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Page 1: Persian Gulf Petrochemical Industries Company - pgpic.irpgpic.ir/Dorsapax/Data/Sub_0/File/production complexes.pdf · 10 Persian Gulf Petrochemical Industries Company l Location:

6 Persian Gulf Petrochemical Industries Company

Page 2: Persian Gulf Petrochemical Industries Company - pgpic.irpgpic.ir/Dorsapax/Data/Sub_0/File/production complexes.pdf · 10 Persian Gulf Petrochemical Industries Company l Location:

7Persian Gulf Petrochemical Industries

Company

Page 3: Persian Gulf Petrochemical Industries Company - pgpic.irpgpic.ir/Dorsapax/Data/Sub_0/File/production complexes.pdf · 10 Persian Gulf Petrochemical Industries Company l Location:

Geographic Location: Bandar Imam Petrochemical Complex is located on the northwest side of the Persian Gulf at Khuzestan Province at a distance of 160 km to the southeast of Ahwaz and 84 km to the east of Imam Khomeini port.Area: 270 HectaresFounded in: 1971 (In 1972 a Joint Venture agreement between the National Petrochemical Company of Iran and five Japanese companies was signed)Ownership: Persian Gulf Petrochemical Company (69.27%), Justice Shares Broker Co. (30%), Preferred Stock (0.73%)Management Structure: In line with decentralization policy in 2000, BIPC restructured its management organization by establishing five independent subsidiaries as follows in order to boost its productivity and a better potentiality achievement.BIPC’s subsidiaries include:

Bandar Imam Petrochemical Complex (BIPC)

Production Companies / Direct

8 Persian Gulf Petrochemical Industries Company

l

l

l

l

l

l

n Faravaresh Bandar Imam Co.n Kimia Bandar Imam Co.n Basparan Bandar Imam Con Abniroo Bandar Imam Co.n Kharazmi Bandar Imam Co.

Page 4: Persian Gulf Petrochemical Industries Company - pgpic.irpgpic.ir/Dorsapax/Data/Sub_0/File/production complexes.pdf · 10 Persian Gulf Petrochemical Industries Company l Location:

VCMEDC

Production Process

MIXED XYLENES (IMPORT)

NAPHTHA

AR

MIXED XYLENESPX

NFNGLOL

MTBE

SALT

LEAN GAS

SP CA

DC

VCM PVC

BD SRC4 CUT

ETHYLENE

PROPYLENE

HEAVY AROMATICS

BENZENE

RAFFINATE

PARAXYLENE

C5+

C4

C3

C4

C3

C4

C2C1 & C2

FUEL GAS

SALT

BUTANE

METANOL

BUTANE(Liquid)

C5+

PROPANE (Liquid)

PYROLYSIS GASOLINE

PP

LD 2

LD 1

HD

PRPYLENEC4.RAFFINATE

SBR

HDPE

LDPE

PP

STYRENE

EDC

PVC

NaOH(50%)

HCI

JAVEL WATER

MTBE

9Persian Gulf Petrochemical Industries

Company

Page 5: Persian Gulf Petrochemical Industries Company - pgpic.irpgpic.ir/Dorsapax/Data/Sub_0/File/production complexes.pdf · 10 Persian Gulf Petrochemical Industries Company l Location:

10 Persian Gulf Petrochemical Industries Company

l Location: Petrochemical Special Economic Zone

l Area: 120 hectares

l Founded in: 1999

l Ownership: BIPC (100%)

Product Final (‘000 t/y) Feed Licensor Production date

Ethylene 411 Ethane, butane, C5+ Lummus 1993

C4Cut 80 ״ ״ ״

Pyrolysis gasoline 113.5 ״ ״ ״

Fuel oil (C.F.O) 21.6 ״ Parsons ״

Ethane 565 NGL ״ NF2(1990)NF1(1995)

Propane 1090 ״ ״ ״

Butane 908 ״ ״ ״

C5+ 768 ״ ״ ״

Benzene 230 Naphtha Engel Hard,UOP, HRI 1996

Mixed xylenes 140 ״ ״ ״

Raffinate 241 ״ ״ ״

Paraxylene 180 Mixed Xylenes IFP 2000

Faravaresh Bandar Imam Co.

Input feed Amount (‘000 t/y) Source

NGL 3,200 NIOC

Naphtha 1,000 Abadan refinery

Mixed xylenes 74 Import

l NF3 unit of Bandar Imam with a production capacity of 443 000t/y Ethane, 870 000 t/h of propane; 688 000t/y of Butane; 649 000t/y of C5 Cut and heavier and also 35 thousand tons of Gas Fuel has been exploited. This unit does not mention in the above table until adequate food supply by upstream sources.

