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Phoenix RING Stretchwrap Technology

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www.phoenixwrappers.com Introduction to PHOENIX Rotary Ring Technology Local Agent: Mike Bruhns [email protected] 310-546-4249 :
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Page 1: Phoenix RING Stretchwrap Technology

www.phoenixwrappers.com

Introduction to PHOENIX Rotary Ring Technology

Local Agent: Mike [email protected]:

Page 2: Phoenix RING Stretchwrap Technology

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Introduction to PRRAPRRA-2100

Page 3: Phoenix RING Stretchwrap Technology

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Introduction to PRRAPRRA-4000

Page 4: Phoenix RING Stretchwrap Technology

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Intro to Ring Technology

THE RING WRAPPER DESIGN

THE WRAPPING RING CONCEPT

THE TRAVELING FILM CLAMP /CUT /SEAL

Page 5: Phoenix RING Stretchwrap Technology

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Intro to Ring TechnologyDesigned for 3 shift 7 day high thru-put applications Outperforms conventional wrappers in all aspects of performance- speed - maintenance - film economy safety - flexibility

This technology all but replaced arm and table automatics in Europe years ago.

Patents prevented that in the US….until now!

Page 6: Phoenix RING Stretchwrap Technology

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Intro to Ring Technology

Unlike Arm or Turntable machines:Performance aspects are not negatively

linked - increasing speed is not done at the cost of

increased film (30”) and maintenance costs .

Page 7: Phoenix RING Stretchwrap Technology

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Intro to Ring Technology

Revolutionary design based on the film carriage rotating around a stationary load using a rotating ring .The wrapping ring is essentially a 96” dia. “bearing” created with one 96” dia. steel “race” orbiting around a second steel “race” using specially formulated guide wheels .

Page 8: Phoenix RING Stretchwrap Technology

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Intro to Ring Technology

The result of this much faster “Low Mass Film Rotation System “ is the ability to maintain consistent , long term and safer high speed production rates without stress or strain simply because the PRRA does not have to work as hard as conventional wrappers .

Page 9: Phoenix RING Stretchwrap Technology

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Intro to Ring TechnologyTRAVELING FILM CLAMP /CUT /SEAL

The PRRA has the distinct advantage of the film clamp traveling vertically with the film carriage , which allows the PRRA to start and finish at any point on the load .Unlike Arm and table system that require you to apply wasted film while getting to the top of the load because the clamp is fixed to the conveyor, the PRRA clamp moves with the film so no wasted film is applied.

Page 10: Phoenix RING Stretchwrap Technology

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Page 11: Phoenix RING Stretchwrap Technology

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Intro to Ring TechnologyTRAVELING FILM CLAMP /CUT /SEAL

As you do not have to return to the fixed clamp position at conveyor height as in conventional wrappers valuable time and film is saved. By reducing the number of revolutions required to wrap a given load , the PRRA also increases the number of loads wrapped between scheduled maintenance.

Page 12: Phoenix RING Stretchwrap Technology

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Intro to Ring TechnologyTRAVELING FILM CLAMP /CUT /SEAL

In summary the traveling film clamp reduces:

Wrapping timeStretch film costsMaintenance time

Page 13: Phoenix RING Stretchwrap Technology

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PRRA Features & BenefitsSPEEDFLEXIBILITYFILM SAVINGS ( R.O.I. )MAINTENANCE

Page 14: Phoenix RING Stretchwrap Technology

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PRRA Features & BenefitsSPEED

Up to 40 RPM and 120+ pallets an hour without breaking a sweatConventional Arm or turntable technology simply can’t keep up.

Page 15: Phoenix RING Stretchwrap Technology

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PRRA Features & BenefitsSPEED

Ring technology does not apply 2 wasted revolutions of film at the beginning of a cycle thus it provides higher throughput than competitive rotary arm or turntable machines .

Page 16: Phoenix RING Stretchwrap Technology

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PRRA Features & BenefitsFLEXIBILITY

No other wrapper provides the wrapping flexibility as the PRRA.

