SHAPING YOUR IMAGINATION
www.pebspennar.com
Pennar Engineered Building Systems Ltd.
9th Floor (West Wing) DHFLVC Silicon TowersKondapur Hyderabad - 500 084Andhra Pradesh IndiaT: +91 40 4021 0525 / 26
[email protected]
HIG
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SHAPING YOUR IMAGINATION
In Technological Association with
Sales Offices:
HyderabadT: 040 40210525/26C: 0 9177333887email: [email protected]
MumbaiT: 022 41237383C: 0 9930989117email: [email protected]
BangaloreT: 080 40952351C: 0 9008155224email: [email protected]
P E N N A R E N G I N E E R E D B U I L D I N G S Y S T E M S LT D .
I S O 9 0 0 1 C E R T I F I E D
Chennai
T: 044 42318214
C: 0 9500007216
email: [email protected]
Kolkata
C: 0 9433034747
email: [email protected]
Nagpur
T: 0712 2552832
C: 0 9822225055
email: [email protected]
AhmedabadC: 0 9825327096email: [email protected]
JamshedpurC: 0 9955998349email: [email protected]
PuneC: 0 9552559415email: [email protected]
DelhiC: 0 9810053379email: [email protected]
01 01
M i s s i o n
To be a leader in the metal building solutions industry
by leveraging our engineering expertise.
V i s i o n
PEBS Pennar delivers end-end building solutions - for
commercial, industrial, logistics, aviation, agriculture,
sports stadia and other sectors - powered by technical
collaborations with global leaders, to surpass
customer expectations through innovation,
design versatility, world-class service, high-end
engineering expertise and cost-effective solutions.
V a l u e sEnterprising Perseverance Collaborate Empower
Every standout creation is the result of the human ability -
to see things with the mind. Every groundbreaking idea is
formed out of the willingness - to think differently, to go
beyond. Every action is born out of a skill we all possess -
imagination.
At PEBS Pennar, we think, we imagine, we engineer things
with nerves of steel. We pre-engineer to create steel
structures that conform with your requirements. That’s
what makes us a reckoning power, a pioneering influence
in the Pre-engineered Steel Building Industry in India.
02 03
EXCELLENCE . PRE -BU I LT.
At PEBS Pennar, excellence is innate, and pioneering, a way of life.
A streak we inherited, from our parent, the Pennar Group.
PEBS Pennar is engaged in the design, manufacture, supply
and installation of pre-engineered steel buildings & building
components for industries, warehouses, commercial centres,
multi-storied buildings, aircraft hangars, stadia etc.
Covering a wide spectrum of application areas, PEBS Pennar
has brought innovation, design distinction, international expertise
and above all, global quality to every customer who aspires for
technological and structural superiority.
Over the last three decades, Pennar Industries Ltd. (PIL), the flagship
company of the Group, has had an industry-dominating presence
in the manufacture of new-age steel products for the infrastructure,
railways, construction, pollution control and automotive sectors.
The Company’s five ultra-modern manufacturing facilities
located at Hyderabad, Chennai, Tarapur and Hosur ensure that
progress is seamless and relentless.
An ISO 9001:2000 Company, Pennar has evolved into a
multi-faceted, multi-location enterprise. Today, its business verticals
include…Railway products, Engineering components, Precision
tubes, Pre-engineered buildings and Automobile products.
Two minds, one common pursuit. Quality! PEBS Pennar offers ®the Double-Lok Standing Seam Roofing System -
a proven, world-class, 100% leak-proof product manufactured
in technical collaboration with NCI Group Inc. USA is one of the
global leaders in the Pre-engineered Steel Buildings Industry.
In Technical association with a leading US Company
04 05
People
PEBS Pennar has been actualised by a strong
management and a fully motivated team of
forward-thinking professionals who excel in their line
of activity. Their individual strengths and varied skill-sets
have greatly benefitted the Company in strategically
structuring its way to the top. The team has been
carefully chosen to outperform in all quarters.
International expertise, understanding of complex
structures, in-depth knowledge of designing
pre-engineered steel buildings…PEBS Pennar’s
engineering department is powered with an
enviable pool of talent.
Partnership
Once the contract is signed, PEBS Pennar gets into
a consultative working relationship and partners the
client at every step to reach the desired design solution.
