Date post: | 07-Feb-2016 |
Category: |
Documents |
Upload: | iksan-adityo-mulyo |
View: | 93 times |
Download: | 5 times |
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 2
Paper Copies are Uncontrolled
Revision Log Register
Revisions had been performed on following pages:
Page Date Revision
All 25-June-2012 Change document number:
Old No. : PHEONWJ-X-SPE-0003 New No.: PHEONWJ-M-SPE-0023
All 25-June-2012
Change reference specification number
Old No. : PHEONWJ-X-SPE-0001 New No.: PHEONWJ-M-SPE-0021
Old No. : PHEONWJ-X-SPE-0003 New No.: PHEONWJ-M-SPE-0023
Old No. : PHEONWJ-X-SPE-0004 New No.: PHEONWJ-M-SPE-0024
4 of 49 25-June-2012
1.Correction on Scope
2.Add Company reference:
PHEONWJ-L-SPE-0001 – Painting Specification for External Metal
Surface
3.Delete MSS-SP-44 reference
All 25-June-2012 Replace text „PHE ONWJ Ltd.‟ with „PT. PHE ONWJ‟
6 of 49 25-June-2012 Revise Definition of Term to Definitions and Terms
Add Terms
17 of 49 25-June-2012 Revise “Deck Piping Subsea Pipeline” become “ Piping Pipeline”
All 25-June-2012
Add Note : “Pay attention shall be taken for Thermowell connection inpipe schedule 160 inside diameter” for lines class E, F, XA, XB, XD,
XE and XF.
43-44 of 49 25-June-2012 Deleted Note-4, Refer to Valve Specification PHEONWJ-X-SPE-0003
for Ball, Check, Gate and Globe Valve for line class WH1 and WH2
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 3
Paper Copies are Uncontrolled
Table of Contents
Revision Log Register ................................................................................................................. 2
Table of Contents ........................................................................................................................ 3
1. Scope .................................................................................................................................. 4
2. Reference ............................................................................................................................ 4
2.1 Company Specifications ........................................................................................... 4
2.2 Applicable Codes ..................................................................................................... 4
2.3 Order of Precedence ................................................................................................ 5
3. Definition of Term ................................................................................................................ 5
4. Abreviation .......................................................................................................................... 6
5. General Requirements ........................................................................................................ 6
5.1 Material Identification ............................................................................................... 6
5.2 Methods of Marking .................................................................................................. 7
5.3 Certifications ............................................................................................................. 7
5.4 Maximum Strength ................................................................................................... 7
5.5 Pressure Temperature Rating .................................................................................. 7
5.6 Pipe .......................................................................................................................... 7
5.7 Fitting ........................................................................................................................ 8
5.8 Flange ....................................................................................................................... 8
5.9 Gasket ...................................................................................................................... 8
5.10 Bolting Material ......................................................................................................... 9
5.11 Material Protection, Painting & Corrosion Under Insulation (CUI) ......................... 10
5.12 Exclusions .............................................................................................................. 10
5.13 Wall Thickness Calculations................................................................................... 10
5.14 Inspection and Testing ........................................................................................... 11
6. Materials and Specifications ............................................................................................. 12
6.1 Copper and Copper Alloys ..................................................................................... 12
6.2 Carbon and Carbon Manganese Steel ................................................................... 12
6.3 Chromium – Molybdenum Steel ............................................................................. 12
6.4 Branch Connections ............................................................................................... 13
6.5 Piping Material Class Index .................................................................................... 16
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 4
Paper Copies are Uncontrolled
1. Scope
This specification defines the minimum general requirements and material specifications for
the design of Process and Utility Piping Systems of offshore and onshore facility to be
installed in the facilities area of PT. PHE ONWJ, hereafter referred to as COMPANY.
CONTRACTOR shall obtain COMPANY written approval for any deviations from the
requirements of this Specification or specifications, standards and drawings referenced herein
or elsewhere in the Contract.
Content and Coverage
- This Specification prescribes requirements for materials and components, design,
fabrication, assembly, erection, examination, inspection, and testing of piping.
- This Specification applies to piping for all fluids, including raw, intermediate, and
finished chemicals
x Petroleum products
x Sour Gas and high corrosive service
x Utility gas, steam, air, water and sea water
x Fluidized solids
x Refrigerants
x Cryogenic fluids
- This Specification excludes piping material related to inspection, alteration, repair and
rerating which covered by API 570.
2. Reference
The latest editions of all applicable codes, specifications and references shall define the
minimum requirements applicable to the subject work and no statement contained in this
Specification shall be construed as limiting the work to such minimum requirements.
Wherever conflicts or omissions between codes, specifications and contract occur, the most
onerous condition shall apply. CONTRACTOR is responsible for reviewing the list below and
informing the COMPANY of any omissions. All conflicts shall be formally brought to the
attention of the COMPANY.
2.1 Company Specifications
PHEONWJ-M-SPE-0021 Piping Fabrication, Installation and Testing Specification
PHEONWJ-M-SPE-0023 Valve Specifications
PHEONWJ-M-SPE-0024 General Piping Design Specificaion
2.2 Applicable Codes
ASME B31.3 Process Piping
ASME B31.4 Pipeline Transportation Systems for Liquid Hydrocarbons and Other
Liquids
ASME B31.8 Gas Transmission and Distribution Piping Systems
ASME B 1.1 Unified Screw Threads
ASME B 1.2 Gages and Gauging for Unified Screw Threads
ASME B 1.20.1 Pipe Threads, general purpose (inch)
ASME B 16.5 Pipe Flanges and Flanged Fittings
ASME B 16.9 Factory Made Wrought Steel Butt-welding Fittings
ASME B 16.10 Face to Face and End to End Dimensions of Valves
ASME B 16.11 Forged Steel Fittings, Socket-Welding and Threaded
ASME B 16.20 Metallic Gaskets for Pipe Flanges - Ring-Joint, Spiral-Wound
ASME B 16.21 Non-metallic Gaskets for Pipe Flanges
ASME B 16.34 Steel Valves
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 5
Paper Copies are Uncontrolled
ASME B 16.36 Steel Orifice Flanges
ASME B 16.47 Large diameter steel flanges NPS 26 Through NPS 60
ASME B 18.2.1 Square and Hexagonal Bolts and Screws
ASME B 18.2.2 Square and Hexagonal Nuts
ASME B 36.10M Welded and Seamless Wrought Steel Pipe.
ASME B 36.19M Stainless Steel Pipe
MSS SP 25 Standard Marking System for Valves, Fittings, Flanges and Unions
MSS SP 97 Integrally reinforced forged branch outlet fittings - Socket welding,
threaded and butt welding end
API 5L Line Pipe
API 6D Specification for Pipeline valves
API 6FA Fire test for Valves
API 594 Wafer-Type Check Valves
API 598 Valves Inspection and Test
API 600 Steel Gate Valves Flanged or Butt-welding Ends
API 602 Compact Steel Gate Valves
API 605 Large Diameter Carbon Steel Flanges
API 607 Fire Test for Soft-Seated Quarter-Turn Valves
API 609 Butterfly Valve Lug type and Wafer type
2.3 Order of Precedence
The following order of priority shall apply to the various documents, codes and standards
called up with the Enquiry or Purchase Order:
- Enquiry / Purchase Order
- This Specification / Scope of Work
- Datasheets
- Other Project specifications
- International Codes and Standards
- Other related documents
Compliance with the statutory requirements of the Indonesian Authorities is Mandatory.
3. Definitions and Terms
3.1 Definitons
The following Definitions as used in this specification assume the meanings given below:
COMPANY PT. PHE ONWJ.
CONTRACTOR The Company or Consortium which is awarded the main PT. PHE
ONWJ contract for the project.
PURCHASER The party which places the order or signs the contract (This may be
CONTRACTOR at all times or COMPANY followed by
CONTRACTOR at time of novation).
VENDOR The COMPANY on which the order or contract for supply of the
goods or services is placed.
3.2 Terms
Throughout this document, the words „will‟, „may‟, „should‟, „shall‟ & „must‟, when used in thecontext of actions by PT. PHE ONWJ or others, have specific meanings.
For purposes of this Specification, the following terms apply:
- Will
Used normally in connection with an action by PHE ONWJ rather than by a contractor
or supplier.
- May
Used if alternatives are equally acceptable.
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 6
Paper Copies are Uncontrolled
- Should
Used if a provision is preferred.
- Shall
Used if a provision is mandatory by PHE ONWJ.
- Must
Used only if a provision is a statutory requirement.
4. Abreviation
Common abbreviations is used in piping material specification documents are listed below:
Abbrev Description Abbrev Description
BW Butt Welded NPS Nominal Pipe Size
C Carbon RF Raised Face
CE Carbon Equivalent RMS Root Mean Square
CPVC Chlorinated Polyvinil Chloride RT Reducing Tee
Cr Chromium RTJ Ring Type Joint
CS Carbon Steel Sch Schedule
Cu Cooper SS Stainless Steel
DN Nominal Diameter Std. Standard
EFW Electric Fusion Welded SW Socket Welded
ERW Electric Resistance Welded T & C Threaded & Coupled
Fe Ferrum TE Threaded End
FRP Fiberglass Reinforced Pipe Temp Temperature
Galv. Galvanized UNC Unified Coarse Thread
Gr. Grade V Vanadium
HDPE High density Polyethylene WN Welding Neck
Mn Mangan Wt Weight
Mo Molybdenum XS Extra Strong
MSS Manufacturers Standardization
Society XXS Double Extra Strong
Ni Nickel
5. General Requirements
CONTRACTOR shall provide all piping materials with the exception of those furnished by
COMPANY, and specifically noted as COMPANY furnished items. Unless noted otherwise, all
materials furnished by the CONTRACTOR shall be new, unused and undamaged.
Unless otherwise noted, all piping components shall be supplied in accordance with the
applicable codes referenced here-in and this specification.
Substitution of materials by CONTRACTOR may not be made without prior written approval of
COMPANY.
5.1 Material Identification
Piping shall have continuous longitudinal marking of material grade and cast number when
specified by PT. PHE ONWJ. If not specified, marking shall be carried out in accordance with
the manufacturing standard as well as MSS SP 25 etc.
Piping components e.g. elbows, spool pieces, flanges and reducers shall have the following
additional information marked upon them using the appropriate coding system and method of
marking:
- Manufacturer’s name or trademark.
- Nominal size.
- Nominal wall thickness in millimeters (inches) or schedule number.
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 7
Paper Copies are Uncontrolled
For cast fittings the melt reference should also be indicated if possible.
Normally only stainless steel pipe is continuously stenciled for the full length. Carbon steel
pipe greater than DN 50 (NPS 2) is normally stenciled or stamped at one end and pipe under
this size has only bundle labelling with no marking on individual pipes.
5.2 Methods of Marking
Pipe and piping components shall be legibly marked for identification using an indelible, heat
resistant ink, electrical engraving or titanium oxide pigmented paint.
For austenitic and nickel base steels, the mark shall be such that it shall have a life of at least
a year in unheated storage under cover. The dried film shall not contain more than 250 ppm
of lead, zinc, tin or copper and paints shall be as free as practicable from sulphur and
halogens. Limits on these elements will be specified by COMPANY. Adhesive tapes shall not
be used.
5.3 Certifications
Materials shall be supplied with the certification called for in the relevant codes and standards
and in the purchase specifications, including material test reports and certificates to identify
the type of steel, composition, heat number, and special tests.
All piping materials including valve pressure containing or load bearing parts shall require a
material certificate in accordance with BS EN 10204 (2004) type 2.1, 2.2, 3.1 and 3.2. Wetted
parts other than above shall require a material certificate in accordance with BS EN 10204 for
carbon steel and 3.1.B for stainless steel and low temperature carbon steel.
The CONTRACTOR or Supplier shall allow access for COMPANY Inspector’s review of all
mill certificates for Contractor/Supplier purchased materials.
5.4 Maximum Strength
The actual ultimate tensile strength of any steel component shall not exceed the minimum
required by the relevant specification by more than 150 MPa (22 000 psi).
5.5 Pressure Temperature Rating
The pressure-temperature rating of the valves and flanges composing the piping material
class shall be determined on the basis of the material used, fluid characteristics and operating
conditions, design pressure, and design temperature in accordance with ASME B16.5 and
B16.47. If process design conditions require design pressures and temperatures within the
same piping class, the highest rating shall be applied.
5.6 Pipe
Process pipe shall be seamless up to specified size in the piping material class.
Welded pipe ERW (Electric Resistance Welded) will be used with the following condition.
- Unless restricted by c) below, use of ERW piping is permitted only in the following
services:
x Category D service, or
x Normal Fluid Service, at design temperatures less than 200°C (400°F).
- If the use of ERW piping is permitted, it shall be:
x Used only on a Project basis, and shall not to be used for maintenance, except
for clearly defined projects as determined by COMPANY.
x ii) Inventory controlled and removed upon completion of project. Procedures for
control of ERW pipe shall be submitted to PT. PHE ONWJ Inspector for review
and approval prior to onsite delivery.
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 8
Paper Copies are Uncontrolled
- ERW pipe is not permitted in the following services:
x Aggressive Environmental Service, which is defined as any process stream that
can cause stress corrosion cracking or hydrogen attack. Due to ERW is not
furnished to a weld hardness requirement.
x Design conditions exceeding rating of ASME Class 300.
x Services containing water (including service water), unless an evaluation
shows that preferential corrosion along the weld seam will not occur.
Electric Fussion Welded (EFW) pipe may be used for severe cyclic duty, only when a weld
factor of 1 (0.9 for non toxic duty) can be applied to the longitudinal weld, i.e. 100% NDE of
the weld is performed.
Pipe incorporating longitudinal or spiral welded seams shall meet the material, thickness and
service requirements as specified by PHEONWJ-M-SPE-0024. This testing should be carried
out at the pipe mill.
5.7 Fitting
Only seamless fitting shall be used.
