PIPES AND TUBES FOR PLUMBING PIPING AND EQUIPMENT …bidroom.net/poulos/wes425/Specifications/div...

PIPES AND TUBES FOR PLUMBING PIPING AND EQUIPMENTSECTION 220503

1230.01 220503 - 1 PIPES AND TUBES FOR PLUMBINGPIPING AND EQUIPMENT

PART 1 - GENERAL

1.01 Related Documents

A. Drawings and general provisions of the Contract, including General and SupplementaryConditions and Division 1 Specification Sections, apply to this Section.

1.02 Summary

A. Section Includes: Pipe and pipe fittings for the following systems:

1. Domestic water piping within 5 feet of building.

2. Sanitary sewer piping within 5 feet of building.

3. Storm water piping within 5 feet of building.

4. Unions and flanges.

1.03 Related Sections

A. Section 07 84 00 - Firestopping: Product requirements for firestopping for placement by thissection.

B. Section 22 05 23 - General-Duty Valves for Plumbing Piping: Product requirements for valves forplacement by this section.

C. Section 22 05 29 - Hangers and Supports for Plumbing Piping and Equipment: Productrequirements for pipe hangers and supports [and firestopping] for placement by this section.

D. Section 22 07 00 - Plumbing Insulation: Product requirements for piping insulation for placementby this section.

1.04 References

A. American Society of Mechanical Engineers:

1. ASME B16.3 - Malleable Iron Threaded Fittings.

2. ASME B16.4 - Gray Iron Threaded Fittings.

3. ASME B16.22 - Wrought Copper and Copper Alloy Solder Joint Pressure Fittings.

4. ASME B16.23 - Cast Copper Alloy Solder Joint Drainage Fittings (DWV).

5. ASME B16.29 - Wrought Copper and Wrought Copper Alloy Solder Joint DrainageFittings - DWV.

6. ASME B31.9 - Building Services Piping.

7. ASME Section IX - Boiler and Pressure Vessel Code - Welding and BrazingQualifications.


B. ASTM International:

1. ASTM A53 - Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated,Welded and Seamless.

2. ASTM A395 - Standard Specification for Ferritic Ductile Iron Pressure-Retaining Castingfor Use at Elevated Temperatures.

3. ASTM A536 - Standard Specification for Ductile Iron Castings.

4. ASTM A74 - Standard Specification for Cast Iron Soil Pipe and Fittings.

5. ASTM A746 - Standard Specification for Ductile Iron Gravity Sewer Pipe.

6. ASTM B32 - Standard Specification for Solder Metal.

7. ASTM B42 - Standard Specification for Seamless Copper Pipe, Standard Sizes.

8. ASTM B75 - Standard Specification for Seamless Copper Tube.

9. ASTM B88 - Standard Specification for Seamless Copper Water Tube.

10. ASTM B306 - Standard Specification for Copper Drainage Tube (DWV).

11. ASTM C564 - Standard Specification for Rubber Gaskets for Cast Iron Soil Pipe andFittings.

12. ASTM D2564 - Standard Specification for Solvent Cements for Poly (Vinyl Chloride)(PVC) Plastic Piping Systems.

13. ASTM D2665 - Standard Specification for Poly (Vinyl Chloride) (PVC) Plastic Drain,Waste, and Vent Pipe and Fittings.

14. ASTM D2855 - Standard Practice for Making Solvent-Cemented Joints with Poly (VinylChloride) (PVC) Pipe and Fittings.

15. ASTM D4101 - Standard Specification for Polypropylene Injection and ExtrusionMaterials.

16. ASTM F477 - Standard Specification for Elastomeric Seals (Gaskets) for Joining PlasticPipe.

C. American Welding Society:

1. AWS A5.8 - Specification for Filler Metals for Brazing and Braze Welding.

D. Cast Iron Soil Pipe Institute:

1. CISPI 301 - Standard Specification for Hubless Cast Iron Soil Pipe and Fittings forSanitary and Storm Drain, Waste, and Vent Piping Applications.

2. CISPI 310 - Specification for Coupling for Use in Connection with Hubless Cast IronSoil Pipe and Fittings for Sanitary and Storm Drain, Waste, and Vent PipingApplications.


1.05 Submittals

A. Section 01 33 00 - Submittal Procedures: Submittal procedures.

B. Product Data: Submit data on pipe materials and fittings. Submit manufacturers cataloginformation.

1.06 Closeout Submittals

A. Shop Drawings: Provide updated version of minimum 1/8" = 1'-0" scale coordination shopdrawings indicating actual locations of valves, piping above and below grade, drains, wallhydrants, pumps, backflow preventers, clean outs, and all other equipment installed by thiscontractor.

1.07 Quality Assurance

A. Perform Work in accordance with ASME B31.9 code for installation of piping systems and ASMESection IX for welding materials and procedures.

B. Perform Work in accordance with Illinois Department of Public Health Plumbing Code, CurrentEdition and local jurisdiction amendments to Plumbing Code.

1.08 Regulatory Requirements

A. Conform to the 2010 Health/Life Safety Code for Public Schools, 23 Illinois Administrative Code180.

B. Conform to the 2009 International Building Code (IBC).

C. Conform to the 2009 International Existing Building Code (IEBC).

D. Conform to the 2009 International Fuel Gas Code (IFGC).

E. Conform to the 2009 International Property Maintenance Code (IPMC).

F. Conform to the 2009 International Fire Code (IFC), excluding Chapter 4.

G. Conform to the 2009 International Energy Conservation Code (IECC).

H. Conform to the 1997 Illinois Accessibility Code, 71 Illinois Administrative Code 400.

I. Conform to 2004 State of Illinois Plumbing Code, 77 Illinois Administrative Code 890.

J. Conform to the 2010 Illinois State Fire Marshall Boiler and Pressure Vessel Safety Act, 41 IllinoisAdministrative Code 120.

K. Conform to the 2009 International Mechanical Code (IMC).

L. Conform to the 2009 ICC Electrical Code.

M. Conform to 2008 NFPA 70, National Electrical Code.

N. Conform to 2007 NFPA 72, National Fire Alarm Code.

O. Products: Listed and classified by Underwriter's Laboratories, Inc. as suitable for the purposespecified and indicated.


1.09 Qualifications

A. Manufacturer: Company specializing in manufacturing Products specified in this section withminimum three years experience.

B. Installer: Company specializing in performing work of this section with minimum three yearsexperience, or approved by manufacturer.

1.10 Delivery, Storage, and Handling

A. Section 01 60 00 - Product Requirements: Requirements for transporting, handling, storing, andprotecting products.

B. Furnish temporary end caps and closures on piping and fittings. Maintain in place untilinstallation.

C. Protect piping from entry of foreign materials by temporary covers, completing sections of theWork, and isolating parts of completed system.

1.11 Environmental Requirements

A. Section 01 60 00 - Product Requirements: Environmental conditions affecting products on site.

B. Do not install underground piping when bedding is wet or frozen.

1.12 Coordination

A. Section 01 30 00 - Administrative Requirements: Requirements for coordination.

B. Coordinate installation of buried piping with trenching.

PART 2 - PRODUCTS

2.01 Domestic Water Piping, above Grade

A. (Pipe size 3/4" - 6") - Copper Tubing: ASTM B88, Type L, hard drawn.

1. Fittings: ASME B16.22, wrought copper and bronze.

2. Joints: Solder, lead free, ASTM B32, 95-5 tin-antimony, or tin and silver, or braze, AWSA5.8 BCuP silver/phosphorus/copper alloy.

B. (Pipe size 3/4" - 4") - Copper Tubing: ASTM B88, Type L, hard drawn.

1. Press Fittings: B16.22, wrought copper and bronze, with EPDM O-rings.

(a) Manufacturers:

(i) Viega.

(ii) Nibco.2. Joints: Pressed by crimping tool.


2.02 Sanitary Sewer and Vent Piping, Buried Within 5 Feet of Building

A. Cast Iron Soil Pipe: ASTM A74, service weight, bell and spigot ends.

1. Fittings: Cast iron, ASTM A74.

2. Joints: ASTM C564, rubber gasket joint devices or lead and oakum.

B. Plastic Pipe: ASTM D2665, polyvinyl chloride (PVC) material.

1. Fittings: PVC, ASTM D2665.

2. Joints: ASTM D2855, solvent weld with ASTM D2564 solvent cement.

2.03 Sanitary Sewer and Vent Piping, above Grade

A. Cast Iron Pipe: CISPI 301, hub-less, service weight.

1. Fittings: Cast iron, CISPI 301.

2. Joints: CISPI 310, neoprene gaskets and stainless steel clamp-and-shield assemblies.

B. Copper Tube: ASTM B306, DWV.

1. Fittings: ASME B16.23, cast bronze, or ASME B16.29, wrought copper.

2. Joints: Solder, lead free, ASTM B32, 95-5 tin-antimony, or tin and silver.

C. (Vent piping only) Galvanized Steel Pipe: ASTM A53 Schedule 40, galvanized.

1. Fittings: ASME B16.3, malleable iron or ASME B16.4, cast iron.

2. Joints: Threaded for pipe 2 inch and smaller; flanged for pipe 2-1/2 inches and larger.

D. PVC Pipe: ASTM D2665, polyvinyl chloride (PVC) material.

1. Fittings: ASTM D2665, PVC.


2.04 Sanitary and Storm Pump Discharge Piping

A. Galvanized Steel Pipe: ASTM A53

1. Fittings: 4 inches and smaller 150 psig galvanized malleable iron

2. Joints: Screwed.

B. PVC Pipe: ASTM D2665, polyvinyl chloride (PVC) material.




2.05 Storm Water Piping, Buried Within 5 Feet of Building

A. Cast Iron Soil Pipe: ASTM A74, service weight, bell and spigot ends.

1. Fittings: Cast iron, ASTM A74.

2. Joints: ASTM C564, rubber gasket joint devices or lead and oakum.

B. Plastic Pipe: ASTM D2665, polyvinyl chloride (PVC) material.

1. Fittings: PVC, ASTM D2665.


2.06 Storm Water Piping, above Grade

A. Cast Iron Pipe: CISPI 301, hub-less, service weight.

1. Fittings: Cast iron, CISPI 301.

2. Joints: CISPI 310, neoprene gaskets and stainless steel clamp-and-shield assemblies.

B. PVC Pipe: ASTM D2665, polyvinyl chloride (PVC) material.



2.07 Unions and Flanges

A. Unions for Pipe 2 inches and Smaller:

1. Ferrous Piping: Class 150, malleable iron, threaded.

2. Copper Piping: Class 150, bronze unions with soldered joints.

3. Dielectric Connections: Union with galvanized or plated steel threaded end, copper solderend, water impervious isolation barrier.