Production Companies / Direct

Page 6: Persian Gulf Petrochemical Industries Company - pgpic.irpgpic.ir/Dorsapax/Data/Sub_0/File/production complexes.pdf · 10 Persian Gulf Petrochemical Industries Company l Location:

11Persian Gulf Petrochemical Industries

Company

Products ApplicationEthane (C2), Butane and C5 which are the output from Gas-Liquid separation (NF) plant provide the feedstock for olefins & fuels.Output from the olefin plant provides the main feedstock for the BIPC’S polymer plants.Benzene, mixed xylenes & paraxylene which are the output of Aromatic plants are used in the production of paints, plastic industries, production of PTA and chemical industrial solvents.

Page 7: Persian Gulf Petrochemical Industries Company - pgpic.irpgpic.ir/Dorsapax/Data/Sub_0/File/production complexes.pdf · 10 Persian Gulf Petrochemical Industries Company l Location:

12 Persian Gulf Petrochemical Industries Company

l Location: Petrochemical Special Economic Zonel Area: 31 hectares (process plants) and 1550 hectares salt lakel Founded in: 1999 (Kimia Bandar Imam Co.)l Ownership: BIPC (100%)

Kimia Bandar Imam Co.

Product Final (‘000 t/y) Feed Licensor Production

date

Sodium chloride 520 Sea Water Technocell 1994

Caustic Soda 250 Salt Denora ״

Cholorine (GAS) 221 Salt Denora ״

HCL (33%) 63.3 Chlorine/Hydrogenor Hydrogen chloride

Lorrian,Arbon+SGL ״

Javel Water 6.6 Chlorine & Caustic Soda Denora ״

EDC (DC) 300 Chloro & Ethylene Tosoh ״

EDC(OXY) 140 HCL, Ethylene / Oxyigen ״ ״

VCM 180 EDC ״ ״

MTBE 500 Methanol,Butane UOP 2002

Product Applications Detergents, industrial solvents, PVC, sugar industry, paper industry, unleaded gasoline, water andsewage treatment

Input feed Amount (m3/y) Source

Sea Water 21,000,000 Persian Gulf

DM Water for NaoH 365,000 Abniroo Bandar Imam Co.

Input feed Amount (‘000 t/y) Source

Butane 391 Faravaresh Bandar Imam Co.

Ethylene 126 Faravaresh Bandar Imam Co.

Methanol 187 Fanavaran Petrochemical Co.

Production Companies / Direct

Page 8: Persian Gulf Petrochemical Industries Company - pgpic.irpgpic.ir/Dorsapax/Data/Sub_0/File/production complexes.pdf · 10 Persian Gulf Petrochemical Industries Company l Location:

13Persian Gulf Petrochemical Industries

Company

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14 Persian Gulf Petrochemical Industries Company

Product Final (‘000 t/y) Feed Licensor Production

date

HDPE 150 Ethylene Mitsui 1994

LDPE 100 ״ Tosoh LD-1 (1995) LD-2 (1994)

Propylene (Polymer Grade) 50 ״ Tosoh ״

PVC 175 VCM HULS (Germany) 1995

C4 Raffinate 42 C4cut BASF(Germany) 1994

1,3 Butadiene 26 C4cut ״ ״

SBR 40 1,3 Butadiene & Styrene JSR(Japan) ״

Input feed Amount (‘000 t/y) Source

Ethylene (HD plant) 151.5 Faravaresh Bandar Imam Co.

Ethylene (LD plant) 108 ״

Propylene (PP plant) 61 ״

VCM (PVC plant) 180 VC plant, Kimia Bandar Imam Co.

C4Cut (SBR plant) 70 Faravaresh Bandar Imam Co.

Styrene (SBR plant) 8 Import

Basparan Bandar Imam Co.

Production Companies / Direct

l Location: Petrochemical Special Economic Zonel Founded in: 1999l Ownership: BIPC (100%)

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15Persian Gulf Petrochemical Industries

Company

Product ApplicationLaboratory and plastic industry, detergents, Industrial tools, electronic industry, tires, cable Coating, pipes and joints, household appliances, toys and packaging.

Page 11: Persian Gulf Petrochemical Industries Company - pgpic.irpgpic.ir/Dorsapax/Data/Sub_0/File/production complexes.pdf · 10 Persian Gulf Petrochemical Industries Company l Location:

16 Persian Gulf Petrochemical Industries Company

Ab Niroo Bandar Imam Co.