Fitting wall thickness shall be match to pipe schedule.
The thickness of reducing fitting shall match to the wall thickness of the pipe wall at larger
end. The smaller end then shall be tapered on a 1: 4 to ensure fitting wall thickness matches
the pipe wall.
Fitting shall confirm to the requirement of ASME B16.9 and ASME B16.11. Fitting shall not be
manufactured from bar stock.
5.8 Flange
Flange shall be welding Neck for size 2" and above and socket weld for 1½" and smaller.
Threaded flange allowable for air and water services only.
The bore of the weld neck flanges shall be the same as the ID of the pipe to which it is to be
welded.
Where metallic flange are bolted to non metallic flange both flange face shall be flat face and
provide with full face gasket.
Flange shall be in accordance with ASME B16.5 for size up to DN 600 (NPS 24") while steel
flange DN 650 (NPS 26") through DN 1500 (NPS 60"), up to and including Class 900 shall be
specified as confirming to ASME B16.47 series A (MSS SP-44), except series B flange (same
as API 605) shall be specified as required to meet with valve or equipment flange.
Flange specification requirement for Tie-in flow line to Xmas Tree shall be in accordance with
API 6A.
5.9 Gasket
Material, dimension, tolerances and marking of gasket shall meet requirement B16.20 for
metallic gasket and B16.21 for non-metallic gasket, use of asbestos gasket is prohibited.
Spiral wound gasket with flexible graphite filler, inner and outer ring shall be used in
conjunction with rise face flange up to class 900. Inner ring material shall be suitable for the
specified service fluid.
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 9
Paper Copies are Uncontrolled
Graphite should not be used on process with Sulphuric Acid, Nitric Acid, Hypochlorites,
Permanganate and Oxygen above 500 °C (930 °F). The used of plain Graphite Gasket is not
recommended in Oxygenated Seawater handling system.
High Performance Nitrile Rubber base reinforced sheet, containing Non-respirable Glass
Faiber maybe use in utility service cass 150 and 300, where the temperature is below than
100 °C.
Metallic oval ring type joint should be used for class 1500 and class 2500 flanges. For
hydrogen service class 900 flange should also have ring type joint unless otherwise specified
by COMPANY. Soft iron or Carbon Steel ring joint should be cadmium or zinc plated.
Isolating gasket shall be provided when dissimilar materials are connected or when complete
electrical isolation of flange assembly is required. Isolating kit material (gasket, washer,
sleeve) selection shall be under COMPANY‟s approval on case-by-case basis.
5.10 Bolting Material
Particular attention shall be given in bolting design and material selection to prevent
relaxation or overstressing of the bolting when:
- Different materials for bolting and flanges are used at elevated or low temperatures.
- The flange assembly is subject to cyclic temperature conditions.
- The flange assembly or through bolting is used at temperatures above 260°C
(500°F), and below -50°C (-60°F).
Alloy steel B7 bolts should be specified as the minimum grade for use on chemical,
refinery and ofshore services.
Threading should be UNC up to and including 25 mm (1 in) diameter, and 8 TPI (8
UN series) for sizes 29 mm (1 1/8 in) and above.
Bolting in sour service shall not be denied atmospheric exposure (e.g. fanges
insulated). If insulation is required, alternative bolting, resistant to sour service, shall
be used and lower strengths, if applicable, shall be taken into consideration in the
flange joint design.
- Bolting for carbon steel, stainless steel and high-alloy steel fanges and piping
components, with temperature ranges from -254°C (-425°F) to 540°C (1 000°F), shall
be in accordance with Table 1-1.
- Bolting for austenitic stainless steel flanges and piping components operating above
400°C (750°F) shall be:
x ASTM A193, Gr. B8M Class 2 studs.
x ASTM A194, Gr. 8A or 8M nuts.
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 10
Paper Copies are Uncontrolled
Table 1.1 Bolting for flanges
Allowable Temperature
Range °C (°F)
Insulated Flanges Uninsulated Flanges
-250 to 540 (-425 to 1000) ASTM A320, Gr. B8, Cl. 1 studs
ASTM A194, Gr. 8 nuts
N/A
-200 to 40 (-325 to 100) ASTM A320, Gr. B8 studs
ASTM A194, Gr. 8 nuts
N/A
-100to 370 (-150 to 700) ASTM A320, Gr. L7 studs
ASTM A194, Gr. 4 nuts
N/A
-45 to 400 (-50 to 750) ASTM A193, Gr. B7M studs
ASTM A194, Gr. 2H nuts
N/A
-40 to 370 (-40 to 700) ASTM A193, Gr. B7 studs
ASTM A194, Gr. 2H nuts
N/A
-30 to 425 (-20 to 800) ASTM A193, Gr. B16 studs
ASTM A194, Gr. 4 or 7 nuts
ASTM A193, Gr. B7 or B16 studs
ASTM A194, Gr. 2H, 4, or 7 nuts
-30 to 480 (-20 to 900) N/A ASTM A193, Gr. B16 studs
ASTM A194, Gr. 4 or 7 nuts
* May also use ASTM A320, Gr. L7 studs with ASTM A194, Gr. 4 nuts
** If furnished in a quenched and tempered condition, this material may be used at a temperature
not lower than -45°C (-50°F) temperature, without impact testing.
Fluorocarbon coated shall be applied on stud bolt and nut. Minimum thickness
requirement is 35 micron.
5.11 Material Protection, Painting & Corrosion Under Insulation (CUI)
External environmental considerations should be taken into account at all stages. Special
attention is drawn to the need to protect against corrosion under insulation.
PT. PHE ONWJ may specify protection of austenitic stainless steel piping against chloride
attack.
5.12 Exclusions
Low melting point materials including brasses, aluminum, and brittle materials including cast,
nodular or malleable iron are not acceptable for hydrocarbon, other flammable or toxic duty or
for fire mains unless specified otherwise by COMPANY. Brittle materials shall not be used on
steam or other gaseous duty. Because of the possibility of failure in the event of fire or shock
loading.
5.13 Wall Thickness Calculations
The pipe schedules given on the piping material specification sheets attached hereto are
based on the following assumptions:
- Design pressure equal to the flange cold working pressure rating per ASME B16.5,
except where specifically noted otherwise. In other words, the flanges shall be the
"weak link" in the piping system (not the pipe), unless otherwise noted.
- Corrosion allowance as detailed on the piping material specification sheets.
- Threading allowance, where applicable, per ASME B1.20.1 and API-RP 14E, and as
shown in paragraph 2.13.2 below.
- Pipe OD as detailed by the nominal pipe size on the piping material specification
sheets.
- Mill tolerance of 12.5% on wall thickness of seamless A-106-B pipe, A333-6 pipe and
API-5L Grade B seamless pipes. The mill tolerance is 10% on wall thickness of API-
5L Grade B welded pipe 20 inches and above.
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 11
Paper Copies are Uncontrolled
The required pipe wall thickness for pipe sizes, materials, design pressures, corrosion
allowance, other than those detailed on the piping material specification sheets, shall be
determined by the following formula, and in no case should be less than 0.375" (9,52 mm).
Note that pipe wall thickness less than 0.375" (9,52 mm) is allowed, if it is in accordance with
the attached Material Specification Sheets.
MTtTm
1 where c
PYSE
PDtm
��
)(2
MTc
PYSE
PDT
1
)(2»¼
º«¬
ª�
�
Where:
T pipe wall thickness (measured/ minimum per purchase spec.)
Tm minimum required wall thickness (inches).
P internal design pressure (psig).
D outside diameter of pipe (inches).
S allowable stresses for pipe material (psi), per tables in ASME B31.3
(Appendix A)
E longitudinal weld joint factor, per tables in ASME B31.3 (Appendix A -
normally 1.0 for seamless pipe).
Y temperature factor, per Table 304.1.1 in ASME B31.3 (Normally 0.4).
c the sum of mechanical allowances (groove depth and threading) plus
allowances for corrosion and erosion (inches).
MT factor to account for mill tolerance on pipe wall thickness. 0.875 for seamless
A-106 Gr. B pipe, A333 Gr 6 and seamless API-5L Gr. B pipe. 0.90 for API-5L
Gr. B welded 20 inch NPS and above.
Notes:
- This formula should only be used for t less than D/6 and for P/SE less than or equal
to 0.385.
- This formula is derived from the basic formula for internal pressure design thickness
from ASME B31.3 (ASME B31.4 and B31.8 have different formula). A minimum
corrosion allowance of 0.0625" (1/16") is recommended for all carbon steel piping. A
higher corrosion allowance would be appropriate for known corrosive or erosive
services.
- Threading allowances are as follows (from ASME B1.20.1, ASME B31.3, Sections
304.1.1 and 314):
DN 15 - 20 (1/2" - 3/4" NPS) 0.0571" (1.45 mm) thread allowance
5.14 Inspection and Testing
- Inspection
x All fabrication shall be subject to inspection. CONTRACTOR shall submit for
COMPANY approval, a QA/QC plan to inspect piping systems.
x All welds shall be visually inspected. No cracks, undercut, slag inclusions, other
defects, or evidence of poor workmanship shall be permitted. Liquid penetrant
inspection per ASME Specification SE-165 or ASTM E-1 65 may be used in
addition to visual inspection in critical areas.
x Radiography shall be required as per individual piping specifications.
x For process hydrocarbons 100% RT of all welds is required.
x Special care shall be taken in the inspection of branch welds and reinforcing pad
welds. For flange ratings, ASME 900# and higher, all welds shall merge
smoothly with the surface of the pipe with no notches or undercut permitted.
Sharp corners of reinforcing pads shall be ground off.
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 12
Paper Copies are Uncontrolled
- Testing
x Testing procedures, schedules and Hydrotest - Pneumatic Test Mechanical Flow
Diagrams shall be submitted for approval during the design phase.
x These procedures and documents shall be specifically related to each project.
x All material shall be suitable for the hydrostatic test temperatures. Special
consideration shall be given to the possibility of brittle fracture.
x Packing shall be replaced in equipment such as valves when leaks cannot be
stopped by normal tightening of the packing glands.
6. Materials and Specifications
6.1 Copper and Copper Alloys
Copper pipe shall be solid drawn to ASTM B42 with maximum bismuth content of 0.003%,
normally in the hard condition.
Copper nickel alloy pipe shall be SEAMLESS solid drawn to ASTM B466 up to DN 400 (NPS
16) and seam welded to ASTM B467 for larger sizes.
6.2 Carbon and Carbon Manganese Steel
Fittings in certain materials (e.g. cupro-nickel) are not normally covered by international
standards. These should only be used where there is evidence of proof testing acceptable to
COMPANY.
EEMUA Publications No. 144, 145 and 146 provide guidance for Cu - Ni piping components
for offshore applications. The chemical composition, by check analysis, of steels to be welded
shall be restricted as follows:
- Carbon
0.23% max. (pipe)
0.25% max. (forgings and castings)
- Carbon equivalent
(C.E.) 0.45% max,
where:
Ceq= C + Mn + Cr + Mo + V + Cu + Ni
6 5 15
Note: If necessary to achieve minimum specified strengths, the maximum
manganese content may be a maximum of 1.60% provided the maximum
permitted C.E. is not exceeded.
Forged components shall be normalised or normalised and tempered.
6.3 Chromium –Molybdenum Steel
- Carbon content:
Steels with less than 2% Cr. (nominal): carbon content 0.17% max.
Steels with more than 2% Cr. (nominal): carbon content 0.15% max.
- Residual elements:
Copper 0.30% max.
Nickel 0.40% max.
Tungsten 0.10% max.
Tin 0.015% max.
Phosphorous 0.015% max,
- Forged components shall be normalised or normalised and tempered.
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 13
Paper Copies are Uncontrolled
6.4 Branch Connections
Branch connections shall be made in accordance with the branch connection tables as shown
on the Piping Material Specificaion Data Sheets.
Table 6.4.A Branch Table (CS & SS Pipe Fitting)
NOMINAL RUN SIZE (IN)
42 36 32 28 24 22 20 18 16 14 12 10 8 6 4 3 2 1½ 1 ¾ ½
½ OL OL OL OL OL OL OL OL OL OL OL OL OL OL OL OL OL RT RT RT T
¾ OL OL OL OL OL OL OL OL OL OL OL OL OL OL OL OL OL RT RT T
1 OL OL OL OL OL OL OL OL OL OL OL OL OL OL OL OL OL RT T
B 1½ OL OL OL OL OL OL OL OL OL OL OL OL OL OL OL OL RT T
R 2 W W W W W W W W W W W W W W RT RT T
A 3 W W W W W W W W W W W W W RT RT T
N 4 W W W W W W W W W W W RT RT RT T
C 6 W W W W W W W W RT RT RT RT RT T
H 8 W W W W W W RT RT RT RT RT RT T
10 W W W W RT RT RT RT RT RT RT T
S 12 W W W RT RT RT RT RT RT RT T
I 14 W W RT RT RT RT RT RT RT T
Z 16 RT RT RT RT RT RT RT RT T
E 18 RT RT RT RT RT RT RT T T : Tee
20 RT RT RT RT RT RT T RT : Reducing Tee
(IN) 22 RT RT RT RT RT T W : Weldolet (Thread Olet for Galv. Line)
24 RT RT RT RT T OL : Olet, Sockolet (Thread Olet for Galv.
Line)
28 RT RT RT T
32 RT RT T
36 RT T
42 T
Note:
1) For a header and branch of different schedule, the respective header and branch
weight designations shall be indicated accordingly.
2) Exception to this chart are listed in the individual piping specifications.
3) Reducing Tee (RT) for nominal run size ¾, 1 and 1½ are not typical for class A, B and
D.
