 Caster, Swivel, 3" Wheels3 401392 Wheel Mount, Rear, M.B.4 692588 Bolt, 3/8-16 NC x 3/4, Gr. 5, Pl.5 620744 Nut, Hex, 3/8-16, Gr. 5, Pl6 629837 Washer, 3/8, Lock, Spring, Pl.7 630635 Bolt, 1/4-20 NC x 1, Gr. 2. Pl.8 401474 Compression Spring, Rear-MB Tower9 401470 Retaining Ring, 2" BAR

10 401477 Shim, 2" ID x 1/32" Thick11 402235 Long Pipe Nipple, 5400-6-312 401058 Quick Coupler, Male, Flat Face13 402100 Tower Mast, Welded, Streamliner14 010624 Bolt, 1/2-13 x 1, HHCS, Gr. 815 019095 Washer, Structural, 1/2" A32516 402120 Tower Cylinder Base Assembly (Obsolete)17 401105 Tower Ram, Streamliner (Obsolete)18 401476 Spring, Extension19 402130 Tower Cylinder Rod Attachment (Obsolete)20 402110 Tower Head, Streamliner21 402140 Collar Assembly, Streamliner22 401316 Tower Arm Welded, Streamliner23 401481 Washer, 1/4" Series W, Pl.24 401479 Push-Pull Knob, DK-5225 401348 Pin, Grooved, 2 x 6 3/8 Long26 401346 Tower Insert Assembly, Streamliner27 092110 Spring, Compression, .720" x 1"28 401480 Pin, 13/16, Streamliner29 401475 Compression Spring, Front-Tower30 401391 Wheel Mount, Front31 401015 Tube, 2 1/4 dia. x 16 ga. x 3 1/8" Long

* 685206 Tower Chain* 685206 Chain, 3/8" x 12


Collar Assembly

87

6

Grease inside ofroller at assembly.

1 2 3 45

9

402140 Collar Assembly1 680755 Roller, 4 x 3/8 Chain

2 680747 Pin, Grooved, Cast Collar

3 693468 Retaining Ring, Heavy Duty, Ext.

4 707487 Washer, 1 1/4", Flat, Pl.

5 401331 Pin, Collar, Streamliner

6 092110 Spring, Compression, .720" x 1"

7 620461 Nut, 1/2-13NC, Gr. 5 Pl, Hex Jam

8 644447 Cast Tower Knob, Pl.

9 402135 Collar, Welded


Tower Assembly



54

97

8

6

4

3

5

2

23

401450 Release Pedal Assembly Package1 630635 Bolt, 1/4-20NC x 1, Gr. 2, Pl.

2 629247 Nut, 1/4-20NC, Gr. 2 Hex Pl.

3 401222 Foot Pedal Mt. Ass'y, Streamliner

4 629247 Nut, 1/4-20NC, Gr. 2 Hex Pl.

5 693783 Rd. Hd. Mach. Screw, 1/4-20 x 1/2

6 401072 Release Pedal Assembly

7 401229 Bolt, 1/4 - 20 NC x 3-1/4, Gr. 5

8 018129 Nut, Lock Hex, 1/4 - 20

9 401059 Foot Guard


401384 Tower Handle Assembly1 697017 Set Screw, 1/2-13NC x 1 Long

2 657782 Handle Grip

3 401375 Tower Handle, welded


401425 Portability Package1 401405 Caster Mount Assembly

2 401415 Lift Handle Assembly

3 401410 Roller, 1 1/2 dia. x 2 Long

4 629909 Washer, 1/2" Flat

5 401471 Retaining Ring, 1/2" Bar

6 657782 Grip,. 1" dia., Handle, Red

7 630635 Bolt, 1/4-20 NC x 1" Long

8 629423 Nut, 1/4-20 NC

9 401472 Caster, Swivel, 3" Wheel


Tower Handle Assembly

2

3, 4, 5

6

8

1

3

2

19

7

PortabilityPackage

Release Pedestal Assembly



55

Anchoring Stands

1 401067 Lift Pad Base

2 401077 Lift Arm

3 401093 Lift Pad, Tall

4 401091 Lift Pad, Short

5 402050 Plug (Safety) Mini Bench


* 401420 Anchor Assembly1 401231 Bolt, M20 x 2.5 x 70mm HHCS

2 601738 Washer, 3/4 x 1 1/2 A-325

3 401234 Bolt, M14 x 2 x 60mm HHCS

4 401235 Nut, M14 x 2mm, Pl.

5 019095 Washer, Structural, 1/2" A325

6 092110 Spring, Compression, .720" x 1"

7 401250 Pinchweld Jaw, Metric

8 401096 Short Pinchweld Clamp Base

9 401088 Anchor Base, Welded

10 401230 Bolt, M20 x 2.5 x 90mm HHCS

11 401099 Tall Anchor Base (Optional)

12 401232 Bolt, M20 x 2.5 x 50mm HHCS

13 401227 Sliding Nut


1

2

12

13

2, 10

43

25

11

2

1

3, 4, 5

6

7

9

Support Stands



56

EZ Liner S21 (Wide)

CHIEF EZ LINER S21

Drive On RampsPart No. 698767

EZ Liner S21600066 Tower Assembly, Left

600066 Tower Assembly, Center

600066 Tower Assembly, Right

610749 Pedestal Assembly, Complete

672261 Porta-Frame Assembly, S21, 1992

620875 Anti-Skid Tape

690638 Lift Valve Cover

610773 Moveable Crossmember, S21

610386 Tower Collar Assembly

602829 Locking Knob, Tower Collar

602280 Pump Lid

606539 Crossmember Lock, S21

672203 Fit & Tack Assembly, Welded, S21

698767 Drive-on Ramp

692140 EZ Liner Phone No. Decal

683656M EZ Liner Owners Manual


683656

600065

606539

672203602280602829

610386

610773

620875

610749

690638

672261


57

CHIEF EZ LINER S21

EZ Liner S21600065 Tower Assembly, Left

600065 Tower Assembly, Center

600065 Tower Assembly, Right

606707 Portable Crossmember Lock (old)

606539 Portable Crossmember Lock (new)

610167 Portable Crossmember (old)

610773 Portable Crossmember (new)

602280 Pump Lid

610749 Pedestal Assembly

610378 Safety Ramp

672261 Porta-Frame Assy, S21, 1992


620875 Anti-Skid Tape

692094 CAUTION Crossmember Decal

690638 Lift Valve Cover

610386 Tower Collar Assembly (Cast) (Includes Locking Knob)

602829 Locking Knob

683656M EZ Liner Owners Manual

PART NO. DESCRIPTION Old Style (Std. EZ Liner)Movable Crossmember and Crossmember Lock

EZ Liner S21

683656


58

EZ LINER S21 TOWER ASSEMBLY COMPONENTS

Tower Assembly607110 Pinning Plate (S21)

602124 Pinning Plate (STD)

618708 Tower Lock Pin (S21)

610001 Tower Head Assembly

601237 Tower Flange (Replaces 601236)

602619 Ram Bolt (Replaces 602618)

770147 Washer, 1'', Int. Tooth Lock Type A

602870 Tower Chain W/Hook

602378 10 Ton Hydraulic Cylinder, 10" Stroke

602546 Elbow, 90°

602520 Hose, 59"

610407 Ram Base

602810 Tower Valve, 3/8"

629781 Bolt, 1/4"-20 NC x 2"

629247 Nut, 1/4"-20 NC

600065 Tower Weldment Only

602562 Swivel Coupler

602538 Hose (Tower To Pedestal), 72"

604699 Hose Clamp

601666 Bolt, 5/8"-11 NC x 2 1/4"

692334 Nut Hex Jam, 5/8"-11 NC

607339 Tower Leg Gusset

610255 Tie Down Bolt Assembly

604664 O.T.C. Repair Kit, #300116 10 Ton Ram

604381 O.T.C. Cylinder Repair Kit, #Y5105A OTC 27738

629116 Self Tapping Screw, 1/4-20 x 3/4"


602829 Locking Knob

607161 S21 Collar, Drilled & Tapped

693468 Retaining Ring, Heavy Duty, External

680747 Pin, Grooved

707487 Flat Washer, 1 1/4"

601201 Roller, 5" x 1/2"

629950 Chief Legend Decal (Vertical)

693345 WARNING Decal (White)

693337 CAUTION Decal (Yellow)

629977 Tower Decal (Not Shown)

PART NO. DESCRIPTION Tower Assembly

Tie Bolt Lock Pin


59

EZ LINER S21 AUXILIARY TOWER ASSEMBLY COMPONENTS

1 610386 Collar Assembly, complete2 602829 Locking Knob, Collar3 690611 Tower Head Assembly, Cast4 689603 Auxiliary Tower Assembly, Welded5 682603 Bolting Plate, Tie Down6 682540 Saddle, Bolting Plate7 685206 Chain, Tower, w/Hook, 3/8" x 12'8 693871 Bolt, HHCS, 3/4-10 x 6 1/2", S218a 620496 Bolt, HHCS, 3/4-10 x 5 1/2”, EZII/Classic9 682953 Plate, Tie Down

