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TPA - Assignment 2 Korneel Melkebeke, Pieter-Jan Steenbeke
Assignment 3: RFID
Total Plant Automation
1 Introduction
Radio-frequency identification (RDIF) is a wireless technology to transfer data in order to
automatically identify and track objects by means of tags attached to these objects. RFID systems
invariably comprise two components, tags and readers. A tag, or transponder, contains electroni-
cally stored data and hence resembles a label of the corresponding object. A reader, or interrogator,
predominantly both transmits and receives radio signals.
The remainder of this paper is structured as follows. The rest of this chapter gives a brief
summary of RFID systems concerning its classifications, selection criteria, and some typical appli-
cations. In order to scrutinise to what extent particular materials may disrupt the performance of
the system, Chapter 2 will present the configuration of the RFID system utilised in the lab. Fur-
thermore, Chapter 3 will examine the results and Chapter 4 will outline the conclusions.
RFID systems can be classified by the type of tag and reader. First, dependent of the power
supply, tags can be active or passive. Active tags have a local power source such as a battery, and
may hence operate at a much larger distance from the reader. Passive tags uses the radio energy
transmitted by the reader, and is therefore smaller and cheaper. The required energy to light up the
tags, however, is roughly a thousand times stronger than for signal transmission. The latter has a
direct relation to interference and radiation exposure, which will be described in further [1]. Second,
the system's operating frequency is the transmission frequency of the reader and can be categorised
in four ranges, see Table 1. Generally, the transmission frequency of the transponder equals the
operating frequency.
Next, another property to distinguish RFID systems is the type of main communication
procedure utilised to transfer data between transponder and reader, i.e. full/half duplex and se-
quential mode. In the former, the transfer of energy from the reader to the transponder is contin-
uous, whereas in the latter, the transfer of energy occurs in intervals. A direct drawback of those
pauses in the sequential system is a loss of energy. Dependent on the utilised communication pro-
cedure, the reading distance can either be in close range (0-1 cm), remote (0-1 m), or long range
(>1 m). Furthermore, there are two types of communication between transponder and reader,
broadcast and multi-access. In the former, the data of the reader is transmitted to all the transpond-
ers. In the latter, only transponders within the reach of a reader will transmit data to the reader. In
order to prevent collision, the channel capacity must thus be divided over the various members
TPA - Assignment 2 Korneel Melkebeke, Pieter-Jan Steenbeke 2
within the reader's reach. There are several anti-collision mechanisms to allow multiple systems
communicate with solely one reader as transponders cannot communicate with one another.
Apart from the aforementioned properties, some other properties of RFID systems are (i)
the possibility to write data to the transponder, i.e. read-only or writeable tags; and (ii) data capacity
of the tag, i.e. some bytes to multiple kilobytes, with the known 1-bit transponder as exception.
Table 1 - Properties in function of operating frequency
Operational frequency LF HR (RF) UHF W
Frequency band 30-300 kHz 3-30 MHz 300 MHz-3 GHz >3 GHz
Reach1
TPA - Assignment 2 Korneel Melkebeke, Pieter-Jan Steenbeke 3
Third, the degree the housing of the tags are protected against deformation is directly pro-
portional to the system's resistance against pressure and vibrations. Here, the antenna of the tran-
sponder is the most sensitive part. For instance, the antenna can disconnect.
Next, ambient moisture and neighbouring metals may alter the transmitted signals. The
main difference with temperature exposure is that the sensitivity to moisture and metals varies
according to the operating frequency. As depicted by Table 1, low and high frequencies do not
encounter an inferior operation of the system. At higher frequencies, the ambient moisture starts
to absorb the transmitted signals and neighbouring metals may interfere with the signals. Thereby,
the signals either arrive incorrectly or do not arrive at all. In designing an RFID system, it is thus
important to examine what objects are in near proximity of the RFID tags. If a tag must be attached
to a metal object, a LF system will primarily utilised. However, in case of higher frequencies, there
must be some clearance distance between the tag and the metal object. Occasionally, tags utilise
the metal construction in order to transmit and receive signals. Here, also, neighbouring metal
objects may still cause reflections of the signals.
In case two or more RFID systems are nearby operating at the same operating frequency,
the antennas of the readers may interfere with each other. Therefore, there must be some clearance
distance between the readers in order to avert those interferences. This distance depends on the
type of readers and the size of their antennas, and is specified on the reader's datasheet. Another
way to diminish those interferences, is by governing the RFID systems such that they are never
active simultaneously. Note that some readers are competent to administer several antennas by
alternately transmitting signals.