4. PVC Piping: PVC.

B. Flanges for Pipe 2-1/2 inches and Larger:

1. Ferrous Piping: Class 150, forged steel, slip-on flanges.

2. Copper Piping: Class 150, slip-on bronze flanges.

3. PVC Piping: PVC flanges.

4. Gaskets: 1/16 inch thick preformed neoprene gaskets.

C. Copper Press Connections:

1. Manufactuerers:

(a) Viega.


(b) Nibco.

2. Press Fittings: Copper press fittings shall conform to the material and sizingrequirements of ASME B16.18 or ASME B16.22. O-rings for copper press fittings shallbe EPDM.

D. PVC Pipe Materials: For connections to equipment and valves with threaded connections, furnishsolvent-weld socket to screwed joint adapters and unions, or ASTM D2464, Schedule 80,threaded, PVC pipe.

PART 3 - EXECUTION

3.01 Examination

A. Section 01 30 00 - Administrative Requirements: Verification of existing conditions before startingwork.

B. Verify excavations are to required grade, dry, and not over-excavated.

C. Verify trenches are ready to receive piping.

3.02 Preparation

A. Ream pipe and tube ends. Remove burrs.

B. Remove scale and dirt on inside and outside before assembly.

C. Prepare piping connections to equipment with flanges or unions.

D. Keep open ends of pipe free from scale and dirt. Protect open ends with temporary plugs or caps.

3.03 Installation - Buried Piping Systems

A. Verify connection to existing piping system size, location, and invert are as indicated on Drawings.

B. Establish elevations of buried piping with not less than 5 ft of cover.

C. Establish a minimum separation of 18 inches vertical for 10 feet on either side of domestic waterpiping from sanitary sewer piping.

D. Excavate pipe trench in accordance with Section 31 23 17.

E. Install pipe to elevation as indicated on Drawings.

F. Establish invert elevations, slopes for drainage to 1/8 inch per foot minimum. Maintain gradients.

G. Place bedding material at trench bottom to provide uniform bedding for piping, level beddingmaterials in one continuous layer not exceeding 4 inches.

H. Install pipe on prepared bedding.

I. Route pipe in straight line.

J. Install pipe to allow for expansion and contraction without stressing pipe or joints.


K. Install shutoff and drain valves at locations indicated on Drawings in accordance with Section22 05 23.

L. Pipe Cover and Backfilling:

1. Backfill trench in accordance with Section 31 23 23.

2. Maintain optimum moisture content of fill material to attain required compaction density.

3. After hydrostatic test, evenly backfill entire trench width by hand placing backfillmaterial and hand tamping in 6 inches compacted layers to 6 inches minimum cover overtop of jacket. Compact to 95 percent maximum density.

4. Evenly and continuously backfill remaining trench depth in uniform layers with backfillmaterial.

5. Do not use wheeled or tracked vehicles for tamping.

M. Use ductile iron pipe through foundation wall penetrations where required by code.

3.04 Installation - above Ground Piping

A. Route piping in orderly manner and maintain gradient. Route parallel and perpendicular to walls.

B. Install piping to maintain headroom without interfering with use of space or taking more spacethan necessary.

C. Group piping whenever practical at common elevations.

D. Sleeve pipe passing through partitions, walls and floors. Refer to Section 22 05 29.

E. Install piping to allow for expansion and contraction without stressing pipe, joints, or connectedequipment.

F. Provide clearance in hangers and from structure and other equipment for installation of insulationand access to valves and fittings. Refer to Section 22 07 00.

G. Provide access where valves and fittings are not accessible.

H. Install non-conducting dielectric connections wherever jointing dissimilar metals.

I. Establish invert elevations, slopes for drainage to 1/8 inch per foot minimum. Maintain gradients.

J. Slope piping and arrange systems to drain at low points.

K. Install piping penetrating roofed areas to maintain integrity of roof assembly.

L. Install valves in accordance with Section 22 05 23.

M. Insulate piping. Refer to Section 22 07 00.

N. Install pipe identification in accordance with Section 22 05 53.

O. Sleeve pipes passing through partitions, walls and floors.

P. Pipe size shall be maintained full size up to the fixture connection.


Q. Contractor shall coordinate PVC piping installation with mechanical systems. PVC piping shallnot be installed in plenum ceilings unless insulated per section 22 07 00.

R. PVC Piping shall not be allowed above wood floors or in areas where impact damage can occursuch as Gymnasiums.

S. PVC shall not be used for any sanitary drainage piping capable of receiving waste with atemperature exceeding 120 degrees. PVC serving floor drains in mechanical room with boiler orwater heaters will not be accepted.

T. All piping, fittings and joints shall comply with the Local Amendments and the Authority havingJurisdiction. Materials listed in the specification that do not comply with these amendments shallnot be used in the bidding process. It shall be the contractor's responsibility to verify theseadopted amendments.

3.05 Installation - Domestic Water Piping Systems

A. Install domestic water piping system in accordance with ASME B31.9.

B. Slope water piping minimum 0.25 percent and arrange to drain at low points.

C. Install unions downstream of valves at equipment or apparatus connections.

D. Install ball valves for shut-off and to isolate equipment, part of systems, or vertical risers.

E. Provide flow controls in water recirculating systems where indicated.

F. Press Connections: Copper press fittings shall be made in accordance with the fittings and thetubing marked at the shoulder of the fitting. The fitting alignment shall be checked against themark on the tubing to assure the tubing is fully engaged (inserted) in the fitting. The joints shall bepressed using the tool approved by the manufacturer.

G. Install Work in accordance with Illinois Department of Public Health Plumbing Code, CurrentEdition and local jurisdiction amendments to Plumbing Code.

3.06 Installation - Sanitary Waste and Vent Piping Systems

A. Install sanitary waste and vent piping systems in accordance with ASME B31.9.

B. Install sanitary waste and vent piping systems in accordance with Section 22 13 00.

C. Install bell and spigot pipe with bell end upstream.

D. Provide acid resistant waste piping from laboratory sink to inlet of acid neutralizing basin.

E. Secure indirect waste piping over 5 feet in length to floor. See section 22 05 29.

F. Install Work in accordance with Illinois Department of Public Health Plumbing Code, CurrentEdition and local jurisdiction amendments to Plumbing Code.

3.07 Installation - Storm Drainage Piping Systems

A. Install storm drainage piping systems piping in accordance with ASME B31.9.

B. Install storm drainage piping systems in accordance with Section 22 14 00.


C. Install bell and spigot pipe with bell end upstream.

D. Install Work in accordance with Illinois Department of Public Health Plumbing Code, CurrentEdition and local jurisdiction amendments to Plumbing Code.

3.08 Field Quality Control

A. Section 01 40 00 - Quality Requirements: Field inspecting, testing, adjusting, and balancing.

B. Test domestic water piping system in accordance with local authority having jurisdiction.

C. Test sanitary waste and vent piping system in accordance with local authority having jurisdiction.

D. Test storm drainage piping system in accordance with local authority having jurisdiction.

3.09 Cleaning

A. Section 01 70 00 - Execution and Closeout Requirements: Requirements for cleaning.

B. Clean and disinfect domestic water distribution system in accordance with Section 22 11 00.

3.10 Disinfection of Domestic Water Piping System

A. Prior to starting work, verify system is complete, flushed and clean.

B. Ensure PH of water to be treated is between 7.4 and 7.6 by adding alkali (caustic soda or soda ash)or acid (hydrochloric).

C. Inject disinfectant, free chlorine in liquid, powder, tablet or gas form, throughout system to obtain50 to 80 mg/L residual.

D. Bleed water from outlets to ensure distribution and test for disinfectant residual at minimum 15percent of outlets.

E. Maintain disinfectant in system for 24 hours.

F. If final disinfectant residual tests less than 25 mg/L, repeat treatment.

G. Flush disinfectant from system until residual equal to that of incoming water or 1.0 mg/L.

H. Take samples no sooner than 24 hours after flushing, from 5 percent of outlets and from waterentry, and analyze in accordance with AWWA C651.

3.11 General

A. Before final acceptance of all piping systems, all systems must be tested in accordance with theschedule and prove to be free of leaks.

1. Perform tests under observation of Architect/Engineer.

2. Underground systems shall be tested prior to backfilling.

3. Remove, replace or satisfactorily repair defective work revealed by tests.

4. Make piping repairs with new materials; caulking of screwed joints or pin holes is notpermitted.


5. Furnish all test equipment and materials for testing.

6. Owner to furnish water for testing and flushing.

3.12 Testing Material

A. Testing Medium:

1. Hydrostatic Testing Medium: Clean Water.

2. Pneumatic Testing Medium: Clean compressed air.

B. Pressure Testing Gauges: ANSI B40.1, Grade AA; minimum 6 inch diameter dial with scaledivisions equal or less than maximum allowable pressure drop.

3.13 Testing Systems

A. Waste and Vent System Piping:

1. Test with water or air before fixtures are set.

2. After plumbing fixtures have been set and traps filled with water, subject entire waste andvent systems to final test with smoke or peppermint.

3. Water Test:

(a) Apply to drainage and vent system in sections or in entirety dependent on size ofsystem.

(b) When entire system is tested, tightly close all openings in pipes except highestopening and fill system with water to overflow point.

(c) When system is tested in sections, tightly plug each opening except highestopening, fill each section with water and test each section with minimum 10 foothead of water; test each preceding section until entire system has been testedwith minimum 10 foot head of water, except uppermost 10 feet of system.

(d) Keep water in system or in portion under test, for minimum 30 minutes beforeinspection.

(e) System must be tight at all joints.

4. Air Test:

(a) When tests are made with air, apply minimum 5 psi with force pump andmaintain 1 hour with no leakage apparent.

(b) Use mercury-column in making test.

B. Domestic Water System:

1. When rough-in is complete and before fixtures are set, test entire hot and cold waterpiping systems as scheduled and prove tight.

2. Where portion of water piping system is concealed before completion, test that portionseparately as specified for entire system.


C. Hydrostatic and Pneumatic Testing Requirements:

1. Hydrostatic and pneumatic tests apply to piping indicate as scheduled is Paragraph D.

2. Pressure to be raised gradually to given value; then block off tight at source.

3. Allowable Pressure Drop: Maximum amount scheduled during corresponding minimumtime interval.

(a) Visually examine all joints during test.

4. Upon successful completion and test approval, relieve piping of pressure, drain, put intonormal operation except for potable water to be sterilized before placing in service.

D. Hydrostatic and Pneumatic Testing Schedule:

MaximumNormal Hydrostatic Pneumatic Allowable Min.Work Test Test Pressure TestPressure Pressure Pressure Drop Time

Service psig psig psig psig Hours

1. Domestic Water:

Potable Water To 125 175 --- 2 2

3.14 Cleaning and Adjusting

A. Cleaning: Thoroughly clean all parts of the piping installation at completion of work.

1. Remove grease, metal cutting and sludge form all equipment, pipes, valves all fittings.

2. Repair all stoppages, discoloration or other damage to finish, furnishings or parts ofbuilding that are due to Contractor’s failure to properly clean piping system.

