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PRE-DELIVERYBULLETIN
CAN-AM®SSV
October, 2015 Subject: Pre-delivery Inspection Can-Am® DefenderSeries
No. 2016-8
REVISION 4
March, 2016
UNDERLINE TEXT(S) BETWEEN ARROWS IS (ARE) ADDED ELEMENT(S) TO THE PREVIOUS PUBLICATION.
YEAR MODELS MODEL NUMBERS
2016 Base, DPS, and XT All
TABLEOFCONTENTS
Page Page
IMPORTANT NOTICE....................... 2
UNCRATING THE VEHICLE ............... 2Disassembling the Crate . .. .. ... .. ... .. .. ... .. 2
Removing the Vehicle from the Crate . . . . . . . 3
Disposing of the Crate......................... 4
PROCEDURES................................ 4
Preparation ...................................... 4
Installing Front Shocks.. .. .. .. ... .. ... .. .. ... .. 5
Installing Rear Wheels......................... 5
Installing the Cage... .... .... ... .... .... ... .... . 5
Connecting the Battery .. ... .. ... .. ... .. .. ... .. 6
Installing the Seat Belts . ... .. ... .. ... .. .. ... .. 7
Installing the Driver Seat Backrest (ApplicableModels) ....... ...... ....... ...... ........ ...... .. 7
Securing the Rear Bulkhead .................. 8
Installing the Headrests . ... .. ... .. ... .. .. ... .. 8
Installing Side Nets............................. 8
Installing Roof (Applicable Models) . . . . . . . . . . 8Installing Previously Removed Body Panels 9
Installing the Accessories ..................... 10
Installing the Vehicle Decals .................. 10
FLUIDS......................................... 10
SET-UP......................................... 10Tire Pressure .................................... 10
Removing the Protective Materials .......... 10
Doing All Recalls and All Other ModificationsRequested by BRP ............................. 10
B.U.D.S. PROGRAMMING................. 10Diagnostic Connector Location .. .. .. .. .. .. .. . 10
Connecting the PC to the Vehicle .. .. .. .. .. .. 1
Establishing the Communication With
B.U.D.S... . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . 1Saving Changes and Exiting the B.U.D.S.Session........................................... 13
ADJUSTING THE SUSPENSION .. .. .. .. . 13
FINAL INSPECTION......................... 13Cleaning the Vehicle... ... ... .... ... ... .... ... .. 13
Delivery To Customer.......................... 13
Printed in Canada. (tbl2016-003_rev4 en MS/AP/MS)
©2016 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.
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®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.
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UNCRATING THE VEHICLE
IMPORTANTNOTICEThis bulletin must be used in conjunction with the check list enclosed in the bag with the OPERATOR’S GUIDE . Make sure that PRE-DELIVERY CHECK LIST is completed and signed.
IMPORTANT
To obtain warranty coverage, pre delivery procedures must be performed by an authorized BRP Can-Amdealer/distributor. Apply all necessary torques as indicated.
NOTE: The information and components/system descriptions contained in this document are correct atthe time of publication. BRP however, maintains a policy of continuous improvement of its products with-out imposing upon itself any obligation to install them on products previously manufactured.
Due to late changes, there might be some differences between the manufactured product and the de-scriptions and/or specifications in this document. BRP reserves the right at any time to discontinue orchange specifications, designs, features, models or equipment without incurring obligation.
The illustrations in this document show the typical construction of the different assemblies and may notreproduce the full detail or exact shape of the parts. However, they represent parts that have the sameor similar function.
The content of this bulletin is designed as a guideline only. All mechanics performing pre-deliveryprocedures should have attended the current model year service training.
Further information or inquiries should be directed to your service representative and/or specificSHOP MANUAL sections.
Please complete the PRE-DELIVERY CHECK LIST for each vehicle and retain a customer-signedcopy.
Make sure the customer receives the OPERATOR’S GUIDE , PRE-DELIVERY CHECK LIST signed copyand SAFETY DVD .