10 680617 Flange, Tower11 693847 Ram, 5 Ton, 8" Stroke11a 602378 Tower Ram 10 Ton 10" Stroke12 690160 Ram Base, Flange, Tower Ram13 602619 Ram Bolt14 602546 Elbow, 90 Degree, Female x Male, NPT15 616315 Hose, 54 x 3/8 NPT Couplings16 609182 Hose, 108 x 3/8 NPT Couplings17 602810 Valve, Tower, 3/8 x 90 Degree Elbow18 602562 Coupling, Swivel, 3/8 NPT19 602546 Elbow, 90 Degree, Female x Male, NPT20 692810 Bolt, HHCS, 3/4-10 x 1 3/4 LG.21 601738 Washer, 3/4 x 1 1/2”, Flat PL.22 630660 Bolt, 1/4-20 x 2 1/2" LG. PL.23 682890 Spacer, Valve Bracket24 629423 Nut, 1/4-20, WHIZ Flange Lock25 689638 Gauge Protector, Aux Tower, S2126 693804 Hose, 228 x 3/8 NPT Couplings

27 693820 Fitting, 3/8 NPT Solid Male To 3/8 NPT Swivel

Female, 90 Degree

28 657334 Hose Block, Auxiliary Tower, 5 Hole

29 620170 Bushing, 3/8 x 1/4, Steel

30 649081 Gauge, Pressure, Bottom Port

31 689630 Pedestal Ass'y., Welded, Double

32 689611 Pedestal Ass’y., Welded, Single

33 629773 Bolt, HHCS, 3/4-10 NC x 2 3/4" LG.

34 715102 Washer, 3/4 x 2 x .148

35 682671 Bearing, Aux. Tower (3"), New Style

35a 682670 Bearing, Aux. Tower (1 3/4"), Old Style

36 692289 Washer, 2 OD x 1 1/16 x 1/4

37 704075 Bolt, 1/4-20 x 3/4 ST.

38 707444 Washer, 3/4 Lock

39 601720 Nut, 3/4-10, Hex, GR. 8 PL.

40 682718 Washer, Nylatron, 4 OD x 3 ID.

41 682523 Cap, Bearing Housing

42 603928 Zerk Fitting, 1/4"

682770 CAUTION Label (Not Shown)

693337 WARNING Label (Not Shown)

683630 Chief EZ Liner Legend (Not Shown)

689848 Ramp Support w/Decal (Not Shown)

658859 Lock Pins Aux. Tower EZII/Classic (Not Shown)

658861 Lock Pins, Aux. Tower S21

43 693601 Plug, Hollow Hex, 3/8 NPT

44 770147 Washer, 1”, Int. Tooth Lock

REF. PART NO. DESCRIPTION REF. PART NO. DESCRIPTION

689751 — Single Auxiliary Tower 689769 — Dual Auxiliary Tower

Single Tower Hydraulic Connections

Dual Tower Hydraulic

Connections


60

EZ LINER S21 PEDESTAL ASSEMBLY COMPONENTS (OLD)

602802 Auxiliary Line Valve

616122 Hose, 3/8" x 27"

602407 Quick Coupler, Male Half

602941 Coupling (High Pressure) 3/8"

602546 Elbow (High Pressure) 3/8", 90°


602538 Hose (Tower To Pedestal), 72"

602482 14" Hose Hydraulic

620170 3/8" x 1/4" Steel Bushing

629802 Bolt, 3/4" 10 NC x 1 1/2"


Old Gauge

Pedestal Assembly (Old)

Pedestal Assembly602280 Pump Lid

610597 Pump Plate With Block

602520 Hose, Pump 59"

602511 Hose, 40"

611055 Gauge Mounting Plate

649081 Hyd. Pressure Gauge, Bottom Port

610327 Pedestal (Fabricated, Machined)

610300 Auxiliary Line Assembly

602474 Lift Hose (Pedestal To Valve) 170"


629896 Jam Nut, 3/4"

610212 Pedestal Foot (Left & Right)

604883 Gauge (Obsolete)

602968 Steel Bushing, 1/2" x 1/4"

602917 Hydraulic Pipe

602933 Elbow, 1/2" x 1/2", 90°

629722 Nut, (Heavy Hex), 1/2"

629909 Washer, 1/2"

692385 Clear LOK Gauge Lens, 3 1/2"


616122


61

EZ LINER S21 PEDESTAL ASSEMBLY COMPONENTS (OLD)

625107 Auxiliary Line Valve Star Washer

(Not Shown)

625115 Auxiliary Line Valve Nut Acorn

(Not Shown)


609174 Hose, 3/8" x 76"

620170 3/8" x 1/4" Steel Bushing

629802 Bolt, 3/4" 10 NC x 1 1/4"

602511 Hose, 45" x 3/8 NPT

629896 Jam Nut, 3/4"


610212 Pedestal Foot (Right)

610554 Pedestal Foot (Left)


629722 Nut, (Heavy Hex), 1/2"

629909 Washer, 1/2"



629714 Nut, 5/16"

629749 Washer, 5/16"

629423 Nut, 1/4", Whiz Flange Lock

601071 Double Hose Clamp

630643 Bolt, 1/4" x 1 1/2"

629706 Bolt, 5/16" x 1 1/2" (Obsolete)




602520 Hose, Pump 59"

602511 Hose, 45" x 3/8 NPT, Couplings

611055 Gauge Mounting Plate

649081 Hyd. Pressure Gauge, Bottom Port




625043 Auxiliary Line Valve Handle


Pedestal Assembly (Old)


62

EZ LINER S21 PEDESTAL ASSEMBLY COMPONENTS (NEW)

Pedestal Assembly (New)

609174 Hose, 3/8" x 76"

610212 Pedestal Foot (Right)

629722 Nut, (Heavy Hex), 1/2"

629909 Washer, 1/2"

649282 Street Tee

602546 Elbow, 90° Female x Male NPT

649286 Hose, 18 1/2 x 3/8 M x 3/8 SWVL

649080 Portable Gauge Assembly

630643 Bolt, 1/4" x 1 1/2"

601071 Double Hose Clamp




625043 Auxiliary Line Valve Handl



629423 Nut, 1/4", Whiz Flange Lock


619620 Gusset, Extension, Porta-Frame



602520 Hose, 59" x 3/8 NPT Coupling

602511 Hose, 45" x 3/8 NPT Couplings

629802 Bolt, 3/4" 10 NC x 1 1/4", GR5, BL,

Hex


610554 Pedestal Foot (Left)

629896 Jam Nut, 3/4"



(Part No. 650200)


63

EZ LINER S21 LIFT ASSEMBLY COMPONENTS

Lift Assembly

672261 Porta Frame Assembly, 1992

603207 Lift Leg, Bottom

618644 Cotter Pin, 1/4” x 2”

603936 Conduit, 99”, Hose Housing

(Obsolete)

610116 Bolster Bar Assembly

610677 Threaded Rod Assembly, Stiff Leg

629095 Nut, 1 1/2”-6 NC, Hex Jam

610079 Lift Leg Pin Assembly

603215 Lift Leg, Top

610520 Coupler & Ram Assembly, 10 Ton

707487 Washer, 1 1/4” I.D. x 1 7/8” O.D. x

14 Ga.


603928 Zerk Fitting, 1/4”

602570 Spring, Stiff Leg, 105” Wire

690638 Cover Assembly, Rear Lift Valve

693468 Retaining Ring, Heavy Duty

604656* Bolt, 1/2-13 NC x 1 1/4”

620736* Nut, 1/2-13 NC

707436* Washer, 1/2” Lock, Split, Spring-

Lock

*Not Shown


Lift Assembly610124 Jack T Assembly

770083 Grooved Pin, 1.25 x 4.438 Long

690638 Cover Assembly, Rear Lift Valve

692086 Caution Label, Lift Valve

685100 Hose, 49 x 3/8 NPT Couplings

602546 Elbow, 90°, Female

610415 Lift Valve, w/Bracket


602474 Hose, 170 x 3/8 NPT Couplings

629829 Clamp Hose Housing, 1”

629116 Screw, 1/4-20 NC x 3/4


DETAIL A


64

EZ LINER S21 SAFETY RAMP ASSEMBLY COMPONENTS

610378 Safety Ramp Assembly611012 Upper Ramp

611020 Lower Ramp, RH

611944 Lower Ramp, LH (Not Shown)

611434 Ramp Lever, RH

611039 Ramp Lever, LH (Not Shown)

611047 Ramp Trigger, Includes Screw (Head Set)

1/4" x 20 Sq. x 1/2" Lg.

