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Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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Presentations from Rockwell, Cisco, Panduit and Fluke networks from the Plantwide Benefits of EtherNet/IP Seminar in Billingham.
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  • 1. Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. Industrial IoT in Action Phil George Solution Architect

2. Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. Ethernet SQL Cloud BIG DATA Virtualization Mobility Social Media 3. Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. 4. Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. 5. Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. 6. Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. 7. Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. 8. Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. Podcast Chatroom Inflection Point an event that changes the way we think and act Andy Grove, Intel Co-founder Infotainment Sidebar GeekLandline Speed Dating App Buzzword Widget Webinar Cyber grieving ping Blog hashtag BFF LOL phishing Flash drive Tagging firewall JPG Flat screen informationalize TweetGoogle Unfriend Wiki IM Cloud 9. Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. SECURE Connected Enterprise Unprecedented Value Disruptive Technologies Faster Time-to-Market Lower Total Cost of Ownership Improved Asset Utilization Enterprise Risk Management INFLECTION Now! $ Cloud Ethernet Mobility Big Data Business Analytics 10. Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. $ Faster Time to Market Improved Asset Utilization Enterprise Risk Management Lower Total Cost of Ownership 11. Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. Will exceed 7.6 billion More than 70 million annually will cross into the middle class Middle class adding $8 trillion to consumer spend Global POPULATION trends (2020) 11 Source: McKinsey 12. Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. EMERGING MARKET CONSUMERISM RESOURCE PRODUCTIVITY INVESTMENT Increased Demand on Industrial Production $1T Source: McKinsey 150%More Energy More Water 30% 100%More Vehicles GLOBAL POPULATION TRENDS INCREASE DEMAND FOR Manufacturing 80%More Steel Resources Infrastructure 12 13. Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. 13 Supply Chain Optimized for Rapid Value Creation Supply Chain Integration Collaborative, Demand Driven Compliant and Sustainable AGILITY PRODUCTIVITY Enterprise Distribution Center Smart Grid Customers COMPANY CONFIDENTIAL THE CONNECTED ENTERPRISE SUSTAINABILITY 14. Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. Customer Demand Industrial Processes Supply Chain INDUSTRIAL Internet of Things Raw data > Contextualized Data > Business System 14 15. Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. Actuators Intelligent Motor Control Terminals Audio VideoSensors 16. Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. Enterprise Infrastructure Automation Infrastructure One Common Environment CONVENTIONAL: SEPARATE IT & AUTOMATION FUTURE: UNIFIED INFRASTRUCTURE TRANSFORMATION INTEGRATED CONTROL AND INFORMATION 16 ENABLER Common Secure Ethernet Infrastructure 17. Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. 2011 2012 # of ReCoats reduced due to real-time alerts Oven temperatures accessed real-time $302k/yr Eliminated by Contract Dispatch Allows all to access EPA data Visibility into loss of production faults lead to root cause identification @ PAINT LAB KENTUCKY FACILITY 18. Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. Fundamentals of Ethernet/IP Designing the Physical Layer Industrial & IT Network Convergence Ethernet/IP Product Selection Securing Automation Networks Plant-wide Benefits of Ethernet/IP 18 Agenda 19. www.rockwellautomation.com Follow ROKAutomation on Facebook & Twitter. Connect with us on LinkedIn. Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. www.rockwellautomation.com/connectedenterprise 20. Copyright 2013 Rockwell Automation, Inc. All rights reserved. EtherNet/IP Overview Benefits of EtherNet/IP Seminar Series 21. Copyright 2013 Rockwell Automation, Inc. All rights reserved. 2 Industrial Networks Needs Long Term Trends Open network Converged network technologies (information sharing, common design) Better asset utilization - lean initiatives (training, support, and inventory) Future ready to maximize investments and minimize risks 22. Copyright 2013 Rockwell Automation, Inc. All rights reserved. Industrial Applications Convergence Industrial Network Trends 3 Information I/O Drive Control Safety Applications Process Power Control Multi-discipline Industrial Network Convergence High Availability Energy Management Controller Drive Network Safety Network I/O Network Plant/Site Network Disparate Network Technology Safety I/O Single Industrial Network Technology Camera Controller VFD Drive HMI I/OPlant/Site Instrumentation 23. Copyright 2013 Rockwell Automation, Inc. All rights reserved. EtherNet/IP is the global leader: 5M+ nodes sold, 300+ vendors, 1000s product lines Control System Engineer Enable future-ready, high performance Use an established, widely accepted network technology supported by leading industry vendors IT Network Engineer Use standard Ethernet and TCP/IP Utilize common network infrastructure assets & tools System Integrator Enable seamless plant-wide / site-wide information sharing Converge industrial and non- industrial traffic Equipment Builder Enable convergence-ready solutions Use a single multi-discipline control and information platform EtherNet/IP - One Standard Industrial Network Technology For. 4 24. Copyright 2013 Rockwell Automation, Inc. All rights reserved. 