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PHMA Magazine Information-your export partner
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Inside the Magazine:
Knitting knits with latest technology
So you want to become a wholesaler in knit wear world
Effective steps to make L.L.P for production of Apparel
garments
Memories of Annual General Meeting
News Corner
Call for write-up
NEW CHAIRMAN OF PHMA
Mr. Adil Butt was elected as Chairman PHMA
(North Zone) for the year 2012-2013. He is
resuming the office from today i.e. 1st October
2012.
Mr. Butt has already served in this capacity and
holds experience in dealing with government functionaries and
ministries. He is determined to serve the cause of industry and the
Association.
Members are requested to furnish to the Association the issues they
encounter with regard to their industry and the business so that a way
out could be searched to tackle such problems. Also please send your
proposals and suggestions.
____________________________
PAKISTAN HOSIERY MANUFACTURERS & EXPORTERS
ASSOCIATION (NORTH ZONE)
ZONAL COMMITTEE FOR THE YEAR 2012-2013
(i.e. FROM 1.10.2012 TO 30.9.2013)
1.
Chairman Mr. Mohammad Adil Butt, M/s Alkam Industries (Pvt) Ltd, 14-Old FCC Gulberg, Lahore. Tel: 042-37540511, 111-007-777 Mob: 0300-8400819 Fax: 042-37540528, 37540506-7
2. Immediate Past Chairman Mr. Usman Jawaad M/s R-Usman Enterprises, 5-Upper Mall, Mianmir Road, Lahore. Tel: 042-35752310 Mob: 0321-4472144 Fax: 042-35752307 E-mail: [email protected] [email protected]
3.
Vice Chairman (I)
Syed Zia Alamdar Hussain M/s. Fashion & Trends (Pvt.) Ltd. Millat Industrial Estate, Millat Road, Faisalabad. Tel: 041-8768092, 8815045 Mob: 0300-8660007 Fax: 041-8768091 e-mail: [email protected]
4.
Vice Chairman (II)
Mr. Muhammad Rafi Sony M/s Sony Trading Corp 90-B, S.I.E Sialkot Tel: 052-3555024-3553491 Mob: 0300-8612700 Fax: 052-3553427/3555023 e-mail: [email protected]
MEMBERS OF ZONAL COMMITTEE
1. Mr. Muhammad Awais Humayun Hareera Textile (Pvt.) Ltd. Off 17/3, T-Block, Gulberg II, Lahore. Tel: 042-35340509 Fax: 042-35778833 Mob: 0300 & 0321-8478633 E-mail: [email protected] Website: www.hareeratextile.com
2. Mr. Shafiq Butt Ayesha Fabrics, 21-KM Off Ferozpur Road, Lahore. Tel: 042-35274132-3, 35270969, Fax: 042-35270716, Mob: 0322-8440101, E-mail: [email protected] Website: www.ayeshafabrics.com
3. Mr. Ahmad Mansha Shami Textiles, 21-KM Off Ferozpur Road, Rohi Nala, Lahore. Tel: 042-35272067 Fax: 042-35272068 Cell: 0300-4020171 E-mail: [email protected] [email protected]
4. Mr. Arif Zia M/s Embroidery House, 100-M, Defence Road, Off 23rd Km Multan Road, Lahore Tel: 042-37541501-3 Mob: 0300-8475586 Fax: 042-37541505 e-mail: [email protected] [email protected]
5. Mr. Muhammad Javiad Aslam M/s. Chaudhry Hosiery 496 - Jinnah Colony, Faisalabad. Ph: 041-2637145-46 Mob: 0300-8660460 Fax: 041-2642285 e-mail: [email protected]
6. Mr. Naeem Ahmed M/s. Paragon Fashions P-3, Millat Ind'l Estate, Pharang Drainage, Millat Road Faisalabad. Ph: 041-8768046-47, 8768081-8767901 Mob: 0333-7867677 Fax: 041-8815008 e-mail: [email protected]
7. Mr. Shahid Ahmed Sheikh M/s. Haroon Salman Inds. (Pvt) Ltd. Sadaqat Street, Behind Captain Chemicals, Sargodha Road, Faisalabad. Tel: 041-8783297-98 Mob: 0300-8664191 Fax: 041-8860963 e-mail: [email protected]