690259 Ramp Latch (Left or Right)

606387 Ramp Guide (Not Shown)


629360 Bolt, 3/8" 16 NC x 1"

629440 Nut, 3/8" 16 NC

629378 Screw (Head Set) 1/4" x 20 Sq. x 1/2" Lg.

606424 Hinge Pin

606491 Hinge Knuckle (Obsolete)

693433 Anti-Skid Tape, 6" x 22", Ramp

693425 Anti-Skid Tape, 9" x 22", Ramp

620875 Anti-Skid Tape, 14' 11" x 2"


610378 — Safety Ramp Assembly(Complete)


65

EZ LINER S21 TOWER RING ASSEMBLY COMPONENTS

Tower Ring Assembly610845 Ring Half Assembly, Top, Rear

607072 Ring Half, Top, Front, Left/Right

607056 Ring Half, Top, Front, Center

607064 Ring Half, Bottom, Rear

610853 Ring Half Assembly, Bottom, Front, Center

610861 Ring Half Assembly, Bottom, Front, Left/Right

601682 Nut, 5/8" 11 NC, Gr. 8 Plated, Hex


629263 Lock Washer, 11/16" OD x 5/8" ID x 5/64 THK

629271 Bolt, 5/8", 11 NC x 3 1/2"

681205 Tower Ring Shim



602001 Dowel Pin Ring Bearing (Before 708)

606109 Dowel Pin Ring Bearing (After 708)

602837 Ring Bearing (Before 708)

601770 Ring Bearing (After 708)


Tower Ring Assembly


66

EZ LINER S21 O.T.C MODEL PUMP ASSEMBLY COMPONENTS

610319 O.T.C. Model, W/Control Switch Assembly605843 O.T.C. Model, W/O Filter, Cords, Or Switch (Not

Shown)601615 O.T.C. Rebuilt Pump Ass’y. (Not Shown)605835 Valve Body, Complete OTC

605851 Motor Starting Relay, OTC

605860 Valve Block, OTC

605878 Linkage Block

620701 Power Cord, 20', 15 AMP

605042 Solenoid

620234 Joy Cord Male, 21'

605018 Square "D" Switch

611119 Control Switch Assembly

629327 OTC Valve Body W/Linkage Base

New Style Plumbing604904 Surge Valve

605157 Elbow Filter Fitting, 3/4"

605149 Reducer Coupling, 3/4" x 3/8"



610319 O.T.C. Model(Complete with control switchassembly and pump fittings.)

Pump Fitting Assembly

NOTE: When refitting older pumps, order new style plumbing.

620701

605042

605851

611119

605018620234

605860

605878

629327

605835


67

1 658857 Tower Lock Pin, 1 inch

658859 Tower Lock Pin, 3/4 inch

* 697015 Inset Lock Pin (Dowel Pin) (Obsolete)

2 620875 Anti-Skid Tape

3 690240 Adjustable Bolt/Plate Ass’y, EZ 25/EZ

Classic 25

4 697706 Tower Decal, EZ 25

5 697022 Tape, 2” Wide, White

6 697523 Loading Ramp, EZ 25

6 698767 Loading Ramp, EZ Classic 25

7 649203 Loading Ramp, EZ Extra 25

7 650270 Loading Ramp, EZ Extra 25 (Wide

Deck)

8 692094 Crossmember Decal, CAUTION

9 693337 Tower Decal, WARNING

10 682769 Tower Decal, CAUTION

11 702075 Universal Anchoring Stand (1)

* 702076 Universal Anchoring Stand (Set of 4)

12 697089 Stiff Leg Adjustment Screw Assembly,

EZ 25/EZ Classic 25

13 605018 Switch Assembly

14 697082 Front Leg Extension, EZ 25/EZ

Classic 25 (Obsolete)

15 697700 Decal, Arrows, Side Channel

16 697707 Decal, Chief, Side Channel

17 690646 Moveable Crossmember Assembly

18 693433 Anti-Skid Tape, 6 x 22

19 693425 Anti-Skid Tape, 9 x 22

20 690793 Collar Assembly

21 602829 Collar Locking Knob

22 685206 Chain, 3/8” x 12’ With/Hook

23 690611 Tower Head

24 649399 Leveling Screw, 3/4-10, EZ Extra 25

25 629896 Nut, Jam, 3/4-10, EZ Extra 25

26 649081 Pressure Gauge

27 681336 Crossmember Lock

* 697039 Owners Manual, EZ 25 (Obsolete)

28 649254 Pump Cabinet Assembly, EZ Extra 25

28 650344 220v Pump Cabinet Assembly, EZ

Extra 25 Machines

28 650345 115v Pump Cabinet Assembly, EZ

Extra 25 Machines

28 650346 220v CE Pump Cabinet Assembly, EZ

Extra 25 Machines

* 698761 Tower Tie Bolt Assembly, 3/4 inch

* 697424 Tower Tie Bolt Assembly, 5/8 inch

* (Not Shown In Illustrations)


2320

112

15164 7

27

9,10

26

1

21

5

18 19

17

28

13

8

24,25

22

EZ25/EZ Classic 25

EZ Extra 25/EZ Extra 25 (Wide Deck)

12

11

17

8

18, 196

5

315

16

1214

4

10

9

2120

22

23


68

Hydraulic Pump Assembly Components(EZ25 Series)

1 611119 Cord and Switch Assembly, mini-line,

EZ 25/EZ Classic 25, 115V/220V

EZ 25 / EZ Classic 25 Pumps2 693134 Pump, EZ II, Eurp., OTC, 61253-50-220

3 697650 Pump, EZ 25, 1/2 HP, 5000 PSI, 115V

4 693135 Pump, PP95-136, 1 HP, 4000 RPM, 220V (Obsolete)

EZ Extra 25 / EZ Extra 25 (Wide Deck) Pumps5 605827 Pump Assembly, 220V, 50 Hz, 61660-50

6 605843 Pump Assembly, 115 V, 60Hz, OTC 61660-15

7 649302 Pump, EZ Extra 25, 220V, CE Approved

8 602550 Filter Nipple w/Orifice

9 090207 Elbow, 90 Degrees, 3/8 F x 3/8 F

10 602562 Swivel Coupler

11 694049 Plug, 220V, EZ 25/EZ Classic 25

12 697087 Pump Strap, 220 V, EZ 25/EZ Classic 25 (Obsolete)

* 704075 Screw, 1/4-20 x 3/4 HWH w/Slot


13 693020 Spade Terminal, 16-14 Wire, No. 6, 115V,

EZ Extra 25 Machines

14 605018 Switch, Square “D”

15 692270 Strain Relief Connector

16 604939 Quick Coupler, Female End,

* 692158 Decal, Oil Reservoir

* 697108 Pump Cover, 220V, EZ 25/EZ Classic 25 (Obsolete)

* 649158 Pump Cover, 115V, EZ 25/EZ Classic 25

* 650333 Door, EZ Extra 25 Cabinet

* 650331 Pump Mount, EZ Extra 25 Cabinet

* 650335 Pump Cabinet Assembly

* 657862 Rubber Grommet, 1 inch I.D., EZ 25 / EZ Classic 25

* 650232 Rubber Grommet, 1 1/4 inch I.D., EZ Extra 25

Machines

* 657758 Cord Hanger, Cabinet, EZ Extra 25 Machines

* 704075 1/4-20 x 3/4 HWH Self-Tap Screw

17 605042 Solenoid

18 605878 Solenoid Linkage Base

19 605860 Valve Block, O.T.C.