5 EtherNet/IP: IP - Industrial Protocol Single Industrial Network Technology ODVA Supported by global industry leaders such as Cisco Systems, Omron, Schneider Electric, Bosch Rexroth AG, Endress+Hauser and Rockwell Automation Conformance & Performance Testing Standard IEEE 802.3 - standard Ethernet, Precision Time Protocol (IEEE-1588) IETF - Internet Engineering Task Force, standard Internet Protocol (IP) ODVA - Common Industrial Protocol (CIP) IEC - International Electrotechnical Commission IEC 61158 IT Friendly and Future-Ready (Sustainable) Multi-discipline control and information platform Established - products, applications and vendors www.odva.org 25. Copyright 2013 Rockwell Automation, Inc. All rights reserved. OSI 7-Layer Reference Model Single Industrial Network Technology 6 Application Presentation Session Transport Network Data Link Physical Layer 7 Layer 6 Layer 5 Layer 4 Layer 3 Layer 2 Layer 1 Network Services to User App Encryption/Other processing Manage Multiple Applications Reliable End-to-End Delivery Error Correction Packet Delivery, Routing Framing of Data, Error Checking Signal type to transmit bits, pin-outs, cable type CIP IEC 61158 IETF TCP/UDP IETF IP IEEE 802.3/802.1 TIA - 1005 Routers Switches Cabling Layer Name Layer No. Function Examples What makes EtherNet/IP industrial? Physical Layer Hardening Infrastructure Device Hardening Common Application Layer Protocol 5-Layer TCP/IP Model CIP IEC 61158 Open Systems Interconnection 26. Copyright 2013 Rockwell Automation, Inc. All rights reserved. OSI Reference Model Protocol Stack 7 Application Presentation Session Transport Network Data Link Physical Layer 7 Layer 6 Layer 5 Layer 4 Layer 3 Layer 2 Layer 1 TIA - 1005 Layer NameLayer No. Function CIP Application Layers Data Transport Layers IETF TCP/UDP IETF IP IEEE 802.3/802.1 27. Copyright 2013 Rockwell Automation, Inc. All rights reserved. OSI Reference Model Open Systems Interconnection 8 Application Presentation Session Transport Network Layer 7 Layer 6 Layer 5 Layer 4 Layer 3 Vendor Specific Vendor Specific Layer NameLayer No. Function Data Link Physical Layer 2 Layer 1 IEEE 802.3/802.1 TIA - 1005 Limits Portability and Routability, may require additional assets to forward information throughout the plant-wide / site-wide architecture 28. Copyright 2013 Rockwell Automation, Inc. All rights reserved. OSI Reference Model Open Systems Interconnection 9 Vendor Specific Vendor Specific Function Vendor Specific TIA - 1005 Non standard Ethernet, will require additional assets to connect into the plant-wide / site-wide architecture Application Presentation Session Transport Network Layer 7 Layer 6 Layer 5 Layer 4 Layer 3 Layer NameLayer No. Data Link Physical Layer 2 Layer 1 29. Copyright 2013 Rockwell Automation, Inc. All rights reserved. OSI Reference Model Network Independent 10 Layer 7 Layer 4 Layer 3 Layer 2 Layer 1 Layer No. Network Independent 30. Copyright 2013 Rockwell Automation, Inc. All rights reserved. Industrial Applications Convergence Industrial Network Trends 11 Safety I/O Single Industrial Network Technology Camera Controlle r VFD Drive HMI I/OPlant/Site Instrumentation Multiple Network Technologies Topology Limits Physical Segmentation Data Duplication Multiple 1 Network Technologies Topology Limits Physical Segmentation Options Data Duplication Disparate Network Technology 31. Copyright 2013 Rockwell Automation, Inc. All rights reserved. The Alternative Islands of Automation 12 32. Copyright 2013 Rockwell Automation, Inc. All rights reserved. Micro Data Center Racks Patching Cable Management Copper/Fiber Collaboration of Partners Network Technology Convergence 13 Logical FrameworkPhysical Framework Noise Mitigation Control Panel Network Zone Catalyst 3750 StackWise Switch Stack Gbps Link for Failover Detection Firewall (Active) Firewall (Standby) MCC Levels 02 HMI Cell/Area Zone #1 Redundant Star Topology Flex Links Resiliency Cell/Area Zone #3 Bus/Star Topology Cell/Area Zones Industrial Demilitarized Zone (IDMZ) Enterprise Zone Levels 4 and 5 Rockwell Automation Stratix 8000 Layer 2 Access Switch Cisco ASA 5500 Industrial Zone Site Operations and Control Level 3 Remote Access Server Catalyst 6500/

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