+ All Categories
Home > Documents > PlantPAX MPC ControlLogix Module Installation...

PlantPAX MPC ControlLogix Module Installation...

Date post: 03-Apr-2018
Category:
Upload: lamnguyet
View: 261 times
Download: 4 times
Share this document with a friend
12
Installation Instructions Original Instructions PlantPAx MPC ControlLogix Module Catalog Numbers 1756-PPMPC, 9529-PPMPCENM The PlantPAx® MPC module with required but separately purchased firmware helps enable faster system performance, capacity, productivity, and security to help meet the growing demands of intelligent processing. Model Predictive Control (MPC) enables multivariable (10 x 10 x 10) closed-loop control, with dynamic constraint enforcement, explicit dynamic models to manage complex dynamic interactions, and predictive disturbance rejection. Embedded MPC allows simplified use of integrated control with simplified integration to available measurements and output signals in a robust control processor. Digitally signed and encrypted firmware helps protect against malicious intent. Display via the Studio 5000 Logix Designer® application, FactoryTalk® View SE faceplates, or PlantPAx MPC Builder software provides enhanced diagnostics and troubleshooting. Topic Page Parts List 5 Product Dimensions 6 Required System Components 6 Connectors and Status Indicators 7 Specifications 10 Additional Resources 11
Transcript
  • Installation Instructions

    Original Instructions

    PlantPAx MPC ControlLogix ModuleCatalog Numbers 1756-PPMPC, 9529-PPMPCENM

    The PlantPAx MPC module with required but separately purchased firmware helps enable faster system performance, capacity, productivity, and security to help meet the growing demands of intelligent processing.

    Model Predictive Control (MPC) enables multivariable (10 x 10 x 10) closed-loop control, with dynamic constraint enforcement, explicit dynamic models to manage complex dynamic interactions, and predictive disturbance rejection.

    Embedded MPC allows simplified use of integrated control with simplified integration to available measurements and output signals in a robust control processor.

    Digitally signed and encrypted firmware helps protect against malicious intent.

    Display via the Studio 5000 Logix Designer application, FactoryTalk View SE faceplates, or PlantPAx MPC Builder software provides enhanced diagnostics and troubleshooting.

    Topic Page

    Parts List 5

    Product Dimensions 6

    Required System Components 6

    Connectors and Status Indicators 7

    Specifications 10

    Additional Resources 11

  • PlantPAx MPC ControlLogix Module

    ATTENTION: Read this document and the documents listed in the Additional Resources section about installation, configuration and operation of this equipment before you install, configure, operate or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice.If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

    ATENCIN: Antes de instalar, configurar, poner en funcionamiento o realizar el mantenimiento de este producto, lea este documento y los documentos listados en la seccin Recursos adicionales acerca de la instalacin, configuracin y operacin de este equipo. Los usuarios deben familiarizarse con las instrucciones de instalacin y cableado y con los requisitos de todos los cdigos, leyes y estndares vigentes.El personal debidamente capacitado debe realizar las actividades relacionadas a la instalacin, ajustes, puesta en servicio, uso, ensamblaje, desensamblaje y mantenimiento de conformidad con el cdigo de prctica aplicable.Si este equipo se usa de una manera no especificada por el fabricante, la proteccin provista por el equipo puede resultar afectada.ATENO: Leia este e os demais documentos sobre instalao, configurao e operao do equipamento que esto na seo Recursos adicionais antes de instalar, configurar, operar ou manter este produto. Os usurios devem se familiarizar com as instrues de instalao e fiao alm das especificaes para todos os cdigos, leis e normas aplicveis. necessrio que as atividades, incluindo instalao, ajustes, colocao em servio, utilizao, montagem, desmontagem e manuteno sejam realizadas por pessoal qualificado e especializado, de acordo com o cdigo de prtica aplicvel. Caso este equipamento seja utilizado de maneira no estabelecida pelo fabricante, a proteo fornecida pelo equipamento pode ficar prejudicada.: , , , , . , . , , . , , , , , , , . , . :

    ACHTUNG: Lesen Sie dieses Dokument und die im Abschnitt Weitere Informationenaufgefhrten Dokumente, die Informationen zu Installation, Konfiguration und Bedienung dieses Produkts enthalten, bevor Sie dieses Produkt installieren, konfigurieren, bedienen oder warten. Anwender mssen sich neben den Bestimmungen aller anwendbaren Vorschriften, Gesetze und Normen zustzlich mit den Installations- und Verdrahtungsanweisungen vertraut machen.Arbeiten im Rahmen der Installation, Anpassung, Inbetriebnahme, Verwendung, Montage, Demontage oder Instandhaltung drfen nur durch ausreichend geschulte Mitarbeiter und in bereinstimmung mit den anwendbaren Ausfhrungsvorschriften vorgenommen werden.Wenn das Gert in einer Weise verwendet wird, die vom Hersteller nicht vorgesehen ist, kann die Schutzfunktion beeintrchtigt sein.ATTENTION : Lisez ce document et les documents lists dans la section Ressources complmentaires relatifs linstallation, la configuration et le fonctionnement de cet quipement avant dinstaller, configurer, utiliser ou entretenir ce produit. Les utilisateurs doivent se familiariser avec les instructions dinstallation et de cblage en plus des exigences relatives aux codes, lois et normes en vigueur.Les activits relatives linstallation, le rglage, la mise en service, lutilisation, lassemblage, le dmontage et lentretien doivent tre ralises par des personnes formes selon le code de pratique en vigueur.Si cet quipement est utilis dune faon qui na pas t dfinie par le fabricant, la protection fournie par lquipement peut tre compromise. : , , , . , .

    , , , , , , .

    .