Experienced professionals from the Company take
complete responsibility and are in handholding mode
till the project’s successful completion.
T H E S T R E N G T H S . P R E - E Q U I P P E D .
Direct interaction
PEBS Pennar’s project management team
directly interacts with the customers, drastically
cutting down on response time, and facilitating
collaborative understanding.
Infrastructure
PEBS Pennar’s design codes and engineering software
are by far, the most advanced and efficient in the
industry. By adopting the latest globally-accepted
procedures, the Company is aiming at achieving
newer heights.
Manufacturing facility
PEBS Pennar’s state-of-the-art manufacturing facility
on the Hyderabad-Mumbai National Highway (NH-9)
is a sprawling 23,000 sqm. resource zone
equipped with high-precision CNC machines to
fabricate and supply quality-replete steel buildings.
Equipped to build around 2.5 million sqm.
of steel buildings a year, the facility also houses
a high-end quality lab to ensure international standards
at all levels.
Equipment
CNC Plasma with a capacity of 25 mm thickness
with Hypertherm, USA. A coveted rarity in the
PEB industry, this machine is used for cutting profiled
webs and flanges with an accuracy of +/- 1 mm
®
Double-Lok standing seam mobile roll former
from Bradbury, USA, under technological agreement
with MBCI, a division of NCI Group Inc., USA
CNC 16 mm shear from YSD, China, with a capacity
of 16 mm x 6.0 M - a postmodern machine used to
cut straight webs and flanges of upto 16 mm
thickness, sporting a back support arrangement
to achieve an accuracy of +/- 1.5 mm
Pull-through Welder from Primo, India, custom-built
with Lincoln, USA welding source to produce
high-speed welded beams at an output of
3 linear metres per minute
Roll formers from Ilkwang, South Korea
06 07
The pre-engineered steel building system in itself offers great advantages
to the customer as a more feasible, practical and efficient alternative to
conventional buildings. The System has earned acceptance across the world and is
gaining rapid ground in India as well. Some of the distinct advantages include…
Durability - Weather resistant, earthquake resistant
Value - Low initial investment, low maintenance costs
Environment-friendly - All the materials can be recycled
Flexible - Easy to expand, easy to setup and change
Faster - Reduced construction time
Aesthetics - Gives the engineer enough flexibility to create unique structures
T H E S Y S T E M . P R E - U N D E R S T O O D .
08 09
PEBS Pennar operates in the market through its two avant-garde products - Prime Build and Value Build.
Prime Build: Caters to the customers desiring premium features
Value Build: A perfect solution for those who wish to have economy buildings.
PRIM U IL D
VA U IL D
Standard Trapezoidal Roof Sheeting
Purlins/Girts/Eave struts are Pre-galvanized with
120 gsm.
Primary structures with sweep blast and alkyd
primer
Periodic supervision at site during installation
® Double-Lok is approved in USA by FM Global, USA. Approval in India is under process.
®
100% leak proof Double-Lok Standing Seam
Roofing with 10 years' warranty by PEBS Pennar
Purlins/Girts/Eave struts are pre-galvanized with
275 gsm
Primary structures shot-blasted to Swedish
standard
SA 2.5 with epoxy primer*
Continuous supervision at site during installation
PEBS PENNAR BRANDSDOUBLE-LOK® 360° 10 Year 100 % LEAK PROOF WARRANTY
Double-Lok® STANDING
ROOFING SYSTEM WITH
360 DEGREE SEAMING
Cover Width: 610 mm
Thicknesses: 24 gauge
Standard Colours: PEBS Pennar
standard colours
® * Double-Lok is approved in USA by FM Global, USA. Approval in India is under process.
10 Years10 YearsLeak ProofWarranty
Leak ProofWarranty
DOUBLE-LOK® 360°STANDING SEAM
Roof, Wall and Decking Profiles
Double-Lok® PANEL24" Coverage
Double-Lok® PANEL18" Coverage
10 11
T H E D I F F E R E N T I A T O R S . P R E - C O N C I E V E D .