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 14
Paper Copies are Uncontrolled
Table 6.4.B Branch Table (FRP Pipe Fitting)
NOMINAL RUN SIZE (IN)
24 20 18 16 14 12 10 8 6 4 3 2 1½ 1 ¾ ½
½ SB SB SB SB SB SB SB SB SB SB SB SB RT RT RT T
¾ SB SB SB SB SB SB SB SB SB SB SB SB RT RT T
1 SB SB SB SB SB SB SB SB SB SB SB SB RT T
B 1½ SB SB SB SB SB SB SB SB SB SB SB RTF T
R 2 S S S S S S S S RT/S RT/S RT/S T
A 3 S S S S S S S RT/S RT/S RT/S T
N 4 X X X X X RT RT RT RT T
C 6 X X X RT RT RT RT RT T
H 8 RT X RT RT RT RT RT T
10 RT RT RT RT RT RT T
S 12 RT RT RT RT RT T T : Tee
I 14 RT RT RT RT T RT : Reducing Tee
Z 16 RT RT RT T SB : Saddle w/90-10 Cu-Ni bushed outlet
E 18 RT RT T (1 -1/2 & smaller) FRP saddle
20 RT T X : Tee w/nipple & reducer
(IN) 22 RT S : FRP Saddle (2” and larger
24 T RTF : Reducing Tee with 1-1/2” Flange
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 15
Paper Copies are Uncontrolled
Table 6.4.C Branch Table (Cu Ni Pipe Fitting)
NOMINAL RUN SIZE (IN)
24 20 18 16 14 12 10 8 6 4 3 2 1½ 1 ¾ ½
¾ OL OL OL OL OL OL OL OL OL OL OL OL RT RT T T
1 OL OL OL OL OL OL OL OL OL OL OL RT RT T
B 1½ OL OL OL OL OL OL OL OL OL OL RT RT T
R 2 W W W W W W W W W RT RT T
A 3 W W W W W W W RT RT RT T
N 4 W W W W W W RT RT RT T
C 6 W W W W W RT RT RT T
H 8 W W W W RT RT RT T
10 W W W RT RT RT T
S 12 W W RT RT RT T T : Tee
I 14 W RT RT RT T RT : Reducing Tee
Z 16 RT RT RT T W : Weldolet
E 18 RT RT T OL :Olet (Sockolet orThread Olet)
20 RT T
(IN) 24 T
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 16
Paper Copies are Uncontrolled
6.5 Piping Material Class Index
Class Rating
Design
Pressure
(psig) at min
temp
Corrosion
Allowance
Service
Temp. (F)
Piping Material Service
Min Max
A 150# 285 0.1” -20 600 Carbon Steel Process Hydrocarbon, Pressure Drain
B 300# 740 0.1” -20 600 Carbon Steel Process Hydrocarbon
D 600# 1480 0.1” -20 500 Carbon Steel Process Hydrocarbon
E 900# 2250 0.1” -20 500 Carbon Steel Process Hydrocarbon
F 1500# 3705 0.1” -20 500 Carbon Steel Process Hydrocarbon
FW 150# 150 None - 200 FRP Fire Water Service
H 150# 125 None - 110 CPVC Potable Water, Chlorinate Seawater
K 150# 285 0.1” - 100 Carbon Steel
(Galv) Potable Water (Outside Quarter)
L 150# 285 0.1” - 100 Carbon Steel
(Galv) Fire Water, Utility & Salt Water
M 300# 740 0.1” - 100 Carbon Steel
(Galv) Fire Water, Utility & Salt Water
N 150# 285 0.1” - 100 Carbon Steel
(Galv) Instrument Air, Utility Air
P 150# 100 None - 200 90-10 Cu Ni Potable Water, Utility Salt Water
(Inside Ling Quarter)
Q 150# 285 0.1” - 100 Carbon Steel
(Galv) Instrument gas, Utility Gas
R 600# 1480 None -20 500 Carbon Steel Process Hydrocarbon (Well Head
Piping)
S 2240 None - 100 316 SS Chemical Injection, Sample Line
T 150# 285 None - 100 316 SS Chemical Injection, Suction Piping,
Brine Water (Concentrated) Helicopter
Jet Fuel
U 150# 285 0.1” - 100 Carbon Steel Open Drain, Close of Hydrocarbon
Drain (Downstream of last block valve
when allowed by PFD)
V 150# 150 None - 200 FRP Cooling Water, Utility Water,
Firewater, Drain
W 150# 200 None 200 90:10 Cu - Ni Fire Water, Utility Water
X 150# 200 None 200 HDPE Black Water
XA 150# 285 0.1” -20 600 Carbon Steel Piping Pipeline
XB 300# 740 0.1” -20 600 Carbon Steel Piping Pipeline
XD 600# 1480 0.1” -20 500 Carbon Steel Piping Pipeline
XE 900# 2250 0.1” -20 500 Carbon Steel Piping Pipeline
XF 1500# 3705 0.1” -20 500 Carbon Steel Piping Pipeline
WH1 3000# 3000 0.1” -20 200 Carbon Steel Tie-in to Xmas Tree/Flow Line
WH2 5000# 5000 0.1” -20 200 Carbon Steel Tie-in to Xmas Tree/Flow Line
SA 150# 230 None -20 500 Duplex SS High CO2 Process Hydrocarbon
SB 300# 600 None -20 500 Duplex SS High CO2 Process Hydrocarbon
SD 600# 1200 None -20 500 Duplex SS High CO2 Process Hydrocarbon
SE 900# 1800 None -20 500 Duplex SS High CO2 Process Hydrocarbon
SF 1500# 3600 None -20 500 Duplex SS High CO2 Process Hydrocarbon
ZA 150# 285 0.2” -20 600 Carbon Steel High CO2 Process Hydrocarbon
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 17
Paper Copies are Uncontrolled
PIPE SPEC “A” ANSI 150 PROCESS Rev. 0 Material: Carbon Steel PROJECT NO.:
Design Code Service Corr. Allowance Rating Class
ASME B31.3 PROCESS HYDROCARBON, PRESSURE DRAIN 0.1” RF ANSI 150
ASME B16.5 A
Radiography 100% All Weld PRESSURE DESIGN CONDITION
Hydrotest 450 psig Temp (oF) -20 to 100 200 300 400 500 600
Allow Press (psig) 285 260 230 200 170 140
Size (in) ½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24-36
Joint Construction Socket Weld Butt Welded
Sch Sch 80 Std. Wt.
Pipe ASTM A106 GR. B SEAMLESS API-5L Gr B, WELD
Swage (Note 2) A234 WPB
Nipple (Note 2) ASTM A106 GR. B
SW Fittings SW 3000 Lbs A105
Threaded Fitting (Note 1)
(Refer to ASME B16.11)
BW Fitting (Note 2)
(Refer to ASME B16.9
& MSS SP-97)
SEAMLESS A234 WPB
Flanges (Note 2, 3, 4) 150# RF SW A105 150# RF WN A105
V Ball Valve Group D Valve Group A
A Check Valve Group D Valve Group A
L (Note 5) Gate Valve Group D Valve Group A
V Globe Valve Group D Valve Group A
E Butterfly Valve Group A
S Plug Valve Group D Valve Group A
Miscellaneous
Bolt & Nut ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Fluorocarbon coated, minimum thickness 35
micron.
Gaskets 0.175” thick, spiral wound, 304 SS Windings Flexible graphite filler SS inner & outer ASME B16.20
Notes:
1. Threaded joints not allowable for hydrocarbon and chemical service, corrosive fluid
and steam service.
2. Schedule to match with pipe sch.
3. Raise face finish flanges 120 to 140 RMS.
4. Flanges larger than 24” shall be in accordance with ASME B16.47 SeriesA.
5. Refer to Valves Specification PHEONWJ-M-SPE-0023
Thrd. Fitting :
For Instrument connection only
SW Fitting :
Cap, Coupling, Elbow, Tee, Olet,
Union (GJ Integral Seat)
Butt Weld Fitting :
Cap, Elbow, Tee, Reducer, Weldolet,
Elbolet, Latrolet
Branch Connection Table :
Refer to Table 6.4.A
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 18
Paper Copies are Uncontrolled
PIPE SPEC “B” ANSI 300 PROCESS Rev. 0 Material: Carbon Steel PROJECT NO.:
Design Code Service Corr. Allowance Rating Class
ASME B31.3 PROCESS HYDROCARBON 0.1” RF ANSI 300
ASME B16.5 B
Radiography 100% All Weld PRESSURE DESIGN CONDITION
Hydrotest 1125 psig Temp (oF) -20 to 100 200 300 400 500 600
Allow Press (psig) 740 675 655 635 600 550
Size (in) ½ ¾ 1 1 ½ 2 3 4 6 8 10 12 14 16 18 20 24-36
Joint Construction Socket Weld Butt Welded
Sch Sch 80 Std. Wt. XS 30
Pipe ASTM A106 GR. B SEAMLESS API-5L Gr B, WELD
Swage (Note 2) A234 WPB
Nipple (Note 2) ASTM A106 GR. B
SW Fittings SW 3000 Lbs A105
Threaded Fitting (Note 1)
(Refer to ASME B16.11)
BW Fitting (Note 2)
(Refer to ASME B16.9
& MSS SP-97)
SEAMLESS A234 WPB
Flanges (Notes 2, 3, 4) 300# RF SW A105 300# RF WN A105
V Ball Valve Group D Valve Group B
A Check Valve Group D Valve Group B
L (Note 5) Gate Valve Group D Valve Group B
V Globe Valve Group D Valve Group B
E Butterfly
Valve Group B
S Plug Valve Group D Valve Group B
Miscellaneous
Bolt & Nut ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Fluorocarbon coated, minimum thickness 35
micron.
Gaskets 0.175” thick, spiral wound, 304 SS Windings Flexible graphite filler SS inner & outer ASME B16.20
Notes:
1. Threaded joints not allowable for hydrocarbon and chemical service, corrosive fluid
and steam service.
2. Schedule to match with pipe sch.
3. Raise face finish flanges 120 to 140 RMS.
4. Flanges larger than 24” shall be in accordance with ASME B16.47 SeriesA.
5. Refer to Valves Specification PHEONWJ-M-SPE-0023
Thrd. Fitting :
For Instrument connection only
SW Fitting :
Cap, Coupling, Elbow, Tee, Olet,
Union (GJ Integral Seat)
Butt Weld Fitting :
Cap, Elbow, Tee, Reducer, Weldolet,
Elbolet, Latrolet
Branch Connection Table :
Refer to Table 6.4.A
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 19
Paper Copies are Uncontrolled
PIPE SPEC “D” ANSI 600 PROCESS Rev. 0 Material: Carbon Steel PROJECT NO.:
Design Code Service Corr. Allowance Rating Class
ASME B31.3 PROCESS HYDROCARBON 0.1” RF ANSI 600
ASME B16.5 D
Radiography 100% All Weld PRESSURE DESIGN CONDITION
Hydrotest 2225 psig Temp (oF) -20 to 100 200 300 400 500
Allow Press (psig) 1480 1350 1315 1270 1200
Size (in) ½ ¾ 1 1 ½ 2 3 4 6 8 10 12 14 16 18 20 24-36
Joint Construction Socket Weld Butt Welded
Sch Sch 80
Pipe ASTM A106 GR. B SEAMLESS API-5L Gr B, WELD
Swage (Note 2) A234 WPB
Nipple (Note 2) ASTM A106 GR. B
SW Fittings SW 3000 Lbs A105
Threaded Fitting (Note 1)
(Refer to ASME B16.11)
BW Fitting (Note 2)
(Refer to ASME B16.9
& MSS SP-97)
SEAMLESS A234 WPB
Flanges (Notes 2, 3, 4) 600# RF SW A105 600# RF WN A105
V Ball Valve Group D
A Check Valve Group D
L (Note 5) Gate Valve Group D
V Globe Valve Group D
E Butterfly
S Plug Valve Group D
Miscellaneous
Bolt & Nut ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Fluorocarbon coated, minimum thickness 35
micron.
Gaskets 0.175” thick, spiral wound, 304 SS Windings Flexible graphite filler SS inner & outer ASME B16.20
Notes:
1. Threaded joints not allowable for hydrocarbon and chemical service, corrosive fluid
and steam service.
2. Schedule to match with pipe sch.
3. Raise face finish flanges 120 to 140 RMS.
4. Flanges larger than 24” shall be in accordance with ASME B16.47 SeriesA.
5. Refer to Valves Specification PHEONWJ-M-SPE-0023
Thrd. Fitting :
For Instrument connection only
SW Fitting :
Cap, Coupling, Elbow, Tee, Olet,
Union (GJ Integral Seat)
Butt Weld Fitting :
Cap, Elbow, Tee, Reducer, Weldolet,
Elbolet, Latrolet
Branch Connection Table :
Refer to Table 6.4.A
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 20
Paper Copies are Uncontrolled
PIPE SPEC “E” ANSI 900 PROCESS Rev. 0 Material: Carbon Steel PROJECT NO.:
Design Code Service Corr. Allowance Rating Class
ASME B31.3 PROCESS HYDROCARBON 0.1” RF ANSI 900
ASME B16.5 E
Radiography 100% All Weld PRESSURE DESIGN CONDITION
Hydrotest 3350 psig Temp (oF) -20 to 100 200 300 400 500
Allow Press (psig) 2250 2025 1970 1900 1795
Size ½ ¾ 1 1 ½ 2 3 4 6 8 10 12 14 16 18 20 24-36
Joint Construction Socket Weld Butt Welded
Sch Sch 160 80 (XS) 120 100
Pipe ASTM A106 GR. B SEAMLESS API-5L Gr B, WELD
Swage (Note 2) A234 WPB
Nipple (Note 2) ASTM A106 GR. B
SW Fittings SW 3000 Lbs A105
BW Fitting (Note 2)
(Refer to ASME B16.9
& MSS SP-
97)
SEAMLESS A234 WPB
Flanges (Notes 2, 3,
4)
900# RF SW A105 900# RF WN A105
V Ball Valve Group F Valve Group E
A Check Valve Group F Valve Group E
L (Note 5) Gate Valve Group F Valve Group E
V Globe Valve Group F Valve Group E
E Butterfly
S Plug Valve Group F Valve Group E
Miscellaneous
Bolt & Nut ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Fluorocarbon coated, minimum thickness 35
micron.