B. Adjusting:

1. Adjust flush valves and other parts of work for quiet operation.

2. Adjust control devices for proper operation.

3. Demonstrate to Architect/Engineer satisfactory operation following adjustment.

4. Readjust or replace all items not functioning properly.

END OF SECTION 22 05 03

GENERAL DUTY VALVES FOR PLUMBINGSECTION 22 05 23

1230.01 22 05 23 - 1 GENERAL DUTY VALVES FOR PLUMBING

PART 1 - GENERAL



1.02 Summary

A. Section Includes:

1. Ball valves.

2. Check valves.

3. Circuit balancing valves.

1.03 Related Sections:

A. Section 22 05 03 - Pipes and Tubes for Plumbing Piping and Equipment: Product and installationrequirements for piping materials applying to various system types.

B. Section 22 05 29 - Hangers and Supports for Plumbing Piping and Equipment: Product andinstallation requirements for pipe hangers and supports.

C. Section 22 07 00 - Plumbing Insulation: Product and installation requirements for insulation forvalves.

1.04 References

A. ASTM International:

1. ASTM D1784 - Standard Specification for Rigid Poly (Vinyl Chloride) (PVC)Compounds.

2. ASTM D4101 - Standard Specification for Propylene Injection and Extrusion Materials.

B. Manufacturers Standardization Society of the Valve and Fittings Industry:

1. MSS SP 67 - Butterfly Valves.

2. MSS SP 70 - Cast Iron Gate Valves, Flanged and Threaded Ends.

3. MSS SP 80 - Bronze Gate, Globe, Angle and Check Valves.

4. MSS SP 110 - Ball Valves Threaded, Socket-Welding, Solder Joint, Grooved and FlaredEnds.

1.05 Submittals

A. Section 01 33 00 - Submittal Procedures: Requirements for submittals.


B. Product Data: Submit manufacturers catalog information with valve data and ratings for eachservice.

C. Manufacturer's Certificate: Certify products meet or exceed specified requirements.


A. Section 01 70 00 - Execution and Closeout Requirements: Requirements for submittals.

B. Project Record Documents: Record actual locations of valves.

C. Operation and Maintenance Data: Submit installation instructions, spare parts lists, explodedassembly views.


















A. Valves: Manufacturer's name and pressure rating marked on valve body.


1.09 Qualifications


B. Installer: Company specializing in performing work of this section with minimum 3 yearsexperience.



B. Accept valves on site in shipping containers with labeling in place. Inspect for damage.

C. Provide temporary protective coating on cast iron and steel valves.



B. Do not install valves underground when bedding is wet or frozen.

1.12 Extra Materials

A. Section 01 70 00 - Execution and Closeout Requirements: Requirements for extra materials.

PART 2 - PRODUCTS

2.01 Ball Valves (3" and Smaller)

A. Press Connections:

1. Acceptable Manufacturers:

(a) Viega.

(b) Nibco.

2. MSS SP 110, 600 psi WOG, two piece bronze body, chrome plated brass ball, full port,teflon seats and stuffing box ring, blow-out proof stem, press fitting ends, plastic leverhandle.

B. Sweat Connections:


(a) Milwaukee.

(b) Nibco.

(c) Stockham.

(d) Apollo.


(e) Kitz.

(f) Watts.

(g) Jomar.

2. MSS SP 110, 600 psi WOG, two piece bronze body, chrome plated brass ball, full port,teflon seats and stuffing box ring, blow-out proof stem, solder ends, lever handle.

2.02 Butterfly Valves (4" and Larger)

A. Grooved Connections:


(a) Victaulic - Series 608.

(b) Grinnell Grouvlok.

2. Bronze body with EPDM gasket and copper grooved connections, manual leverlock/infinitely variable handle with memory stop.

B. Flanged Connections:


(a) Milwaukee.

(b) Nibco.

(c) Stockham.

(d) Apollo.

(e) Kitz.

(f) Watts.

(g) Jomar.

2. MSS SP-67, 200 psi CWP, cast or ductile iron body, nickel-plated ductile iron disc,resilient replaceable EPDM seat, wafer ends, extended neck, 10 position lever handle.

2.03 Check Valves

A. Acceptable Manufacturers:

1. Milwaukee.

2. Nibco.

3. Stockham.

4. Apollo.

5. Kitz.


6. Watts.

7. Jomar.

B. MSS SP-80, class 125, bronze body and cap, bronze swing disc with rubber seat, solder ends.

2.04 Circuit Balancing Valves


1. Bell & Gossett.

2. Watts.

3. Nibco.

4. Armstrong.

5. Illinois.

6. HCI.

B. Orifice principle by-pass circuit with direct reading gage, soldered or flanged piping connectionsfor 125 psig (860kPa) working pressure, with shut off valves, and drain and vent connections.

C. Direct reading with insert Pitot tube, threaded coupling, for 150 psig working pressure, maximum240 degrees F, 5 percent accuracy.

D. Calibrated, ball type balance valve with precision machined orifice, readout valves equipped withintegral check valves and gasketed caps, calibrated nameplate and indicating pointer.

E. Provide manufacturer furnished molded insulated valves covers.

PART 3 - EXECUTION

3.01 Examination

A. Section 01 30 00 - Administrative Requirements: Verification of existing conditions before startingwork.

B. Verify piping system is ready for valve installation.

3.02 Installation

A. Install valves with stems upright or horizontal, not inverted.

B. Install brass male adapters each side of valves in copper piped system. Solder adapters to pipe.

C. Install 3/4 inch gate valves with cap for drains at main shut-off valves, low points of piping, basesof vertical risers, and at equipment.

D. Install valves with clearance for installation of insulation and allowing access.

E. Provide access where valves and fittings are not accessible. Coordinate size and location of accessdoors with Section 08 31 13.


F. Refer to Section 22 07 00 for insulation requirements for valves.

3.03 Valve Applications

A. Install shutoff valves at locations indicated on Drawings in accordance with this Section.

B. Install ball or butterfly valves for shut-off and to isolate equipment, part of systems, or verticalrisers.

C. Install butterfly valves for throttling, bypass, or manual flow control services.

D. Install spring loaded check valves on discharge of water pumps.

E. Install check valves on discharge of pumps in pumped sanitary and pumped storm water piping.

F. Install lug end butterfly valves adjacent to equipment when functioning to isolate equipment.

G. Install ball valves in domestic water systems for shut-off service.


HANGERS AND SUPPORTS FOR PLUMBING PIPING AND EQUIPMENTSECTION 22 05 29

1230.01 22 05 29 - 1 HANGERS AND SUPPORTS FORPLUMBING PIPING AND EQUIPMENT

PART 1 - GENERAL



1.02 Summary


1. Pipe hangers and supports.

2. Hanger rods.

3. Inserts.

4. Flashing.

5. Sleeves.

6. Mechanical sleeve seals.

7. Formed steel channel.

8. Equipment bases and supports.



B. Section 07 90 00 - Joint Protection: Product requirements for sealant materials for placement bythis section.

C. Section 09 90 00 - Painting and Coating: Product and execution requirements for paintingspecified by this section.

D. Section 22 05 03 - Pipes and Tubes for Plumbing Piping and Equipment: Execution requirementsfor placement of hangers and supports specified by this section.

E. Section 22 11 00 - Facility Water Distribution: Execution requirements for placement of hangersand supports specified by this section.

F. Section 22 13 00 - Facility Sanitary Sewerage: Execution requirements for placement of hangersand supports specified by this section.

G. Section 22 14 00 - Facility Storm Drainage: Execution requirements for placement of hangers andsupports specified by this section.


1.04 References


1. ASME B31.1 - Power Piping.

2. ASME B31.5 - Refrigeration Piping.

3. ASME B31.9 - Building Services Piping.

B. ASTM International:

1. ASTM E84 - Test Method for Surface Burning Characteristics of Building Materials.

2. ASTM E119 - Method for Fire Tests of Building Construction and Materials.

3. ASTM E814 - Test Method of Fire Tests of Through Penetration Firestops.

4. ASTM F708 - Standard Practice for Design and Installation of Rigid Pipe Hangers.

5. ASTM E1966 - Standard Test Method for Fire-Resistive Joint Systems.

C. American Welding Society:

1. AWS D1.1 - Structural Welding Code - Steel.

D. FM Global:

1. FM - Approval Guide, A Guide to Equipment, Materials & Services Approved ByFactory Mutual Research For Property Conservation.