EZ 25 / EZClassic 25Hydraulic Pump

EZ Extra 25 / EZ Extra Classic 25 Hydraulic Pump

1

2,3,4

11

8

9

10

12

5,6,7

13

11

15

148

9

16

171819

171819

NOTES: 1. Apply item “I” to front of pump reservoir.2. Use thread sealant tape on all connections.

1


69

1 693601 Hollow Hex Plug, 3/8 NPT

2 602546 Elbow, 90 Degrees, Female x Male NPT

3 657803 Hose, 30 x 3/8 NPT Couplings

4 697105 Hose Block - Angle Assembly

5 602564 Coupler, Swivel w/Orifice, S21

6 649281 Elbow, 90, Fem x Male NPTF w/Orifice

7 649080 Portable Gauge Assembly

8 610300 Auxiliary Line Assembly

9 602810 Valve Tower, 3/8 90 Degrees



12 657344 Hose Block, 5-H

13 693820 Fitting, 3/8 M x 3/8 Swivel F, NPT

14 649075 Hose, 124" x 3/8 NPT M x 3/8 Swivel M

REF. PART NO. DESCRIPTIONHydraulic Hose Connections(EZ 25 / EZ Classic 25)

1

15

4

7

NOTES:1. Use thread sealant on all threads.2. Some parts are not shown on both views

for more detail clarity.

8

56

1 1 12

13

9

110

2 1

3 1

118

11

2

13

2

NOTES: 1. Use thread sealant on all threads.2. Some parts are not shown on both views

for more clarity.


70

Hydraulic Hose Connections(EZ Liner Extra 25)

1 693601 Hollow Hex Plug, 3/8 NPT

2 649275 Hose Block, EZ 25 Extra

3 649075 Hose, 124 x 3/8 Male x 3/8 Swivel Male

4 602546 Elbow, 90 Degree, Female x Male NPT


6 649282 Street Tee, TMKNS No. 5602-6

7 649286 Hose, 18 1/2 x 3/8 Male x 3/8 Swivel Male

8 649080 Portable Gauge Assembly


10 602562 Swivel Coupler


12 602407 Quick Coupler, Male End

13 649224 Male Pipe Tee, TMKNS No. 5600-6

14 604576 Nipple, Connector, Male, 3/8

15 602810 Valve, Tower, 3/8, 90 Degree Elbow


17 649281 Elbow, 90 Degrees, Female x Male, With/Orifice

18 649074 Corrugated Loom, Black, 18 Inch Large (Obsolete)


8

7 4

Swivel End

6

4

10

5

12 4

13

12 4

2 14 15

Ram(649280)

171016

Connect to pump12

91010

11

4Add-on front tower (84” hose, 657811)

2

4

Swivel End

3 4 Add-on reartowers(84” Hose,657811)2

1

FRONT CROSSMEMBER

Connect toPermanentTower

1 019010 Wrought Washer, 1” ZP

2 770105 Retaining Ring, 1” Bar

3 697031 Pin, Grooved, 1.00 x 13.30 LG., PL. (Obsolete)

4 092094 Wheel, 6” Posi-Trak Lift

5 707479 Washer, 1” Thrust Plated

6 770139 Pin, Grooved, 1.00 x 6.813 LG.

7 697175 Lift Cylinder Pivot Assembly BTM (Obsolete)

8 697199 Jack T Assembly, EZ 25 (Obsolete)

9 697041 Ram 12.9 Ton, 6” Stroke

10 697050 Lift Leg Assembly, Welded (Obsolete)

11 697695 Rear Stop Package (Obsolete)

12 706303 Bolt, 1/4-20NC x 4 1/2 (Obsolete)

13 629423 Nut, 1/4-20NC, Pl, Whiz Flange Lock

616155 Seal Kit, 25 Ton Ram (Not Shown)


71


Rear Lift And Stop Assembly (EZ 25 / EZ Classic 25)

11

1,2,3 4

2,5,6 2,5,6 8 2,5,67

9 10 12,13

NOTE: Hydraulic routing to item No. 9 is shown on page 6.


72

1 649120 Porta-frame assembly, EZ Extra 25 Machines

2 649066 Pin, Grooved, 1-1/4 x 6 9/16 Long (Obsolete)

3 649099 Nyliner Bearing, 1 1/4

4 707487 Washer, 1 1/4, Flat, Plated

5 692959 Bolt, Hex, 3/4 - 10 NC x 1 1/2 Long

6 601738 Washer, 3/4 x 1 1/2

7 649103 Pivot Pin Welded Assembly, EZ Extra 25 Machines

8 649339 Mainframe, Welded, EZ Extra 25

8 650360 Mainframe, Welded, EZ Extra 25 (Wide Deck)

9 649114 Lift Arm, Rear, Welded, EZ Extra 25 Machines

10 649067 Pin, Grooved, 1 1/4 x 25 1/16 Long (Obsolete)

11 649111 Lift, Arm Front, Welded, EZ Extra 25 Machines

12 649065 Pin, Grooved, 1 1/4 x 5 9/16 Long

13 692107 Decal, Serial No., CAS 13

14 697021 Tape, 1 inch, White, 3M, 73001

15 698761 Tower Tie Bolt Assembly

16 690646 Portable Crossmember Assembly

17 693433 Anti-skid Tape, 5 5/8 x 21 3/4

18 649399 Setscrew, 3/4-10 x 1 1/2, Oval Point

19 697707 Decal, Chief, Side Channel

20 697700 Decal, Arrows, Side Channel

21 697022 Tape, 2 inches, White, 3M, 73101

22 649280 Ram, 15.7 T, 14 1/8 Stroke

23 649117 Jack T, EZ Extra 25 Machines

24 649064 Pin, Grooved, 1 x 5 Long (Obsolete)

25 707479 Washer, 1 inch Thrust, Plated

26 770105 Retaining Ring, 1 inch Bar

27 603071 Tube, Jack T

28 693468 Retaining Ring, Heavy Duty, 1 1/4

29 649283 Ram Assembly, Tower, EZ Extra 25 Machines

30 697706 Decal, Tower Leg, EZ 25

31 649079 Snap Bushing, 1 inch Hole

32 692810 Bolt, HHCS, 3/4-10 x 1 3/4 Long

33 629896 Nut, 3/4-10NC Hex, Jam

34 649150 Safety Stop Assembly

35 649144 Bar, 7/8 x 21 1/2 Long (Obsolete)

36 010624 Bolt, 1/2 -13 x 1, HHCS

37 770073 Bolt, 1-8 NC x 3 1/2 Long

38 692254 Nut, 1-8 NC, Hex Jam, Plated

39 630643 Bolt, 1/4-20NC x 1 1/2 Long

40 649284 Hose Block Assembly, EZ Extra 25 Machines

41 692801 Rubber Grommet

42 649426 Packaged Parts, EZ Extra 25

42 650399 Packaged Parts, EZ Extra 25 (Wide Deck)

43 629888 Ty-rap Cable Tie, Nylon, Black

Ref. PART NO. DESCRIPTION

Lift Assembly - EZ Extra 25 / EZ Classic Extra 25 Refer To Illustrations On Pages 73-74


73

Lift Assembly - EZ Extra 25 / EZ Classic Extra 25 Refer To List Of Components On Page 72

15

14

29

30

3,4,12,22,23,24,25,26,28

16

18

31

31

32,33

44

21

20

19

1317

18, 3337,38

3,4,27,28 34,

35,36

3,12


74

Lift Assembly - EZ Extra 25 / EZ Classic Extra 25 Refer To List Of Components - Page 72

12,3

8

10, 3

9

11

3, 4

7

5, 6


75

Tower Assembly - EZ 25 Series Machines

NOTES:

1. Items marked with* are part of 697404.

2. Center decals visually.

EZ Liner 25 Tower Attachment

Tower Mount Crossmember Mount

1

2

3

5

6

6

16

17

21

4

2

3

5

6

14 13

11 12

15

109

8

18,19

7 20

NOTE: Mirror On Other Side.

