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ISO 9001: 2015 Documents No. MP-M-8.1-1 Version No 1.0 Date effective: 14.09.18Document title: Master List of Qualifying Quantity for up-gradation to approved vendors and Qualifying Quantity & Qualifying Periods for Approval for RDSO vendor for developmental order of items controlled by MP Directorate

SSE/MP Dir/MP-VDG Printed: 07-08-18 Prepared by Issued by Page 1 of 31

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GOVERNMENT OF INDIA MINISTRY OF RAILWAYS

Document No. MP-M-8.1-1

Ver. 1.0

Master List of Qualifying Quantity for up-gradation to approved vendors and Qualifying Quantity & Qualifying Periods for Approval for RDSO vendor for developmental order of items controlled

by MP Directorate

pkyu 'kfDr funs'kky; MOTIVE POWER DIRECTORATE vuqla/kku vfHkdYi vkSj ekud laxBu RESEARCH DESIGNS & STANDARDS ORGANISATION

y[kuÅ & 226 011 LUCKNOW - 226 011



1.0 AMENDMENT HISTORY: -

S. No. Amendment date Version Reason for amendments 1.0 14-09-18 1.0 First issue under new documentation system



This document contains Qualifying quantity for up-gradation to approved vendors and Qualifying quantity & qualifying periods for approval for RDSO vendor for developmental order of critical locomotive items to be procured only from RDSO (Motive Power Directorate) approved sources, only with no exception being permitted, as per Annexure ‘A’ of Railway Board letter no. 2001/M(L)/466/2706 dated 28.05.2003 and it’s revisions. The Qualifying quantity & periods of such items will be applicable from the date of issue of this document.

SN.

Description EMD / DLW / Firm’s Pt. no. / Drawing No.

Specification No. Qualifying quantity for up-gradation to approved vendors

Qualifying quantity & Period for approval for RDSO vendor for

developmental order Qualifying quantity Qualifying Period

Engine and Engine system Items 1. Connecting Rod Bearings

(Steel Backed) Anti – Friction Metal Lined for ALCo locomotives.

• Half Bushing, Con Rod (Cap Only)

DLW Pt. no. 10150055 31PD 5703A 2000 80 (5 loco sets) One year

• Half Bushing, Con Rod (Rod Only)

DLW Pt. no. 10150043 2000 80 (5 loco sets) One year

2. Main Bearing Shell (Inter & Centre) (Steel Backed) Anti – Friction Metal Lined for ALCo locomotives

• Main Bearing Shell (Intermediate Thin wall Upper & Lower)

DLW Pt. no. 10150018 31PD 5703A 1800 75 (5 loco sets) One year

• Bearing Center Main (Upper & Lower Halves Thin Wall)

DLW Pt. no. 10150020 250 10 (5 loco sets) One year

3. Main Bearing, Thrust (Steel Backed) Anti – Friction Metal Lined Thrust Bearing (Gen. End Upper) for ALCo locomotives

DLW Pt. no. 10150031 31PD 5703 125 5 (5 loco sets) One year



SN.





4. Bearing-Con Rod for EMD locomotive

1. Bearing- Con Rod- Lower EMD Pt. No 8136114 / DLW Pt. no. 16150181

320 24 (3 loco set) One year

2. Bearing- Con Rod- Upper EMD Pt. no. 8354118 / DLW Pt. no. 16150193

320 24 (3 loco set) One year

5. Main Bearings for EMD locomotives

EMD Pt. No / DLW Pt. no.

1. Main Bearing-Lower Gen / End

9543889 / 16150065 20 3 (3 loco sets) One year

2. Main Bearing-Lower Center

9543895 / 16150089 40 6 ( 3 loco sets) One year

3. Main Bearing-Upper Inter 9543944 / 16150030 140 21 (3 loco sets) One year 4.

Main Bearing- Upper Gen / end


5. Main Bearing- Upper Center

9543956 / 16150077 40 6 (3 loco sets) One year

6.

Main Bearing- Lower Intermediate


6. Filter Air Dryer & MR, for ALCo & EMD locomotives

-

(A) Filter Air Dryer for ALCo locomotives

DLW Pt. no. 11664253 - 400 40 (20 loco sets) One year

(B) Filter Air Dryer & MR, for EMD locomotives

EMD Pt. no. 9559346, DLW Pt. no. 17450822

-

7. Filter Dyna Cell for EMD locomotives

EMD Pt. no. 9093588 (Drg. No. 9552087), DLW Pt. no. 17452790

- 400 40 (20 loco sets) One year

8. Filter Element, Brake Panel, for EMD locomotives

NYAB Pt. no. 775925 - 200 30 (10 loco sets) One year



SN.





9. Filter element, fibre glass, ECC for EMD locomotives

EMD Pt. no. 8402068, DLW Pt. no. 17453057

- 1000 100 (20 loco sets)

Six months

10. Low Mean Pore Size Primary & Secondary Fuel Oil Filter Elements for Diesel Electric Locomotives

RDSO Drg. No. SKDP-3901& 3902

RDSO Spec. No. MP.0.2600-25

600 loco sets 60 (30 loco sets) 190 days

RDSO Drg. No. SKDP-3908 & 3909

60 (30 loco sets) 100 days

11. 10” x 30” Long Life Lube Oil and Fuel Oil Filter Elements (Two Piece) for EMD Locomotives

EMD Pt. no. 40056007

RDSO Spec. No. MP.0.2600-26, RDSO Test Programme No. MP.TP-23.