E. Manufacturers Standardization Society of the Valve and Fittings Industry:

1. MSS SP 58 - Pipe Hangers and Supports - Materials, Design and Manufacturer.

2. MSS SP 69 - Pipe Hangers and Supports - Selection and Application.

3. MSS SP 89 - Pipe Hangers and Supports - Fabrication and Installation Practices.

F. Underwriters Laboratories Inc.:

1. UL 263 - Fire Tests of Building Construction and Materials.

2. UL 723 - Tests for Surface Burning Characteristics of Building Materials.

3. UL 1479 - Fire Tests of Through-Penetration Firestops.

4. UL 2079 - Tests for Fire Resistance of Building Joint Systems.

5. UL - Fire Resistance Directory.

G. Intertek Testing Services (Warnock Hersey Listed):

1. WH - Certification Listings.


1.05 Submittals


B. Product Data:

1. Hangers and Supports: Submit manufacturers catalog data including load capacity.

2. Firestopping: Refer to section 07 84 13.

C. Design Data: Indicate load carrying capacity of trapeze, multiple pipe, and riser support hangers.

D. Manufacturer's Installation Instructions:

1. Hangers and Supports: Submit special procedures and assembly of components.

2. Firestopping: Refer to section 07 84 13.

E. Manufacturer's Certificate: Certify products meet or exceed specified requirements.


A. Fire stopping: Refer to section 07 84 13

B. Perform Work in accordance with applicable authority for welding hanger and support attachmentsto building structure.

1.07 Qualifications


B. Installer: Company specializing in performing Work of this section with minimum three yearsexperience.



B. Accept materials on site in original factory packaging, labeled with manufacturer's identification.

C. Protect from weather and construction traffic, dirt, water, chemical, and damage, by storing inoriginal packaging.




















PART 2 - PRODUCTS

2.01 Pipe Hangers and Supports

A. Manufacturers:

1. Uni-Strut.

2. Grinnell.

3. B-Line.

4. Erico.

5. Anvil International.

B. Plumbing Piping - DWV:

1. Conform to ASME B31.9 and ASTM F708.

2. Hangers for Pipe Sizes 1/2 to 1-1/2 inch: Malleable iron or carbon steel, adjustableswivel, split ring.

3. Hangers for Pipe Sizes 2 inches and Larger: Carbon steel, adjustable, clevis.

4. Multiple or Trapeze Hangers: Steel channels with welded spacers and hanger rods.


5. Wall Support for Pipe Sizes 3 inches and Smaller: Cast iron hook.

6. Wall Support for Pipe Sizes 4 inches and Larger: Welded steel bracket and wrought steelclamp.

7. Vertical Support: Steel riser clamp.

8. Floor Support: Cast iron adjustable pipe saddle, lock nut, nipple, floor flange, andconcrete pier or steel support.

9. Copper Pipe Support: Copper-plated, carbon-steel adjustable, ring.

C. Plumbing Piping - Water:

1. Conform to ASME B31.9 and ASTM F708.

2. Hangers for Pipe Sizes 1/2 to 1-1/2 inch: Malleable iron or carbon steel, adjustableswivel, split ring.

3. Hangers for Cold Pipe Sizes 2 inches and Larger: Carbon steel, adjustable, clevis.

4. Hangers for Hot Pipe Sizes 2 to 4 inches: Carbon steel, adjustable, clevis.

5. Hangers for Hot Pipe Sizes 6 inches and Larger: Adjustable steel yoke, cast iron roll,double hanger.

6. Multiple or Trapeze Hangers: Steel channels with welded spacers and hanger rods.

7. Multiple or Trapeze Hangers for Hot Pipe Sizes 6 inches and Larger: Steel channels withwelded spacers and hanger rods, cast iron roll.

8. Wall Support for Pipe Sizes 3 inches and Smaller: Cast iron hook.

9. Wall Support for Pipe Sizes 4 inches and Larger: Welded steel bracket and wrought steelclamp.

10. Wall Support for Hot Pipe Sizes 6 inches and Larger: Welded steel bracket and wroughtsteel clamp with adjustable steel yoke and cast iron roll.

11. Vertical Support: Steel riser clamp.

12. Floor Support for Cold Pipe: Cast iron adjustable pipe saddle, lock nut, nipple, floorflange, and concrete pier or steel support.

13. Floor Support for Hot Pipe Sizes 4 inches and Smaller: Cast iron adjustable pipe saddle,lock nut, nipple, floor flange, and concrete pier or steel support.

14. Floor Support for Hot Pipe Sizes 6 inches and Larger: Adjustable cast iron roll and stand,steel screws, and concrete pier or steel support.

15. Copper Pipe Support: Copper-plated, Carbon-steel ring.

2.02 Accessories

A. Hanger Rods: Mild steel threaded both ends, threaded on one end, or continuous threaded.


2.03 Inserts

A. Manufacturers:

1. Hilti.

2. Liebig.

3. Williams.

B. Inserts: Malleable iron case of galvanized steel shell and expander plug for threaded connectionwith lateral adjustment, top slot for reinforcing rods, lugs for attaching to forms; size inserts to suitthreaded hanger rods.

2.04 Flashing

A. Metal Counterflashing: 22 gage thick galvanized steel.

B. Lead Flashing:

1. Waterproofing: 5 lb./sq. ft sheet lead.

2. Soundproofing: 1 lb./sq. ft sheet lead.

C. Caps: Steel, 22 gage minimum; 16 gage at fire resistant elements.

2.05 Sleeves

A. Sleeves for Pipes Through Non-fire Rated Floors: 18 gage thick galvanized steel.

B. Sleeves for Pipes Through Non-fire Rated Beams, Walls, Footings, and Potentially Wet Floors: Schedule 40 steel pipe sleeve

C. Fire stopping Insulation: Glass fiber type, non-combustible.

D. Sealant: UL rated, non-combustible flexible sealant with fire stop properties, ASTM E814.

2.06 Mechanical Sleeve Seals

A. Manufacturers:

1. Thunderline Link-Seal, Inc.

2. Metraflex.

3. Flexicraft.

B. Product Description: Modular mechanical type, consisting of interlocking synthetic rubber linksshaped to continuously fill annular space between object and sleeve, connected with bolts andpressure plates causing rubber sealing elements to expand when tightened, providing watertightseal and electrical insulation.

2.07 Formed Steel Channel

A. Manufacturers:


1. Uni-Strut.

2. Grinnell.

3. B-Line.

4. Erico.

5. Anvil International.

B. Product Description: Galvanized 12 gage thick steel. With holes 1-1/2 inches on center.

PART 3 - EXECUTION

3.01 Examination

A. Section 01 30 00 - Administrative Requirements: Verification of existing conditions beforestarting work.

B. Verify openings are ready to receive sleeves.

C. Verify openings are ready to receive firestopping.

3.02 Preparation

A. Obtain permission from Architect/Engineer before using powder-actuated anchors.

B. Do not drill or cut structural members.

3.03 Installation - Inserts

A. Install inserts for placement in concrete forms.

B. Install inserts for suspending hangers from reinforced concrete slabs and sides of reinforcedconcrete beams.

C. Provide hooked rod to concrete reinforcement section for inserts carrying pipe 4 inches and larger.

D. Where concrete slabs form finished ceiling, locate inserts flush with slab surface.

E. Where inserts are omitted, drill through concrete slab from below and provide through-bolt withrecessed square steel plate and nut recessed into and grouted flush with slab.

3.04 Installation - Pipe Hangers and Supports

A. Support horizontal piping as scheduled.

B. Install hangers with minimum 1/2 inch space between finished covering and adjacent work.

C. Place hangers within 12 inches of each horizontal elbow.

D. Use hangers with 1-1/2 inch minimum vertical adjustment.

E. Support horizontal cast iron pipe adjacent to each hub, with 5 feet maximum spacing betweenhangers.


F. Support vertical piping at every floor. Support vertical cast iron pipe at each floor at hub.

G. Where piping is installed in parallel and at same elevation, provide multiple pipe or trapezehangers.

H. Support riser piping independently of connected horizontal piping.

I. Provide copper plated hangers and supports for copper piping or sheet lead packing betweenhanger or support and piping.

J. Design hangers for pipe movement without disengagement of supported pipe.

K. Prime coat exposed steel hangers and supports. Refer to Section 09 90 00. Hangers and supportslocated in crawl spaces, pipe shafts, and suspended ceiling spaces are not considered exposed.

L. Provide clearance in hangers and from structure and other equipment for installation of insulation. Refer to Section 22 07 00.

3.05 Installation - Equipment Bases and Supports

A. Provide housekeeping pads of concrete, minimum 4 inches thick and extending 6 inches beyondsupported equipment. Refer to Section 03 30 00.

B. Using templates furnished with equipment, install anchor bolts, and accessories for mounting andanchoring equipment.

C. Construct supports of formed steel channel. Brace and fasten with flanges bolted to structure.

3.06 Installation - Sleeves

A. Exterior watertight entries: Seal with mechanical sleeve seals.

B. Set sleeves in position in forms. Provide reinforcing around sleeves.

C. Size sleeves large enough to allow for movement due to expansion and contraction. Provide forcontinuous insulation wrapping.

D. Extend sleeves through floors 1 inch above finished floor level. Caulk sleeves.

E. Where piping penetrates floor, ceiling, or wall, close off space between pipe and adjacent workwith fiberglass insulation and caulk airtight. If wall is fire rated, fill void between pipe orinsulation and wall with firestopping compound per Section 078413. Provide close fitting metalcollar or escutcheon covers at both sides of penetration.

F. Install chrome plated steel or stainless steel escutcheons at finished surfaces.

3.07 Installation - Firestopping

A. Refer to section 07 84 13

3.08 Cleaning

A. Section 01 70 00 - Execution and Closeout Requirements: Requirements for cleaning.

B. Clean adjacent surfaces of firestopping materials.


3.09 Protection of Finished Work

A. Section 01 70 00 - Execution and Closeout Requirements: Requirements for protecting finishedWork.

B. Protect adjacent surfaces from damage by material installation.

3.10 SchedulesHANGER ROD

PIPE MATERIAL MAX. HANGER SPACING DIAMETERFeet Inches

Cast Iron (All sizes) 5 5/8

Cast Iron (All Sizes) with 10 5/810 foot length of pipe

Copper Tube, 1 inch and smaller 8 1/2

Copper Tube, 1 1/4 inch and larger 10 1/2

PVC (All Sizes) 4 3/8


IDENTIFICATION FOR PLUMBING PIPING AND EQUIPMENTSECTION 22 05 53

1230.01 22 05 53 - 1 IDENTIFICATION FOR PLUMBING PIPINGAND EQUIPMENT

PART 1 - GENERAL



1.02 Section Includes

A. Nameplates.

B. Tags.

C. Pipe markers.


A. Section 09 90 00 - Painting and Coating: Execution requirements for painting specified by thissection.

1.04 References


1. ASME A13.1 - Scheme for the Identification of Piping Systems.

1.05 Submittals


B. Product Data: Submit manufacturers catalog literature for each product required.


A. Section 01 70 00 - Execution and Closeout Requirements: Closeout procedures.

B. Project Record Documents: Record actual locations of tagged valves; include valve tag numbers.

C. Submit valve chart and schedule, including valve tag number, location, function, and valvemanufacturer’s name and model number.


A. Conform to ASME A13.1 for color scheme for identification of piping systems and accessories.

1.08 Qualifications

A. Manufacturer: Company specializing in manufacturing products specified in this section withminimum three years experience.


















PART 2 - PRODUCTS

2.01 Acceptable Manufacturers

A. Kolbi.

B. Brady Corporation.

C. Seton.

D. Substitutions: Company Specializing in piping and equipment identification with minimum 5 yearsexperience.

2.02 Nameplates

A. Product Description: Laminated three-layer plastic with engraved black letters on light contrastingbackground color.


2.03 Tags

A. Plastic Tags: Laminated three-layer plastic with engraved black letters on light contrastingbackground color. Tag size minimum 1-1/2 inch diameter.

B. Metal Tags: Brass with stamped letters; tag size minimum 1-1/2 inch diameter with smooth edges.

C. Tag Chart: Typewritten letter size list of applied tags and location in anodized aluminum framewith clear plastic shield.

2.04 Pipe Markers

A. Color and Lettering: Conform to ASME A13.1.

B. Plastic Pipe Markers: Factory fabricated, flexible, semi-rigid plastic, preformed to fit around pipeor pipe covering. Larger sizes may have maximum sheet size with spring fastener.