8. Mian Khalid Pervaiz M/s. New Shaheen Hsoiery 589-Jinnah Colony, Faisalabad. Tel: 041-2630589 Mob: 0321-6656601 Fax: e-mail:
9. Mr. Muhammad Tanvir M/s High Scope Enterprises Nishat Park Paris Road Sialkot Tel: 052-4263366 Mob: 0300-8714477 Fax: 052-4268886 e-mail: [email protected]
10. Mr. Zia Ur Rehman Ch M/s Fox & Associates 5KM Daska Road, Sialkot Tel: 052-3553552, 3552651 Mob: 0300-8610247 Fax: 052-3550487, 3250289 e-mail: [email protected] [email protected] Website: www.foxsport.com.pk
11. Mr. Muhammad Yousaf Sony M/s Sony Sports and Fitness, 64-A Hali Road, S.I.E Sialkot Tel: 052-3556642 Fax: 052-3554323 e-mail: [email protected]
PAKISTAN HOSIERY MANUFACTURERS & EXPORTERS
ASSOCIATION (NORTH ZONE)
MEMBERS OF CENTREL EXECUTIVE COMMITTEE
FROM PHMA (NZ) FOR THE YEAR 2012-2013
1. Mr. Rana Muhammad Mushtaq Khan M/s Dawn Garments (Pvt) Ltd, 500-Jinnah Colony, Faisalabad. Tel: 041-2540761-62 Mob: 0300-8662682 Fax: 041-2623553 e-mail: [email protected] [email protected]
2. Mr. M.I.Khurrum Comfort Knitwear (Pvt) Ltd. 45-Industrial Estate, Township, Kot Lakhpat, Township Lahore. Tel: 042-111-000-045 Mobile: 0300-8447471 Fax: 042-35118545, 35114907 Email: [email protected] [email protected]
3. Mr. Abdul Hameed Creative Apparels (Pvt.) Ltd. 21 Km, Ferozpur Road, Lahore. Tel: 042-35273500, 35274141 Mob: 0300-8414355 Fax: 042-35274140 E-mail: [email protected] [email protected]
4. Mr. Shahzad Azam Khan M/s Azam Knits & Yarn Dyeing, 7/1, Block-B, Model Town, Lahore. Tel: 042-35820363-64, 35865997 Mob: 0300-8471969 Fax: 042-35810701, 35854263 e-mail: [email protected] [email protected]
5. Dr. Mohammad Mushtaq Mangat M/s Moderno Fabrics, 296-B, Revenue Employees, Coop Society, Lahore. Tel: 042-35211082 Mobile: 0300-8454872 Fax: 042- e-mail: [email protected]
6. Mr. Mubeen Alam M/s A.M. Knitwear, 117/JB, Millat Road, Pharang Drainage, Dhanola, Faisalabad. Tel: 041-8766961 – 63 Mob: 0300-8660788 Fax: 041-8766948 e-mail: [email protected], [email protected]
7. Ch. Abbas Rasool M/s Chaudhry Fashions, P-871, ST.#.12, Bazar No.1, Razabad, Faisalabad. Tel: 041-2620036-2690075 Mob: 0300-8660030 Fax: 041- 2626693-2696024 e-mail: [email protected]
8. Mr. Moazzam Tariq M/s Kay and Emms (Pvt.) Ltd. 117-J.B, Pharang Drainage, Millat Road, Faisalabad. Tel: 041-8766577-80, 8768130 Mob: 0321-7788991 Fax: 041-8766622 E-mail: [email protected]
9. Mr. Faisal Mehboob Sheikh M/s Peak Garments (Pvt.) Ltd., S.I.E. Sialkot. Tel: 052-3553323 Mob: 0300-8616170 Fax: 052-3553325 e-mail: [email protected]
10. Mr. Muhammad Waqar M/s W. Brothers, 2-Shaheenabad, G.T Road Gujranwala Tel: 055-3857175 Fax: 055-3259002 e-mail: [email protected]
Knitting Knits With Latest Technology
When winter is at your doorstep, the first thing that comes to mind is “what to wear”. In Pakistan all
of us love winter and as well as we love to knit into lovely patterns. However, knitted garments are
not just for the winter, but you can have well-knit garments that can be worn the entire year round.
You can knit sweaters, jackets, apparel garments, sportswear, cardigans, hats, and scarves from these
yarns. You will need different types of yarns for different garments. For instance, a scarf, a pair of
socks, and a sweater would all be knitted from different yarns.