Input feed Amount (‘000 t/y) Source

Lean Gas 1,200 NIGC

Raw Water 36.5 Karoon River

Product Final Feed Licensor Production date

DM water 2,500 m3/h Raw water Kurita 1990

Steam 1,700 t/h DM water, Return condensate Kawazaki ״

Power 260 MW Fuel Toshiba/ABB ״

Industrial Air 92,000 Nm3/h Air Mitsui ״

Nitrogen 18,000 Nm3/h Compressed air Kobe, Airproduct ״

Liquid Nitrogen 1,500 kg/h ״ ״ ״

Product Application:Utilities for all BIPC plants

Production Companies / Direct

l Location: Petrochemical Special Economic Zonel Area: 22 hectares l Founded in: 1999 l Ownership: BIPC (100%)

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17Persian Gulf Petrochemical Industries

Company

Page 13: Persian Gulf Petrochemical Industries Company - pgpic.irpgpic.ir/Dorsapax/Data/Sub_0/File/production complexes.pdf · 10 Persian Gulf Petrochemical Industries Company l Location:

18 Persian Gulf Petrochemical Industries Company

Kharazmi Bandar Imam Co. is responsible for projects management, maintenance management and services management.Project Management: includes the supervision, planning and control of projects.Maintenance management: includes maintenance services, main workshop, instrument, electricity, telecommunication and critical machinesServices Management: includes social and welfare service for Bandar Imam Staff and their familiesOwnership: BIPC (100%)

l

l

l

l

l

Production Companies / Direct

Kharazmi Bandar Imam Co.

Page 14: Persian Gulf Petrochemical Industries Company - pgpic.irpgpic.ir/Dorsapax/Data/Sub_0/File/production complexes.pdf · 10 Persian Gulf Petrochemical Industries Company l Location:

19Persian Gulf Petrochemical Industries

Company

Page 15: Persian Gulf Petrochemical Industries Company - pgpic.irpgpic.ir/Dorsapax/Data/Sub_0/File/production complexes.pdf · 10 Persian Gulf Petrochemical Industries Company l Location:

20 Persian Gulf Petrochemical Industries Company

l Location: Petrochemical Special Economic Zonel Area: 108 hectares l Founded in: 2003 l Ownership: PGPIC (80%), Petroleum Ministry Retirement & Welfare Fund (20%)

Product ApplicationFor production of detergents, industrial solvents, paper & sugar industries, sewage and water treatment, antiseptic …

Product Final (‘000 t/y) Feed Licensor Production

date

PVC (Suspension) 300 VCM VENOLIT (Germany) 2011

PVC (Emulsion) 40 VCM ״ 2011

EDC 890 Chlorine, Ethylene ״ 2010

VCM 343 EDC ״ 2011

Chlorine 585 Salt UDEH (Germany) 2010

Caustic Soda 660 Salt ״ ״

Sodium Hypochlorite 16.2 Chlorine, Naoh, OH ״ ״

Input feed Amount (000 t/y) Source

Ethylene 252 Ethylene Grade Network of Petrochemical Special Economic Zone

Salt 1,300 Local Market

Chloridric acid (Gas) 50 Karoon Petrochemical Co.

DM water 1400 Fajr Petrochemical Co.

Production Companies / Direct

Arvand Petrochemical Co.

Page 16: Persian Gulf Petrochemical Industries Company - pgpic.irpgpic.ir/Dorsapax/Data/Sub_0/File/production complexes.pdf · 10 Persian Gulf Petrochemical Industries Company l Location:

21Persian Gulf Petrochemical Industries

Company

DM watar

VCM

EDCEDC

EDC

Salt

Caustic Soda

Chlor PurificationSodium Hypochlorite

Caustic Soda

Ethylene

Oxygen

Chloridric acid

SodiumHypochlorite

OxygenReactor

Ethylene

Hydrogen

ChlorChlor Alkali Unit

DCReactor

PurificationEDC Unit

S-PVC Unit S-PVC

E-PVC Unit E-PVC

Chloridric acid

VCM Unit

Production Process

Page 17: Persian Gulf Petrochemical Industries Company - pgpic.irpgpic.ir/Dorsapax/Data/Sub_0/File/production complexes.pdf · 10 Persian Gulf Petrochemical Industries Company l Location:

22 Persian Gulf Petrochemical Industries Company

l Location: Petrochemical Special Economic Zonel Area: 36 hectares l Founded in: 1998 l Ownership: PGPIC (70%), Justice Shares Broker Co. (30%)