Gaskets 0.175” thick, spiral wound, 304 SS Windings Flexible graphite filler SS inner & outer ASME B16.20or
approval equal.
Notes:
1. Threaded joints not allowable for hydrocarbon and chemical service, corrosive fluid
and steam service.
2. Schedule to match with pipe sch unless for ½ to 1 ½ Swage use XXS
3. Raise face finish flanges 120 to 140 RMS.
4. Flanges larger than 24” shall bein accordance with ASME B16.47 Series A.
5. Refer to Valves Specification PHEONWJ-M-SPE-0023
6. Pay attention shall be taken for Thermowell connection in pipe schedule 160 inside
diameter.
Thrd. Fitting :
For Instrument connection only
SW Fitting :
Cap, Coupling, Elbow, Tee, Olet, Union
(GJ Integral Seat)
Butt Weld Fitting :
Cap, Elbow, Tee, Reducer, Weldolet,
Elbolet, Latrolet
Branch Connection Table:
Refer to Table 6.4.A
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 21
Paper Copies are Uncontrolled
PIPE SPEC “F” ANSI 1500 PROCESS Rev. 0 Material: Carbon Steel PROJECT NO.:
Design Code Service Corr. Allowance Rating Class
ASME B31.3 PROCESS HYDROCARBON 0.1” RTJ 1500
ASME B16.5 F
Radiography 100% All Weld PRESSURE DESIGN CONDITION
Hydrotest 5575 psig Temp (oF) -20 to 100 200 300 400 500
Allow Press (psig) 3705 3375 3280 3170 2995
Size ½ ¾ 1 1 ½ 2 3 4 6 8 10 12 14 16 18 20 24-36
Joint Construction Socket Weld Butt Welded
Sch Sch 160 To be
calculated
Pipe ASTM A106 GR. B SEAMLESS API-5L Gr B, WELD
Swage (Note 2) A234 WPB
Nipple (Note 2) ASTM A106 GR. B
SW Fittings SW 6000 Lbs A105
BW Fitting (Note 2)
(Refer to ASME B16.9
& MSS SP-97)
SEAMLESS A234 WPB
Flanges (Notes 2, 3, 4) 1500# RTJ SW A105 1500# RTJ WN A105
V Ball Valve Group F
A Check Valve Group F
L (Note 5) Gate Valve Group F
V Globe Valve Group F
E Butterfly
S Plug Valve Group F
Miscellaneous
Bolt & Nut ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Fluorocarbon coated, minimum thickness 35
micron.
Gaskets Oval ring type joint, soft iron or carbon steel ring should be cadmium or zinc plated, and have a 30-40
vickers (30 -40 Brinnel) hardness
Notes:
1. Threaded joints not allowable for hydrocarbon and chemical service, corrosive fluid
and steam service.
2. Schedule to match with pipe sch.
3. For piping 2” and larger, use 2” RTJ WN flanges 120 to 140 RMS. 4. Flanges larger than 24” shall be in accordance with ASME B16.47 SeriesA.
5. Refer to Valves Specification PHEONWJ-M-SPE-0023
6. Pay attention shall be taken for Thermowell connection in pipe schedule 160 inside
diameter.
Thrd. Fitting :
For Instrument connection only
SW Fitting :
Cap, Coupling, Elbow, Tee, Olet,
Union (GJ Integral Seat)
Butt Weld Fitting :
Cap, Elbow, Tee, Reducer, Weldolet,
Elbolet, Latrolet
Branch Connection Table :
Refer to Table 6.4.A
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 22
Paper Copies are Uncontrolled
PIPE SPEC “FW” ANSI 150 Rev. 0 Material: Cu-Ni & FRP PROJECT NO.:
Design Code Service Corr. Allowance Rating Class
ASME B31.3/
EMUA 144, 145, 146 FIREWATER SERVICE None FF ANSI 150 FW
Radiography None PRESSURE DESIGN CONDITION
Hydrotest 225 psig Temp (oF) 100
Allow Press (psig) 150
Size (in) ½ ¾ 1 1 ½ 2 3 4 6 8 10 12 14 16 18 20 24-36
Joint Construction Screwed Epoxy type adhesive bonded
Sch (mm) 1.5 All piping shall have a minimum wall thickness of 5mm for all
unprotected pipe and at least 3 mm wall thickness for pipe with external
fire protection
Pipe (Note 1) EMUA 144 90-10 Cu Ni
ASTM B466 Annealed
Glass Filament reinforced thermosetting epoxy or epoxy Vinyl ester resin
pipe accordance with ASTM D3567
Fittings (Note 2) 90-10 Fe Cu-Ni CN 102
DIN 17664 AIloy 2.0872 Glass filament wound/reinforced thermosetting epoxy or hand lay-up epoxy
Vinyl ester resin couplings
Fireproofing (Note 3) Epoxy intumescent-type coating or an approved alternate fireproof coating
shall be utilized on all dry FRP piping and all joint areas on wet FRP piping
(except within quarters ling areas or on the butt and wrap joints)
Flanges (Notes 2, 4) Fixed type, glass filament wound/reinforced or land lay-up weld neck
Bolt & Nut ASTM A193 Gr B7/A194 Gr 2H SF Heavy Hex with Fluorocarbon coated, minimum thickness 35
micron. (washers should always be placed behind each stud head and nut prior to milting)
Gaskets Gaskets shall he manufactured from Buna-N Nitrite, EPDM, or a fluorocarbon based elastomer.
Notes:
1. Dimensions of piping shall be determined accordance with ASTM D3567 for ID, OD, weight
and total wall thickness. Approved FRP firewater piping products and their recommended
jointing system are listed.
2. Minimum wall thicknesses of at least 5mm for unprotected components and at least 3mm wall
thickness for components with external fire protection. Elbows, tees, nipples, couplings, nozzle
couplings, and adapters shall all be provided by the FRP pipe manufacturer and are
considered proprietary items. The only allowable nozzle coupling for sprinkler head installation
will be a 360 degree coupling to the pipe that is fitted with a stainless steel NPT threaded insert
that can accept a sprinkler head. No saddle clamp nozzle couplings are allowable.
3. Coating materials shall prove a standard hydrocarbon free endurance of at least twenty
minutes. An approved alternate fireproof coating shall be defined as one which (a) has
been proven via a Company or 3rd party-witnessed fire test to adhere to FRP pipe in a
hydrocarbon fire at a thickness which is sufficient to keep the dry pipe surface
temperature below 300F for 20 minutes (b) does not require additional reinforcement
such as wire mesh, steel banding, etc. to maintain adherence to the pipe and (c) does
not add sufficient weight to the pipe such that additional pipe supports will be
necessary.
4. Fixed flanges shall be flat faced with the flange face perpendicular to the axis within ½ degree.
Filament reinforced plastic lap flanges with steel backing rings may be utilized for
connecting FRP systems to raised face steel flanged systems, Dimensions of RFP
flanges should be compatible with existing steel flanges according to the dimension, in
ANSI B16.5.
5. Design, handling, shipping, fabrication & installation to be carr ied out strictly in
accordance with Manufacturer’s recommendations and engineering system requirements.
Approved Manufacture:
Pipe – Fitting/Coupling
Ameron (Bondstrand 2000M
Specialty (Fiberbond 20-FR-E)
Plastics
Smith
(Red Thread II, Green Thread)
Fireproofing:
PPG (Pitt –Char)
Textron (Chartex-4)
Thermal Design (K-Mass)
Carboline (Intumastic 285)
Branch Connection Table:
Refer to Table 6.4.B
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 23
Paper Copies are Uncontrolled
PIPE SPEC “H” 150 WOG UTILITY Rev. 0 Material: CPVC PROJECT NO.:
Design Code Service Corr. Allowance Rating Class
ASTM F441 (Pipe)
ASTM F439 (Socket
Fitting) POTABLE WATER, CHLORINATE SEAWATER None
FF ANSI 150
ASME B16.5 H
Radiography None PRESSURE DESIGN CONDITION
Hydrotest 150 psig Temp (oF) 110
Allow Press (psig) 125
Size (in) ½ ¾ 1 1 ½ 2 3 4 6 8 10 12 14 16 18 20 24-36
Joint Construction Socket type
Sch Sch 80
Pipe ASTM D2846, CPVC F441
Tapper Socket Fitting ASTM D2846, CPVC F439
Screwed Fitting (Note 1) ASTM D2846, CPVC F437
Flanges 150# (B16.5) FF, Socket type, ASTM
D2846, CPVC F439
Ball Valve Refer to Valves Specification PHEONWJ-M-SPE-0023, Valve Group H
Check Valve Refer to Valves Specification PHEONWJ-M-SPE-0023, Valve Group H
Miscellaneous
Bolt & Nut ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex, with hot dip spun galvanized
Gaskets 1/8” thick soft neoprene rubber,flat face, Garlock 8314 or approved equal
SEALER
Socket Clean thoroughly with P primer before applying P cement, Celanese heavy duty industrial garde or
equal.
Screwed Teflon Tape
Welded All joints 3” and larger shall be back welded after cementing in place using a heat gun and CPVC rod.
Notes:
1. Fitting with screwed end may be furnished to mate with connection of Vendor
furnished equipment or instrumentation.
2. Seal welded a heat gun and P rod shall be a heat gun and CPVC rod. Used for welded
Joints and or the repair of leaks detected during the testing.
3. Long exposed runs of CPVC piping shall be run in structural channel of sufficient size
and banded every 6‟-0” to channel using SS-316 banding material
4. 2” CPVC pipe and smaller shall be supported at a maximum distance of 6‟-0” betweensupports. The use of angle picks up shall be permitted.
5. 3” CPVC pipe and larger shall be supported at a maximum distance of 9‟-0” betweensupports. The use of angle picks up shall be permitted.
6. The mechanical contractor shall be responsible to see that minimum stresses are
imposed on the CPVC pipe due to testing, operating conditions, thermal expansion,
mechanical equipment connection, and platform and equipment vibration.
Socket Type :
Cap, Coupling, Elbow, Tee, Union,
Plug, Reducer
Branch Connection Table :
Branch Table shall be as per
Manufacture standard
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 24
Paper Copies are Uncontrolled
PIPE SPEC “K” ANSI 150 UTILITY Rev. 0 Material: Carbon Steel (Galv.) PROJECT NO.:
Design Code Service Corr. Allowance Rating Class
ASME B31.3 POTABLE WATER (Outside Quarter) 0.1” RF ANSI 150
ASME B16.5 K
Radiography 20% All Weld PRESSURE DESIGN CONDITION
Hydrotest 450 psig Temp (oF) 100
Allow Press (psig) 285
Size ½ ¾ 1 1 ½ 2 3 4 6 8 10 12 14 16 18 20 24-36
Joint Construction Thrd/Coupled (T & C) Butt Welded
Sch Sch 80 Sch 40
Pipe (Note 1) ASTM A106 GR. B SEAMLESS API-5L Gr B, WELD
Swage (Note 1, 2) A234 WPB
Nipple (Note 1, 4) ASTM A106 GR. B
Threaded Fitting (Note 1)
(Refer to ASME B16.11) Thrd 3000 Lbs A105
BW Fitting (Note 2)
(Refer to ASME B16.9
& MSS SP-97)
SEAMLESS A234 WPB
Flanges (Notes 1, 2, 3, 5) 150# RF Thrd A105 150# RF WN A105
V Ball Valve Group K Valve Group A
A Check Valve Group K Valve Group A
L (Note 6) Gate Valve Group K Valve Group A
V Globe Valve Group K Valve Group A
E Butterfly Valve Group A
Miscellaneous
Bolt & Nut ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Hot dipped spun galvanized.
Gaskets 1/8” thick soft neoprene rubber,flat face, Garlock 8314 or approved equal
Notes:
1. Hot dipped galvanized for ½” to 2”. 2. Schedule match with pipe sch for ½” to ¾” thrd nipple use sch 160 and 1” to 1 ½” sch
XS for thrd swage.
3. Raise face finish flanges 120 to 140 RMS.
4. Use sch 160, TBE for size ½” to ¾” sch 80, TBE for size 1” to 1 ½” 5. Flanges larger than 24” shall be in accordance with ASME B16.47 SeriesA.
7. Refer to Valves Specification PHEONWJ-M-SPE-0023.
Thrd. Fitting : (2” and smaller) Cap, Coupling, Elbow, Tee, Olet,
Union (GJ Integral Seat)
Butt Weld Fitting :
Cap, Elbow, Tee, Reducer, Weldolet,
Elbolet, Latrolet
Branch Connection Table :
Refer to Table 6.4.A
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 25
Paper Copies are Uncontrolled
PIPE SPEC “L” ANSI 150 UTILITY Rev. 0 Material: Carbon Steel (Galv.) PROJECT NO.:
Design Code Service Corr. Allowance Rating Class
ASME B31.3 FIRE WATER, UTILITY & SALT WATER 0.1” RF ANSI 150
ASME B16.5 L
Radiography 20% All Weld PRESSURE DESIGN CONDITION
Hydrotest 450 psig Temp (oF) 100
Allow Press (psig) 285
Size ½ ¾ 1 1 ½ 2 3 4 6 8 10 12 14 16 18 20 24-36
Joint Construction Thrd/Coupled (T & C) Butt Welded
Sch Sch 80 Sch 60
Pipe (Note 1) ASTM A106 GR. B SEAMLESS API-5L Gr B,
WELD
Swage (Note 1, 2) A234 WPB
Nipple (Note 1, 4) ASTM A106 GR. B
Threaded Fitting (Note 1)
(Refer to ASME B16.11) Thrd 3000 Lbs A105
BW Fitting (Note 2)
(Refer to ASME B16.9
& MSS SP-97)
SEAMLESS A234 WPB
Flanges (Notes 1,2, 3, 5) 150# RF Thrd A105 150# RF WN A105
V Ball Valve Group K Valve Group A
A Check Valve Group K Valve Group A
L (Note 5) Gate Valve Group K Valve Group A
V Globe Valve Group K Valve Group A
E Butterfly Valve Group A
Miscellaneous
Bolt & Nut ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Hot dipped spun galvanized.
