IM3053 05/2019 REV07

PF 44 & 46

Spare Parts ..................................................................................................................................................... 1 Figure A, B, C: Machine Assembly............................................................................................................................... 2 Figure D: Divider Assembly .......................................................................................................................................... 3 Figure E: Wire Drive Assembly .................................................................................................................................... 4 Figure F: User Interface Assembly ............................................................................................................................... 5 Miscellaneous Items (not shown in figure A, B, C, D, E, F) .......................................................................................... 5

Electrical Schematic ....................................................................................................................................... 6 WEEE ............................................................................................................................................................. 7 Quick Guide .................................................................................................................................................... 9

Lincoln Electric Bester Sp. z o.o. ul. Jana III Sobieskiego 19A, 58-263 Bielawa, Poland

www.lincolnelectric.eu

Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 1

Spare Parts SP50274/50275 REV04

27/05

ASSEMBLY PAGE NAME

Ma

ch

ine

As

se

mb

ly

Ma

ch

ine

As

se

mb

ly

Ma

ch

ine

As

se

mb

ly

Div

ide

r

As

se

mb

ly

Wir

e D

riv

e

As

se

mb

ly

Us

er

Inte

rfa

ce

As

se

mb

ly

Mis

ce

lla

ne

ou

s I

tem

s

CODE NO.: K NO.: FIGURE NO.: A B C D E F -

50274 K14108-1 PF 44 1 1 1 1 1 1 1

50275 K14109-1 PF 46 2 2 2 2 2 2 2

1

21

22

18 197 8

6

15

17

14

3 2

5

10

9

20

5

11

12 13

2324

4

16

Figure A

33 33

29

30

28 28

32

30

2731

2525

26

Figure B

33

35

36

38

34

37

Figure C

Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 2

Figure A, B, C: Machine Assembly Item Description Part Number QTY 1 2 3 4 5 6 7

1 RACK R-3019-315-1/08R 1 X X

2 FRONT WHEELS 1029-660-004R 2 X X

3 ROTARY BRACKET 1361-598-180R 1 X X

4 WHEELS BRACKET R-1019-356-1/08R 1 X X

5 REAR WHEELS 1029-660-006R 2 X X

6 PLASTIC COVER R-0010-178-1R 1 X X

7 REEL HUB STANDARD 0744-000-192R 1 X X

8 PLASIC NUT B11035-1 1 X X

9 RING R-2013-032-5R 1 X X

10 GAS SOLENOID W8500004R 1 X X

11 COUPLER R-2013-060-1R 1 X X

12 CONDUCTOR RAIL R-1010-040-1R 1 X X

13 CONDUCTOR RAIL R-1010-039-1R 1 X X

14 CHOKE R-5041-228-1R 1 X X

15 LEFT SIDE PANEL R-1019-227-1R 1 X X

16 SLEEVES 1131-155-001R 4 X X

17 MOTOR BOARD R-6042-053-1R 1 X X

18 COVER R-3019-162-1/02R 1 X X

19 STICKER 2719-107-728R 1 X X

20 HINGLES D-3574-007-1/33R 2 X X

21 WIRE DRIVE DOOR R-1019-224-1R 1 X X

22 LOCK 0654-610-004R 1 X X

23 SLEEVS 1361-599-720R 4 X X

24 SLEEVS D-1869-033-3R 2 X X

25 FRONT PANEL R-3019-275-8/08R 1 X X

26 STICKER (FRONT PANEL) R-0010-477-2R 1 X -

27 STICKER (FRONT PANEL) R-0010-468-1R 1 - X

28 EURO SLEEVE 1361-599-708R 1 X X

29 SHIELD R-1019-361-1/08R 1 X -

30 SOCKET X3 C-2986-001-3R 1 X X

31 SOCKET X10 1158-641-149R 1 - X

32 SOCKET X10 CAP 1158-641-159R 1 - X

33 QUICK CONNECTOR FEMALE 0744-000-152R 4 X X

34 STICKER R-0010-290-1R 1 X X

35 SOCKET X2 D-2985-002-1R 1 X X

36 SOCKET X1 1158-641-148R 1 X X

37 STICKER R-0010-354-1R 1 X X

38 QUICK CONNECT COUPLING 0744-000-149R 1 X X

Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 3

40

44

40

44

45

47 46 41

43 43

41464749

39

42

39

45

48

Figure D.