2400 18 (3 loco sets) 190 days

12. Long Life Lubricating Oil Filter Element for Locomotive Diesel Engines

-

RDSO Spec. No. MP.0.2600-15

4800 160 (20 loco sets) with CLOC

250 days with CLOC

13. Filter elements, Pre-cleaner for ALCo & EMD locomotives

(A) Engine Inertial Primary filter for ALCo locomotives

DLW Drg.No. SK.No.-2213,DLW Pt. no. 11458010

RDSO Spec. No.MP.0.2600-16 & AirFlow & Efficiency of EDPS-436

100 loco sets 20 (10 loco sets)

One year

(B) Inertial Filter Assembly for EMD locomotives

EMD Pt. no. 10633569 & 10633570 (EMD Pt. no. 10631591, DLW Pt. no. 17452650)

100 loco sets 20 (10 loco sets) One year

(C) Car body filter for ALCo locomotives (for WDG3A & WDM3D locomotives)

DLW Pt. no. 11665830 100 loco sets 20 (10 loco sets) One year

(D) Car body filter for ALCo locomotives (for WDM2 locomotives)

RDSO drawing No. SKDL - 4705




SN.





14. Filter elements, Secondary Engine Air Filters, for ALCo & EMD locomotives

(A) Glass Fibre Bag Filter for ALCo locomotives

RDSO Drg.No. SKDP-3505, DLW Pt. no. 11458045

RDSO Spec. No. MP.0.2600-16 & EDPS-535

800 80 (20 loco sets) Six months

(B) Glass Fibre Secondary Engine Air Filter for ALCo locomotives (Deep Design)

RDSO Drg. No. SKDP-3673


(C) Glass Fibre Secondary Engine Air Filter for ALCo locomotives

RDSO Drg. No. SKDP-3476


(D) Element Filter for EMD locomotives

EMD Pt. no. / Drg. No. 8470903, DLW Pt. no. 17452168

800 80 (20 loco sets)

Three months

15.

Disposable car body filters with built-in louvers and casing

50 loco sets 10 loco sets Six months

(A) Disposable car body filters with built-in louvers and casing For WDG3A, WDM3B, WDM3D and WDM3A locomotives

RDSO Drg. No. SKDP-4109, SKDP- 4110

(B) Disposable car body filters with built-in louvers and casing For WDM2 locomotives

RDSO Drg. No. SKDP-4111, SKDP-4112



SN.





16. Soak Back Lube Oil Filter for EMD Locomotives

EMD Pt. no. 8340000, DLW Pt. no. 16240601

RDSO Spec. No. MP.0.2600-20, RDSO Test Programme No. MP.TP-23

400 3 (3 Loco set) Six months

17. Spin-on Fuel Filter for EMD locomotives

EMD Pt. no.8423132, DLW Pt. no. 16240390



18. Spin-on turbocharger lube oil filter for EMD Locomotives

EMD Pt. no. 40035123, DLW Pt. no. 16240560



19. Filter elements, Suction Strainer for EMD Locomotives

EMD Pt. no. 9324489, DLW Pt. no. 17454610 or RDSO Drg. No. SKDP-3675

- 100 10 (10 loco sets) One year

20. Filter Paper Media for 10” x 30” Long Life Lube Oil and Fuel Oil Filter Elements (Two Piece) for EMD Locomotives

- RDSO Spec. No. MP.0.2600-26, RDSO Test Programme No. MP.TP-23.

2400 18 (3 Loco sets) 190 days

21. Filter Paper Media for Long Life Lubricating Oil Filter Element for Locomotive Diesel Engines

- RDSO Spec. No. MP.0.2600-15.

4800 160 (20 loco sets) with CLOC

250 days with CLOC



22. Filter Paper Media for Low

Mean Pore Size Primary & Secondary Fuel Oil Filter Elements for Diesel Electric Locomotives

For manufacturing of filter elements set to RDSO Drg. No. SKDP-3901, 3902

MP.0.2600-25 600 locos sets


For manufacturing of filter elements set to RDSO Drg. No. SKDP- 3908 & 3909


23. Filter, Compressor oil spin on, for EMD locomotives

EMD Pt. no. 9311037, DLW Pt. no. 17480048 or RDSO Drg. No. SKDP-3685 and Pt. Drg. Nos. SKDP-3678, SKDP-3686, SKDP-3687, SKDP-3688, SKDP-3689, SKDP-3690, SKDP-3691, SKDP-3692, SKDP-3693

- 200 20 (20 loco sets) Six months

24. Filter elements, Pre-cleaner for WDG5 locomotives

EDPS – 436


Inertial Filter RH for WDG5 locomotives

DLW Pt. No. 17456710

Inertial Filter LH for WDG5 locomotives

DLW Pt. No. 17456708

25. Fuel filter element (5 micron) for WDG5 Locomotives

DLW Part No. 16050629 / Drg No. 40106208

- 08 02 Six months

26. Filter, Self cleaning Automatic, Lube oil, for ALCO locomotives

DLW Pt. no. 11664137 - 50 5 (5 loco sets) One year

Electrical Machines (DEMU Items) DEMU Items (For items that are similar in design and construction between Locomotives & DEMU, in case a vendor is already approved for similar item in locomotives, it may be granted same status in DEMU also, subject to successful completion of type test and field trial of the equipment. This is due to the logic that application in Locomotives is more severe as compare to DEMU. However, by the same logic, the reverse would not be admissible).



27. Three phase AC-AC transmission System & Associated Control equipment for 1600 HP Diesel Electric Multiple Unit

MP.0.24.00.45 10 Systems, Minimum life

proving criteria (MLPC) – 02

System for 3 years

04 Systems Six months

Electrical Machines (EMD Locomotive Items) 28. Alternator-Rectifier Traction for

HHP locomotives EMD Pt No. 40070737 for alternator & 40027895 for rectifier / DLW Pt No. 18020010 for alternator & 18021554 for rectifier

10 nos. for 36 months & minimum life proving criteria 2 nos. for 36 months (Also see Rly. Board’s letter no. 2007/M(L)/466/5(402) dt. 14.10.09)

10 nos. (Also see Rly. Board’s letter no. 2007/M(L)/466/5(402) dt. 14.10.09)

One year

29. Rectifier Bank Assembly for HHP Locomotives

EMD Part No 40027895, DLW Part No 18021554 or equivalent, Drawing No. 40027892-D

ETI-377, EDPS-314

10 sets for 36 months and minimum life proving criteria 2 sets for 36 months

20 nos. (10 pairs)

One year

30. Traction Alternator for EMD (WDG5) Locomotives

EMD Pt. no. / DLW Pt. no. 40170087 / 18022431

DLW PS no.WDG5/EM/001

10 nos. for 36 months & minimum life proving criteria 2 nos. for 36 months (Also see Rly. Board’s letter no. 2007/M(L)/466/ 5(4 02) dt. 14.10.09)

10 nos. (Also see Rly. Board’s letter no. 2007/M(L)/466/5( 402) dt. 14.10.09)

One year

31. Bearing suspension, Drive End of Traction Motor for EMD locomotives

EMD Pt No. 40072949/ DLW Pt No. 17400030

MP.0.2402.17 60 nos. each *

30 nos.

