PFR of Priva Laminates LLP

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PRE FEASIBILITY REPORT

FOR OBTAINING ENVIRONMENTAL CLEARANCE

For the Proposed Resins

Manufacturing Unit of

M/s. PRIVA LAMINATES LLP.

Survey No.: 44/1 PAIKI 3/1, NH – 8A, Near affil vitrified

Village: pipli,

Taluka & District : morbi – 363642, Gujarat.

Project Proponent :

Vipul Shivlalbhai patel detroja

E- mail: privalaminates@gmail.com

: Privalaminates2017@gmail.com

Prepared By:

T. R. ASSOCIATES

C-605/A, Ganesh Meridian, Opp. Kargil Petrol Pump,

S. G. Highway, Ahmedabad

Contact No.: 98253 71099

Email: adm.trassociates@gmail.com

November 2017

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1. Introduction

M/s. Priva Laminates LLP is a partnership firm proposing to set up a small scale Resin

Manufacturing unit at Survey No.: 44/1 Paiki 3/1, NH – 8A, Near Affil Vitrified, Village :

Pipli, Taluka & District : Morbi – 363642, Gujarat.

2. Project Proponent and their back ground

Company is promoted by its partner. Detail of partners is as given below :

Sr.

No.

Name of the Partner Age

(yrs.)

Mobile No. Educational

qualification

Experience

Yrs.

1 Vipul Shivlalbhai Patel

Detroja

36 9925154954 B.Com Business – 5

Years

2 Vipul Dhanjibhai

Dadhaniya

35 9825263061 B.Com Business – 4

Years

3 Milankumar C Detroja 25 9925059994 HSC Business – 4

years

4 Gopalbhai

Lakhmanbhai Panara

48 7779018118 M.A. B.ed Business – 6

Years

5 Shirvi Dhanjibhai

Becharbhai

59 9978486738 HSC Business – 7

Years

6 Detroja Pravinaben V. 35 -- B.ed House wife

7 Ravjibhai A Surani 61 9662295522 SSC Business – 4

Years

8 Detroja Shamjibhai

Naranbhai

60 9909215744 HSC Business – 4

Years

3. Brief description of nature of the project:

M/s. Priva Laminates LLP is proposing to manufacture Melamine Formaldehyde Resin,

Phenol Formaldehyde Resin and Urea Formaldehyde Resin at Survey No.: 44/1 Paiki

3/1,NH – 8A, Near Affil Vitrified, Village : Pipli, Taluka & District : Morbi - 363642,

Gujarat. Proposed products will be used for manufacturing of Laminated sheets.

The proposed products like Melamine Formaldehyde Resin, Phenol Formaldehyde Resin

and Urea Formaldehyde Resin falls under Category 5(f) as stated in Environment Impact

Assessment Notification Published on 14th September, 2006. Further, the location of the

proposed project is outside the notified industrial estate and it also not fall into small

scale unit criteria described in EIA notification 25th June 2014. Hence, the project

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proponent has to obtain the EC from the Ministry of Environment, Forest & Climate

Change, New Delhi. M/s. T. R. Associates has been appointed to carry out EIA/EMP

studies for obtaining Environmental Clearance.

The total land area of company is 10,750 m2 out of which 3548 m2 (33 % of total land) area

will be used for greenbelt development. The estimated cost of the proposed Resin project

will be 85 Lakhs. Total budget allocation towards Environmental Management Facilities

will be approx. Rs. 40 Lakhs. Total 10 persons will be employed including skilled persons,

unskilled persons and office staff.

Need for the project and its importance to the country and or region:

Formaldehyde (37%) is used as raw material for resins, adhesive manufacturing. Resins

are used predominantly in the wood products industry as adhesives. Growth of these

resins is strongly correlated to construction/remodeling activity (which accounts for over

50% of consumption), and to a lesser degree, to the automotive industry.

The proposed products like Resins (Melamine Formaldehyde ,Phenol Formaldehyde and

Urea Formaldehyde) mainly used to produce Electrical Insulation Board and H.P.

Decorative Laminated Sheets. These sheets have good market demand to develop the

home and office for furniture.

