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Proprietary & Confidential. Copyright 2019, Tulip Interfaces, Inc. Pharma 4.0 Presented by: Gilad Langer & Angie Lin Tulip Interfaces WEBINAR
Proprietary & Confidential. Copyright 2019, Tulip Interfaces, Inc.
Pharma 4.0 Presented by:
Gilad Langer & Angie LinTulip Interfaces
WEBINAR
2Page
Our Panelists
Gilad LangerManufacturing Practices LeadTulip Interfaces
25+ years of experience driving digital transformation in
manufacturing industries with a specific focus in the
regulated Life Sciences industries (pharma, biotech, & med
device)
Bio
Angie LinProduct SpecialistTulip Interfaces
Focus on using digital mediums to connect manufacturers to
Industry 4.0 and digital manufacturing solutions, news, and
best practices.
Bio
Proprietary & Confidential. Copyright 2019, Tulip Interfaces, Inc.
Webinar Objectives
• Become acquainted with key Industry 4.0 concepts
• Understand the benefit of Manufacturing Apps for pharma
• Review pharma use cases where manufacturing apps drive efficiency and quality
• Understand how to take steps towards digital transformation with IIoT and Cloud technologies
Proprietary & Confidential. Copyright 2019, Tulip Interfaces, Inc.
What is Industry 4.0?
Proprietary & Confidential. Copyright 2019, Tulip Interfaces, Inc.
IIoT is a concept (not technology) - it’s a new paradigm
Edge
Fog
Cloud
Proprietary & Confidential. Copyright 2019, Tulip Interfaces, Inc.
Supporting Human Activity
Let’s look at a trivial problem we all have...Typical scheduling....
EquipmentWork
1
2
Bottom up vs. Top down
Hierarchical (Top Down) Control
Emergent Control
Pharma 4.0
Traditional
The Digital Divide
Proprietary & Confidential. Copyright 2019, Tulip Interfaces, Inc.
What’s your billion dollar problem?
Quality
Kaizen eventRegulatory Compliance
Line Clearance
Equipment Maintenance
Process Variability
Proprietary & Confidential. Copyright 2019, Tulip Interfaces, Inc.
There’s an app for that!
Quality
Process Variability
Kaizen eventRegulatory Compliance
Line Clearance
Equipment Maintenance
From work instructions to quality checks, to the right machine setup, all the quality processes in your shop floor can be managed through apps
What are manufacturing apps?Manufacturing Apps turn your workflows into instrumented, data collecting, digital processes.
LeanCreate, test, and deploy quickly--then iterate and improve.
VisualUser-friendly interfaces and rich media provide an intuitive experience.
InteractiveConnect with machines, tools, and sensors.
Data-drivenAutomatically collect production data.
IntelligentGuide workflows with dynamic logic.
Proprietary & Confidential. Copyright 2019, Tulip Interfaces, Inc.
Tulip is used to augment & optimize human centric processes
SHOP-FLOOR PROCESSCLOUD
MANUFACTURING APP
REAL-TIME PRODUCTION
DATA
PROCESS OPTIMIZATION
✓ SAAS DELIVERY ✓ SELF-SERVICE ✓ RAPID TIME TO VALUE
● Productivity increase, cost of quality decrease - optimization
● Performance based quality● Continuous Verification● Digitized quality tools (Quality 4.0) –
enabler quality to keep up with manufacturing digitization
● Built-in data Integrity - complete removal of paper
● Smart equipment● Integrated planning and training● Preventative and predictive maintenance● Smart environment monitoring
Pharma 4.0
14
Equipment App
IIoTApp
ManufacturingApp
AnalyticsApp
Edge
Fog
Cloud
IIoTDev
IIoT Dev
ManufacturingApp
ManufacturingApp
SupervisoryApp
App landscape in I4.0 environment
15
Equipment App
AnalyticsApp
Edge
Fog
Cloud
IIoTDev
IIoT Dev
ManufacturingApp
MES
QMS
The Digital Divide
Bridging the Divide: Steps Towards I4.0
LIMS
ManufacturingApp
Proprietary & Confidential. Copyright 2018, Tulip Interfaces, Inc.
Turn complex work instructions into appsBEFORE AFTER
“Deviations were reduced from 30% to 7% within weeks of implementing Tulip”
- Stuart Hunt, Product Owner
10xROI
50%Projected reduction
in errors
$2mSavings
from Tulip
95 page document describing a 15 min process
Proprietary & Confidential. Copyright 2018, Tulip Interfaces, Inc.
In-line quality with real-time reportingBEFORE AFTER
"The process before Tulip was slow, depended on operator experience, and was prone to error.”
- Alexis, Manufacturing Engineer
20%Cycle time
0%Transcription Errors
Clean and setup of complex continous manufacturing equipment,
● 10 Day process for line clearance
● 16,000 distinct parts
● Cost of downtime ○ $100,000’s
● Cost of a mistake○ $1,000,000,000’s
Route to sub-tasks for complex operations
Complicated paper SOP →Digital workflow10 days → 2 days
Proprietary & Confidential. Copyright 2019, Tulip Interfaces, Inc.
How do we achieve the Order of Magnitude productivity gain?
● “Start small think big”
● “There is an app for that”
● Bottom up implementations
ISPE, Pharma 4.0 SIG
Conclusion
● Digital transformation can result in an “order of magnitude” productivity increase!
● Pharma 4.0 is focused “apps” that support human activity
● Solve problems right now and here by the people who own the problem
“If you want a guarantee, buy a toaster.” (Clint Eastwood)
Proprietary & Confidential. Copyright 2019, Tulip Interfaces, Inc.
Thank You for Joining!
Learn more: https://tulip.co/
Gilad [email protected]
Angie [email protected]
© 2019 Tulip Interfaces, Inc.
Tulip, the Manufacturing App Platform, is a no code platform-as-a-service that lets manufacturers build IoT-enabled manufacturing apps without having to write any code. Some of the world’s leading manufacturers are already using Tulip to increase the productivity, quality, and efficiency of their operations. Launched out of MIT, the company has customers in over 14 countries, is headquartered in Somerville, MA, with offices in the UK and Germany.
"Tulip’s distinctive nature is its simplicity."
"Tulip’s key differentiator is its ease of use and time to value."
"The platform’s flexible, self-serve, smart manufacturing apps enable people, processes, and machines to work together."
"Tulip merges the needs of the human workforce with data-centric IIoT devices."
"Tulip and its fellow pioneers are front and centre in shaping the ongoing Fourth Industrial Revolution."
