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PEGASUS<iI XL DEVELOPMENT AND L-1011
PEGASUS CARRIER AIRCRAFT
by
Marty Mosier' Ed Rutkowski2
Orbital Sciences Corporation Space Systems Division
Dulles, VA
Abstract
The Pegasus air-launched space booster has established itself as America's standard small launch vehicle. Since its first flight on April 5, 1990 Pegasus has delivered 13 payloads to orbit in the four launches conducted to-date. To improve capability and operational flexibility, the Pegasus XL development program was initiated in late 1991. The Pegasus XL vehicle has increased propellant, improved avionics, and a number of design enhancements. To increase the Pegasus launch system's flexibility, a Lockheed L-1 011 aircraft has been modified to serve as a carrier aircraft for the vehicle. In addition, the activation of two new Pegasus production facilities is underway at Vandenberg AFB, California and the NASA Wallops Flight Facility, Wallops, Virginia. The Pegasus XL vehicle, L-1011 carrier aircraft, and Vandenberg production facility will be operational in the fall of 1993. This paper describes the
.••• I
Figure 1. Pegasus XL and L-1011 Carrier Aircraft.
(Copyri~hltD 1993 by Orbital Scienct:'s Corpor.Jtiun. Pllhlislk"d hy the AJ(~rican Institule uf AeronautiC'S :and Astron:alllics,lIk'. wilh pt:'rrllis~oll.)
Pegasus XL vehicle design, capability, development program, and payload interfaces. The L-1011 carrier aircraft is described, including its selection process, release mechanism vehicle and payload support capabilities, and certification program. Pegasus production facilities are described.
Background
The Pegasus air-launched space booster (Figure 1), which first flew on April 5, 1990, provides a flexible, and cost effective means for delivering satellites into low earth orbit. 1 Four launches have occurred to-date, delivering a total of 13 payloads to orbit. Launches have been conducted from both the Eastern (Kennedy Space Center, Florida) and Western (Vandenberg, California) Ranges. All of the vehicles launched to-date have been integrated using OSC's Vehicle Integration Building located at the NASA Dryden Flight Re-
search Facility, Edwards AFB, California (NASA DFRF). Three of the launches were conducted off the coast of California within the control of the Western Test Range (WTR). The third mission, conducted in February 1993 forthe Brazilian SCD-1 mission, demonstrated the Pegasus launch system's exceptional flexibility. For this mission, the vehicle was integrated at the OSC NASA DFRF VAB and Pegasus was then carried to the NASA Kennedy Space Center by the NASA B-52 and launched near the Florida coast. Seven launches are scheduled to occur within the next 12 months and future annual launch rates offourto six missions per year are planned.
Pegasus is the product of a three year privately funded joint venture of Orbital Sciences Corporation (OSC) and Hercules Aerospace Company. A "Turn-KeyW launch service is provided, with OSC and Hercules responsible for all hardware and services necessary to deliver the payload(s) to the desired orbit. The standard Pegasus launch service includes design and production of the vehicle, mission specific hardware and integration support, payload integration, vehicle integration facUities, ground support equipment, carrier aircraft, and launch operations. The first six Pegasus missions were funded by DARPA as part of its Advanced Space Technology Program (ASTP) through the Advanced Vehicle Systems Technology Office (AVSTO). Support was also received from the NASA DFRF and the Air Force Space Division through agreements with DARPA. The vehicle was selected in 1991 as the U. S. Air Force Small Launch Vehicle (SLV) and by NASA for the Small
Stage 3 Motor
SecondIThird Stage Separation Joint
Expendable Launch Vehicle Services (SELVS) program. The vehicle has also been selected by commercial customers and by foreign governments.