Product Final (‘000 t/y) Feed Licensor Production

date

Benzene 180 Condensates,Pyrolysis Gasoline

Axens,Uhde,

Sinopec2005

Paraxylene 400 ״ ״ ״

Orthoxylene 30 ״ ״ ״

Light Ends 350 ״ ״ 2004

Raffinate 199 ״ ״ ״

LPG 39 ״ ״ ״

C5 cuts 21 ״ ״ ״

Heavy cuts Naphtha 488 ״ ״ ״

Heavy cuts Pyrolysis Gasoline 11 ״ ״ ״

Heavy Aromatics 23 ״ ״ 2005

Product ApplicationParaxylene: in production of terephthalic acid or dimethyl terephthalic as well as intermediate material for polyester and fibers.Benzene: in production of styrene, 2-decylbenzene(for producing detergents), cyclohexene (for producing nylons), phenol and nitrobenzene for producing aniline and solvents.Orthoxylene: in the production of softeners, pharmaceuticals, Pesticides, paints and phthalic anhydride (PA).

Input feed Amount (000 t/y) Source

Condensate Gas 1,718 Pazanan Oil fields

Pyrolysis Gasoline 139 Amir Kabir Petrochemical CO.

Buali Sina Petrochemical Co.

Production Companies / Direct

Page 18: Persian Gulf Petrochemical Industries Company - pgpic.irpgpic.ir/Dorsapax/Data/Sub_0/File/production complexes.pdf · 10 Persian Gulf Petrochemical Industries Company l Location:

23Persian Gulf Petrochemical Industries

Company

Process Block Diagram

Pyrolysis Gasoline

C5 CutsBTX BT

BTX

C8+A

C8+A

C9+A

Raffinate

(Poor P.X)MIX

Ortho . Xylene

Para-Xylenes

TOL

C9 A

T/X/C9 A

H 2

Heavy AR.

Raffinate

Pure Benzene

LIR

LPGH.ENDSH2

Light Naphtha

Light ENDS

Heavy END

Unit 200 Unit 300 Unit 400

Unit 800 Unit 900

Unit 700

Toluene AndC9

AromaticsTrans

alkylation

Unit 600

AromaticsFractionation

Unit 500

BT Extraction

Unit 100

PyrolysisGasoline

Hydrogenation

XylenesIsomerisation

Para-XylenesSeparation(Eluxyl Unit)

Naphtha Prefractionation

Naphtha Hidrotreating

NaphthaAromizing

Arom

izate

(BTX

)

Heavy Naphtha

Page 19: Persian Gulf Petrochemical Industries Company - pgpic.irpgpic.ir/Dorsapax/Data/Sub_0/File/production complexes.pdf · 10 Persian Gulf Petrochemical Industries Company l Location:

24 Persian Gulf Petrochemical Industries Company

l Location: Petrochemical Special Economic Zonel Area: 34 hectares l Founded in: 1998 l Ownership: PGPIC (75%), Petroleum Ministry Retirement & Welfare Fund (15%), Justice Shares Broker Co. (10%)

Product ApplicationProduction of various bottle (for mineral water and other beverages), cans, packing for food and pharma-ceutical products, photography and radiology films, solid food packing, fiber for textile, cotton and artificial thread

Product Final (‘000 t/y) Feed Licensor Production date

PTA 350 Paraxylene,Acetic Acid Tecnimont (Italy) 2005

PET-A (bottle grade) 60 MEG, PTA Lurgi Zimmer (Germany) 2004

PET-B (fiber grade) 117.5 ״ ״ 2005

PET-C (fiber grade) 117.5 ״ ״ 2005

PET-D (bottle grade) 117.5 ״ ״ 2005

Input feed (for Phase 1) Amount (000 t/y) Source

Paraxylene 234 BIPC & Buali Sina

Acetic acid 22 Fanavaran Petrochemical Co.

MEG 140 Marun Petrochemical Co.