Gaskets 1/8” thick soft neoprene rubber,flat face, Garlock 8314 or approved equal
Notes:
1. Hot dipped galvanized for ½” to 2”. 2. Schedule match with pipe sch.
3. Raise face finish flanges 120 to 140 RMS.
4. Use sch XS, TBE.
5. Flanges larger than 24” shall be in accordance with ASME B16.47 SeriesA.
6. Refer to Valves Specification PHEONWJ-M-SPE-0023.
Thrd. Fitting : 2” and smaller Cap, Coupling, Elbow, Tee, Olet,
Union (GJ Integral Seat
Butt Weld Fitting :
Cap, Elbow, Tee, Reducer, Weldolet,
Elbolet, Latrolet
Branch Connection Table :
Refer to Table 6.4.A
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 26
Paper Copies are Uncontrolled
PIPE SPEC “M” ANSI 300 UTILITY Rev. 0 Material: Carbon Steel (Galv.) PROJECT NO.:
Design Code Service Corr. Allowance Rating Class
ASME B31.3 FIRE WATER, UTILITY & SALT WATER 0.1” RF ANSI 300
ASME B16.5 M
Radiography 20% All Weld PRESSURE DESIGN CONDITION
Hydrotest 1125 psig Temp (oF) 100
Allow Press (psig) 740
Size ½ ¾ 1 1 ½ 2 3 4 6 8 10 12 14 16 18 20 24-36
Joint Construction Thrd/Coupled (T & C) Butt Welded
Sch Sch 80 Sch 60
Pipe (Note 1) ASTM A106 GR. B SEAMLESS API-5L Gr B, WELD
Swage (Note 1, 2) A234 WPB
Nipple (Note 1, 4) ASTM A106 GR. B
Threaded Fitting (Note 1)
(Refer to ASME B16.11) Thrd 3000 Lbs A105
BW Fitting (Note 2)
(Refer to ASME B16.9
& MSS SP-97)
SEAMLESS A234 WPB
Flanges (Notes 1, 2, 3, 5) 300# RF Thrd A105 300# RF WN A105
V Ball Valve Group D Valve Group B
A Check Valve Group D Valve Group B
L (Note 6) Gate Valve Group D Valve Group B
V Globe Valve Group D Valve Group B
E Butterfly Valve Group B
Miscellaneous
Bolt & Nut ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Hot dipped spun galvanized.
Gaskets 1/8” thick soft neoprene rubber,flat face, Garlock 8314 or approved equal
Notes:
1. Hot dipped galvanized for ½” to 2”. 2. Schedule match with pipe sch.
3. Raise face finish flanges 120 to 140 RMS.
4. Use sch 160 for size ½” to ¾”. sch 80 for size 1” to 1 ½”. 5. Flanges larger than 24” shall be in accordance with ASME B16.47 SeriesA.
6. Refer to Valves Specification PHEONWJ-M-SPE-0023.
Thrd. Fitting : 2” and smaller Cap, Coupling, Elbow, Tee, Olet,
Union (GJ Integral Seat
Butt Weld Fitting :
Cap, Elbow, Tee, Reducer, Weldolet,
Elbolet, Latrolet
Branch Connection Table :
Refer to Table 6.4.A
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 27
Paper Copies are Uncontrolled
PIPE SPEC “N” ANSI 150 UTILITY Rev. 0 Material: Carbon Steel (Galv.) PROJECT NO.:
Design Code Service Corr. Allowance Rating Class
ASME B31.3 INSTRUMENT AIR, UTILITY AIR 0.1” RF ANSI 150
ASME B16.5 N
Radiography 20% All Weld PRESSURE DESIGN CONDITION
Pneumatic Test 100 psig Temp (oF) 100
Hydrotest 450 psig Allow Press (psig) 285
Size ½ ¾ 1 1 ½ 2 3 4 6 8 10 12 14 16 18 20 24-36
Joint Construction Thrd/Coupled (T & C) Butt Welded
Sch Sch 80 Sch 40 To be
calcul
ated
Pipe (Note 1) ASTM A106 GR. B SEAMLESS API-5L Gr B,
WELD
Swage (Note 1, 2) A234 WPB
Nipple (Note 1, 4) ASTM A106 GR. B
Threaded Fitting (Note 1)
(Refer to ASME B16.11) Thrd 3000 Lbs A105
BW Fitting (Note 2)
(Refer to ASME B16.9
& MSS SP-97)
SEAMLESS A234 WPB
Flanges (Notes 1, 2, 3, 5) 150# RF Thrd A105 150# RF WN A105
V Ball Valve Group K Valve Group A
A Check Valve Group K Valve Group A
L (Note 6) Gate Valve Group K Valve Group A
V Globe Valve Group K Valve Group A
E Butterfly
Miscellaneous
Bolt & Nut ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Hot dipped spun galvanized.
Gaskets 1/8” thick soft neoprene rubber,flat face, Garlock 8314 or approved equal
Notes:
1. Hot dipped galvanized for ½” to 2”. 2. Schedule match with pipe sch.
3. Raise face finish flanges 120 to 140 RMS.
4. Use sch 160, TBE for size ½” to ¾”. sch 80, TBE for size 1” to 1 ½”. 5. Flanges larger than 24” shall be in accordance with ASME B16.47 SeriesA.
6. Refer to Valves Specification PHEONWJ-M-SPE-0023.
Thrd. Fitting : 2” and smaller Cap, Coupling, Elbow, Tee, Olet,
Union (GJ Integral Seat
Butt Weld Fitting :
Cap, Elbow, Tee, Reducer,
Weldolet, Elbolet, Latrolet
Branch Connection Table :
Refer to Table 6.4.A
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 28
Paper Copies are Uncontrolled
PIPE SPEC “P” ANSI 150 UTILITY Rev. 0 Material: Cu Ni PROJECT NO.:
Design Code Service Corr. Allowance Rating Class
EEMUA 144, 145, 146 POTABLE WATER, UTILITY SALT WATER
(Inside Ling Quarter) NONE NONE P
Radiograph
y
None PRESSURE DESIGN CONDITION
Hydrotest None Temp (oF) 200
Allow Press (psig) 100
Size (in) ½ ¾ 1 1 ½ 2 3 4 6 8 10 12 14 16 18 20 24-36
Joint Construction SW/Thrd
Sch
Pipe/Tubing
(Note 1)
ASTM B 466 Annealed, SMLS
SW Fitting SW 90-10 Cu-Ni
Screwed Fitting
Flanges FF WN Flange EMUA 145 90-
10 Cu-Ni UNS 7060X
V Ball Valve Group P
A Check Valve Group P
L
(Note 2)
Gate Valve Group P
V Globe Valve Group P
E Plug
Miscellaneous
Bolt & Nut ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Hot dipped spun galvanized.
Gaskets 1/8” thick soft neoprene rubber,flat face, Garlock 8314 or approved equal
Notes:
1. Use insulating union for connecting Copper to ferrous material.
2. Refer to Valves Specification PHEONWJ-M-SPE-0023
Branch Connection Table :
Refer to Table 6.4.C
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 29
Paper Copies are Uncontrolled
PIPE SPEC “Q” ANSI 150 UTILITY Rev. 0 Material: Carbon Steel (Galv) PROJECT NO.:
Design Code Service Corr. Allowance Rating Class
ASME B31.3 INSTRUMENT GAS, UTILITY GAS 0.1” RF ANSI 150
ASME B16.5 Q
Radiography 20% All Weld PRESSURE DESIGN CONDITION
Hydrotest 450 psig Temp (oF) 100
Pneumatic test 100 psig Allow Press
(psig)
285
Size (in) ½ ¾ 1 1 ½ 2 3 4 6 8 10 12 14 16 18 20 24-36
Joint Construction Socket Weld BW
Sch Sch 80
Pipe (Note 1) ASTM A106 GR.B, SMLS
Swage (Note 1, 2) A234 WPB
Nipple (Note 1, 2) ASTM A106 GR. B
SW Fitting (Note 1) SW 3000 Lbs A105
BW Fitting (Note 1, 2)
(Refer to ASME B16.9
& MSS SP-97)
A234
WPB
Flanges (Notes 2, 3) 150# RF Thrd A105
V Ball Valve Group Q
A Check Valve Group Q
L (Note 5) Gate Valve Group Q
V Globe Valve Group Q
E Butterfly
Miscellaneous
Bolt & Nut ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Hot dipped spun galvanized.
Gaskets 0.175” thick, spiral wound, 304 SS Windings Flexible graphite filler SS inner & outer ASME B16.20
Notes:
1. Hot dipped galvanized.
2. Schedule match with pipe sch.
3. Raise face finish flanges 120 to 140 RMS.
4. Use sch 160 for size ½” to ¾”. sch 80 for size 1” to 1 ½”. 5. Refer to Valves Specification PHEONWJ-M-SPE-0023.
Thrd. Fitting : 1½” & smaller Cap, Coupling, Elbow, Tee, Olet,
Union (GJ Integral Seat)
BW Fitting :
Cap, Elbow, Tee, Reducer,
Branch Connection Table :
Refer to Table 6.4.A
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 30
Paper Copies are Uncontrolled
PIPE SPEC “R” ANSI 600 PROCESS Rev. 0 Material: Carbon Steel PROJECT NO.:
Design Code Service Corr. Allowance Rating Class
ASME B31.3 PROCESS HYDROCARBON (Well Head Piping) NONE RF ANSI 600
ASME B16.5 R
Radiography 100% All Weld PRESSURE DESIGN CONDITION
Hydrotest 2225 psig Temp (oF) -20 to 100 200 300 400 500
Allow Press (psig) 1480 1350 1315 1270 1200
Size (in) ½ ¾ 1 1 ½ 2 3 4 6
Joint Construction Socket Weld Butt Welded
Sch XXS Sch 80
Pipe ASTM A106 GR. B SEAMLESS
Swage (Note 2) A234 WPB
Nipple (Note 2) ASTM A106 GR. B
SW Fittings SW 6000 Lbs A105
Threaded Fitting (Note 1)
(Refer to ASME B16.11)
BW Fitting (Note 2)
(Refer to ASME B16.9
& MSS SP-97)
SEAMLESS A234 WPB
Flanges (Notes 2, 3) 600# RF SW A105 600# RF WN A105
V Ball Valve Group D
A Check Valve Group D
L Gate Valve Group D
V (Note 4) Globe Valve Group D
E Butterfly
S Plug Valve Group D
Miscellaneous
Bolt & Nut ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Fluorocarbon coated, minimum thickness 35
micron.
Gaskets 0.175” thick, spiral wound, 304 SS Windings Flexible graphite filler SS inner & outer ASME B16.20
Notes:
1. Threaded joints not allowable for hydrocarbon and checmical service, corrosive fluid
and steam service.
2. Schedule to match with pipe sch.
3. Raise face finish flanges 120 to 140 RMS or MSS SP44.
4. Refer to Valves Specification PHEONWJ-M-SPE-0023.
Thrd. Fitting :
(For Instrument connection only)
SW Fitting :
Cap, Coupling, Elbow, Tee, Olet,
Union (GJ Integral Seat)
Butt Weld Fitting :
Cap, Elbow, Tee, Reducer,
Weldolet, Elbolet, Latrolet
Branch Connection Table :
Refer to Table 6.4.A
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 31
Paper Copies are Uncontrolled
PIPE SPEC “S” Rev. 0 Material: ASTM A269 F316 PROJECT NO.:
Design Code Service Corr. Allowance Rating Class
ASME B31.3 CHEMICAL INJECTION, SAMPLE LINE None No Flange S
Radiography N/A PRESSURE DESIGN CONDITION
Hydrotest N/A Temp (oF) 100
Allow Press (psig) 2240
Size (in) 1/8 1/4 5/16 3/8 1/2 5/8 3/4
Joint Construction FLARELESS TYPE
Sch (wall thickness) 0.028 0.035 0.035 0.049 0.065 0.083 0.083
Pipe/Tubing (Note 1) Annealed SMLS ASTM A269 F316
Swage
Nipple
Fittings Flareless type SS 316 Swagelok or equal
Threaded Fitting
BW Fitting
Flanges
V Ball Valve Group S
A Check Valve Group S
L (Note 2) Gate
V Globe
E Needle Valve Group S
S Plug Valve Group S
Miscellaneous
Bolt & Nut
Gaskets
Notes:
1. Hardness Rb 80 or less Tubing to be free scratches and suitable for bending
2. Refer to Valves Specification PHEONWJ-M-SPE-0023.
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 32
Paper Copies are Uncontrolled
PIPE SPEC “T” ANSI150 PROCESS Rev. 0 Material: Stainless Steel SS 316 PROJECT NO.:
Design Code Service Corr. Allowance Rating Class
ASME B31.3
CHEMICAL INJECT, SUCTION PIPING, BRINE
WATER (CONCENTRATED) HELICOPTER JET
FUEL
None RF ANSI 150
ASME B16.5 T
Radiograph
y
20% All Weld PRESSURE DESIGN CONDITION
Pneumatic
Test
100 psig Temp (oF) 100
Allow Press (psig) 285
Size (in) ½ ¾ 1 1 ½ 2 3 4 6 8 10 12 14 16 18 20 24-36
Joint Construction Socket Weld Butt Welded
Sch Sch 80 Sch 40
Pipe ASTM A312 TP 316 SEAMLESS ASTM A312 TP 316 WELD
Swage (Note 1, 5) ASTM A182 F316
Nipple (Note 1, 2) ASTM A312 TP 316
SW
Fitting
s
SW 3000 Lbs A182
F316
BW Fitting (Note 2)
(Refer to ASME B16.9
& ASME B16.28)
ASTM A403 WP316
Flanges (Notes 2, 3,
4)
150# RF SW A182-
F316
150# RF WN A182-F316
V Ball Valve Group T
A Check Valve Group T
L (Note 6) Gate Valve Group T
V Globe Valve Group T
E Butterfly
S Plug
Miscellaneous
Bolt & Nut ASTM A193 Gr B8M / A194 Gr 8M SF Heavy Hex
Gaskets (API 601) 0.175” thick, spiral wound, 316 SS Windings Flexible graphite filler SS inner & outer ASME B16.20
Notes:
1. Threaded joints allowable for instrument connection only
2. Schedule to match with pipe sch
3. Raise face finish flanges 120 to 140 RMS.
4. Flanges larger than 24” shall be in accordance with ASME B16.47 SeriesA.
5. Use sch XS.
6. Refer to Valves Specification PHEONWJ-M-SPE-0023.
Thrd. Fitting :
(For Instrument connection only)
SW Fitting :
Cap, Coupling, Elbow, Tee, Olet,
Union (GJ Integral Seat)
Butt Weld Fitting :
Cap, Elbow, Tee, Reducer, Weldolet,
Elbolet, Latrolet
Branch Connection Table:
Refer to Table 6.4.A
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 33
Paper Copies are Uncontrolled
PIPE SPEC “U” ANSI 150 UTILITY Rev. 0 Material: Carbon Steel PROJECT NO.:
Design Code Service Corr. Allowance Rating Class
ASME B31.3
OPEN DRAIN, CLOSE HYDROCARBON DRAIN
(Down stream of last block valve when allowed by
PFD) 0.1”
RF ANSI 150
ASME B16.5 U
Radiogr
aphy
Not Required PRESSURE DESIGN CONDITION
Hydrote
st
450 psig (close drain) Temp (oF) 100
Allow Press
(psig)
285
Size (in) ½ ¾ 1 1 ½ 2 3 4 6 8 10 12 14 16 18 20 24-36
Joint Construction Socket Weld Butt Welded
Sch Sch 80 Std. Wt.
Pipe ASTM A106 GR. B SEAMLESS API-5L Gr B, WELD
Swage (Note 5) A234 WPB
Nipple (Note 2) ASTM A106 GR. B
SW
Fittings
SW 3000 Lbs A105
BW Fitting (Note 2)
(Refer to ASME B16.9
& MSS SP-97)
SEAMLESS A234 WPB
Flanges (Notes 2, 3, 4) 150# RF SW A105 150# RF WN A105
V Ball Valve Group D Valve Group A
A Check Valve Group D Valve Group A
L (Note
6)
Gate Valve Group D Valve Group A
V Globe
E Butterfly Valve Group A
S Plug
Miscellaneous
Bolt & Nut ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Fluorocarbon coated, minimum thickness 35
micron.
Gaskets 0.175” thick, spiral wound, 304 SS Windings Flexible graphite filler SS inner & outer ASME B16.20
Notes:
1. Threaded joints not allowable for hydrocarbon and checmical service, corrosive
fluid
and steam service.
2. Schedule to match with pipe sch.
3. Raise face finish flanges 120 to 140 RMS.
4. Flanges larger than 24” shall be in accordance with ASME B16.47 SeriesA.
5. Use sch XS
6. Refer to Valve specification PHEONWJ-R-SPE-0023
Thrd. Fitting :
(For Instrument connection only)
SW Fitting :
Cap, Coupling, Elbow, Tee, Olet, Union
(GJ Integral Seat)
Butt Weld Fitting :
Cap, Elbow, Tee, Reducer, Weldolet,
Elbolet, Latrolet
Branch Connection Table :
Refer to Table 6.4.A
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 34
Paper Copies are Uncontrolled
PIPE SPEC “V” ANSI 150 UTILITY Rev. 0 Material: FRP PROJECT NO.:
Design Code Service Corr. Allowance Rating Class
ASME B31.3 COOLING WATER, UTILITY WATER, FIREWATER,
DRAIN N/A
RF ANSI 150
ASME B16.5 V
Radiography N/A PRESSURE DESIGN CONDITION
Hydrotest 225 psig Temp (oF) 200 200
Allow Press
(psig)
150 225
Size (in) 2 3 4 6 8 10 12 14 16 18 20 24-36
Joint Construction Epoxy type adhesive bonded
Sch Dimension, Length and wall thickness shall follow API 15LR
Pipe (Note 1) Glass Filament reinforced thermosetting Epoxy resin Polymers with glass
Fiber Reinforced to ASTM D2996 or ASTM D2310
Fitting (Note 1) Glass Filament reinforced thermosetting Epoxy resin Polymers with glass
Fiber Reinforced to ASTM D1599
Flanges (Notes 1, 2, 3, 4) Glass Filament reinforced thermosetting Epoxy resin Polymers with glass
Fiber Reinforced to ASTM D2996 or ASTM D2310
V Ball
A Check Valve Group V
L (Note 5) Gate
V Globe
E Butterfly Valve Group V
S Plug
Miscellaneous
Bolt & Nut ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Hot dipped spun galvanized.
Gaskets 1/8” thickfull faced butyl rubber
Notes:
1. Joining method for fitting to pipe, pipe to flange and fitting to fitting shall be
elastomeric “O” ring nylon key lock. Bell and spigot, epoxy-type adhesive bonded
fittings may also be utilized.
2. Flange shall be drilled to ASME B16.5 class 150 lb pattern and shall be flat face
with raised sealing ring for flat face be elastomeric “O” ring nylon key lock. 3. Filament Reinforce plastic lap Flange with steel backing rings may be utilized for
connecting FRP system to RF Steel Flange system if required.
4. Flanges larger than 24” shall be in accordance with ASME B16.47 SeriesA.
5. Refer to Valves Specification PHEONWJ-M-SPE-0023
General Notes :
1. Elbow, tees, Lateral, Reducer,
Nipples, Couplings, Cap and
adaptors shall be proprietary
item.
2. Handling, fabrication &
installation to be carried out
strictly in accordance with
manufacture‟srecommendation.
3. FRP Piping shall be protected
from ultraviolet degradation
and shall be coating/protection.
4. Flange shall be capable of with
standing bolt load imposed by
installation of wafer type valve
between flange without
detrimental distortion
Branch Connection Table:
Refer to Table 6.4.B
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 35
Paper Copies are Uncontrolled
PIPE SPEC “W” ANSI 150 Rev. 0 Material: 90-10 Cu Ni PROJECT NO.:
Design Code Service Corr. Allowance Rating Class
ASME B31.3 FIRE WATER, UTILITY WATER None RF ANSI 150
ASME B16.5 W
Radiography 100% All weld PRESSURE DESIGN CONDITION
Hydrotest None Temp (oF) 200
Allow Press (psig) 200
Size (in) ½ ¾ 1 1 ½ 2 3 4 6 8 10 12
Joint Construction Threaded Butt Welded
Sch (mm) 1.5 1.5 1.5 1.5 1.5 2.0 2.5 2.5 3.5 4.0 5.0
Pipe 90-10 Fe Cu-Ni CN 102 DIN 17664 Alloy 2.0872
Fitting (Notes 1, 4) 90-10 Fe Cu-Ni CN 102 DIN 17664 Alloy 2.0872
Flanges (Notes 2) 90-10 Forge Fe Cu-Ni
V Ball Valve Group W
A Check Valve Group W
L (Note 5) Gate Valve Group W
V Globe Valve Group W
E Butterfly Valve Group W
S Plug
Miscellaneous
Bolt & Nut ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Hot dipped spun galvanized.
Gaskets (Note 3) High performance nitrile Rubber based reinforced sheet containing non respirable glass fibres.
Notes:
1. Elbow 1.5 x Diameter one piece forging dimension to DIN 2602
2. Carbon Steel outer surface normalize to ASTM A105,Galvanized and
painted with polyamide epoxy p aint. Composite weld neck with 90Cu
10Ni inner flange & CS outer flange, Inner flange dimension to DIN
86037. Composite slip on with 90Cu 10Ni inner flange & CS outer flange,
Inner flange dimension to BS 4504 part 2 and Table 16/23 of DIN 86036.
Slip on Forged 90-10 Fe Cu Ni
3. Insulating gasket c/w bolt sleeves between. 90 -10 Fe Cu Ni piping
and steel piping system, Gasket to be Maloney or equal
4. Reducer concentric seamless one piece forging dimension to ASME
B16.9, BS-1640 table 8, wall thickness to match tube thickness.
5. Refer to Valves Specification PHEONWJ-M-SPE-0023
INTEGRALLY REINFORCE FITTING
2- 12 X 1 TE and SW
4- 12 X 2 TE and SW
2- 12 X 1 Welding type (Sockolet)
3- 12 X 3 Butt welding type (weldolet)
4- 12 X 4 Butt welding type (weldolet)
8- 12 X 6 Butt welding type (weldolet)
REDUCED AVAILABLE
MAIN REDUCED MAIN REDUCED
12 10, 8, 6 6 4, 3, 2
10 8, 6, 4 4 3, 2
8 6, 4, 3 3 2
Branch Connection Table:
Refer to Table 6.4.C
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 36
Paper Copies are Uncontrolled
PIPE SPEC “X” ANSI 150 UTILITY Rev. 0 Material: HDPE PROJECT NO.:
Design Code Service Corr. Allowance Rating Class
ASME B31.3 BLACK WATER None RF ANSI 150
ASME B16.5 X
Radiography N/A PRESSURE DESIGN CONDITION
Hydrotest 137 psig Temp (oF) 68 86 104 122 140 158
Allow Press (psig) 92 87 75 63 56 47
Size (in) ½ ¾ 1 1 ½ 2 3 4 6 8 10 12 14 16 18 20
Joint Construction Electro Fussion Welding
Sch PN=16 Barg, SDR 9 PN=6.3 Barg, SDR 21
Pipe HDPE PE 80 ASTM D3350
Electro Fusion Welding
Fittings (Note 1)
HDPE PE 80 ASTM D3350
Nipple (Note 2) HDPE PE 80 ASTM D3350
Flanges (Note 1, 2) 150# (B16.5) RF, Stub On Flange HDPE PE 80 with
Backing Ring CS A105, Galvanized
Ball Valve (Note 3) Valve Group X
Gate Valve (Note 3) Valve Group X
Check Valve (Note 3) Valve Group X
Miscellaneous
Bolt & Nut ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Hot dipped spun galvanized.
Gaskets 1/8” thick soft neoprene rubber, flat face, Garlock 8314 or approved equal
Notes:
1. Schedule to match with pipe sch.
2. Raise face finish flanges 120 to 140 RMS.
3. Refer to Valve specification PHEONWJ-M-SPE-0023
Electro Fusion Welding Type :
Cap, Coupling, Elbow, Tee, Reducer
Branch Connection Table :
Branch Table connection shall be as per
Manufacturer Standard.
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 37
Paper Copies are Uncontrolled
PIPE SPEC “XA” ANSI 150 PROCESS Rev. 0 Material: Carbon Steel PROJECT NO.:
Design Code Service Corr. Allowance Rating Class
ASME B31.4 (LIQUID)
ASME B31.8 (GAS)
ASME B31.3 (PIG LAUNCHER)
PIPING PIPELINE 0.1” RF ANSI 150
ASME B16.5 XA
Radiography 100% All
Weld
PRESSURE DESIGN CONDITION
Hydrotest 450 psig Temp (oF) -20 to 100 200 300 400 500 600
Allow Press (psig) 285 260 230 200 170 140
Size (in) ½ ¾ 1 1 ½ 2 3 4 6 8 10 12 14 16 18 20 24-36
Joint Construction Socket Weld Butt Welded
Sch Sch 160 To be calculated
Pipe ASTM A106 Gr. B
SMLS
API-5L Gr X52 SMLS Welded
Swage (Note 1) A105 or A234 WPB
Nipple (Note 1) ASTM A106 GR. B
SW Fittings ASTM A105, 3000 Lbs
BWFitting (Note 1)
(Refer to ASME B16.9
& MSS SP-97)
SEAMLESS ASTM A860 Gr. WPHY 52
Flanges (Notes 1, 2, 3) 150# RF SW A694-
F52
150# RF WN ASTM A694-F52
V Ball Valve Group D Valve Group A
A Check Valve Group D Valve Group A
L (Note 4) Gate Valve Group D Valve Group A
V Globe Valve Group D Valve Group A
E Butterfly Valve Group A
S Plug Valve Group D Valve Group A
Miscellaneous
Bolt & Nut ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Fluorocarbon coated, minimum thickness 35
micron.
Gaskets 0.175” thick, spiral wound, 304 SS Windings Flexible graphite filler SSinner & outer ASME B16.20
Notes:
1. Schedule to match with pipe sch.
2. Raise face finish flanges 120 to 140 RMS.
3. Flange larger than 24”, shall be in accordance with ASME B16.47 SeriesA.
4. Refer to Valves Specification PHEONWJ-M-SPE-0023
5. Pay attention shall be taken for Thermowell connection in pipe schedule 160
inside diameter.