WARNING
Torque wrench tightening specifications must be strictly adhered to. Where specified, install newlocking devices (e.g. lock tabs, elastic stop nuts). If the efficiency of a locking device is impaired,it must be renewed.
UNCRATING THEVEHICLE
Disassembling the Crate1. Carefully lay crate on its bottom.
NOTICE Allowing crate to drop may cause se-rious damage to vehicle.
2. Remove all screws retaining crate top to side-walls.
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UNCRATING THE VEHICLE
mbl2015-002-001_a
3. Remove top of crate.
4. Remove screws securing sidewalls to cratebase.
5. Unscrew sidewalls one at the time.
mbl2015-002-002_a
6. Remove all protective wrapping.
tbl2012-003-002_a
1. Protective wrapping
Removing the Vehicle from theCrate
1.If applicable, remove roof from rear cage section,
keep plates and screws.
tbl2016-003 -80
2. Remove front cage from vehicle.
tbl2016-003_112
3. Remove rear cage from crate.
tbl2016-003_113
4. Cut and remove all straps.
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PROCEDURES
tbl2016-003-019_a
TYPICAL STRAP
5. Install rear wheels. Refer to INSTALLING REAR WHEELS .
6. Lower wheels onto 2x6 planks.
7. Raise and lower front wheels onto 2x6 planks.
8. Push vehicle off crate.
Disposing of the CrateThis crate is designed to be disassembled easilyin order to be stacked with very low height or tobe disposed as per environmental regulations.
1. Pull canvas off top and sidewall wood struc-tures.
2. Stack or dispose as per local environmental reg-ulations.
PROCEDURESUnless otherwise indicated, follow the order in
which the procedures are presented. Skip anyprocedures that do not apply to the model youare working on.
Preparation1. Remove panels.
tbl2016-003-025
tbl2016-003 -026
2. Open front service cover.
2.1 Pull towards front of vehicle to release.
tbl2016-003-023
tbl2016-003-021
3. Remove front both fenders.
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PROCEDURES
tbl2016-012-062
Installing Front Shocks1. Raise front of vehicle with jack under skid plate.
2. Remove and discard upper shock bolt on fire-wall.
tbl2016-003-133
3. Lift front of vehicle and install shock on frame.
tbl2016-003-159
Installing Rear Wheels1. Raise rear of vehicle.
2. Clean brake discs with approved XPS brakecleaner.
3. Install wheels.
tbl2016-003-010
Installing the CageDo not tighten cage screws until all of them areinstalled.
1. Install rear cage section.
NOTE: Use the "yellow zinc" M10 retaining nutsfor cage until indicated otherwise.
tbl2016-003-144
Observe proper screw orientation in image.
tbl2016-003-029
2. Loosely position front cage section and fasteners. Observe proper screw orientation in image.
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PROCEDURES
tbl2016-003 -030
3. Rotate front cage section in to position.
tbl2016-003-035
Observe proper screw orientation in image.
tbl2016-003-031
Use the black retaining nuts. Observe properscrew orientation in image.
tbl2016-003 -033
4. Tighten all cage screws.
TIGHTENING TORQUE
All M10 Cage Screws 67.5 N•m ± 2.5N•m
(50 lbf•ft ± 2 lbf•ft)
Connecting the Battery1. Raise passenger seat.
tbl2016-003-038
2. Remove storage box, if equipped.
tbl2016-003-039
3. Remove battery cover.
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PROCEDURES
tbl2016-003 -040
NOTE: The battery should be connected onlywhen properly activated and charged.
Refer to the CAN-AM SIDE-BY-SIDE VEHICLES BATTERIES ACTIVATION, CHARGING AND
MAINTENANCE BULLETIN and to instructionsnotice attached to battery for proper activat-
ing, charging and maintenance procedure.
tbl2016-003-041_a
Installing the Seat Belts1. Remove passenger backrest.
tbl2016-003-036
2. Fold down center seat.
tbl2016-003 -157
3. Install top seat belt anchors.
64.5 ± 6.5Nm
7/16 x 20
64.5 ± 6.5Nm
7/16 x 20
tbl2016-003-101_a
4. Install center seat belt retractor.
tbl2016-003-100_a
Installing the Driver SeatBackrest (Applicable Models)1. Slide seat to front position.
