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Pipeline Support1

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    Pipeline Supports

    Introduction

    A pipe support is a device or assembly or structural component that is

    used tosupport a set of pipe lines or duct lines. It transmits environmental loads

    from the

    piping systems to the attached building or structure. CADDS PipeSupports allows

    you to create, modify, manipulate, report and draw pipe supports, shipand plantdesign projects.

    Pipe Supports can be classified into two categories.

    Standard catalog supports Fabricated supports

    Standard Catalog Supports

    Standard catalog supports consists of the following:

    Hangers

    Guides

    Anchors Sliding supports

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    Constant and variable load spring supports and hangers

    Sway struts (two way restraints) Snubbers (used to dampen vibration)

    Fabricated Supports

    Fabricated pipe supports are made up of one or more structural members

    assembled together to support a set of pipe lines. A pipe support membercan be

    made from various cross sections such as angles, flat bar, channels and I -beams.

    Fabricated pipe supports can contain various ready made peripheral items

    such as

    clamps, u-bolts, sliding pads and attachment pads. Pipe supports alsoincludeinformation such as weight, material type, paint code, label and cross

    sectiondimensions.CADDS Pipe Supports deals only with fabricated pipe supports. It allows

    you to

    create, modify, manipulate, report and draw two basic types of

    objects.

    Pipe support members

    Pipe support units

    For these objects you can

    Establish pipe support environment parameters

    List pipe support environment parameters

    Create pipe support models

    Modify pipe support models

    Manipulate pipe support models Generate pipe support labels

    Report pipe support attributes

    Generate pipe support database

    Produce installation drawings

    CADDS Pipe Supports automatically calculates and checks the

    required

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    dimensional parameters, such as cross section size, pipe support

    width and height,

    clamp type, tolerance and clearance distances.

    Pipe supports can be modeled in stand-alone mode or related to

    the pipe lines theysupport. Though, ultimately all the pipe supports should be

    related to pipe lines, a

    pipe support in stand alone mode is easier to manipulate while

    modeling.

    Pipes clamps help keep pipes in place whether on the ground,attached to the ceiling or up against a wall.

    For pipes to stay where they are installed, they are usually

    connected to support systems that keep them in place. Pipes can

    be supported from below using brace supports, from above

    using pipe hangers and, for pipes running up and down, with

    clamps that adhere them to the wall. There are many different

    types of pipe supports in these

    categories.

    The length of cradle bottom is

    1/3 of pipe

    It means the pipe of 24 inch, the

    length of cradle will be 8 inch.

    The angle of the support is 120

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    Definitions

    Pipe Support Member

    A member or pipe support member, is a structural element. It isrepresented by a

    local nodal figure associated with related model graphics and

    non-graphical

    attributes. The model graphics representation can be any one of

    the following:

    Nspline projection axis

    Nspline projection axis with related cross section profile

    Set of NURB surfaces

    Solid Set of closed co-planar strings representing the member

    surfaces (SMS display

    mode)

    The various model graphics representations of a pipe support

    member are illustrated.

    Pipe Support Unit

    A pipe support or a pipe support unit is a collection of one ormore pipe support

    members that are related to each other, and comprise a single

    logical unit. A pipe

    support unit denotes all the members and attached components

    such as pads,

    snips, clamps, sliding pads, cable trays and tubestraps. A pipe

    support unit with

    pad and snip is illustrated.

    Figure 1-2 Pipe Support Unit with Pad and Snip

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    Pad

    A pad is a small planar plate that lies between the attachment member ofa pipe

    support and the structural object on which the pipe support is erected.

    Snip

    A snip is a 45 degree cut at the end of a pipe support member.

    Sliding Pad

    A sliding pad is a small plate which lies between a pipe support member

    and the

    pipe line it supports. Optionally there should be only one sliding pad foreach pipeline. A sliding pad is stored as a non-graphic property on the related pipe

    line.

    Clamp

    A clamp is a device used to fasten a pipe line onto a pipe support

    member. A clampis stored as a non-graphic property on the related pipe line.

    Cable Tray

    A cable tray is a device that takes the weight of electrical or control

    cables whichare routed in groups, from one connection point to another. A cable tray

    is createdas a local nodal entity.

    Tube Strap

    A tube strap is a device used to fasten a tube onto a pipe support member.