C. Plastic Tape Pipe Markers: Flexible, vinyl film tape with pressure sensitive adhesive backing andprinted markings.

PART 3 - EXECUTION

3.01 Preparation

A. Degrease and clean surfaces to receive adhesive for identification materials.

3.02 Installation

A. Install identifying devices after completion of coverings and painting.

B. Install plastic nameplates with corrosive-resistant mechanical fasteners, or adhesive.

C. Install labels with sufficient adhesive for permanent adhesion and seal with clear lacquer. Forunfinished canvas covering, apply paint primer before applying labels.

D. Install tags using corrosion resistant chain. Number tags consecutively by location.

E. Identify water heaters, pumps, tanks, and water treatment devices with plastic nameplates. Identifyin-line pumps and other small devices with tags.

F. Identify control panels and major control components outside panels with plastic nameplates.

G. Identify valves in main and branch piping with tags.

H. Identify piping, concealed or exposed, with plastic pipe markers. Identify service, flow direction.Install in clear view and align with axis of piping. Locate identification not to exceed 50 feet onstraight runs including risers and drops, adjacent to each valve and tee, at each side of penetrationof structure or enclosure, and at each obstruction.

3.03 Valve Chart and Schedule

A. Provide valve chart and schedule in aluminum frame with clear plastic shield. Install at locationdirected by Owner.


PLUMBING INSULATIONSECTION 22 07 00

1230.01 22 07 00 - 1 PLUMBING INSULATION

PART 1 - GENERAL




A. Piping system insulation.

B. Pipe insulation jackets.

C. Insulation accessories including vapor retarders and accessories.



B. Section 09 90 00 - Painting and Coating: Execution requirements for painting insulation jacketsand covering specified by this section.

C. Section 22 05 29 - Hangers and Supports for Plumbing Piping and Equipment: Product andExecution requirements for inserts at hanger locations.

D. Section 22 05 53 - Identification for Plumbing Piping and Equipment: Product requirements forplumbing piping and equipment identification.

1.04 References

A. ASTM International:

1. ASTM B209 - Standard Specification for Aluminum and Aluminum-Alloy Sheet andPlate.

2. ASTM C177 - Standard Test Method for Steady-State Heat Flux Measurements andThermal Transmission Properties by Means of the Guarded-Hot-Plate Apparatus.

3. ASTM C195 - Standard Specification for Mineral Fiber Thermal Insulating Cement.

4. ASTM C335 - Steady-State Heat Transfer Properties of Horizontal Pipe Insulation.

5. ASTM C518 - Standard Test Method for Steady-State Heat Flux Measurements andThermal Transmission Properties by Means of the Heat Flow Meter Apparatus.

6. ASTM C534 - Standard Specification for Preformed Flexible Elastomeric CellularThermal Insulation in Sheet and Tubular Form.

7. ASTM C547 - Standard Specification for Mineral Fiber Pipe Insulation.

8. ASTM C552 - Standard Specification for Cellular Glass Thermal Insulation.


9. ASTM C921 - Standard Practice for Determining the Properties of Jacketing Materials forThermal Insulation.

10. ASTM D1784 - Standard Specification for Rigid Poly (Vinyl Chloride) (PVC)Compounds and Chlorinated Poly (Vinyl Chloride) (CPVC) Compounds.

11. ASTM E84 - Standard Test Method for Surface Burning Characteristics of BuildingMaterials.

12. ASTM E96 - Standard Test Methods for Water Vapor Transmission of Materials.

1.05 Submittals


B. Product Data: Submit product description, thermal characteristics and list of materials andthickness for each service, and location.

C. Manufacturer's Installation Instructions: Submit manufacturers published literature indicatingproper installation procedures.

D. Manufacturer's Certificate: Certify products meet or exceed specified requirements.


A. Materials: Flame spread/smoke developed rating of 25/50 or less in accordance with ASTM E84and NFPA 255.

1.07 Qualifications

A. Manufacturer: Company specializing in manufacturing products specified in this section withminimum three years documented experience.

B. Applicator: Company specializing in performing Work of this section with minimum three yearsdocumented experience.


A. Section 01 60 00 - Product Requirements: Requirements for transporting, handling, storaging, andprotecting products.

B. Accept materials on site in original factory packaging, labeled with manufacturer's identification,including product density and thickness.

C. Protect insulation from weather and construction traffic, dirt, water, chemical, and physicaldamage, by storing in original wrapping.



B. Install insulation only when ambient temperature and humidity conditions are within rangerecommended by manufacturer.

C. Maintain temperature during and after installation for minimum period of 24 hours.


















PART 2 - PRODUCTS

2.01 Man Made Mineral Fiber (Type 'A')


1. Owens Corning Fiberglass.

2. Knauf.

3. Certainteed Corp.

4. Johns-Manville.

B. Insulation: ASTM C547 Mineral Fiber Pipe Insulation, Type I, 850 degrees F.

1. 'K' Value: ASTM C335, 0.24 at 75 degrees F.

2. Minimum Service Temperature: 0 degrees F.


3. Maximum Service Temperature: 250 degrees F.

4. Maximum Moisture Absorption: 0.2 percent by volume.

C. Vapor Retarder Jacket:

1. ASTM C921, White Kraft paper with glass fiber yarn, bonded to aluminized film.

2. Moisture vapor transmission: ASTM E96; 0.02 perm-inches.

3. Secure with self sealing longitudinal laps and butt strips.

4. Secure with outward clinch expanding staples and vapor barrier mastic.

D. Tie Wire: 0.048 inch stainless steel with twisted ends on maximum 12 inch centers.

E. Vapor Barrier Lap Adhesive:

1. Compatible with insulation.

F. Insulating Cement/Mastic:


(a) Fibrex.

(b) Dabco.

2. ASTM C195; hydraulic setting on mineral wool.

2.02 Elastomeric Cellular Foam (Type 'B')


1. Armacell.

2. Imcoa.

3. Manufacturer specializing in elastomeric cellular foam with minimum five yearsdocumented experience.

B. Preformed Flexible Elastomeric Cellular Thermal Insulation in Sheet and Tubular form: ASTMC534; Type I, Tubular form

1. 'K' Value: ASTM C177 or C518; 0.27 at 75 degrees F.

2. Minimum Service Temperature: -20 degrees F.

3. Maximum Service Temperature: 220 degrees F.

4. Maximum Moisture Absorption: ASTM D1056; .20 percent by volume.

5. Moisture Vapor Transmission: ASTM E96; 0.06 perm inches.

6. Maximum Flame Spread: ASTM E84; 25.

7. Maximum Smoke Developed: ASTM E84; 50.


8. Connection: Waterproof vapor barrier adhesive.

C. Elastomeric Foam Adhesive:

1. Air dried, contact adhesive, compatible with insulation.

2.03 Glass Fiber, Flexible or Semi-Rigid (Type 'C')


1. Owens Corning Fiberglass.

2. Knauf.

3. Certainteed Corp.

4. Johns-Manville.

5. Armstrong.

B. Insulation: ASTM C553; glass fiber, flexible or semi-rigid, noncombustible.

1. Thermal Conductivity: 0.24 at 75 degrees F.

2. Operating Temperature Range: 0 to 450 degrees F.

3. Density: 1.5 pound per cubic foot.

C. Vapor Retarder Jacket:

1. ASTM C921, White Kraft paper with glass fiber yarn, bonded to aluminized film.

2. Moisture vapor transmission: ASTM E96; 0.02 perm-inches.

3. Secure with self sealing longitudinal laps and butt strips.

4. Secure with outward clinch expanding staples and vapor barrier mastic.

D. Tie Wire: 0.048 inch stainless steel with twisted ends on maximum 12 inch centers.

E. Vapor Barrier Lap Adhesive:


F. Insulating Cement/Mastic:


(a) Fibrex.

(b) Dabco.

2. ASTM C195; hydraulic setting on mineral wool.


2.04 Cellular Glass (Type 'D')

A. Manufacturers:

1. Pittsburgh Corning.

2. Manufacturer specializing in cellular glass insulation with minimum five yearsdocumented experience.

B. Insulation: ASTM C552, Type II - pipe and tubing insulation, Class 2 - Jacketed.

1. ‘K’ factor: ASTM C177 or ASTM C518, 0.29 at 75 degrees F.

C. Form: The following as indicated:

1. Blocks: ASTM C 552, Type I.

2. Boards: ASTM C 552, Type IV.

D. Minimum Density: 7 pcf.

E. Maximum Density: 9.5 pcf.

2.05 Plenum Wrap


1. 3M Fire Barrier Plenum Wrap 5A.

2. Thermal Ceramics FireMaster PlenumWrap+.

3. Unifrax FyreWrap 0.5.

B. Plenum wrap shall be utilized to enclose PVC or other plastic piping/cabling within buildingplenum spaces which would not otherwise comply with ASTM E84 flame spread and smokedeveloped requirements. Fire resistant wrap shall consist of an inorganic blanket encapsulatedwith a scrim-reinforced foil. It shall provide a flexible, non-combustible enclosure for cables andpipe in return air plenums as tested to UL 910. It shall be a non-asbestos wrap containing a saferfiber construction and install easily due to high flexibility and strength. It shall be soluble in thelungs according to EU 67/548/EWG, Note Q for biopersistence.

C. Physical and other characteristics:

1. 1/2 in. minimum thickness, 24"x 50' or 48"x25', totally encapsulated with an aluminumfoil scrim.

2. Weight: 0.46 lbs./sq. ft.

3. Maximum Flame Spread (Ft.) 0.01

4. Maximum Smoke (Optical Density) 0.01

5. Average Smoke (Optical Density) 0.00

6. Surface Burning Characteristics (ASTM E 84)


(a) Foil Encapsulated Blanket: Flame Spread: 0; Smoke Developed: 0

(b) Blanket: Flame Spread: 0; Smoke Developed: 0

7. Testing Approvals: ASTM C 411, ASTM C 518, ASTM E 84, ASTM E 136, UL 910

8. Listed by Omega Point Laboratories Inc., Design Numbers: PP 100 F and PP 101 F

D. Installation materials

1. Minimum 3/4" wide filament tape.

2. Carbon steel or stainless steel banding material, minimum 1/2" wide, minimum 0.015"thick, with steel banding clips.

3. 16 gauge steel tie wire as alternate for banding.