    ATTENZIONE Prima di installare, configurare ed utilizzare il prodotto, o effettuare interventi di manutenzione su di esso, leggere il presente documento ed i documenti elencati nella sezione Altre risorse, riguardanti linstallazione, la configurazione ed il funzionamento dellapparecchiatura. Gli utenti devono leggere e comprendere le istruzioni di installazione e cablaggio, oltre ai requisiti previsti dalle leggi, codici e standard applicabili.Le attivit come installazione, regolazioni, utilizzo, assemblaggio, disassemblaggio e manutenzione devono essere svolte da personale adeguatamente addestrato, nel rispetto delle procedure previste.Qualora lapparecchio venga utilizzato con modalit diverse da quanto previsto dal produttore, la sua funzione di protezione potrebbe venire compromessa.DKKAT: Bu rnn kurulumu, yaplandrlmas, iletilmesi veya bakm ncesinde bu dokman ve bu ekipmann kurulumu, yaplandrlmas ve iletimi ile ilgili lave Kaynaklar blmnde yer listelenmi dokmanlar okuyun. Kullanclar yrrlkteki tm ynetmelikler, yasalar ve standartlarn gereksinimlerine ek olarak kurulum ve kablolama talimatlarn da renmek zorundadr.Kurulum, ayarlama, hizmete alma, kullanma, paralar birletirme, paralar skme ve bakm gibi aktiviteler sadece uygun eitimleri alm kiiler tarafndan yrrlkteki uygulama ynetmeliklerine uygun ekilde yaplabilir.Bu ekipman retici tarafndan belirlenmi amacn dnda kullanlrsa, ekipman tarafndan salanan koruma bozulabilir.

    POZOR: Ne zanete instalovat, konfigurovat i provozovat tento vrobek nebo provdt jeho drbu, pette si tento dokument a dokumenty uveden v sti Dodaten zdroje ohledn instalace, konfigurace a provozu tohoto zazen. Uivatel se musej vedle poadavk vech relevantnch vyhlek, zkon a norem nutn seznmit tak s pokyny pro instalaci a elektrick zapojen.innosti zahrnujc instalaci, nastaven, uveden do provozu, uvn, mont, demont a drbu mus vykonvat vhodn prokolen personl v souladu s pslunmi provdcmi pedpisy.Pokud se toto zazen pouv zpsobem neodpovdajcm specifikaci vrobce, me bt naruena ochrana, kterou toto zazen poskytuje.UWAGA: Przed instalacj, konfiguracj, uytkowaniem lub konserwacj tego produktu naley przeczyta niniejszy dokument oraz wszystkie dokumenty wymienione w sekcji Dodatkowe rda omawiajce instalacj, konfiguracj i procedury uytkowania tego urzdzenia. Uytkownicy maj obowizek zapozna si z instrukcjami dotyczcymi instalacji oraz oprzewodowania, jak rwnie z obowizujcymi kodeksami, prawem i normami.Dziaania obejmujce instalacj, regulacj, przekazanie do uytkowania, uytkowanie, monta, demonta oraz konserwacj musz by wykonywane przez odpowiednio przeszkolony personel zgodnie z obowizujcym kodeksem postpowania.Jeli urzdzenie jest uytkowane w sposb inny ni okrelony przez producenta, zabezpieczenie zapewniane przez urzdzenie moe zosta ograniczone.OBS! Ls detta dokument samt dokumentet, som str listat i avsnittet vriga resurser, om installation, konfigurering och drift av denna utrustning innan du installerar, konfigurerar eller brjar anvnda eller utfra underhllsarbete p produkten. Anvndare mste bekanta sig med instruktioner fr installation och kabeldragning, frutom krav enligt gllande koder, lagar och standarder.tgrder som installation, justering, service, anvndning, montering, demontering och underhllsarbete mste utfras av personal med lmplig utbildning enligt lmpligt bruk.Om denna utrustning anvnds p ett stt som inte anges av tillverkaren kan det hnda att utrustningens skyddsanordningar frstts ur funktion.LET OP: Lees dit document en de documenten die genoemd worden in de paragraaf Aanvullende informatie over de installatie, configuratie en bediening van deze apparatuur voordat u dit product installeert, configureert, bediend of onderhoudt. Gebruikers moeten zich vertrouwd maken met de installatie en de bedradingsinstructies, naast de vereisten van alle toepasselijke regels, wetten en normen.Activiteiten zoals het installeren, afstellen, in gebruik stellen, gebruiken, monteren, demonteren en het uitvoeren van onderhoud mogen uitsluitend worden uitgevoerd door hiervoor opgeleid personeel en in overeenstemming met de geldende praktijkregels.Indien de apparatuur wordt gebruikt op een wijze die niet is gespecificeerd door de fabrikant, dan bestaat het gevaar dat de beveiliging van de apparatuur niet goed werkt.

    2 Rockwell Automation Publication 1756-IN044A-EN-P - August 2016

  • PlantPAx MPC ControlLogix Module

    WARNING: The USB port is permanently disabled. Do not use the USB port in hazardous locations.

    Environment and Enclosure

    ATTENTION: This equipment is intended for use in a Pollution Degree 2 industrial environment, in overvoltage Category II applications (as defined in EN/IEC 60664-1), at altitudes up to 2000 m (6562 ft) without derating.

    This equipment is not intended for use in residential environments and may not provide adequate protection to radio communication services in such environments.

    This equipment is supplied as open-type equipment for indoor use. It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts. The enclosure must have suitable flame-retardant properties to prevent or minimize the spread of flame, complying with a flame spread rating of 5VA or be approved for the application if nonmetallic. The interior of the enclosure must be accessible only by the use of a tool. Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings that are required to comply with certain product safety certifications.

    In addition to this publication, see the following:

    Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1, for additional installation requirements. NEMA Standard 250 and EN/IEC 60529, as applicable, for explanations of the degrees of protection provided by enclosures.

    Prevent Electrostatic Discharge

    ATTENTION: This equipment is sensitive to electrostatic discharge, which can cause internal damage and affect normal operation. Follow these guidelines when you handle this equipment:

    Touch a grounded object to discharge potential static. Wear an approved grounding wriststrap. Do not touch connectors or pins on component boards. Do not touch circuit components inside the equipment. Use a static-safe workstation, if available. Store the equipment in appropriate static-safe packaging when not in use.

