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    2160

    M ac r om ol e c u l e s 1991 , 24 ,

    2160-2171

    Mechanism and Kinetics

    of

    the Persulfate-Initiated

    Polymerization of Acrylamide

    D. Hunkeler

    D e par t m e nt

    o

    Chemical Engineer ing, Va nderbi l t U nivers i t y , Nashvi l l e , Tennessee

    37235

    Received Apri l 12, 1990;Revised Manu scr ip t Received August 29 , 1990

    ABSTRACT: Acrylamide was polymerized at high monomer concentrations

    (25-50

    w t 5 ) at temperatures

    between 40 and 60

    "C

    with potassium persulfate as the initiator. The rate of polymerization was found to

    be proportional to the monomer concentration to the 5/&h power, a dependence extensively reported a t

    low

    and m oderate levels, suggesting that the rate order is invariant to the acrylamide concentration up

    to

    its

    solubility limit in water. Limiting conversions have also been observed and are reciprocally related to the

    initial monomer concentration. Both the high ra te orders and limiting conversion are found to be manifestations

    of the same phenomena: the monomer-enhanced decomposition of potassium persulfate. A "hybrid cage-

    complex" mechanism,

    in

    which hydrogen bonding between the monomer and initiator lead to association,

    has been derived. This postulates that the m onomer-initiator associate leads to donor-acceptor interactions

    between the amide and the persulfate . The decomposition of this charge-transfercomplex leads to a secondary

    initiation reaction , which proceeds in competition with and often in preference

    to

    the thermal bond rup ture

    of

    the peroxide. It will be shown to give good quan titative prediction of the polymerization rate order,

    monomer and initiator consumption, and molecular weight. Furthermore, the mechanism avoids the free-

    energy inconsistencies characteristic of prior theories and is generalizable to o ther nonionic and ionogenic

    acrylic water-soluble monomers

    in

    polar solvents.

    Introduction

    Polyacrylamide homopolym ers derive their utility from

    their long chain lengths and expanded configuration in

    aqueous solutions.

    As

    such they ar e used primarily for

    water modification purposes. For example, drag reduction

    agents function by transferring energy from the eddies to

    provide a laminar flow regime and decrease t he hydro lytic

    resistance. Polyacrylamides are also applied as thickening

    agents,' cuttin g fluids,2an d soil stabilizers3 nd to a lesser

    exte nt in gel electrophoresis,4 soaps,5 an d tex tile appli-

    cations.6 They are also used in emulsion or microemul-

    sion form as cleaners and in enhanced oil recovery.7

    Recently, hydrophobic modifications have expanded the

    m ark et for polyacrylamides. For commercial applications

    polyacrylamide quality is derived from its moisture

    insensitivity,oxidative stability,*and rapid dissolution in

    water.

    Review of Kinetics

    In 1967, Riggs and R odriguezgobserved an unusual rate

    dependen ce for aqueous acrylamide polymerizations ini-

    tiated with potassium persulfate:

    R , = k[M]'.25[I]0.5 (1)

    Over the past two decades,

    22

    investigations have con-

    firmed a m onomer depend ency exceeding first order while

    maintaining that termination occurs predominantly

    thro ugh a bimolecular macroradical reaction.1 Riggs and

    Rodriguez'' inte rpre ted th e high rat e order as evidence of

    monomeric influences on the rate of initiation. Th is had

    previously been postulated by Jenkins12 to a ccount for

    similar observations m ade while polymerizing styren e in

    toluene with benzoyl peroxide

    as

    an initiator. Morgan'3

    had taken the inference a st ep furth er, suggesting his ses-

    quimolecular order was attrib utab le o seconda ry initiation

    caused by the mon omer-e nhanced decomposition of per-

    oxide. Th e credibility of this hypothesis has been en-

    hanced thro ugh experimental work performed by Dainton

    and c o - ~ o r k e r s . ~ ~ - ~ ~hey observed the rate dependence

    0024-9297/91/2224-2160$02.50/0

    to revert to unity in the absence

    of

    chemical initiators.

    (Polymerizations were initiated with W o -rays, which

    generated

    H

    and

    OH

    radicals, but left propagation,

    termination, and transfer reactions unchanged.) Fu rther

    experimental evidence of th e monom er-enhanced decom-

    position phenomena will be presented in a subsequent

    section of th is paper.

    T o account for high ra te orders with respect to monom er,

    thre e mechanisms have been proposed: the cage-effect

    theory (Mathes on, 1946),18 he complex theory (Gee and

    Rideal, 1936, 1939),19120

    nd

    the solvent-transfer theory

    (B ur ne tt, 1955; Allen, 1955).21122Th e lat ter assumes that

    the solvent acts a s a unimolecular term inating agent. A

    necessary consequence is tha t th e corresponding transfe r

    radical is unreactive. However, in aqueous media th e

    solvent- ransfer mechanism is not a viable explanation

    for the high rate order phenomena since the hydroxy-

    transfer radical is very unstable an d is capable of initiating

    olefinic m onomers (Noyes, 1955).23

    The complex theory assumes a reversible association

    complex is formed between th e m onomer and initiator.

    Th is decomposes to produce a primary radical and

    a

    mac-

    roradical of length one:

    KC

    1. I + M + I - M

    ki

    2.

    I-M R,'

    +

    Rin'

    Matheson's alternative explanation for th e initiation mech-

    anism assumes that as two fragments of a dissociated

    molecule ar e produced t he y are contain ed in a *cage'' of

    solvent molecules. T hi s radical pair may combine several

    times before diffusing ou t of th e cage. Th is hypothesis is

    based on Eyring's (1940)observationz4 or benzene

    at

    room

    tem per atur e, where a molecule ma de 10'0 movem ents in

    its equilibrium p osition per second bu t underw ent 1013-14

    collisions in th e same period. Fo r th e persulfate-initiated

    polymerization of acrylamide th e cage-effect theory can

    be written as

    1991

    American Chemical Society

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    Macromolecules,

    Vol. 24,

    No. 9

    1991

    1.

    2.

    3.

    4.

    kr

    2Rin*-

    khn

    (Rin* Rin)

    +

    M

    -

    ,

    +

    Rin*

    Although, based on very different premises, both these

    mechanisms reduce to a n identical rate equation

    where

    ki

    is the com plex/initiator decomposition constant

    for the com plex and cage theories, respectively, and

    K

    is

    th e complex association con stant (K,)r the ratio kMI/k,,

    which represents th e relative ra te a t which a caged radical

    undergoes propagation and recombination.

    These predict an increase in the ra te order from 1.0 to

    1.5 as th e conversion increases.

    While either mechanism

    can satisfactorily pre dict t he conversion-time development

    for acrylam ide

    polymerization^,^^

    there has been no direct

    verification that the order is changing with monomer

    concentration. Th is has caused concern tha t neither mech-

    anism is representative of actual physical phenomena.

    Furthermo re, since both theories reduce to th e same rdte

    equatio n, kinetics cann ot be used to discriminate between

    th e mechanisms. In th e following section, we will therefore

    evaluate t he cage and complex mechanisms on th e basis

    of thermodynamic consistency and nonkinetic experi-

    mental observations.

    Evaluation of the Cage-Effect

    and

    Complex The-

    ories.