    Tubestrap is stored as a non-graphic property on the supporting member.

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    Attachment Points

    An attachment point is the location at which a pipe support is attached to

    anexisting structural object.

    Types of Pipe Supports

    For pipes to stay where they are installed, they are usuallyconnected to support systems that keep them in place. Pipes canbe supported from below using brace supports, from above using

    pipe hangers and, for pipes running up and down, with clamps thatadhere them to the wall. There are many different types of pipesupports in these categories

    Pipe Hangers

    o Because most above-ground pipes in residential andcommercial buildings are installed overhead, pipe hangersare the most common form of pipe supports. These come innumerous styles; the most common types are strap-style,hook-style, channel-style and clamp-style. Strap-style pipehangers are made of a thin, flexible piece of metal or othermaterial that wraps around the pipe and is then attached tothe ceiling. Hook-style pipe hangers are made into a J-shape, the longer end of which is attached to the ceil ing; thepipe rests on the hook. Channel-style pipe hangers are very

    wide J-hooks and can help conceal the pipe as it supports it.

    Pipe Risers

    o Pipes that rest against the ground typically rest on risers that

    help keep them secure to the ground. Pipe anchors are risesthat rigidly restrict any vertical movement caused by thepipe's internal flow or external forces. Shock-absorbing pipesupports allow some movement by the pipe but swallow anyvibrations or excess movement; they are good for pipes thatmove a great deal as a result of high-feed or inconsistentflow. Insulated pipe supports minimize energy dissipation

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    and reduce the effects of differing temperatures that occur atthe support.

    Vertical Clamps

    o There are a number of different pipe clamps that can beused to attach vertical pipes to walls. Saddle clamps use topand bottom plates that are secured by bolts and aredesigned to absorb vibration and heat from high-pressurefeed. Gang clamps are made of an angled piece of strongmetal, the ends of which are bolted to the wall. They areuseful for attaching several pipes within close proximity ofeach other because of their minimal use of space. Strap-style pipe hangers can also be used to attach vertical pipesto the wall in the same way they can be used in overhead

    areas.

    General Pipe Clamps

    o There are also hundreds of different types of pipe clampsthat can be used to adhere pipes to other objects. Thesepipe clamps typically use some kind of bolt mechanism; theymay support the pipe by attaching to themselves or they maybe bolted to a wall or elsewhere.

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    FABRICATED STEEL PIPE

    SU

    Quality Pipe Supports are specialists in fabrication steelwork. Thedesign and

    detail of small and large structural frames can be carried out by ourengineeringdepartment which can offer practical advice and assistance in allareas.

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    MATERIALS

    All structural steel used if of high quality. Quality Pipe Supportsoffer a widerange of steels including carbon steel, alloy steel, stainless steeland lowtemperature steels. All steels will have full mechanical andchemical testcertificates. When requested, full traceability of material will begiven.

    QUALITY ASSURANCE

    Quality Pipe Supports documented Quality Assurance Manual and

    Proceduresare written to comply with ISO 9001. Our quality manual isavailable forinspection on request and we welcome Quality Audits to verify oursystems.Where contracts require, a specific quality plan can be submittedandimplemented into our workshops. Comprehensive materialtraceability is astandard function on all incoming goods. This can be achieved in

    all stages ofmanufacture on request.

    SURFACE FINISHES

    All standard surface preparations and finishes are available tosteelwork.Shotblasting is carried out to Swedish standard SA 2.5.At Q.P.S we offer a large range of painting systems to suit all typesof

    environments. If you cannot see the finish you require, then pleasecontact usas alternative surface preparation and finishes can be achievedupon request.

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    l EXPERIENCE OF FABRICATIONS IN ALL STANDARDSECTIONS.

    l HIGH QUALITY CARBON STEEL, LOW TEMP. STEEL,

    ALLOYS AND

    STAINLESS STEEL.

    l APPROVED WELD PROCEDURES, QUALIFIED WELDERS.

    l MANUFACTURED TO ISO 9001 REQUIREMENTS.

    l FULL MATERIAL TRACEABILITY WHERE REQUIRED.

    l INDIVIDUAL QUALITY PLAN WHEN REQUESTED.

    l PAINTING, GALVANIZING, PLASTIC COATING FINISHESAVAILABLE.

    l DESIGN FACILITIES GIVING PRACTICAL ADVICE ON HAND

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