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Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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Presentations from Rockwell, Cisco, Panduit and Fluke networks from the Plantwide Benefits of EtherNet/IP Seminar in Billingham.
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Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. Industrial IoT in Action Phil George – Solution Architect
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Page 1: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.

Industrial IoT in ActionPhil George – Solution Architect

Page 2: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.

Ethernet

SQL

Cloud

BIG DATA

Virtualization

MobilitySocial Media

Page 3: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.

Page 4: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.

Page 5: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.

Page 6: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.

Page 7: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.

Page 8: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.

PodcastChatroom

Inflection Point

“an event that changes the way we think and act” Andy Grove, Intel Co-founder

Infotainment

Sidebar

GeekLandline

Speed Dating

App

Buzzword

WidgetWebinar

Cyber grieving

ping

Blog

hashtag

BFF

LOL

phishing

Flash drive

Tagging

firewall

JPG

Flat screen

informationalize TweetGoogle

Unfriend

Wiki

IM

Cloud

Page 9: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.

SECURE

Connected Enterprise

Unprecedented

ValueDisruptive

Technologies

Faster Time-to-Market

Lower Total Cost of Ownership

Improved Asset Utilization

Enterprise Risk Management

INF

LE

CT

ION

Now!

$

Cloud

Ethernet

Mobility

Big Data

Business Analytics

Page 10: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.

$Faster Time

to Market

Improved Asset

Utilization

Enterprise Risk

Management

Lower Total Cost of

Ownership

Page 11: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.

Will exceed 7.6 billion

More than 70 million annually will cross into the middle class

Middle class adding $8 trillion to consumer spend

Global POPULATIONtrends (2020)

11

Source: McKinsey

Page 12: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.

EMERGING MARKET CONSUMERISM RESOURCE PRODUCTIVITY

INVESTMENT

Increased Demand on Industrial Production

$1T

Source: McKinsey

150%More Energy

More Water30% 100%

More Vehicles

GLOBAL POPULATION TRENDS

INCREASE DEMAND FOR

Manufacturing

80%More Steel

Resources

Infrastructure

12

Page 13: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. 13

Supply

Chain

Optimized for Rapid Value Creation Supply Chain Integration

Collaborative, Demand Driven

Compliant and Sustainable

AGILITY

PRODUCTIVITY

Enterprise

Distribution

Center

Smart Grid

Customers

COMPANY CONFIDENTIAL

THE CONNECTED ENTERPRISE

SUSTAINABILITY

Page 14: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.

Customer Demand

Industrial Processes Supply Chain

INDUSTRIALInternet of Things

Raw data > Contextualized Data >

Business System

14

Page 15: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Actuators Intelligent Motor Control Terminals Audio VideoSensors

Page 16: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.

Enterprise

InfrastructureAutomation

Infrastructure

One Common Environment

CONVENTIONAL: SEPARATE IT & AUTOMATION FUTURE: UNIFIED INFRASTRUCTURE

TRANSFORMATIONINTEGRATED CONTROL AND INFORMATION

16

ENABLER Common Secure Ethernet Infrastructure

Page 17: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.

2011 2012

# of ReCoats reduced due to real-time alerts

Oven temperatures accessed real-time

$302k/yr Eliminated by Contract Dispatch

Allows all to access EPA data

Visibility into loss of production faults lead to root cause identification

@ PAINT LAB

KENTUCKY FACILITY

Page 18: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.

Fundamentals of Ethernet/IP

Designing the Physical Layer

Industrial & IT Network Convergence

Ethernet/IP Product Selection

Securing Automation Networks

Plant-wide Benefits of Ethernet/IP

18

Agenda

Page 19: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

www.rockwellautomation.com

Follow ROKAutomation on Facebook & Twitter.Connect with us on LinkedIn.

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.

www.rockwellautomation.com/connectedenterprise

Page 20: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All rights reserved.