Shahid Tondgoyan Petrochemical Co. (Phase-1)

Production Companies / Direct

Page 20: Persian Gulf Petrochemical Industries Company - pgpic.irpgpic.ir/Dorsapax/Data/Sub_0/File/production complexes.pdf · 10 Persian Gulf Petrochemical Industries Company l Location:

25Persian Gulf Petrochemical Industries

Company

CTA

H2

MEG

MEG

MEG

MEG

PTA

SSP - A

SSP - D

PET- POLY - APET Bottle Grade

PET Bottle Grade

PET Fiber Grade

PET Fiber Grade

P-Xylene

Acatic Acid

PET- POLY - B

PET- POLY - C

PET- POLY - D

Process Block Diagram - Phase 1

Page 21: Persian Gulf Petrochemical Industries Company - pgpic.irpgpic.ir/Dorsapax/Data/Sub_0/File/production complexes.pdf · 10 Persian Gulf Petrochemical Industries Company l Location:

26 Persian Gulf Petrochemical Industries Company

l Location: Petrochemical Special Economic Zonel Area: 34 hectares l Founded in: 1998 l Ownership: PGPIC (75%), Petroleum Ministry Retirement & Welfare Fund (15%), Justice Shares Broker Co. (10%)

Product ApplicationProduction of various bottle (for mineral water and other beverages), cans, packing for food and pharmaceutical products, photography and radiology films, solid food packing, fiber for textile, cotton and artificial thread

Product Final (‘000 t/y) Feed Licensor Production date

PTA 350 Paraxylene,Acetic Acid MHI 2006

PET-F (bottle grade) 132 MEG, PTA Noyvallensina 2007

PET-G (fiber grade) 158 ״ ״ 2012

PET (staple grade) 66 ״ ״ 2009

PET (POY grade) 66 ״ ״ 2017

Input feed (for Phase 2) Amount (000 t/y) Source

Paraxylene 233 BIPC & Buali Sina

Acetic acid 147 Fanavaran Petrochemical Co.

MEG 132 Marun Petrochemical Co.

Shahid Tondgoyan Petrochemical Co. (Phase-2)

Production Companies / Direct

Page 22: Persian Gulf Petrochemical Industries Company - pgpic.irpgpic.ir/Dorsapax/Data/Sub_0/File/production complexes.pdf · 10 Persian Gulf Petrochemical Industries Company l Location:

27Persian Gulf Petrochemical Industries

Company

Solid StatePolycondensation

PET (POLY - F)

PET (POLY - G)

PET (POLY - H)PST

POY

STAPLEunit

POLYSpirning

unit

H2

MEG

MEG

MEG

P-Xylene

Acatic Acid

Process Block Diagram - Phase 2

CTA PTA

PET Bottle Resin

PET Fiber chip

Page 23: Persian Gulf Petrochemical Industries Company - pgpic.irpgpic.ir/Dorsapax/Data/Sub_0/File/production complexes.pdf · 10 Persian Gulf Petrochemical Industries Company l Location:

28 Persian Gulf Petrochemical Industries Company

l Location: Petrochemical Special Economic Zonel Area: 10 hectares l Founded in: 1997 l Ownership: PGPIC (70%), Justice Shares Broker Co. (30%)

Product Final (‘000 t/y) Feed Licensor Production date

Liquid epoxy resin 5 Epichlorohydrine,Bisphenol A Salzgitter 2003

Solid epoxy resin 5 ״ ״ 2003

Polycarbonates 25 Phosgene, Bisphenol A ״ 2007

Bisphenol A 30 Phenol+Aceton ״ 2007

Input feed Amount (000 t/y) Source

Caustic Soda (50%) 20 Arvand Petrochemical Co.

Aceton 8.3 Imported

Phenol 26.7 ״

Epichlorohydrin 5.2 ״

Chlorine (98% Gas) 10 Arvand Petrochemical Co.

Natural Gas 2.6 Mm3/y Fajr Petrochemical Co.

Product ApplicationEpoxy resin: Interior protective coatings of oil and gas pipes to prevent corrosion, in production of paints, adhesive, floor covering, reinforced containers and polymer cements used for buildings and bridges construction.Polycarbonate: In auto industry, hygienic & pharmaceutical industry, glasses, contact lens, dialysis equipments…, and electricity and computer industries.

Khouzestan Petrochemical Co.

Production Companies / Direct

Page 24: Persian Gulf Petrochemical Industries Company - pgpic.irpgpic.ir/Dorsapax/Data/Sub_0/File/production complexes.pdf · 10 Persian Gulf Petrochemical Industries Company l Location:

29Persian Gulf Petrochemical Industries

Company

Production Process

Page 25: Persian Gulf Petrochemical Industries Company - pgpic.irpgpic.ir/Dorsapax/Data/Sub_0/File/production complexes.pdf · 10 Persian Gulf Petrochemical Industries Company l Location:

30 Persian Gulf Petrochemical Industries Company

l Location: Pars Special Economic Energy Zonel Area: 61 hectares l Founded in: 2002 l Ownership: PGPIC (76/55%), TAPICo. (17%), Petroleum Ministry Retirement & Welfare Fund (6/45%)

Product ApplicationParaxylene is used in production of PTA, DME as well as intermediate feedstock for polyester and fiber.Benzene is used in the production of Styrene. Dodesyl Benzene for detergents, Cychlohexene (for Nylon), Phenol and Nitrobenzene (for Anylene production) and solvents.Orthoxylene is used for production of softeners and pharmaceuticals, pesticides, paints and anhydride phethalic.