    Flory (1953) has shown th at for typical values of

    radical diffusivities (10-5 cmz/s) the monomer cannot

    appreciably influence th e events in t he cage.z6 T ha t is,

    the enhanced decomposition of caged radicals is insig-

    nificant relative to diffusion out of the cage, unless, as

    Jenk ins showed,l2 th e cage has enormous dimensions

    (104-A adius), which seems improbable. T he theory does,

    however, predict low efficiencies of in it ia ti ~ n ,~ ?nd these

    have been reported for aqueous acrylamide polymeriza-

    tions

    (f

    = 0.024).28

    Noyesz3broadened th e scope of th e cage-effect theory

    by developing a hierarchal cage structur e. He defined the

    following: primary recombination, between two molec-

    ular fragments that are separated by less than one mo-

    lecular diameter; secondary recombination, between two

    fragments of th e same molecule tha t have diffused greater

    tha n one molecular diameter ap art , ertiary recombination,

    between two fragments from diff erent initiator molecules.

    Primary and secondary recombinations occur in =lO-3

    and

    lo4 s,

    respectively. Since th e time between diffusive

    displacements is approximately

    lo-

    s, monomer-en-

    hanced decomposition cannot compete with primary

    recom bination. However, if th e scavenger (mon omer)

    concentration is high, Noyes calculated t ha t the fraction

    of radicals reacting with scavenger tha t would otherwise

    have undergone secondary recombination is, to th e first

    approximation, proportional to Th at is

    R , : [MI1/ (3)

    which accounts for the observed rate behavior for acry-

    lamide polymerizations, i.e.,

    Rp

    :

    iW.25.

    Noyes calculations suggest that although monomer-

    cage interactions are insignificant for cages with s hort

    Persulfa te-Initiated Po lymerization of Acrylamide 2161

    lifetimes, for the fraction of cages where radicals are

    significantly separated, the enhanced decomposition re-

    actions are competitive.

    Furthermore, the long cage

    lifetimes necessary for enhanced decomposition suggest

    th at if the cage theory is true, Flory and J enk ins have

    overestimated the macroradical diffusion coefficient.

    Noyes theoretical calculation is equivalent to th e kinetic

    app roa ch we will develop in this paper. Specifically, we

    will define the existence of two cage entities: com pact,

    where the radicals are separated by less than one molec-

    ular diameter and diffuse where they have diffused

    furth er apart. It is postulated th at only the latter are

    susceptible to monomer attack. Thi s is an oversimplifi-

    cation, as physically there is a continuous d istribution of

    cage sizes (radical separations). However, from a mech-

    anistic viewpoint, there is a critical radical separation,

    which, if achieved, allows th e monom er to co mpete with

    radical fragment recombination. Therefore, the popula-

    tion can be divided into two regimes according to their

    reactivity.

    Complex Theory.

    The complex theory has been

    historically criticized an d rejected because ex perimental

    dat a indicate th at the association constant rises with tem -

    peratu re. Th is is inconsistent with energetic predictions,

    which indicate the com plex is less favorable a t higher tem-

    peratures. Fu rth er indirec t evidence against amide-per-

    sulfate complexability was presented by Riggs and Ro-

    driguez who showe d th e overall activa tion energy for

    aqueous acrylam ide polymerization (16 900 cal/mol) was

    almost exclusively composed of the contribu tion from th e

    thermal decomposition of potassium persulfate ( d/Z =

    16

    800

    cal/mol; complex formulation should reduce th e

    activation energy). However, more recent experimentsz9

    indicate th at th e overall activation energy is appreciably

    lowered, o below 10 kcal/mol in the presence of monomer.

    In the same investigation ultraviolet spectrometry was

    used to identify new complexes produced w hen acryloni-

    trile and N-vinylpyrrolidone, two nitrogen containing

    monom ers, were mixed with potassium persulfate. Fur-

    thermore, the optical intensity of th e new bands reached

    a maximum a t a time coincident with th e induction period

    of the reaction. T he authors concluded a donor-acceptor

    complex was produced between the nitrogen-containing

    monomer an d th e persulfate (Trubitsyna, 1966).30 These

    authors

    also

    attributed the color change, noticeable

    imm ediately after mixing nitrogen-containing monomers

    and persulfates, to th e formation of

    a

    molecular complex.

    Fur ther evidence to this end came from polymerizations

    withmonomers t ha t are stronger proton donors tha n acry-

    lonitrile an d N-vinylpyrrolidone: styren e, methyl me th-

    acrylate, isoprene, and m ethyl acrylate. When these are

    added to persulfate, no polymerization occurs although

    iodometrically th e concentration of potassium p ersulfate

    decreases by 70% in the first hour. These monomers are

    preferentially forming a complex with potassium persul-

    fate a nd blocking out th e nitrogen-containing monomers.

    Th is is significant in thr ee respects: first,

    it

    shows tha t

    the new bands in the UV spectrum cannot be at tributable

    to nonmonomeric species, such as oxygen; second, it

    demon strates that proton donation from the monomer to

    the persulfate is a prerequisite for enhanced decomposi-

    tion; third,

    it

    implies that the complex

    is

    initiating po-

    lymerization, since potassium persulfate alone at 20

    C

    s

    incapable of initiating th e reaction.

    Other peroxide initiators (benzoylperoxide: T rubitsyna,

    1965I3lhave also been shown to decompose at faster rates

    in th e presence of nitrogen-containing additives. In this

    case the enhance d decom position was also accompanied

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    2162

    Hunkeler

    Macromolecules, Vol. 24, No. 9, 1991

    2 ) The electrical environment of the monomer is the

    primary factor in its interaction with peroxide.

    (3)

    Monomer-enhanced decomposition is limited to

    initiator m olecules where th e radical pair has achieved a

    minimum "critical" separation.

    (4)

    Th e enhanced decom position of complexed persul-

    fate is caused by hindered recombination a nd not a greater

    frequency of fragmen t dissociations. When the initiator

    is bound to the monomer, the dissociated radical pair

    cannot regene rate potassium persulfate by recombination.

    Eith er radicals or an inert recom bination product of th e

    form O0-SO3M03SO'- are produced. Therefore, in the

    presence of donor-acceptor interactions, each radical

    separation or "transient dissociation" results in the con-

    sum ption of one initiator molecule. In th e absence of

    bound monomer, an initiator transiently decomposes and

    recombines

    102 3

    imes for each "pe rmanent decomposi-

    tion".

    by a decrease in the overall activation energy. Th is

    was

    observed by the same authors several years later for

    reactions between benzoyl peroxide and aminated poly-

    styrene,32 ndicating tha t t he donor-acceptor interactions

    are no t dependent on molecular architecture.

    In 1978,T r ~ b i t s y n a ~ ~sed conductivity to monitor th e

    charged particles produced from the interaction of acry-

    lamide and potassium persulfate. These experiments

    found the onset of charged particle generation corre-

    sponded to the induction period of th e reaction and th e

    onset of radical generation,

    as

    determined by ESR.

    Furthermore, they were performed below

    20

    "C, where

    the thermal decomposition of potassium persulfate is

    negligible, ind icating a secondary decomposition reaction

    was occurring. On the basis of these observations, T ru -

    b i t ~ y n a ~ ~roposed an electron donor m echanism, with

    concurrent radical an d charge generation.