    ATTENTION: Read this document and the documents listed in the Additional Resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.

    Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice. In case of malfunction or damage, no attempts at repair should be made. The module should be returned to the manufacturer for repair. Do not dismantle the module.

    This equipment is certified for use only within the Surrounding Air temperature range of 060 C (32140 F). The equipment must not be used outside of this range.

    Use only a soft dry anti-static cloth to wipe down equipment. Do not use any cleaning agents.

    Rockwell Automation Publication 1756-IN044A-EN-P - August 2016 3

    http://literature.rockwellautomation.com/idc/groups/literature/documents/in/1770-in041_-en-p.pdf

  • PlantPAx MPC ControlLogix Module

    North American Hazardous Location Approval

    The following information applies when operating this equipment in hazardous locations. Informations sur lutilisation de cet quipement en environnements dangereux.

    The following information applies when operating this equipment in hazardous locations:Products marked "CL I, DIV 2, GP A, B, C, D" are suitable for use in Class I Division 2 Groups A, B, C, D, Hazardous Locations and nonhazardous locations only. Each product is supplied with markings on the rating nameplate indicating the hazardous location temperature code. When combining products within a system, the most adverse temperature code (lowest "T" number) may be used to help determine the overall temperature code of the system. Combinations of equipment in your system are subject to investigation by the local Authority Having Jurisdiction at the time of installation.

    Informations sur l'utilisation de cet quipement en environnements dangereux:Les produits marqus "CL I, DIV 2, GP A, B, C, D" ne conviennent qu' une utilisation en environnements de Classe I Division 2 Groupes A, B, C, D dangereux et non dangereux. Chaque produit est livr avec des marquages sur sa plaque d'identification qui indiquent le code de temprature pour les environnements dangereux. Lorsque plusieurs produits sont combins dans un systme, le code de temprature le plus dfavorable (code de temprature le plus faible) peut tre utilis pour dterminer le code de temprature global du systme. Les combinaisons d'quipements dans le systme sont sujettes inspection par les autorits locales qualifies au moment de l'installation.

    WARNING:Explosion Hazard Do not disconnect equipment unless power has been removed or the

    area is known to be nonhazardous. Do not disconnect connections to this equipment unless power has

    been removed or the area is known to be nonhazardous. Secure any external connections that mate to this equipment by using screws, sliding latches, threaded connectors, or other means provided with this product.

    Substitution of components may impair suitability for Class I, Division 2. If this product contains batteries, they must only be changed in an area

    known to be nonhazardous.

    AVERTISSEMENT:Risque dExplosion Couper le courant ou s'assurer que l'environnement est class non

    dangereux avant de dbrancher l'quipement. Couper le courant ou s'assurer que l'environnement est class non

    dangereux avant de dbrancher les connecteurs. Fixer tous les connecteurs externes relis cet quipement l'aide de vis, loquets coulissants, connecteurs filets ou autres moyens fournis avec ce produit.

    La substitution de composants peut rendre cet quipement inadapt une utilisation en environnement de Classe I, Division 2.

    S'assurer que l'environnement est class non dangereux avant de changer les piles.

    European Hazardous Location Approval

    The following applies to products marked II 3 G:

    Are Equipment Group II, Equipment Category 3, and comply with the Essential Health and Safety Requirements relating to the design and construction of such equipment given in Annex II to Directive 94/9/EC. See the EC Declaration of Conformity at http://www.rockwellautomation.com/products/certification for details.

    The type of protection is ""Ex nA IIC T4 Gc"" according to EN 60079-15. Comply to Standards EN 60079-0:2012+A11:2013, EN 60079-15:2010, reference ATEX certificate number DEMKO13ATEX1325026X. Are intended for use in areas in which explosive atmospheres caused by gases, vapors, mists, or air are unlikely to occur, or are likely to occur only infrequently and for short

    periods. Such locations correspond to Zone 2 classification according to ATEX directive 1999/92/EC. May have catalog numbers followed by a "K" to indicate a conformal coating option.

    IEC Hazardous Location Approval

    The following applies to products with IECEx certification:

    Are intended for use in areas in which explosive atmospheres caused by gases, vapors, mists, or air are unlikely to occur, or are likely to occur only infrequently and for short periods. Such locations correspond to Zone 2 classification to IEC 60079-0.

    The type of protection is ""Ex nA IIC T4 Gc"" according to IEC 60079-15. Comply to Standards IEC 60079-0:2011, IEC 60079-15:2010, reference IECEx certificate number IECExUL14.0008X." May have catalog numbers followed by a "K" to indicate a conformal coating option.

    WARNING: Special Conditions for Safe Use:

    This equipment is not resistant to sunlight or other sources of UV radiation. This equipment shall be mounted in an ATEX/IECEx Zone 2 certified enclosure with a minimum ingress protection rating of at least IP54 (as defined in EN/IEC

    60529) and used in an environment of not more than Pollution Degree 2 (as defined in EN/IEC 60664-1) when applied in Zone 2 environments. The enclosure must be accessible only by the use of a tool.

    This equipment shall be used within its specified ratings defined by Rockwell Automation. Provision shall be made to prevent the rated voltage from being exceeded by transient disturbances of more than 140% of the rated voltage when applied in

    Zone 2 environments. This equipment must be used only with ATEX/IECEx certified Rockwell Automation backplanes. Secure any external connections that mate to this equipment by using screws, sliding latches, threaded connectors, or other means provided with this

    product. Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous. The USB port is permanently disabled. Do not use the USB port in hazardous locations.

    4 Rockwell Automation Publication 1756-IN044A-EN-P - August 2016

  • PlantPAx MPC ControlLogix Module

    Name and Content of Hazardous Substances in Product

    Parts List The controller ships with these parts:

    MPC module Mode switch key 1756-ESMCAP module (installed on the MPC module for backup power)

    The controller requires the following:

    To install the module, you must purchase a PlantPAx MPC firmware SD card (catalog number 9529-PPMPCENM). The SD card is ordered separately.