Kollage yarns are beautiful yarns that you can use to knit great looking and fashionable garments.
These Kollage yarns are light and easy to weave and can be knitted together into beautiful patterns.
These yarns are of the best quality and are often considered as luxury yarns. Kollage yarns knitting
patterns will make you stand out in a crowd. These knitting yarns are perfect for knitting fashionable
garments.
You will also find circular and flat knitted apparel
garments made in all provinces of Pakistan. Such yarns are
in high demand. The best yarns are the ones that are a
blend of different kind of materials. These blended yarns
give a great feel and strength to the fabric. Colors come
alive when fabric from such blended yarn is used to knit a
garment. A creative combination of rich colors, designs and
Kollage yarns knitting patterns can make a great difference
to your looks. There are some fantastic knitting patterns
such as the cardigan-knitting pattern and the PDF knitting
patterns. You may want to start with the beginners knitting
patterns. There are other knitting patterns such as the cable, and lace knitting patterns.
You will also find that some amazing knitting designs in warp and wept knitting patterns. You can use
these patterns to make hats and scarves, also. The fabric made from these patterns, will be extremely
soft and smooth to touch.
In the comparison of Silk yarn and Kollage yarn, Silk yarn is a connoisseur's delight. This Silk yarn is
one of the most luxurious yarns not only in Pakistan but in all over the world, you will find anywhere.
Sometimes the yarn may split while you knit. However, Kollage yarn does not slit while you knit.
When it comes to choosing yarn for knitting you will be spoiled for choices.
The some important technologies are using, now a days in mostly cities of Pakistan to improve
knitting industry. Those are not only making latest designs and patterns in the field of garments but
also it helping to boost up the economy even in the crises of load shedding.
Knitting machinery manufacturers offer a range of technologies to answer the needs of end product
manufacturers’ constructions. Following are some developments in knitting technology from leading
machinery manufacturers.
1. Seamless Technology
Interest in seamless knits has manufacturers in all segments, whether flat, circular or warps knitting:
developing machinery to enable ever newer concepts to be produced. The apparel and therapeutic
medical textile sectors are especially interested in seamless technologies. Apparel areas include
activewear, outerwear, swimwear, lingerie, hosiery and shapewear. Medical applications include
compression hosiery and a range of garments geared toward promoting wellness.
i. Shima Seiki Manufacturing Ltd., Japan: Shima Seiki’s
whole garment seamless flat knitting technology enables
production of a garment in one piece, with no sewing or
linking required. MACH2X, the latest model in the Whole
Garment line, offers more than twice the productivity of
previous versions.
ii. H. Stoll GmbH & Co. KG, Germany: Stoll has
improved the productivity of its Compact Class CMS flat
knitting machines, which are able to partially use different
gauges on one machine without replacing needles or converting gauges. Intarsia knitting capabilities
are standard on most models. The machines also offer short setup times, enabling quick changes and
fulfillment of large orders.
iii. Santoni S.p.A., Italy: New electronic seamlesswear circular knitting machinery from Santoni
includes its patented SM8-TOP1 V and SM12-EVO3 single-jersey machines, and the SM9-MF
double-jersey machine. Apparel applications include undergarments, outerwear, activewear,
swimwear and sanitarywear.
2. Float Plating Technology
i.…Pai Lung Machinery Mill Co. Ltd., Taiwan: Circular
knitting machinery manufacturer Pai Lung offers its PL-
KSFP four-track single-jersey float plating machine to
produce a knit fabric that looks like a woven but has the
feel and breathability of a knit. The technology, first
developed for automotive seat cover fabrics, is now being
used to produce denim, suiting and corduroy fabrics.
In concluding this text as we know the winter is at our doorstep, obviously we need knitting wear, as
we are using by a long past, we can moderate the fashion and styles of knitting garmments through
latest technology. We just need to focus on promotion of our product in the culture of Pakistan, as
well as we need focus on latest technology and if we have spirit to improve our living standards
it’s only possible if we have will to do something for our beloved industry and country as well.
Reference with thanks: www.textileworld.com , www.anarticle.ca
So You Want To Become A Wholesaler In
Knit Wear World?
Before plunging into clothing and apparel business enterprise, here is often a list of factors. However, it doesn’t limit to merely fashion clothing yet important.