EtherNet/IP OverviewBenefits of EtherNet/IP Seminar Series

Page 21: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All rights reserved. 2

Industrial Networks NeedsLong Term Trends

Open network

Converged network technologies (information sharing, common design)

Better asset utilization - lean initiatives (training, support, and inventory)

Future ready – to maximize investments and minimize risks

Page 22: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All rights reserved.

Industrial Applications ConvergenceIndustrial Network Trends

3

InformationI/O

DriveControl

SafetyApplications

ProcessPower

Control

Multi-discipline Industrial Network Convergence

HighAvailability

EnergyManagement

Controller

Drive Network

Safety Network

I/O Network

Plant/Site Network

Disparate Network Technology

Safety I/O

Single IndustrialNetwork Technology

Camera

Controller

VFDDrive

HMI

I/OPlant/Site

Instrumentation

Page 23: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All rights reserved.

EtherNet/IP is the global leader: 5M+ nodes sold, 300+ vendors, 1000s product lines

Control System Engineer Enable future-ready, high performance Use an established, widely accepted

network technology supported by leading industry vendors

IT Network Engineer Use standard Ethernet and TCP/IP Utilize common network

infrastructure assets & tools

System Integrator Enable seamless plant-wide /

site-wide information sharing Converge industrial and non-

industrial traffic

Equipment Builder Enable convergence-ready

solutions Use a single multi-discipline

control and information platform

EtherNet/IP - One Standard Industrial Network Technology For….

4

Page 24: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All rights reserved. 5

EtherNet/IP: “IP” - Industrial ProtocolSingle Industrial Network Technology

ODVA Supported by global industry leaders such as Cisco Systems®,

Omron®, Schneider Electric®, Bosch Rexroth AG®,

Endress+Hauser and Rockwell Automation

Conformance & Performance Testing

Standard IEEE 802.3 - standard Ethernet, Precision Time Protocol (IEEE-1588)

IETF - Internet Engineering Task Force, standard Internet Protocol (IP)

ODVA - Common Industrial Protocol (CIP)

IEC - International Electrotechnical Commission – IEC 61158

IT Friendly and Future-Ready (Sustainable)

Multi-discipline control and information platform

Established - products, applications and vendors

www.odva.org

Page 25: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All rights reserved.

OSI 7-Layer Reference ModelSingle Industrial Network Technology

6

Application

Presentation

Session

Transport

Network

Data Link

Physical

Layer 7

Layer 6

Layer 5

Layer 4

Layer 3

Layer 2

Layer 1

Network Services to User App

Encryption/Other processing

Manage Multiple Applications

Reliable End-to-End DeliveryError Correction

Packet Delivery, Routing

Framing of Data, Error Checking

Signal type to transmit bits,pin-outs, cable type

CIPIEC 61158

IETF TCP/UDP

IETF IP

IEEE802.3/802.1

TIA - 1005

Routers

Switches

Cabling

Layer Name Layer No. Function Examples

What makes EtherNet/IP industrial?

Physical Layer

Hardening

Infrastructure Device

Hardening

Common Application

Layer Protocol

5-Layer TCP/IP Model

CIPIEC 61158

Open Systems Interconnection

Page 26: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All rights reserved.

OSI Reference ModelProtocol Stack

7

Application

Presentation

Session

Transport

Network

Data Link

Physical

Layer 7

Layer 6

Layer 5

Layer 4

Layer 3

Layer 2

Layer 1 TIA - 1005

Layer NameLayer No. Function

CIP

ApplicationLayers

Data TransportLayers

IETF TCP/UDP

IETF IP

IEEE802.3/802.1

Page 27: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All rights reserved.

OSI Reference ModelOpen Systems Interconnection

8

Application

Presentation

Session

Transport

Network

Layer 7

Layer 6

Layer 5

Layer 4

Layer 3

Vendor Specific

Vendor Specific

Layer NameLayer No. Function

Data Link

Physical

Layer 2

Layer 1

IEEE802.3/802.1

TIA - 1005

Limits Portability and Routability,

may require additional assets

to forward information throughout

the plant-wide / site-wide architecture

Page 28: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All rights reserved.

