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Project Title:
Photovoltaic panels to supply electricity for domestic
consumers and storage battery system of 3kW.
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Table of Contents:
List of Tables ...............................................................................................................................
List of Figures ................................................................................................................................CHAPTER I PHOTOVOLTAIC PANELS (PV) GENERALITIES.............................................
1.1. Introduction....................................................................................................1.2. The PV cell.....................................................................................................
1.3. Equivalent circuit for a simple solar cell .......................................................
1.4. Equivalent circuit for a more accurate model.................................................1.5. Crystalline silicon solar cells..........................................................................
1.6. Thin film solar cells........................................................................................1.7. Developing technologies.................................................................................
1.8. Module and Array...........................................................................................
1.9. Sun Tracking...................................................................................................
1.10. Maximum Power Point Tracker....................................................................1.11. MPPT Controller...........................................................................................1.12. Stand-alone photovoltaic system..................................................................
1.13. Grid connected photovoltaic system.............................................................
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CHAPTER I - PHOTOVOLTAIC PANELS (PV) GENERALITIES
1.1. Introduction
The photovoltaic effect is the electrical potential developed between two dissimilar
materials when their common junction is illuminated with radiation of photons. The photovoltaic
cell, converts light directly into electricity. The PV effect was discovered in 1839 by French
physicist Becquerel. The first silicon solar cell was produced by Bell Laboratories in 1954. Since
then it has been an important source of power for satellites. Having developed maturity in the
space applications, the PV technology is now spreading into the terrestrial applications. There
are different sizes of PV module commercially available (typically sized from 60W to 170W).
1.2. The PV cell
The physics of the PV cell is very similar to the classical p-n junction diode. When light
is absorbed by the junction, the energy of the absorbed photons is transferred to the electron
system of the material, resulting in the creation of charge carriers that are separated at the
junction. The charge carriers in the junction region create a potential gradient, get accelerated
under the electric field and circulate as the current through an external circuit. The current
squared times the resistance of the circuit is the power converted into electricity. The remaining
power of the photon elevates the temperature of the cell.
Fig. 1.1.Cell working principle
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Cells require protection from the environment and are usually packaged tightly behind a
glass sheet. When more power is required than a single cell can deliver, cells are electricallyconnected together to form photovoltaic modules, or solar panels. A single module is enough to
power an emergency telephone, but for a house or a power plant the modules must be arranged
in multiples as arrays.
Fig. 1.2. Basic construction of PV cell
Basic construction of PV cell with performance enhancing features (current collecting
mesh, anti-reflective coating and cover glass protection).
Three key elements in a solar cell form the basis of their manufacturing technology:
The first is the semiconductor, which absorbs light and converts it into electron-hole
pairs.
The second is the semiconductor junction, which separates the photo-generated carriers
(electrons and holes),
The third is the contacts on the front and back of the cell that allow the current to flow to
the external circuit.
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The two main categories of technology are defined by the choice of the semiconductor:
either crystalline silicon in a wafer form or thin films of other materials.
1.3. Equivalent circuit for a simple solar cell
A simple solar cell is usually represented by an electrical equivalent one-diode model which
is composed by:
Current source
A series resistance and a parallel one with the source
A diode
Fig 1.3. Equivalent circuit (PV)
The most important characteristics of this model are the I-V and P-V characteristics:
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Fig 1.4. I-V and P-V Characteristics
1.4. Equivalent circuit for a more accurate model
There are a few things that have not been taken into account in the simple model and that
will affect the performance of a PV cell in practice.
Series Resistance
In a practical PV cell, there is a series of resistance in a current path through the semiconductor
material, the metal grid, contacts, and current collecting bus. These resistive losses are lumped
together as a series resister (Rs). Its effect becomes very conspicuous in a PV module that
consists of many series-connected cells, and the value of resistance is multiplied by the number
of cells.
Parallel Resistance
It is a loss associated with a small leakage of current through a resistive path in parallel with the
intrinsic device. This can be 16 represented by a parallel resister (Rp). Its effect is much less
conspicuous in a PV module compared to the series resistance, and it will only become
noticeable when a number of PV modules are connected in parallel for a larger system.
Recombination
Recombination in the depletion region of PV cells provides non-ohmic current paths in parallel
with the intrinsic PV cell. As shown in Figure 2.4, this can be represented by the second diode
(D2) in the equivalent circuit.