Six months

32. Bearing suspension, Non-Drive End of Traction Motor for EMD locomotives

EMD Part No. 40083493 / DLW Part No. 17400053

MP.0.2402.17 60 nos. each *

30 Nos. Six months



33. Bearings, Traction Motor- for EMD locomotives

TM Drive end (DIN 43283-N 332-ECM-SRL 340-370-VA309)

60 nos. *

30 nos. Six months

TM Non-drive end (DIN 43283-6326-M/C5-VA309),

60 nos. *

30 nos. Six months

34. Bearing RLR CE for EMD (WDG5) locomotives

EMD Pt. no. / DLW Pt. no. 40114740 / 17456356

- 60 nos.* 30 nos. Six months

35. Bearing RLR PE for EMD (WDG5) locomotives

EMD Pt. no. / DLW Pt. no. 40114741 / 17456368

- 60 nos.* 30 nos. Six months

36. Bearing traction alternator for EMD locomotive

EMD Pt No. 9549071 60 nos. *

5 nos. Six months

37. 3-Phase Induction Motors for 4500 HP, AC- AC WDG4 & WDP4B Diesel Electric Locomotives

EMD Pt No 40071569 & 40086753 / DLW Pt No 18080017 & 18070036 and 18080080 & 18080091

MP.0.2400.52 60 nos. for 24 months & minimum life proving criteria 12 nos. for 24 months (Also see Rly. Board’s letter no. 2007/M(L)/466/5(402) dt. 14.10.09)

60 nos. (Also see Rly. Board’s letter no. 2007/M(L)/466/5(402) dt. 14.10.09)

Six months

38. 3- Phase squirrel cage induction motor for 5500 HP AC-AC WDG5 locomotive

EMD Pt. no. / DLW Pt. no. 40170048 / 18080110

Spec. No. MP.0.2400.72; STR No. MP.STR. EM.01.01.10.

60 nos. for 24 months & minimum life proving criteria 12 nos. for 24 months (Also see Rly. Board’s letter no. 2007/M(L)/466/ 5(4 02) dt. 14.10.09)

60 nos. (Also seeRly. Board’s letter no. 2007/M(L)/466/5( 402) dt. 14.10.09)

Six months

39. Axle Gear Steel (Carburizing Type)

Spec. No. EMS 157 120 Nos. 30 Nos. Six months

Gear – 90 teeth EMD / DLW Pt. no. 40074148 / 18440022

Gear – 77 teeth EMD / DLW Pt. no. 10662230 / 18440046



40. Pinion Gear Steel (43 B 17) Spec. No. EMS 81; STR No. MP.STR. EM.04.11.11

120 Nos. 30 Nos. Six months Pinion -17 teeth EMD / DLW Pt. no.

40074147 / 18440010 Pinion-17 teeth EMD / DLW Pt. no.

10662229 / 18440034 41. Tube Suspension: Housing

bearing kit (consisting 11 items) for EMD locomotives

DLW Pt No. 17454499 STR No. MP.STR. EM.01.01.12

250 sets 30 sets Six months

42. Tube Suspension: Housing bearing kit (consisting 4 items) for EMD locomotives

DLW Pt No. 17454487 STR No. MP.STR. EM.01.01.12

250 sets 30 sets Six months

43. E-Locker/Dustbin Motor Blower Assly for EMD (WDG5) Locomotives

EMD Part No. / DLW Part No. - 40170036/ 17456680 and 40177377/18090059)

DLW PS no. WDG5/EM/004

20 nos. 5 nos. Six months

Electrical Machines (BG ALCo Locomotive Items)44. Alternator Traction with

Auxiliary Machines and their sub-assemblies for Broad Gauge Diesel Electric ALCO Locomotives

MP.0.2402.19

A. Traction Alternator with Auxiliary Machines and their sub-assemblies for 3100HP and 3300HP ALCO Locomotives

30 5 nos. One year

B. Traction Alternator with Auxiliary Machines and their sub-assemblies for 1400HP and 2300HP ALCO Locomotives.

20 10 nos. Six months



45. Bearing, roller type, of Traction motor, for ALCo locomotives, NH320 rivetless- commutator end, NU330 rivetless- Pinion end & alternator/generator bearings

MP.0.2402.03 Traction motors- 60 each type

* Alternator/Generator

- 60 nos. *

Traction motors- 30 nos. each type

Alternator/Gener

ator - 5 nos.

Six months

46. Bearings, Suspension, Traction Motor for ALCo locomotives (Roller type)

MP.0.2402.17 60 nos. each *

30 nos. Six months

47. Bearings for Traction motor, ALCo locomotives - (NU328 & NH318 rivetless)

MP.0.2402.03 60 nos. each * 30 nos. Six months

48. Traction motor Bellows- (Leather), for ALCo locomotives

For BG locos MP.0.2400.25 300 nos. 30 nos. Six months For MG locos MP.0.2400.29 300 nos. 30 nos. Six months

49. Traction Motor Bellows (Moulded Rubber Type without Fabric) used on Broad Gauge Diesel-Electric Locomotives

SKDP 3849 MP.0.2400. 22

200 nos. 30 nos. Six months

50. Flame Retardant 200ºC Fluoroelastomer Insulated Main Lead & Brush Gear Cables used in Traction Motors of Diesel Electric Locomotives

MP.0.52.00.08, 150 Motor sets (4 nos. cables either 150 mm2 or 200 mm2 taken as one motor set)