    M ~ r s i ~ ~bserved that diphenylamine enhanced the

    decomposition of benzoyl peroxide. He also attr ibu ted

    this to a donor-acceptor interaction between the am ine

    and the peroxide an d suggested the interaction was caused

    by a modification of th e peroxide's dihedral angle. Furth er

    evidence that acrylamide associates with potassium per-

    s ulfa te com es from B e k t ~ r o v , ~ ~ho found

    Sod2-

    salted

    ou t poly(vinylpyrro1idone) bu t could not p recipita te poly-

    acrylamide, presumably because it was neutralized by a

    reaction with th e amide side chains. T he reaction of

    amides with persulfate is not surprising in light of NM R

    evidenceM tha t shows th at t he carbonyl groups are

    hydrogen bonded to water b ut t he am ides are relatively

    free. Coleman3' has confirmed t ha t the carbonyl and

    amide subs tituen ts behave complementarily in tha t the

    binding of one functional group is concurrent with the

    reactivity of the second.

    Chapiro3*conducted an extensive investigation of the

    solvent effecta on acrylamide polymerization and reported:

    Rp,water > Rp,acetic acid > Rp,methanol > Rp,DMF ZZ Rp,dioxane ZZ

    Rp,toluene

    >

    Rp,acstonitrile

    (4)

    The se strong effects have been shown to be due t o the

    polarity an d hydrogen-bonding affinity of acrylamide. Gro-

    mo+9 stud ied acrylamide polymerization in water, DMSO,

    and T H F and concluded t hat as the polarity of the solvent

    rises its ability to donate protons to t he carbonyl rises.

    This results in a positive charge on the amide and an

    increased electron localization on the a-carbon. The se

    observations will be shown to be c onsistent with a kinetic

    model developed in a subsequent section of this paper.

    Bune et al.40have confirmed, by 'H and I3C NMR, tha t

    hydrogen bonding occurs predominantly through t he car-

    bonyl group

    (6c-o

    shifts t o weaker field positions while

    ~ N H *

    s essentially unchanged). Th ey also correlated th e

    electron-accepting ability of th e carbonyl with a n increased

    electron density on the conjugated double bond.

    Manickam41 has a lso developed a m echanism w here

    monom er-enhanced decom position is included outside the

    framework of cage or complex theories, but this also

    assumes a

    100

    efficiency for monomer-enhanced de-

    composition, limiting its utility.

    The following conclusions ensue from the preceding

    discussion and serve

    as

    a basis for the derivation of a

    synthesis m echanism an d kinetic model:

    (1)

    Monomers containing highly electronegative sub-

    stit ue nts can form "associates" with peroxide-containing

    initiators. Th is enhances the decomposition of, for

    example, potassium persulfate, at low temperatures,

    reducing the activation energy and extending t he useful

    range of the initiator.

    Elucidation of an Initiation Mechanism

    Complex4age Equivalence.

    We have shown in the

    preceding section tha t th e formation of an intermediate

    "associate" is a necessary precursor to m onomer-enhanced

    decomposition. Th is allows th e electron-donating group

    sufficient time

    to

    attac k the peroxide to be competitive

    with the rapid radical fragmentation and recombination

    reactions. Th is monom er-initiator associate can result

    from either th e diffusive displacement of a m onomer to

    the volume element of the peroxide (cage approach) or

    th e formation of a molecular complex. Both of these

    phenomena can be represented by a general reaction th at

    is nonspecific to the forces drawing the monomer and

    initiator into close proximity. (T his modification must

    also be applied to Manickam's mechanism t o successfully

    apply it.)

    That is, the "associate" is a broadly defined concept

    encompassing both covalent and weak-bonding interac-

    t ions . However , s ince experimenta l m e a s ~ r e m e n ts ~ ~ave

    found the associate to be irreversibly and nonspontane-

    ously formed, uncharacteristic of covalently bonded mol-

    ecules, a weak-bonding interaction must be responsible

    for monom er-initiator association. Th is "associate" can

    therefore be represe nted as a ''weak complex", form ed

    presum ably due to hydrogen bonding, or equivalently, as

    a "diffuse monomer swollen cage", the difference being

    entirely semantic since in both models the monomer is

    physically contained within th e three-dimen sional volume

    elemen t of a diffuse radical pair. In other words, th e

    complex an d cage treatm ents are nondiscriminating mod-

    els of the same physical phenomena as far as am id ep er -

    sulfate interactions are concerned. T he forces responsible

    for th e formation of th e associate will be discussed in a

    subs eque nt section of th e paper following a presenta tion

    of the reaction mechanism.

    The ambiguity in defining cage or complex structures

    allows us to com bine th e positive fe atures of bot h mech-

    anisms. Specifically, Noyes' hierarchical cage str uc tur e

    will be used as a precursor to association and charge-

    transf er reactions. Th is will allow th e implementation of

    a monome r-enhanced decomposition mechanism without

    th e inconsistency of association phenomena increasing with

    tem peratu re, th e main drawback of existing mechanisms.

    For obvious reasons, th e new mechanism w ill be referred

    to as the "hybrid cage-complex" or "hybrid" mechanism

    an d is developed below.

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    Macromolecules,

    Vol.24 No. 9,

    1991

    Proposed Mechanism.

    Th e apparent increase in the

    aasociation constan t (k,J with tempe rature can be ratio-

    nalized if we consider associa tion,and the donor-acceptor

    reactions, to.proceed within the framework of a caged

    mechanism. Reactions of the sulfate radical th at generate

    nonreactive products mu st

    also be

    included

    to

    accou nt for

    low efficien cies of initiati on

    (f =

    0.06-0.4).

    Initiator Reactions (Formation of a Caged Hier-

    archy).

    kd*

    3.

    {SO,'--'O,S) -

    50, -

    Paren theses indicate a "compact cage" and brace s signify

    a "diffuee cage".

    Swollen Cage Formation ( Association ) nd De-

    composition.

    5.

    association

    6.

    dissociation through a donor-acceptor intermediate

    7.

    (SO,

    M

    '04S) f

    Q inert products)

    Step 7 epresents th e consu mption of m onomer-initiator

    associates through a reaction tha t generates nonreactive

    products. This initiator deactivation is necessary

    to

    avoid

    nonu nit efficiencies of initiatio n.

    Chain Initiation.

    kii

    8.

    SO,'- M

    -

    ,'

    has shown th at sulfate rad icals can also react with

    water

    to

    prod uce hydrox y radica ls, which are capa ble of

    initiation.*

    9.

    SO,'-

    H 2 0

    SO; 'OH

    ku

    10.

    'OH M

    -

    ,'

    Propagation.

    11.

    R; + M

    f

    Transfer to Monomer.

    k h

    12.

    R,' M- , + R,'

    Termination.

    ku

    13.

    Kinetic Model

    A t any

    ime t, the persu lfate is comprised of undisso-

    ciated ini t iator (S20e2-), "compact caged fragments"

    R,' + Rae+ P,

    + P,

    Per sulfa te-Initia ted Polym erization of Acrylamide

    2163

    (SO4*-

    *04S),

    and "diffuse cage fragments" (s04 -

    *O&

    The total persulfate in the system

    It)

    s

    Zt =

    [S20,2-]

    + (SO,'-*O,S) (SO,'-*O,S) (6)

    where

    (SO,'--'O,S)

    =

    O,Zt

    and 00

    +

    91

    02 = 1.0.

    Th e balances on

    a l l

    reactiv e species follow:

    k,(SO, -- O,S)

    (7)

    ~H [SO ,'-][H~ O] kjl[SO,'-][M]

    O (11)

    d['OH]

    d t

    - -

    kH[SO,'-][H2O] -kiJOH][M]

    m

    0 (12)

    From eq

    10

    Assuming

    k ,

    is independent of chain length (kil

    = ka =

    kp), eqs lo ,

    11,

    and

    12

    can be substituted into eq

    13 to

    yield

    [R'] =

    where

    2fck,*{ SO,'--'O,S) [

    M I ) 1'2

    ktd

    (so;--o,s) = a2(S,O,2-)

    and

    1

    + kc /kb

    f

    =

    where can be defined equivalently

    as

    cage destruction

    of com plex-decom position efficiency.