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Fig 1.5. More accurate equivalent model (PV)
Summarizing these effects, the current-voltage relationship of PV cell is written as:
(1.1)
It is possible to combine the first diode (D1) and the second diode (D2) and rewrite the
equation in the following form.
(1.2)
Where:
- Isc is the short-circuit current;
- Io is the reverse saturation current;
- q is the electron charge (1.60210-19 C);
- kis the Boltzmanns constant (1.38110-23J/K);
- n is known as the ideality factor (n is sometimes denoted as A) and takes the
value between one and two;
- Tis the junction temperature inKelvin (K).
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1.5. Crystalline silicon solar cells
The usage of this kind of solar cells are 78 - 80% in the world.
Historically, crystalline silicon (c-Si) has been used as the light-absorbing semiconductor
in most solar cells, even though it is a relatively poor absorber of light and requires a
considerable thickness (several hundred microns) of material. Nevertheless, it has proved
convenient because it yields stable solar cells with good efficiencies (11-16%, half to two-thirds
of the theoretical maximum) and uses process technology developed from the huge knowledge
base of the microelectronics industry.
Two types of crystalline silicon are used in the industry:
monocrystalline, produced by slicing wafers (up to 150mm diameter and 350 microns
thick) from a high-purity single crystal bole.
multicrystalline silicon, made by sawing a cast block of silicon first into bars and then
wafers.
The main trend in crystalline silicon cell manufacture is toward multicrystalline
technology. For both mono- and multicrystalline Si, a semiconductor homojunction is formed by
diffusing phosphorus (an n-type dopant) into the top surface of the boron doped (p-type) Si
wafer. Screen-printed contacts are applied to the front and rear of the cell, with the front contact
pattern specially designed to allow maximum light exposure of the Si material with minimum
electrical (resistive) losses in the cell. The most efficient production cells use monocrystalline c-
Si with laser grooved, buried grid contacts for maximum light absorption and current collection.
Each c-Si cell generates about 0.5V, so 36 cells are usually soldered together in series to
produce a module with an output to charge a 12V battery. The cells are hermetically sealed under
high transmission glass to produce highly reliable, weather resistant modules that may be
warranted for up to 25 years.
1.6. Thin film solar cells
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The usage of this kind of solar cells are :18 - 20% in the world.
The high cost of crystalline silicon wafers (they make up 40-50% of the cost of a finished
module) has led the industry to look at cheaper materials to make solar cells. The selected
materials are all strong light absorbers and only need to be about 1micron thick, so materials
costs are significantly reduced. The most common materials are amorphous silicon (a-Si, still
silicon, but in a different form), or the polycrystalline materials: cadmium telluride (CdTe) and
copper indium (gallium) diselenide (CIS or CIGS).
The semiconductor junctions are formed in different ways, either as a p-i-n device in amorphous
silicon, or as a hetero-junction (e.g. with a thin cadmium sulphide layer) for CdTe and CIS. A
transparent conducting oxide layer (such as tin oxide) forms the front electrical contact of the
cell, and a metal layer forms the rear contact.
Thin film technologies are all complex. They have taken at least twenty years, supported in some
cases by major corporations, to get from the stage of promising research (about 8% efficiency at
1cm2 scale) to the first manufacturing plants producing early product.
Amorphous silicon is the most well developed of the thin film technologies. In its simplest form,
the cell structure has a single sequence of p-i-n layers. Such cells suffer from significant
degradation in their power output (in the range 15-35%) when exposed to the sun. Better stability
requires the use of a thinner layer in order to increase the electric field strength across the
material. However, this reduces light absorption and hence cell efficiency. This has led the
industry to develop tandem and even triple layer devices that contain p-i-n cells stacked one on
top of the other. In the cell at the base of the structure, the a-Si is sometimes alloyed withgermanium to reduce its band gap and further improve light absorption.
As before, thin film cells are laminated to produce a weather resistant and environmentally
robust module. Although they are less efficient (production modules range from 5 to 8%), thin
films are potentially cheaper than c-Si because of their lower materials costs and larger substrate
size.
However, conventional c-Si manufacturing technology has continued its steady improvement
year by year and its production costs are still falling too.