Superior Built-up Sections
Minimum thickness of 4 mm for webs, 5 mm for flange width up to 150 mm,
to ensure a better quality product
End Wall Framing
Usage of hot rolled mill sections and built-up sections in end wall bearing frames
Superior and more rigid than the traditional cold formed “C” section end wall frames
Pre-galvanized Secondary Members
Usage of pre-galvanized steel coils to roll form secondary members
(Z&C sections)
Pre-galvanized purlins will remain rust-free, and do not require any painting
Wide Bay Purlins
Wide bay purlins spanning up to 12 M for better shop floor layout
and less foundation costs
Roofing System
Generally, 50% of the complaints in a steel building are about the roofing components
and water infiltration problems
PEBS Pennar uses the Double-Lok® Standing Seam Panel System, a well-proven
solution for metal roofs (This time-tested world-class standing seam technology
has been developed by MBCI, a division of NCI Group Inc., USA)
With billions of square metres of sheets already installed worldwide, this system
has built a track record of being the most reliable leak-proof roofing system
With its assured weather tightness advantages, this system is the best choice
for a roofing system in India
Double-Lok® Standing Seam System with mobile site roll former - facilitates
single roll formed sheet from ridge to eave with no end laps in between
Double-Lok® System benefits
Reduces the risk of leakage
System versatility facilitates thermal expansion and contraction of the
panel without any damage
UL 90 rating
Tested by Factory Mutual Research Corporation for wind uplift, fire and hail damage
Qualifies for use in several UL design assemblies and carries a UL "Class A" Fire Rating
Simple and flexible
Easy to install
Durable
Avoids panel end laps by providing single length panel from peak to eave
Superior Cladding Fasteners
Usage of self-drilling screws conforming to AS 3566-2002, Class - 3
Premium high-corrosion resistant screws along with their bonded EPDM seals
form the best fastener system
Bead Mastic for roofing side and end laps
Usage of bead mastic in all roof panel side and end laps
Bead mastic, when installed properly, provides the best guarantee against roof leaks
Not all PEB manufacturers in this region use this technique
Roll-formed Downspouts
Usage of roll-formed downspouts with longitudinal full length corrugations,
which are very aesthetic
These downspouts can be supplied in one piece for any length up to 12 M,
to reduce number of field joints
The common press-broken downspouts are dull looking and spoil the appearance
Valley Gutters
Supply of valley gutters of 1.5mm thickness in maximum possible lengths of up to 6 M,
so as to reduce the number of joints
They are painted with one coat of epoxy primer to the exposed face of the valley gutter
providing years of corrosion-free surface
Designed to avoid leakages
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T Y P I C A L P R E - E N G I N E E R E D S T E E L B U I L D I N G
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CLEAR SPAN
EAV
E H
EIG
HT
BUILDING WIDTH
GIRT
EAVE STRUT PURLINRIDGE LINE
ROOF SHEETING
BLO
CK
WA
LL
R.F. COLUMN
R.F. RAFTER
LVLFLOORFINISHED
X10
X10
BEAM COLUMN - 1* (BC1)
BUILDING WIDTHWIDTH MODULE WIDTH MODULE
RIDGE LINE
WIDTH MODULE WIDTH MODULEBUILDING WIDTH
RIDGE LINE RIDGE LINE
MULTI GABLE - 2 (MG-2**) - (CS+CS)
B U I L D I N G T Y P E S - P R I M A R Y F R A M I N G S Y S T E MAt PEBS Pennar, practically any type of geometric frame can be built.
Some of the most commonly used primary framing systems
are featured here…
T - CANOPY L - CANOPY
SMART RIB
Cover Width: 1000 mm
Thicknesses: 26 / 24 gauge
Standard Colors: PEBS Pennar standard colours
PRIME RIB
Cover Width: 1006 mm
Thicknesses: 26 / 24 gauge
Standard Colours: PEBS Pennar standard colours
COLD FORMED SECTIONS
Profile: C & Z Sections
Thicknesses: 1.5 - 3.0 mm
Standard Finish: Pre-galvanized 120 / 275 gsm.