Wholesale apparel clothes however, it really is vital to go beyond and persuade your customers to
acquire clothing that really suits them.
This is one of the principal causes why customers are tempted to buy clothing at regular intervals.
Remember, not only in Pakistan but in others too, customers not just pay for the clothing; even so
they at the same time pay for a thrilling shopping expertise. Look out for commercial spaces on the
market in popular shopping malls or really typical shopping zones. Apparel such as knit wear fabrics
are amongst the large number of widespread
fabrics. In the area of exporting such knit wear
many skills of creativity and improve the personal
relations “PR”, are required. In these
circumstances, supplies such as flat and circular
knit wear were utilized for dresses. Mostly all
wearing clothes made from different knitting
technology for local usage and for export purposes.
A wholesaler must focus on how to purchase the
knit wear garments, means he need to learn the
tactics that are used in purchasing and also must the techniques how to sell the purchased material.
One of the foremost wants of a knit wear business is accumulation of sufficient cash to run the
organization. Do not anticipate to milk money from your knit wear business overnight.
The fundamental factor that helps you to stay for long in the wholesale apparel industry is acute sense
of changing fashion. In the Pak, you experience altering fashion trends each and every month. Try to
be continually updated with most recent fashion trends and what all is getting out of fashion. It is vital
to do a great deal of study on fashion trends, customer preferences and pricing.
It is essential to do an excellent study of prospective shop locations before you in fact select a web-
site. In the Pak, it is actually mandatory to attain a number of licenses ahead of you essentially start
out a company. Permits and licenses could possibly incorporate organization permits; electrical makes
it possible for, import licenses, wholesale licenses, etc. Further categorization could incorporate
formal wear, informal wear, sportswear, exotic oriental clothing, bridal wear, etc. For shops dealing in
kids’ wear, you could adopt a few popular Disney characters as shop themes. If you might be dealing
in formal clothing, then your store style should ideally appear classy and formal.
Here you really uncover to select out a name for your wholesale clothing shop. You need to really go
out and contact the clothing suppliers and producers’ market i.e. Faisalabad: The city of textile world
in Pakistan, and also others Lahore and Karachi. Hence, you need to function out your ways of
financing your clothing line organization. Make yourself a part of dealing with dealers and understand
the actual market trends in Pakistan.
Furthermore to earn the profit is another thing but to become a wholesaler you need to think like
a “Wholesaler in Pakistan”. If you are satisfied with your dealing and work so automatically you are
on your right way and Pak’s industry will get more benefits also.
Reference with thanks: www.thetemplatedesign.com
Effective Steps To Make Line Loading Plan
for Production Of Apparel Garments
LLP as in other sectors is also very important for apparel industry to gain various advantages.
A plan that helps to the planner of production called LLP (line loading plan). In “Line loading
plan” planner decides on which date a style to be loaded and how many lines to be considered
for the style to meet the production completion date. Line loading plan is an important task for
a production planner. Planner needs to do backward and forward planning based on lead time.
In this article I will explain how to make line loading plan and what things are important
during making a loading plan. Explanation is given step by step in the following with examples.
There is lot of mathematical calculation. So, I will suggest you to use spread sheet for making
the plan.
Step 1: Make a list of current orders with details such as order number, order quantity, style description, and production completion date. Refer to the Table-1. Suppose order has been received on the month March and production completion date on May from 4
th to 21
st.
Order No. Garment
Description
Order Quantity
(pieces)
Production
completion date
101 Dress 2000 10th May
102 Blouse 3000 12th May
103 Trouser 5000 15th May
104 Long sleeve Tee 3000 17th May
105 Skirt 3000 21st May
106 Dress 1500 21st May
107 Long sleeve Tee 10000 10th May
108 Skirt 1200 04th May
Total 28,000
Step 2: Suppose a factory has 5 production lines. Calculate available capacity of the line using
capacity calculation formula considering absenteeism (10%) and line efficiency %. You should have
knowledge about line wise production efficiency to calculate actual capacity of a line. Or calculate it
prior to line loading plan.
Available capacity in hours =
… {(No. of operators/machines x working days in a month x daily work
hours x 60) – absenteeism %} x Efficiency %
Table-1:
Order List
Line wise available capacity has been shown in the Table-2. It is considered that each line is equipped
with 25-32 machines (operators), factory’s normal shift time is 8 hours (480 minutes) and line
efficiency is in the range of 39% to 55%.