Section A

1 323514 Retaining Ring, 3 Inch, 5100-3002 682670 Bearing, Auxiliary Tower3 682718 Washer, Nylatron, 4 OD x 3 ID x 1/84 682716 Washer, Nylatron, 4 OD x 3 ID x 3/165 697024 Cap, Bearing Housing, EZ 256 697029 Bolt, CNTRSNK Head, 3/4 x 1 1/2, 7 697101 Tower Mount Ass’y, Single, Front/Rear 8 697103 Tower Mount Assembly, Rear, Second9 697454 Clamp, Adhesive Back, rear tower only

10 697706 Decal, Tower Leg, EZ 2511 602562 Swivel Coupler12 690152 Ram Assembly, (Inside of Tower)13 682769 Label, CAUTION, 4,000 PSI14 693337 Label, WARNING, DO NOT 15 697520 Tower Assembly, Welded16 697015 Dowel Pin, 3/8 x 1 1/2 Large (Obsolete)17 697179 Cap, Tower Pin, EZ 25 (Obsolete)18 770142 Nut, 1-8NC, Hex, Gr. 8, Plated19 010414 Bolt, A325, T1, 1.00 x 10.5020 697017 Setscrew, 1/2-13NC x 1, Oval Point21 697069 Pivot Pin, Front Crossmember, EZ 25 (Obsolete)

* 658859 Tower Lock Pin , 3/4 inch* 658857 Tower Lock Pin, 1 inch* 698761 Tower Tie Bolt Assembly, 1 inch* 697424 Tower Tie Bolt Assembly, 5/8 inch

22 092376 Hose Clamp (Bolt On)* (Not Shown In Illustrations)


12

22

Section B

End View


76

Moveable Crossmember Assembly – EZ25 Series Machines

1 681336 Moveable Crossmember Lock

2 681328 Moveable Crossmember Flipper

3 690646 Moveable Crossmember Assembly

4 629440 Nut, 3/8-16

5 629861 Bolt, 3/8 x 16 x 1 1/4

6 692094 Label, CAUTION (Crossmember)


42 5

1

6

3

CHIEF EZ LINER II/CLASSIC


77

680034 Lid, Small, Old, PRE II-89

681459 Pump Lid, Classic, EZII

693433 Anti-Skid Tape 6" x 22"

693425 Anti-Skid Tape 9" x 22"

681336 Movable Crossmember Lock

690110 Tower Assembly

690195 Safety Ramp Assembly

690312 Porta Frame Assembly

690320 Lift Assembly


602829 Locking Knob

690380 Pedestal Complete Assembly

690638 Rear Valve Cover Assembly

620875 Anti-Skid Tape 14'11" x 2"


681328 Movable Crossmember Flipper

681336 Movable Crossmember Lock (EZII)

606539 Movable Crossmember Lock (S21/Classic)

690646 Movable Crossmember Assembly

629440 Nut, 3/8, 16"

629861 Bolt, 3/8, 16 x 1 1/4"


685311 EZ Liner II Decal

683615 EZ Liner Classic Decal

683673 Tape, 50 Foot Roll, Red


683656 EZ Liner Owners Manual (Obsolete)


Owners Manual

Crossmember Assembly

Chief EZ Liner II

Chief EZ Liner Classic

690646

683656EZ Liner

R


78

EZ LINER II/CLASSIC TOWER ASSEMBLY COMPONENTS

Tower Assembly 602378 Ram, 10" Stroke

602407 Quick Coupler Male

602538 Hose, 72"

602546 Elbow, 90°

602810 Tower Valve

604699 Hose Clamp

604939 Female Quick Coupler

770148 Tower Pin

680617 Tower Flange (Replaces 680616)

602619 Ram Bolt (Replaces 602618)

770147 Washer, 1'', Int. Tooth, Lock Type A

681192 Tower Ring Gusset

685100 HYD Hose, 49"

685206 Chain, 3/8", 12' W/Hook

690110 Tower Weldment Only

690160 Ram Base Assembly


602829 Locking Knob

684975 Cast Collar

707487 Flat Washer, 1 1/4"

693468 Retaining Ring, Heavy Duty, External

680747 Pin, Grooved

680755 Roller, 4" x 3/8"

690451 Tower Tie Bolt Assembly

685310 EZ II Tower Decal, Left

685302 EZ II Tower Decal, Right

683614 Classic Tower Decal, Left

683622 Classic Tower Decal, Right

693345 WARNING Decal (White)

693337 CAUTION Decal (Yellow)

690611 Tower Head Assembly

629781 Bolt, 1/4-20 x 2"

629247 Nut, 1/4-20

629116 Self Tapping Screw, 1/4-20 x 3/4"

601666 Bolt (Hex), 5/8"-11 x 2 1/4"

692334 Nut, Hex Jam 5/8"-11NC

604664 O.T.C. Cylinder Repair Kit, I.D. Blue or Silver

691016 No. 4 Outside Left Tower Assembly, (Complete), EZII

691008 No. 3 Outside Right Tower Assembly, (Complete), EZII

(Obsolete)

686196 No. 4 Outside Left Tower Assembly, (Complete),

Classic (Not Shown)

691681 No. 3 Outside Right Tower Assembly, (Complete),

Classic (Not Shown)

PART NO. DESCRIPTION 691075 — Tower Assembly

690566 — Tower Assembly(Round Gusset)

770148

770148

680617

602619770147

EZ LINER II /CLASSIC AUXILIARY TOWER ASSEMBLY COMPONENTS

12

3

4 10

11

13

14

12

21

9

8

5

40

7

20

42

41

39

38

9

36

32

34

33

35

15

39

38

9

33

34

40

35

21

6

21

20

18

16

24

23

19

17

22

15

31

18 (Dual Tower)27 (Single Tower)

37

25

24

2627 (Dual Tower)

28

16

16

18 (Dual Tower)27 (Single Tower)

30

2922

36

11a35a

8a


79

1 690793 Collar Assembly, complete2 602829 Locking Knob, Collar3 690611 Tower Head Assembly, Cast4 689602 Auxiliary Tower Assembly, Welded5 682603 Bolting Plate, Tie Down6 682540 Saddle, Bolting Plate7 685206 Chain, Tower, w/Hook, 3/8" x 12'8 620496 Bolt, HHCS, 3/4-10 x 5 1/2"9 682953 Plate, Tie Down

10 680617 Flange, Threaded, 3-3/411 602378 Ram, 10 Ton, 10" Stroke12 690160 Ram Base, Flange, Tower Ram13 602618 Threaded Adapter, w/Hole, 10 Ton14 602546 Elbow, 90 Degree, Female x Male, NPT15 602511 Hose, 43 x 3/8 NPT Couplings16 616323 Hose, 103 x 3/8 NPT Couplings17 602810 Valve, Tower, 3/8 x 90 Degree Elbow18 602562 Coupling, Swivel19 602546 Elbow, 90 Degree, Female x Male, NPT20 692810 Bolt, HHCS, 3/4-10 x 1 3/4 LG.21 601738 Washer, 3/4 x 1 1/2, Flat PL.22 630660 Bolt, 1/4-20 x 2 1/2" LG. PL.23 682890 Spacer, Valve Bracket24 629423 Nut, 1/4-20, WHIZ Flange Lock25 689638 Gauge Protector, Aux. Tower26 693804 Hose, 228 x 3/8 NPT Couplings27 693820 Fitting, 3/8 NPT Solid Male To 3/8 NPT Swivel

Female, 90°

28 689883 Hose Block, Auxiliary Tower

29 620170 Bushing, 3/8 x 1/4, Steel

30 649081 Hyd. Pressure Gauge, Bottom Port

31 689629 Pedestal Ass'y., Welded, Double, S21(‘92)

31 689938 Pedestal Ass’y., Welded, Double S21(‘93)

32 689610 Pedestal Ass'y., Welded, Single, S21(‘92)

32 689930 Pedestal Ass’y., Welded, Single, S21 (‘93)

33 629773 Bolt, HHCS, 3/4-10 NC x 2 3/4" LG.

34 715102 Washer, 3/4 x 2 x .148

35 682671 Bearing, Aux. Tower (3"), New Style

35a 682670 Bearing, Aux. Tower (1 3/4"), Old Style

36 692289 Washer, 2 OD x 1 1/16 x 1/4

37 704075 Screw, 1/4-20 x 3/4" HWH w/Slot

38 707444 Washer, 3/4 Lock

39 601720 Nut, 3/4-10, Hex, GR. 8 PL.

40 682718 Washer, Nylatron, 4 OD x 3 ID.