Thrd. Fitting :
(For Instrument connection only)
SW Fitting :
Cap, Coupling, Elbow, Tee, Olet, Union
(GJ Integral Seat)
Butt Weld Fitting :
Cap, Elbow, Tee, Reducer, Weldolet,
Elbolet, Latrolet
Branch Connection Table :
Refer to Table 6.4.A
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 38
Paper Copies are Uncontrolled
PIPE SPEC “XB” ANSI300 PROCESS Rev. 0 Material: Carbon Steel PROJECT NO.:
Design Code Service Corr. Allowance Rating Class
ASME B31.4 (LIQUID)
ASME B31.8 (GAS)
ASME B31.3 (PIG
LAUNCHER)
PIPING PIPELINE 0.1” RF ANSI 300
ASME B16.5
XB
Radiography 100% All Weld PRESSURE DESIGN CONDITION
Hydrotest 1125 psig Temp (oF) -20 to 100 200 300 400 500 600
Allow Press (psig) 740 675 655 635 600 550
Size (in) ½ ¾ 1 1 ½ 2 3 4 6 8 10 12 14 16 18 20 24-36
Joint Construction Socket Weld Butt Welded
Sch Sch 160 To be calculated
Pipe ASTM A106 Gr. B
SMLS
API-5L Gr X52 SMLS Welded
Swage (Note 1) A105 or A234 WPB
Nipple (Note 1) ASTM A106 GR. B
SW Fittings ASTM A105, 3000 Lbs
BWFitting (Note 1)
(Refer to ASME B16.9
& MSS SP-97)
SEAMLESS ASTM A860 Gr. WPHY 52
Flanges (Notes 1, 2, 3) 300# RF SW A694-
F52
300# RF WN ASTM A694-F52
V Ball Valve Group D Valve Group B
A Check Valve Group D Valve Group B
L (Note 4) Gate Valve Group D Valve Group B
V Globe Valve Group D Valve Group B
E Butterfly Valve Group B
S Plug Valve Group D Valve Group B
Miscellaneous
Bolt & Nut ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Fluorocarbon coated, minimum thickness 35
micron.
Gaskets 0.175” thick, spiral wound, 304 SS Windings Flexible graphite filler SS inner & outer ASME B16.20
Notes:
1. Schedule to match with pipe sch.
2. Raise face finish flanges 120 to 140 RMS.
3. Flange larger than 24”, shall be in accordance with ASME B16.47 SeriesA.
4. Refer to Valves Specification PHEONWJ-M-SPE-0023
5. Pay attention shall be taken for Thermowell connection in pipe schedule 160
inside diameter.
Thrd. Fitting :
(For Instrument connection only)
SW Fitting :
Cap, Coupling, Elbow, Tee, Olet, Union
(GJ Integral Seat)
Butt Weld Fitting :
Cap, Elbow, Tee, Reducer, Weldolet,
Elbolet, Latrolet
Branch Connection Table:
Refer to Table 6.4.A
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 39
Paper Copies are Uncontrolled
PIPE SPEC “XD” ANSI 600 PROCESS Rev. 0 Material: Carbon Steel PROJECT NO.:
Design Code Service Corr. Allowance Rating Class
ASME B31.4 (LIQUID)
ASME B31.8 (GAS)
ASME B31.3 (PIG LAUNCHER)
PIPING PIPELINE 0.1” RF ANSI 600
ASME B16.5 XD
Radiography 100% All Weld PRESSURE DESIGN CONDITION
Hydrotest 2225 psig Temp (oF) -20 to 100 200 300 400 500
Allow Press (psig) 1480 1350 1315 1270 1200
Size (in) ½ ¾ 1 1 ½ 2 3 4 6 8 10 12 14 16 18 20 24
-
36
Joint Construction Socket Weld Butt Welded
Sch Sch 160 To be calculated
Pipe ASTM A106 Gr. B SMLS API-5L Gr X52 SMLS Welded
Swage (Note
1)
A105 or A234 WPB
Nipple (Note
1)
ASTM A106 GR. B
SW Fittings ASTM A105, 3000 Lbs
BWFitting (Note 1)
(Refer to ASME B16.9
& MSS SP-97)
SEAMLESS ASTM A860 Gr. WPHY 52
Flanges (Notes 1, 2, 3) 600# RF SW A694-F52 600# RF WN ASTM A694-F52
V Ball Valve Group D
A Check Valve Group D
L (Note 4) Gate Valve Group D
V Globe Valve Group D
E Butterfly
S Plug Valve Group D
Miscellaneous
Bolt & Nut ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Fluorocarbon coated, minimum thickness 35
micron.
Gaskets 0.175” thick, spiral wound, 304 SS Windings Flexible graphite filler SS inner & outer ASME B16.20
Notes:
1. Schedule to match with pipe sch.
2. Raise face finish flanges 120 to 140 RMS.
3. Flange larger than 24”, shall be in accordance with ASME B16.47 SeriesA.
4. Refer to Valves Specification PHEONWJ-M-SPE-0023
5. Pay attention shall be taken for Thermowell connection in pipe schedule 160 inside
diameter.
Thrd. Fitting :
(For Instrument connection only)
SW Fitting :
Cap, Coupling, Elbow, Tee, Olet,
Union (GJ Integral Seat)
Butt Weld Fitting :
Cap, Elbow, Tee, Reducer,
Weldolet, Elbolet, Latrolet
Branch Connection Table:
Refer to Table 6.4.A
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 40
Paper Copies are Uncontrolled
PIPE SPEC “XE” ANSI900 PROCESS Rev. 0 Material: Carbon Steel PROJECT NO.:
Design Code Service Corr. Allowance Rating Class
ASME B31.4 (LIQUID)
ASME B31.8 (GAS)
ASME B31.3 (PIG
LAUNCHER)
PIPING PIPELINE 0.1” RF ANSI 900
ASME B16.5
XE
Radiography 100% All Weld PRESSURE DESIGN CONDITION
Hydrotest 3350 psig Temp (oF) -20 to 100 200 300 400 500
Allow Press (psig) 2250 2025 1970 1900 1795
Size (in) ½ ¾ 1 1 ½ 2 3 4 6 8 10 12 14 16 18 20 24-36
Joint Construction Socket Weld Butt Welded
Sch Sch 160 120 100
Pipe ASTM A106 GR. B SMLS API-5L Gr X52 WELDED
Swage (Note 1) A105 or A234 WPB
Nipple (Note 1) ASTM A106 GR. B
SW Fittings ASTM A105, 3000 Lb
BW Fitting (Note 1)
(Refer to ASME B16.9
& MSS SP-97)
SEAMLESS ASTM A860 Gr. WPHY 52
Flanges (Notes 1, 2, 3) 900# RF SW A694-F52 900# RF WN ASTM A694-F52
V Ball Valve Group E
A Check Valve Group E
L (Note 4) Gate Valve Group E
V Globe Valve Group E
E Butterfly
S Plug Valve Group E
Miscellaneous
Bolt & Nut ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Fluorocarbon coated, minimum thickness 35
micron.
Gaskets 0.175” thick, spiral wound, 304 SS Windings Flexible graphite filler SS inner & outer ASME B16.20
Notes:
1. Schedule to match with pipe sch.
2. Raise face finish flanges 120 to 140 RMS.
3. Flanges larger than 24” shall be in accordance with ASME B16.47 Series A.
4. Refer to Valves Specification PHEONWJ-M-SPE-0023
5. Pay attention shall be taken for Thermowell connection in pipe schedule 160 inside
diameter.
Thrd. Fitting :
For Instrument connection only
SW Fitting :
Cap, Coupling, Elbow, Tee, Olet, Union
(GJ Integral Seat)
Butt Weld Fitting :
Cap, Elbow, Tee, Reducer, Weldolet,
Elbolet, Latrolet
Branch Connection Table:
Refer to Table 6.4.A
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 41
Paper Copies are Uncontrolled
PIPE SPEC “XF” ANSI1500 PROCESS Rev. 0 Material: Carbon Steel PROJECT NO.:
Design Code Service Corr. Allowance Rating Class
ASME B31.4 (LIQUID)
ASME B31.8 (GAS)
ASME B31.3 (PIG
LAUNCHER)
PIPING PIPELINE 0.1” RTJ ANSI 1500
ASME B16.5
XF
Radiography 100% All Weld PRESSURE DESIGN CONDITION
Hydrotest 5575 psig Temp (oF) -20 to 100 200 300 400 500
Allow Press (psig) 3705 3375 3280 3170 2995
Size (in) ½ ¾ 1 1 ½ 2 3 4 6 8 10 12 14 16 18 20 24-36
Joint Construction Socket Weld Butt Welded
Sch Sch 160 To be calculated
Pipe ASTM A106 GR. B SMLS API-5L Gr X52 SMLS Welded
Swage
(Note 1)
A105 or A234 WPB
Nipple
(Note 1)
ASTM A106 GR. B
SW Fittings ASTM A105, 6000 Lb
BW Fitting (Note
1)
(Refer to ASME
B16.9
& MSS SP-
97)
SEAMLESS ASTM A860 Gr. WPHY 52
Flanges (Notes 1, 2, 3) 1500# RTJ SW A694-F52 1500# RTJ WN ASTM A694-F52
V Ball Valve Group F
A Check Valve Group F
L (Note 4) Gate Valve Group F
V Globe Valve Group F
E Butterfly
S Plug Valve Group F
Miscellaneous
Bolt & Nut ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Fluorocarbon coated, minimum thickness 35
micron.
Gaskets Oval ring type joint, soft iron or carbon steel ring should be cadmium or zinc plated, and have a 30-40
vickers (30 -40 Brinnel) hardness
Notes:
1. Schedule to match with pipe sch.
2. Raise face finish flanges 120 to 140 RMS.
3. Flanges larger than 24” shall be in accordance with ASME B16.47 SeriesA.
4. Refer to Valves Specification PHEONWJ-M-SPE-0023
5. Pay attention shall be taken for Thermowell connection in pipe schedule 160 inside
diameter.
Thrd. Fitting :
For Instrument connection only
SW Fitting :
Cap, Coupling, Elbow, Tee, Olet,
Union (GJ Integral Seat)
Butt Weld Fitting :
Cap, Elbow, Tee, Reducer, Weldolet,
Elbolet, Latrolet
Branch Connection Table:
Refer to Table 6.4.A
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 42
Paper Copies are Uncontrolled
PIPE SPEC “WH1” Rev. 0 Material: Carbon Steel PROJECT NO.:
Design Code Service Corr. Allowance Rating Class
ASME B31.4 (LIQUID)
ASME B31.8 (GAS)
TIE-IN TO XMASS TREE/FLOW LINE 0.1” 3000 API 6A WH1
Radiography 100% All Weld PRESSURE DESIGN CONDITION
Hydrotest 4500 psig Temp (oF) -20 to 100 200
Allow Press (psig) 3000 3000
Size (in) 1-13/16 2-1/16 2-9/16 3-1/16 3-1/8 4-1/16 5-1/8 7-1/16 9
Joint Construction SW Butt Welded
Sch Sch 160 To be calculated
Pipe API-5L Gr B / ASTM A106 Gr.B SEAMLESS
Swage
Nipple
SW Fittings
A105 3000 lbs
BW Fitting (Note 1)
(Refer to ASME B16.9
& MSS SP-97)
SEAMLESS ASTM A234 WPB
Flanges (Notes 1, 2, 3) 3000 API RF
SW A105 3000# RTJ WN ASTM A105
V Ball
A Check
L Gate
V Globe
E Butterfly
S Plug
Bolt & Nut ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Fluorocarbon coated, minimum thickness 35
micron.
Gaskets Octagonal Ring joint soft iron, per API 6A, type RX – 90 HB Max.
Notes:
1. Schedule to match with pipe sch.
2. Raise face finish flanges 120 to 140 RMS.
3. Flanges shall be in accordance with API 6A.
The flange standards API 6A and ASME/ANSI B16.5 are similar dimensionally, but
API 6A flanges are rated for higher pressures as shown in the table below :
API vs ASME/ANSI Flanges
Flange
Pressure Class Rating (psi) Nominal Size Range (inches)
ANSI B16.5 API 6A ANSI B16.5 API 6A
Weld
Neck
600 2000
½” – 24”
113/16
- 11
900 3000
1500 5000
Blind and
Threaded
600 2000 113/16
- 211/4
900 3000 113/16
- 203/4
1500 5000 113/16
- 11
Thrd. Fitting :
For Instrument connection only
SW Fitting :
Cap, Coupling, Elbow, Tee, Olet, Union
(GJ Integral Seat)
Butt Weld Fitting :
Cap, Elbow, Tee, Reducer, Weldolet,
Elbolet, Latrolet
Branch Connection Table:
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 43
Paper Copies are Uncontrolled
PIPE SPEC “WH2” Rev. 0 Material: Carbon Steel PROJECT NO.:
Design Code Service Corr. Allowance Rating Class
ASME B31.4 (LIQUID)
ASME B31.8 (GAS)
TIE-IN TO XMASS TREE/FLOW LINE 0.1” 5000 API 6A WH2
Radiography 100% All Weld PRESSURE DESIGN CONDITION
Hydrotest 7500 psig Temp (oF) -20 to 100 200
Allow Press (psig) 5000 5000
Size (in) 1-13/16 2-1/16 2-9/16 3-1/16 3-1/8 4-1/16 5-1/8 7-1/16 9
Joint Construction SW Butt Welded
Sch 160 To be calculated
Pipe API-5L / ASTM A106 Gr. B SMLS
Swage
Nipple
SW Fittings
3000 lbs A105
BW Fitting (Note 1)
(Refer to ASME B16.9
& MSS SP-97)
SEAMLESS ASTM A234 WPB
Flanges (Notes 1, 2, 3) 5000 API RTJ
SW A105 5000# RTJ WN ASTM A105
V Ball
A Check
L (Note 4) Gate
V Globe
E Butterfly
S Plug
Bolt & Nut ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Fluorocarbon coated, minimum thickness 35
micron.
Gaskets Octagonal Ring joint soft iron, per API 6A, type RX – 90 HB Max.