    If you are programming, you must have PlantPAx MPC Builder software (catalog number 9529-PPMPCBENE) installed. The version of the PlantPAx MPC firmware and the PlantPAx MPC Builder configuration software must match.

    ATTENTION: If this equipment is used in a manner that is not specified by the manufacturer, the protection that is provided by the equipment may be impaired.

    At the end of its life, this equipment should be collected separately from any unsorted municipal waste.

    Rockwell Automation Publication 1756-IN044A-EN-P - August 2016 5

  • PlantPAx MPC ControlLogix Module

    Product Dimensions

    Programming in the Familiar Logix5000 Environment

    As shown, the MPC Builder software creates the MPC Add-On Instruction that is communicated to the module from a controller. The MPC module runs algorithms that are messaged to the controller via the Add-On Instruction. Both direct and indirect (via a L5x format file) exports to a task within an .ACD file are supported.

    The MPC Builder software exports designed MPC function to a Studio 5000 Logix Designer project as:

    MPC tag MPC data types Rung with MPC Add-On Instruction, which handles handshaking between an application program running on a controller. An instance of

    the MPC instruction is executed in the MPC module

    34.55 mm (1.360 in.)

    145.2 mm (5.717 in.)

    136.9mm (5.5 in.)

    MPC Builder Software Logix Designer Application

    Control Task Specs

    Identification

    MPC Export

    Online Monitoring and TuningController MPC Module

    Simulation Design Validation

    Logix5000 Designer Project Download Online Monitoring and Tuning

    Required System ComponentsThe MPC controller module is compatible with the following chassis, controllers, and power supplies.

    Compatible Equipment

    Component Cat. No.

    Chassis, series C, and series B 1756-A4, 1756-A7, 1756-A10, 1756-A13, 1756-A17

    Controllers 1756 ControlLogix 5560 or ControlLogix 5570 controller with firmware revision 19 or greater

    Power supply, standard 1756-PA72, 1756-PA75, 1756-PB72, 1756-PB75, 1756-PC75, 1756-PH75

    Power supply, redundant 1756-PA75R, 1756-PB75R, 1756-PSCA2

    6 Rockwell Automation Publication 1756-IN044A-EN-P - August 2016

  • PlantPAx MPC ControlLogix Module

    Connectors and Status Indicators

    Install the Module

    When installing an MPC controller module, you can do the following:

    Place the controller or module in any slot (including in separate chassis).

    Use multiple MPC modules in the same chassis. Communicate with MPC Add On Instructions both local and in

    remote chassis.

    In non-hazardous areas, you can install or remove a ControlLogix MPC module while chassis power is on. The system must be operating and the module registers faults on removal.

    1. Align the circuit board with the top and bottom guides in the chassis.

    2. Slide the module into the chassis until it snaps into place.

    3. Verify that the controller is flush with the power supply or other installed modules.

    ATTENTION: The USB port is not functional. This port is permanently disabled.

    WARNING: When you insert or remove the module while backplane power is on, an electric arc can occur. This could cause an explosion in hazardous location installations.

    Be sure that power is removed or the area is nonhazardous before proceeding. Repeated electric arcs cause excessive wear to contacts on both the module and its mating connector. Worn contacts can create electrical resistance that can affect module operation.

    Connectors and Status Indicators

    Item Description

    1 X-character display

    2 Mode switch (Remote, Run, Program)

    3 ESMCAP release button

    4 Run, Force, SD, and OK status indicators

    5 SD card slot and Reset button located behind the door

    6 USB port (disabled)

    1

    2

    3

    4

    5

    6

    Top Circuit Board Aligned

    Bottom Circuit Board Aligned

    Rockwell Automation Publication 1756-IN044A-EN-P - August 2016 7

  • PlantPAx MPC ControlLogix Module

    Install the SD CardRockwell Automation recommends that you purchase the PlantPAx MPC firmware SD Card (catalog number 9529-PPMPCENM) along with the 1756-PPMPC module. The 1756-PPMPC module and the SD Card are delivered separately.

    1. Switch the key to Prog mode.

    2. Remove the power from the PlantPAx MPC module by turning power off on the chassis. Display lights should be off before proceeding.

    3. Insert the SD Card. To access the SD Card slot, open the door on the controller key panel.

    4. Gently press the card until it clicks into place.

    5. Apply power to the module generally by turning power on for the chassis.

    6. Observe that the module initialization proceeds without fault and DISPLAY messaging describes the installed version of PlantPAx MPC (identified and previously noted on the SD Card).

    7. Switch the key to Run mode.

    Install the Energy Storage Module (ESM)The PlantPAx MPC module ships with the ESM already installed on the MPC module for backup power. The following procedures are available if you need to remove or reinstall the ESM.

    To install an ESM, complete these steps.

    1. Align the tongue-and-groove slots of the ESM and controller.

    2. Slide the ESM back until it snaps into place.

    The ESM begins charging after installation. The following status messages indicate charging status: ESM Charging CHRG

    After you install the ESM, it can take up to 15 seconds for the charging status messages to display.

    WARNING: When you insert or remove the CompactFlash/SD memory card while power is on, an electric arc can occur. This could cause an explosion in hazardous location installations.

    WARNING: Be sure that power is removed or the area is nonhazardous before proceeding.

    ATTENTION: To avoid potential damage to the product when inserting the ESM, align it in the track and slide forward with minimal force until the ESM snaps into place.

    IMPORTANT Allow the ESM to finish charging before removing power from the controller. Failure to do so can result in the loss of the application program. A type 1, code 40 major fault is logged on powerup.

    To verify that the ESM is fully charged, check the status display to confirm that messages CHRG or ESM charging are no longer indicated.

    TIP We recommend that you check the WallClockTime object attributes after installing an ESM to verify that time of the controller is correct.

    The ESM contains a real-time clock. If the ESM is new or came from another controller, the WallClockTime object attributes for your controller can change.