Figure D: Divider Assembly Item Description Part Number QTY 1 2 3 4 5 6 7

39 DIVIDER R-3019-287-5/08R 1 X X

40 SHIELD R-0010-528-1R 1 X X

41 STICKER R-0010-484-1R 1 X X

42 HOLE PLUG 0744-000-258R 1 X -

43 LED 1 , 2 0917-421-049R 2 X X

44 SHIELD R-1019-329-1/08R 1 X X

45 STICKER R-0010-502-1R 1 X X

46 SWITCH S2 1115-280-005R 1 X X

47 SWITCH S1 1115-280-004R 1 X X

48 USB SOCKET X11 1158-641-061R 1 - X

49 USB CABLE R-0010-495-1R 1 - X

Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 4

53

54

61

6060

59

58

56

57

55

54

53

52

51 50

6867

51

52

63

64

6572

6658

Figure E

Figure E: Wire Drive Assembly Item Description Part Number QTY 1 2 3 4 5 6 7

WIRE DRIVE ASSEMBLY 0744-000-241R 1 X X

50 FEED PLATE 0646-233-002R 1 X X

51 FIXING ARMS COMPL. 0646-233-015R 2 X X

52 INLET GUIDE 0646-233-025R 1 X X

53 AXIS PRESSURE ARMS 0646-233-003R 2 X X

54 SPRING PRESSURE ARMS 0646-233-013R 2 X X

55 PRESSURE ARM COMPL.L 0646-233-007R 1 X X

56 AXIS DRIVE ROLL 0646-233-020R 1 X X

57 INTERMEDIATE GUIDES 0646-233-023R 2 X X

58 GEAR WHEEL ROLLS 0646-231-090R 2 X X

59 GEAR WHEEL MOTOR 0646-233-028R 1 X X

60 FIXING CAPS 0744-000-190R 2 X X

61 METAL COVER 0646-233-027R 1 X X

62 PRESSURE ARM COMPL.R 0646-233-005R 1 X X

63 MOTOR R-8040-024-4R 1 X X

64 WOODROF KEY 0646-231-102R 1 X X

65 DIVIDER R-1019-207-1/08R 1 X X

66 WIRE DRIVE SHIELD R-1019-385-1/08R 1 X X

67 EURO SOCKET X3 R-8040-140-7R 1 X X

68 OUTLET GUIDE D-1829-066-3R 1 X X

69 RUBBER BUSH 1373-182-002R 1 X X

Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 5

70 71 72 73

7574 7876 77

Figure F

Figure F: User Interface Assembly Item Description Part Number QTY 1 2 3 4 5 6 7

70 CONTROLS 9SS18425-1 3 X X

71 BUTTONS 1373-182-005R 2 X X

72 FRAME R-0010-423-1R 1 X X

73 PROTECTIVE SCREEN R-0010-450-1R 1 X X

74 STICKER R-0010-469-1R 1 X X

75 PANEL R-3019-274-1/08R 1 X X

76 NUT R-2013-128-1R 3 X X

77 SLEEVE NUT R-2013-124-1R 3 X X

78

USER INTERFACE (WITH DISPLAY) R-6042-066-1R 1 X -

USER INTERFACE (WITH DISPLAY) R-6042-067-1R 1 - X

DISPLAY W4505306R 1 X X

Miscellaneous Items (not shown in figure A, B, C, D, E, F) Item Description Part Number QTY 1 2 3 4 5 6 7

79 WIRING HARNESS R-5041-280-1R 1 X X

80 LED HARNESS R-5041-282-1R 1 X X

Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 6

Electrical Schematic

Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 7

WEEE

1

21

22

197

6

16 17

15

3 2

5

9

8

20

5

10

13 14

2324

1112

25

26

18

4

33 33

29

30

28 28

32

30

31

2727

33

34

35

36

38

41

40

4345

37

44

38

41

43 42

4037

39 42

46 48 49

535250

51

47

Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 8

Recycle ST

Fe

Al

Cu

Bra

ss

Bo

ard

s

Pla

sti

cs

Liq

uid

Cri

sta

l

Ex

tern

al

Ele

ctr

ic

Ca

ble

s

Ca

pa

cit

ors

Description Ref.

RACK 1 X

COVER 19 X

SIDE PANEL 16, 21 X

LOCK 22 X

HINGLES 20 X

WHEELS 2, 5 X X

ROTARY BRACKET 3 X

WHEELS BRACKET 4 X

PLASTIC COVER 6 X

REEL HUB 7 X X

RING 8 X

GAS SOLENOID 9 X X X

COUPLER 10, 33, 36 X

WIRE DRIVE ASSEMBLY 11 X X X

RUBBER CABLE BUSH 12 X

CONDUCTOR RAILS 13, 14 X

CHOKE 15 X X

P.C. BOARDS 16, 53 X

SLEEVS 17, 23, 24 X

DIVIDER 25, 37 X

EURO SOCKET 26 X

FRONT PANEL 27 X

EURO SLEEVE 28 X

SHIELD 29, 41 X

SHIELD 38 X

SOCKETS 30, 31, 34, 35

X X X

CAP 32 X

SWITCHES 42, 43 X X

HOLE PLUG 39 X

LED LAMPS 40 X X X

USB SOCKET 44 X X

USB CABLE 45 X X X X

PANEL 50 X

CONTROLS 46 X

BUTTONS 47 X

PROTECTIVE SCREEN 49 X

FRAME 48 X

WASHERS 51,52 X

Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 9

Quick Guide

QU

ICK G

UID

E I

se

tsse

ts

Navig

ato

rN

avig

ato

r

Contr

ol

Ch

an

ge

s

the

we

ldin

g

mo

de

s a

nd

the

irs

sett

ing

ES

Cape

Butt

on

1.