OSI Reference ModelOpen Systems Interconnection

9

Vendor Specific

Vendor Specific

Function

Vendor Specific

TIA - 1005

Non standard Ethernet,

will require additional assets

to connect into

the plant-wide / site-wide architecture

Application

Presentation

Session

Transport

Network

Layer 7

Layer 6

Layer 5

Layer 4

Layer 3

Layer NameLayer No.

Data Link

Physical

Layer 2

Layer 1

Page 29: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All rights reserved.

OSI Reference ModelNetwork Independent

10

Layer 7

Layer 4

Layer 3

Layer 2

Layer 1

Layer No.

NetworkIndependent

Page 30: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All rights reserved.

Industrial Applications ConvergenceIndustrial Network Trends

11

Safety I/O

Single IndustrialNetwork TechnologyCamera

Controller

VFDDrive

HMI

I/OPlant/Site

Instrumentation

Multiple Network Technologies

Topology Limits

Physical Segmentation

Data Duplication

Multiple 1 Network Technologies

Topology Limits

Physical Segmentation Options

Data Duplication

Disparate Network Technology

Page 31: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All rights reserved.

The Alternative“Islands of Automation”

12

Page 32: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All rights reserved.

Micro Data Center

Racks

Patching

Cable Management

Copper/Fiber

Collaboration of PartnersNetwork Technology Convergence

13

Logical FrameworkPhysical Framework

Noise Mitigation

Control Panel

Network Zone

Catalyst 3750StackWise

Switch Stack

Gbps Linkfor Failover Detection

Firewall(Active)

Firewall(Standby)

MCC

Levels 0–2

HMI

Cell/Area Zone #1Redundant Star TopologyFlex Links Resiliency

Cell/Area Zone #3Bus/Star Topology

Cell/Area Zones

IndustrialDemilitarized Zone

(IDMZ)

Enterprise ZoneLevels 4 and 5

Rockwell AutomationStratix 8000

Layer 2 Access Switch

CiscoASA 5500

Industrial Zone Site Operations and Control

Level 3

Remote AccessServer

Catalyst6500/4500

Phone

Controller

Camera

Safety Controller

RobotSoft

Starter

Cell/Area Zone #2Ring TopologyResilient Ethernet Protocol (REP)

I/O

Plant Firewall: Inter-zone traffic segmentation ACLs, IPS and IDS VPN Services Portal and Terminal Server

proxy

Physical or Virtualized Servers• Patch Management• Remote Gateway Services• Application Mirror• AV Server

Physical or Virtualized Servers• FactoryTalk Application Servers & Services Platform• Network Services – e.g. DNS, AD, DHCP, AAA• Remote Access Server (RAS)• Call Manager• Storage Array

Wide Area Network (WAN)Physical or Virtualized Servers• ERP, Email, Call Manager• Active Directory (AD)• AAA – Radius

EnterpriseWAN

SafetyI/O

ServoDrive

Instrumentation

Copper, Fiber,

Wireless Testers

Network Discovery

Protocol Statistics

Network Discovery

Protocol Statistics

Common Toolsets

Page 33: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.

Enterprise

InfrastructureAutomation

Infrastructure

One Common

Environment

CONVENTIONAL: SEPARATE IT &

AUTOMATION

FUTURE: UNIFIED INFRASTRUCTURE

TRANSFORMATIONINTEGRATED CONTROL AND INFORMATION

14

ENABLER Common Secure Ethernet Infrastructure

Page 34: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All rights reserved. 15

Industrial Networks Summary

Open networks are in demand Broad availability of products, applications and vendor support for Industrial Automation

Network standards for coexistence and interoperability of industrial automation devices

Convergence of network technologies Reduce the number of disparate networks in an operation and create seamless

information sharing throughout the plant-wide / site-wide architecture

Use of common network design, deployment and troubleshooting tools across the plant-

wide / site-wide architecture; avoid special tools for each application

Better asset utilization to support lean initiatives Common network infrastructure assets, while accounting for environmental requirements

Reduce training, support, and inventory for different networking technologies

Future-ready – maximizing investments and minimizing risks Support new technologies and features without a network forklift upgrade

Reduce Risk Simplify Design Speed Deployment

Page 35: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All rights reserved. 16

A new ‘go-to’ resource for educational, technical and

thought leadership information about industrial

communications

Standard Internet Protocol (IP) for

Industrial Applications

Coalition of like-minded companies

www.industrialip.org

Page 36: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.