Product Final (‘000 t/y) Feed Licensor Production date

Paraxylene 750

Condensates,PyrolysisGasoline

AxensUHDE

SINOPECJuly 2007

Benzene 430

Orthoxylene 100

Heavy Ends 2000

Heavy Aromatics 16

Raffinate 380

Light Ends 680

LPG 76

C5 cut 47

Input feed Amount (‘000 t/y) Source

Condensates 4,500 South pars phases

Pyrolysis gasoline 270 Jam Petrochemical Co.

Nouri (Borzuyeh) Petrochemical Co.

Production Companies / Direct

Page 26: Persian Gulf Petrochemical Industries Company - pgpic.irpgpic.ir/Dorsapax/Data/Sub_0/File/production complexes.pdf · 10 Persian Gulf Petrochemical Industries Company l Location:

31Persian Gulf Petrochemical Industries

Company

Production Process

Unit 100 PG Hydrogenation

Unit 400 Reformate & Aromatics Separation

unit 700 Paraxylene Separation

unit 800 Xylenes

Isomerization

unit 600 & 650 Disproportionation & Transalkylation

Unit 500BT Extraction

Unit 300Catalytic

Reforming

Unit 250Hydrotreating

Unit 200Gas Cond

Prefractionation

Unit 950

PG

LPG

BT

Unit 350

Raffinate

HPG C8 Ar

C6- C7 Cut

Aromizate

HeartCut

Catalyst RegenerationGas

Condesate

Light Ends

Purified Light ends

Toluene Benzene

Heavy Aromatics

Raffinate

Paraxy Lenes

Ortoxy Lenes

Heavy Ends

C5 Cuts

Heay ends

Page 27: Persian Gulf Petrochemical Industries Company - pgpic.irpgpic.ir/Dorsapax/Data/Sub_0/File/production complexes.pdf · 10 Persian Gulf Petrochemical Industries Company l Location:

32 Persian Gulf Petrochemical Industries Company

Pars Petrochemical Co.

Product Final (‘000 t/y) Feed Licensor Production date

Ethane 1,600 Reach gas Linde 2006

Propane 980 ״ ״

Butane 570 ״ ״

C5+ 86 ״ ״

Ethyl benzene 645 Ethylene / Benzene Snamprogetti 2009

Styrene Monomer 600 Ethyl benzene ״ 2009

Input feed Amount (‘000 t/y) Source

Reach gas 19,800 South Pars phases 1,2,3

Ethylene 173 Arya Sasol Polymer Co.

Benzene 470 Nouri & Buali Petrochemical Co.

l Location: Pars Special Economic/Energy Zonel Area: 23 hectares +140 hectars for EB/SMl Founded in: 1999 l Ownership: PGPIC (60%), SATA (40%)

Production Companies / Direct

Page 28: Persian Gulf Petrochemical Industries Company - pgpic.irpgpic.ir/Dorsapax/Data/Sub_0/File/production complexes.pdf · 10 Persian Gulf Petrochemical Industries Company l Location:

33Persian Gulf Petrochemical Industries

Company

Product ApplicationEthane, Butane & Pentane as feed for Olefins unitStyrene Monomer as feed for Styrene, rubber, resins, adhesives, solvents, textile, ABS, SBR, SAN

Production ProcessEthane

Ethane Extraction

Unit

Ethyl Benzene

Unit

Styrene Monomer

Unit

Propane

Butane

C5+

Styrene MonomerEthyl Benzene

Benzene

EthyleneEthylene

NG from South Pars phases 1,2&3

Return light gas

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34 Persian Gulf Petrochemical Industries Company

Fajr Petrochemical Co.