Notes:
1. Schedule to match with pipe sch.
2. Raise face finish flanges 120 to 140 RMS.
3. Flanges shall be in accordance with API 6D
The flange standards API 6A and ASME/ANSI B16.5 are similar dimensionally, but
API 6A flanges are rated for higher pressures as shown in the table below :
API vs ASME/ANSI Flanges
Flange
Pressure Class Rating (psi) Nominal Size Range (inches)
ANSI B16.5 API 6A ANSI B16.5 API 6A
Weld
Neck
600 2000
½” – 24”
113/16
- 11
900 3000
1500 5000
Blind and
Threaded
600 2000 113/16
- 211/4
900 3000 113/16
- 203/4
1500 5000 113/16
- 11
Thrd. Fitting :
For Instrument connection only
SW Fitting :
Cap, Coupling, Elbow, Tee, Olet, Union
(GJ Integral Seat)
Butt Weld Fitting :
Cap, Elbow, Tee, Reducer, Weldolet,
Elbolet, Latrolet
Branch Connection Table:
-
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 44
Paper Copies are Uncontrolled
PIPE SPEC “SA” ANSI 150 HIGH CO2 Rev. 0 Material: Duplex / Stainless
Steel
PROJECT NO.:
Design Code Service Corr. Allowance Rating Class
ASME B31.3 High CO2 PROCESS HYDRO CARBON None RF ANSI 150
ASME B16.5 SA
Radiograph
y
100% All Weld PRESSURE DESIGN CONDITION
Hydrotest 345 psig Temp (oF) -20 to 100 200 300 400 500
Allow Press (psig) 230 195 175 160 145
Size (in) ½ ¾ 1 1 ½ 2 3 4 6 8 10 12 14 16 18 20 24-36
Joint Construction Socket Weld Butt Welded
Sch Sch 80 To be calculated
Pipe DUPLEX 2205 (for above 160oF) or ASTM A312 TP316L (for temp below 160
oF)
Swage (Note 2) ASTM A182 F316L
Nipple (Note1)
SW Fittings SW 3000 Lbs A182-F316L
BW Fitting (Note 2)
(Refer to ASME B16.9
& ASME B16.28)
ASTM A403 WP316L
Flanges (Notes 2, 3, 4) 150# RF SW A182 F316L 150# RF WN A182 F316L
V Ball Valve Group SD Valve Group SA
A Check Valve Group SD Valve Group SA
L (Note 5) Gate Valve Group SD Valve Group SA
V Globe Valve Group SD Valve Group SA
E Butterfly
S Plug Valve Group SD Valve Group SA
Miscellaneous
Bolt & Nut ASTM A193 Gr B8M / A194 Gr 8M SF Heavy Hex, class 2
Gaskets (API 601) 0.175” thick, spiral wound, 316L SS Windings Flexible graphite filler SS inner & outer ASME B16.20
Notes:
1. Nipple shall be as pipe schedule and material.
2. Schedule to match with pipe sch.
3. Raise face finish flanges 120 to 140 RMS.
4. Flanges larger than 24” shall be in accordance with ASME B16.47 Series A.
5. Refer to Valves Specification PHEONWJ-M-SPE-0023
General Note
1. Strength calculation shall be provided for Pipe / fitting wall thickness, flanged , bolt for
each specific application.
2. All 316 SS flanges or 316 SS flanged valves shall have Isolating kit when connected to
carbon steel or other dissimilar metals.
Thrd. Fitting :
(For Instrument connection only)
SW Fitting :
Cap, Coupling, Elbow, Tee, Olet,
Union (GJ Integral Seat)
Butt Weld Fitting :
Cap, Elbow, Tee, Reducer, Weldolet,
Elbolet, Latrolet
Branch Connection Table:
Refer to Table 6.4.A
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 45
Paper Copies are Uncontrolled
PIPE SPEC “SB” ANSI 300 HIGH CO2 Rev. 0 Material: Duplex / Stainless Steel PROJECT NO.:
Design Code Service Corr. Allowance Rating Class
ASME B31.3 High CO2 PROCESS HYDRO CARBON None RF ANSI 300
ASME B16.5 SB
Radiography 100% All Weld PRESSURE DESIGN CONDITION
Hydrotest 900 psig Temp (oF) -20 to 100 200 300 400 500
Allow Press (psig) 600 505 455 415 380
Size (in) ½ ¾ 1 1 ½ 2 3 4 6 8 10 12 14 16 18 20 24-36
Joint Construction Socket Weld Butt Welded
Sch Sch 80 To be calculated
Pipe DUPLEX 2205 (for above 160oF) or ASTM A312 TP316L (for temp below 160
oF)
Swage (Note 2) ASTM A182 F316L
Nipple (Note1)
SW Fittings SW 3000 Lbs A182-F316L
BW Fitting (Note 2)
(Refer to ASME B16.9
& ASME B16.28)
ASTM A403 WP316L
Flanges (Notes 2, 3, 4) 300# RF SW A182 F316L 300# RF WN A182 F316L
V Ball Valve Group SD Valve Group SB
A Check Valve Group SD Valve Group SB
L (Note 5) Gate Valve Group SD Valve Group SB
V Globe Valve Group SD Valve Group SB
E Butterfly
S Plug Valve Group SD Valve Group SB
Miscellaneous
Bolt & Nut ASTM A193 Gr B8M / A194 Gr 8M SF Heavy Hex, class 2
Gaskets (API 601) 0.175” thick, spiral wound, 316L SS Windings Flexible graphite filler SS inner & outer ASME B16.20
Notes:
1. Nipple shall be as pipe schedule and material.
2. Schedule to match with pipe sch.
3. Raise face finish flanges 120 to 140 RMS.
4. Flanges larger than 24” shall be in accordance with ASME B16.47 SeriesA.
5. Refer to Valves Specification PHEONWJ-M-SPE-0023
General Note
1. Strength calculation shall be provided for Pipe / fitting wall thickness, flanged , bolt for each
specific application.
2. All 316 SS flanges or 316 SS flanged valves shall have Isolating kit when connected to
carbon steel or other dissimilar metals.
Thrd. Fitting :
(For Instrument connection only)
SW Fitting :
Cap, Coupling, Elbow, Tee, Olet,
Union (GJ Integral Seat)
Butt Weld Fitting :
Cap, Elbow, Tee, Reducer,
Weldolet, Elbolet, Latrolet
Branch Connection Table:
Refer to Table 6.4.A
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 46
Paper Copies are Uncontrolled
PIPE SPEC “SD” ANSI 600 HIGH CO2 Rev. 0 Material: Stainless Steel PROJECT NO.:
Design Code Service Corr. Allowance Rating Class
ASME B31.3 High CO2 PROCESS HYDRO CARBON None RF ANSI 600
ASME B16.5 SD
Radiography 100% All Weld PRESSURE DESIGN CONDITION
Hydrotest 1800 psig Temp (oF) -20 to 100 200 300 400 500
Allow Press (psig) 1200 1015 910 825 765
Size (in) ½ ¾ 1 1 ½ 2 3 4 6 8 10 12 14 16 18 20 24-36
Joint Construction Socket Weld Butt Welded
Sch Sch XS To be calculated
Pipe ASTM A312 TP316L
Swage (Note 2) ASTM A182 F316L
Nipple (Note1)
SW Fittings SW 3000 Lbs A182-F316L
BW Fitting (Note 2)
(Refer to ASME B16.9
& ASME B16.28)
ASTM A403 WP316L
Flanges (Notes 2, 3, 4) 600# RF SW A182 F316L 600# RF WN A182 F316L
V Ball Valve Group SD
A Check Valve Group SD
L (Note 5) Gate Valve Group SD
V Globe Valve Group SD
E Butterfly
S Plug Valve Group SD
Miscellaneous
Bolt & Nut ASTM A193 Gr B8M / A194 Gr 8M SF Heavy Hex, class 2
Gaskets (API 601) 0.175” thick, spiral wound, 316L SS Windings Flexible graphite filler SS inner & outer ASME B16.20
Notes:
1. Nipple shall be as pipe schedule and material.
2. Schedule to match with pipe sch.
3. Raise face finish flanges 120 to 140 RMS.
4. Flanges larger than 24” shall be in accordance with ASME B16.47 SeriesA.
5. Refer to Valves Specification PHEONWJ-M-SPE-0023
General Note
1. Strength calculation shall be provided for Pipe / fitting wall thickness, flanged , bolt for each
specific application.
2. All 316 SS flanges or 316 SS flanged valves shall have Isolating kit when connected to
carbon steel or other dissimilar metals.
Thrd. Fitting :
(For Instrument connection only)
SW Fitting :
Cap, Coupling, Elbow, Tee, Olet,
Union (GJ Integral Seat)
Butt Weld Fitting :
Cap, Elbow, Tee, Reducer,
Weldolet, Elbolet, Latrolet
Branch Connection Table:
Refer to Table 6.4.A
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 47
Paper Copies are Uncontrolled
PIPE SPEC “SE” ANSI900 HIGH CO2 Rev. 0 Material: Duplex / Stainless Steel PROJECT NO.:
Design Code Service Corr. Allowance Rating Class
ASME B31.3 High CO2 PROCESS HYDRO CARBON None RF ANSI 900
ASME B16.5 SE
Radiography 100% All Weld PRESSURE DESIGN CONDITION
Hydrotest 2700 psig Temp (oF) -20 to 100 200 300 400 500
Allow Press (psig) 1800 1520 1360 1240 1145
Size (in) ½ ¾ 1 1 ½ 2 3 4 6 8 10 12 14 16 18 20 24-36
Joint Construction Socket Weld Butt Welded
Sch Sch XS To be calculated
Pipe ASTM A312 TP316L
Swage (Note 2) ASTM A182 F316L
Nipple (Note1)
SW Fittings SW 6000 Lbs A182-F51 or
A182-F316L
BW Fitting (Note 2)
(Refer to ASME B16.9
& ASME B16.28)
ASTM A403 WP316L
Flanges (Notes 2, 3, 4) 900# RF SW A182 F316L 900# RF WN A182 F316L
V Ball Valve Group SF Valve Group SE
A Check Valve Group SF Valve Group SE
L (Note 5) Gate Valve Group SF Valve Group SE
V Globe Valve Group SF Valve Group SE
E Butterfly
S Plug Valve Group SF Valve Group SE
Miscellaneous
Bolt & Nut ASTM A193 Gr B8M / A194 Gr 8M SF Heavy Hex, class 2
Gaskets (API 601) 0.175” thick, spiral wound, 316L SS Windings Flexible graphite filler SS inner & outer ASME B16.20
Notes:
1. Nipple shall be as pipe schedule and material.
2. Schedule to match with pipe sch.
3. Raise face finish flanges 120 to 140 RMS.
4. Flanges larger than 24” shall be in accordance with ASME B16.47 SeriesA.
5. Refer to Valves Specification PHEONWJ-M-SPE-0023
General Note
1. Strength calculation shall be provided for Pipe / fitting wall thickness, flanged , bolt for
each specific application.
2. All 316 SS flanges or 316 SS flanged valves shall have Isolating kit when connected to
carbon steel or other dissimilar metals.
Thrd. Fitting :
(For Instrument connection only)
SW Fitting :
Cap, Coupling, Elbow, Tee, Olet,
Union (GJ Integral Seat)
Butt Weld Fitting :
Cap, Elbow, Tee, Reducer,
Weldolet, Elbolet, Latrolet
Branch Connection Table:
Refer to Table 6.4.A
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|
PT. PHE ONWJ Piping Material Specification
PHEONWJ-M-SPE-0025, Rev 1 Page 48
Paper Copies are Uncontrolled
PIPE SPEC “SF” ANSI 1500 HIGH CO2 Rev. 0 Material: Duplex / Stainless Steel PROJECT NO.:
Design Code Service Corr. Allowance Rating Class
ASME B31.3 High CO2 PROCESS HYDRO CARBON None RTJ ANSI 1500
ASME B16.5 SF
Radiography 100% All Weld PRESSURE DESIGN CONDITION
Hydrotest 5400 psig Temp (oF) -20 to 100 200 300 400 500
Allow Press (psig) 3600 3095 2795 2570 2390
Size (in) ½ ¾ 1 1 ½ 2 3 4 6 8 10 12 14 16 18 20 24-36
Joint Construction Socket Weld Butt Welded
Sch Sch 80 To be calculated
Pipe DUPLEX 2205 (for above 160oF) or ASTM A312 TP316L (for temp below 160
oF)
Swage (Note 2) ASTM A182 F316L
Nipple (Note1)
SW Fittings SW 6000 Lbs A182-F51 or
A182-F316L
BW Fitting (Note 2)
(Refer to ASME B16.9
& ASME B16.28)
ASTM A403 WP316L
Flanges (Notes 2, 3, 4) 1500# RTJ SW A182
F316L
1500# RTJ WN A182 F316L
V Ball Valve Group SF
A Check Valve Group SF
L (Note 5) Gate Valve Group SF
V Globe Valve Group SF
E Plug Valve Group SF
S Needle Valve Group SJ
Miscellaneous
Bolt & Nut ASTM A193 Gr B8M / A194 Gr 8M SF Heavy Hex, class 2
Gaskets (API 601) 0.175” thick, spiral wound, 316L SS Windings Flexiblegraphite filler SS inner & outer ASME B16.20
Notes:
1. Nipple shall be as pipe schedule and material.
2. Schedule to match with pipe sch.
3. Raise face finish flanges 120 to 140 RMS.
4. Flanges larger than 24” shall be in accordance with ASME B16.47 SeriesA.
5. Refer to Valves Specification PHEONWJ-M-SPE-0023
General Note
1. Strength calculation shall be provided for Pipe / fitting wall thickness, flanged , bolt for
each specific application.
2. All 316 SS flanges or 316 SS flanged valves shall have Isolating kit when connected to
carbon steel or other dissimilar metals.
Thrd. Fitting :
(For Instrument connection
only)
SW Fitting :
Cap, Coupling, Elbow, Tee, Olet,
Union (GJ Integral Seat)
Butt Weld Fitting :
Cap, Elbow, Tee, Reducer,
Weldolet, Elbolet, Latrolet
Branch Connection Table:
Refer to Table 6.4.A
|DO
CU
ME
NT
UM
|12
/6/2
01
2|P
ap
er
Co
pie
s a
re U
nco
ntr
olle
d|