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PROCEDURES
tbl2016-003 -042
Securing the Rear Bulkhead
tbl2016-003_119
NOTE: Ensure air intake hose is not deformed.
tbl2016-003-153
Installing the Headrests
tbl2016-001-019
Installing Side Nets
tbl2016-003-102_a
Side nets are adjustable and must be kept as tightas possible. To adjust side nets proceed as fol-
lows:1. Secure side net with buckle.
2. Pull on four adjustment straps to tighten.
tbl2016-003-148
Installing Roof (ApplicableModels)
tbl2016-003_120
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PROCEDURES
Reuse screws.
tbl2016-003-158
tbl2016-003-143
tbl2016-003-043
WARNING
Failure to properly install the roof may lead
to roof flying off the vehicle while riding ortransporting the vehicle.
Installing Previously RemovedBody Panels
tbl2016-003-026
tbl2016-003-025
tbl2016-003-151
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B.U.D.S. PROGRAMMING
tbl2016-003-021
tbl2016-012-062
tbl2016-012-050
Installing the Accessories1. Install accessories (if any) as per their installa-
tion instructions (included in each kit).
2. Install any other equipment required by law (ifany).
Installing the Vehicle Decals1. Install decals on vehicle according to customer
country language and local legislation.
2. Ensure that the new decals are installed at thesame location and over the factory installed de-cals.
FLUIDSCheck/fill fluid levels according to the PREDE- LIVERY CHECK LIST . Procedures are available inthe MAINTENANCE section of the OPERATOR'S GUIDE or SHOP MANUAL.
SET-UPCheck items according to the PREDELIVERY CHECK LIST .
Tire PressureTIRE PRESSURE
Front 97 kPa (14 PSI)
Rear 124 kPa (18 PSI)
Removing the Protective
MaterialsEnsure that all protective materials are removedfrom vehicle.
Doing All Recalls and All OtherModifications Requested byBRPSearch the unit's serial # in the KNOWLEDGE CENTER .
Complete applicable recall or factory-directedmodification.
B.U.D.S. PROGRAMMING
Diagnostic Connector Location
tbl2016-003-155
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B.U.D.S. PROGRAMMING
Connecting the PC to theVehicle
REQUIRED TOOLS
DIAGNOSTIC CABLE(P/N 710 000 851)
MPI-2 INTERFACE CARD(P/N 529 036 018)or
MPI-3 INTERFACECARD (P/N 529 036 353)
1. Locate the 6-pin diagnostic connector, refer toDIAGNOSTIC CONNECTOR LOCATION .
2. Disconnect the 6-pin diagnostic connector fromits holder (protective cap).
3. Connect one end of the MPI-2 or MPI-3 diag-nostic cable to the vehicle connector.
4. Connect the other end of diagnostic cable to theMPI-2 or MPI-3 interface card.
vdd2006-001-151
DIAGNOSTIC CABLE CONNECTED TO MPI-2 INTERFACE CARD
NOTE: An optional MALE-FEMALE EXTENSION SE-RIAL CABLE (P/N DB9) available at electronic retailoutlets can be used between diagnostic cable andMPI-2 or MPI-3 interface. Do not exceed 7.6 m(25 ft).
529035697
OPTIONAL MALE-FEMALE EXTENSION SERIAL CABLE
5. Connect the MPI-2 or MPI-3 interface card tothe USB port of a PC (personal computer).
mmr2006-07 9-200
MPI-2 INTERFACE CARD CONNECTED TO USB PORT
Establishing theCommunication With B.U.D.S.Before beginning, find the latest version available
on Knowledge Center and compare it with the oneinstalled on the PC. If necessary, download andinstall the latest version.
1. Connect the PC to vehicle.
2. Using one of the provided ignition keys, actvate the electrical system by turning the ignition switch to ON position. DO NOT start theengine.