    Logix 55xx

    RUN FORCESD OK

    8 Rockwell Automation Publication 1756-IN044A-EN-P - August 2016

  • PlantPAx MPC ControlLogix Module

    Consider these points before removing the ESM:

    The 1756-PPMPC controllers come with the 1756-ESMCAP module installed. After the 1756-PPMPC controllers lose power, because the chassis power is turned off or the controller has been removed from a powered

    chassis, do not immediately remove the ESM.

    Wait until the OK status indicator on the controller transitions from Green to Solid Red to OFF before you remove the ESM.

    Complete these steps to remove an ESM module from the controller.

    1. Remove the key from the mode switch.

    2. Use your thumb to press down on the black release and pull the ESM away from the controller.

    Confirm the Installation After you have inserted the controller into the chassis, installed the firmware SD Card, and applied power, the display and status indicators display status information for the controller. The display identifies the module as a PlantPAx MPC module and displays the current version number of the PlantPAx MPC firmware.

    WARNING: When you insert or remove the energy storage module while backplane power is on, an electrical arc can occur. This could cause an explosion in hazardous location installations.

    Be sure that power is removed or the area is nonhazardous before proceeding. Repeated electrical arcing causes excessive wear to contacts on both the module and its mating connector.

    IMPORTANT Before you remove an ESM, make necessary adjustments to your program to account for potential changes to the WallClockTime attribute.

    IMPORTANT The next step depends on which of the following conditions applies to your application.

    If you are removing the ESM from a powered 1756-PPMPC controller, go to step 2. If you are removing the ESM from a 1756-PPMPC controller that is not powered, because the chassis power is turned off or the controller has

    been removed from a powered chassis, do not immediately remove the ESM.Wait until the OK status indicator on the controller transitions from Green to Solid Red to OFF before you remove the ESM.

    After the OK status indicator transitions to Off, go to step 2.

    Logix 55xx

    RUN FORCESD OK

    Logix 55xx

    RUN FORCESD OK

    Rockwell Automation Publication 1756-IN044A-EN-P - August 2016 9

  • PlantPAx MPC ControlLogix Module

    Specifications

    Technical Specifications

    Attribute 1756-PPMPC 1756-ESMCAP

    Voltage and current ratings 800 mA @ 5.1V DC, 5 mA @ 1.2V DC 1756-ESMCAP: 330 mA @ 5.1V DC

    North American Temp Code T4A

    ATEX Temp Code T4

    IECEx Temp Code T4

    Enclosure Type Rating None (open-style)

    Environmental Specifications

    Attribute 1756-PPMPC, 1756-ESMCAP

    Temperature, operating IEC 60068-2-1 (Test Ad, Operating Cold) IEC 60068-2-2 (Test Bd, Operating Dry Heat) IEC 60068-2-14 (Test Nb, Operating Thermal Shock)

    060 C (32140 F)

    Temperature, NonoperatingIEC 60068-2-1 (Test Allen-Bradley, Unpackaged Nonoperating Cold)IEC 60068-2-2 (Test Bb, Unpackaged Nonoperating Dry Heat)IEC 60068-2-14 (Test Na, Unpackaged Nonoperating Thermal Shock)

    -40+85 C (-40+185 F)

    Temperature, Surrounding Air, Max 60 C (140 F)

    Relative humidityIEC 60068-2-30 (Test Db, Unpackaged Damp Heat) 595% noncondensing

    VibrationIEC 60068-2-6 (Test Fc, Operating) 2 g @ 10500 Hz

    Shock, operatingIEC 60068-2-27 (Test Ea, Unpackaged Shock) 30 g

    Shock, nonoperatingIEC 60068-2-27 (Test Ea, Unpackaged Shock)

    50 g45 g with SD Card installed

    Emissions IEC 61000-6-4

    ESD ImmunityIEC 61000-4-2

    6 kV contact discharges8 kV air discharges

    Radiated RF ImmunityIEC 61000-4-3

    10V/m with 1 kHz sine-wave 80% AM from 802000 MHz10V/m with 200 Hz 50% Pulse 100% AM at 900 MHz10V/m with 200 Hz 50% Pulse 100% AM at 1890 MHz3V/m with 1 kHz sine-wave 80% AM from 20002700 MHz

    Certifications(1)

    Certification 1756-PPMPC 1756-ESMCAP

    c-UL-us UL Listed Industrial Control Equipment, certified for US and Canada. See UL File E65584.

    c-UL-us UL Listed for Class I, Division 2 Group A,B,C,D Hazardous Locations, certified for U.S. and Canada. See UL File E194810.

    CE

    European Union 2004/108/EC EMC Directive, compliant with: EN 61326-1; Meas./Control/Lab., Industrial Requirements EN 61000-6-2; Industrial Immunity EN 61000-6-4; Industrial Emissions EN 61131-2; Programmable Controllers (Clause 8, Zone A & B)

    RCM Australian Radiocommunications Act, compliant with:EN 61000-6-4; Industrial Emissions

    10 Rockwell Automation Publication 1756-IN044A-EN-P - August 2016

  • PlantPAx MPC ControlLogix Module

    Additional ResourcesThese documents contain additional information concerning related products from Rockwell Automation.

    You can view or download publications at http://www.rockwellautomation.com/global/literature-library/overview.page. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative.

    Ex

    European Union 94/9/EC ATEX Directive, compliant with: EN 60079-0; General Requirements EN 60079-15; Potentially Explosive Atmospheres, Protection "n" II 3 G Ex nA IIC T4 Gc DEMKO13ATEX1325026X

    IECEx

    IECEx System, compliant with: IEC 60079-0; General Requirements IEC 60079-15; Potentially Explosive Atmospheres, Protection "n" II 3 G Ex nA IIC T4 Gc IECEx UL 14.0008X

    KC Korean Registration of Broadcasting and Communications Equipment, compliant with:Article 58-2 of Radio Waves Act, Clause 3

    EAC Russian Customs Union TR CU 020/2011 EMC Technical RegulationRussian Customs Union TR CU 004/2011 LV Technical Regulation

    (1) See the Product Certification link at www.ab.com for Declarations of Conformity, Certificates, and other certification details.