The application determines the time the tag is attached to the object. For instance, tags are
attached permanently in closed loop applications whereas tags are attached to the object that leave
permanently in open loop applications. In the former case, the tags are attached to the objects upon
entering the production system. In the latter case, there are several possible times in the production
process where the tag can get attached to the object. Upstream, the probability the tag may get
damaged is higher.
In addition to the six main criteria, some supplementary criteria will be described below.
There are a variety of security threats, such as viruses and worms, which can significantly damage
the RFID system's performance. To avoid the majority of those threats, the incoming must be
examined. The cost price of an RFID system, i.e. material, equipment, installation, can be rather
extensive. The tags and the software development account for the largest part of the overall cost
structure. Further, the cost price depends on properties such as the operating frequency, the order
TPA - Assignment 2 Korneel Melkebeke, Pieter-Jan Steenbeke 4
quantity, material, temperature resistance, power supply. Moreover, the positioning of tag must be
conducted such that the tag is readable, taking into account all the aforementioned altering mech-
anisms. In behalf of completeness, the system's data capacity, standardisation, and read rates are
also criteria to determine the appropriate RFID system.
RFID systems has a variety of applications such as commercial, security, agricultural, and
transport. Commercial applications include automated inventory control, ticketless entry, produc-
tion progress assembly line. Security applications include theft prevention in stores. Agricultural
applications include electronic tracking of livestock and improvement of food traceability.
Transport applications include automated toll collection, airline baggage tracking and vehicle man-
agement systems.
2 Set up
The assignment was performed in the software RF-MANAGER Basic V3.0, a user-friendly
instrument to configure and commission RFID readers. Figure 1 depicts the SIMATIC RF670R
reader and the two RF660A antennas that were used. The antennas are configured in the Anten-
nas menu, see Figure 2 for an example. For this assignment, the gain was set at 7 dB, and the cable
loss was set to 2.0 dB. Furthermore, the diagnosis view enables the reader to test the accuracy of
tag detection in the following scenarios: (i) commissioning of the reader and testing of the loaded
configuration; and (ii) checking and testing the reader on commissioning in the plant. Here, the
diagnosis view was utilised to determine the maximum read distance in order to scrutinise to what
extent particular materials may disrupt the performance of the system. This was conducted by
monitoring whether tags were detected in the diagnosis view and which colour was assigned to the
tags. Figure 3 depicts an illustration. The colours represent whether a tag was recently detected by
the reader, as described by Table 2.
(a)
(b)
Figure 1 - SIMATIC RF670R reader (a) and RF660A antenna (b)
TPA - Assignment 2 Korneel Melkebeke, Pieter-Jan Steenbeke 5
Figure 2 - Antennas menu
Figure 3 - Example diagnosis view [2]
Table 2 - Meaning of colour type in diagnosis view [2]
Colour Meaning
Dark green The tag was detected in the current read cycle
Light green The tag was detected in the previous read cycle, but not in the present read cycle
Red The tag has not been detected since at least the previous read cycle and in the current read cy-cle
TPA - Assignment 2 Korneel Melkebeke, Pieter-Jan Steenbeke 6
For a variety of surfaces, the maximum reach distance perpendicular in front of the antenna
was measured for various tags in order to determine the interference of the surface. Six different
tags were compared, see Figure 4. Tags (a), (b), and (c) of Figure 4 represent metal-on tags, indi-
cating that they can be attached on metal surfaces in order to identify and track metal objects. On
metal, the maximum read distance2 of tag (a) equals 10 m, of (b) 6 m, and of (c) 8 m - according to
their datasheets [3], [4], and [5]. As surfaces, the human body, paper, metal, and water were exam-
ined, see Figure 5. Important to note here is that the tags were hold against the surfaces and were
not mounted on the surfaces as well as the abundance of metal devices present in the lab. Initially,
this was conducted for different power levels. The power levels were set to 50; 100; 200; 500; 1,000;
and 2,000 mW. Due to technical issues, however, the software did not update the power level and,
in fact, all measurements were conducted at a power level of 2000 mW. Therefore, the tests were
conducted once more, with just one tag and some additional surfaces. Figure 6 depicts the utilised
the tag for the additional measurements. In total, nine surfaces were compared. In addition to the
three initially used surfaces depicted in Figure 5, and the option of no surface, textile and four extra
surfaces, as illustrated in Figure 7, were utilised. Specifically, four parameters were examined. First,
at a power level of 1,000 mW the influence of various surfaces was analysed. Second, for the textile
surface, the gain level was set to different levels to examine its influence. Next to the standard level
of 7 dB, the gain was set to 2, 5, and 20 dB. Third, also for a textile surface, the read distance was
measured for the aforementioned power levels. Finally, fourth, without use of a surface, the reach
distance was determined at two other positions, i.e. perpendicular left of and behind the antenna
in order to examine the equivalence with the theoretical spatial directional radiation pattern of the
RF660A antenna in free space and in the absence of reflecting/absorbing materials. Figure 8 illus-
trates the main, i.e. processing, and the auxiliary fields of this pattern. Note that the diagram is not
to scale.