30 Motors Sets (4 nos. cables either 150 mm2 or 200 mm2 taken as one motor set)

Six months

51. Carbon blocks Following items not mentioned in latest Vendor List

As per manufacturer’s data sheet

Approval issued by Electrical Dte of RDSO vide note no. EL/2.2.70 dtd. 5.06.14, Spec. MP.0.2400.60

Nos. of carbon brush



i. TM165/ 165M/ 4906/ 4907/ GE 752 / C1001TM

WDM2, WDM3A, WDG3A, WDM3C & WDM3D

Do Do 7200

360 Six months

ii. TM5002AZ/ BW TM7362 (CGL)/ TM7362A

WDP1, WDP3A, WDP3DH, WDP3A,WDM3D

Do Do 7200 360 Six months

iii. TG 10931 AZ WDM2 Do Do 6000 300 Six months iv. TG 5301 BX WDM2 Do Do 6000 300 Six months v. TG

581/586A WDM2 Do Do 4000 200 Six months

vi. TG-5GT586 (GE)

WDM2 Do Do 4800 200 Six months

vii. TA 10105AZ, TA10106AZ, TA10102CW/DW, TA10102 EV

WDM2, WDM7, YDM6, WDP1, WDM3A, WDG3A, WDP3A, WDM3C & WDM3D


viii. AG-51, AG-2513, AG-2501

WDM2, WDP1


ix. AG-2702AZ WDM2 Do Do 800 40 Six monthsx. AG-3101 WDM3A,

WDG3A, WDP3A, WDM3C & WDM3D

-Do- -Do- 1800 90 Six months



xi. AG-5GY27 (GE)

WDM2 -Do- -Do- 1200 200 Six months

xii. Exciter Alternator 5G7A6A1(GE)


xiii. TM-4303AZ/ BY/CZ/DY

1400HP DEMU


xiv. TM-2141 (CGL)

700HP DEMU


xv. DB Blower Motor 5GY90


xvi. DB Blower MotorDY3423

WDM2, YDM4


xvii. Fuel Pump Motor


xviii Fuel Pump Motor ES-117 (ELGI)

WDM2, WDM3A, WDG3A, WDP1, WDM3C & WDM3D


xix. Fuel Pump Motor5BC76 AB286 (GE)


xx. Crank Case Exhauster Motor ES-92 (ELGI)





xxi. Eddy Current Clutch-EC- 9005/2/M



xxii. Clutch Gear 5DGY32A1


xxiii. Main Alternator (TA-17)

WDP4, WDG4 & WDP4B


xxiv. Companion Alternator (CA-6)

WDP4, WDG4 & WDP4B


xxv DB Grid motor

WDP4, WDG4 & WDP4B


xxvi TM253AZ YDM4 Do Do 3200 160 Six months xxvii TM-GE-761 YDM4A,


xxviii TG-10919AZ YDM4 Do Do 6000 300 Six months xxix TG-5GT-

740PAI YDM4A Do Do 6000 300 Six months

xxx TG-GT740PBI (Canadian GE)

YDM4 Do Do 6000 300 Six months

xxxi Exciter Auxiliary Generator(GM)




xxxii Exciter Auxiliary Generator(GM)


xxxiii Crank Case Exhauster Motor


xxxiv Hasler Speedometer

DM2, YDM4


52. Kapton Covered Copper Conductor for Traction Machines

MP-0-2400.24 44000 kgs 3300 kgs Six months

53. Film Polyimide (Kapton / Apical film or equilivant)


100 kg 30 kg Six months

54. Glass tape, Silicon elastomer As per manufacturer’s data sheet or spec. prepared by OEM DLW

2000 mtrs. / 100 motors

600 mtrs. / 30 motors

6 months

55. Motor Complete, DC Traction for ALCo locomotives with following sub-assemblies: A. Armature, B. Commutator C. Commutating field coils assembly, D. Main field coils assembly, E. Magnet frame (machined)

MP.0.2402.13 for Standard Motor, MP.0.2402.12 for Light Weight Motor

120 nos. 30 nos. Nine months

56. Motor Armature, DC Traction for ALCo

250 Motor Sets 30 Motor Sets Six months

57. Motor Commutator, DC Traction for ALCo


58. Motor Commutating Field Coils assembly, DC Traction for ALCo


59. Motor Main Field Coils assembly, DC traction for ALCo




60. Motor Magnet Frame (machined), DC Traction for ALCo


61. Papers Nomex, Untreated of all grades



62. Alternator-mounted Rectifier Assembly for AC/DC Diesel Electric Locomotives

MP.0.2402.20 Rectifiers complete- 30 nos.

Diodes- 1500 nos.

Rectifiers complete- 5 nos. Diodes- 180 nos.

Six months

63. Resins & Varnishes for Traction Machines used on Diesel Electric Locomotives

As per MPMI No. 153/92

Mica bonding for insulating tapes—4.5 x 6 = 27kg


Mica bonding for V - cone & segment--0.5 x 6 = 03 kg


Laminating and coil moulding— 2.5 x 6 = 15 Kg


Putty for application behind commutator riser-2.5x 6 =15Kg


Putty/compound between split field coils and gaps at lead/coil turns— 2 x 6 = 12 Kg


Impregnating (solvent less) varnish— 20x6=120 Kg


Impregnating (solvent less) varnish for Aux. M/cs----07x2 =14 Kg


Anti-tracking (finishing) Varnish---3 x 6 = 18 Kg


Anti-tracking (finishing) Varnish for AGs ---2.8 x 2 = 5.6 Kg


Epoxy based potting compound for field coils of TM 4601&4603 =6 x 6 = 36 Kg




64. Cleaning Solvent for Electrical Rotating Machines of Diesel Electric Locomotives

MP.0.8000.01 20000 Litres

18 traction machines shall

be cleaned.