2.06 Pipe Insulation and Equipment Jackets

A. PVC Plastic Pipe Jacket:

1. Product Description: ASTM D1784, One piece molded type fitting covers and sheetmaterial, off-white color.

2. Thickness: 20 mil.

3. Connections: Tacks.

B. Lagging Adhesive:


C. Aluminum Pipe Jacket:

1. ASTM B209.

2. Thickness: 0.040 inch thick sheet.

3. Finish: Smooth.

4. Joining: Longitudinal slip joints and 2 inch laps.

5. Fittings: 0.016 inch thick die shaped fitting covers with factory attached protective liner.

6. Metal Jacket Bands: 3/8 inch wide; 0.015 inch thick aluminum.

PART 3 - EXECUTION

3.01 Examination

A. Section 01 30 00 - Administrative Requirements: Coordination and project conditions.

B. Verify piping and equipment has been tested before applying insulation materials.

C. Verify surfaces are clean and dry, with foreign material removed.


3.02 Installation - Piping Systems

A. Install materials in accordance with manufacturer's instructions.

B. Insulate all domestic water supply piping to the fixture connection.

C. Exposed Piping: Locate insulation and cover seams in least visible locations.

D. For insulated pipes conveying fluids below ambient temperature:

1. Provide vapor barrier jackets, factory applied or field applied.

2. Insulate fittings, joints, and valves with molded insulation of like material and thicknessas adjacent pipe.

3. PVC fitting covers may be used.

4. Continue insulation through walls, sleeves, pipe hangers, and other pipe penetrations.

5. Insulate entire system including fittings, valves, unions, flanges, strainers, flexibleconnections, pump body and expansion joints.

E. For insulated pipes conveying fluids above ambient temperature:

1. Provide standard jackets, with vapor barrier, factory applied or field applied.

2. Insulate fittings, joints, and valves with insulation of like material and thickness asadjoining pipe.

3. Finish with glass cloth and adhesive.

4. PVC fitting covers may be used.

5. For hot piping water do not insulate flanges and unions at equipment, but bevel and sealends of insulation.

F. Inserts and Shields:

1. Application: Piping or Equipment 1-1/2 inches diameter or larger.

2. Shields: Galvanized steel between pipe hangers or pipe hanger rolls and inserts.

3. Insert location: Between support shield and piping and under finish jacket.

4. Insert configuration: Minimum 6 inches long, of thickness and contour matchingadjoining insulation; may be factory fabricated.

5. Insert material: Compression resistant insulating material suitable for planned temperaturerange and service.

G. Continue insulation through penetrations of building assemblies or portions of assemblies havingfire resistance rating of one hour or less. Provide intumescent firestopping when continuinginsulation through assembly. Finish at supports, protrusions, and interruptions. Refer to Section07 84 00 for penetrations of assemblies with fire resistance rating greater than one hour.


H. Exterior Applications: Provide vapor retarder jacket. Insulate fittings, joints, and valves withinsulation of like material and thickness as adjoining pipe, and finish with glass mesh reinforcedvapor retarder cement. Cover with aluminum jacket with seams located at bottom side ofhorizontal piping and sealed water tight.

I. Heat Traced Piping: Insulate fittings, joints, and valves with insulation of like material, thickness,and finish as adjoining pipe. Size insulation large enough to enclose pipe and heat tracer. Coverwith [aluminum] [stainless steel] jacket with seams located at 3 or 9 o’clock position on side ofhorizontal piping with overlap facing down to shed water.

J. Plenum Wrap Installation:

1. Cut Plenum Wrap to a length sufficient to wrap completely around the perimeter of thepipe, plus provide an overlap of not less than 1". Plenum Wrap should be completelyencapsulated with no exposed fiber. Aluminum foil tape shall be used to seal cut edges ofthe blanket.

2. Temporarily secure Plenum Wrap in place using filament tape.

3. Cut the next adjacent wrap of Plenum Wrap to completely wrap around the perimeter ofthe pipe with enough excess to provide an overlap of not less than 1". A 1" longitudinaloverlap is required onto the previous adjacent wrap.

4. Install banding or tie wire around the Plenum Wrap to hold it in place. Place the bands ortie wires 1/4" from each edge of the blanket and at the midpoint of the blanket, 11-3/4" oncenter. Tension the banding or tie wire to hold the Plenum Wrap snugly in place,compressing the foil but not cutting the foil. Bands or wire may be hand tightened.

K. Finish insulation at supports, protrusions, and interruptions.

L. All fittings: Elbows, tees, valve bodies etc. shall be insulated with blanket insulation withequivalent thickness as the surrounding pipe and finished with PVC jackets.

M. Apply manufacturers recommended ultraviolet coating on all exterior cellular foam piping.

N. Where existing pipe insulation has been removed or disturbed due to new connections and/oralterations, repair and replace insulation using materials that match existing, except where existinginsulation includes asbestos material.

O. All insulated piping and fittings exposed in kitchens, locker, toilet and shower rooms. ProvidePVC jacket, sealed watertight at all joints.

3.03 Installation - Equipment

A. Factory Insulated Equipment: Do not insulate.

B. Exposed Equipment: Locate insulation and cover seams in least visible locations.

C. Apply insulation close to equipment by grooving, scoring, and beveling insulation. Fasteninsulation to equipment with studs, pins, clips, adhesive, wires, or bands.

D. Fill joints, cracks, seams, and depressions with bedding compound to form smooth surface. Oncold equipment, use vapor retarder cement.

E. Insulated equipment containing fluids below ambient temperature: Insulate entire system.


F. Mineral fiber insulated equipment containing fluids below ambient temperature: Provide vaporretarder jackets, factory-applied or field-applied. Finish with glass-cloth and vapor barrieradhesive.

G. Mineral fiber insulated equipment containing fluids above ambient temperature: Provide standardjackets, with vapor retarder, factory-applied or field-applied. Finish with glass cloth and adhesive.

H. Finish insulation at supports, protrusions, and interruptions.

I. Nameplates and ASME Stamps: Bevel and seal insulation around; do not insulate over.

J. Equipment Requiring Access for Maintenance, Repair, or Cleaning: Install insulation for easyremoval and replacement without damage.

3.04 Schedules

PIPING SYSTEMS INSULATION TYPE PIPE SIZE THICKNESSInch Inch

Domestic Cold and Soft A Up to 2" 1"Cold Water Supply A 2 1/2 to 6" 1"

Domestic Hot Water Supply A Up to 4" 1"Domestic Hot Water Recirculation A Up to 4" 1"

Sanitary Piping (PVC only) exceptwhen concealed in Masonrywalls or chases. A Up to 4" 1"

Horizontal Sanitary Piping ServingElectric Water Coolers or ColdCondensate Drainage A Up to 4" 1"Water Coolers A Up to 4" 1"

Roof Drain Bodies A or B NA 1 1/2"Roof Drainage Run Horizontal (Steel) A Up to 12" 1 1/2"Roof Drainage Horizontal & Vertical A Up to 12" 1"(PVC) except when concealed inmasonry walls or chases.

All insulated piping exposed As specified -- --in Kitchens, Student Locker Rooms with PVCShowers, and Toilet Rooms Jacketing

throughout

All PVC piping within plenum space As specified -- --with PlenumWrapthroughout


FACILITY WATER DISTRIBUTIONSECTION 22 11 00

1230.01 22 11 00 - 1 FACILITY WATER DISTRIBUTION

PART 1 - GENERAL



1.02 Summary


1. Pressure gages.

2. Test plugs.

3. Thermometers.

4. Thermostatic Mixing Valves.



B. Section 08 31 13 - Access Doors and Frames: Product requirements for access doors for placementby this section.


D. Section 22 05 03 - Pipes and Tubes for Plumbing Piping and Equipment: Product and installationrequirements for piping materials applying to various system types.

E. Section 22 05 23 - General-Duty Valves for Plumbing Piping: Product requirements for valves forplacement by this section.

F. Section 22 05 29 - Hangers and Supports for Plumbing Piping and Equipment: Productrequirements for pipe hangers and supports for placement by this section.

G. Section 22 05 53 - Identification for Plumbing Piping and Equipment: Product requirements forpipe identification and valve tags for placement by this section.

H. Section 22 07 00 - Plumbing Insulation: Product and execution requirements for pipe insulation.

1.04 References

A. American National Standards Institute:

1. ANSI Z21.22 - Relief Valves for Hot Water Supply Systems.

B. American Society of Mechanical Engineers:

1. ASME B40.1 - Gauges - Pressure Indicating Dial Type - Elastic Element.


2. ASME Section VIII - Boiler and Pressure Vessel Code - Pressure Vessels.

3. ASME Section IX - Boiler and Pressure Vessel Code - Welding and BrazingQualifications.

C. American Society of Sanitary Engineering:

1. ASSE 1010 - Performance Requirements for Water Hammer Arresters.

2. ASSE 1011 - Performance Requirements for Hose Connection Vacuum Breakers.

3. ASSE 1012 - Performance Requirements for Backflow Preventer with IntermediateAtmospheric Vent.

4. ASSE 1013 - Performance Requirements for Reduced Pressure Principle BackflowPreventers and Reduced Pressure Fire Protection Principle Backflow Preventers.

5. ASSE 1016 - Performance Requirements for Automatic Compensating Valves forIndividual Showers and Tub/Shower Combinations.

6. ASSE 1017 - Performance Requirements for Temperature Actuated Mixing Valves forHot Water Distribution Systems.

7. ASSE 1019 - Performance Requirements for Vacuum Breaker Wall Hydrants, FreezeResistant, Automatic Draining Type.

8. ASSE 1069 - Performance Requirements for Automatic Temperature Control MixingValves.

9. ASSE 1070 - Performance Requirements for Water Temperature Limiting Devices.

D. ASTM International:

1. ASTM E1 - Standard Specification for ASTM Thermometers.

2. ASTM E77 - Standard Test Method for Inspection and Verification of Thermometers.

1.05 Submittals


B. Product Data:

1. Domestic Water Specialties: Submit manufacturers catalog information, component sizes,rough-in requirements, service sizes, and finishes.

2. Pumps: Submit pump type, capacity, certified pump curves showing pump performancecharacteristics with pump and system operating point plotted. Include NPSH curve whenapplicable. Include electrical characteristics and connection requirements.

C. Manufacturer's Installation Instructions: Submit installation instructions for pumps, valves andaccessories.

D. Manufacturer's Certificate: Certify products meet or exceed specified requirements.




B. Project Record Documents: Record actual locations of valves and equipment.

C. Operation and Maintenance Data: Submit spare parts list, exploded assembly views andrecommended maintenance intervals.

1.07 Qualifications




A. Section 01 60 00 - Product Requirements: Product storage and handling requirements.

B. Accept equipment on site in shipping containers with labeling in place. Inspect for damage.


















1.10 Warranty

A. Section 01 70 00 - Execution and Closeout Requirements: Product warranties and product bonds.


A. Section 01 70 00 - Execution and Closeout Requirements: Spare parts and maintenance products.

PART 2 - PRODUCTS

2.01 Pressure Gages

A. Gage: ASME B40.1, with bourdon tube, rotary brass movement, brass socket, front calibrationadjustment, black scale on white background.