(a) Xerafy MicroX II (b) Xerafy Xylinder (c) Confidex Ironside Slim
2 Read ranges are theoretical values that are calculated for non-reflective environment, in where antennas with optimum directivity are used with maximum allowed operating power according to ETSI EN 302 208 (2W ERP). EU = 865 - 868 MHz, US = 902 - 928 MHz, JPN = 952-956 MHz. Different surface materials may have an effect on performance.
TPA - Assignment 2 Korneel Melkebeke, Pieter-Jan Steenbeke 7
(d) (e) (f)
Figure 4 - Initially utilised tags
(a) paper (b) metal (c) water
Figure 5 - Initially utilised surfaces, the human body excluded
Figure 6 - Tag utilised in the supplementary tests
(a) coffee mug (b) cardboard (c) archive folder (d) mobile phone
Figure 7 - Supplementary surfaces
TPA - Assignment 2 Korneel Melkebeke, Pieter-Jan Steenbeke 8
Figure 8 - Spatial directional radiation pattern of the RF660A antenna, showing main (green) and auxiliary (blue) fields [6]
3 Analysis
As previously mentioned, the read distance was first determined for six tags attached to
four distinct surfaces. Figure 9 shows the influence of the surface for the various tags. Here, dashed
lines represent the on-metal tags (a), (b), and (c) - see Figure 4. Deceptively, of those on-metal tags,
tag (a) had a negligible to zero read distance for the different surfaces, regardless of a metal or non-
metal surface. Tag (b), however, did show an enhanced read distance in case of the metal surface
compared to the non-metal surfaces. Moreover, its maximum read distance approximately equates
the maximum read distance of 6 m listed on its datasheet [4]. Despite its lower read distances in
case of metal and water, tag (c) shows an adequate and equivalent read distance for human body
and for paper as surface. Tag (c) does not equate its maximum read distance of 8 m listed on its
datasheet [5]. In fact, tag (c) rather resembles a tag sensitive to both metal and moisture, as will be
illustrated by tags (e) and (f). Furthermore, the read distances of tag (d) for the distinct surfaces do
not comply with the anticipated disturbances by both metal and moisture whereas the read dis-
tances of tags (e) and (f) do comply. For the latter two, Figure 9, on the one hand, clearly illustrates
a read distance of 6.4 m and 3.8 m for tag (e) and (f), respectively, in case the tags was attached to
a human body or to paper. On the other hand, Figure 9 depicts that the tags are highly sensitive to
both metal and moisture, as stipulated by Table 1.
TPA - Assignment 2 Korneel Melkebeke, Pieter-Jan Steenbeke 9
Figure 9 - Influence initial surfaces on maximum read distance for various tags,
dashed lines represent the on-metal tags with additional data labels for metal surface
For the second experiment, Figure 10 shows, in increasing order, the read distances for the
distinct surfaces. As the new tag is not explicitly designed for usage on metals, the tag is not visible
at any distance in case of the metal surface as well as when attached to a mobile phone. The sensi-
tivity to moisture is once more apparent, since the maximum read distance equates 1.0 m when
attached to water. Furthermore, the maximum read distance increases linearly in case of the ceramic
coffee mug, paper, cardboard, and textile. However, the read distance displays no difference in
maximum read distance when the tag was attached to either no surface or to an archive folder.
Figure 10 - Influence type of surfaces on maximum read distance for new tag, in increasing order
0
6.4
3.8
-1
0
1
2
3
4
5
6
7
8
human body paper metal water
Read d
ista
nce (
m)
(a) (b) (c) (d) (e) (f)
-1
0
1
2
3
4
5
6
7
8
metal mobilephone
water coffee mug paper cardboard textile none archivefolder
Read d
ista
nce (
m)
TPA - Assignment 2 Korneel Melkebeke, Pieter-Jan Steenbeke 10
Next, Figure 11 and Figure 12 respectively depict the influence of both the antennas power
level and the antennas gain on the maximum read distance. They clearly show direct and inverse
proportionality, respectively.
Figure 11 - Influence antenna's power level on maxi-
mum read distance for the new tag on a textile surface
Figure 12 - Influence antenna's gain on maximum read
distance for the new tag on a textile surface
Finally, Table 3 shows that the maximum read distance behind the antenna is larger than at
its lateral read distance. This does not resemble the spatial directional radiation pattern as illustrated
in Figure 8.