Agenda Plant-wide Benefits of Ethernet/IP

17

Fundamentals of Ethernet/IP

Designing the Physical Layer

Industrial & IT Network Convergence

Ethernet/IP Product Selection

Securing Automation Networks

Page 37: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All rights reserved.

www.rockwellautomation.com

Follow ROKAutomation on Facebook & Twitter.Connect with us on LinkedIn.

EtherNet/IP OverviewBenefits of EtherNet/IP Seminar Series

Page 38: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Will your Physical Layer perform?

Plantwide EtherNet/IP Ecosystem Design and Deployment

Panduit’s Distributor Partner

Page 39: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Vision: Unified Physical Infrastructure

Office: Data Center Solution

Building: Connected Buildings Solution

Manufacturing:Industrial Automation Solution

Page 40: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Critical Manufacturing Assets are at Risk!

• Downtime

• Security lapses

• Performance degradation

3

Page 41: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Installation pitfalls

3. This makes it impossible to manage, maintain and troubleshoot

2. No matter the hardware, shoddy cable installation

will result in a poor network

1. Proper cable installation is critical

Page 42: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Importance of the Physical Layer

“A significant portion of network

downtime, approx. 80%, is attributed

to Physical Layer Connections.” Sage Research

Page 43: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Designing the Physical Layer for Ethernet/IP

What do Physical Layer Reference Architecture based best practices look like?

Page 44: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Physical Layer Design Considerations

• Design and implement arobust physical layer

• Environment Classification - MICE

• More than cable

– Connectors

– Patch panels

– Cable management

– Grounding, Bonding and Shielding(noise mitigation)

• Standard Physical Media

– Wired vs. Wireless

– Copper vs. Fiber

– UTP vs. STP

– Singlemode vs. Multimode

– SFP – LC vs. SC

• Standard Topology Choices

– Switch-Level & Device-Level

Cable Selection

ENET-WP007

LAN Troubleshooting Guide

Industrial Ethernet Physical

Infrastructure Reference

Architecture Design Guide

ODVA Guide

7

Page 45: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

8

Rockwell/Cisco RA

Logical

De-Militarized Zone (DMZ)

Enterprise Zone (EZ)

De-Militarized Zone (DMZ)

Manufacturing Zone

Manufacturing Zone

Cell/Area Zone

FIREWALL(ACTIVE)

FIREWALL(STANDBY)

GE Link for Failover Detection

Windows 2003 Servers• Remote Desktop

Connection• VNC• PCAnywhere

LAYER 3 ROUTER

LAYER 3 ROUTER

LAYER 3 SWITCHLAYER 3

SWITCH

Automation Apps• Historian• Data Distribution• Asset Security• Engineering Applications• Databases

Network Services• DNS, DHCP, Syslog Server• Network & Security Management

(Redundant Star Topology) (Ring Topology) (Bus/Star Topology)

Page 47: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Reference IN-SolutionIN-Frastructure

IN-Route

IN-Panel

HM

I

CTR

LR

DR

IVE

DIS

T i/

O

IN-Field

Enterprise Zone

FWA FWB

DMZ

IN-Room

L3R L3R

L3S L3SPaS

DB

Manufacturing Zone

Cell/Area Zones

Physical

L2S

L2S

L2S

L2S

Page 48: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Panduit Industrial Automation 5 Core Solutions