1. Case: Steel.

2. Bourdon Tube: Brass.

3. Dial Size: 2-1/2 inch diameter.

4. Mid-Scale Accuracy: Two percent.

5. Scale: Psi.

2.02 Test Plugs

A. Test Plug: 1/4 inch or 1/2 inch brass or stainless steel fitting and cap for receiving 1/8 inch outsidediameter pressure or temperature probe with neoprene core for temperatures up to 200 degrees F. Nordel core for temperatures up to 350 degrees F. Viton core for temperatures up to 400 degrees F.

2.03 Stem Type Thermometers

A. Thermometer: ASTM E2251, red appearing non-mercury, lens front tube, cast aluminum case withenamel finish.

1. Size: 9 inch scale.

2. Window: Clear glass.

3. Stem: Brass.

4. Accuracy: ASTM E77 2 percent.

5. Calibration: Degrees F.

2.04 Thermostatic Mixing Valves

A. Thermostatic Mixing Valve (TMV-1) (Lavatory Point-of-Use):



(a) Leonard Model 170.

(b) Watts.

(c) Powers.

2. Valve: ASSE 1016, ASSE 1070; cast brass body with rough bronze finish, lockingtemperature regulator, with integral check valves and inline screens on both inlets.

PART 3 - EXECUTION

3.01 Examination


3.02 Installation - Thermometers and Gages

A. Install in accordance with manufacturer's instructions.

B. Install thermometers in piping systems in sockets in short couplings. Enlarge pipes smaller than2-1/2 inches for installation of thermometer sockets. Ensure sockets allow clearance frominsulation.

C. Provide pressure gages where indicated on plans. Select appropriate scale range for serviceinvolved

D. Provide instruments with scale ranges selected according to service with largest appropriate scale.

E. Install gages and thermometers in locations where they are easily read from normal operatinglevel. Install vertical to 45 degrees off vertical.

F. Adjust gages and thermometers to final angle, clean windows and lenses, and calibrate to zero.

G. Locate test plugs adjacent thermometers and thermometer sockets and adjacent to pressure gagesand pressure gage taps and as shown on drawings.

H. Install gage taps in piping.


FACILITY SANITARY SEWERAGESECTION 22 13 00

1230.01 22 13 00 - 1 FACILITY SANITARY SEWERAGE

PART 1 - GENERAL



1.02 Summary


1. Floor drains.

2. Cleanouts.

3. Interceptors.

4. Elevator Submersible pumps.



B. Section 08 31 13 - Access Doors and Frames: Product requirements for access doors for placementby this section.


D. Section 22 05 03 - Pipes and Tubes for Plumbing Piping and Equipment: Product and installationrequirements for piping materials applying to various system types.

E. Section 22 05 23 - General-Duty Valves for Plumbing Piping: Product requirements for valves forplacement by this section.

F. Section 22 05 29 - Hangers and Supports for Plumbing Piping and Equipment: Productrequirements for pipe hangers and supports [and firestopping] for placement by this section.

G. Section 22 05 53 - Identification for Plumbing Piping and Equipment: Product requirements forpipe identification for placement by this section.


1.04 References


1. ASME A112.21.1 - Floor Drains.

2. ASME B16.1 - Cast Iron Pipe Flanges and Flanged Fittings.

3. ASME B16.3 - Malleable Iron Threaded Fittings.


4. ASME B16.4 - Gray Iron Threaded Fittings.


6. ASME B16.29 - Wrought Copper and Wrought Copper Alloy Solder Joint DrainageFittings - DWV.

1.05 Submittals


B. Product Data:

1. Sanitary Drainage Specialties: Submit manufacturers catalog information, componentsizes, rough-in requirements, service sizes, and finishes.

2. Pumps: Submit pump type, capacity, certified pump curves showing pump performancecharacteristics with pump and system operating point plotted. Include NPSH curve whenapplicable. Include electrical characteristics and connection requirements.



B. Project Record Documents: Record actual locations of equipment and clean-outs.

C. Operation and Maintenance Data: Submit frequency of treatment required for interceptors.Include, spare parts lists, exploded assembly views for pumps and equipment, operating manualsfor all control panels, and service depot location and telephone number.

1.07 Qualifications

A. Manufacturer: Company specializing in manufacturing products specified in this section withminimum three years documented experience.





















B. Accept specialties on site in original factory packaging. Inspect for damage.

1.10 Warranty




PART 2 - PRODUCTS

2.01 Floor Drains

A. Floor Drain (FD-1):


(a) Mifab, Model F1100.

(b) J.R. Smith.

(c) Zurn.

(d) Wade.

2. ANSI A112.21.1; Lacquered, cast iron body with double drainage flange, weep holes, andround adjustable stainless steel strainer.

2.02 Cleanouts

A. Floor Cleanout (FCO):



(a) Mifab, Model C1200-R.

(b) J.R. Smith.

(c) Zurn.

(d) Wade.

2. Interior Finished Floor Areas (FCO): Lacquered cast iron body with double drainageflange, abs gasketed plug and adjustable nickel-bronze round scoriated cover.

B. Wall Cleanouts (WCO):


(a) Mifab, Model 1460-RD-3.

(b) J.R. Smith.

(c) Zurn.

(d) Wade.

2. Interior Finished Wall Areas: Line type with lacquered cast iron body and round brassgasketed plug and round stainless steel access cover secured with machine screw.

2.03 Solids Interceptors (SI-1)


1. Mifab Model MI-SOLID-SA

B. Side access, stainless steel, type 304 14 gauge, with sediment bucket, 2"inlet and outlet.

2.04 Elevator Submersible Pump (SP-1)


1. Zoeller.

2. Weil, Sta-Rite

3. Hydromatic.

4. Barnes.

B. Type: Completely submersible, vertical centrifugal.

C. Casing: Cast iron pump body.

D. Impeller: Cast iron.

E. Bearings: Ball bearings.

F. Seals: Single, carbon against ceramic.


G. Accessories: Oil resistant 6 foot cord and plug with three-prong connector for connection toelectric wiring system.

H. Level Control: Single fixed float type switch to control pump "Off" and "On".

I. Accessories: "Oil Smart Sensor Control" and alarm system. Furnish and extra set of wiredterminals for remote alarm circuit.

J. Capacity: Refer to drawings.

PART 3 - EXECUTION

3.01 Examination



3.02 Installation - Specialties

A. Extend cleanouts to finished floor or wall surface. Lubricate threaded cleanout plugs with mixtureof graphite and linseed oil. Provide clearances at cleanout for snaking drainage system.

B. Encase exterior cleanouts in concrete flush with grade.

C. Install floor cleanouts at elevation to accommodate finished floor.

D. Install solids interceptors with manufacturer's minimum required clearance for strainer removal.

E. Excavate and backfill in accordance with Division 02000 for work of this section.


FACILITY STORM DRAINAGE

SECTION 22 14 00

1230.01 22 14 00 - 1 FACILITY STORM DRAINAGE

PART 1 - GENERAL


A. Drawings and general provisions of the Contract, including General and Supplementary Conditions

and Division 1 Specification Sections, apply to this Section.

1.02 Summary


1. Roof drains.

2. Downspout Nozzles.

3. Cleanouts.


A. Section 07 84 00 - Firestopping: Product requirements for firestopping for placement by this

section.

B. Section 08 31 13 - Access Doors and Frames: Product requirements for access doors for placement

by this section.

C. Section 09 90 00 - Painting and Coating: Execution requirements for painting material specified by

this section.

D. Section 22 05 03 - Pipes and Tubes for Plumbing Piping and Equipment: Product and installation

requirements for piping materials applying to various system types.

E. Section 22 05 23 - General-Duty Valves for Plumbing Piping: Product requirements for valves for

placement by this section.

F. Section 22 05 29 - Hangers and Supports for Plumbing Piping and Equipment: Product

requirements for pipe hangers and supports for placement by this section.

G. Section 22 05 53 - Identification for Plumbing Piping and Equipment: Product requirements for

pipe identification for placement by this section.


1.04 References


1. ASME A112.21.1M - Floor Drains.

2. ASME A112.21.2M - Roof Drains.



4. ASME B16.29 - Wrought Copper and Wrought Copper Alloy Solder Joint Drainage

Fittings - DWV.

1.05 Submittals


B. Product Data:

1. Storm Drainage Specialties: Submit manufacturers catalog information, component sizes,

rough-in requirements, service sizes, and finishes.



B. Project Record Documents: Record actual locations of equipment and clean-outs.

C. Operation and Maintenance Data: Submit spare parts lists, exploded assembly views for pumps

and equipment, operating manuals for all control panels, and service depot location and telephone

number.

1.07 Qualifications

A. Manufacturer: Company specializing in manufacturing products specified in this section with

minimum three years experience.

B. Installer: Company specializing in performing Work of this section with minimum three years

experience or approved by manufacturer.


A. Conform to the 2010 Health/Life Safety Code for Public Schools, 23 Illinois Administrative Code

180.









J. Conform to the 2010 Illinois State Fire Marshall Boiler and Pressure Vessel Safety Act, 41 Illinois

Administrative Code 120.






O. Products: Listed and classified by Underwriter's Laboratories, Inc. as suitable for the purpose

specified and indicated.



B. Accept specialties on site in original factory packaging. Inspect for damage.

1.10 Warranty




PART 2 - PRODUCTS

2.01 Roof Drains (RD-1)


1. Mifab, Model R1200-M.

2. J.R. Smith.

3. Zurn.

4. Wade.

B. Assembly: ASME A112.21.2M.

C. Body: Lacquered cast iron with sump.

D. Strainer: Removable cast iron dome.

E. Accessories:

1. Membrane flange and membrane clamp with integral gravel stop.

2. Adjustable under deck clamp.

3. Roof sump receiver.

4. Waterproofing flange.

5. Adjustable extension sleeve for roof insulation.


2.02 Roof Drains (RD-2)


1. Mifab, Model R1100-M.

2. J.R. Smith.

3. Zurn.

4. Wade.




E. Accessories:






2.03 Overflow Roof Drains (RD-3)


1. Mifab, Model R1200-B-E-U-12-W2.

2. J.R. Smith.

3. Zurn.

4. Wade.




E. Accessories: Coordinate with roofing type.






6. 2" Interior water dam.


2.04 Downspout Nozzle (DSN)


1. Mifab, Model R1940.

2. J.R. Smith.

3. Zurn.

4. Wade.

B. Brass with stainless steel mesh screen, vandal proof lock nut, and wall anchor flange.

2.05 Cleanouts

A. Floor Cleanout (FCO):


(a) Mifab, Model C1200-R.

(b) J.R. Smith.

(c) Zurn.

(d) Wade.

2. Interior Finished Floor Areas (FCO): Lacquered cast iron body with double drainage

flange, abs gasketed plug and adjustable nickel-bronze round scoriated cover.

B. Wall Cleanouts (WCO):


(a) Mifab, Model 1460-RD-3.

(b) J.R. Smith.

(c) Zurn.