SUPER DECK 52
Cover Width: 962 mm
Thicknesses: 0.63 -1.25 mm
Standard Colours: Pre-galvanized
SUPER DECK 75
Cover Width: 900 mm
Thicknesses: 0.8 - 1.25 mm
Standard Colours: Pre-galvanized
B U I L D I N G C O M P O N E N T S
B U I L D I N G A D D I T I O N S
Fascia
PEBS Pennar offers two types of Fascias
Parapet / Flush
Cantilevered with three sheeting options - straight, bottom curved and top & bottom curved
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EDGE TRIM
OUTSIDE FOAM CLOSURE
VALLEYGUTTER
BACKUP PANEL
ROOF PANEL
FASCIA PANEL
CAP FLASHING
FASCIA BRACKET
BACKUP GIRT
RF RAFTER
TOP GIRT
BOTTOMMEMBER
DOWNSPOUT
CANTILEVERED FASCIA WITH CURVED BOTTOM
CAP FLASHING
FASCIA BRACKET
BACKUP GIRT
ROOF PANEL
SOFFIT EDGE TRIM
OUTSIDE FOAM CLOSURE
SILL TRIM
TOP GIRT
BOTTOMMEMBER
EAVE GUTTER
RF RAFTER
FASCIA PANEL
SHEETING ANGLE
CAP TRIM
TOP GIRTSTITCH SCREW
BACKUP PANEL
FASCIA BRACKET
BACKUP GIRT
VALLEYGUTTER
FASCIA PANEL
ROOF PANEL
BRACKET
RF RAFTER
BOTTOM MEMBER
CURVED PANEL
DOWNSPOUT
EDGE TRIM
Roof Monitor
PEBS Pennar’s standard roof monitor has a
throat width of 1.5 M and a height of 1.0 M,
made from hot rolled sections. Panels for roof
monitor will be the same as supplied for the
main building unless otherwise specified.
We can also supply roof monitor of varied
sizes as per clients' requirements.
CANTILEVERED FASCIA
CANTILEVERED FASCIA WITH CURVED TOP & BOTTOM
DRIP TRIM
BIRD SCREEN
RAFTER
R.M. RAFTER
R.M
. PO
ST
THROAT WIDTH
SOFFIT PANEL
Canopies
PEBS Pennar’s standard
canopies are 1.5 M wide and
can be provided at eave or
any height below the eave.
If required, Soffit panels can
also be provided. Rafters for
canopies are made from hot
rolled or built-up I sections.
EAVE GUTTER
CANOPY RAFTER
CANOPY ROOF PANEL
WALL PANEL
SOFFIT
RIGID FRAMECOLUMN
FLASHING
SOFFIT TRIMCANOPY TRIM
Crane Systems
PEBS Pennar designs buildings to support various crane systems, such as EOT, Monorail, Under Hung, Jib etc.
Overhead cranes of up to 25MT are generally supported with brackets. For capacities more than 25 MT, a stepped
column/independent support system is provided. For PEBS Pennar to provide the best and the most economical
solution, the following crane data need to be assessed…
Location of crane with travel length Centre to centre distance of crane rails Crane hook height
Wheel loads Vertical and horizontal clearances Wheel base and bumper distances Type of crane operations
No. of cranes operating in a single bay
BUILDING WIDTH
RIDGE LINE
CRANE BEAM
CRANE BRACKET
CRANE BRIDGE (NOT BY PEBS)
HOIST
FINISHED FLOOR LVL
In case the above data is not furnished by the client, standard Electromech Crane Data is used upon client’s approval.
Sliding Doors - Single Leaf or Double Leaf
PEBS Pennar’s standard double/single sliding
doors are of size 4.0 X 4.0 M. We are also
equipped to offer any size up to 8.0 X 6.0 M as
per customers' requirements.
BU I LD ING ACCESSOR IES
Louvers
PEBS Pennar’s standard louvers are 2.0 M long
X 0.60 M wide in size. Non-standard sizes can
also be provided on request.
Windows
PEBS Pennar’s standard windows are of size 1.0
M X 1.0 M - in either aluminum or
powder coated steel. Non-standard sizes can
also be provided on request.
Personnel Doors
PEBS Pennar's standard single/double personnel
doors are of size 0.9 X 2.1 M and 1.8 X 2.1 M
respectively. For factory applications, the doors are
equipped with emergency push bars.
FINISHED FLOORLEVEL
HEADER TRIM
DOOR LEAF
JAMB TRIM
DOOR SWEEP
WALL PANEL
18 19
FINISHED FLOORLEVEL
HOOD TRIM
SLIDING DOOR LEAF
WALL PANEL
SLIDING DOOR LEAF
Sky Lights and Wall Lights
PEBS Pennar’s standard sky lights/wall lights come in
two variations, either in FRP or Polycarbonate of 1.5
mm thickness and size 1.0 M X 3.0 M.