Demand-Supply Gap:

The average production of laminated sheets has crossed approximately 130 million sheets

inclusive of all thicknesses but the gap between installed capacity and demand is growing

bigger. During FY 2011-2012 phases that gap narrowed with sudden demand in lower

thickness segment but later capacities came in place and the laminated sheets market

became a pressure driven market. It is caution for any new comer that if he enters, he

should be prepared for "More investments, more efforts and a long wait for margins".

The burgeoning market demands of urban and semi-urban India are estimated at Rs

5,00,000 Crore. The demand-supply gap has already attracted foreign players to India; and

the e-retailing boom offers immense business opportunities. But a more 15% of India's

woodworking industry is organized. Its semi-skilled carpenters, self-styled interior

decorators and small-scale local manufacturers will need to be trained and organized to

meet future market demands and exploit business opportunities.

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Imports v/s Indigenous production:

Indian market is open and big that is why every kind of import is booming. Indian

plywood and panel trade has become global place as the consumption of different

imported ply panels are on the rise. Unlike before Indians are now welcomed by plywood

manufacturer of China. Earlier India was a self dependent country for commercial or high

quality plywood, but sharp drop in domestic manufacturing output has resulted in

material sourcing from countries like Burma, Malaysia, Indonesia, China, Vietnam etc.

Now Indian plywood market is somehow curtailed or competed by incoming panel

products from China. Be it film face, decorative, laminate or MR plywood everything is

now being imported partially or more and is sold. Indian industrialist must understand

the fact that its no more a regional shift, it is a global shift. Indian technology should be

upgraded and updated as per with international standards.

The working environment in India has changed tremendously. Earlier the trade fairs were

hardly participated by foreign timber, lumber and plywood manufacturing companies

where as now it is flooded with global suppliers.

Export Possibility:

There is only market of Resins in local market. Resins are intermediate products for

manufacturing of Laminated Sheets. Resins are quite expensive for export. So we have

only local market for sale.

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Employment Generation (Direct and Indirect) due to the project:

This project will provide direct employment to 10 persons whereas it will provide

employment to many others indirectly.

4. Project Description

(i) Type of project including interlinked and interdependent projects:

Resins including P.F. resin, M.F. resin and U.F. resin are used in production of

laminated sheets. So plywood industries and laminated sheets industries are

interdependent on resin industries.

(ii) Location

Proposed project is to be located at Survey No.: 44/1 Paiki 3/1, NH – 8A, Near Affil

Vitrified, Village : Pipli, Taluka & District : Morbi - 363642, Gujarat.

Google image showing proposed project site is given below;

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NODE LATTITUDE LONGITUDE

A 22°51'58.02"N 70°51'27.29"E

B 22°51'58.17"N 70°51'29.92"E

C 22°51'59.08"N 70°51'33.42"E

D 22°51'57.08"N 70°51'34.00"E

E 22°51'56.94"N 70°51'33.48"E

F 22°51'56.75"N 70°51'33.53"E

G 22°51'56.02"N 70°51'26.93"E

Salient features in the surroundings area of the proposed site within 10 km radius are as

follows:

Sr. No. Important Features Description

1 Location Survey No.: 44/1 Paiki 3/1, NH – 8A, Near Affil

Vitrified, Village : Pipli, Taluka & District : Morbi

- 363642, Gujarat.

2 GPS Coordinates Latitude: 22°51'57.44"N

Longitude: 70°51'30.74"E

3 Temperature Range 19.7˚C to 33.8˚C (average)

4 Mean Sea Level 47 m

5 Annual Rain Fall 592 mm (average)

6 Nearest Railway Station Nazarbag Railway Station – 5.6 km in South

direction

7 Nearest Airport Rajkot Airport – 61.41 km in S direction

8 Nearest Town Nearest District & City: Morbi – 5.48 km in

SW direction

9 Nearest Village Darbargadh – 0.76 km in SE direction

Pipli – 1.24 km in SSE direction

10 Nearest National Highway NH 8A – 0.74 km in WSW direction

Nearest Road SH 321 – 0.81 km in ESE direction

11 Nearest River/Water body Macchu River – 3.10 km in WSW direction

12 National Parks / Sanctuary Ghudakhar wild Ass sanctuary 36.52 km in

NNE direction

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(iii) Alternative Sites considered

No other sites were selected.