    Resource Description

    Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation industrial system.

    PlantPAx Distributed Control System Selection Guide, publication PROCES-SG001 Provides basic definitions of system elements and sizing guidelines for procuring a PlantPAx system. Information includes MPC software and license.

    ControlLogix System User Manual, publication 1756-UM001 Explains how to use traditional and extreme environment ControlLogix controllers.

    Product Certifications website,http://www.rockwellautomation.com/global/certification/overview.page Provides declarations of conformity, certificates, and other certification details.

    Certifications(1)

    Certification 1756-PPMPC 1756-ESMCAP

    Rockwell Automation Publication 1756-IN044A-EN-P - August 2016 11

    http://literature.rockwellautomation.com/idc/groups/literature/documents/in/1770-in041_-en-p.pdfhttp://www.rockwellautomation.com/global/certification/overview.pagehttp://www.rockwellautomation.com/global/literature-library/overview.pagehttp://literature.rockwellautomation.com/idc/groups/literature/documents/um/1756-um001_-en-p.pdfhttp://literature.rockwellautomation.com/idc/groups/literature/documents/sg/proces-sg001_-en-p.pdfhttp://ab.rockwellautomation.com/

  • Rockwell Automation SupportUse the following resources to access support information.

    Documentation FeedbackYour comments will help us serve your documentation needs better. If you have any suggestions on how to improve this document, complete the How Are We Doing? form at http://literature.rockwellautomation.com/idc/groups/literature/documents/du/ra-du002_-en-e.pdf.

    Technical Support Center Knowledgebase Articles, How-to Videos, FAQs, Chat, User Forums, and Product Notification Updates. https://rockwellautomation.custhelp.com/

    Local Technical Support Phone Numbers Locate the phone number for your country. http://www.rockwellautomation.com/global/support/get-support-now.page

    Direct Dial Codes Find the Direct Dial Code for your product. Use the code to route your call directly to a technical support engineer.http://www.rockwellautomation.com/global/support/direct-dial.page

    Literature Library Installation Instructions, Manuals, Brochures, and Technical Data.http://www.rockwellautomation.com/global/literature-library/overview.page

    Product Compatibility and Download Center (PCDC) Get help determining how products interact, check features and capabilities, and find associated firmware.http://www.rockwellautomation.com/global/support/pcdc.page

    Direct Product Support Hotline RAPavilion8Support (US) 1.800.867.0300 or +1.512.438.1500, or [email protected]

    Allen-Bradley, ControlLogix, FactoryTalk, Logix5000, PlantPAx, Rockwell Automation, Rockwell Software, and Studio 5000 Logix Designer are trademarks of Rockwell Automation, Inc.

    Trademarks not belonging to Rockwell Automation are property of their respective companies.

    Rockwell Otomasyon Ticaret A.., Kar Plaza Merkezi E Blok Kat:6 34752 erenky, stanbul, Tel: +90 (216) 5698400

    Rockwell Automation maintains current product environmental information on its website at http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page.

    Publication 1756-IN044A-EN-P - August 2016 PN-364179Copyright 2016 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.

    https://rockwellautomation.custhelp.com/http://www.rockwellautomation.com/global/support/get-support-now.pagehttp://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.pagehttp://www.rockwellautomation.com/global/support/direct-dial.pagehttp://www.rockwellautomation.com/global/literature-library/overview.pagehttp://www.rockwellautomation.com/global/support/pcdc.pagehttp://literature.rockwellautomation.com/idc/groups/literature/documents/du/[email protected]

    PlantPAx MPC ControlLogix Module Installation InstructionsParts ListProduct DimensionsProgramming in the Familiar Logix5000 EnvironmentConnectors and Status IndicatorsInstall the ModuleInstall the SD Card

    Install the Energy Storage Module (ESM)Confirm the Installation

    SpecificationsAdditional Resources

    Back Cover

    Introduction_Category Types

    This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards. It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printing.Find your publication type in the first section below. Use the assigned Printing Category information to determine the standard print specifications for that document type. The Printing Categories are defined below the Publication Type section. Note there may be slightly different print specifications for the categories, depending on the region (EMEA or Americas).For more information on Global Sales and Marketing Printing Standards, see publication RA-CO004 in DocMan.

    Publication Type and Print Category

    Publication TypeOff Set Print Category Spec. (See table below)JIT Spec. (See table below)DescriptionOrder Min **Order Max **Life Cycle Usage / Release Option

    ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale / Internal

    APA3D2Application Solution or Customer Success Story5100Presale / External

    ARNANAArticle/Editorial/BylineNANAPresale / Internal

    (press releases should not be checked into DocMan or printed)

    ATB3, B4D5Application techniques5100Presale / External

    BRA2 Primary, A1NABrochures5100Presale / External

    CAC2 Primary, C1NACatalogue150Presale / External

    CGNANACatalogue Guide150Presale / External

    CLNANACollection550Presale / External

    COA5, A6, A9D5Company Confidential InformationNANANA / Confidential

    CPE-onlyE-only, D5Competitive Information550NA / Confidential

    DCE-onlyE-onlyDiscount SchedulesNANAPresale / Internal

    DIA1, A3NADirect Mail5100Presale / Internal

    DMNANAProduct Demo550Presale / Internal

    DSB3D5Dimensions Sheet15Post / External

    DUB3D5Document Update15Post / External

    GRB2D6Getting Results15Post / External

    INB3 Primary, B2D5, D6Installation instructions15Post / External

    LMNANALaunch Materials550Presale / Internal

    PCB3D5Packaging Contents

    PLE-only primary, B3E-onlyPrice List550Presale / Internal

    PMB2D6Programming Manual15Post / External

    PPA3D1Profile (Single Product or Service). NOTE: Application Solutions are to be assigned the AP pub type.5100Presale / External