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The emerging thin film technologies are starting to make significant in-roads in to grid connect
markets, particularly in Germany, but crystalline technologies still dominate the
market.eveloping Technologies: Electrochemical PV cells
1.7. Developing Technologies
Electrochemical PV
Unlike the crystalline and thin film solar cells that have solid-state light absorbing layers,
electrochemical solar cells have their active component in a liquid phase. They use a dye
sensitizer to absorb the light and create electron-hole pairs in a nanocrystalline titanium dioxide
semiconductor layer. This is sandwiched between a thin oxide coated glass sheet and a rear
carbon contact layer, with a glass or foil backing sheet. Some consider that these cells will offer
lower manufacturing costs in the future because of their simplicity and use of cheap materials.
The challenges of scaling up manufacturing and demonstrating reliable field operation of
products lie ahead. However, prototypes of small devices powered by dye-sensitized
nanocrystalline electrochemical PV cells are now appearing (120cm 2 cells with an efficiency of
7%).
Concentrators
Solar cells usually operate more efficiently under concentrated light. This has led to the
development of a range of approaches using mirrors or lenses to focus light on to specially
designed cells and use heat sinks, or active cooling of the cells, to dissipate the large amount of
heat that is generated. Unlike conventional flat plate PV arrays, concentrator systems require
direct sunlight and will not operate under cloudy conditions. They generally follow the sun's path
through the sky during the day using single-axis tracking. To adjust to the sun's varying height in
the sky through the seasons, two-axis tracking is sometimes used. Concentrators have not yet
achieved widespread application in photovoltaics, but solar concentration has been widely used
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in solar thermal electricity generation technology where the generated heat is used to power a
turbine.
1.8. Module and Array
The solar cell described above is the basic building block of the PV power system.
Typically, it is a few square inches in size and produces about one watt of power. For obtaining
high power, numerous such cells are connected in series and parallel circuits on a panel (module)
area of several square feet. The solar array or panel is defined as a group of several modules
electrically connected in series-parallel combinations to generate the required current and
voltage.
Fig. 1.6 Cell configuration
When the PV cells are wired together in series, the current output is the same as the single cell,
but the voltage output is the sum of each cell voltage.
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Fig. 1.7. Series configuration
After the array is created the PV needs to be mounted so it can start production of energy.
Here are some mounting ways:
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Fig.1.8. Mounting ways for PV panels
1.9. Sun Tracking
The sun tracking is necessary if you want the PV
to produce more energy by the end of the day. The PV is
installed on a sun tracker, with an actuator that followsthe sun like a sunflower.
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There are two types of sun trackers:
one-axis tracker, which follows the sun from east to west during the day.
two-axis tracker tracks the sun from east to west during the day, and from north to south during
the seasons of the year.
Fig. 1.9. Sun tracking principle
A sun tracking design can increase the energy yield up to 40 percent over the year
compared to the fixed-array design. The dual-axis tracking is done by two linear actuator motors,
which aim the sun within one degree of accuracy. During the day, it tracks the sun east to west.
At night it turns east to position itself for the next morning sun. Old trackers did this after the
sunset using a small nickel-cadmium battery. The new designs eliminate the battery requirement
by doing it in the weak light of the dusk and/or dawn.
Fig.1.10. Dual-axis sun tracker using tracking actuator principle.
Sun tracking actuator principle: The two differentially connected sensors at 45 generate signal
proportional to the pointing error.
When the sun is obscured by a dark cloud, the tracker may aim at the next brightest
object, which is generally the edge of the cloud. When the cloud is gone, the tracker aims at the
sun once again. Such sun-hunting is eliminated in newer suntracker design.
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Small pole-mounted panels can use one pole-mounted suntracker. Large array, on the
other hand, is divided into small modules, each mounted on its own single-axis or dual-axis
tracker. This simplifies the structure and eliminates the problems related with large motion.
1.10. Maximum Power Point Tracker
The maximum power point tracker (MPPT) is now prevalent in grid-tied PV power
systems and is becoming more popular in stand-alone systems. It should not be confused with
sun trackers, mechanical devices that rotate and/or tilt PV modules in the direction if sun. MPPT
is a power electronic device interconnecting a PV power source and a load, maximizes the power
output from a PV module or array with varying operating conditions, and therefore maximizes
the system efficiency. MPPT is made up with a switch-mode DCDC converter and a controller.