41 682523 Cap, Bearing Housing

42 603928 Zerk Fitting, 1/4"

43 602619 Ram Bolt

682769 CAUTION Label (Not Shown) 4000 PSI

693337 WARNING Label (Not Shown)

683630 Chief EZ Liner Legend (Not Shown)

689848 Ramp Support w/Decal (Not Shown)

658859 Lock Pins (Not Shown)

604664 Repair Kit To #602378 Ram (Not Shown)

689882 Dual Hose Block Ass’y (Not Shown)


689902 — Single AuxiliaryTower

689904 — Dual AuxiliaryTower


80

EZ LINER II/CLASSIC PEDESTAL ASSEMBLY COMPONENTS

Pedestal Assembly602511 Hose, 45"

602520 Hose, 59"

602538 Hose, 72"

657820 Hose, 148"

602546 Elbow, Female, 90°


604656 Bolt, 1/2-13 x 1 1/4" Lg.


616122 27" Hose

602474 Hose, 170" x 3/8 NPT Couplings

602802 Line Valve

602407 Quick Coupler, Male

604939 Quick Coupler, Female

680034 Pump Lid, EZII (Old, Pre 11-89)


681459 Pump Lid, Classic, EZII

690531 Gauge Assembly Pressure

681651 Gauge Adapter

685011 Pressure Gauge

681740 Pedestal (Cast, Machined)

690400 Hose Block Assembly

690460 Extension Assembly

690312 Porta Frame

706409 Bolt, 1/4-20 x 3/4" Gr. 2

693601 Pipe Plus, 3/8"

629247 Nut, 1/4-20

629108 Nut (Hex), 1"-8

601682 Nut (Hex), 5/8-11, Gr. 8, PL, Hx.

601666 Bolt, 5/8-11 x 2-1/4" Gr. 5 PL

697017 Set Screw, 1/2-13 x 1" Lg., Oval Point



Pedestal Assembly610300 – Line Valve& Hose Assembly

602407

602474706409

690400

693601

629247

602538

602546

602520

657820

602546

693169

681459

602511

602562

629108

601682

680317

601666

681651

685011

692393

681740690460

697017

604656 690312

616122


81

CHIEF EZ LINER II/CLASSIC LIFT ASSEMBLY COMPONENTS

Lift Assembly685610 Ram, 10" Stroke (8 1/2 T)

602511 Hose, 45"

602546 Elbow, 90°


649281 Elbow, 90, Fem x Male NPTF w/Orifice

602570 Spring

690267 Lift Leg Pin Assembly

770083 Jack "T" Pin Assembly

610116 Bolster Bar Assembly

610124 Jack "T" Assembly

610415 Lift Valve

680309 Hose Housing (Obsolete)


681002 Lift Arm, 3/8"

657820 Hose, 148"

690240 Adjust Screw Assembly

690275 Lift Arm Assembly

690312 Porta Frame Assembly

629829 Hose Housing Clamp, 1"

629116 Self Tapping Screw, 1/4-20 x 3/4

618644 Cotter Pin, 1/4" x 2"

629888 Cable Tie (For 40" Hose)


692174 Orange Tape, 50' Roll (Old EZII)

683673 Red Tape, 50' Roll (New EZII/Classic)

692289 Washer, 2" O.D. x 1 1/16" x 1/4 Black

685611 Seal Kit, 8.5 Ton Ram (Not Shown)


Lift Assembly

657820


82

EZ LINER II/CLASSIC SAFETY RAMP ASSEMBLY COMPONENTS

611047 Ramp Trigger Assembly

680827 Ramp Hinge Pin, EZII

683147 Ramp Hinge Pin, Classic (Obsolete)

690208 Ramp Release Handle Assembly, RH, EZII

691841 Ramp Release Handle Assembly, RH, Classic

690689 Ramp Release Handle Assembly, LH, EZII

(Not Shown)

691850 Ramp Release Handle Assembly, LH, Classic

(Not Shown)

690216 Lower Ramp Assembly, RH, EZII

689813 Lower Ramp Assembly, RH, Classic


690670 Lower Ramp Assembly, LH, EZII (Not Shown) (Obsolete)

689821 Lower Ramp Assembly, LH, Classic (Not Shown)

690224 Upper Ramp Assembly, EZII (Obsolete)

691876 Upper Ramp Assembly, Classic (Obsolete)

690259 Ramp Latch Assembly

606387 Ramp Guide (Not Shown)

629440 Nut, 3/8-16

629360 Bolt, 3/8-16 x 1"

629378 Set Screw, 1/4-20 x 1/2"

693433 Anti-Skid Tape 6" x 22" (EZII/Classic)

620875 Anti-Skid Tape 16' x 2" (EZII/Classic)

693425 Anti-Skid Tape 9" x 22" (EZII/Classic)


690195 — Safety Ramp Assembly, EZII(Complete)

689805 — Safety Ramp Assembly, Classic(Complete)


83

EZ LINER II/CLASSIC TOWER RING ASSEMBLY COMPONENTS

Tower Ring Assembly 629255 Nut (Hex), 5/8-11 Heavy

629271 Bolt, 5/8-11 x 3 1/2", Gr. 5, Blk.

629263 Split Lock Washer, 5/8"

601770 Ring Bearing

603928 Press Fit Grease Zerk, 1/4"

606109 Dowel Pin, 5/16 x 1"

681205 Tower Ring Shim, 16GA


681213 Tower Ring Shim, 1/8"681221 Tower Ring Shim 20GA

690339 Ring Assembly, Bottom, Front, Inner

690347 Ring Assembly, Bottom, Front, Outer

690355 Ring Assembly, Top, Rear

690363 Ring, Bottom, Rear

681168 Ring, Top, Front, Outer

681141 Ring, Top, Front, Inner


Tower Ring Assembly


84

EZ LINER II/CLASSIC O.T.C. MODEL PUMP ASSEMBLY COMPONENTS

690515 O.T.C. Model, W/Control Switch Assembly690662 Rebuilt EZII Pump Assembly (Not Shown)602562 Swivel Coupler

693126 Nipple, 12-8 Adapter

604904 Valve Surge

605042 Solenoid

620234 Joy Cord Male, 21'

605018 Square D Switch

605149 Reducer, 3/4 x 3/8"

602546 Elbow, 90°

605860 Valve Block O.T.C.

605878 Solenoid Linkage Base

685054 Power Cord, 20'


611119 Switch & Cord Assembly629327 O.T.C. Valve Body W/Linkage Base

605835 O.T.C. Valve, Complete

692270 Straining Relief Connector

620242 Female Pigtail for M-L Cord

685047 Vent Plug

685409 Valve Body Repair Kit (Not Shown)

685417 Check valve Repair Kit (Not Shown)

685070 Pump Piston Repair Kit (Not Shown)

685169 Red Hose Assembly (Not Shown)

685089 Screw Low Pressure Adjustment (Not Shown)

685097 Spring Low Pressure Unload (Service Only)


690515O.T.C. MODEL

(Complete with control switchass'y & pump fittings.)

685047


85

CHIEF EZ LINER MAINFRAME KIT(For Serial Nos. Less Than 30,000)

610968 Mainframe Kit629773 Bolt, 3/4" 10 NC x 2-3/4" Long GR8

601738 Washer, 3/4"

707444 Lock Washer, 3/4"

601720 Nut, 3/4" 10 NC GR8

611160 Mainframe Kit, Movable Crossmember



610968 — Mainframe Kit(Complete)


86

CHIEF POSI-TRAK #409020

409020 — Posi-Trak (Obsolete)


87

POSI-TRAK (continued)

1 409060 Tower Swing Arm Ass'y, Complete

2 092443 Caster, Swivel, 5"

3 630635 1/4-20 x 1.00, Gr. 2

4 707410 Wrought Washer, 1/4", Zp

5 408007 Tower Swing Arm Slide (Puck)

6 406021 Bushing, Swing Arm Slide

7 018132 Hex Lock Nut, 1.00-8 UNC Zp

1 408010 Posi-Trak Ramp

2 368098 VR/VRXL Ramp Pin (Obsolete)

1 409007 Air Hose Assembly, 10 ft.

2 409010 Air Line Connector

408014 Air Line Assembly, Posi-Trak (Not

Shown) (Obsolete)

682726 Pipe Tee For Air Line Ass’y., 3/8"

(Not Shown)

092376 Clamp, 5/8" Diam., Beringher #206

(Not Shown)

REF. PART NO. DESCRIPTION (A) Posi-Trak Tower Swing Arm Assembly

(A)

(B)

(C)

(B) Ramp & Pin (C) Air Line Connection Hoses

This end connects to foot pump.