  • 7/25/2019 Persulphate Mechanism

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    2164 Hunkeler

    Macromolecules, Vol.

    24, No.

    9,

    991

    The long chain approximation subsequently yields

    R , =

    k , [ M ]

    X

    Discussion

    of

    the Derived Rate Equation. The

    decomposition constant (kd) has been determined from

    measurements of the concentration of undecomposed

    initiator:44

    d [ S

    ' '-

    = - k

    S O -

    d t

    d l 2 8 1

    (15)

    However, since only diffuse cage fragm ents can dissociate

    to produce unpaired free radicals, eq 15 can more

    appropriately be written as

    (16)

    Expressing th e concentration of these diffuse cages as a

    fraction of th e overall initiator level, eqs 15 and 16 can be

    combined to yield

    which provides the iden tity kd

    =

    @2kd*. By an analogous

    procedure it can be shown th at

    k , = @2k,*,

    where

    ka

    is the

    appa rent (overall)association constant an d k,* is th e actual

    (specific) association cons tant.

    As the thermal energy of the system increases, the

    frequency of equilibrium displace ment of sm all molecules

    rises and the probability of recombination decreases. If

    we interp ret this in te rm s of initiator reactions, the radical

    pairs formed through the transient dissociation of the

    initiator molecules will achieve greater molecular sepa-

    ration and have longer lifetimes prior to recombination.

    In th e context of the hierarchical cage mechanism devel-

    oped herein, this is represented as an increase in the

    fraction of diffuse cages

    (@2)

    a t the expense of a reduced

    concentration of compact cages

    ( @ I ) .

    Th e utility of the

    hybrid mechanism is therefore immediately obvious.

    A t

    increased temperatures th e appa rent association constant

    (k , )

    has been observed to rise. Th is is

    ot

    due to a n actual

    increase in association phenomena

    (k,*),.

    which is ener-

    getically unfavorable, but rather to an increase in the

    fraction of radical species with sufficient separation to

    participate in association reactions (% increases). Such

    thermodynamic consistency in the kinetic model is not

    possible without hybridizing th e cage-effect and complex

    theories, specifically using a caged precursor to association

    and donor-acceptor interactions. This represents the

    major improvement of the hybrid mechanism over the

    existing theories.

    Th e hybrid mechanism is furthe r characterized by two

    competing initiation processes: therm al bond r uptu re and

    mono mer-en hanced decomposition. The se yield th e fol-

    lowing rate equations.

    thermal decomposition dominates:

    monomer-enhanced decomposition dominates:

    Table

    I

    Equivalence

    of

    Two Kinetic Processes Which Provide '/4th

    Power Rate Dependencies

    monomer concn [MI R.

    =

    kl[M]l.=a R.

    =

    kl([M] [M]1.6)/2

    0.5

    1.0

    2.0

    3.0

    4.0

    5.0

    6.0

    7.0

    0.42

    1.0

    2.38

    3.95

    5.66

    7.48

    9.39

    11.39

    kl

    is assigned

    an

    arbitrary value

    of

    1.0.

    0.43

    1.0

    2.41

    4.10

    6.00

    8.09

    10.34

    12.76

    The overall polymerization rate order with respect to

    monomer concentration is therefore governed by the

    relative rates of therm al decomp osition

    (kd)

    and association

    (k,)

    and their respective initiation efficiencies

    (f,

    f c ) .

    Indeed the hybrid mechanism predicts a direct corre-

    spondence exists between th e str eng th of th e monomer-

    initiator association an d the rat e order, which lies between

    1.0 and 1.5. If the mechanism is correct, it implies tha t

    the observed 6 /4th power for acrylamide polymerizations

    is actually an "apparent" order, with the true kinetic

    process being a relatively e qual balance between unimo-

    lecular and sesquimolecular reaction mechanisms (thermal

    an d monom er-enhanced decomposition). Tab le I shows

    rate da ta generated from th e hybrid mechanism (eq 14)

    with arbitrary param eter values. These are virtually

    indistinguishable from kinetics generated with a single

    5/4th order term. Therefore , on th e basis of kinetic

    observations, it cannot be ascertained whether t he unique

    1.25

    rat e order for acrylam ide is due to a single initiation

    mechanism or comp etition between m ultiple processes of

    unit and sesquimolecular order. Th e hybrid mechanism

    cannot be refuted on kinetic bases an d mu st be evaluated

    using nonkinetic criteria, such a s the free-energy analysis

    in the preceding paragraph.

    Generalizationof the Initiation Mechanism to

    Other Water-Soluble Monomers

    Th e charge-transfer complexes tha t form between per-

    sulfate- and nitrogen-containing monomers require free

    electrons on the donor (m onomer) and a polar medium.

    For acrylamide polymerizations in dimethyl sulfoxide-

    water mixtures, the rate order with respect to monomer

    increases as the fraction of DMSO in th e solvent mixture

    rise^.^^^^^

    Th is is caused by the apro tic nature of dimethyl

    sulfoxide and its inability to hydrogen bond to t he acry-

    lamide carbonyl group. Th is less solvated monom er is

    therefore more readily complexed with the peroxide an d

    undergoes enhanced decomposition at an accelerated rate.

    Th e rate therefore approaches sesquimolecular order, the

    limit if monomer an d initiator form 1:l complexes, as the

    fraction of DM SO rises, in agreement with exp erimental

    observations.

    This effect is also observed in other monomers with

    electronegative atom s, for example, in acrylic acid (oxy-

    gen)-persulfate systems.41 T he polarity and hydrogen-

    bonding affinity of the hydroxy group exceed tha t of th e

    corresponding amide, and t he rate order again approaches

    the sesquimolecular limit. Indee d, th e monom er's ability

    to form hydrogen bonds, through th e side-chain functional

    group, appears to be the principal cause of association

    with peroxide-containing initiators.

    For N,N-dimethylacrylamide, which cannot hydrogen

    bond to either the peroxide or persulfate oxygens, due

    perhaps t o steric interference of t he bulky m ethyl sub-

    stituents, association phenomena a nd monom er-enhanced

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    Macromolecules, Vol. 24,

    No .

    9,

    1991

    Persulfate- Initiated Polym erization of A crylamide

    2165

    Generalization to Cationic Monomers.