Product Final Feed Licensor Production date

Electricity 1,483 MW Natural Gas, Gas Oil Alstom 2003

Steam 1,788 t/h DM Water KAWAZAKI ״

Nitrogen (Gas) 51,000 nm3/h

Air

Air Product(1st & 2nd train);

Air Liquid(3rd train)

2002 (Train 1&2)2006(Train 3)

Nitrogen (Liquid) 3 T/h

Oxygen (Gas) 40,500 nm3/h

Oxygen (Liquid) 42 T/h

Instrument Air 42,500 nm3/h Air Product 2002

Service Air 31,500 nm3/h Air Liquid (Train 3) 2006

Argon (Liquid) 375 kg/h

Vatech 2002

RO Water 10,530 m3/h Service Water

DM Water 3,430 m3/h RO Water

Service Water 800 m3/h Clarified Water

Clarified Water 16,800 m3/h Karoon River

Potable Water 375 m3/h Mixed RO+DM Water

Boilers Water 2,784 m3/h DM Water

Fire Water 14,630 m3/h Clarified Water

Input feed Amount Source

Natural Gas 12 Million m3/h NIGC

Karoon River Water 7000 m3/h Water Organization

l Location: Petrochemical Special Economic Zonel Area: 54 hectares l Founded in: 1990 l Ownership: PGPIC (70%), Justice Shares Broker Co. (30%)

Production Companies / Direct

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35Persian Gulf Petrochemical Industries

Company

Production Process

DM water

Power Plant

Air Seperation Unit

1st & 2nd Sewage Treatment

Power Plant

Water Treatment

Fuel Gas

Air(Atmosphere)

Sewages

Raw Water

Air(Atmosphere)

Fuel Gas

Raw Water

Fajr-Phase 1

Fajr-Phase 2

RO WaterDM Water

Service WaterFirefighting Water

SteamElectricity

B.F.W

Oxygen & NitrogenInstrument & Service Air

Argon

Service WaterPurified Sewages

RO WaterDM Water

Service WaterFirefighting Water

SteamElectricity

B.F.W

Oxygen & NitrogenInstrument & Service AirAir Seperation

Unit

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36 Persian Gulf Petrochemical Industries Company

Mobin Petrochemical Co.

Product ApplicationUtilities for all Petrochemical Plants at Pars Special Economic/Energy Zone

Product Final Feed Licensor Production date

Electricity 986 MW Natural Gas GE 2004 & 2010

Steam 2,855 T/h DM Water Foster Wheeler 2005

Fresh Water 1,560 m3/h Sea Water SIDEM 2004

DM & Condense Water 2,700 m3/h Fresh Water;

Return Condense SIDEM/COMARReady for start-up

Potable Water 100 m3/h Fresh water

2005 & 2011

Oxygen 168,000 Nm3/h

Atmosphere LINDE

Oxygen 50,400 Nm3/h

Nitrogen 96,000 Nm3/h

Service Air 8,500 Nm3/h

Instrument Air 22,000 Nm3/h

Service Water 150 m3/h Water BAMAG 2007

Cooling Water 386,000 m3/h

Sea Water Sadra 2006Cooling Water(Closed Loop) 81,000 m3/h

Input feed Amount Source

Natural Gas 24 million m3/h Pars Oil & Gas Co.

Sea Water - Persian Gulf

l Location: Petrochemical Special Economic Zonel Area: 110 hectares l Founded in: 1990 l Ownership: PGPIC (100%)

Production Companies / Direct

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37Persian Gulf Petrochemical Industries

Company

Production Process

B.F.W

OxygenNitrogen

Instrument AirService Air

Service Water

Electricity

Steam

DM Water

Fresh Water

Open Loo Heat Exchangers

Cold Water

Hot Water

Sea Water

Sea Water

Fuel Gas

Returned Condense

Air(Atmosphere)

Industrial Sewages Water

Treatment

Air Seperation

Power Plant

DM Water

Fresh Water

Sea Water

Sea Water

Closed Loop Plate Heat Exchangers

Pool

MED Unit

DM Treatment

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38 Persian Gulf Petrochemical Industries Company

Arya Sasol Polymer Co.

Product Application:LDPE: for films, bags, containers, cable coatings and industrial partsHDPE & MD: for home appliances, films, industrial parts, containers, pipes, plastic bottlesEthylene: as feedstock for polymer plants

Product Final (‘000 t/y) Feed Licensor Production date

Ethylene 1000 Ethane Technip 2007

C3+ 90 Ethane Technip 2007

LDPE 300 Ethylene Sabtec 2008

HDPE/MD 300 Ethylene Basell 2008

Input feed Amount (000t/y) Source

Ethane 1,267.5 Pars Petrochemical Co.

Hexene-1 7.2 Imported

Propylene 4.2 Jam Petrochemical Co.