Successful execution of at

least 2 P.O. 65. Tape, Kapton adhesive As per manufacture’s data

sheet or spec. prepared by OEM / DMW

35000 m/ 100 motors 10500 m / 30 motors

Six months

66. Class 200 Resin-Pre-impregnated Semi-Cured Unidirectional Polyglass Banding Tapes used on Traction Machines (TG/TM/AG) of Diesel Electric Locomotives And DEMUs

MP.0.24.00.23 200000 m / 400 motors

15000 m/ 30 motors

Six months

67. Traction Gears, (Case hardened) for ALCo locomotives

Spec. No. MP.0.2800.17; STR No. MP.STR. EM.04.11.11

250 Nos. 30 Nos. Six months

68. Traction Pinion, (Case hardened) for ALCo locomotives

Spec. No. MP.0.2800.17; STR No. MP.STR. EM.04.11.11

300 Nos. 30 Nos. Six months

69. Tubes and accessories, Suspension bearing (10 components) For TM 4907 and TM 5002 of ALCo locomotives

As per drawings prepared by BHEL/CGL or by DMW/DLW

STR No. MP.STR. EM.01.01.12

250 sets

30 sets Six months

Electrical Machines (BG ALCo & EMD Locomotive Items) 70. Locomotive Power Cable –

Sizes AWG # 1 and Larger EDPS-304 14310 m 2385 mtrs. Six months

71. Locomotive Insulated Wire – Sizes AWG # 3 and Smaller

EDPS-179 51960 m 8660 mtrs. Six months



Electrical Control Items 72. Nickel Cadmium Starter

batteries for Diesel Locomotives (6V, 150AH Ni Cd Storage Unit)

EMD drg. No. 10609375 MP.0.51.01.02 500 10 One year

73. Low Maintenance lead acid Batteries for Diesel Electric loco engine starting application (8 V, 500 Ah lead acid)

DEL/SPN/193 400 8 One year

74. Low Maintenance lead acid Batteries with PPCP Cell assembly housed in FRP outer container for Diesel Electric locomotives (8V, 450 Ah lead acid)

MP.0.24.00.65 400 8 One year

75. Microprocessor based Control system with Automatic Flasher Light Control, Multi-Setting Vigilance Control & Event Recorder for Diesel Electric locomotives (ALCO)

MP.0.2400.26

50 2 One year

76. AC-AC Traction Control System for 4500 HP HHP Diesel-Electric Locomotives

MP.0.2400.43 10 loco sets for 12 months & minimum life proving criteria 2 loco sets for 24 months (Also see Rly. Board’s letter no. 2007/M(L)/466/ 5(402) dt. 14.10.09)

10 loco sets (Also see Rly. Board’s letter no. 2007/M(L)/466/5(402) dt. 14.10.09)

Six months

77. Microcontroller based Event Recorder used on EMD Locomotive

MP.0.3700.12 50 5 One year

78. Governors MCBG Micro-controller based for ALCo/ DLW/ DMW



(A) Micro controller based governor (MCBG) for Application on ALCo/DLW/ DMW 16 cylinder 251 series D- E Locomotives

MP.0.1700.01 100 2 One year

(B) Micro controller based governor (MCBG) for Application on Micro-processor Controlled ALCo / DLW 6 cylinder 251 series WDS6 D- E Locomotives

MP.0.1700.04 50 2 One year

79. Master controller conventional stick type for ALCo locomotives

BHEL Drg. No. 25770030011 / DLW Pt No. 12130205

100 5 One year

80. Master Controller Improved stick type for ALCo locomotives

DLW Drg. no. EL/PT/0633 100 5 One year

81. Master Controller of EMD locomotive

EMD pt no. 40055299 / DLW pt no. 17050455

50 5 One year

82. Fuel Level Sensor for Diesel Electric Locomotives

MP.0.2400.63 50 5 One year

83. Micro controller based Electronic Speed indicating and Recording system for Railway application

MP.0.3700.07 100 5 One year

84. Distributed Power Control System for HHP Locomotives

-- MP.0.0400.02 ** 04 Loco Sets 12 months with minimum life proving criteria two locos for 24 months (Rly. Board ltr No. 2007/ M(L)/466/5(402) dt. 14.10.09)

04 loco sets Six months



85. Distributed Power Control System for Alco Locomotives

-- MP.0.0400.02 ** 04 Loco Sets 12 months with minimum life proving criteria two locos for 24 months (Rly. Board ltr No. 2007/ M(L)/466/5(402) dt. 14 10 09)

04 loco sets Six months

86. Auxiliary Power Unit for HHP Locomotives

-- MP.0.2400.64 ***** 50 Loco Sets 5 Loco Sets One year

87. Automatic Control of Engine Stop with Auxiliary Power Unit-ACES with APU for Alco locomotives

MP.0.2400.62***** 50 Loco Sets 5 Loco Sets One year

88. Remote Monitoring and Management of Locomotive and Trains

-- MP.0.0402.04 **** 50 Loco Sets 10 Loco Sets One year

89. Loco cab video and voice recording system

MP.0.0400.14. 100 10 Six months

Brake Items 90. Air Dryer, ALCO, HHP &

Electric locomotives and EMUs/DEMUs/MEMUs

Spec. no. MP.0.01.00.06; STR no. MP.STR. BK.01.06.11.

50 10 One Year

91. Gauge Complex with Air Flow Indicator, HHP Locomotives

EMD Pt No. 10631881 / DLW Pt No. 17452508

MP.0.01.00.32 100 10 One year

92. ‘L’ Type Composition Brake Block, ALCo & Electric Locomotives

SK.DP-3650 MP.0.01.00.04 10000 1500 One year

93. High Friction Composition Brake Block, HHP locomotives

SK-DP 3630 MP.0.0100.10 4800 300 One Year

94. Brake equipments, ALCo & Electric locomotivesS. No. Description Drg. No. Specn. No.



WABCO PC No. WABCO Test Spec. No.

(A) i. A-9 Auto brake valve 564140 T-2559-0 200 10 One year ii. SA-9 Ind. Brake valve 564141 T-2555-0 200 10 One year iii. C-2W relay valve with

5mm choke 579991 T-3439-0 100 10 One year

iv. C-2W relay valve with 6mm choke

579991 T-3439-0 100 10 One year

v. H-5 relay air valve 528561 T-1462-0 100 10 One year vi. HB-5 Relay air valve 549930 T-1976-0 100 10 One year vii. F-1 selector valve 557995 T-2428-0 100 10 One year viii. A-1 Diff. Pilot air valve 564940 T-2916-0 100 10 One year ix. HS-4 control Air valve 561128 T-2917-0 100 10 One year x. VA-1B Control air valve 564523 T-2918-0 100 10 One year xi. VA-1 Release valve 563510 T-2968-0 100 10 One year xii. MU-2B valve 564144 T-2655-0 100 10 One year xiii. D-1 pilot air valve

(modified) PD-2-20-7698 100 10 One year

xiv. 28 VB-control valve 563855 T-2630-0 100 10 One year xv. C3W Distributor valve

with control reservoirs 1903971308 100 10 One year

xvi. 24A-Double check valve 560504 T-2447-0 200 10 One year (B)

1. D-1 Emergency brake valve

564786, SKDP-3573 T-3267-0, MP.0.01.00.13

200 10 One year

2. J-1 Safety valve 558296, SKDP-3580 T-2463-0 MP.0.01.00.14

100 10 One year

3. N-1 Reducing valve 552238, SKDP-3582 T-1605-0 MP.0.01.00.15

100 10 One year



95. Microprocessor controlled Air Brake System / Modular Microprocessor controlled Air Brake System with advanced features / Indigenous Microprocessor controlled Air Brake System with versatile software

MP.0.01.00.20, MP.0.01.00.24, MP.0.01.00.23

50 1 Two years

96. Compact (Tri-plate) type IRAB-1 pure air brake and 28 LAV-1 dual brake panel for diesel Locomotives

MP.0.01.00.19

30 10 Two years

97. Air Compressor (Enhanced reliability and M-24 schedule), ALCo Locomotives

MP.0.0700.13

50 5 Two years

98. Water cooled Air Compressor for HHP Diesel Locomotives

SK.DP-3842 MP-0.07.00.14

50 3 Two years

99. Diaphragms, VA1B valve, ALCo locomotives

Small Diaphragm (VA-1B) SK.DP-3048 IRS-R48-88 & WABCO spec for WABCO Licensees

1000

100 One year

Large Diaphragm (VA-1B) SK.DP-3049 1000 100 One year 100. Rubber components, Air brake, ALCO locomotives - IRS-R48-88 & WABCO spec for WABCO Licensees

i. `O’ Rings SK.DP-3031 1000 100 One year ii. Port Gasket (VA-1B

Control Valve) SK.DP-3032 1000 100 One year

iii. Port Gasket (C2W) SK.DP-3033 1000 100 One year iv. Gasket (HS-4 Control

Valve) SK.DP-3034 1000 100 One year

v. Gasket (28-VB) SK.DP-3035 1000 100 One yearvi. Gasket (F-1 Selector

Valve) SK.DP-3036 1000 100 One year



vii. Gasket Ring (A-1 differential Pilot Air Valve)

SK.DP-3037 1000 100 One year

viii. Gasket Ring (H-5 & HB-5 Relay air valve)

SK.DP-3038 1000 100 One year

ix. Body Port Gasket (HB-5) SK.DP-3039 1000 100 One year x. Gasket Cover (VA-1

Release Valve) SK.DP-3040 1000 100 One year

xi. Check Valve (D-1&28VB Brake Valve)

SK.DP-3041 1000 100 One year

xii. Seal (VA-1& D-1 Emergency)

SK.DP-3042 1000 100 One year

xiii. Port Gasket between Body & Diaphragm Cover (H-5&HB-5)

SK.DP-3043 1000 100 One year

xiv. Seal with insert (D-1 Emergency, A9, C2W)

SK.DP-3044 1000 100 One year

xv. Gasket Check Valve Body Cover (H-5&HB-5)

SK.DP-3045 1000 100 One year

xvi. Gasket Check Valve Body (H-5&HB-5)

SK.DP-3046 1000 100 One year

xvii. Pipe Bracket Gasket for C2W

SK.DP-3047 1000 100 One year

xviii. Diaphragm (A9, SA9, HS4)

SK.DP-3052 1000 100 One year

xix. Diaphragm (C2W) SK.DP-3053 1000 100 One yearxx. Diaphragm(A-1 Differential) SK.DP-3054 1000 100 One year xxi. Diaphragm (H-5 & HB-5) SK.DP-3055 1000 100 One year xxii. Pipe Bracket Gasket (A9

& SA9) SK.DP-3056 1000 100 One year

xxiii. Gasket (F-1 Selector Valve)

SK.DP-3057 1000 100 One year

xxiv. Pipe Bracket Gasket (MU2B)

SK.DP-3058 1000 100 One year



xxv. Gasket Bottom Cover (F-1 Selector Valve)

SK.DP-3059 1000 100 One year

xxvi. Gasket (28-VB) SK.DP-3060 1000 100 One year xxvii. Piston Head Disc (WDM2

Loco) SK.DP-3061 1000 100 One year

xxviii. Piston Head Disc (YDM4 Loco)

SK.DP-3062 1000 100 One year

xxix. Cover Gasket (D-24B Feed Valve)

SK.DP-3063 1000 100 One year

xxx. Pipe Bracket Gasket (D-24B Feed Valve)

SK.DP-3064 1000 100 One year

xxxi. Gasket Ring (D-24B Feed Valve)

SK.DP-3065 1000 100 One year

xxxii. Gasket Ring (D-24B Feed Valve)

SK.DP-3066 1000 100 One year

xxxiii. Gasket Ring (D-24B Feed Valve)

SK.DP-3067 1000 100 One year

xxxiv. Ring (D-24B Feed Valve) SK.DP-3068 1000 100 One year xxxv. Small Diaphragm (28-VB) SK.DP-3050 1000 100 One year xxxvi. Large Diaphragm (28-VB) SK.DP-3051 1000 100 One year