IN-ROOMTM

Control Room, Data Center,

Telco Closet

IN-PANELTM

Control Panels, Electrical

Panels and MCC

IN-FIELDTM

On the Machine, In the

Process Area, or Outdoors

IN-FRASTRUCTURETM

Power Distribution, Lighting,

HVAC Security, Safety

IN-ROUTETM

Industrial Pathways, Network

Zone Enclosures

Page 49: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Simplify with validated building blocksPhysical Layer Design Considerations

Micro Data Center

Zone Enclosures

Control Panel Solutions

Page 50: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Micro Data Center – IN-Room Solution

Enterprise/OfficePatchfield used to uplink switch

to level 4 & 5 Enterprise

Server PatchingCross connect between production

servers and switch

Firewall and DMZLogical buffer zone between theEnterprise and Manufacturing

Manufacturing ZonePatchfield used to connect layer 3 switch to layer 2 switches used on

plant floor

IN-ROOMTM

Page 51: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Physical Network Security

• Keyed solutions for copper and fiber

• USB Type A, B Ports• Lock-in, Blockout products

secure connections

IN-ROOMTM

IN-ROUTETM

IN-PANELTM

IN-FIELDTM

Page 52: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Micro Data Center Simplification - Organize, Secure, and Standardize

Challenges: • Disorganized • Network performance issues• Frequent moves, adds & changes

Solutions: • Structured approach• Media selection/security • Visual identification

BEFORE AFTER

Micro Data Center SolutionsPhysical Layer Design Considerations

15IN-ROOMTM

Page 53: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

IN-Route - Getting from “Point A” to “Point B”

Built-In Failure Points

IN-ROUTETM

Page 54: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

17Environmental Focus – M.I.C.E.

Office Industrial

Increased Environmental Severity

TIA/EIA

1005

Electromagnetic

Climatic

Chemical

Ingress• Water• Dust

Mechanical• Shock• Vibration

E1

C1

I1

M1

E2

C2

I2

M2

E3

C3

I3

M3

Page 55: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

You can’t choose components without knowing the Environment

Page 56: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

19IN-Route - Zone Cabling Methods

TR

Centralized Cabling – Home runs from each node back to the tele-communication room.

TR

Z

Z

Z

Zone Cabling – Provides for Reduced home-run wiring, easy moves / adds / changes and reduced size of tele-communication room

IN-ROUTETM

Page 57: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Pathways

• Overhead cable tray routing system

• Designed to route and manage copper, fiber optic, or power cables

IN-ROUTETM

Page 58: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Fiber PathwaysIN-ROUTETM

Page 59: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Dielectric Conduited Fiber Cable (DCF)22

KEY BENEFIT:

Easier to install fiber cable

(eliminates conduit & grounding) with rugged, crush resistant construction

SOLUTION COMPONENTS1. 12 part numbers.

• Fiber Counts: 2, 4, 8, & 12

• Fiber Types: OS1/OS2, OM1, OM2

2. Compatible with OptiCam connectors

IN-ROUTETM

Page 60: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Zone Enclosures – Pre-configured

Best way to structure manufacturing network

•Leverages Cisco/RA recommended architecture for best network performance

•Built for capability of rapid network expansion

•Touch-safe for Facility IT access

•Significantly reduces lead time to deploy

23IN-ROUTETM

Page 61: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Zone Enclosures – Optimized for StratixPhysical Layer Design Considerations

• Pre-configured, Pre-tested for Stratix 8300, 8000 and 5700 switches

• Safe, Secure, Thermally tested

• Save time/cost/risk:

– IT/controls convergence point

– Machine Builders

IN-ROUTETM

Page 62: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Robust, Secure, Future-Ready Network Distribution

Challenges: • Scalability issues• Diagnostics & troubleshooting• Evolving cable mgmt

Solutions: • Zone enclosure• Media selection & security• Cable routing

BEFORE AFTER

IN-Route: Network Distribution SimplificationPhysical Layer Design Considerations

25IN-ROUTETM

Page 63: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

IN-Panel - Understanding the Problem

There are several market trends that are exerting pressure on the design and architecture of a Control Panel.

