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Pervasive / Wireless e-business
May 25th
IBM RFID SolutionsIT Solutions for Business Value
Jean-Michel CorrieuIBM Europe, Pervasive/Wireless e-Business Technical Sales Manager
e-business on demandPage 2
What is Wireless Computing
“A billion people will interact with a million e-businesses via a trillion intelligent interconnected devices”
– Louis V Gerstner, Jr., 1999
e-business on demandPage 3
Any device
© Copyright IBM Corporation 20034 © 2004 IBM Corporation
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After decades of technology refinement these radio tags have now become very small and inexpensive
A great deal of innovation has brought us to the point where the silicon core of an radio tag is now 0.4mm
The antenna can be printed onto a product’s packaging at time of manufacture
Currently radio tags can be purchased for less that €0.25 in quantity.
=> RFID is small enough, fast enough, and cheap enough to do real work with today.
What makes RFID relevant now?
© Copyright IBM Corporation 20035 © 2004 IBM Corporation
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RFID enables End to end IT Solutions (Auto ID drawing)
32 4 5 6 7 8
Application Systems
RF Write data to RF tags Trading
Partner Systems
ReadManager
TransactionData Store
Items with RF Tags
Reader
Antenna
Antenna
EDI /XML
10
1Tag/Item
Relationship Database 9
InternetONS
Server
Product Information
(PML Format)Internet
1112
© Copyright IBM Corporation 20036 © 2004 IBM Corporation
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Progressing…… but still not perfect
Does not work well if the tagged object is made of RF opaque material like metals, several type of liquids, carbon
RF can penetrate only up to a limited depth of a material. So it may be impossible to read all the case tags of a pallet, even if the cases are made of RF-friendly materials
The number of tags that can be simultaneously read/written is limited to about 50 – 100 / second
The following environmental factors can hamper proper reading:- Speed with which the object is moving- Human bodies (composed largely of water)- Presence of RF interference, moisture and metals
Tag technology is not mature, intensive research is being conducted both at the theoretical (e.g., antenna design) and manufacturing (e.g., material used, processing techniques)
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Pervasive / Wireless e-business
Emerging Markets – Pervasive/ Wireless EBO © 2004 IBM Corporation
RFID: an ENABLER for Business Value Measurable impact to labor costs Real reduction in errors via automation – reduction in mis-
shipments, lost inventory, and errors in redundant data reads Real gains in productivity by better managing the use of
skilled resources through automation Industry recognized qualitative impacts which returns
improved customer service, lessened warrantee handling, Driving regulatory impacts through compliance activities to
meet governmental regulations Automated POS means skilled resources are in front of your
customers – and not behind a cash register
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Pervasive / Wireless e-business
Emerging Markets – Pervasive/ Wireless EBO © 2004 IBM Corporation
Aligning RFID to business strategy is dependant on the forces that are driving change - multiple factors influence how a particular company might view RFID
Source: IBM Business Consulting Services analysis
Meet minimum requirement (e.g. DoD, Walmart)
Replace or supplement existing barcode systems/applications
Increase accuracy and decrease error rates of existing applications (inventory management, etc.)
COMPLIANCE
Increase throughput Reduce labor requirements Enable Warehouse
Management Enable JIT
manufacturing/logistics Enable real time decision
support Provide internal track/trace of
goods/people Automate and speed
processes (e.g. cross docking)
OPTIMIZATION Transform operating/business models
Enable new sources of revenue
Enable collaboration with external clients/suppliers
Maintain item historical records (where it has been and what it has been through)
Track/Trace goods throughout the value chain both internally and externally
TRANSFORMATION
Low
High
Op
po
rtu
nit
ies
& B
en
efit
s
Low Complexity High
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Pervasive / Wireless e-business
Emerging Markets – Pervasive/ Wireless EBO © 2004 IBM Corporation
Strategic
How can RFID enable our overall strategic vision?
Should we be a leader or a “fast follower”?Which trading partners should I pilot with
and when?How will we operate in a world of dual
processes? And for how long?