3. Start B.U.D.S. and logon.
4. Wait during detection setup.
5. Ensure the status bar shows the Kw2000 pro
tocol and the appropriate number of modules toits right according to the vehicle model.
tmr2011-019-002_a
TYPICAL - SUCCESSFUL CONNECTION
1. Connection protocol 2. Numbe r of modules read
6. Click the Read Data button.
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B.U.D.S. PROGRAMMING
vmr2006-012-100_aen
B.U.D.S. is now ready for edition, programmingand for diagnostics.
Entering the Customer's Name
When starting the vehicle, the multifunction dis-play will show the name of the customer.
To set the customer name in the multifunction dis-play:
1. Click on the VEHICLE tab to open the vehicle
information page.
vbl2006-007-001
VEHICLE TAB
2. Type the name of the customer.
vbl2006-007-002
3. Click on WRITE DATA to save the informationin the ECM.
NOTE: After you are finished typing the name,B.U.D.S. automatically updates the Delivery Dateon the screen.
Resetting the Trip Hours and the TripDistance
1. Select the VEHICLE tab.
2. Click on the RESET TRIP buttons to reset theinformation.
vbl2008-007-001
RESET TRIP BUTTONS
NOTE: It can also be done directly on the info-cen-ter, using the selector button.
Selecting the Language and theSpeedometer Reading
Gauge settings can be changed to accommodatethe owner preferences:
– Language (English, French, Spanish, Dutch,etc.)
– Units (Miles or Kilometers)
– Time clock (12hr or 24hr)
1. Select SETTING tab and CLUSTER page.
2. Modify the selections in accordance with theowner preferences.
tbl2015-003-002_a
1. Language 2. Units 3. Time clock
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FINAL INSPECTION
Checking for Fault Codes
Click on FAULT tab and check if there are activefaults.
– If so, service vehicle then clear all occurredfaults.
NOTICE After a problem has been solved,ensure to clear the fault(s) in the ECM. Thiswill properly reset the appropriate counter(s).This will also records that the problem hasbeen fixed in the ECM memory.
Saving Changes and Exiting theB.U.D.S. Session1. Click on WRITE DATA button to transfer new
settings and information to the ECM.
vmr2006-012-100_ben
WRITE DATA BUTTON
2. Click on EXIT button to end session.
3. Disconnect all cables and hardware from vehi-
cle.
4. Ensure to reinstall the connector into its hous-ing.
ADJUSTING THE
SUSPENSIONThe choice of suspension adjustments vary withvehicle load, personal preference, riding speedand terrain condition. Refer to appropriate shopmanual for complete adjustment procedures.
WARNINGSuspension adjustment could affect vehiclehandling. Always take time to familiarizeyourself with the vehicle behavior after anysuspension adjustment has been made.
Refer to the OPERATOR'S GUIDE or SHOP MAN- UAL for factory settings and procedures.
FINAL INSPECTIONUsing the PRE-DELIVERY CHECK LIST , verify aitems indicate under FINAL INSPECTION .
Cleaning the Vehicle1. Wash and dry the vehicle.
NOTICE Never use a high pressure washer toclean the vehicle. USE LOW PRESSURE ONLY(like a garden hose). The high pressure cacause electrical or mechanical damages.
2. Remove any dirt.
3. Clean vinyl and plastic parts, using a chamois, aflannel cloth or a microfiber cloth with XPS APurpose Cleaner.
NOTICE It is necessary to use a chamois, aflannel cloth or a microfiber cloth on plastiparts to avoid damaging surfaces. Never clean
plastic parts with strong detergent, degreasingagent, paint thinner, acetone, products containing chlorine, etc.
4. Clean the entire vehicle, including metalliparts, with XPS ATV wash.
5. Painted parts which are damaged should beproperly repainted to prevent rust.
Delivery To CustomerBefore Delivery of the Vehicle
Complete the PRE-DELIVERY CHECK LIST .
The customer must read and sign the PRE-DELIVERY CHECK LIST .
Give OPERATOR’S GUIDE and SAFETY DVD tocustomer.
Any person who rides this vehicle should read andunderstand all the information given on hang tagand safety labels before riding.