For grid-tied systems, a switch-mode inverter sometimes fills the role of MPPT. Otherwise, it is
combined with a DC-DC converter that performs the MPPT function.
1.11. MPPT Controller
Analog controllers have traditionally performed control of MPPT. However, the use of
digital controllers is rapidly increasing because they offer several advantages over analog
controllers. First, digital controllers are programmable thus capable of implementing advancedalgorithm with relative ease. It is far easier to code the equation, x = y z, than to design an
analog circuit to do the same. For the same reason, modification of the design is much easier
with digital controllers. They are immune to time and temperature drifts because they work in
discrete, outside the linear operation. As a result, they offer long-term stability. They allow
reduction of parts count since they can handle various tasks in a single chip. Many of them are
also equipped with multiple A/D converters and PWM generators, thus they can control multiple
devices with a single controller.
1.12. Stand-alone photovoltaic system
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AC loads
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Fig.1.11. Standalone model
Many photovoltaic systems operate in a stand-alone mode. Per definition, a stand-alone
system involves no interaction with a utility grid.
Such systems consist of:
PV generator;
energy storage (for example a battery);
AC and DC consumers ;
elements for power conditioning.
A PV generator can contain several arrays. Each array is composed of several modules,
while each module is composed of several solar cells.
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Pv generator
(arrays,modu
les,cells)
Power Conditioning
(Regulator, Converter,
Blocking Diodes,)
Battery
DC loads
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The battery bank stores energy when the power supplied by the PV modules exceeds
load demand and releases it back when the PV supply is insufficient.
The load for a stand-alone PV system can be of many types, both DC (television,lighting) and AC (electric motors, heaters, etc.).
The power conditioning system provides an interface between all the elements of the PV
system, giving protection and control. The most frequently encountered elements of the power
conditioning system are blocking diodes, charge regulators and DC-AC converters.
1.13. Grid connected photovoltaic system
The system design has the following components:
Fig. 1.12. Grid connected model
PV array or Generator. A number of PV panels connected in series and/or in parallel
giving a DC output out of the incident irradiance. Orientation and tilt of these panels are
important design parameters, as well as shading from surrounding obstructions.
Inverter. A power converter that transforms the DC power from the panels into AC
power. The characteristics of the output signal should match the voltage, frequency and power
quality limits in the supply network.
Load. Stands for the network connected appliances in the building that are fed from the
inverter, or, alternatively, from the grid.
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Meters. They account for the energy being drawn from or fed into the local supply
network.
Local supply network. A single or three-phase network managed by a public electricity
supplier. The supply network acts both as a sink for energy surplus in the building or as a backup
for low local generation periods.
REFERENCES
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[1] Ioan erban, Microreele hibride cu surse regenerabile de energie, Editura
Universitii Transilvania din Braov, 2008;
[2] C. Marinescu, M. Georgescu, L. Cloea, C.P. Ion, I. erban, L. Barote, D.M. Vlcan,
Surse regenerabile de energie. Abordri actuale, Editura Universitii Transilvania din
Braov, 2009;
[3] C. Marinescu, Energy Sources, lecture notes;
[4] C.P. Ion, Electronic Circuit Simulation, lecture notes;
[5] M. Georgescu, Power Plants, lecture notes;
[6] L. Iulian, Electrical Equipment, lecture notes;
[7] D. Ilea, Static Converters, lecture notes;
[8] J. H. R. Enslin, Integrated photovoltaic maximum power point tracking converter,
IEEE Transactions on Industrial Electronics,vol 49, 1997;
[9] A. Brambilla, New approach to photovoltaic arrays maximum power point tracking,
IEEE Power Electronics Specialists Conference, 1999;
[10] Masters, Gilbert M. Renewable and Efficient Electric Power Systems,
ISBN 0-471-28060-7, 2004;
[11] M. Faizal, Grid-connected photovoltaic system, University of Queensland, 2003;
[12] V. Quaschning and R. Hanitsch, Influence of shading on electrical parameters of solar
cells, Photovoltaic Specialists Conference, 1996;
[13] State of Charge (SOC) Determination-Performance Characteristics
http://www.mpoweruk.com/life.htm;
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[14] Battery Life (and Death) http://www.mpoweruk.com/life.htm;
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