Financial
What is the expected return on our RFID investment?
What specific RFID applications can drive value for us?
What is a realistic adoption pattern/rate of RFID and how will that impact my business case?
Organizational
What are the change management implications?
What are the risks involved in an RFID implementation?
Technological
What are our technology requirements for an RFID implementation?
What is the architecture that best delivers on my strategic technology plan?
How will an RFID implementation impact our current applications?
Developing an RFID strategy – Looking for BUSINESS VALUE
e-business on demandPage 10
Business Value
Innovativebusiness designs that sharpen focusand accelerate growth
Integrated, end-to-end business processes that are built to change
Based on real customer cases with real business processes
An IT operating environment optimized for flexibility and
resilience
BusinessTransformation
On DemandOperating
Environment
Business P
rocesses Business
Transformation
11This IBM Statement of Direction, while subject to change, is intended to describe our planned product line in the RFID space, based upon market trends and IBM’s perceived customer needs.
Extending On Demand e-business systems
Securely connecting the Physical Plant / Operational Environment to the IT / Business environment to allow customers to aggregate, analyze and act upon data to dynamically adjust operations in
response to changes in their business environment
Enable operational control systems to be integrated with Business Knowledge in IT Systems, using open standards-based, Next Generation Pervasive Technologies
PhysicalEnvironment
Aggregate
On DemandInfrastructure
Act
An
alyze
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Pervasive / Wireless e-business
Emerging Markets – Pervasive/ Wireless EBO © 2004 IBM Corporation
RFID across industry sectors
Industrial
Field Service
Healthcare
Retail/CPG
Logistics
RFID Across All Sectors
Government
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Pervasive / Wireless e-business
Emerging Markets – Pervasive/ Wireless EBO © 2004 IBM Corporation
IBM’s Divisions Supporting RFID
IBM has a matrix, non-hierarchical teaming approach to RFIDResearch
Solution Development Alliances
Consulting Services RFID
Trained • Solution Development• Alliances
Software Group
Sensors & Actuators Software Development Alliances Standards Bodies
Industry (S&D, BCS) IGS SWG
RFID Focussed
Tech Group
Systems Group
Personal Systems
Group
Pervasive/ Wireless EBO
StrategyThought LeadershipStandards Bodies
FOAKSolution Development
WW RFID Focused Community
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Pervasive / Wireless e-business
Emerging Markets – Pervasive/ Wireless EBO © 2004 IBM Corporation
IBM’s View – RFID will deliver value in the context of current mission critical business processes
Business ProcessBusiness Process
Websphere Business Integration For Collaboration
Websphere Business Process Modeling / Workflow
Websphere Business Integration
RFID Middleware Server
WB
C G
ate
wa
yW
PS
Po
rta
l
Process IntegrationArchitecture
RFID Edge Server
Db2 IntegratorDB2
Reader
Internal Catalog / PIM/PMLItem Master FileOrder Mgmnt System
RFID Edge Server
Reader Reader Reader Reader Reader Ma
na
ge
me
nt
Auto-IDEnablement
Ex
tern
al
Ca
talo
g/D
ata
Po
ol/
PM
LR
eg
istr
y/O
NS
Ext
ern
al D
ata
A
cqu
isiti
on
Pa
rtn
er
Co
llab
ora
tion
Pa
rtn
ers
Ex
ch
an
ge
s
SC Planning SC Execution Asset Mgmnt CRM
Partner PerformanceVMI/SMICPFR/ SC CollaborProduction Planning
Promotion MgmntAssortment MgMntPrice OptimizationTargetted Marketing
SC Event MgmntWarehouse MgmntOrder ManagementTrans. Logistics
SecurityShrink MgmntTrack & TraceCounterfeiting
Dir
ec
tory
StrategyServices
Business Case
StrategyAssessment
Pilot Definition
Auto-IDTags
Communication & Connectivity
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Pervasive / Wireless e-business
Emerging Markets – Pervasive/ Wireless EBO © 2004 IBM Corporation
IBM laboratories worldwide - 8 research centers focused on RFID advanced learnings, 3 testing labs
Almaden Yorktown
ISL Hawthorne
Zurich
ISL Zurich
Beijing
Austin Haifa Delhi Tokyo
IBM RFID Testing LabsGaithersburg
La Gaude
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Pervasive / Wireless e-business
Emerging Markets – Pervasive/ Wireless EBO © 2004 IBM Corporation
• Every container has an integrated passive RFID tag with a unique ID (common across all IBM sites) - know where its been, where its going and its history
• IBM software is used to create and write the ID to all new containers • The contents of the container, wafer or recepticle, are associated with the ID in the Factory
