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PEF SYSTEMS Pulsed Electric Field Systems SafeJuice™ SmoothCut™ PEFPilot™
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PEF SYSTEMS
PulsedElectric
FieldSystems
SafeJuice™ SmoothCut™ PEFPilot™
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Elea designs and manufactures
PEF machines of outstanding quality
for your production line.
Our focus is on physical processes to enhance
food quality and safety.
We offer a range of different sized PEF systems
with varying line capacity. In addition, we offer
a design and build service to customize Elea PEF
technology to your specific requirements.
Each one of our systems is designed to be easily
and fully integrated into your existing production
line so there is minimal disruption. PLC integration
and extensive monitoring options also guarantee
ease of operation.
Robust build and solid state typology makes
our technology exceptionally reliable.
ELEA PEF SYSTEMS
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46 47 48 50 51 5249
Microbial inactivation Low heat sterilization Extraction of healthy compounds
Softening &improved peeling
Cold press olive oil Pectin extractionIncrease sugar yield
Paint Nutrient media Broccoli Cassava / Manioc Olives PomaceSugar cane
38
Improved yield,reduced marinating time
Chicken breast32
New raw ingredients
33
Oil & protein extraction
Power capsules Rapeseed 35
Drying enhancementLow energy sugar extraction Peel removal
34 36OnionSugar beet Tomato Meat
Brining & tenderisation
37
Flavour concentrate
24 Mushroom18
Decontamination
19
Bacterial digestionor decontamination
21
Cutting improvement, higher quality
22
Better cuts,better taste
23
Cutting improvement
20
Water release, structure modification
Pesticide Waste water,Process water
Fries Chips Sweet potatoPotato
Grass
Cell disruption
108
Moisture release
Dried vegetables 9
Saponins release, texture modification
Asparagus
SmoothCut™ One, 10, 100, 1000
Solid products3
Soaking
4
Di�usion enhancement
Beans Osmotic drying
28
Retains freshnessIncrease shelf life,pathogen removal
2625
Yield increase,colour extraction
Antioxidant extraction
27
41 42 43 45444039
Shelf life extension & viscosity management
Low heat treatment
Low heat pasteurization
Juice preservation & cell disintegration
Microbial inactivation & colour extraction
Low heat pasteurization
Fermentation control
Coconut waterSoupGrape juice Acerola cherry
Tomato juice Passion fruit juice Carrot juice KaleSpinachBeerWine
Enzyme control Reduce microbial load
Extraction of healthy compounds & colour
30 3129 Pineapple juice CoolantPomegranatejuice
12
Colour extraction & oil release
13
Fresh taste
14
Premium quality
16
Perfume oils, colour extraction
17
Low energy pasteurization
15
High quality product
11
Stop fermentation, inactivation
Algae Strawberry juice Melon juice Flowers YogurtKiwi puréeMicroorganisms
1
Shelf life increase
Apple juice
Shelf life extension, retains freshness
2 Orange juice
5
Less fouling
Milk 6
Yeast inactivation
Syrup 7
Premium quality
Fruit purée
SafeJuice™ 10, 100, 1100
Liquids, semi-liquids & non-foods
46 47 48 50 51 5249
Microbial inactivation Low heat sterilization Extraction of healthy compounds
Softening &improved peeling
Cold press olive oil Pectin extractionIncrease sugar yield
Paint Nutrient media Broccoli Cassava / Manioc Olives PomaceSugar cane
38
Improved yield,reduced marinating time
Chicken breast32
New raw ingredients
33
Oil & protein extraction
Power capsules Rapeseed 35
Drying enhancementLow energy sugar extraction Peel removal
34 36OnionSugar beet Tomato Meat
Brining & tenderisation
37
Flavour concentrate
24 Mushroom18
Decontamination
19
Bacterial digestionor decontamination
21
Cutting improvement, higher quality
22
Better cuts,better taste
23
Cutting improvement
20
Water release, structure modification
Pesticide Waste water,Process water
Fries Chips Sweet potatoPotato
Grass
Cell disruption
108
Moisture release
Dried vegetables 9
Saponins release, texture modification
Asparagus
SmoothCut™ One, 10, 100, 1000
Solid products3
Soaking
4
Di�usion enhancement
Beans Osmotic drying
28
Retains freshnessIncrease shelf life,pathogen removal
2625
Yield increase,colour extraction