– Space Optimization

– Terminations

– Network Cabling

– Noise Mitigation

– Safety/Security

IN-PANELTM

Page 64: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

EtherNet in the Control Panel

• Additional requirements and solutions are required with the addition of EtherNet into the Control Panel.

IN-PANELTM

Page 65: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Planning for networking in the panel

• What are common networking challenges in the panel?

– Overall concerns• Diagnostics/troubleshooting

• Maintenance

• Future system upgrades

– Performance in potentially high noise environment

• Zoned layouts

• Shielding

– Finding panel space for new components

Clean Noisy Very Noisy

N

IN-PANELTM

Page 66: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Noise Mitigation DemoIN-PANELTM

Page 67: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Panduit Confidential Information - not for Distribution

Polymer Coated Fiber (PCF) Cable, LC Connector, Termination Tool Kit

KEY BENEFITS: Ease of field termination (CRIMP, CLEAVE AND LEAVE), Performance, Noise Immunity

SOLUTION COMPONENTS

1. Polymer Coated Fiber (PCF) cable (zip cord and break-out cables)

2. Field-attached LC connector for 50/200/230µm & 62.5/200/230µm PCF fiber

3. Field termination tool kit

IN-PANELTM

IN-FIELDTM

Page 68: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Terminating Fiber Using PCF Crimp-On Connectors

No-Voiceover

IN-PANELTM

IN-FIELDTM

Page 69: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

• Maximizes panel space utilization• Easier to design for future system upgrades• Provide up to 30% space savings

Panduit PanelMax™ Offering:

Space Optimization Increases Design FlexibilityPhysical Layer Design Considerations

Corner Wiring Duct

Utilizes space typically unusable in

enclosure corner

DIN Rail Wiring DuctUses enclosure depth to save

panel footprint space ;improve component access

Shielded Wiring DuctMitigates EMI noise to reduce

wire separation distance

Shielded Wiring Duct

Conventional

Wiring Duct

DesignFlexibility

All of these products contribute to cost savings

IN-PANELTM

Page 70: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Panduit Network Solutions for the Control PanelPhysical Layer Design Considerations

• Optimized solutions for Machine Builder Stratix 5700 deployments

DIN Rail Mount AdapterModular DIN rail mounting for

Copper or Fiber connectivity

Patch PanelFacilitate testing, and future Moves, Adds and Changes

Fiber, Cat6 Patch CordsPerformance guaranteed

Insert product photo

IN-PANELTM

Page 71: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

IN-Panel: Optimized with PartnersPhysical Layer Design Considerations

• Leverage power of EtherNet/IP and eco-system partners

– Panduit Fiber, Patching, Noise Mitigation, Space Optimization, Grounding/Bonding

– RA Stratix 5700 for machine builder

– RA 1585 patch cords

– Test with Fluke Networks

• EtherNet/IP connects to Zone Enclosures and Micro Data Center for convergence aligned with Cisco/RA CPwE

IN-PANELTM

Page 72: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

IN-Field Challenges

• High MICE levels

– Vibration

– Chemical

– Temperature

– Wash down

• Wire management rated for environment

• Food safety

ON Machine or Process areas

IN-FIELDTM

Page 73: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

IN-Field Solutions: Manage and Protect

• Harsh rated cable management

and identification

• Abrasion protection

• Grounding/Bonding

Metal detectable wire management for Food industry

IN-FIELDTM

Page 76: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

SM

Application Guides

Network Security

Page 77: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

SM

Control Panel Layout Whitepaper

• Best practices = reduced call backs, problems..greater solution sales

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http://www.industrial-ip.org

41

Page 79: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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Design your system using cost effective and easy to

troubleshoot Network Architectures

Micro Data Center Zone Enclosure Control Panel Solutions

Easy Building Block Approach

Page 80: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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43

Industry Level Thought Leadership

Enterprise

Functional

Design

Environmental

Requirements

(M.I.C.E.)