Non-standard lengths are also available on request.
ROOFPANEL
ROOF PANEL
STANDARD SKYLIGHT PANEL LENGTH
ROOF PURLIN (TYP)
SKYLIGHT
Ridge Ventilators
PEBS Pennar’s standard ridge ventilators are of 0.3
M throat width and can be supplied
either continuous or in modules of 3.0 M length.
BIRD SCREEN
TOP PLATE
THROAT FLASHING
ROOF PANEL
OUTSIDE FOAM
CLOSURE
WIND BAND
SCREEN TRIM
ROOF PANEL
ROOF JACK
ROOF CURB
ROOF PANEL
Roof Jacks & Roof Curbs
Roof jacks and curbs are manufactured as one-piece constructions from self-extinguishing glass fibre reinforced
polyester with 3 mm thickness and polyester gel coated weathering surface on exteriors. Each unit will be white
in colour and opaque to light. The base of these products will have the same configuration as of PEBS Pennar
roof profiles. Roof jacks are available in opening sizes from 50 -300 mm dia and roof curbs are available
in 900 mm square, and are used for fixing powered ventilators supplied by others.
Engineered for Value
PEBS Pennar is focusing its energies on increasing the utility of the buildings
and reducing costs by the application of optimized design technology.
Armed with advanced engineering capabilities, the Company ensures spotless clarity
and delivery that fits the brief - from concept to creation. The primary function of the
Engineering Department is to give a finite shape to the client’s wish list by…
Finalising the building specifications as per requirements
Evaluating and developing solutions and presenting the best possible options
Continuously interacting with the client, providing in-house technical consultancy
to ensure an optimum building design solution
Proposing flexible options that are easy to expand, easy to setup and change
Finalising the building design
Design Philosophy
At PEBS Pennar, designs are up-to-the-minute - aesthetically and environmentally.
They are created keeping in mind both Indian and International design codes.
Traditionally, all PEB designs follow US design codes as the concept was originally
formulated there. These codes, thanks to incessant research-based upgradations, are
acknowledged to be the most comprehensive and technically advanced in the world,
and offer an intelligent blend of design strength and product cost.
PEBS Pennar can also offer buildings designed to IS codes in addition
to international codes.
E N G I N E E R I N G E X P E R T I S E . P R E - C O N D I T I O N E D .
Sales Network
PEBS Pennar's pan India presence is powered by a strong network and professional
sales team supported by highly skilled structural steel design and project management
engineers. These teams facilitate seamless interface with the clients and adhere to
their needs with utmost efficiency and effectiveness.
Project Management
The promise to deliver exceptional value and service drives PEBS Pennar
at every stage. Its design competence, attention to detail and customised approach
have succeeded in creating an exclusive space for it in customers’ minds.
In its sustained efforts to enhance customer service, PEBS Pennar has initiated
a specialised Project Management division with client-specific Order Management and
Project Management executives. They present a friendly, prompt and
problem-free interface that the client can trust at all times. All the technical glitches
are cleared on time, timelines are met with utmost precision…
clients get to experience superior service accuracy and effectiveness.
The Company’s unparalleled expertise has set the tone for a paradigm shift
in the quality and service parameters in the industry.
Builders' Network
The project management team has enlisted several highly qualified, trained
and certified builders on a pan-India basis who will carry out the erection
under the supervision and guidance of PEBS Pennar representatives.
The Project Management team is equipped to identify and recommend
suitable builders for projects, based on a study of their current loading, resources,
size etc.
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At PEBS Pennar, quality is the key attribute around which all activities and processes are
executed. We adopt a comprehensive quality plan complying with MBMA, ASTM and
AWS requirements at various stages of design and manufacturing.