Baseline Vehicle Description
The baseline Pegasus vehicle (Figure 2) is 15.2 m (50 ft) long, has a diameter of 1.3 m (50 in), and weighs 19,000 Kg (42,000 Ibs). Major components include three solid-propellant rocket motors, a delta wing, aft skirt assembly supporting three moveable aerodynamic fins, avionics/payload support structure, a two-piece payload fairing, two standard payload separation systems (23 and 38 inch diameter). an optional restartable Hydrazine (N2H4) Auxiliary Propulsion System (HAPS). and the PegaStar<i' integrated spacecraft bus.2
The vehicle's three Solid Rocket Motors (SRMs) and payload fairing were developed specifically for Pegasus by HerculesAerospace. The SRMs have carbon composite cases and use HTPB class 1.3 propellant. The 6.7 m (22 ft) carbon composite delta wing provides lift during the early phases of flight. Three foam core graphite composite fins, which are controlled by electro-mechanical actuators, provide aerodynamic control through the end of Stage 1 operation. Pitch and yaw control during Stage 2 and Stage 3 burn is provided by electromechanical thrust vector control (TVC) actuators. Roll control after Stage 1 separation, and threeaxis control during coast phases and post orbital insertion maneuvers. is provided by 55 N (12.5 Ib) and 110 N (25 Ib) nitrogen cold gas thrusters
First/Second Stage Separation Joint
Stage 1 Motor N2 Tank
or Hydrazine Auxiliary Propulsion
System (HAPS)
Payload Fairing Stage 2 Motor
Figure 2. Pegasus Cutaway Drawing.
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located on the avionics subsystem. A graphite composite avionics structure supports the payload and most vehicle avionics. A 1.3 m (50 in) outside diameter pyrotechnically separated two-piece graphite composite payload fairing encloses the payload, avionics subsystem, and S3 motor. Two standard marmon clamp type payload separation systems (23 and 38 inch diameter) are available. The optional Hydrazine Auxiliary Propulsion System (HAPS) provides up to 73 kg (160 Ib) of N2H4 for orbit raising and/or precision orbital adjustment. When combined with the vehicle's on-board Global Positioning System (GPS) receiver, HAPS provides autonomous precision orbit injection capability. The PegaStar spacecraft bus can provide extended (5 to 10 year) on-orbit payload and sensor support including attitude control (threeaxis, nadir pointing or spin stabilized), orbital makeup and adjustment propulsion, data storage, electrical power, and telemetry support for a wide variety of applications. 1
Pegasus vehicles are currently integrated at asc's Vehicle Integration Building (VAB) located at the NASA Dryden Flight Research Facility, Edwards AFB, CA (NASA DFRF). This 60 ft. x 80 ft. facility (Figure 3) is capable of processing one vehicle at a time. Vehicle integration is performed horizontally, using custom motor handling dollies and ground support equipment (GSE). During integration all vehicle components and subsystems are thoroughly tested using Personal Computer (PC) based electrical GSE and other conventional test equipment.
For launch, Pegasus is carried aloft by a NASA DFRF B-52-008 carrier aircraft, to a nominal levelflight drop condition of 12,200 m (40,000 ft) at high
Figure 3. Pegasus Vehicle Assembly Building. Dryden Flight Research Facility. Edwards AFB, CA.
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subsonic velocity. After release, the vehicle free falls· to clear the carrier aircraft, while executing a pitch-up maneuver to achieve the proper attitude for motor ignition. After Stage 1 ignition, the vehicle follows a lifting-ascent trajectory to orbit (Figure 4).
Pegasus XL Concem
It was recognized early in the Pegasus program that additional payload capability would be needed for some missions. While providing precision orbital insertion capability for all orbits (Figure 5), HAPS can provide significant additional payload capability only for higher orbits. To identify the most cost effective means of improving payload performance for all orbits, a series of trade studies were undertaken beginning in early 1991. The ground rules for these studies were to improve the payload delivery capability to the maximum extent possible while minimizing the scope of the required modifications (to reduce development time, risk, and cost), to maintain the vehicle's overall reliability goal (currently calculated at 97%), and to minimize the impact on payload interfaces and environments (so that existing payloads designed for Pegasus could be flown on either vehicle).
Upon completion of the trade study evaluations, a conceptual design review for the Pegasus XL vehicle was conducted in December 1991. After reviews and discussions with NASA, the US Air Force, and other customers a final vehicle configuration was selected and the design frozen in February 1992. A formal system Preliminary Design Review (PDR) followed in May 92, with a final System Critical Design Review (CDR) in April 1993. The product of this effort (Figure 6), the Pegasus XL vehicle, is 16.8 m (55 ft) long and weighs 22.300 Kg (49.000 Ibs).
Propulsion
The Solid Rocket Motors (SRMs) for the baseline Pegasus vehicle were originally designed using a very conservative 1.4 factor of safety. Based on the baseline vehicle SRM static fire results and flight data it was determined that margins could be reduced to a more traditional 1.25 without compromising vehicle reliability. However, simply modifying the design to reduce the design factors of safety (resulting in a decrease in vehicle's inert weight) could not provide the level of performance improvement desired. It became clear early in the
Launch t.o sec
Second Stage Third Stage Burnout Ignition t.166 sec t ... 594 sec h = 208,340 m h ... 739 km (399 nmi)
h .. 11.582 m (38.oo0 tt) M =0.79 \
~ (683,661 tt) Second Stagel v = 4,564 m/s (14.975 Ips)
v = 5,469 m/s Third Stage 2 0 d Coast y.... egl (17.944 Ips)
y- 25.7 deg. !
First Stage Ignition t= 5 sec h =11,473 m
(37.643 It)
~
Maxq 1,018psf (48.8 kPa)
First Stage 1 _--'----~----o Bumout ~ / t .. 76 sec ~
(195.637 It) 0 ~. __ _ h .. 59,630 m /-
M=7.9 Payload Fairing Separation t= 112 sec
Third Stage Bumout and Orbital Insertion t= 660 sec h ... 741 km (400 nmi) v ... 7,487 mls
.) \ t\ h ... 109,980 m (360,830 tt)
v ... 2.765m1s (9.071 fps)
(24.565 Ips) 1= 0.0 deg.
Second Stage Ignition t '" 95.3 sec h ... 87,512 m (287.113 It) y= 33.0deg.
'---------~ ~-----_./ '------------~ -----------~--"" 'v' --.....,..-Aerodynamic Attitude TVC Attitude Control (Pitch & Yaw)
Control (Fins) Cold Gas RCS (Roll)
Figure 4. Typical Pegasus XL Mission Profile to 741 Km (400 nmi) Circular, Polar Orbit with a 230 Kg (509 Ibm) Payload.
1,000
900
~ 800
'0 til
~ 700 til a.. '0 600 S e til a. <II fi} 500 c: 0 z
400
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XL
XL w/PIK Standard Standard wIPIK
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" " 100 200 300 400 500 600 700 800 900 1000
Circular Orbit Altitude (nmi)
Figure 5. Pegasus Performance (0 Deg Inclination).
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'Optional Configurations Are Also Available "Optional 4th Stage Available for Precision Injection
Figure 6. Expanded View of Pegasus XL Configuration.
configuration trade study process, that the size of the SRMs (in terms of total propellant load) would have to be increased. Conversion of one or more stages to a liquid mono- or bi-propellant configuration is under consideration, however the development time, risk, and cost rendered this option not cost effective for a near term vehicle upgrade.
To retain compatibility with existing tooling, ground support equipment and procedures, the baseline vehicle's 50 inch motor diameter was retained. A series of trade studies were conducted to optimized the increased propellant load (Figure 7) consistent with the program's performance and cost objectives. Factors considered during this parametric study phase included vehicle performance; development cost, risk and schedule; recurring cost; and the impact on production tooling, ground support equipment (GSE). vehicle integration, and carrier aircraft.
The final Pegasus XL vehicle design increases the propellant load in the Stage 1 motor by 6.372 Lbm (a 24% propellant increase resulting in a 55.4 inch extension of the motor case). The Stage 2
5
800
750 - Stretch Sl & S2
700 :e 650
- -0- - Stretch S 1 - .. - Stretch S2
0 . . , . .9 600 -0 550 <tl 0 >- 500 <II a.
450
400
-_.-_. -~- ---. -- -~- ," -'---is .. ---- . : : : ,..,;:
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~~~ ~~~. ;~~~~ .. a:;':=f:::':':~~~~~~ .. $~:-::---:"~~---- ~. --~-------
, , 350
0 0.1 0.2 0.3 0.4 0.5 Stage Stretch
Figure 7. Stretch Motor Performance, Stage 1 and Stage 2 (400 nm 90 Oeg).
SRM propellant load has been increased by 2,021 Lbm (a 30% increase resulting in a 17.7 inch extension of the motor case) In addition, the S2 SRM internal propellant fin design was modified to tailor the motor's thrust vs. time performance to reduce peak (end-of-burn) vehicle acceleration. The Stage 3 SRM propellant load was not changed from the baseline Pegasus vehicle, however its
nozzle throat diameter was decreased somewhat to increase the motor's Maximum Expected Operating Pressure (MEOP) resulting in higher performance. After the final SRM configuration was selection in February 1992, Hercules Aerospace completed the detailed motor design, leading up to a propulsion system Preliminary Design Review (PDR) in June 1992, fabrication of the first SRM's of each type in the fall and winter of 1992193 and finally by static firing of both motor types in the spring of 1993 (Stage 2 was successfully static fired on 22 May 1993 and the Stage 1 motor on 12 June 1993). 80th SRM static fire tests were completely successfully and the performance results are as expected.
Structures
Once the optimum motor size was determined, the remaining vehicle structural components were reviewed and modified as required. Significant changes to the vehicle's structural components included the Stage 1 case SRM to Wing saddle and struts, carbon composite wing, aluminum aft skirt, and graphite avionics structure. Stage 1 saddle modifications were limited to increasing the material thickness in select local areas to support the vehicle's increased weight. The wing support struts were modified to increase load carrying capability and reduce manufacturing complexity. A "5th hook" attachment point was added on the forward skirt of the Stage 2 SRM to reduce the post-release lateral acceleration transient. Structuralload testing of both the Stage 1 and Stage 2 SRM cases were successfully completed in February 1993. The aluminum aft skirt was modified to incorporate a fin anhedral (23 degrees) to clear the L-1011 gear doors and improve vehicle lateral stability. The baseline Pegasus vehicle's wing size and shape was not changed for Pegasus XL, however select material and other local internal modifications were required to handle the higher captive carry and flight aerodynamic loads. A structural load test on the Pegasus XL wing was successfully completed on 5 August 1993. The Pegasus XL avionics structure has been completely re-designed to maintain a 'constant 38" diameter from the Stage 3 forward skirt to the payload interface (the baseline Pegasus avionics structure provided a 23· diameter payload interface). This modification reduced the structure's height (which provides a somewhat increased payload envelope for some applications) and provides a 38" diameter attachment capability which
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is more appropriate for some heavier payloads. A 38" to 23" adapter has been qualified to allow existing payloads designed for the 23" interface to be flown on the XL vehicle.
Avionics
The Pegasus avionics subsystem provides monitoring and control of the vehicle throughout captive carry flight, launch, and post-orbital insertion maneuvers and operations. It's major functions include guidance, navigation and control (GN&C), sequencing and pyrotechnic device initiation, electrical power distribution and control, telemetry and tracking, and flight safety functions. The baseline Pegasus all digital avionics system (Figure 8) is simple, and robust. The only modifications required for Pegasus XL are GN&C software changes to account for the new vehicle's dynamic and aerodynamic differences (all relatively minor) and increases in the vehicle harness length to account for the longer Stage 1 and Stage 2 SRMs.
To improve the vehicle's avionics capability, several design improvements and upgrades were incorporated. These changes include: upgrading the vehicle's flight computer from the current 6U VME Motorola 68020/68000 based flight computer to a smaller, lighter weight, and lower power 3U VME Motorola 68030/68302 based system, modifying the vehicle's flight safety system to comply with recent range safety directives (to incorporate physical separation of the two independent range safety systems); and minor re-packaging of some components to improve manufacturing and testing. All changes have been incorporated and are completing qualification testing.
Carrier Aircraft
The increased weight and size of Pegasus XL. combined with operational requirements (such as extended captive carry requirements for equatorial missions and requirements for payload monitoring and control capabilities on-board the carrier aircraft) made it necessary to identify and implement an alternative for the current NASA OFRF 8-52-008 carrier aircraft. A study was initiated in late 1991 to identify the optimum carrie r aircraft for long term Pegasus launch operations. Some of the aircraft considered included the B-52G, Boeing 747, OC-lO. and Lockheed L-1011. Some of the factors considered included performance capabil-
I I I I I I I I I I I I I I I I I I I
- - - - -Ca rrier Aircraft
- -Carrier Aircraft
ASE
-------Pegasus Vehicle
Analog & Discrete Instr
Stage 1
-
.----'---.
- - - - - -
Analog & Discrete Instr I Analog & Discrete Instr
I
- -
c o
- -
;: ~~-...,.-~--... 1--"'" f! Payload
I ~~~~ts Payload
" 3 >. I-----r----i IU n.
-
ity (altitude and speed capability for launch), aircraft range (both ferry and launch), modification complexity and cost, aircraft availability, acquisition cost and operational costs. Following a detailed trade study, the Lockheed L-1011 was selected for conversion to serve as a Pegasus carrier aircraft. Orbital Sciences acquired a L-1011 aircraft in May 1992, modifications to carry Pegasus are complete, and the aircraft is currently undergoing certification testing. The L-1011 is scheduled to be operational in the Fall of 1993.
The major modifications which have been performed to configure the L-1011 for use as a Pegasus carrier aircraft (Figure 9) include deletion of all unnecessary equipment and addition of equipment required to support Pegasus launch operations (a release mechanism; an opening for the Pegasus vertical stabilizer; equipment for monitoring and controlling Pegasus during captive carry flight; payload air-conditioning and nitrogen purge systems, and external video cameras).
Pegasus is attached to the L-1011 using four hydraulically actuated release hooks which interface with fittings inside the Pegasus wing (Figure 10). This interface is identical to that used for the
baseline Pegasus vehicle. This release mechanism is attached directly to the L-1011 center wing box which has been strengthened by the addition of internal reinforcements, doublers and ribs (Figure 11). A forward "fifth hook" was added, which attaches to Pegasus on the forward skirt of the Stage 2 motor case. This forward attachment provides a constant 5,000 Ibf vertical force on the vehicle during captive carry flight and it's release timing relative to the main hooks is tightly controlled to minimize the post release lateral transient.
To monitor and control Pegasus and its payload during captive carry flight a Pegasus Launch Panel Operator's (LPO) station has been installed aft of the cockpit area. From this station an OSC LPO can monitor Pegasus during flight and prepares the vehicle for launch. A second position at the station is available for an on-board payload representative (subject to FAA approval) and space is available in the LPO station for mission specific payload support equipment. A payload air-conditioning system on the L-1 011 will maintain payload temperature throughout captive carry flight. Two external video cameras are installed to allow the LPO operator to examine the vehicle during flight.
Air Conditioning System Pallet
Nitrogen Purgel
Cooling Reservoir
Avionics Pallet
Payload
Pegasus Launch Vehicle
5 Twisted Pair
4 Discrete Cmds
4 Talkbacks
Pegasus Wing
LPO Station
Figure 9. PegasuS/L-1011 Interface Details.
Payload Fairing
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Figure 10. Pegasus L-1011 Release Mechanism.
Figure 11. L-1011 Wing Box Internal Reinforcement
The modified L-1011 Pegasus carrier aircraft is capable of supporting both the baseline and Pegasus XL vehicles. While carrying Pegasus it provides a non-stop ferry range of over 4,500 nmi and a launch mission radius of over 1 ,000 nmi.
Vehicle Integration
Pegasus final integration requires minimal facilities and ground support equipment (GSE). Prior to delivery to the field integration site, aU Pegasus components are integrated and tested to the highest possible levels. Horizontal integration (Figure 12) eliminates need for high-bays or equipment capable of lifting motor segments or other vehicle components. The facility must provided adequate air-conditioned floor space, be approved for processing the required quantities of propellant, and have access to a suitable runway.
The current Pegasus NASA DFRF VAB is limited to processing one vehicle at a time.
9
Figure 12. Pegasus Vehicle Integration.
Future launch rates and other program requirements made it necessary to find larger facilities for the long term program. Following a source selection study, two sites were identified as optimum for long term Pegasus launch operations: Vandenberg Air Force Base (VAFB AFB) on the west coast and NASA Wallops Flight Facility (NASA WFF) on the east coast. These two assemblyl production facilities, which will be activated in 1993-1994, will provide full scale production and payload integration facilities on both U.S. Coasts
The VAFB VAB (Figure 13) can support processing of multiple launch vehicles and payloads. In addition to production support and in-process vehicle component storage areas, the VAFB VAB (Figure 14) provides two 6,000 Square foot vehicle processing high-bays and over 600 Square foot of adjacent payload processing areas. The VAFB VAS is currently in the final phases of activation and will be ready for SRM delivery and Pegasus XL processing in September 1993.
Figure 13. Pegasus Vandenberg AFB Vehicle Assembly Building.
20Wx20'H Roll-Up Door
VehiCle Processing Bay 2
Clean Tent I' :~
ewx 10'H Ron-Up Door
Operalions Planning Area
She Engineers & Technical Staff
118 Feet
Vehicle Processing Bay 1 6,000 Sq Ft
~
Fl TComponenl Bonded Storage
Area
50 Feet
50 Feet
Men's
10 in COncrele Blast Wall
15Wx12'H Roll-Up Door
All Storage Area 32 Feet
Figure 14. Vandenberg AFB Pegasus VAB General Layout (to Scale).
10
T a; ., 1.1. ... U'I
25Wx2O'H Roll-Up Door
25W x20'H Roll-Up Door
54 Feel
14 Ft Wide Sliding Door (Replaces existing
12 f1wide Sliding door)
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The NASA WFF VAB (Figure 15) can also support the processing of multiple launch vehicles and payloads. The NASA WFF VAB (Figure 16) provides 8,000 square foot of vehicle production area of which over 600 square foot is available for on-site payload processing. Design of the NASA WFF VAB is underway and activation of the facility is planned for 1994.
Figure 15. Pegasus NASA WFF VAB.
ISO' 11.5'H x 12'W 11.S'H x 20'W
Door Door ::~ ;~;
i " 2S' x 30'
I Hydrazine loading
~ Area
! Storage
Area
12'H x 20'W Door
i $.! ~a ;:; Secure ~
m Storage
i i
I
Both the VAFB VAB and the NASA WFF VAB are environmentally controlled and maintain the vehicle processing area at 74 +/ - 10 degrees F and 40 +/- 10% relative humidity. The VABs are maintained in a visibly clean condition for vehicle integration and portable clean room facilities are available for processing sensitive payloads on a mission specific basis up to class 10,000.3 Both facilities can support on-site hydrazine fueling operations for loading the Pegasus HAPS (when flown) and for fueling payloads (when required). OSC provided hydrazine propellant ground processing equipment (GSE) will be available at both sites.
payload Capability and Interfaces
Pegasus XL's payload capability, as compared with the baseline Pegasus vehicle, is summarized in Figure 5. Information regarding payload performance to elliptical and other inclination orbits can be found in the Pegasus Payload Users Guide.4
Pegasus XL utilizes the same payload fairing as the baseline vehicle and can support payloads as large as 1.8 m (72 in) long and 1.2 m (46 in) in diameter(Figure 17}. Thefairing can be extended
100' 1 1 //{ I 11
( « <11
J \J ~\ '\
24' X 12' X 12' H lS'H x25'W Payload Processing Door
Clean Tent
I /
~ a
: ~I c I , I
i
0'
I ,
Figure 16. Pegasus VAB at NASA WFF General Layout (to Scale).
11
180" +38' Payload Separation System
Stayout Zone
Note: Fairing Door Location Is Flexible Within a Specific Region.
84.22
Stayout Zone Clamp/Separation System Components
270"
Forward View Looking Aft
13.00
43.72
· 1 · 1 , .
. C·······~··-·--------J·· . '/ 29.92 i ' .... : 'I " f ,
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: I · i I
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~ 1
Payload Access Cutout 13.00 X 8.5
· · · ·
Payload Interface Plane (For Payload Separation
System A20066) i-------i-- <jl46.00 ---:
Payload Interface Plane (For Non-Separating Payloads)
38' Avionics Thrust Tube (22.oo Long)
3.95
Dimensions in Inches
5.00
1----- cfJ 39.50 -----1
Side View
Figure 17. Payload Fairing Dynamic Envelope With 38 Inch Diameter Payload Interface.
12
. .
Payload Dynamic Envelope
Fairing
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up to an additional 60 cm (24 in) and access doors can be repositioned or added as optional services. The payload captive carry and launch environment for the Pegasus XL vehicle is very similar to the baseline Pegasus vehicle (Figure 18.a through Figure 18.d). The air launched method subjects payloads to relatively low structural and environmental loads compared with typical ground launch vehicles. Detailed information relative to payload design loads can be found in the references.'·5
Event
Taxi, Captive Flight
Drop Transient
Aerodynamic Pull-Up
Acceleration Level, (g's)
Lateral at SIC
Axial Separation Plane
Horizontal Vertical
:t1.0 :to.5 +2.2/1.0
0.0 :tl.0 :1:4.0
·4.2 :1:1.5 +3.6
N
~
Stage Bum-Out . :1:1.2 :1:1.2
Abort Landing :to.6 ±0.6 ±3.5
"Dependent on Payload Mass
•• Assumes a Payload Fundamental Lateral Frequency
Greater than 20 Hz when Hardmounted at the
Payload Separation Plane.
Figure 18.a. Pegasus Payload Acceleration Environment.
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_ ~_ ~--;-~-~ ~_~ ________ L _____ ~ ___ ~_-~.-~-~ _________ .i. _____ L_
, ___ ~_.i. _____ L ___ .i. __ ~ __ I._~_~_~_L _____ L _____ L~
; , t ••• I • ,
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Flight Limit Level 2.88 Grms ~ ~~L _____ J... __
Frequency (Hz)
Figure 18.b. Payload Random Vibration Environment.
13
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5,000
2,000
1,000
500
200
100
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20
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ttl I I I 1 I 1 I t I I _ ...... __ ... _____ .. _.I. _ .. ______ '" ___ .. _"' .. __ J ___ J. _J_ .. J _ _ "'_1 _____ .. ________ "'_ ...... ____ t .. __ ................ j _ _ _ _ .... __ • _______ .I. ________ "' _____ ~ ___ J ___ J __ J __ J __ ~_1 ___________ '"' __ ~_~~ ____ J .. _____ "' ___ j __ _
t • • • i i t I I ,t 1 I
::::: ::: ::: ::~ ::: ::: ::~ :::::~:::~:: :~:: ~::~::~ 1"3001450:: :::~::::: ::~::::::~:::::::: _____________ J __ ~ _____ ~w ____ ~ ___ j ___ j __ J __ j __ L_. ______ ________ ~ __ w_. __ J ______ ~ ___ j __ _
t • I I I , • f t f t J , _____________ ~--------~-----~---~---~--~--~--~-L- _____________________ _ .. -----------~--------~-- .. --~---~---~--~-- ~ -}-----------. Flight Limit Level
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Frequency (Hz)
2,000 3,000 5,000 10,000
Figure 18.c. Pegasus XL Launch Environments (Shock at the Payload Interface Excluding Payload Separation System).