    Friend and

    Alexanders8 were the first t o observe a n interaction

    between persulfate and quaternary ammonium com-

    pounds. TrubitsynamJ3@an d Kurenkov54 later observed

    complexes an d enhanced decom position of persulfate du e

    to cationic ammonium additives. Fu rther , the mag nitude

    of th e enhanced decom position was significantly grea ter

    th an was observed for acrylamide. I t has been showns8

    tha t charge-transfer interactions are responsible for the

    formation of a 1:2 stoichiometric com plex of t he following

    type:

    Table I1

    Rate Equations for Several Acrylic Water-Soluble

    Monomers

    0 in

    monomer R,

    0:

    Ma ref

    NjV-dimethylacryl-

    1.0

    Kurenkov, 1 9 8 W

    methacrylamide

    1.13

    Gupta,

    198751

    acrylylglycinamide 1.22 Haas, 197060

    acrylamide 1.25 Riggs and Rodriguez, 19679

    acrylic acid

    1.50

    Manickam,

    1979.

    diallyldimethyl-

    2.00

    Jaeger,

    198466

    ammonium chloride Hahn, 198356*57

    A

    third-order dependence has been reported. However, he mon-

    omeric salt influences propagation between charged radicals and

    monomer molecules. This results in a first-order relationship between

    the propagation rate constant and the monomer concentration.

    amide

    decomposition are

    not

    observed and t he rate order reverts

    to

    unity.47tG Ergozhin49 nves tigated th e kine tics of a serie s

    of N-substituted amides and observed the rate o rder with

    respect to monomer concentration to decrease as the

    accessibility to the vinyl group was hindered. This

    confirms Trubitsyna's postulate33 tha t th e amide is

    responsible for the electron rearrangem ent leading to the

    monom er-initiator association. Haasm has observed that

    other amide-containing monomers, for example, acrylyl-

    glycinamide, enhance t he d ecomposition of potassium per-

    sulfate and have the same rate order with respect to

    monomer concentration as acrylamide, which is again

    consistent with a hydrogen -bonded associate. If meth-

    acrylamide replaces acrylamide as the monomer in a per-

    sulfate reaction, a greater th an first-order dependence is

    again observed

    R , a

    W l3; upta, 1987).s1 Th e reduced

    order from the 5/4th power may be an experimental

    anomaly, as methacrylamide has not been extensively

    investigated. However, it is more likely tha t the a-methyl

    substitution is affecting the electron arrangem ent neces-

    sary to produce a monom er-initiator complex.s2 (M eth-

    acrylam ide radicals are present in a resonance-stabilized

    stru cture where th e &carbon can more easily stabilize a

    radical than th e a-methyl-substituted carbon.s3)

    Ta ble I1 summ arizes the observed kinetic relationships

    for several acrylic water-soluble monomers (acrylamide,

    acrylylglycinamide,acrylic acid, NJV -dimethylacrylamide,

    methacrylamide). Th ere is a direct correspondence be-

    tween the m onomer's hydrogen-bonding affinity an d the

    rate order with respect to monom er concentration. During

    th e derivation of th e hybrid cage-complex initiation mech-

    anism, it was shown that high rate orders occurred

    concom itant with monomer-initiator association. If we

    combine these two observations, then the hybrid mech-

    anism infers tha t hydrogen bonding between th e monomer

    an d persulfate is the cause of association phenomena. T his

    seems intuitively reasonable and is quite probable.

    Th e sum of a first- and sesquimolecular-order initiation

    mec hanism, th e hybrid cage-complex model, is therefore

    flexible enough to quantitatively describe a broad array

    of kinetic observations for nonionic and anionic acrylic

    water-soluble monomers. Th e stronger the hydrogen

    bonding between th e monomer a nd persulfate, th e greater

    the strength and extent of association and a larger

    proportion of initiator decomposes through a monomer-

    enhanced reaction (higher rate order). Contrarily, steric

    interferences shield th e hydrogen bonding an d hinder th e

    ability to form charge-transfer com plexes. Tn is results in

    a larger fraction of the persulfate, which decomposes

    through a thermal bond rupture mechanism (rate order

    approaches unity).

    &

    n i l

    -OSOOSO-

    II II

    &N*

    These decom pose to produce two mac roradicals of length

    1 when 1:l complexes are produced, one prim ary radical

    is liberated). Such a mechanism reduces to a second-order

    rate dependence on monomer concentration, in agreement

    with experimental observations for diallyldimethylam-

    monium chloride polymerization (Jae ger, 1984).ss Jaeger

    also showed th at th e rate ord er was reduced by

    1

    when a

    noncomplexing initiator [azobis(pentanoic acid)] was used

    in place of potassium persulfate. Therefore, the high rate

    orde rs observed for polym erization of acrylic water-so luble

    monomers in aqueous media initiated by persulfate

    are

    almost certainly due to hydrogen-bonding and ionic

    interactions between th e monom er-initiator pair. T he

    stren gth in this interaction determines th e deviation in

    order from unity. Table I1 summarizes the observed

    kinetic relationships for several nonionic, anionic, and cat-

    ionic acrylic water-soluble monom ers. A correlation

    between th e rate order with respect to monomer and th e

    str en gth of the monom er-initiator complex is again

    observable.

    On th e basis of th e preceding litera ture survey, we can

    propose the following general initiation mechanism for

    acrylic water-soluble monomers with persulfate:

    3.

    4.

    {SO,'--'O,SJ

    - SO,'-

    5.

    6.

    7.

    SO,- H,O

    -

    SO,

    +

    OH

    SO, - M - ,'

    *OH

    +

    M -

    ,'

    8.

    9.

    10.

    where x is the stoichiometric ratio of monomer in the

    initiator complex. T ha t is, for anionic and nonionic

    monomers,

    x = 1

    and

    R, a

    kM k M3I2,

    and for cationic

    monomers,

    x = 2

    and

    R ,

    a kM

    k"M2.

    An oppositely charged monom er-initiator pair is there-

    fore able to form higher stoichiom etric complexes th an if

    the initiator a nd m onomer are of the same charge, or if

    one or both of the species are uncharged. Th is accounts

    for the higher order in rate with respect to monomer

  • 7/25/2019 Persulphate Mechanism

    7/12

    2166 Hunkeler

    I .o I

    t

    - h r r = I

    8 .

    0,s

    z -

    0.6

    u

    w -

    >

    5 0.4

    Table I11

    Polymerization Conditions

    8

    -

    8

    -

    - 8

    temp,

    C

    50

    50

    50

    50

    50

    50

    40

    60

    [acrylamide],

    mol/L

    3.35

    4.03

    4.69

    5.37

    6.04

    6.41

    6.70

    6.70

    [KzSzOsl,

    mmol/L

    0.252

    0.228

    0.251

    0.248

    0.250

    0.238

    1.573

    0.0609

    mass

    of

    aqueous

    phase, g

    10oo.o

    10oo.o

    10oo.o

    10oo.o

    10oo.o

    1Ooo.o

    10oo.o

    10oo.o

    mass of

    Isopar-K,

    g

    1Ooo.o

    1000.3

    999.9

    1Ooo.o

    1002.1

    1000.3

    1000.2

    1000.6

    mass of

    SMS,O g

    100.0

    100.0

    100.0

    100.0

    99.9

    100.0

    100.0

    100.0

    a Sorbitan monostearate.

    Table

    IV

    Limiting Conversion versus Monomer and Initiator

    Concentration

    1

    m

    n

    g

    conversion

    (Xl)

    0.92

    0.95

    0.96

    0.996

    0.996

    0.997

    0.76

    0.999

    acrylamide

    concn, mol/L

    6.41

    6.04

    5.37

    4.69

    4.03

    3.35

    6.70

    6.70

    Table V

    Parameter Estimates

    potassium

    persulfate concn,

    mmol/L

    0.238

    0.250

    0.248

    0.251

    0.228

    0.252

    0.0609

    1.573

    param value units

    f

    40 O C : 1.0

    dimensionless

    50

    C:

    0.372

    60 "C: 0.065

    40 O C : 3.17 X L/mol.min

    60 C: 1.93 X

    50

    o c : 1.06 x

    10-3

    km 2.433 X

    lo4

    dm2/mol.min

    Aob

    8.01 dimensionless

    Aib

    2.0 x 10-2 K-1

    (Kim and Hamielec, 1984)

    k. = (+?k.*) = 8.77 X 10rl exp(-66500/RT) . A is a gel effect

    parameter

    in t h e

    expression k d o / k u

    =

    exp(Awp) where A

    =

    A0

    -

    concentration for aqueous polymerizations of cationic

    monomers with persulfate.