Ca

nc

els

an

ac

tio

n

2.

Loc

ks

an

d U

nlo

cks

all

Kn

ob

s a

nd

Bu

tto

ns

on

th

e P

an

el (P

ress

an

d H

old

Bu

tto

n f

or

4s)

4s

Pro

gra

m N

um

ber

Weld

ing P

ara

mete

rs B

ar

Volt

mete

r

v25

.0m

inm

125A

22.5

V

1.2

Ste

el

CO

2AR

2110.0

0

Am

mete

r

Confirm

Butt

on

125A

CO

2AR

1.2

22.5

V

Ste

el

21

1.

Co

nfirm

es

the

ch

an

ge

2.

Qu

ick A

cc

ess

.

To r

ed

efin

e t

his

bu

tto

n c

ho

ose

:

Left

Colt

rol

Left

Valu

e

Rig

ht

Valu

e

Rig

ht

Contr

ol

Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 10

QU

ICK G

UID

E II

We

ldin

g P

rog

ram

Se

lec

tio

n22

.5V

21

Ava

ilab

le W

eld

ing

Pro

gra

ms

(06A

ug

2013)

SM

AW

(M

MA

) /

STA

W (

TIG

) /

Go

ug

e /

GM

AW

(M

IG /

FC

AW

)

Sti

ck S

oft

(7018)

Sti

ck C

risp

(6010)

Sti

ck P

ipe

1 2 4

TIG

Lif

t

TIG

Lif

t P

uls

e

3 8

GM

AW

, S

TA

ND

AR

D C

V

GM

AW

, P

OW

ER

MO

DE

®

FC

AW

-SS

, S

TA

ND

AR

D C

V

FC

AW

-GS

, S

TA

ND

AR

D C

V

5 40 6 7

Go

ug

ing

(C

om

pre

ssed

Air

)9

Pro

ce

ssM

od

e

GM

AW

-P (

Pu

lse

) /

GM

AW

-PP (

Pu

lse

-on

-Pu

lse

)®

Ma

teria

lG

as

Wire

Siz

e

0,8

0,9

1,0

1,2

1,4

1,6

ArM

IX9

5

ArM

IX

ArM

IX

ArM

IX

ArM

IX

Ar/H

e/C

O2

ArC

O2

70

Ar/3

0H

e

Ar

ArH

e

14

01

22

2

18

13

14

1

41

3

46

36

66

34

44

64

42

3

82

84

17

51

70

19

2

19

81

96

72

74

98

99

78

76

15

2

10

11

02

10

3

--

-

--

--

--

- - -

10

0

--

--

--

---

---

--

--

--

--

27

-

26

10

8

42

1

-30

41

14

10

-

-

42

2

-

- --

41

2

-

-

Ste

el

Ste

el (R

ap

idA

rc)

®

Ste

el (P

rec

isio

n P

uls

e)

™

Sta

inle

ss

Sta

inle

ss

Sta

inle

ss (Pre

cis

ion

Pu

lse

)™

Me

talC

ore

Ni A

llo

y

Si Bro

nze

Co

pp

er

Alu

min

ium

AlS

i

Alu

min

ium

AlS

i -

PP

Alu

min

ium

AlM

g

Alu

min

ium

AlM

g -

PP

Ar

Ar

Ar

Ar

STT

®

Ma

teria

lG

as

Wire

Siz

e

0,8

0,9

1,0

1,2

1,4

1,6

Ste

el (N

on

-Syn

erg

ic)

Ste

el (N

on

-Syn

erg

ic)

Ste

el (S

yn

erg

ic)

Ste

el (S

yn

erg

ic)

Sta

inle

ss (N

on

-Syn

erg

ic)

Sta

inle

ss (N

on

-Syn

erg

ic)

CO

2

ArM

IX

Ar/H

e/C

O2

ArM

IX

ArM

IX

CO

2

- - - - -

30

6

30

53

07

30

4

32

4

32

5

34

4

34

5

32

7

34

6

34

7

30

8

30

9

32

8

32

9

34

8

34

9

--

--

--

---

32

6-

--

-

Sta

inle

ss (

Syn

erg

ic)

Sta

inle

ss (

Syn

erg

ic)