(iv) Size or magnitude of operation

List of Proposed Products

Sr. No. Name of Product Quantity

1 Phenol Formaldehyde Resin 200 MT/Month

2 Melamine Formaldehyde Resin 50 MT/Month

3 Urea Formaldehyde Resin 50 MT/Month

Note:

Resin will be used for manufacturing of laminates sheets.

(v) Project description with process details

Details of manufacturing process are given in Annexure- 4 of Form- 1.

(vi) Raw material required along with estimated quantity

Sr.

No.

Name of the Product Name of the Raw

Materials

Quantity

(MT/Month)

1 Phenol Formaldehyde

Resin

Phenol 92.21

2 Formaldehyde (37 %) 119.37

3 Caustic 1.05

4 Melamine

Formaldehyde Resin

Melamine 20

5 Formaldehyde (37 %) 29.75

6 Caustic 0.25

7 Urea Formaldehyde Urea 19.750

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8 Resin Formaldehyde(37%) 29.750

9 Caustic 0.250

10 Acetic Acid 0.250

(vii) Resource optimization/ recycling and reuse envisaged in the project, if any, should

be briefly outlined.

Latest Process technology will be adopted as available in market with optimum

resources requirement with highest yield and less waste and pollution generation.

Treated industrial effluent will be reused in cooling and other possible activities. In

addition to this, all the feasible cleaner production technologies will be adopted.

(viii) Availability of water its source, Energy/ power requirement and source should be

given.

Energy/power requirement will be 450 HP which will be procured through Paschim

Gujarat Vij Company Limited.

The total water requirement will be 14.0 kl/day which will be fulfilled by own

Borewell/Open well.

(ix) Quantity of wastes to be generated (liquid and solid) and scheme for their

Management/disposal

Hazardous Waste Generation and Disposal

Details of hazardous waste generation and its disposal are given in Annexure- 5 of

Form- 1.

Wastewater Generation and Disposal Facility

Details of domestic as well as industrial wastewater generation and its disposal are

given in Annexure- 7 of Form- 1.

(x) Schematic representations of the feasibility drawing which give information of

EIA purpose

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1. Site Analysis

(i) Connectivity

Nearest railway station Nazarbag Railway

station

5.6 km

Nearest State highway SH 321 0.81 Km

Nearest airport Rajkot 61.41 km

(ii) Land Form, Land use and Land ownership.

Proposed project site has already been procured by proponent and it is an open area

which is presently not being used for any purposes.

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(ii) Existing Land Use Pattern

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(iii) Topography Map

Proposed Project

site M/s. Priva

Laminates LLP

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(iv) Existing Infrastructure

(1) Nearest railway station: Nazarbag Railway Station – 5.6 km in S direction

(2) Nearest highway: SH 321 – 0.81 km in ESE direction

(3) Nearest airport: Rajkot Airport – 61.41 km in S

(4) Power: Energy/power requirement will be 450 HP which will be procured

through Paschim Gujarat Vij Company Limited.

(5) Water: Source of the water will be a borewell/Open Well .

(6) Basic amenities: Good road connectivity with state and national highway.

(v) Soil classification of Morbi District

The soils of Morbi district are of clayey loam to clay type. They are moderately deep to

deep and vary in colour from very dark brown to very dark greyish brown and reddish

brown. The EC of the soils is generally less than 1.0 mmhos/cm and cation exchange

capacity is between 40 and 60 me/100 gm of soil.

(vi) Climate data from secondary source

General climate of the district is sub-tropical and is characterised by three well-defined

seasons, i.e. summer - from April to June, monsoon - from July to September, and winter -

from October to March.

Temperature

Highest temperature is 43 to 46 degree centigrade in summer and lowest temperature

comes down to 7 to 15 degree in winter season.

Humidity

The relative humidity are generally over 75 % in the south west monsoon. In the rest of the

year the air is comparatively dry, especially in the afternoons. During the period of

November to May the relative humidity varies between 40% and 50%.

Wind

In the south west monsoon season, the wind direction is westeraly to south westeraly. In

the post monsoon/cold season, wind blow from the north-north east direction. In summer

seasons the direction of the wind is mainly between north west and south west. The wind

speed gradually increases from February and reaches the peak in July when the south

west monsoon is most active. It again decreases from August and becomes low.