101. Modified Hand Brake Assembly

SKDP-3947 for Alco locos SKDP-4089 for EMD locos

200 nos

20 nos. Six months

102. Spares for compressor / expressor, ALCO Locomotives

(A) 1. Oil seal (compressor) ELGI pt no. 000470500 / KPC pt no. 0965011050RDSO Drg. no. SKDP-3626

200 10 Two year

2. Piston- Diameter 140mm

ELGI pt no. 00021858c / KPC pt no. 0960150250

MP.0.07.00.03 100 5 Two year

3. Lube oil pump (gear driven type)

ELGI pt no. 07030011A / KPC pt no. 0960181650 RDSO Drg. no. SKDP-3442

100 5 Two year



(B) Coolers (copper tube fin type cooling core with MS headers)

Inter cooler for expressor/ compressor

ELGI pt no. 070402560 & 00044726A / KPC pt no.0960171950

100 10 Two year

(C) Coolers (copper tube fin type cooling core with MS headers)

After cooler for compressor

ELGI pt no. A070053 / KPC pt no. 0965031250

100 10 Two year

(D) Face type Oil seal assembly with mating ring (Expressor)-

ELGI pt no. 000470300 / KPC pt no. 0950137200

SKDP-4072 200 10 Two year

(E) Piston- Diameter 197mm ELGI pt no. 000112040 / KPC pt no. 0950140150

200

10

Two year

103. Spares upgraded for compressor/expressor, ALCO Locomotives. 1. Air suction filter ELGI Pt. no. 070305120/

KPC Drg.No. 096.01.710.50 200 10 One year

2. Cylinders/Liners a) Diameter 197mm

ELGI Pt. no. 070304780 / KPC Drg.No. 095.00.404.51

200

10 Two year

b) Diameter 140mm ELGI Pt. no. 070304800 / KPC Drg.No. 096.01.507.51

100

5 Two year

3. Piston ring set a) Diameter 197mm

ELGI Pt. no. 022401079/KPC Drg.No. 096.50.450.50

200

10 Two year

b) Diameter 140mm ELGI Pt. no. 072403489/ KPC Drg.No. 096.50.451.50

100 5 Two year

4. Connecting rod big end bearings

Upper half

ELGI Pt. no. 070302180 /KPC Drg.No. 095.00.308.50

300 10 Two year



Lower half ELGI Pt. no. 070302150 /KPC Drg.No. 095.00.307.50

300 10 Two year

5. Oil strainers/ screens ELGI Pt. no.070402560 &00044726A / KPC Drg. No.095.01.556.50

100 5 One year

6 Suction unloader Assembly

ELGI Pt. no. A070073 / KPCDrg. No. 096.00.563.50

600 10 Two year

7 Discharge Valve assembly

ELGI Pt. no. A070071 / KPCDrg. No. 096.50.433.50

600 10 Two year

8 Inlet Valve assembly ELGI Pt. no. A070072 / KPCDrg. No. 096.50.432.50

600 10 Two year

104. Air flow measuring Valve and Air flow Indicator, ALCo & Electric locomotives

Air Flow Measuring Valve SK-DP-2705 MP-1412/88 100 10 One year Air Flow Indicator WABCO Drg.No.C-76488,

Diesel Loco SK-DP-3523, Electric Loco SK.DP- 3510 & 3518

MP-1412/88 RDSO Insp. Plan No. MP: TP-14

100 10 One year

105. Air Flow Indicator for microprocessor Controlled brake on ALCo Locomotives

SKDP -3933

MP.0.01.00.33 100 nos. 10 nos. One year

106. Auto drain Valve, ALCo, EMDand Electric Locomotives

MP.0.01.00.26 200 10 One year

107. Feed Valve, ALCo, EMD and Electric Locomotives:

100 10 One year

108. Valve Emergency Brake for HHP locomotives

DLW drg. No. / Pt. no. 8136987 / 17390187

- 200 10 One year



109. Brake Interface Unit (BIU) for Train Collision Avoiding System and Distributed Power Control system for diesel locomotives fitted with IRAB class of brake system

Nil MP.0.01.00.31 30 10 Six months

Bogie Items 110. Bearing Adapter with Journal

Bearing Assembly (without bushing traction rod) for HHP locomotives

DLW Pt No. 17021170 360 2 loco sets of any type

One year

111. Journal Bearing ASM for WDG5 locomotives

DLW Pt. no. 17400065 / EMD Pt. no. 40169433

VTS No. 00273 360 Nos. 02 loco sets One year

112. Fabricated Bogie Frame & Bolster assembly for locomotives

- Spec. no. VL.Spec-6/ STR no. MP. STR- VL-02.02.11.

80 1 Loco set One year

113. Motor Nose Link Bushing for HHP locomotives

EMD Pt No. 40076633 / DLW Pt No 17452259.

240 5 loco sets One year

114. Nose Link Bushing for WDG5 locomotives

DLW Pt. no. 17272970 / EMD Pt. no. 40133146


115. Bushing Rubber for HHP locomotives

EMD Pt No 40076807 / DLW Pt No 17452200


116. Car Body Link Bushing for WDG5 locomotives

DLW Pt. no. 17455911 / EMD Pt. no. 40174155


117. Bushing Traction Rod for HHP locomotives

EMD Pt No 40036366 / DLW Pt No 17452211


118. Traction rod Bushing for WDG5 locomotives

DLW Pt. no. 17272932 / EMD Pt. no. 40172455


119. Centre Pivot Block Assembly RDSO Drg. No SK.VL-501 (item no.2) / DLW Pt. no. 11276332

25 loco sets 5 loco sets One year

120. Hydraulic Dampers of WDG3A, WDM3D and WDM3A (with A.T.H.S bogies) locomotives:



(A) Hydraulic Damper SK.VL-295, SK.VL-328, SK.VL-471

MP.0.49.00.16 300 5 Loco set One year

(B)