    Proposed Experimental Investigation

    The hybrid mechanism predicts

    that

    the rate order with

    respect to

    monomer

    is exclusively a function of

    the

    chemical interactio nsbetween the monomer-initiator pair,

    hydrogen bonding for

    the

    acrylamide/persulfate/water

    system. This implies tha t the rate order is independent

    of

    reaction conditions, for example,

    the

    monomer con-

    centration. (The cage-effect

    and

    complex theories predict

    a decrease in the rate orde r with monomer concentration.)

    This, however, cann ot be verified from existing experi-

    ment al observations,1 which are limited t o acrylamide

    levels below

    30

    w t 7 . A series of polymerizations are

    therefo re planned between 25and 50 w t % monomer, the

    latter delineated by t he solubility of acrylamide in water.

    The

    suitability of the hybri d mechanism to describe

    the

    kinetics

    at

    high conversion a nd th e molecular weight will

    also be determined.

    Experimental Section

    Conversions were inferred from measurements of the residual

    monomer concentration by high performance liquid chromatog-

    raphy. This method has been described in detail@JS6l and is

    AIT.

    0 60.0 120.0

    180.0

    TIME (m inu tes)

    Figure 1. Conversion-time data m) for an acrylamide polym-

    erization. The experimental conditions were [monomer]

    = 5.37

    mol/L,, [KzSzOs]= 2.44 X l W m ol/ L, and temperature = 50

    C.

    A

    limiting conversion of 0.97 is observed. Increasing the

    temperature to

    60 C

    arrow) did not lead to consumption of

    additional monomer.

    I O 1

    0 8

    1

    04

    0

    0 60.0 120.0 180.0 240.0

    TIME

    (minutes)

    k t

    o'20 0 2 0.4 0.6 0.8

    1.0

    CONVERSION

    Figure 2. (a) Conversion-time data m) and kinetic model

    predictions (-) for an acrylamide polymerization at 50 C:

    [monomer]

    =

    3.35 mol/L2 and [KzSzOs]

    =

    0.252

    X 10-3

    mol/L.

    (b) Weight-average molecular weight-conversion data m) and

    kinetic model predictions (-) for the same experiment.

    applicable below 1ppm with 95% confidence limits of k0.25 % .

    A C N column (9% groups bonded toap-Porasil (silica)substrate,

    Waters Associates) with a 8-mm i.d. and

    4-pm

    articles was used

    as the stationary phase. The column was housed in a radial

    compression system (RCM-100, Waters) and was operated at a

    nominal pressure of 180 kg/cm*. The HPLC system consisted

    of a degasser (ERC-3110, Erma Optical Works), a Waters U6K

    injector, a stainless steel filter, and a CN precolumn (Waters).

    An ultraviolet detector (Beckman 160) with a zinc lamp operating

    at a wavelength of 214 nm was used to measure the monomer

    absorption.

    A

    Spectra-Physics SP4200 integrator was used to

    compute peak areas. The mobile phase was a mixture of 50 vol

    % acetonitrile (Caledon, distilled in glass, UV grade) and 50 vol

    % double-distilled deionized water, containing 0.005 mol/L of

    dibutylamine phosphate. The flow rate was 2.0 mL/min. The

  • 7/25/2019 Persulphate Mechanism

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    Macromolecules,

    Vol. 24,

    No.

    , 1991

    z

    v

    W

    >

    P

    a

    8

    c

    0

    E

    -

    I o

    0.8

    0.6

    0.4

    60.0 120.0 180.0

    TIME (minutes)

    I .o I , I

    0.8I

    0.6

    8 8

    0

    0 0.2

    0.4

    0.6

    0.8 I o

    CONVERSION

    Figure

    3.

    (a) Conversion-time data

    (D)

    and kinetic model

    predictions

    (-)

    for an acrylamide polymerization at

    50

    OC:

    [monomer] = 4.03 mol/L, and [K$32Oe] = 0.228 X 10-9 mol /L .

    (b) Weight-average molecular weight-conversion data

    (D)

    and

    kinetic model predictions (-) for the same experiment.

    peak separation was optimized by varying the acetonitrile/water

    ratio.

    Molecular weights were measured by using a Chromatix

    KMX-6 low-angle laser light scattering photometer, with a cell

    length of 15 mm and a field stop of 0.2. This corresponded to

    an averagescattering angle of 4.8O.

    A

    0.45-jtm cellulose/acetate/

    nitrate filter (Millipore) was used for polymer solutions. A 0.22-

    jtm filter of the sametypewas used to clarify the solvent. Distilled

    deionized water with 0.02 M Na2SO. (BDH, analytical grade)

    was used as a solvent. Weight-average molecular weights were

    regressed from measurements of the Rayleigh factor using the

    one-point method.B2 This has been observed to reduce the error

    in light scattering 2-fold over the conventional dilution procedure.

    The refractive index increment of t.he solvent was determined

    by using a Chromatix KMX-16 laser differential refractometer

    at 25 C and a wavelength of 632.8 nm. The dn/dc was found

    to be 0.1869.

    For polymerizations solid acrylamide monomer (Cyanamid

    B.V., The Netherlands) was recrystallized from chloroform (Cale-

    don, reagent grade) and washed with benzene (BDH, reagent

    grade). Potassium persulfate (Fisher Certified, assay 99.5%)

    was recrystallized from double-distilled deionized water. Both

    reagents were dried in vacuo to constant weight and stored over

    silica gel in desiccators.

    Method

    of

    Polymerization. Polymerizationat high monomer

    concentrations in solutions requires chain-transfer additives to

    lower molecular weight, reduce viscosity, and provide more

    efficient heat transfer. However, for this experimental set, chain-

    transfer agents are undesirable since they can affect the initiation

    mechanism through redox coupling with persulfate. Therefore,

    a heterophase water-in-oil polymerization process (inverse mi-

    crosuspension) was employed. This permitted high aqueous

    phase monomer concentrations while maintaining a stable, in-

    viscid reaction mixture, ideal for the generation of reliable kinetic

    data.

    A

    prior investigation had demonstrated that inverse-mi-

    crosuspension and solution polymerization are kinetically equiv-

    alent if a water-soluble initiator is employed.10 In such instances,

    Persulfate-Initiated Polymerization of Acrylamide 2167

    o.2

    tt

    r,,,,,,l

    0.0

    120.0 180.0

    OO

    TIME

    (minutes)

    t o , , ,

    I

    I I I I

    1

    1 0.2

    0

    0.2

    0.4

    0.6 0.8 1.0

    CONVERSION

    0

    Figure

    4.

    (a) Conversion-time data

    (D)

    and kinetic model

    predictions (-) for an acrylamide polymerization a t 50 OC:

    [monomer]

    =

    4.69 mol/L, and [K2S2Oe]

    =

    0.251 X 10-9 mo l/ L.

    (b) Weight-average molecular weight-conversion data

    m)

    and

    kinetic model predictions

    (-)

    for the same experiment.

    each isolated monomer droplet contains all reactive species and

    behaves like a microbatch solution polymerization reactor.