Control System's DB2 database• The transponder is read at every processing step to validate that the correct container and
material are going to the correct process tool result
Challenge
Solution
Benefits
• $2.5B Corporate 'from scratch' investment in 300mm Manufacturing and Development. Fishkill then made the decision to use RFID after assessing barcode and infra red systems. The plant needs to use thousands of different active containers for different functions that are transferred from storage area, process tools and manufacturing facilities - all of which are very valuable ($1K per container holding goods worth ~$2M). Their challenge was to create a real time, common container tracking system
• Fabs moved from infrared systems to RFID allowing real-time vs. point to point tracking of wafer containers (on average 25 wafers in each container) providing true track/trace capability
• RFID enabled increased efficiency, decreased error rates, and reduced labor requirements• RFID systems facilitated prioritization of orders, processing of specialty orders, and order routing
during retooling or maintenance accelerating time to market• RFID has enabled IBM’s 300mm fab to run with 60 to 70 people compared with an industry average of
100 to 120, allowing IBM to add value to its products without necessarily adding cost• With automation enabled by RFID, IBM is able to run the plant with skeleton crew when normally they
would shut it down (e.g. holidays)
Customer Reference: Supply Chain: IBM Fishkill Plant
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Pervasive / Wireless e-business
Emerging Markets – Pervasive/ Wireless EBO © 2004 IBM Corporation
The Metro Group Initiative has been up and running since April 28, 2003. The initiative helps Metro track and manage grocery store inventory from the distribution centre to and within the retail store environment
IBM have provided business consulting, middleware, implementation, hardware and support.
IBM in collaboration with Intel and SAP have been involved in technology selection and implementation.
Challenge
Metro has decreased misorders and lost inventory due to accurate visibility of inventory from the distribution centre to the retail store
Real-time tracking of retail store inventory helps Metro order new inventory on-demand, reducing “OOS” (out of stock) situations
POS checkout locations are monitored and staff added during peak hours to avoid customer bottlenecks
Customers have instant access to information about products from kiosks located through the store, improving customer satisfaction
Dr. Gerd Wolfram, Executive Project Manager, Metro Group Future Store of the Future says “The tremendous success of the Metro 'Future Store Initiative' is also driven by IBM's contribution to this innovative project. In particular IBM developed a RFID Middleware and integrated a complex RFID solution with multiple functions on pallet, case and shelf level."
Solution
Benefits
Customer Reference: Supply Chain: Metro Group
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Pervasive / Wireless e-business
Emerging Markets – Pervasive/ Wireless EBO © 2004 IBM Corporation
• IBM provided an end-to-end solution that encompasses:• Services to support Philips Semiconductors in the STAR proof of concept project approach will be
delivered during the following project phases (total duration 30 weeks), in particular:•Vendor selection •Design and validation •Construction and testing•Targeted launch •Evaluation
• Intellectual property services components; IBM proprietary radio frequency identification (RFID) framework and documentation
•IBM software licences:•DB2 UDB Enterprise Edition (including one year maintenance)•2 Websphere studio application developers for the proof of concept (including one year maintenance)
Solution
Benefits
• The objective of the project was to help Philips increase inventory turns. The project provides near real-time inventory visibility to the Philips Semiconductors business units. It will also enable changes to policies in production and inventory planning systems which will, in turn, drive increased inventory turns
• The project is initially between the Philips Semiconductors Kaohsiung (PSK) site and the Regional Distribution Center Hong Kong (RDC HK) on all packaged quantities and boxes, all customer direct ships (cartons) in AP from the PSK location, all cartons sent from the RDC HK to all destinations and for EXEL (3PL) all outbound flows in Hong Kong
This project will help PSC to further optimize its supply chain and is another step in the route to become an on demand company. The savings will be used to reinvest in competitive advantage and growth.