This end connects to air couplerson mainframe.

Connects the air supply lines on frame at frontremovable crossmember.


88


1 409052 Tower Head Assembly, Cast2 409051 Tower Pipe Assembly, Posi-Trak

3 409053 Cast Collar Assembly

4 602870 Chain, Tower, W/Hook, 1/2" x 12'

5 602829 Locking Knob, Tower Collar

6 092069 Hitch Pin, 3/4" x 6 1/4"

6 092063 Hair Pin For Hitch Pin

7 602941 Coupling, High Pressure,

3/8"x6000 Lb x Ste

8 604939 Quick Coupler, Female End

9 602407 Male Quick Connect-End of

Pump hose

10 349014 DOB Hydraulic HS Ass'y, OTC

9769

11 409005 Hydraulic Pressure Gauge Ass'y.

11 091803 Gauge Only

12 090600 Foot Pedal

13 091810 Air Hose Coupler Plug, 1/4" (M)

14 090507 Hydraulic OTC Y13, Metl. Res.

FTPMP

15 690160 Ram Base, Flange, Tower Ram,

(EZ II)


17 602546 Elbow, 90 Degree Female x Male

NPTF

18 602378 Ram, Tower, (10" Stroke), 10 Ton

19 680617 Flange, Threaded, Machined

1 684975 Cast Collar, Heat Treated, 3/93

2 707487 Washer, 1 1/4", Flat, Plated

3 601201 Roller, Idler, 5 Inch — Machined

4 680747 Pin, Grooved, Cast Collar

5 693468 Retaining Ring, Heavy Duty,

External, 5160

6 602829 Locking Knob, Tower Collar

1 091801 Air Hose Coupler Plug (M) 3/8"

2 091802 Air Hose Coupler Plug (F), 1/4"


(A)

(B)

(C)

(A) Posi-Trak Tower Assembly

(B) Collar Assembly

(C) Coupler Plugs

Foot Pump O.T.C.Repair Kit - 090602

2

1

2

1

6 5

4

3


89


329046 Anchoring Clamp & Mount Ass'y.,23-1/4", (Set of 4) (Obsolete)

1 499100 Clamp Assembly

2 329004 Mount Assembly (23-1/4")

3 092106 Socket, Hex Bit, 1/4"

499100 Pinch Clamp Assembly1 498101 Clamp

2 498102 Pinchweld Jaw

3 010630 HHCS Gr. 8, Pltd., 1/2 x 2 1/2

4 092110 Spring, SS #LC-055L-3

5 019095 Structural Washer, 1/2", A325 Zp

6 620736 Hex Nut, Gr. 8, Pltd., 1/2"

7 090754 Decal, “Tighten To 100 Ft/Lb Max"

329004 Mount Assembly (23 1/4")1 328170 Clamp Mount (23 1/4") (Obsolete)

2 328104 Clamp Mounting Bracket

3 010632 HHCS, Gr. 8, Pltd., 1/2 x 3

4 019095 Structural Washer, 1/2" A325, Zp

5 620736 Nut, 1/2-13 NC Gr. 8, Hex, PL

6 011640 Socket Set Screw, 1/2 x 1 (Obsolete)


(A)

(B)

(C)

(A) Anchoring Clamp Mount Assemblies

(C) Mount Assembly(B) Clamp Assembly


90


379110 VR/VRXL Down Pull Ass'y, 23 1/4" (Obsolete)

1 529239 Down Pull Kit (Obsolete)

2 092098 Roller Down Pull Kit, 3" Diameter

3 528302 Down Pull Clevis

4 092075 Pin, Self Lock, 3/4 x 2 1/2

5 528301 Down Pull Plate (Obsolete)

6 524279 2" Cap Screw Mod. For Down Pull (Obsolete)

7 010080 Bolt, A325 T1, 3/4 x 6 1/2 (Obsolete)

8 378102 Spacer

9 379108 VR/FR/ER Down Pull/Lift Beam Ass'y.

10 339013 U/L Down Pull Clamp Mount Ass'y. (Obsolete)

539660 Posi-Trak Front Caster1 538718 Caster Support Weld Assembly

2 018071 Hex Nut, 3/8-16, Gr. 8, Zp

3 629861 HHCS, 3/8-16 x 1.25, Gr. 5, Zp

4 532130 Caster, Modified


(A)

(B)

(A) Down Pull Assembly (Optional)

12

34

(B) Posi-Trak Front Casters(Optional Accessory)


91

349014 Hose Assembly1 090023 120” Hose, 3/8” NPT

1 090023CE 120'' Hose, 3/8'' NPTF, CE

2 602407 Quick Coupler, Male End

2 1

610386 Tower Collar Assembly, 10Ton690793 Cast Collar Assembly, 5 Ton

1 601201 Roller, 5” x 1/2” Chain, Collar, 10Ton2 707487 Flat Washer, 1 1/4” ID x 1 7/8” OD x 14Ga.3 680747 Pin, Grooved, Cast Collar4 602829 Clamp Knob For Idler Collar5 607161 Collar, Drilled & Tapped, 10 Ton6 693468 Retaining Ring, Heavy Duty Ext. Series, 51607 680755 Roller, 4 x 3/8 Chain, Collar, 5 Ton8 684975 Cast Collar, Heat Treated, 3/93


1, 7 5, 8

23

6

4


G-SERIES (Obsolete)

1, 10

2, 11

8

9

57, 143, 12

4

1516

17

18

19

1 690611 Tower Head, 5 Ton2 772182 Tower Pipe Assembly, 5 Ton3 772181 Tower Swing Arm Assembly, 5 Ton4 092443 Caster, Swivel, 5”5 090507 Foot Pump, Hydraulic6 770191 Decal, Chief, 5 Ton Tower** 770203 Decal, Ind. Hd/.Arrow, 5 Ton, left7 770204 Decal, Ind. Hd./Arrow, 5 Ton, right8 693337 Decal, Warning, DO NOT Position9 682770 Decal, DO NOT Exceed 6,500 PSI

10 610001 Tower Head, 10 Ton11 772152 Tower Pipe Assembly, 10 Ton12 772141 Tower Swing Arm Assembly, 10 Ton13 770176 Decal, Chief, 10 Ton Tower** 770179 Decal, Ind. Hd./Arrow, left, 10 Ton

14 770166 Decal, Ind. Hd./Arrow, right, 10 Ton** 770158 Decal, CAUTION, Always Push* 689859 Ram Assembly, 5 Ton* 772160 Ram Assembly, 10 Ton* 349014 Hose Assembly

15 602870 Chain, Tower, 1/2” w/hook** 782053 Tower Stop Assembly (Obsolete)** 770132 Plate Spacer, 1/8”** 770133 Plate Spacer, 3/16”* 772159 Handle Assembly, 10 Ton* 772022 Handle Assembly, 5 Ton* 610386 Tower Collar Assembly, 10 Ton* 690793 Tower Collar Assembly, 5 Ton

** 770150 Decal, CAUTION, To Avoid 16 604656 Bolt, 1/2-13NC x 1 1/4 (5-ton tower)17 770193 Lock Nut, 1/2-13NC (5 ton tower)18 606045 Bolt, 3/4-10NC x 5 (10 ton tower)19 772163 Hydraulic Pressure Gauge Assy


772163 Hyd. Pressure Gauge Ass’y1 649080 Portable Gauge Ass’y2 649286 Hose, 181/2 x 3/8 x 3/8”SWVL M3 682726 Tee, 3/8 x 3/8 x 3/8” Female 4 604939 Quck Coupler, Female5 602562 Swivel Coupler


1

2 5

34


92

772160 Ram Assembly, Tower, 10 Ton689861 Ram Assembly, Tower, 5 Ton

1 602619 Ram Bolt

2 601237 Flange, Tower

3 602378 Ram, Tower, 10” Stroke, 10 Ton

4 602547 Elbow, 90 degree, Female/Male NPT

5 610407 Ram Base, Flange, Tower Ram (10T)

6 602520 Hose, 59” x 3/8” NPT

7 770147 Washer, 1”, Int. Tooth Lock Type A

8 680617 Flange, Tower

9 693847 Ram 5 Ton, 8” Stroke, Aux. Tower

10 690160 Ram Base, Flange, Tower Ram

11 685100 Hose, 49” x 3/8” NPT Couplings


772159 Handle Assembly, 10 Ton772022 Handle Assembly, 5 Ton

1 772158 Bar, Handle, 10 Ton

2 770104 Bushing, Handle

3 657782 Grip

4 770103 Bar, Handle, 5 Ton

5 770105 Retaining Ring, 1” Bar.