Antioxidant extraction
27
41 42 43 45444039
Shelf life extension & viscosity management
Low heat treatment
Low heat pasteurization
Juice preservation & cell disintegration
Microbial inactivation & colour extraction
Low heat pasteurization
Fermentation control
Coconut waterSoupGrape juice Acerola cherry
Tomato juice Passion fruit juice Carrot juice KaleSpinachBeerWine
Enzyme control Reduce microbial load
Extraction of healthy compounds & colour
30 3129 Pineapple juice CoolantPomegranatejuice
12
Colour extraction & oil release
13
Fresh taste
14
Premium quality
16
Perfume oils, colour extraction
17
Low energy pasteurization
15
High quality product
11
Stop fermentation, inactivation
Algae Strawberry juice Melon juice Flowers YogurtKiwi puréeMicroorganisms
1
Shelf life increase
Apple juice
Shelf life extension, retains freshness
2 Orange juice
5
Less fouling
Milk 6
Yeast inactivation
Syrup 7
Premium quality
Fruit purée
SafeJuice™ 10, 100, 1100
Liquids, semi-liquids & non-foods
Our Elea PEF systems treat a wide range of food and non-food product types.
We provide 2 customisable PEF systems for the industry and additional pilot systems
for research. Designed and engineered in Germany to the highest standard.
SafeJuice™ Liquids, semi-liquid food and non-food.
SmoothCut™ Belt system for solid food products.
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Belt systems are the optimal solution for the
treatment of tubers, roots, vegetables and
fruits. Our SmoothCut™ system is available in
a range of four models: the SmoothCut™ One,
10, 100 & 1000. Each option is fully customizable
to your requirements.
1 t - 55 t per hour processing
capacity, quick start-up, small footprint,
low energy & water usage.
SMOOTHCUT
control system
Pulse Generator
SmoothCut™ Belt Systems
Services Required
cooling
dimensions
capacity
water management
electrodes
dimensions
power supply
power supply
water
compressed air
drain valve
Touch Screen, measurement of peak voltage and current, connectors for oscilloscope, safety interlock, emergency off.
Air or water cooled depending on system.
Dependent on system, stainless steel cabinet.
Continuous Treatment Belt
Up to 55 t/h of potato in a potato water mixture.
Automated level control, overflow channel, automated drain valve, water conductivity and temperature measurement.
Stainless steel.
Dependent on system, belt should be attached to generator.
Supplied from generator.
400/415 V, 50 Hz (3Phase/Ground), 100 A Other options available.
Portable water supply to treatment belt.
6 bar.
DN150 Flange.
Versatile industrial scale systems for treatment of vegetable
tubers, operable in continuous mode. Solid state modulator,
based on a Marx design to obtain maximum reliability and user safety.
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Built to the highest standard of German engineering, every PEF system is built to withstand continuous operation while delivering maximum performance and energy efficiency.
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For liquid foods & non-foods Elea SafeJuice™
is available in three versions: SafeJuice™ 10, 100,
1100. With capacities from 50 L – 10 000 L per hour.
Hygienic integrated design CIP & SIP ready.
Complete control of process
parameters and online monitoring dose
to comply with all HACCP requirements.
Its modular design is easy to configure
and maintain.
S A F E J U I C E
control system
Pulse Generator
SafeJuice™ Liquid Systems
cooling
dimensions
capacity
electrodes
power supply
cooling
Touch Screen, measurement of peak voltage and current, connectors for oscilloscope, safety interlock, emergency off.
Air or water cooled depending on system.
Dependent on system, stainless steel cabinet.
Continuous Treatment Chambers
Up to 10 000 l/h of pumpable products, subject to load ratio and process requirements.
Titanium.
400/415 V, 50 Hz (3Phase/Ground), 100 A.
Air or water cooled depending on system.
Versatile industrial scale systems for microbial inactivation
in liquids, operable in continuous mode. Solid state modulator,
based on a Marx design to obtain maximum reliability and user
safety. The system has a capacity to treat up to 10 000 l/h for
microbial inactivation.