Customer Reference: Supply Chain: Philips Semiconductors
Challenge
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Pervasive / Wireless e-business
Emerging Markets – Pervasive/ Wireless EBO © 2004 IBM Corporation
The U.S. Department of Defense is dedicated to becoming an early adopter of Radio Frequency Identification (RFID) technology. The DoD is currently preparing to read RFID tags at key sites within their supply chain. Beginning January 1, 2005, the Department of Defense has mandated that all suppliers place passive RFID tags at the case, pallet, and Defense Department Unique Identifier (UID) item packing level.
IBM is working with the Department of Defense to:
–Develop test pilot milestones and manage test pilot requirements
–Create project metrics and reporting
–Build a business case analysis of the overall RFID implementation
–Monitor implementation issues and resolution
–Assist in the development and release of RFID business rules
–Establish commercial best practices
–Provide Subject Matter Experts to develop the short term and long term implementation plan
Challenge
IBM seen as trusted brand for US DoD
Solution
Benefits
Solution
Benefits
Customer Reference: Supply Chain: US Department of Defense
Challenge
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Pervasive / Wireless e-business
Emerging Markets – Pervasive/ Wireless EBO © 2004 IBM Corporation
Major field trial in RFID USA
Step 1 pilot at one DC in compliance with Wal-Mart Mandate
Integrated to WMS
Step 2 roll-out in 2004 to more DCs (5 to 30)
IBM chosen as RFID System Integrator and RFID Software Infrastructure and Applications Provider
Solution uses Alien UHF tags and readers and Zebra and Printronix printers
Challenge
Different RFID Use CasesRFID Picking/LabellingRFID Goods OutboundOrder verification at case levelLoad verification
Solution
Benefits
Challenge
Solution
Benefits
Customer Reference: Supply Chain: Sara Lee
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Pervasive / Wireless e-business
Emerging Markets – Pervasive/ Wireless EBO © 2004 IBM Corporation
Deliver Business ValueFocus on key industriesDevelop end-to-end solutionsProvide Consulting, Integration and Professional ServicesLeverage IBM and non IBM Components Build a strong RFID ecosystem of PartnersSupport and drive open standards
In Short, How do we Help Companies :
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Pervasive / Wireless e-business
Emerging Markets – Pervasive/ Wireless EBO © 2004 IBM Corporation
The Yankee Group ranked IBM # 1 in March 2003
“IBM ranks first among the enablers of enterprise mobile computing solutions”
“IBM also boasts the most successful professional services business (IBM
Global Services) in the mobile computing space”
A mid-2002 IDC report shows IBM and PwCC Wireless jointly have close to a
30% market share, and when combined, are over 5 times the nearest
competitors.
“IBM Global Services (IGS) is by far the leading provider of mobile and wireless
professional services. One could be shocked by seeing how far ahead IGS is”
IBM: a leader in mobile and wireless computing
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Pervasive / Wireless e-business
Emerging Markets – Pervasive/ Wireless EBO © 2004 IBM Corporation
AMR Recent assessment of IBM
January 2004 release with Metro on Store of the Future and IBM's involvement
IBM--The overall systems integrator on the project, IBM is providing strategic direction, consulting, and implementation expertise. It will also establish an RFID lab in Germany to test supplier interoperability in all stages of the initiative.
The Takeaway: IBM is emerging as the leader in RFID integration and consulting services.
http://www.amrresearch.com/Content/view.asp?pmillid=16933