Mainframe Related1 772161 Ramp2 772000 Stiff Leg3 770148 Pin, Locking, 3/4”4 685100 Hose, 49” x 3/8” NPT Coupling4 685100CE Hose, 49'' x 3/8'' NPTF Coupling CE5 782092 Roller Assembly (Obsolete)* 770059 Plate, Rear Crossmember* 770187 Chief Mainframe Decal* 692107 Decal, Serial Number, MF6 770178 Chief G16 Decal7 770177 Chief G18 Decal (Obsolete)8 772047 Ready Rod/Pad Assembly - Le9 629095 Nut, 1 1/2-6NC, Hex Jam Gr., Bl

10 602570 Spring, Stiff Leg, 105”, Wire

REF. PART NO. DESCRIPTION782092 Roller Assembly, Stiff Leg (Obsolete)

1 692254 Nut, 1-8NC Hex Jam, Pl.

2 657889 Roller, 3” OD x 1 1/4” Wide

3 782096 Bolt-Bracket Assembly (Obsolete)

4 629431 Bolt, 3/8-16 x 2 1/2” Lg., Gr. 2 Hex, Pl.

5 629440 Nut, Lock, 3/8-16NC, Pl.


12

4

3

5

6, 71

32

54

10

1 2 3

4 5 2 5 3

7 8 94 11

1 10

1

72

34 6

5

9 8

G-SERIES (continued)


93

702077 Universal Anchoring System, G Series,one stand, complete (Obsolete)

1 010630 Bolt, 1/2-13 x 2 1/2 Gr. 8

2 498102 Pinchweld Clamp Jaw

3 092110 Spring, Compression, .720 x 1

4 019095 Washer, 1/2 A-325 ZP

5 620736 Nut, 1/2-13NC, Gr. 8

6 601682 Nut, 5/8-11NC, Gr. 8

7 601666 Bolt, 5/8-11NC x 2.25, Gr. 5

8 508281 Adapter Tube, UMS (Chief Clamp, Pl.)

9 607380 Locking Collar

10 606686 Height Adjusting Pin

11 702068 Stand Base, Standard Size, G Series (Obsolete)

12 606855 Fastener Bar

13 770092 Tie-Down Plate

14 010079 Bolt (G Series), 3/4-10NC x 6, A-325 (Obsolete)

15 601738 Washer, 3/4 A-325 ZP


409023 Lift Assembly1 770105 Retainer Ring, 1” Bar

2 602378 Ram, Tower, (10” Stroke), 10 Ton

3 604939 Quick Coupler, Female End

4 685100 Hose, 49” x 3/8” NPT Coupling

4 685100CE Hose, 49” x 3/8” NPT Coupling CE

5 610124 Jack T Assembly

6 019010 Wrought Washer, 1” ZP

7 770139 Pin, Grooved, 1.00 x 6.813

8 092094 Wheel, 6” Lift

9 602545 Elbow, 90°, Fem/Male NPTF (.016)

10 408016 Lift Cylinder Pivot Assembly, Bottom

11 770124 Pin, Grooved, 1.00 x 8 (Obsolete)

12 408001 Lift Frame Assembly

13 707479 Washer, 1” Thrust, Plated

14 707487 Washer, 1 1/4” Flat, Plated

15 693468 Retaining Ring, 5160, Heavy Duty

16 770083 Pin, Grooved, 1 1/4” x 4 7/16”


12

3

45

8

6

7

9

10

13

14

15

11

12

11

13 12 13 710

2

9

86

3

4

16

51

1514

G-SERIES (continued)


94

CHIEF VERSA POST #519510

1 514310 Tower Pipe (Obsolete)2 602829 Collar Lock Knob3 092014 Chain, 3/8" x 10'4 605480 Oval Loop5 092044 Slip Hook, 7/16"6 518301 Versa Post Pull HD Collar 7 092718 Shackle (Obsolete)8 092111 Alloy Master Link, 1/2" (Obsolete)9 092069 Pin, Hitch 3/4" x 6 1/4"

10 518300 Versa Post Base Assembly


519510 — Versa Post

11 090507 Hyd. Pump OTC Y13, Metl. Res. Ft. PMP

12 409005 Hydraulic Pressure Gauge Ass’y13 349014 DOB Hydraulic HS Ass’y. OTC 976914 604939 Quick Coupler, Female15 602360 Ram, Auxiliary (6" Stroke)16 092085 Chain Pull Plate17 323125 Chain Lock Plate18 092690 Link, Double Clevis, 5/16-3/819 092082 Chain, 3/8 x 5’20 619057 Slotted Chain Hook


Foot Pump - O.T.C.Repair Kit - 090602


95

VERSA POST (continued)

1 090507 Hyd. Pump OTC Y13, Metl. Res. FTPMP

2 409005 Hydraulic Pressure Gauge Ass’y.3 349014 DOB Hydraulic HS Ass’y, OTC 97694 604939 Quick Coupler, Female5 602360 Ram Auxiliary (6" Stroke)6 092085 Chain Pull Plate7 323125 Chain Lock Plate8 092690 Link, Double Clevis, 5/16-3/8 9 092082 Chain, 3/8 x 5'


10 602829 Collar Lock Knob11 092014 Chain, 3/8" x 10'12 605480 Oval Loop13 092044 Slip Hook, 7/16"14 518301 Versa Post Pull HD Collar 15 092718 Shackle (Obsolete)16 605544 Klaw Hook

620453 Bolt, 1/2 - 13 NC x 2" GR5620461 Nut, 1/2 - 13 NC GR5602618 Threaded Adapter (Not Shown)


519512 — Versa Post Additional Pull Head Collar (Optional)

Foot Pump O.T.C.Repair Kit - 090602


96

LABELS

CAUTION, WARNING and OTHER LABELS are available in English, North American Spanish, Canadian French,European Spanish, European French, European Italian, and European German, and may be ordered through ChiefAutomotive Systems, Inc. Home Office located at 1924 E. Fourth Street, Grand Island, NE 68801. The Englishlabels are shown on this page.

692086 — CAUTION Valve Cover Decal(Position on Valve Cover — See Pages 41 & 52)

692094 — CAUTION Crossmember Decal(Position on Crossmember — See Pages 36 & 47)

693337 — CAUTION Tower Decal(Position on Tower — See Pages 37 & 49)

692140 — EZ Liner Phone No. Decal(Position on side of EZ Liner)

692158 — IMPORTANT Fill Oil Reservoir Decal

(Position on Pump)

692035 — CAUTION Lock Collar Decal(Position on Lock Collar that is used inconjunction with Tie Down Post.)

CAUTION

DO NOT POSITION YOURSELF CLOSE TO, OR IN LINE WITH CHAINS, CLAMPS, OR OTHER ACCESSORIES WHILEPRESSURE IS APPLIED TO THIS SYSTEM. FAILURE TOOBSERVE THIS WARNING COULD RESULT IN OPERATORINJURY DUE TO THE POSSIBILITY OF A CHAIN OR ACCES-SORY DISENGAGING OR FAILING WHILE PRESSURE ISAPPLIED TO THIS SYSTEM.

693345 — WARNING Tower Decal(Position on Tower — See Pages 37 & 49)

P.O. Box 1368Grand Island, Nebraska 68802-1368Phone: 308-384-9747Fax: 308-384-8966

INTAIRCO S.A.R.L.CA de TREMBLAY CHARLES DE GAULLE18, rue Henri FARMAN93297 TREMBLAY EN FRANCE CEDEXTEL 01 41 51 16 80FAX 01 48 60 09 88

www.chiefautomotive.com

Chief reserves the right to alter product specifications and/or packagecomponents without notice.

Form CPL Rev. 1/03 2003 © Chief Automotive Systems, Inc.

Date post:	08-Mar-2018
Category:	Documents
Upload:	haque
View:	215 times
Download:	0 times

SERVICE & REPLACEMENT PARTS CATALOG - … & REPLACEMENT PARTS CATALOG 4 CHIEF HYDRAULIC RAMS AND...

Documents