WDM3D with equaliser -less bogie

SK.VL-387 MP.0.40.99.03 300

5 Loco set One year

121. Primary Vertical Damper for HHP locomotives

SK.VL- 484 MP.0.40.99.03 300 5 loco sets One year

122. Primary Vertical Damper for WDG5 locomotives

DLW Pt. no. 17455789 / EMD Pt. no. 40172452


123. Secondary Yaw Damper for HHP locomotives

SK.VL- 484 MP.0.40.99.03 100 5 loco sets One year

124. Secondary Lateral damper for WDG5 locomotives

DLW Pt. no. 17455790 / EMD Pt. no. 40172454


125. Equaliser beams, Compen-sating beams and Links of locomotive high adhesion bogies (i.e. HA) & Equaliser beams (long & short) of locomotive Trimount Bogies (i.e. Tri)

SK.VL-181, SK.VL-293 & 53.07.02;SK.VL-178

Spec. no. MP.0.4900.11; STR No. MP.STR.VL-01.01.06

800 (Equaliser and / or Compensating

beam)

2 loco sets of any type

One Year

126. Journal Axle Box Assembly with CRU bearing and Conical Thrust Pad

SK.VL-603 (refer S. No. 3); SK.DL-2308, SK.DL-2309.

Spec.no. MP-0.3600-01, STR No. MP.STR.BD.01.02.03;IRS R-63-76

360 for various loco applications.

2 loco set One Year

127. Journal Axle Box Assembly with normal and Step Size Roller Bearing and Conical Thrust Pad

SK.VL-603 (refer S. No. 1 & 2); SK.DL-2308, SK.DL-2309

Spec. no. MP-0.3600-01, STR no. MP.STR. BD. 01.02. 03; IRS R-63-76

360 for Co-Co bogies, 240 for Bo-Bo bogies for various loco applications.

2 loco set One Year

128. Centre Pivot Liner for Locomotives

SK.DL-3255, SK.VL-472 Spec. no. MP.0.40.99.02, STR no. MP.STR.VL.04.09.11

150 10 loco set One Year

129. Spring – Single Coil for HHP locomotives



a) Spring-Single coil for WDG4/WDM3D (With equaliser less bogie) locomotives

RDSO Drg. No SK.VL-750 / EMD Pt No. 40075318 / DLW Pt No.17410060

600

10 loco sets

One year b) Spring-Single coil for

WDP4 locomotives RDSO Drg. No SK.VL-751 / EMD Pt No. 40090911 / DLW Pt No.17410101

600

c) Spring-Single Coil for WDG4D locomotive

RDSO Drg. No SK.VL-755 / DLW Part no. 17410137 600

130. Coil Spring for WDG5 locomotives

DLW Pt. no. 17410125 / EMD Pt. No. 40172451

VTS No. 00274, EMS-71and EDPS-108

600 Nos. 10 loco sets One year

131. Rubber Spring Assembly–A for WDP4 locomotive

A- EMD Pt No. 40090677 / DLW Pt No. 17021121


Rubber Spring Assembly–B for WDP4 locomotive

B- EMD Pt No. 40090678 / DLW Pt No. 17021133


132. Rubber Spring Assembly for WDG4 locomotives

EMD Pt No. 40075328 / DLW Pt No. 17020293


133. Secondary Spring for WDG5 locomotives

DLW Pt. no. 17272981 / EMD Pt. no. 40172453


134. Thermoplastic polyurethane Spring Pads (Happy Pad) for locomotives

MP.0.40.99.01 1200 10 loco sets One year

135. Truck Frame Assembly for HHP locomotives

EMD Pt No 40074880 / DLW Pt No 17020189

50 1 loco set One year

136. Half Cylinder Wear for HHP locomotives

RDSO Drg. No. SK.VL-705, EMD Pt No 40075177/ DLW Pt No 17453458

Spec no. MP.0.40.99.02, STR no. MP.STR.VL.04.09.11


137. Kit for TBU for WDG5 locomotives

DLW Pt. no. 17456216 VTS No. 00363 300 Nos. 05 loco sets One year

138. Thrust Pad for WDG5 locomotives

DLW Pt. no. 17272956 / EMD Pt. no. 40162354




139. Lateral Thrust Pad for WDG5 locomotives

DLW Pt. no. 17272968 / EMD Pt. no. 40162459


140. Secondary lateral stop for WDG5 locomotives

DLW Pt. no. 17455777 / EMD Pt. no. 40168997


Under-frame Items 141. Buffer Assembly, Side, high

capacity, Long Life SK.DL-4561, SK.DL-4725, SK.DL-4748.

MP.0.41.00.03 30 loco sets 20 (5 loco sets) One year

142. Coupler Assembly, H type Tight lock for ALCo / Electric / HHP Passenger Locomotives


143. Coupler E-type for EMD locomotives

EMD Pt Nos. 10632625 & 10661402 / DLW Pt Nos. 17451103 & 17454505

Spec. no. 56-BD-07, STR no. QMS- 10:2015


144. Draft Gear Soft with Yoke Assembly


145. Draft gear with Yoke assembly for EMD locomotives

EMD Pt Nos. 8420236 & 8439090 / DLW Pt Nos. 17451115 & 17454530


146. Spring Pads Assembly, Side Buffer, Long life

SK.DL-4726 MP.0.41.00.07


147. Spring Rubber, Buffer SK-DL- 4565 MP.0.41.00.04 30 loco sets 80 (5 loco sets) One year

Note: * The qualifying period (Up-gradation to approved vendors) for these items shall be with 18 months field trial. ** These specifications are under revision. *** As per clause 17.0 of spec, Extensive filed trials shall be carried out on one or two proto types or as decided by IR. The proto

type shall be subjected to at least 6 months before clearance is given for bulk supply. This unit is combination of various important sub assemblies consisting of engine, alternator and compressor, battery charger, etc and in itself a mini power plant. It is felt that the performance of at least five APU sets should be watched for one year to establish the product reliability.

**** REMMLOT involves two major systems Viz, LRMS and LTMS, which need to be integrated and data has to be effectively formatted with user friendly software. The needs software configuration and various iterations to ensure effectiveness and online data availability. Hence, it is felt that the performance need to be watched for one year on 10 units.

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