(d) Wade.

2. Interior Finished Wall Areas: Line type with lacquered cast iron body and round brass

gasketed plug and round stainless steel access cover secured with machine screw.

PART 3 - EXECUTION

3.01 Examination




3.02 Preparation

A. Prepare piping connections to equipment with flanges or unions.

B. Keep open ends of pipe free from scale and dirt. Protect open ends with temporary plugs or caps.

3.03 Installation - Above Ground Piping

A. Extend cleanouts to finished floor or wall surface. Lubricate threaded cleanout plugs with mixture

of graphite and linseed oil. Provide clearance at cleanout for rodding of drainage system.

B. Encase exterior cleanouts in concrete flush with grade.

C. Install floor cleanouts at elevation to accommodate finished floor.

D. Refer to details for roof drain installations.


PLUMBING FIXTURESSECTION 22 40 00

1230.01 22 40 00 - 1 PLUMBING FIXTURES

PART 1 - GENERAL




A. Water closets.

B. Lavatories.

C. Sinks.


A. Section 079000 - Joint Protection: Product requirements for calking between fixtures and buildingcomponents for placement by this section.

B. Section 221100 - Facility Water Distribution: Supply connections to plumbing fixtures.

C. Section 221300 - Facility Sanitary Sewerage: Waste connections to plumbing fixtures.

1.04 References

A. American National Standards Institute:

1. ANSI A117.1 - Accessible and Usable Buildings and Facilities.

2. ANSI Z124.2 - Plastic Shower Units.

3. ANSI Z358.1 - Emergency Eyewash and Shower Equipment.

B. Air-Conditioning and Refrigeration Institute:

1. ARI 1010 - Self-Contained, Mechanically Refrigerated Drinking-Water Coolers.

C. American Society of Mechanical Engineers:

1. ASME A112.6.1 - Floor-Affixed Supports for Off-the-Floor Plumbing Fixtures for PublicUse.

2. ASME A112.18.1 - Plumbing Fixture Fittings.

3. ASME A112.19.1M - Enameled Cast Iron Plumbing Fixtures.

4. ASME A112.19.2M - Vitreous China Plumbing Fixtures.

5. ASME A112.19.3 - Stainless Steel Plumbing Fixtures (Designed for Residential Use).

6. ASME A112.19.4 - Porcelain Enameled Formed Steel Plumbing Fixtures.


7. ASME A112.19.5 - Trim for Water-Closet Bowls, Tanks and Urinals.

D. American Society of Sanitary Engineering:

1. ASSE 1016 - Performance Requirements for Automatic Compensating Valves forIndividual Showers and Tub/Shower Combinations.

1.05 Submittals

A. Section 013300 - Submittal Procedures: Submittal procedures.

B. Product Data: Submit catalog illustrations of fixtures, sizes, rough-in dimensions, utility sizes,trim, and finishes.


A. Section 017000 - Execution and Closeout Requirements: Closeout procedures.

B. Operation and Maintenance Data: Submit fixture, trim, exploded view and replacement parts lists.


A. Perform Work in accordance with Illinois Department of Public Health Plumbing Code, CurrentEdition and local jurisdiction amendments to Plumbing Code.

B. Provide products requiring electrical connections listed and classified by UnderwritersLaboratories Inc., as suitable for purpose specified and indicated.

1.08 Qualifications



A. Section 016000 - Product Requirements: Product storage and handling requirements.

B. Accept fixtures on site in factory packaging. Inspect for damage.

C. Protect installed fixtures from damage by securing areas and by leaving factory packaging in placeto protect fixtures and prevent use.


















1.11 Warranty

A. Section 017000 - Execution and Closeout Requirements: Product warranties and product bonds.

B. Furnish three year manufacturer warranty for electronic flush valves and electronic faucets.

PART 2 - PRODUCTS

2.01 Flush Valve Water Closets (HWC-1) (Installed at handicapped height, see architectural drawings formounting height)

A. Bowl:


(a) American Standard Model AFWall 2257.001.

(b) Kohler.

(c) Zurn.

2. ASME A112.19.2; wall hung, siphon jet, white vitreous china closet bowl with elongatedrim, 1.6 gallon flush, and 1-1/2 inch top spud. China shall operate in the range of 1.1gallons per flush through 1.6 gallons per flush.

B. Exposed Sensor Operated Flush Valve:


(a) Sloan Model G2 Optima Plus 8111.

(b) Zurn.

(c) Hydrotek.


(d) Moen Commercial.

2. ASME A112.18.1; 1-1/2 top spud, exposed chrome plated, battery powered, sensoroperated, manual override button, 1.6 gallon flush, escutcheon, integral screwdriver stopand vacuum breaker.

C. Seat:


(a) Bemis Model 2155-SSCT.

(b) Olsonite.

(c) Church.

2. Solid white plastic, open front, extended back, self-sustaining hinge, stainless steel posts.

D. Wall Mounted Carrier:


(a) Mifab.

(b) Wade.

(c) Zurn.

(d) J.R. Smith.

2. ASME A112.6.1; adjustable, lacquered cast iron frame and foot supports, lugs for wallattachment, threaded fixture studs with nuts and washers, and flush valve support.

2.02 Lavatories (HL-1) (Installed at handicapped height, see architectural drawings for mounting height)

A. Vitreous China Wall Hung Basin:


(a) American Standard Model Lucerne 0355.012.

(b) Kohler.

(c) Zurn.

2. ASME A112.19.2; vitreous china wall hung lavatory, 20" x 18" inch minimum, with 5inch high back, drillings on 4 inch centers, rectangular basin with splash lip, and frontover flow.

B. Supply Fitting:


(a) Sloan Model EBF-650.

(b) Zurn.


(c) Moen Commercial.

2. ASME A112.18.1M; deck mounted, chrome plated brass supply, 4" spout, batterypowered sensor operated, 0.5 GPM, vandal resistant aerator, 4" centers. Battery box shallbe security mounted to wall. Wire from battery box to solenoid shall be protected by abraided stainless steel wire guard. Wire guard shall be secured to battery box andsolenoid housing.

C. Accessories:

1. Chrome plated 17 gauge brass P-trap with cleanout and arm with escutcheon.

2. Waste with perforated open strainer.

3. Chrome plated all brass angle stops with quarter turn brass stem, and loose key handles.

4. Chrome plated rigid supplies.

5. Insulate drain and supply piping with Plumberex Model X4333 insulation kit or approvedequal.

6. Provide point of use thermostatic mixing valve type TMV-1.

D. Wall Mounted Carrier:


(a) Mifab.

(b) Wade.

(c) J.R. Smith.

(d) Zurn.

2. ASME A112.6.1; lacquered steel frame with tubular legs, lugs for floor and wallattachment, threaded studs for fixture hanger, concealed arm supports, bearing plate andstuds.

2.03 Sinks (S-1)

A. Single compartment bowl:


(a) Elkay, Model LRAD2219.

(b) Just.

2. ASME A112.19.3; 22"L x 19" W x 6.5"D inch outside dimensions, 18 gauge thick, Type304 stainless steel. Self-rimming and undercoated, with ledge back drilled for trim.

B. Trim:


(a) Chicago Faucets, Model 201-AGN8AE29-317CP.


(b) Moen Commercial.

(c) Zurn.

2. ASME A112.18.1; chrome plated brass supply with 8" swing spout, water economyaerator with maximum 2.2 gpm flow rate, with indexed wristblade lever handles on 8"centers.

C. Accessories:

1. 3 1/2 inch drain with strainer basket with offset tailpiece.

2. Chrome plated all brass angle stops with quarter turn brass stem and loose key handles.


4. 17 ga. chrome plated P-Trap, Arm and escutcheon.

2.04 Sink (S-2)



(a) Elkay, Model LRAD1919.

(b) Just.

2. ASME A112.19.3; 19"L x 19" W x 6.5"D inch outside dimensions, 18 gauge thick, Type304 stainless steel. Self-rimming and undercoated, with ledge back drilled for trim.

B. Trim:


(a) Moen Model 7594E

2. ASME A112.18.1; Motionsense product, battery powered stainless steel gooseneck faucetwith 8" trim plate.

C. Accessories:




4. 17 ga. chrome plated P-Trap, Arm and escutcheon.

2.05 Sinks (S-3)




(a) Elkay Custom Sink, see detail on plumbing drawings.

(b) Just.

2. ASME A112.19.3; 42"L x 28" W x 6.5"D inch outside dimensions, 34"x24" bowl, 10"deep, 18 gauge thick, Type 304 stainless steel. Self-rimming and undercoated, with (2)ledges drilled for trim.

B. Trim:


(a) Chicago Faucets, Model 50-VPACP.

(b) Moen Commerical.

(c) Zurn.

2. ASME A112.18.1; chrome plated brass supply with 5-1/4" rigid spout, water economyvandal resistant aerator with maximum 2.2 gpm flow rate, with indexed lever handles.

3. Provide a quantity of two faucets.

C. Accessories:




PART 3 - EXECUTION

3.01 Examination

A. Section 013000 - Administrative Requirements: Coordination and project conditions.

B. Verify walls and floor finishes are prepared and ready for installation of fixtures.

C. Verify electric power is available and of correct characteristics.

D. Confirm millwork is constructed with adequate provision for installation of counter top lavatoriesand sinks.

3.02 Preparation

A. Rough-in fixture piping connections in accordance with minimum sizes indicated in fixture rough-in schedule for particular fixtures.

3.03 Installation

A. Install each fixture with trap, easily removable for servicing and cleaning.

B. Provide chrome plated rigid or flexible supplies loose key stops, reducers, and escutcheons to allfixtures.


C. Install components level and plumb.

D. Install and secure fixtures in place with floor mounted fixture carriers and bolts. Wall mountedlavatories and urinals shall not be mounted to a wall hanger unless there is no access to the chase.

E. Seal fixtures to wall and floor surfaces with mold resistant sealant, color to match fixture.

F. All exposed domestic water, sanitary and vent piping in finished area shall be chrome plated. Provide escutcheons around this piping passing through partitions, walls and floors.

G. All exposed domestic water, sanitary and vent piping within casework shall be chrome plated. Provide escutcheons around this piping passing through casework.

H. Solidly attach water closets to floor with lag screws. Lead flashing is not intended hold fixture inplace.

I. For ADA accessible water closets, install flush valve with handle to wide side of stall.

3.04 Interface with Other Products

A. Review millwork shop-drawings. Confirm location and size of fixtures and openings before roughin and installation.

3.05 Adjusting

A. Adjust stops or valves for intended water flow rate to fixtures without splashing, noise, oroverflow.

3.06 Cleaning

A. Clean plumbing fixtures and equipment.

3.07 Protection of Installed Construction

A. Do not permit use of fixtures before final acceptance.


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