The process includes…
Incoming / Raw material inspection
In-process inspection
NDT
Final inspection
American Codes followed by PEBS Pennar:
American Institute of Steel Construction (AISC) Steel Construction Manual:
13th Edition
American Iron and Steel Institute (AISI) Cold-formed Steel Design Manual:
1996 Edition
Metal Building Manufacturers Association (MBMA) Metal Building Systems Manual:
2006 Edition - A 50 year old body dedicated to research work
in the field of pre-engineered steel building, its manuals always reflect the latest
refinements and advances, and are recognised as the PEB standard worldwide
American Society of Civil Engineers (ASCE) Standard for Minimum Design Loads
for Buildings and Other Structures - ASC STANDARD ASCE/SEI 7 - 05
American Welding Society (AWS) Structural Welding Code - Steel AWS D1.1M:
2008 Edition
Q U A L I T Y. P R E - A S S U R E D .
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A P P L I C A T I O N S
SPORTS STADIUM
FACTORY
AIR CRAFT HANGER
OFFICE COMPLEX
COLD STORAGE
SHOW ROOM
WARE HOUSE
MULTI STOREY
S O M E O F O U R E S T E E M E D C U S T O M E R S
2524
Reliance Retail
DR. REDDY’S
MY HOMEG R O U P
HBL Power Systems Limited
express logistics distribution
TM
Deccan
Shapoorji Pallonji & Co Ltd
PEBS Pennar, a prime player in the
pre fabricated metal buildings sector has
been the preferred choice for many of the
customers across various sectors.
The company believes in the cause for a
green future and acts as a catalyst for a
revolution for attaining sustainable goals.
Buildings fabricated by PEBS Pennar have
some innate features that make them
green to a large extent.
PEBS Pennar the pioneer in the pre
engineered buildings sector in India, offers
comprehensive solutions for LEED
compliance. Our design and methodologies
enable customers to get substantive LEED
points that contribute to the rating of a
building as green.
A has characteristics that reduce its GREEN BUILDING
environmental impact during its life cycle - from
construction all the way through to the end of the
building's useful life. These green building
characteristics are measured against three criteria:
Environmental: The impact the building will have
today and in the future when considering factors as
energy useage, efficient use of space, recyclability,
materials used for construction, all in an effort to
conserve natural resources.
Economic: Lowering operating costs, enhancing
asset value, improving productivity, as well as
optimizing lifecycle performance.
Health & Community: Improvement of air quality,
occupant comfort, and overall health conditions.
Steel - the Green Metal:
Steel is the basic material that is used in the construction of a pre engineered building. It
negates the harmful effects associated with concrete and cement. Steel used by Pebs
Pennar for any building can be 100 % recycled in the future, after the building has lived
its life. Steel also lowers the life cycle cost as it is easier to maintain.
Heat Island Effect:
PEBS Pennar uses metal roof panels that have high solar reflectance index (SRI). This
helps in reducing the energy consumption and the heat island effect.
Insulated Metal Panels:
PEBS Pennar offers effective insulation solutions for both the roof and walls. The panels
have a superior R value that will contribute towards greater thermal and energy
efficiency
SkyLights:
SkyLights help in ushering natural light into the building. This ensures minimum or
negligible usage of artificial lighting thus contributing towards lesser emissions.
Regional Materials Usage:
Materials that are used by PEBS Pennar are procured from regional sources. This helps to
cut costs & emissions on transportation & logistics.
Innovation & Design:
The pre engineered buildings fabricated by PEBS Pennar use appropriate software,
which ensure that resources are optimized.
Long bay Spacing:
PEBS Pennar offers long bay spacing that will help in reducing the number of footings
for any site. This technique ensures that civil work is reduced, usage of materials is
optimized thus maintaining the ecological balance.
Renewable Energy Options:
PEBS Pennar efficient leak proof Double Lok roofing system enables the installation of
solar panels on the roof top. Solar power helps customers in meeting their power
requirements, reducing the emissions and in the process be eligible for carbon credits
under CDM.
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G R E E N I N N O VAT I O N S F R O M P E B S P E N N A R
Climate change, Sustainability and Green have become the most ubiquitous words. The demand for
environmentally-friendly, or green, construction solutions has increased in recent times. People across
various sectors are concerned with sustainable goals.
It has been widely acknowledged that buildings consume a major portion of materials, resources and
energy, thus contributing directly or indirectly to the environmental maladies. Therefore the paradigm of
green buildings has been evolved to counter the malignant effects on the environment.
Setting
GREEN standards
P E B S P E N N A R F A C T O R Y P R E M I S E S
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