Hexane 87 Imported

Production Companies / Indirect

l Location: Pars Special Economic Energy Zonel Area: 72 hectares l Founded in: 2003 l Ownership: Persian Gulf Petrochemical Industries Co. (PGPIC) via Pars Petrochemical Co. & SPG

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39Persian Gulf Petrochemical Industries

Company

Production Process

LDPELDPE

MD/HDPE

Hydrogen Network

C3+

Ethylene

EthaneOlefin

HDPE/MD

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40 Persian Gulf Petrochemical Industries Company

Karoon Petrochemical Co. (Phase-1)

Product ApplicationRaw material for production of various kinds of polyurethanes, construction industry, auto industry, insulations, false ceilings, sponges, adhesives, refrigerator parts.

Product Final (‘000 t/y) Feed Licensor Production date

TDI 40CL2, CO, Hydrogen

Chematur 2008Nitric Acid 64% 88 Ammonia

Chloridric Acid(33%) 116 Toluene Nitric

Acid

Sodium Hypochlorite 4 Caustic Soda, CL

Input feed Amount (000t/y) Source

Toloene 25.3 Esfahan Petrochemical Co.

Chlorine 36.6 Arvand Petrochemical Co.

Hydrogene 4.3 Fanavaran Petrochemical Co.

CO 15.2 Fanavaran Petrochemical Co.

Ammonia 17 Shiraz Petrochemical Co.

Caustic Soda (50%) 14 Arvand Petrochemical Co.

Production Companies / Indirect

l Location: Petrochemical Special Economic Zonel Area: 34 hectares l Founded in: 2002 l Ownership: BIPC (40.28 %), Chemature of Sweden (30.61%), Petrochemical Industries Investment Co. (20.41%), PCC (8.16%)

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41Persian Gulf Petrochemical Industries

Company

TDI

Production Process

Chloridric AcidTDI UnitCDC Unit

DNT Unit MTD Unit

Nitric AcidNitric Acid UnitAmmonia

Toluene

Hydrogen

Co

Chlorine

Caustic Soda Sodiom Hypochlorite

Chlorine Purification & Sodiom Hypochlorite

Production Unit

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42 Persian Gulf Petrochemical Industries Company

Urmia Petrochemical Co.

Product ApplicationCrystal melamine: In production of resinsAmmonia Sulfate: In production of leather, batteries, paint and agricultural industries

Product Final (‘000 t/y) Feed Licensor Production

date

Crystal melamine 4.4 Ammonia, Urea GNCCC 1996

Ammonia Sulfate 13.2 Sulfuric Acid, Ammonium carbonate ״ ״

Sulfuric Acid * 50 Sulphur KSJ 2015

Input feed Amount (‘000 t/y) Source

Urea 16.7 Urea plants

Ammonia 1.32 Ammonia plants

Sulphur 6.6 Phosphate Kaboodan Urmia Chemical Co.

l Location: Urmia, 30th Km of Urmia City – Mahabad Roadl Area: 110 hectares l Founded in: 1991 l Ownership: Persian Gulf Petrochemical Industries Co. (PGPIC) via Iranian Petrochemical Investment Group Co. (Petrol)

* New Project (Under Construction)

Production Companies / Indirect

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43Persian Gulf Petrochemical Industries

Company

l Location: Ilaml Area: 108 hectares l Founded in: 2004 l Ownership: Persian Gulf Petrochemical Industries Co. (PGPIC) via Iranian Petrochemical Investment Group Company (Petrol)

Product applicationIn production of plastics like pipes, Cable coverage, film, …

Product Final (‘000 t/y) Feed Licensor Production date

HDPE 300 Ethylene Mitsui (MCI) 2013

Input feed Amount (‘000 t/y) Source

Ethylene 305Ethylene Grade Network of Petrochemical Special Economic Zone

Butene - 1 3.3 Local sources

Product ApplicationIn production of plastics like pipes, Cable coverage, film, …

Ilam Petrochemical

Production Companies / Indirect

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44 Persian Gulf Petrochemical Industries Company

Mehr Petrochemical Co.

Product ApplicationIn production of plastics like pipes, Cable coverage, film, …

Product Final (‘000 t/y) Feed Licensor Production date

HDPE 300 Ethylene Mitsui (MCI) 2010

Input feed Amount (‘000 t/y) Source

Ethylene 305 Jam and other petrochemical complexes

Butene - 1 3.3 Imported/Jam petrochemical Co.

Production Companies / Indirect

l Location: Pars Special Economic/Energy Zone (Site 2)l Area: 13 hectares l Founded in: 2005 l Ownership: Persian Gulf Petrochemical Industries Co. (PGPIC) via NPC International


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