Services Required
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Our systems typically operate 24/7 with a proven reliability and minimal maintenance.
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Our trial batch system can treat solids and liquids
for scientific and pilot scale applications. We offer
different treatment chamber sizes up to
10 L treatment volume resulting in high flexibility,
changing the treatment parameters such as field
strength, specific energy input and sample size.
Additionally we offer to do trials in our
continuous liquid PEF system.
The results created with our trial systems
are easily scalable.
P E F P I L O T
control system
Pulse Generator
PEFPilot™ Trial Pilot System
power supply
cooling
dimensions
capacity
power supply
Touch Screen, measurement of peak voltage and current, connectors for oscilloscope, safety interlock, emergency off.
220 V, 50 Hz.
Air cooled.
1525 x 955 x 1546 mm (W x D x H), stainless steel cabinet.
Treatment Chamber
10 L.
220 V, 50 Hz.
Services Required
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Elea is driven by world-leading food technologists and engineers. Together we can take your concept through research to final installation and production.
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We offer a full support service around the world
– our highly skilled technical team provide full
installation and maintenance support.
Elea PEF systems are designed to be compatible
with any control system and are fully accredited
and certified for regional installation anywhere
in the world.
Elea supports the option for remote monitoring
services and maintenance. As part of our service
contract we provide each customer with around
the clock technical support.
G L O B A L S U P P O R T & I N S TA L L AT I O N24 / 7 / 365 Emergency Support
As part of our service contract we supply each customer with
round the clock technical support.
Yearly replacement kits
During the yearly planned production shut-downs it is critical
that all parts are available for maintenance. Elea offers
guaranteed on-time delivery of the complete replacement kits
that would allow the local service technician or Elea service
engineers to maintain the machines in the shortest possible
time.
Proactive Maintenance Programs
Depending on the machine model and type of application, the
maintenance program can be tailored to your specific needs
and thus optimize performance. The Elea preventive service
inspections are designed to put our customers at ease with
respect to our products. Production uptime is maximized
by conducting the inspections in conjunction with a proper
maintenance schedule and the replacement of parts as
necessary. The Elea customer service department can assist
you in determining the schedule best suited to your needs.
Performance Care (System Calibration)
It is highly recommended that the systems are annually
inspected and verified for correct calibration. The annual
calibration will include a verification of the safety interlocks
used with the system. This would be carried out as part of the
Elea Proactive Maintenance Program.
Service Contracts
By having a Elea service contract, our Elea service
engineers will work closely with you firstly to determine your
requirements and then offer a suitable solution for you to
integrate into your maintenance program as applicable on
site. The service plan will be well prepared and will act as the
basis of a maximized performance, optimum efficiency and
low running cost. After all, it is all about ‘cost of ownership’,
‘capacity’ and ultimately ‘yield’. The Proactive Maintenance
Programs are part of the Service Contracts.
Remote Monitoring
Optionally the Elea PEF systems can be connected for remote
diagnostic and support by our Customer Service Department.
For this option, Elea can offer a specific package.
Original wear & tear parts
Original Elea service parts are manufactured using the highest
quality materials and made for continuous operation and
maximum performance in all our machines.
In-house equipment / product test
as well as product development programs
Using our extensive test facilities allows Elea to assist
customers test current as well as develop new products using
Elea’s Pulsed Electric Field technology. Additionally we can
offer product development programs that allow customers
to create or maintain competitive advantages.
Knowledge & training programs
Investment in training of your maintenance engineers and
operators will ultimately result in well trained and skilled
personnel allowing the best possible system operation
and performance, i.e. yield, settings, up-time and safety.
Experienced and well-trained staff are essential for your
success. Elea offers in-house as well as on-site training tailored
to your specific requirements.
Performance Care Upgrade Program
Advice and assistance concerning future modifications
and upgrades. This is applicable for both hardware and
software modifications. As part of the Service Contracts, any
software updates are included. Should you have any further
requirements we would welcome your feedback to enable us
to provide you with the best possible all-round service.
Elea offers a wide range of service options, including:
