Penguin vertical immersible pumps are compact, portable, and self-priming when immersed. Simple in design and efficient in performance, this pump has only one moving part. Constructed completely of CPVC, polypropylene, or PVDF where in contact with the solution, this pump is suitable for pumping, agitat- ing, filtering, or circulating acid and alkaline solutions (pH 0-14), abrasive fluids, and other corrosive solu- tions. Maximum temperature ratings are as follows: CPVC - 180ºF, polypropylene - 150ºF, and PVDF - 260ºF. Because PVDF is ultra pure, it is recommended for use in high purity deionized water, HF, and liquids that must remain contamination free. The Penguin ver- tical pump has a rigid, solid stainless steel, one-piece rotor drive shaft covered with a two-piece sleeve and impeller. Titanium shafts are available as an option. Because of the unique double impeller design, this pump has no seals, no pump bearings, and no bush- ings, no wearing parts, and thus requires little or no maintenance. As a standard feature on our 1/4 HP and up, the Penguin vertical pump comes equipped with an air purge/vent screw assembly in the bottom of the mo- tor housing. If utilized, this air purge requires 5 psi air creating a positive displacement, extending the life of the lower motor bearing. The Penguin vertical pump is equipped with a to- tally enclosed fan cooled motor with an oversized bearing set for easy replacement. Most motor hous- ings come standard with epoxy coating for acid resistance. Single phase motors are equipped with a 6 foot cord and grounding plug. Three phase motors are shipped unwired. Penguin vertical pumps are versatile, easy to install, and require a minimal amount of tank space, thus saving valuable floor space. They can be easily moved from tank to tank, with mounting on the tank flange or if not permitting on the outside of the tank. Series P Series P Penguin Vertical Pump Penguin Vertical Pump Features: • Choice of CPVC, PVDF, or Polypropylene • Runs Dry Without Damage • Self-Priming When Immersed • No Metal Contact • Chemical Resistant Recommended Applications: • Sump Pumping • Transfer Pumping • Recirculation Pumping • Plating Solution Filtering • Fume Scrubbing • Waste Treatment Flows from 9 to 175 GPM Pressure to 166 Ft. TDH Model P-7 1/2AK
Transcript
Penguin vertical immersible pumps are compact,portable, and self-priming when immersed. Simple indesign and efficient in performance, this pump hasonly one moving part. Constructed completely ofCPVC, polypropylene, or PVDF where in contact withthe solution, this pump is suitable for pumping, agitat-ing, filtering, or circulating acid and alkaline solutions(pH 0-14), abrasive fluids, and other corrosive solu-tions. Maximum temperature ratings are as follows:CPVC - 180ºF, polypropylene - 150ºF, and PVDF -260ºF. Because PVDF is ultra pure, it is recommendedfor use in high purity deionized water, HF, and liquidsthat must remain contamination free. The Penguin ver-tical pump has a rigid, solid stainless steel, one-piecerotor drive shaft covered with a two-piece sleeve andimpeller. Titanium shafts are available as an option.Because of the unique double impeller design, thispump has no seals, no pump bearings, and no bush-ings, no wearing parts, and thus requires little or no
maintenance.As a standard feature on our 1/4 HP and up, the
Penguin vertical pump comes equipped with an airpurge/vent screw assembly in the bottom of the mo-tor housing. If utilized, this air purge requires 5 psi aircreating a positive displacement, extending the life ofthe lower motor bearing.
The Penguin vertical pump is equipped with a to-tally enclosed fan cooled motor with an oversizedbearing set for easy replacement. Most motor hous-ings come standard with epoxy coating for acidresistance. Single phase motors are equipped with a6 foot cord and grounding plug. Three phase motorsare shipped unwired.
Penguin vertical pumps are versatile, easy to install,and require a minimal amount of tank space, thussaving valuable floor space. They can be easily movedfrom tank to tank, with mounting on the tank flange orif not permitting on the outside of the tank.
Series PSeries P
Penguin Vertical PumpPenguinVertical Pump
Features:• Choice of CPVC, PVDF, or Polypropylene• Runs Dry Without Damage• Self-Priming When Immersed• No Metal Contact• Chemical Resistant
DimensionsModel A B C D E F G HP-1/15 2 1/2 2 1/2 5 3/4 9 3/8 2 3/8 14 3/8 3 3/4 5/8
P-1/6 2 1/4 3 1/4 6 1/2 8 7/8 1 1/2 4 1
P-1/4 3 1/2 8 9 3/8 19 5/8 5 1 1/8
P-1/2 3 3/4 3 3/4 10 3/4 1 3/4 23 1/4 6 1/2 1 1/4
P-1/2HP 4 1/2 5 1/2 10 3/8 2 22 5/8 6 1 5/8
P-3/4 3 3/4 3 3/4 10 3/4 1 3/4 23 1/4 6 1/2 1 1/4
P-3/4HP 9 1/4
P-1 4 1/2 5 1/2 10 3/8 2 22 5/8 6 1 5/8
P-1 1/2
P-2 23 3/4
P-3* 6 7 12 12 1/2 3 28 1/4 12 2 1/8
P-5*
P-7 1/2 5 1/2 5 15 3/10 12 2 5/8 28 3/4 3 1/8
Extended versions of our P-3A andP-5A are now available. Our newPX-3A and PX-5A are 8 1/2” longer.This puts the discharge 18” belowthe mounting plate. These pumpswill be available with a chemical-resistant NEMA TEFC motor withan integral 316SS shaft, a PTFEvapor seal, and a sleeved CPVCor PVDF keyed impeller. Titaniumis not available. Includes 2”discharge piping as standard.
Notes:
1) P-1/15, P-1/6 and P-1/4
discharge is FPT
2) P-1/2HP and P-3/4HP
discharge is MPT. Inlet is 1 1/2
FPT.
3) C1 - P-3, P-5 C
2 - 7 1/2
4) P-7 1/2 Only - I = 3 1/4” and
J = 7 1/2”
P-1/15 P-1/6Top View
SEE NOTES BELOW
P-1/4
P-1/2 - 2
PX-3 & 5
P-7 1/2
P-3 & 5
* Add 8 1/2” to D and F for PX Models
Specifications
NomenclatureP 1/2 A HP
Penguin Horsepower Construction Material/ Impeller/Housing Shaft Shaft
Vertical 1/15=1/15 O-Ring Elastomer Material Construction Construction Material
IntroductionPenguin Pumps are designed to handle a large range of chemicals
without difficulty. Completely constructed of CPVC, polypropylene, orPVDF, where in contact with the solution being pumped, Series P pumpshave an upper working temperature of 180/150/280 degrees,respectively, and thus can handle most corrosive, slurries, and abrasivesolutions. Series P pumps are easy to install and operate, and arevirtually maintenance-free. All pumps have been tested for properoperation before leaving the factory. To obtain optimum service life,please follow all installation and operation instructions.
Series PSeries P Installation & Maintenance
Installation & Operation InstructionsInstall the pump as close as possible to the reservoir from which the liquid is being pumped. As more energy is necessary to prime theliquid than to discharge the fluid, make the suction as short as possible.
ELECTRICALModels P-1/15 and P-1/6 pumps are supplied only in a single phase,single voltage, 115V or 230V, 50/60c motor. All other models sup-plied with a single phase are dual voltage, 110/220V or 115/230Vmotors. The factory wires all dual voltage motors for the lower volt-age (110/115V) unless otherwise requested. When changing from110/115V wiring to 220/230V wiring, follow the motor manufacturer’swiring instructions, which are found in the motor junction box. Besure to wire the motor for counterclockwise rotation as viewed fromthe suction entrance of the pump. A power cord and plug are sup-plied for immediate plug-in operation on motors wired for the lowervoltage. These motors have already been wired at the factory forproper rotation. A plug is not supplied on motors wired 220/230V.Epoxied motor housings are not available on either voltage motor ofthe P-1/15 or P-1/6 pumps. All other motor housings are epoxiedstandard.An on/off switch is optional only on Models P-1/4 – P-1 1/2 single
If a suction line or suction extension is required, enlarge the suctionline/extension by one size larger than the suction entrance. Neverreduce plumbing on the suction. Avoid 90-degree elbows and neveruse a 180-degree elbow. Make sure every suction coupling/connec-tion is airtight. The bottom of the suction extension should always beat least 2 pipe diameters above the bottom of the tank. In eitherflooded suction or non-flooded suction, the use of a check valve onthe discharge of the pump is recommended. In the case of a non-flooded suction, a flapper check valve on the end of the submerged
PLUMBING
The correct liquid level is very important. A liquid level which is toohigh could cause motor damage.
LIQUID LEVEL
Under flooded conditions, open all the valves in the suction anddischarge lines. Wait a few minutes to let entrapped air out. Close allvalves on the discharge line. Leave suction valves wide open. Aclosed suction valve could cause damage to the impeller and theshaft. Start the pump and crack discharge valves open to let out any
PRIMING
Always make sure there is enough liquid in the reservoir and thelevel is high enough, considering the capacity of the pump unit. In-adequate liquid will cause vortex in the reservoir. A vortex occurswhen air mixes from the surface into the fluid, which can disturb theflow and also prevents the pump from priming. In cases where thepump is installed outside the reservoir, do not run against a closeddischarge valve for more than 5 minutes. This will cause overheat-
RECOMMENDATIONS
phase. Motors supplied in three phase are dual voltage, 230/460V,50/60c, which are not wired at the factory. Since direction of rotationcannot be determined without operating the pump, the pump headand snap ring must be removed prior to bump starting . It isimperative that the motor rotation be checked before operation. At-tach leads to motor and bump start a maximum of only a coupleseconds as if you were turning a light switch on/off as fast as pos-sible. Do not leave motor running. As viewed from the suction en-trance of the pump, check for counterclockwise rotation. If clockwiserotation, change any two leads and again check rotation. Replacehead and snap ring as described in Assembly. Many options areavailable on the P Series motors including single phase-50c, explo-sion-proof, larger horsepowers to 71/2, and 575V motors. If any ofthese options are required, please check the motors carefully orconsult factory.
suction line must be installed. To facilitate priming the pump, installa T-connection with a small valve between pump case and checkvalve. It is advisable to use a discharge valve after the check valve.All plumbing and accessories must be supported other than by thepump, in order to prevent possible distortion of the pump case. Theuse of some hose in the discharge plumbing close to the dischargenozzle of the pump will absorb any movement of the solid plumbingif vibrations exists.
CHECK THE LIQUID LEVEL . The correct liquid level is halfway be-tween the bunghole and the centerline of the discharge nozzle.
additional entrapped air. Then open valve to desired flow. Under non-flooded conditions, fill up the pump slowly from the T-connectionand valve. Then close all valves in the discharge line.Start the pump and continue as flooded conditions.
ing of the fluid in the pump and will damage the CPVC parts. Tem-perature in this case will increase up to 220 degrees. If the pump isbeing run against a closed discharge valve for a long duration oftime, install a small bleed line back into the reservoir before thedischarge valve of the pump. If the line is small, there is a minimumpressure loss. This prevents overheating by recirculating the fluid.
Recommended InstallationLiquid Level
Suction Level
Suction Head
Recommended installationfor optimal performance
and endurance.
122
KEY
In-Tank Installation
Out-Of-Tank Installation
1 22Liquid Level
RESERVOIR
1 22 1 221 2H
H
221
Discharge line
Suction line
Suction extension
1 22 1 22
Check valve
Discharge valve
Valve
Check Valve
Flapper Check Valve
221
Flapper CheckValve
221
T-Connectionwith valve forfilling up andsuction line
Check valve
P-1
/15
P-1
/6P
-1/4
, P-1
/2, P
-3/4
P-1
/2-H
P, P
-3/4
-HP
P-1
, P- 1
1/2
, P-2
P-3
, P-5
P-7
1/2
P-1
/15
P-1
/6P
-1/4
P-1
/2P
-3/4
P-1
/2-H
PP
-3/4
-HP
P-1
P-1
1/2
P-2
P-3
P-5
P-7
1/2
Ite
mD
escr
ipti
onP
art
No.
Par
t N
o.P
art
No.
Par
t N
o.P
art
No.
Par
t N
o.P
art
No.
Par
t N
o.P
art
No.
Par
t N
o.P
art
No.
Par
t N
o.P
art
No.
1M
otor
/Sha
ft A
ss'y
Pha
se-V
olta
ge-C
ycle
1
115
5
0/60
P-1
15-0
1P
-160
-01
1
230
5
0/60
P-1
15-2
1P
-160
-21
1
11
0/22
0 5
0/60
P-1
40-0
103
1
11
5/23
0
60
P-1
20-0
103
P-3
40-0
103
P-1
20-0
103
P-3
40-0
103
P-1
00-0
103
w
/ tita
nium
sha
ftP
-120
-010
3-T
P-3
40-0
103-
TP
-120
-010
3-T
P-3
40-0
103-
TP
-100
-010
3-T
1
11
5/23
0 5
0/60
P
-120
-210
3P
-340
-210
3P
-120
-210
3P
-340
-210
3P
-100
-210
3P
-112
-210
3
w/ t
itani
um s
haft
P-1
20-2
103-
TP
-340
-210
3-T
P-1
20-2
103-
TP
-340
-210
3-T
P-1
00-2
103-
TP
-112
-210
3-T
3
23
0/46
0 5
0/60
P
-140
-310
3P
-120
-310
3P
-340
-310
3P
-120
-310
3P
-340
-310
3P
-100
-310
3P
-112
-310
3P
-200
-310
3P
-300
-310
3KP
-500
-310
3KP
-712
-310
3K
w/ t
itani
um s
haft
P-1
20-3
103-
TP
-340
-310
3-T
P-1
20-3
103-
TP
-340
-310
3-T
P-1
00-3
103-
TP
-112
-310
3-T
P-2
00-3
103-
TP
-300
-310
3K-T
P-5
00-3
103K
-TP
-712
-310
3K-T
1BS
Bea
ring
Set
P-1
15-0
1BS
P-1
40-0
1BS
P-1
20-0
1BS
P-1
20-0
1BS
P-1
20-0
1BS
P-1
20-0
1BS
P-1
20-0
1BS
P-1
20-0
1BS
P-1
20-0
1BS
P-3
00-0
1BS
P-3
00-0
1BS
P-3
00-0
1BS
1EF
Ext
erna
l Fan
w/S
et S
crew
P-1
15-0
1EF
P-1
40-0
1EF
P-1
20-0
1EF
P-1
20-0
1EF
P-1
20-0
1EF
P-1
20-0
1EF
P-1
20-0
1EF
P-1
20-0
1EF
P-1
20-0
1EF
P-3
00-0
1EF
P-3
00-0
1EF
P-3
00-0
1EF
1FC
Fan
Cov
er (
w/D
rip S
hiel
d P
-115
-01F
CP
-140
-01F
CP
-120
-01F
CP
-120
-01F
CP
-120
-01F
CP
-120
-01F
CP
-120
-01F
CP
-120
-01F
CP
-120
-01F
CP
-300
-01F
CP
-300
-01F
CP
-300
-01F
Cex
cept
P-1
/15,
P-1
/6)
2M
otor
Scr
ew/B
olts
/P
-115
-02
(2)
P-1
60-0
2 (4
)P
-140
-05
(4)
P-1
20-0
5 (4
)P
-120
-05
(4)
P-1
20-0
5 (4
)P
-120
-05
(4)
P-1
20-0
5 (4
)P
-120
-05
(4)
P-1
20-0
5 (4
)P
-300
-05K
(4)
P-3
00-0
5K (
4)P
-300
-05K
(4)
Was
her
Ass
'y3
Slin
ger
P-1
40-0
2P
-120
-02
P-1
20-0
2P
-120
-02
P-1
20-0
2P
-120
-02
P-1
20-0
2P
-120
-02
P-3
00-0
2P
-300
-02
P-3
00-0
24A
Mou
ntin
g B
rack
et-
CP
VC
P
-115
-04A
P-1
60-0
4A(A
-A/A
-S)
5M
ount
ing
Bra
cket
Scr
ewP
-115
-05
(2)
P-1
60-0
5 (2
) 6
Cha
mbe
r M
ount
ing
P-1
15-0
6 (2
)P
-160
-06
(2)
P-1
40-0
6 (2
) S
crew
(A
-A/A
-S/A
-AL)
7A
Pum
p H
ousi
ng A
ss'y
-P
-115
-07A
P-1
60-0
7AP
-140
-07A
P-1
20-0
6AP
-340
-06A
P-1
00-0
7AP
-100
-07A
P-1
00-0
7AP
-100
-07A
P-2
00-0
7AP
-300
-06A
KP
-300
-06A
KP
-712
-06A
KC
PV
C7A
LM
ount
ing
Bra
cket
- C
PV
CP
-140
-07A
L(A
-AL)
7BP
ump
Hou
sing
Ass
'y -
P-1
15-0
7BP
-160
-07B
P-1
40-0
7BP
-120
-06B
P-3
40-0
6BP
-100
-07B
P-1
00-0
7BP
-100
-07B
P-1
00-0
7BP
-200
-07B
P-3
00-0
6BK
P-3
00-0
6BK
Pol
ypro
7CP
ump
Hou
sing
Ass
'y -
P-1
15-0
7CP
-160
-07C
P-1
40-0
7CP
-120
-06C
P-3
40-0
6CP
-100
-07C
P-1
00-0
7CP
-100
-07C
P-1
00-0
7CP
-200
-07C
P-3
00-0
6CP
-300
-06C
P-7
12-0
6CP
VD
F8A
Impe
ller
- C
PV
CP
-115
-08A
P-1
60-0
8AP
-140
-08A
P-1
20-0
7AP
-340
-07A
P-1
20-0
8AH
PP
-340
-08A
HP
P-1
00-0
8AP
-112
-08A
P-2
00-0
8AP
-300
-07A
KP
-500
-07A
KP
-712
-07A
K8
AT
w/ t
itani
um in
sert
P-3
00-0
7AK
-TP
-500
-07A
K-T
P-7
12-0
7AK
-T8B
Impe
ller
- P
olyp
roP
-115
-08B
P-1
60-0
8BP
-140
-08B
P-1
20-0
7BP
-340
-07B
P-1
00-0
8BP
-112
-08B
P-2
00-0
8B8C
Impe
ller
- P
VD
FP
-115
-08C
P-1
60-0
8CP
-140
-08C
P-1
20-0
7CP
-340
-07C
P-1
20-0
8CH
PP
-340
-08C
HP
P-1
00-0
8CP
-112
-08C
P-2
00-0
8CP
-300
-07C
KP
-500
-07C
KP
-712
-07C
K8C
Tw
/ tita
nium
inse
rtP
-300
-07C
K-T
P-5
00-0
7CK
-TP
-712
-07C
K-T
9EH
ead
O-R
ing
- EP
RP
-115
-09E
P-1
60-0
9EP
-140
-09E
P-1
40-0
9EP
-140
-09E
P-1
00-0
9EP
-100
-09E
P-1
00-0
9EP
-100
-09E
P-1
00-0
9EP
-300
-11E
(2)
P-3
00-1
1E (
2)P
-712
-11E
(2)
9VH
ead
O-R
ing
- V
iton
P-1
15-0
9VP
-160
-09V
P-1
40-0
9VP
-140
-09V
P-1
40-0
9VP
-100
-09V
P-1
00-0
9VP
-100
-09V
P-1
00-0
9VP
-100
-09V
P-3
00-1
1V (
2)P
-300
-11V
(2)
P-7
12-1
1V (
2)10
AH
ead
- C
PV
CP
-115
-10A
P-1
60-1
0AP
-140
-10A
P-1
20-0
9AP
-340
-09A
P-1
00-1
0AP
-100
-10A
P-1
00-1
0AP
-100
-10A
P-2
00-1
0AP
-300
-10A
P-3
00-1
0AP
-712
-10A
10B
Hea
d -
Pol
ypro
P-1
15-1
0BP
-160
-10B
P-1
40-1
0BP
-120
-09B
P-3
40-0
9BP
-100
-10B
P-1
00-1
0BP
-100
-10B
P-1
00-1
0BP
-200
-10B
P-3
00-1
0BP
-300
-10B
P-7
12-1
0B10
CH
ead
- P
VD
FP
-115
-10C
P-1
60-1
0CP
-140
-10C
P-1
20-0
9CP
-340
-09C
P-1
00-1
0CP
-100
-10C
P-1
00-1
0CP
-100
-10C
P-2
00-1
0CP
-300
-10C
P-3
00-1
0CP
-712
-10C
11V
Lip
Sea
l Ass
'y -
Vito
nP
-115
-11V
P-1
15-1
1VP
-140
-12V
P-1
20-1
1VP
-120
-11V
P-1
20-1
1VP
-120
-11V
P-1
20-1
1VP
-120
-11V
P-1
20-1
1VP
-300
-13V
P-3
00-1
3VP
-300
-13V
12A
Sna
p R
ing
- C
PV
CP
-160
-11A
P-1
40-1
1AP
-120
-08A
P-1
20-0
8AP
-100
-11A
P-1
00-1
1AP
-100
-11A
P-1
00-1
1AP
-100
-11A
P-3
00-1
2AP
-300
-12A
P-7
12-1
2A12
BS
nap
Rin
g -
Pol
ypro
P-1
60-1
1BP
-140
-11B
P-1
20-0
8BP
-120
-08B
P-1
00-1
1BP
-100
-11B
P-1
00-1
1BP
-100
-11B
P-1
00-1
1B12
CS
nap
Rin
g -
PV
DF
P-1
60-1
1CP
-140
-11C
P-1
20-0
8CP
-120
-08C
P-1
00-1
1CP
-100
-11C
P-1
00-1
1CP
-100
-11C
P-1
00-1
1CP
-300
-12C
P-3
00-1
2CP
-712
-12C
13V
Impe
ller
Nut
O-R
ing
- V
iton
P-3
00-0
8VK
P-3
00-0
8VK
P-3
00-0
8VK
14A
Impe
ller
Nut
Ass
'y -
CP
VC
P-3
00-0
9AK
P-3
00-0
9AK
P-3
00-0
9AK
14A
Tw
/ tita
nium
inse
rtP
-300
-09A
K-T
P-3
00-0
9AK
-TP
-300
-09A
K-T
14C
Impe
ller
Nut
Ass
'y -
PV
DF
P-3
00-0
9CK
P-3
00-0
9CK
P-3
00-0
9CK
14C
Tw
/ tita
nium
inse
rtP
-300
-09C
K-T
P-3
00-0
9CK
-TP
-300
-09C
K-T
15T
Sha
ft K
ey-
Tita
nium
P-3
00-1
5KP
-300
-15K
P-3
00-1
5K16
AS
nap
Rin
g S
crew
- C
PV
CP
-100
-16A
*P
-100
-16A
*P
-100
-16A
*P
-100
-16A
*P
-100
-16A
*P
-300
-16A
P-3
00-1
6AP
-712
-16A
16B
Sna
p R
ing
Scr
ew -
Pol
ypro
P-1
00-1
6B*
P-1
00-1
6B*
P-1
00-1
6B*
P-1
00-1
6B*
P-1
00-1
6B*
P-3
00-1
6BP
-300
-16B
16C
Sna
p R
ing
Scr
ew -
PV
DF
P-1
00-1
6C*
P-1
00-1
6C*
P-1
00-1
6C*
P-1
00-1
6C*
P-1
00-1
6C*
P-3
00-1
6CP
-300
-16C
P-7
12-1
6C17
AP
ump
Hea
d A
ss'y
- C
PV
CP
-115
-12A
P-1
60-1
3AP
-140
-13A
P-1
20-1
2AP
-340
-12A
P-1
20-1
3AH
PP
-340
-13A
HP
P-1
00-1
3AP
-112
-13A
P-2
00-1
3AP
-300
-14A
KP
-500
-14A
KP
-712
-14A
K17
AT
w/ t
itani
um
P-3
00-1
4AK
-TP
-500
-14A
K-T
P-7
12-1
4AK
-T17
BP
ump
Hea
d A
ss'y
- P
olyp
roP
-115
-12B
P-1
60-1
3BP
-140
-13B
P-1
20-1
2BP
-340
-12B
P-1
20-1
3BH
PP
-340
-13B
HP
P-1
00-1
3BP
-112
-13B
P-2
00-1
3BP
-300
-14B
KP
-500
-14B
KP
-712
-14B
K17
BT
w/ t
itani
um
P-3
00-1
4BK
-TP
-500
-14B
K-T
P-7
12-1
4BK
-T17
CP
ump
Hea
d A
ss'y
- P
VD
FP
-115
-12C
P-1
60-1
3CP
-140
-13C
P-1
20-1
2CP
-340
-12C
P-1
20-1
3CH
PP
-340
-13C
HP
P-1
00-1
3CP
-112
-13C
P-2
00-1
3CP
-300
-14C
KP
-500
-14C
KP
-712
-14C
K17
CT
w/ t
itani
um
P-3
00-1
4CK
-TP
-500
-14C
K-T
P-7
12-1
4CK
-T
* =
Incl
udes
vito
n O
-rin
g
Ser
ies
P S
pare
Par
ts L
ist
Maintenance Instructions
MODEL: P-1/15
DISASSEMBLY1. Insert a screwdriver through the center hole at the end of
the housing to remove the head. Pull with a rocking motionto remove. Head O-ring can easily be replaced.
2. Unscrew the three (3) fan cover screws and remove the fancover. With the pump in a horizontal position, hold the fanwith one hand or insert a screwdriver in the center motor slotand unscrew the impeller counterclockwise using fingers orthe handle end of a pair of pliers.
3. Placing the pump vertical with the motor on top, carefullybend down one fan blade in order to expose the motorscrew. Remove motor screw. Rotate the fan 180 degrees toexpose second motor screw and remove. Motor and housingare now separated. Do not try to remove shaft as this is anintegral piece with the motor rotor. Lip seal can be replaced.
ASSEMBLY1. (New Motor) Remove fan cover and bend down one fan
blade. (See Disassembly). Remove existing motor screwsfrom new motor and exchange with screws from motor beingreplaced.
2. With the housing in a vertical position, mounting bracket ontop, place motor shaft into housing. The cord should be 180degrees from the outlet. Screw the motor screws into theholes at the top of the pump housing. The motor screwsshould not be overtightened.
3. Insert the impeller into the housing. With one hand on thefan and the other on the impeller, turn the impeller clockwisewith fingers or handle end of a pair of pliers until impellerbottoms out.
4. Place the pump upright resting on the motor. Look down intothe housing and, while rotating the impeller, check to seethat the impeller is centered. The impeller must not betouching the side of the housing. If the impeller is notcentered, hold the motor with one hand and tap the housingwith the mallet in the direction necessary to clear thehousing.
5. Finish screwing the two motor screws. Bend fan blade backto normal position. Replace the fan cover. Insert the three (3)fan cover screws and tighten. Spin the impeller to check thatthe fan is not rubbing against the cover and fan blade isproperly in place. (Do not operate pump until motor fan andpump impeller have been checked for position.)
6. Wet head and head O-ring. Be sure head O-ring is properlyin place. Place head and head O-ring into housing. Thethreaded nipple should be tapped with a mallet until bottom-ing out in the housing.
MODEL: P-1/6 P-1/4 P-1/2 P-3/4
DISASSEMBLY1. Remove the front snap ring at the end of the housing using
a screwdriver or a pair of pliers.2. Insert appropriate threaded pipe through the center hole at
the end of the housing to remove the head. Pull with arocking motion to remove. Head O-ring can easily bereplaced.
3. Take the plug out from the back of the fan cover or dripshield. Insert a screwdriver in the slot of the motor shaft andunscrew the impeller counterclockwise using fingers or thehandle end of a pair of pliers.
4. Remove the four (4) motor bolts located beneath the motorbracket. Motor and housing are now separated. Do not try toremove shaft as this is an integral piece with the motor rotor.Slinger and lip seal can be replaced.
ASSEMBLY1. With the motor in a vertical position, shaft upwards, place
housing over shaft, lining up motor bolt holes in mountingbracket with holes in the motor. Be sure the slinger isproperly placed. Conduit box should be 180 degrees fromthe outlet. Screw the motor bolts into the holes beneath themounting bracket in a diagonal sequence. Be sure motorscrews are tight.
2. Insert the impeller into the housing. With one hand holding ascrewdriver in the slot of the motor shaft and the other onthe impeller, turn the impeller clockwise with fingers orhandle end of a pair of pliers until impeller bottoms out.
3. Place the pump upright resting on the motor. Look down intothe housing and while rotating the impeller, check to see thatthe impeller is centered. The impeller must not be touchingthe side of the housing.
4. Replace plug in the back of the fan cover or drip shield.5. Wet head and head O-ring. Be sure head O-ring is properly
in place. Insert appropriate threaded pipe into head andreplace into housing. The threaded pipe should be tappedwith a mallet, pushing the head into the housing until itbottoms out. On Models P-1/2 and P-3/4, push the head intothe housing until snap ring groove is exposed. Remove pipe
NOTE: This manual covers several different configurations of P-Series pumps.Be sure to select the appropriate model number for your pump.
Maintenance Instructions
MODEL: P-1/2-HP P-3/4-HP P-1 P-1 1/2 P-2
DISASSEMBLY1. Remove the four (4) snap ring screws, being careful not to
lose the O-rings. Now the snap ring can be removed using ascrewdriver or a pair of pliers.
2. Insert the appropriate threaded pipe through the center holeat the end of the housing to remove the head. Pull with arocking motion to remove. Head O-ring can easily bereplaced.
3. Take the plug out from the back of the fan cover or dripshield. Insert a screwdriver in the slot of the motor shaft andunscrew the impeller counterclockwise using fingers or thehandle end of a pair of pliers.
4. Remove the four (4) motor bolts located beneath the motorbracket. Motor and housing are now separated. Do not try toremove the shaft as this is an integral piece with the motorrotor. Slinger and lip seal can be replaced.
ASSEMBLY1. With the motor in a vertical position, shaft upwards, place
housing over the shaft, lining up motor bolt holes in themounting bracket with holes in the motor. Be sure the slingeris properly in place. Conduit box should be 180 degreesfrom the outlet. Screw the motor bolts into the holes beneaththe mounting bracket in a diagonal sequence. Be sure motorscrews are tight.
2. Insert the impeller into the housing. With one hand holding ascrewdriver in the slot of the motor shaft and the other handon the impeller, turn the impeller clockwise with fingers orthe handle end of a pair of pliers until the impeller bottomsout.
3. Place the pump upright resting on the motor. Look down intothe housing, and while rotating the impeller, check to seethat the impeller is centered. The impeller must not betouching the side of the housing.
4. Replace plug in the back of the fan cover or drip shield.Wet head and head O-ring. Be sure head O-ring is properlyin place. Insert the appropriate threaded pipe into head andreplace in housing. The threaded pipe should be tapped witha mallet, pushing the head into the housing until the snapring groove is exposed. Remove pipe and replace snap ring.Line up through holes in the snap ring with the threadedholes in the head by rotating the snap rings counterclock-wise. Insert and tighten the four (4) snap ring screws.
NOTE: This manual covers several different configurations of P-Series pumps.Be sure to select the appropriate model number for your pump.
MODEL: P-3 P-5 P-7 1/2
DISASSEMBLY1. Remove the four (4) snap ring screws. Now the snap ring can
be removed using a screwdriver or a pair of pliers.2. Insert a 2 inch threaded pipe through the center hole at the
end of the housing to remove the head. Pull with a rockingmotion to remove. Head O-rings can easily be replaced.
3. Unscrew the fan cover screws and remove the fan cover anddrip shield. Place the screwdriver between fan blades andunscrew the impeller nut using a 3/4 inch open wrench in acounterclockwise rotation. Impeller nut O-ring can bereplaced.
4. With the pump in a vertical position, impeller up, place ascrewdriver through the discharge port wedging between theimpeller top and the housing. Carefully lift the impeller andremove. If impeller does not remove easily, proceed to step 5.
5. Remove the four (4) motor bolts located beneath the motorbracket. Motor and housing are now separated. Do not try toremove shaft as this is an integral piece with the motor rotor.Slinger and lip seal can be replaced. Using a rubber mallethit the pump bracket lightly, top side facing motor, until theimpeller and keyway pop loose.
ASSEMBLY1. With the motor in a vertical position, shaft upwards, place
housing over shaft, lining up motor bolt holes in the mountingbracket with holes in the motor. Be sure the slinger isproperly in place. Screw the motor bolts into the holesbeneath the mounting bracket in a diagonal sequence.Be sure motor screws are tight.
2. Insert the impeller into the housing until it bottoms out. Donot hammer the impeller and sleeve down on the shaft. Lineup the keyway and insert key by lightly tapping it with ahammer. Screw the impeller nut clockwise holding impeller.Be sure impeller nut O-ring is properly in place. Afterhandtight, turn with wrench 180 degrees.DO NOT OVERTIGHTEN.
3. Replace the fan cover and drip shield. Insert the fan coverscrews and tighten. Be sure fan is not rubbing against fancover.
4. Place the pump upright resting on the motor. Look down intothe housing and, while rotating the impeller, check to see thatthe impeller is centered. The impeller must not be touchingthe side of the housing.
5. Wet head and head O-rings. Be sure head O-rings areproperly in place. Insert 2 inch threaded pipe into the headand replace in housing. The threaded pipe should be tappedwith a mallet, pushing the head into the housing until thesnap ring groove is exposed. Remove pipe and replace snapring. Line up through holes in snap ring with the threadedholes in the head by rotating the snap ring counterclockwise.Insert and tighten the four (4) snap ring screws.
Sealless In-Tank PumpsSeries P
Flows to 175 gpmCorrosion-resistant CPVC, polypropy-lene or PVDF construction. No metalcontact. No pump bearings, bushingsor seals. Self priming when immersed.Runs dry without damage. Tempera-tures to 250ºF.Bulletin 201
CPVC HorizontalCentrifugal PumpsSeries HV & HN
Flows to 181 gpmTrue volute design featuring the latesthydraulic technology -- energy effi-ciency, high flow and high pressure.CPVC construction where in contactwith solution. No metal contact. All mod-els available with double mechanicalseal and water flush. Temperatures to180ºF. Optional priming chambersavailable for Series HV.Bulletin 202/210
Sealless Magnetic DrivePumpsSeries M & MT
Flows to 250 gpmCorrosion resistant, leakproof, seallessmagnetic drive pumps with flows to 200gpm. Series M constructed of polypro-pylene and/or ryton with optional316SS, Kynar or Hastelloy construc-tion. Series MT pumps are constructedof polypropylene or PVDF and canhandle caustics to 220ºF. Compatiblewith a wide range of acids and alka-lies.Bulletin 203/213
CPVC 2-stage and 3-stageHorizontal Diffuser PumpsSeries HDFlows to 104 gpmPressure to 150 TDH in feetA multi-stage pump in plastic. De-signed for higher pressure applica-tions, where a metal pump is notacceptable. CPVC constructionand optional titanium shaft allowsfor temperatures to 180ºF. Multi-stage pumps are available in 2-stage and 3-stage in 1 1/2hp, 2 hp,and 3hp. Series HD offers in-creased efficiency with smallerpump cases.Bulletin 206
Polypropylene HorizontalCentrifugal PumpsSeries HOM
Flows to 132 gpmThese glass fiber reinforcedpolypropylene pumps with a simpleenergy-saving volute design offereasy maintenance and high opera-tional efficiency. Ideal for manyOEM and chemical processing ap-plications. A completely metallessdiplo seal provides reliability andeasy installation. The V-clamp withknob allows for easy assembly anddissasembly.Bulletin 209
316 Stainless SteelCentrifugal PumpSeries HSC
Flows to 140 gpmCorrosion resistant, stainless steelpumps ideal for many OEM andchemical processing applications.They feature high operational effi-ciency and easy maintenance, andare available with a single mechani-cal seal or double mechanical sealwith water flush. Multi-stage modelalso available for high pressures to140 TDH.Bulletin 208