Page 17: Phoenix RING Stretchwrap Technology

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PRRA Features & BenefitsFLEXIBILITY

TOP BANDING : Ability to apply film to only the top layers of the load (click to view)

Page 18: Phoenix RING Stretchwrap Technology

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PRRA Features & BenefitsFLEXIBILITY

SPLIT WRAP : Allows two stacked loads to enter the PRRA to get wrapped and sealed individually thus increasing throughput. You could full wrap one and top band the other if desired.

Page 19: Phoenix RING Stretchwrap Technology

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PRRA Features & BenefitsFLEXIBILITY

Integral Top Sheet DispenserT.S.D LOCATED ON THE WRAPPING RING ALLOWS FOR TOP SHEET TO BE APPLIED IN THE WRAP ZONE WHICH:

ENSURES THE SHEET DOES NOT FALL OFF OR GET MISALIGNED AS WITH INLINE T.S.D DOES NOT TAKE UP THE VALUABLE FLOOR SPACE OF INLINE UNITSWITH LESS MOVING PARTS MAINTENANCE IS DRAMATICALLY REDUCED

Page 20: Phoenix RING Stretchwrap Technology

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PRRA Features & BenefitsFLEXIBILITY

Page 21: Phoenix RING Stretchwrap Technology

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Octopus Features & Benefits FLEXIBILITY

90 degree infeed / outfeed or dual infeed / outfeed flow directions , where other wrappers are not capable .

Page 22: Phoenix RING Stretchwrap Technology

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PRRA Features & Benefits FILM SAVINGS

Rotary Ring Technology provides GUARANTEED savings over conventional Rotary arm or turntable wrappers.example :

Customer has a 48”w x 48”l x 52”h loadCustomer wraps 65 -70 lph , 3 shifts , 6 days / week .or 524,160 loads / year

Page 23: Phoenix RING Stretchwrap Technology

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PRRA Features & BenefitsFILM SAVINGS

Because we are not applying the 2 wasted revolutions to get to the top of the load, we are saving 32 ft of prestretched film (2 revs of 16ft).This equals approx 10 ft of raw film per load

Page 24: Phoenix RING Stretchwrap Technology

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PRRA Features & BenefitsFILM SAVINGS

10 ft /load x 524,160 = 1048 rolls of film at $40/roll =$41,920 in film savings each and EVERY YEAR

This is due purely to the ring technology compared to old conventional arm or turntable technology.

NEED PROOF?Go to any other automatic wrapper and have it cycle until the carriage has wrapped completely to the top. E-stop the cycle and cut the film off that has been applied.That is the amount of film Rotary Ring technology saves each and every load!

No smoke and mirrors.. Just savings!

Page 25: Phoenix RING Stretchwrap Technology

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PRRA Features & Benefits MAINTENANCE

Rotary Ring technology was specifically designed for 3 shift / 7 day applicationsWith conventional wrappers , most work (and maintenance) performed is to rotate and support the thousands of pounds of the rotary table or arm used to apply the few ounces of film .

Page 26: Phoenix RING Stretchwrap Technology

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PRRA Features & Benefits MAINTENANCE(cont)

The PRRA works effortlessly as it rotates only what is required to rotate ....THE FILM !A.C. frequency drives and motors are used instead of D.C. motors and boards which are high maintenance items .

Page 27: Phoenix RING Stretchwrap Technology

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PRRA Features & Benefits MAINTENANCE(cont)

The wrapping ring can be lowered to a comfortable working height , any maintenance on the rotation drive and electrics becomes not only safe but fast.

Working on a ladder 15 ft. in the air or underneath a turntable are a thing of the past.

Page 28: Phoenix RING Stretchwrap Technology

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Rotary Ring SummaryThe PRRA ring technology saves 2 revolutions of film on every load wrapped compared to conventional arm or table technologyPRRA ring technology works faster and with less effort than arm or tables resulting in less maintenance and more throughput.Wrapping faster with less issues at a fraction of the cost of other technologies….With Ring machine prices comparable to rotary arm systems it really isn’t a fair fight.


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