    Inverse-microsuspension polymerizations were performed by

    using Isopar-K

    (Esso

    Chemicals)

    as

    the continuous phase and

    sorbitan monostearate (Alkaril Chemicals)as he emulsifier. The

    aqueous phase consisted of recrystallized acrylamide monomer,

    distilled deionized water, and recrystallized potassium persul-

    fate. The ratio of aqueous to organic phases was 0.741.

    Polymerizations were performed in a l -gal stainless steel reactor,

    continuouslyagitated a t 323f 1 pm. This provided large particle

    diameters ( = l o jtm), which minimized interfacial effects. The

    reactor was purged with nitrogen (Canadian Liquid Air, UHP

    grade, 99.999

    %

    purity) throughout the polymerization. A

    complete description of the experimental procedures is given in

    a prior publication.Bl

    Exp erimen tal Conditions. Polymerizations were performed

    isothermally at 40, 50, and 60 C at monomer concentrations

    between 25 and 50 w t % of the aqueous phase. The latter cor-

    responding to the solubility limit of acrylamide in water. Table

    I11 summarizes the experimental conditions for all polymeriza-

    tions. For all experiments reactor control was excellent, with

    thermal deviations never exceeding

    1

    C.

    Results and Discussion

    Rate Order with Respect to Monomer Concen-

    tration. The measured residual monomer concentrations

    were used

    to calculate

    the

    initial rates

    of polymerization.

    A series of six experim ents were performed at 50 O C with

    monomer concentrations between 25

    and

    50

    w t 5

    of the

    aqueousphase, varied in

    5

    % increments.

    From

    these data

    the

    following rate equatio n was estimated:

    Th e 95 % confidence limi ts were determined from a non-

    linear least-squares estimation routine

    based

    on Mar-

    quardt's algorithm.

    The 95

    confidence interval

    sur-

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    2168 Hunkeler

    I

    o

    0.2

    1

    i

    I

    I I I I

    60.0

    120.0 180.0

    TIME

    (minutes)

    t i

    0: '

    0.2

    0.4

    0.6 0 8 1.0

    CONVERSION

    Figure

    5.

    (a) Conversion-time data

    (m)

    and kinetic model

    predictions (-) for an acrylamide polymerization at 50 O C :

    [monomer]

    = 5.37

    mol/L, and

    [K 08] = 0.248 X 10-3 mol/L,.

    (b)

    Weight-average molecular weight-conversion data

    m)

    and

    kinetic model predictions (-) for the same experiment.

    rounds

    1.25,

    and therefore the hypothesis that at high

    monomer concentration t he ra te order deviates from the

    5/4th power is rejected. In other words, th e rate order

    with respect to monomer concentration is the same (1.25)

    from th e dilute regime t o t he solubility limit of acryla-

    mide in water. Th is has mechanistic implications as it

    suggests that variable order r ate models; the

    unmodified

    cage-effect and complex theories are not applicable to

    aqueous per sulfate-initiated polymerization of acrylamide.

    However, the kinetic observations are consistent with the

    hybrid mechanism, which predicts that the strength of

    the m onomer-initiator association, and hence the rate

    order , is strictly a function of th e chemical composition

    of the monomer and initiator, independent of the con-

    centration of the reactants. Th e reliability of the 1.34

    order is furth er accentuated by Kurenkov's recent (1987)64

    result:

    R, = iW3'

    for monom er levels between 0.85 and

    4.93

    mol/L, which has been published after this work

    began.

    Limiting Conversion.

    During the se polymerizations,

    limiting conversions were observed for several reactions

    a t high monomer or low initiator levels (Tab le IV). (The

    usual reciprocal relationship between the limiting con-

    version and t he ra t e of p~ ly m er i za t i o n~ ~as been found

    in this investigation.) Incomplete monomer consumption

    is generally a ttribu ted t o either a depletion of th e initiator

    or isolation of the macroradicals. The se phenom ena can

    be distinguished by raising the temperature after the

    limiting conversion is reached. If residual initiator is

    prese nt b ut is physically hindered from reaching the acry-

    lamide monomer, increasing the thermal energy to the

    system will increase the diffusion of small molecules and

    increase th e rate. Figure 1 shows such an experim ent for

    this system. T he temperature rise did not increase the

    conversion, indicating the initiator concentration had

    z

    v)

    [L

    w

    >

    2

    P

    c

    1 J

    0 0 2

    04

    0 6 0 8

    10

    CONVERSION

    Figure

    6.

    (a)

    Conversion-time data

    (m)

    and kinetic model

    predictions (-) for an acrylamide polymerization

    at 50

    O C :

    [monomer]

    = 6.04

    mol/& and

    [K 208]= 0.250 X 10-3

    mol /L .

    (b)

    Weight-average molecular weight-conversion data

    (m)

    nd

    kinetic model predictions

    (-)

    for the same experiment.

    previously been exhausted. Therefo re, the limiting con-

    versions offer additional evidence of a second initiator

    decomposition reaction. Indee d we can conclude th e

    hybrid m echanism is not refuted by t he limiting conversion

    observations. Furthermo re, th e simultaneous occurrence

    of

    limiting conversions in polymerizations with high rat e

    orders with respect to monomer concentration suggests

    that they are both m anifestations of th e same phenomena:

    the formation of hydrogen-bonded associates between

    acrylamide an d potassium persulfate, which leads to th e

    monomer-enhanced decomposition of the initiator.

    Parameter Estimation.

    T he conversion-time da ta

    were used t o estimate two grouped param eters:

    @zk,

    and

    f

    (= 1 / 1 + k, /kb , which ar e unique to the hybrid mech-

    anism. Additionally, measu remen ts of weight-averagemo-

    lecular weight were used to estimate the transfer to

    interfacial emulsifier param eter. (Molecular weight de-

    velopment in inverse-microsuspension polymerization has

    been detailed previously.e1@) Th e differential equations

    were solved with a variable-order Runge-K utta procedure

    with a ste p size of

    1

    min.

    A t each tem pera ture parameter es timates were obtained

    from a nonlinear least-squares regression routine based

    on Marquardt's procedure. The se estimates were obtained

    utilizing residual monomer concentration and molecular

    weight data for all polymerizations a t a given tempera-

    ture. This

    is

    preferable to the common practice of

    estimating param eters from individual experiments, which

    is unable

    to

    identify interexperimental da ta inconsisten-

    cies. Th is parameter overfitting leads to unreliable

    estimates, which cannot be generalized to other reaction

    conditions.

    Table

    V

    shows the values of parameters determined in

    thi s investigation. T he activation energy for transfe r to

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    I.O I

    -

    1 . n 8

    0.8 -

    Persulfate- Initiated Polym erization of A crylamide

    2169

    Pr

    0 2

    :

    1

    60.0 120.0 180.0

    TIME (minutes)

    i

    8

    I

    8

    8 8

    0

    -

    0.4

    0

    0

    0.2

    0.4

    0.6 0.8

    1.0

    CONVERSION

    Figure

    7. (a)

    Conversion-time data

    m)

    and kinetic model

    predictions

    (-)

    for an acrylamide polymerization at 50

    O C :

    [monomer]

    = 6.41

    mol/L, and [K ~S ~O B]

    0.238 X 1 0 - 3

    mol/L,.

    (b)

    Weight-average molecular weight-conversion

    data m)

    and

    kinetic

    model predictions

    -) for

    the same experiment.

    emulsifier was found to be -141 J/mol, typical of a

    term ination reaction. It was not, however, significantly

    smaller than zero at the

    95 %

    confidence level, an d we can

    conclude that unimolecular termination with interfacial

    emulsifier is thermally invariant over the range investi-

    gated.