ArM

IX

Ar/

He/C

O2

- -

364

365

366

367

368

369

--

--

Ra

pid

X™

Ma

teria

lG

as

Wire

Siz

e

0,8

0,9

1,0

1,2

1,4

1,6

Ste

el

Sta

inle

ss

Meta

lCo

re

ArM

IX

ArM

IX

ArM

IX

- -

273

-283

- -

274

284

294

---

--

--

-

Syn

erg

ic G

MA

W (

MIG

), S

tan

da

rd C

V

Wire

Siz

eG

as

Ma

teria

l0

,80

,91

,01

,21

,41

,6

Ste

el

Ste

el

Sta

inle

ss

Sta

inle

ss

Alu

min

ium

AlS

i (4

04

3)

Alu

min

ium

AlM

g (5

35

6)

Me

talC

ore

Co

rdW

ire

Co

rdW

ire

Ar/H

e/C

O2

CO

2

CO

2

ArM

IX

ArM

IX

ArM

IX

Ar

Ar

ArM

IX

93

94

61

63 - - - - -

13

8

13

9

29

10

11

31

33

15

1

--

- - - - -

- - -

20

21

41

43

71

75

81

90

91

--

--

--

-7

7

-7

3

--

--

25

10

7

24

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12

3..

.

45678

The

lis

t o

f a

va

ila

ble

pro

gra

ms

de

pe

nd

so

nth

e p

ow

er

sou

rce

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FC

AW

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FC

AW

-S Syner

Syner

MO

DE

PO

WE

R

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t

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sp

X

Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 11

QU

ICK G

UID

E III

We

ldin

g P

ara

me

ter

Ba

r &

Use

r Se

ttin

gs

t2t2

t1t2

t1t2

t1t2

t1t2

t1t2

t1t2

t1t2

t1t2

t1t2

A/B

M

A/B

M

A/B

M

A/B

M

A/B

M

A/B

M

A/B

M

A/B

M

A/B

M

A/B

M

A/B

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A/B

M

A/B

M

A/B

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A/B

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X Sof

t

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sp

A

A

A

A

AA

125A

CO

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el21

v25

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inm

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V

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el

CO

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2110.0

0

t2

A/B

M

OF

F

PF4

6 O

NLY

NO

TE:

A/B

M

Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 12

QU

ICK G

UID

E IV

GTA

W-P

UL

SE

Pro

gra

m

GTA

W W

eld

ing

GTA

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UL

SE

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ing

SM

AW

Pro

cess

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A)

User

Sett

ing

s

Sele

ct

Fu

ncti

on

of

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n T

rig

ger

(2-S

tep

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ot

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ing

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rt P

roced

ure

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ter

Pro

ced

ure

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qu

en

cy S

ett

ing

s(G

TA

W-P

UL

SE

)

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rou

nd

Sett

ing

s(G

TA

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UL

SE

)

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qu

en

cy

(GTA

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SE

)

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rce

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rou

nd

Cu

rren

t(G

TA

W-P

UL

SE

)

Backg

rou

nd

Cu

rren

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TT

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Peak C

urr

en

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TT

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ing

an

d C

on

fig

ura

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ory

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its

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on

fig

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s

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u

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or

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form

ati

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olt

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e

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V

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itch

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t V

olt

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e

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nly

)

AW

eld

ing

Cu

rren

t

minm

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e F

eed

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eed

in [

m/m

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e F

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in [

in/m

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er

in k

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e

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ct

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ing

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cess

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erg

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rog

ram

s

12

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ele

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ing

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gra

m

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n-s

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erg

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ram

s

MO

DE

PO

WE

RG

MA

W P

rocess

PO

WE

R M

OD

E®

FC

AW

-GS

Pro

cess

FC

AW

Pro

cess

FC

AW

-SS

Pro

cess

GM

AW

-P P

rocess

GM

AW

-P P

rocess

Pu

lse-O

n-P

uls

e®

Pro

gra

m

GM

AW

-P P

rocess

Rap

idX

™ P

rog

ram

GM

AW

-P P

rocess

Pre

cis

ion

Pu

lse™

Pro

gra

m

ST

T®

Pro

cess

Gas S

ele

cti

on

Ele

ctr

od

e W

ire T

yp

eS

ele

cti

on

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e S

izd

iam

ete

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cti

on

FC

AW

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FC

AW

-G

GM

AW

-P P

rocess

Rap

idA

rc®

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gra

m

X

GTA

W P

rocess

(TIG

)

GTA

W P

rog

ram

SM

AW

-So

ftP

rocess

Go

ug

ing

SM

AW

-Cri

sp

Pro

cess

SM

AW

-Pip

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Sof

t

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sp

Pin

ch

2 -

Ste

p

4 -

Ste

p

Pre

flo

w T

ime

t1

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stf

low

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e

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