    QRB2 primary, B3, B5D5, D6Quick Reference15Post / External

    QSB2 primary, B3, B5D5, D6Quick Start15Post / External

    RMB2D5, D6Reference Manual15Post / External

    RNB3D5Release Notes15Post / External

    SGB1 Primary, B4D5, D6Selection Guide Colour550Presale / External

    SGB2D5, D6Selection Guide B/W550Presale / External

    SPA1, A2, A3, A4NASales Promotion NOTE: Service profiles are to be assigned the PP pub type.5100Presale / Internal

    SRB2, B3D5, D6Specification Rating Sheet5100Presale / External

    TDB2 Primary B3, B4, B5D5, D6Technical Data550Presale / External

    TGB2, B3D6Troubleshooting Guide15Post / External

    UMB2 Primary, B4D6User Manual B/W15Post / External

    WDB3D5Wiring Diagrams / Dwgs15Post / Internal

    WPB3 Primary, B5D5White Paper550Presale / External

    ** Minimum order quantities on all JIT items are based on the publication length. **

    Publication lengthMinimum Order Quantity

    77 or more pages1 (no shrink wrap required)

    33 to 76 pages25

    3 to 32 pages50

    1 or 2 pages100

    Pre-sale / MarketingAll paper in this category is White Brightness, 90% or better. Opacity 90% or better

    CategoryColor OptionsAP, EMEA Paper RequirementsCanada, LA, US Paper Requirements

    A14 color170 gsm 2pp100# gloss cover, 100# gloss text

    A24 color170 gsm , folded, 4pp100# gloss cover, 80# gloss text

    A34 colorCover 170 gsm with Body 120 gsm, > 4pp80# gloss cover, 80# gloss text

    A42 color170gsm Silk 120gsm Silk80# gloss cover, 80# gloss text

    A52 color170gsm Silk 120gsm Silk80# gloss cover, 80# matt sheet text

    A61 color170gsm Silk 120gsm Silk80# gloss cover, 80# matt sheet text

    A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50# matte sheet text

    A84 color coverCategory being deleted50# matte sheet text, self cover

    2 color text

    Selection Guide

    A92 color100gsm bond50# matte sheet text, self cover

    Selection Guide

    Gray shading indicates Obsolete Print Catagories

    Post Sale / Technical Communication

    CategoryColor OptionsAP, EMEA Paper RequirementsCanada, LA, US Paper Requirements

    B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S

    2 color text50# matte sheet text

    B21 color160gsm Colortech & 100gsm Bond90# Cover50# matte sheet text

    B31 color100gsm bond50# matte sheet text, self cover

    B42 color160gsm Colortech & 100gsm Bond90# Cover50# matte sheet text

    B52 color100gsm bond50# matte sheet text, self cover

    Catalogs

    CategoryColor OptionsAP, EMEA Paper RequirementsCanada, LA, US Paper Requirements

    C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S

    4 color text45# Coated Sheet

    C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S

    2 color text32#-33# Coated Sheet

    JIT / PODAll paper in this category is White Brightness, 82% or better. Opacity 88% or better

    CategoryColor OptionsAP, EMEA Paper RequirementsCanada, LA, US Paper Requirements

    D14 color170gsm white silk80# gloss cover, coated 2 sides

    D24 color120gsm white silk80# gloss text, coated 2 sides, self cover

    D34 colorCover 170gsm with Body 120gsm80# gloss cover, 80# gloss text coated 2 sides

    D41 color160gsm tab90# index

    D51 color80gsm bond20# bond, self cover

    D61 colorCover 160gsm tab with Body 80gsm bond90# index, 20# bond

    D72 color160gsm tab90# index

    D82 color80gsm bond20# bond, self cover

    D92 colorCover 160gsm tab with Body 80gsm bond90# index, 20# bond

    D10Combination: 4 color cover, with 2 color bodyCover 160gsm with Body 80gsm90# index, 20# bond

    Gray shading indicates Obsolete Print Catagories

    Just In Time (JIT) or Off Set (OS)?

    Use these guidelines to determine if your publication should be JIT (just in time/print on demand) or if it would be more economical to print OS (offset/on a press). OS print jobs require an RFQ (Request For Quote) in US. If your job fits into the Either category, an RFQ is recommended, but not required. In the US, RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category. Guidelines differ for black & white and color printing, so be sure to check the correct tables.

    Black & White Printing

    Color Printing

    Color Printing

    Print Spec Sheet

    JIT Printing SpecificationsRA-QR005J-EN-P - 6/14/2013

    Printing SpecificationYOUR DATA HEREInstructionsNO

    (required) Publication Number:1756-IN044A-EN-PSample: 2030-SP001B-EN-P11 x 17LOOSE -Loose LeafYESPre-sale / MarketingTOP

    Use Legacy Number:YES or NO8.5 x 11PERFECT - Perfect BoundA1LEFT

    Legacy Number if applicable:Sample Legacy Number: 0160-5.338.375 x 10.875SADDLE - Saddle StitchA2RIGHTCORNER

    Publication Title:PlantPAx MPC ControlLogix Module Installation InstructionsSample: ElectroGuard Selling Brief80 character limit - must match DocMan Title8.25 x 11 (RA product profile std)PLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE

    Used in Manufacturing:YesYES or NO - If Yes, must have Part No. listed below8.25 x 10.875STAPLED1 -1 positionA3

    Part Number:PN-364179If SAP Part Number, be sure to enter PN- before the number7.385 x 9 (RSI Std)STAPLED1B - bottom 1 positionA5

    (required) CategoryD5Select Print Category A,B,C or D from category list, on "Introduction_Category Types" tab6 x 4STAPLED2 - 2 positionsA6

    Paper Stock Color:White is assumed. For color options contact your vendor5.5 x 8.5 (half-size)THERMAL - Thermal bound (Tape bound)A7

    Ink Color:One color assumes BLACK / 4 color assume CMYK / Indicate PMS number here4.75 x 7.75THERMALO - Thermal Bound (Tape bound - offline)A8