T. mp Range3 Humidity Purity Environment Control
OegC OegF (%) Class 2
VAB/Ground Operations 18 to 29 64 to 84 Filtered AlC 1 <50 100K
Carrier Mate 18 to 29 64 to 84 Filtered AlC <60 100K
L-1 011 Taxi 18 to 29 64 to 84 Filtered AlC <60 100K
L-1 011 Captive Carry 18 to 29 32 to 84 Filtered AlC <60 100K
L-1011 Abort/Contingency Site 18 to 29 32 to 84 Filtered AlC <60 100K
1 Filtered Air Conditioning (AlC) 2 Class 10K Can Be Maintained Throughout Operation on a Mission-Specific Basis.
3 Temperature at AlC Inlet
Figure 18.d. Payload Thermal Environment.
14
I I I I I I I I I I I I I I I I I I I
I I I I I I I I I I I I I I I I I I I
Conclusion
Pegasus provides a flexible and cost effective method for placing payloads into low earth orbit. Pegasus XL increases the vehicle's payload capa· bility while retaining the vehicle's simple and robust design to ensure maximum system reliability. Development of the Pegasus XL launch vehicle is nearing completion, with the first launch scheduled to occur in late 1993. Activation of the two new production vehicle processing facilities will allow the program to simultaneously process multiple vehicles on both U.S. Coasts. The transition to the L-l0ll carrier aircraft will significantly improve the Pegasus launch system's operational flexibility.
Aythors
1. Mr. Marty Mosier, Pegasus XL and L-1011 Program Manager, Orbital Sciences Corporation (703) 406-5250
2. Mr. Ed Rutkowski, Pegasus Range Operations Manager, Orbital Sciences Corporation (703) 406-5228
References
1 Pegasus First Mission Flight Results, USU/ AIAA Small Satellite Conference, Orbital Sciences Corporation, August 29, 1990.
2 Pegasus Launch Operations and the PegaStar Integrated Spacecraft Bus, IVth European Aerospace Conference (EAC 91 ), Orbital Sciences Corporation. May 16,1991
3 The Pegasus Air Launched Space Booster Payload Interfaces and Processing Procedures for Small Optical Payloads, Society of Photo-Optical Instrumentation Engineers (SPI E) Intemational Symposium on Optical Engineering and Photonics in Aerospace Sensing Conference, Orbital Sciences Corporation, March 4, 1991.
4 Commercial Pegasus» Launch System Payload Users Guide (Release 3.00). 1 September 1993.
5 Loadsand Design Criteria - Pegasus Launch Vehicle, Orbital Sciences Corporation DOC A 10020 Revision A.
15
Marty R. Mosier
Mr. Mosier is the Pegasus XL and L-l0l1 Program Manger and has been with the Pegasus program since its inception. Mr. Mosier is responsible for all aspects of the development of the Pegasus XL vehicle as well as modification and certification of the L-l011 Pegasus Carrier Aircraft. Prior this assignment. he was Pegasus Program Manager with responsibility for vehicle production, design improvements, field operations and ground support equipment. Mr. Mosier acted as Vehicle Engineerforthe Pegasus development program. He is OSC's chief pilot and is certified as a Pegasus B-52 launch panel operator. Prior to joining OSC, Mr. Mosier was project manager for the Naval Postgraduate School ORION small satellite development program and has held a variety of mechanical and electronic design positions in the aerospace industry. Mr. Mosier is a registered Professional Engineer, holds a MS in Management from the University of Southern California, and has a BS in Engineering from Harvey Mudd College.
Mr. Ed Rytkowski
Mr. Rutkowski is the Pegasus Range Operations Manger for Orbital sciences Corporation. He has been responsible for completing the transfer of Orbital's operations from the NASA Dryden Flight Research Facility at Edwards Air Force Base to new facilities at both Vandenberg Air Force Base on the West Coast and at the NASA Wallops Flight Facility on the U.S. East Cost. Prior to assuming his most recent responsibilities he was the Space System's Division's Director of Marketing for civil Programs. Mr. Rutkowski was the technical Director for Integrated Systems Analysts, Inc. from 1984 through 1989. Prior to 1984, he completed a 24 year career as a Naval Submarine officer. Ed and his family live in Centreville. Virginia.