    T he complex-cage efficiency

    fc)

    is observed to decrease

    with te mp eratu re, implying the monomer-swollen cage

    preferentially forms inert species rather than active

    radicals. Th is is consistent with limiting conversion da ta,

    which indicate tha t initiator deactivation is more favorable

    a t higher temperatures.

    Th e ap parent association parameter (k,= a&,*) is found

    to increase with tem pera ture according to an Arrhenius

    dependence. Th is has been reported previously for acry-

    lamide polymerizations initiated by potassium p er ~ ul fa te .~

    As was discussed in th e derivation of th e mechanism , thi s

    is th e man ifestation of two indepe nden t phenomena: a

    decrease in th e specific association co nstant (ha*),which

    is entropically less favorable at elevated temperatures,

    and an increase in th e fraction of potassium persulfate

    present as diffuse cages

    (W.

    Th e lat ter, which is the only

    form of potassium persulfate capable of participating in

    monomer-enhanced decomposition reactions, are more

    abun dant a t high temperatures due to a greater frequency

    of radical diffusive displacem ents and a lower rate of radical

    fragment recombination. T he ability of the hybrid mech-

    anism t o qua ntitatively predict association phenom ena,

    without th e thermodynam ic inconsistency of the specific

    association parameter increasing with temperature, is a

    second major adv antage over th e unm odified cage-effect

    an d complex theories.

    All other ra te parameters

    (kp,ktd, krm

    k d ) were obtained

    from the literature a nd have been summ arized in a prior

    publication.63

    0.8 -

    z -

    0.6 -

    CL

    w -

    >

    0.4

    -

    8

    8

    I

    I

    1

    I

    I

    0 60.0 120.0 180.0 240.0

    TIME (minutes )

    c 0

    .8

    ' O B

    8

    =

    0.6

    8

    8 8

    -

    j

    0.4

    8 8 .

    Id

    c

    1

    0.2

    0

    0

    0.2 0.4 0.6

    0.8

    1.0

    CONVERSION

    Figure

    8. (a)

    Conversion-time data m) and kinetic model

    predictions

    (-)

    for

    an acrylamide polymerization at

    60 O C :

    [monomer]

    = 6.70

    mol/L,, and

    [K&Oe] =

    0.0609 X

    l W 3

    mol /L .

    (b)

    Weight-average molecular weight-conversion dat a

    (a)

    and

    kinetic model predictions (-) for the

    same

    experiment.

    Comparison of Kinetic Model to Experimental

    Data.

    Figures

    2-9

    show conversion-time and weight-

    average molecular weight-conversion data and model

    predictions for all experiments. Th e hybrid m echanism

    is cgpable of predicting th e initial polymerization ra te an d

    weight-average molecular weight well over a range

    of

    t em-

    peratures, m onomer concentrations, and rates of initiation.

    T he m olecular weight behavior with conversion is typical

    of acrylamide polymerizations w here transfer t o monomer

    dom inates. A slight decrease in molecular weight with

    conversion (although statistically significant at the

    905

    confidence evel),and the increase with the initial monomer

    concentration, is evidence tha t a fraction of th e chains are

    terminated throu gh a bimolecular process. Th e limiting

    conversion is also predicted well at low initiator levels and

    mod erate m onomer concentrations bu t, however, is slightly

    overpredicted when it occurs at very high conversions

    (>go% ). Th is is due to the authors' personal preference

    to obtain accurate kinetic parame ters a t the expense of

    fitting limiting conversion da ta. Consequently, initial rate

    data were given a greater weighting in the analysis to

    compensate for the larger num ber of residual monomer

    measurements

    at

    high conversions.

    Figure 10 illustrates th e relative magn itudes of therma l

    an d mon omer-e nhanced decomposition of potassium per-

    sulfate.

    A t

    the onset of polymerization the majority of

    chains are initiated through a donor-acceptor interaction

    between the acrylamide an d persulfate. This effect is most

    extreme a t elevated temper atures. As th e conversion rises,

    both th e monomer and initiator have depleted (Figure 11

    and thermal bond rupture of the peroxide becomes the

    predom inant initiation reaction. Figure

    11also

    shows hat

    th e rate of consumption of initiator is strongly dependent

    on the initial monomer concentration. Furthermo re, for

    th e conditions of th e simulation, the potassium persulfate

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    2170 Hunkeler

    Macromolecules,

    Vol.

    24, No. 9, 1991

    TIME (minutes)

    0 .81 o/7

    0

    0

    0.2

    0.4 0.6 0 8 1.0

    CONVERSION

    Figure 9. (a) Conversion-time data m) and kinetic model

    predictions (-) for an acrylamide polymerization at 40 O C :

    [monomer] = 6.70mol/L, and

    [K&Os]

    = 1.573X lo4 mol/L,.

    (b)

    Weight-average molecular weight-conversion data (H) and

    kinetic model predictions (-) for the same experiment.

    I

    .o

    I I I 1 I I I

    t \

    \-I

    0.2

    1

    t

    v

    -0 0.2 0.4

    0.6

    0.8

    1.0

    CONVERSION X

    1

    Figure

    10.

    Fraction of polymer chains initia ted by monomer-

    enhanced decomposition of potassium persulfate (@-) as a

    function

    of

    conversion. Simulations were performed at

    40 "C

    (- -1

    and 60 C (-) with [K 3208]

    6.088

    x

    lP

    mol/L,, [acry-

    lamide] = 7.04mol/L,, and @,lo = 0.74.

    is exhausted before t he reaction is completed for initial

    acrylamide concentrations exceeding 25 w t 5 . For

    example, at 50 w t 5 monomer, the radical generation

    ceases

    at 78%

    conversion, in agreeme nt with experimental

    observations (XL 0.76).

    Conclusions

    The persulfate-initiat ed polymerization of acrylamide

    is characterized by the formation of hydrogen-bonded

    associates between the amide and the persulfate, the

    decomposition of which proceeds via a donor-acceptor

    mechanism. Th e strengt h

    and

    stoichiometry of these

    associates determine the relative rates of thermal and

    monomer-enhanced initiation, the rate order of the

    po-

    0.2

    -

    0

    1

    I I

    I

    0 0.2 0.4 0.6 0.8 1.0

    CONVERSION

    ( X

    1

    Figure 11. Concentration of potassium persulfate scaled with

    respect to

    ita

    initial level (I/ ) as a function of conversion.

    Simulations were performed at 60

    C

    with [K2S2Oa]

    = 2.4 X 10-4

    mol/L, and initial acrylamide concentrations of 1,5,10,25,nd

    50

    w t '?6

    based on the aqueous phase.

    lymerization

    with

    respect t o monomer concentration, and

    th e limiting conversion.

    This

    association phenomena is

    observable for any acrylic water-soluble monomer con-

    taining electronegative side groups and peroxide-contain-

    ing

    initiators

    and

    hasbeen

    included within

    the

    framework

    of a

    free-radical

    polymerization mechanism.

    The hybrid mecha nism offers a significant improve-

    ment over existing models for initiatio n: th e cage-effect

    and complex theories.

    These

    incorrectly predict a de-

    pendence

    of the rate order

    on monomer

    concentration

    (found to

    be

    invariant

    to

    the acrylamide level up to

    ita

    solubility in water) and contain parameter

    values

    that

    contrad ict free-energy expectations.

    References and Notes

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    Registry

    No

    K2S208, 7727-21-1; acrylamide, 79-06-1.


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