    (required) Page Count ofPublication:12Total page count including cover. Enter PAGE count, not SHEET count4.75 x 7 (slightly smaller half-size)A9

    (required) Finished Trim Size Width:8.5 x 11This is sheet size, before folding4.25" x 5.50"Post Sale / Technical Communication

    Fold:Microfold or French Fold - designate no. of folds in Comments - intended for single sheet only to be put in box for manufacturingReview key below. Leave blank if folded for saddle stitching4 x 6B1

    Finished Fold Size:This is size after folding is completed3 x 5B2

    Binding/Stitching:SADDLE - Saddle StitchReview key below9 x 12 (Folder)B3None

    Stitching Location:SIDEBlank, Corner or SideA4 (8 x 11 ) (210 x 297 mm)B4Half or V or Single Fold

    Drill Hole (Yes/No):All drilled publications use the 5-hole standard, 5/16 inch-size hole and a minimum of inch from the inner page border.A5 (5.83 x 8.26) (148 x 210 mm)B5C or Tri-Fold

    Number of Tabs Needed:5 tab in stock at RR Donnelley36 x 24 PosterCatalogsDbleParll

    Number of Pages per Pad:Average sheets of paper. 25, 50 75,100 Max24 x 36 PosterC1Sample

    Glue Location on Pad:Glue location on pads18 x 24 PosterC2Short (must specify dimensions between folds in Comments)

    (required) Business Group:Marketing CommercialAs entered in DocManJIT/PODZ or Accordian Fold

    (required) Cost Center:19134-ProcessIf your Business Unit is Marketing Commercial, add the appropriate division name after 19134 using the chart on the right. All other Business Units: Enter only the number as in DocMan, no description. Example - 1902119134 - Commerc 19134 - OEM 19134 - Compone 19134 - Power C19134 - Global 19134 - Process 19134 - IA 19134 - Service 19134 - IMC 19134 - Safety 19134 - Industr 19134 - Softwar19134 - Mkt Dig 19134 - US MarkeD1Microfold or French Fold - designate no. of folds in Comments - intended for single sheet only to be put in box for manufacturing

    Comments:This pub requires two folds from the top to bottom and the second fold from left to right. When folds are complete the part number should show in the lower, right corner.D2Double Gate

    FoldsHalf, V, Single C or Tri

    Dble Parll

    Z or Accordian Microfold or French

    Double Gate

    Short FoldSaddle-Stitch Items All page quantities must be divisible by 4.Note: Stitching is implied for Saddle-Stitch -no need to specify in Stitching Location.80 pgs max. on 20# (text and cover)76 pgs max. on 20# (text) and 24# (cover)72 pgs max. on 24# (text and cover)

    Perfect Bound Items940 pgs max. w/cover (90# index unless indicated otherwise)70 pgs. min. for spine without words200 pgs min. for spine with words

    Plastcoil Bound Items530 pgs max. of 20# (if adding cover deduct equivalent number of pages to equal cover thickness) (90# index unless indicated otherwise)

    Tape Bound Items250 pgs max. on 20# no cover240 pgs max. w/cover (90# index unless indicated otherwise)D3

    D4

    D5

    D6

    D7

    D8

    D9

    MBD000B0209.bin

    MBD000B020B.bin

    MBD000B020C.bin

    MBD000B020A.bin

    MBD000B0205.bin

    MBD000B0207.bin

    MBD000B0208.bin

    MBD000B0206.bin

    MBD000B0203.bin

    MBD000B0204.bin

    /ColorImageDict > /JPEG2000ColorACSImageDict > /JPEG2000ColorImageDict > /AntiAliasGrayImages false /CropGrayImages true /GrayImageMinResolution 300 /GrayImageMinResolutionPolicy /OK /DownsampleGrayImages true /GrayImageDownsampleType /Bicubic /GrayImageResolution 300 /GrayImageDepth -1 /GrayImageMinDownsampleDepth 2 /GrayImageDownsampleThreshold 1.50000 /EncodeGrayImages true /GrayImageFilter /DCTEncode /AutoFilterGrayImages true /GrayImageAutoFilterStrategy /JPEG /GrayACSImageDict > /GrayImageDict > /JPEG2000GrayACSImageDict > /JPEG2000GrayImageDict > /AntiAliasMonoImages false /CropMonoImages true /MonoImageMinResolution 1200 /MonoImageMinResolutionPolicy /OK /DownsampleMonoImages true /MonoImageDownsampleType /Bicubic /MonoImageResolution 1200 /MonoImageDepth -1 /MonoImageDownsampleThreshold 1.50000 /EncodeMonoImages true /MonoImageFilter /CCITTFaxEncode /MonoImageDict > /AllowPSXObjects false /CheckCompliance [ /None ] /PDFX1aCheck false /PDFX3Check false /PDFXCompliantPDFOnly false /PDFXNoTrimBoxError true /PDFXTrimBoxToMediaBoxOffset [ 0.00000 0.00000 0.00000 0.00000 ] /PDFXSetBleedBoxToMediaBox true /PDFXBleedBoxToTrimBoxOffset [ 0.00000 0.00000 0.00000 0.00000 ] /PDFXOutputIntentProfile () /PDFXOutputConditionIdentifier () /PDFXOutputCondition () /PDFXRegistryName () /PDFXTrapped /False

    /CreateJDFFile false /Description > /Namespace [ (Adobe) (Common) (1.0) ] /OtherNamespaces [ > /FormElements false /GenerateStructure false /IncludeBookmarks false /IncludeHyperlinks false /IncludeInteractive false /IncludeLayers false /IncludeProfiles false /MultimediaHandling /UseObjectSettings /Namespace [ (Adobe) (CreativeSuite) (2.0) ] /PDFXOutputIntentProfileSelector /DocumentCMYK /PreserveEditing true /UntaggedCMYKHandling /LeaveUntagged /UntaggedRGBHandling /UseDocumentProfile /UseDocumentBleed false >> ]>> setdistillerparams> setpagedevice


Recommended