Table 3 - Read distances for different orientations with respect to the antenna, for the new tag without a surface
orientation read distance (m)
front 6.6
left 0.8
back 1.1
4 Conclusions
In this paper, the performance of an RFID system was scrutinised in terms of maximum
read distance. The following four parameters were examined: (i) influence of surface to which the
tag is attached; (ii) power level and (iii) gain of the antenna; and (iv) orientation with respect to the
antenna. First, a brief introduction is presented comprising the standard classification, several se-
lection criteria, and some typical applications. Next, the RFID configurations of the experiments
are described, followed by the results. This chapter summarises the paper and articulates a few
conclusions.
From the first experiment, it cannot be entirely speculated that tags that are specifically
designed to be attached on metal surfaces, are insensitive of the metal surface. Of the three on-
0
1
2
3
4
5
6
7
0 500 1000 1500 2000 2500
Read d
ista
nce (
m)
antenna's power level (mW)
0
1
2
3
4
5
6
7
0 5 10 15 20 25
Read d
ista
nce (
m)
Antenna's gain (dB)
TPA - Assignment 2 Korneel Melkebeke, Pieter-Jan Steenbeke 11
metal tags examined in this experiment, for instance, one tag showed a maximum read distance for
metal approximately half as large as the read distances of the surfaces human body and paper. In
fact, due to its additional sensitivity to water, this tag bore a resemblance to a tag not specifically
designed for on-metal surfaces. Another on-metal tag was never detected when attached to the
metal object. That tag was also not detected when attached to water whereas for paper and the
human body, it was practically undetectable. Therefore, the results for this tag are a bit inconclusive.
A reasonable cause for those ambiguous results may be the improper way of attaching the tag to
the surface. In this experiment, the tag was held against the surface, and not mounted which may
not furnish the synergy with metal surfaces.
For the three other tags, one tag did not show a significant variation in its maximum read
distance when attached to the various surfaces. In contrast, the two other did comply with the
anticipated disturbances by both metal and moisture as described in the introduction. In the second
experiment, those anticipated disturbances were considerably perceptible. In increasing order of
maximum read distances, the surfaces metal and water ended up at the bottom, followed by ceramic
coffee mug, paper, cardboard, and textile. Remarkably, the maximum read distance when the tag
was attached to an archive folder was equivalent to the case when no surface was utilised. A rea-
sonable cause for the latter assertion was probably the improper way of attaching the tag to the
surface in combination with the lack of a sufficient amount of material to induce an inferior oper-
ation of the system. Therefore, it can be confirmed that the surface on which the tag is mounted
as well as the accuracy of the attachment, does have an influence despite some contradicting results.
Next, it can be conjectured that the power level and the gain of the antenna have a direct
relation to the maximum read distance. Specifically, the read distance increased (decreased) with
increasing power level (gain) of the antenna. Therefore, the maximum read distance is, respectively,
directly and inversely proportional to the antenna's power level and gain.
Concerning the compliance with the theoretical spatial directional radiation pattern, the
empirical results of this experiment were not entirely equivalent. Particularly, the maximum lateral
read distance was not larger than the read distance at the back of the antennas. The read distance
in front of the antenna, however, was notably larger.
To conclude, from the empirical results, it can be asserted that the system's performance is
dependent on the type of tag; the surface to which the tag is mounted and the degree of the attach-
ment; the antenna's power level and gain; and the orientation of the tag with respect to the anten-
na's.
References
[1] Radio-frequency identification, Wikipedia, [Online]. Available: http://en.wikipedia.org/wiki/Radio-frequency_identification#Tags. [Accessed 3 May 2015].
[2] Siemens, SIMATIC RF-MANAGER Basic Configuration and Operating Manual, Germany: Siemens AG, 2012.
[3] Xerafy, MicroX II Datasheet, 3 July 2014. [Online]. Available: http://www.xerafy.com/userfiles/uploads/datasheets/Micro%20X%20II%20Datasheet.pdf. [Accessed 12 May 2015].
[4] Xerafy, Xylinder Brochure, 20 December 2013. [Online]. Available: http://www.xerafy.com/userfiles/uploads/brochures/Xylinder%20Brochure.pdf. [Accessed 12 May 2015].
[5] Confidex, Ironside Slim Datasheet, April 2015. [Online]. Available: http://www.confidex.com/application/files/3914/3074/4660/Ironside_Slim_Datasheet.pdf. [Accessed 12 May 2015].
[6] Siemens, SIMATIC RF600 System Manual, Germany: Siemens AG, 2012.