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Rainfall

More than 90% of the rainfall occurs during the monsoon. Rainfall during the winter and

summer months is negligible. The average annual rainfall of the district is 489 mm and in

the year 2016 it is 366 mm only which is around 75 % of the average annual rainfall.

(vii) Social Infrastructure available.

1. Hospital : Samarpan Hospital, Mahendranagar – 5.60 Km in SSE direction

2. School / college : Lukhdhirji Engineering College, Anand nagar – Km in NNW

direction

2. Planning Brief

(i) Planning Concept (type of industries, facilities transportation etc) Town and

Country Planning/Development authority Classification.

Proposed Project site is located on edge of State highway and closely connected to the NH

8A which is well connected to the Morbi as well Rajkot region, Where all the

infrastructural and transportation facilities are available. There are some large industries

located in nearby area.

There will be provision of labor rooms in premises for some labors and other labors will

be come from nearby areas.

(ii) Population of Morbi District

Description No.

Population Total : 9,60,329 Person

Male : 4,94,726 Person

Female: : 4,65,603 Person

Population density 481 persons per sq. km.

Population increase rate N.A

Male- Female ratio 1000 : 961

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(iii) Land use planning (breakup along with green belt etc).

Sr.

No. Particular Area (m2)

1 Built Up Area 5170

2 Green belt area 3548

3 Open/ Road area 2032

Total 10750

(iv) Assessment of Infrastructure Demand (Physical & Social).

Surrounded villages in 10 km area from the project site are having all the necessary

physical and social infrastructure facilities due to agricultural activities, animal husbandry

and industrial development within the area as well the nearby Morbi Town and

Wankaner Town & Rajkot City.

(V) Amenities/Facilities.

Surrounded villages in 10 km area from the project site are having all the necessary

physical and social infrastructure facilities due to agricultural activities, animal husbandry

and industrial development within the area as well nearby Morbi.

3. Proposed Infrastructure

a. Industrial Area

Industry will provide 5170 m2 built up area for industrial process/manufacturing

activity which provides all needed facility including proper ventilation, safe handling

system, etc.

b. Residential Area

Industry will provide labor quarter for their labors and provide all basic facilities to

them.

c. Green Belt.

3548 m2 area will be proposed for greenbelt development. In addition to this, project

proponent will participate in greenbelt development programs in nearby areas under

their CSR.

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d. Social Infrastructure

The Project proponent Industry will contribute annually 2.5% of total profit towards

CSR (Corporate Social Responsibility) activity like following in nearby villages;

Education Facilities:- Facilities for village schools like game kits, drawing kits,

table-chairs; school construction (classroom/toilet/school boundary), ceiling fans/

coolers or books for school library

Health Facilities:-to provide assistance to existing health facilities in Nearest

Hospital, for improvement in health facilities or services.

e. Connectivity (Traffic and Transportation Road / Rail / Metro / Water ways)

Proposed project site is located adjacent to State Highway 321 and well connected to

the internal roads and highways. The site is well connected to Rajkot City.

f. Drinking Water Management

In proposed project, out of 14.0 kl/day water approx. 1.2 kl/day water will be

consumed for domestic purpose

g. Sewerage System.

Domestic wastewater 1.1 kl/day will be disposed in to soak pit through septic tank.

h. Industrial Wastewater Management.

Details of ETP is shown in Annexure – 7 of Form-1.

i. Solid/Hazardous Waste Management

Details of solid / hazardous waste is shown in Annexure – 5 of Form -1.

j. Power Requirement & Supply / source

Power requirement for the proposed project will be approx. 450 KVA which will be

obtained from PGVCL.

4. Rehabilitation and Resettlement (R & R) Plan

Not applicable.

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5. Project Schedule & Cost Estimates

(i) Likely date of start of construction and likely date of completion

(Time schedule for the project to be given)

Construction work related to Resin manufacturing plant will be only started after

obtaining EC.

(ii) Estimated project cost along with analysis in terms of economic viability of the

project.

Total cost of the Resin project is approx. 85 Lakhs.

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