Line
No.
No. of
Operator
Minutes/Day
(Daily
working
Hrs. X 60)
Line
Efficiency
Absenteeism
%
Capacity
available
Line
1
30 480 40% 10% 5184.0
Line
2
28 480 50% 10% 6048.0
Line
3
32 480 55% 10% 7603.2
Line
4
32 480 45% 10% 6220.8
Line
5
25 480 39% 10% 4212.0
Step 3: Next, calculate required capacity for each order (style) in minutes and in days. Assume that
above 8 styles (as in table 1) to be run in 5 lines and styles will be loaded only in single line. Consider
that all lines blank and you have no issue with starting date. In this stage you have to also decide
which line to be chosen for the styles. Allocate order to the line according to product category and line
set up (machines laid). In Table-3 line number has been mentioned against the order number. Use the
following formulas for the calculation.
Capacity required in minutes = Order Quantity X Style SMV
Capacity required in days = Capacity required in minutes / Capacity available per day.
Refer to the table-3 for calculated minutes and days required for each style.
Step 4: Now do backward calculation to find the date for style loading. Days needed to complete
production on due date, Sundays and holidays must be excluded in day count. And add one to two
days initially for line setting according to style requirement. If required, you can add buffer for one to
two days. To make it easy in calculating the loading dates considering above points use spreadsheet
based planning board. For example refer to the following image-1. I have made loading plan on the
planning board for theses styles. Light blue colored columns represent Sunday (weekly off days in
Order
No.
Loaded
to Line
No.
Order
Quantity
Style
SMV
Capacity
Required
(Minutes)
Capacity
available
per day
Capacity
Required
(Days)
101 Line-1 2000 28 56000 5184 11
102 Line-2 3000 25 75000 6048 12
103 Line-3 5000 20 100000 7603.2 13
104 Line-4 3000 10 30000 6220.8 5
105 Line-5 3000 18 54000 4212 13
106 Line-1 1500 28 42000 5184 8
107 Line-4 10000 10 100000 6220.8 16
108 Line-5 1200 18 21600 4212 5
Table-3:
Required
capacity
Calculation
Table-2:
Available
Capacity
Calculation
Pakistan). Finally make another table (Table -4) representing loading data against orders.
Planning board is as follows:
Table-4: Order loading date
Order
No.
Garment
Description
Loaded
to Line
#
Production
completion
date
Capacity
Required
(Days)
Loading
date
Comments
OCS101 Dress Line-1 10th May 11 26
th April
OCS102 Blouse Line-2 12th May 12 27
th April
OCS103 Trouser Line-3 15th May 13 28
th April
GAP104 Long sleeve Tee Line-4 17th May 5 11
th May
GAP105 Skirt Line-5 21st May 13 5
th May
GAP106 Dress Line-1 21st May 8 11
th May
GAP107 Long sleeve Tee Line-4 10th May 16 21
st April
GAP108 Skirt Line-5 04th May 5 28
th April
In concluding the whole process the above text is much help full for the people who are facing the
problems:
Design a whole plan for production.
Increase the production.
Check the production level (in hours and days).
For all above circumstances this plan may be help full for all. Every company needs to earn the profit
in all time but earning profit is not possible without proper planning and further more “everyone can
earn the profit but some can reduce the cost”.
Source with thanks:
www.onlineclothingstudy.com , www.wikipedia.com
GLIMPSES FROM
Annual General Meeting
New Elected
Chairman Mr. Adil
Butt
Retiring Chairman
Mr. Usman Jawaad
Mr. Ayub (Secretary,
PHMA) on dice.
Audience at A.G
Meeting of PHMA
Audience at A.G
Meeting of PHMA
Group photo
with elected
and retiring
chairmen
Call for Write –up
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For Contact: Pakistan Hosiery Manufacturers & Exporters Association (North-Zone) 33-D, New Muslim Town, Lahore-Pakistan Tel: 92-42-35830694, 35833868 Fax: 92-42-35832213 E-Mail: [email protected] Institute of Research Promotion (IRP) Tel: 92-42 - 35846988 Site: www.irp.edu.pk E-mail: [email protected]
Disclaimer: The Magazine is owned, by Pakistan Hosiery Manufacturers and Exporter Association
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