Logical Level

Shared

Architecture

Physical Level

Plant Floor

Design

All wrapped up in a 450 page, “How To” manual with contributions from Fluke and Rockwell Automation, on designing and installing the physical infrastructure for an Industrial Ethernet Network

Panduit: Physical Infrastructure Reference Architecture

Page 81: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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Design/Spec ToolsPhysical Layer Design Considerations

Design Micro Data Centers in Visio and paste BOM into Proposalworks!

Page 82: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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45Plant Floor - “Macro Architecture” summary

MICE 1-1-1-1

MICE 3-2-3-3

MICE 3-1-2-3

MICE 1-1-1-3

MICE 3-3-3-3

MICE 2-1-3-2

MICE 2-2-2-1

Page 83: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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5/1/2014

Fiber Optic Application Best Practices for EtherNet/IP

Page 84: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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Agenda

Saving Time/Cost with Fiber

Fiber Selection

Physical Infrastructure for Fiber Deployments

Page 85: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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Agenda

Saving Time/Cost with Fiber

Fiber Selection

Physical Infrastructure for Fiber Deployments

Page 86: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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• Industrial Networks Must take into consideration the physical challenges of the facilities environment.

• Location, routing and equipment choices should be based on the complete understanding of cause and effect conditions.

• Environmental Focus

– M.I.C.E. (TIA-1005)

Industrial Networks Live in the Real World

Sensor

Drive

I/O

Plant Ethernet

Controller

Switch

Ethernet

Page 87: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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Fiber that Fits Both the Environment and the ApplicationFiber is now being used in all areas of an Industrial Network Deployment

Page 88: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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Converged Ethernet

Manufacturing Network Model

Corporate Network

Sensors and otherInput/Output Devices

Motors, DrivesActuators

SupervisoryControl

Robotics

Back-Office Mainframes andServers (ERP, MES, etc.)

OfficeApplications,Internetworking,Data Servers,Storage

Human MachineInterface (HMI)

Controller

• Fiber is completely noise immune

• Fiber can be used in high M.I.C.E. environments

• Fiber can be rated for indoor, outdoor and transition spaces

• Armored Fiber (available in both metallic and all-dielectric) reduces the need for, and installations costs of, innerduct and conduits

• Smaller footprint of cables (one fiber cable vs. bundle copper (UTP))

• Reliability and speed of installation reduces the total cost of ownership

Benefits of Fiber in an Industrial Space

Page 89: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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Key Elements of a Successful EtherNet/IP Network Design

• Understanding application and functional requirements

• Developing a logical framework (roadmap)

• Developing a physical framework

• Determining security requirements and partnering with IT

• Using technology and industry standards, reference models and reference architectures

Catalyst 3750StackWise

Switch Stack

FactoryTalk Application Servers View Historian AssetCentre, Transaction Manager

FactoryTalk Services Platform Directory Security/Audit

Data Servers

Gbps Linkfor Failover Detection

Firewall(Active)

Firewall(Standby)

I/O

Levels 0–2

HMI

Cell/Area Zone #1Redundant Star TopologyFlex Links Resiliency

Cell/Area Zone #3Bus/Star Topology

Cell/Area Zones

Demilitarized Zone (DMZ)

Enterprise ZoneLevels 4 and 5

Rockwell AutomationStratix 8000

Layer 2 Access Switch

CiscoASA 5500

Industrial Zone Site Operations and Control

Level 3

Remote AccessServer

Catalyst6500/4500

ERP, Email,

Wide Area Network

(WAN)

Network Services DNS, DHCP, syslog server Network and security mgmt

Drive

Controller

HMI

I/O

Controller

Drive

Controller

Drive

HMI

Cell/Area Zone #2Ring TopologyResilient Ethernet Protocol (REP)

I/OI/O

Patch ManagementRemote Gateway ServicesApplication MirrorAV Server Plant Firewall:

Inter-zone traffic segmentation ACLs, IPS and IDS VPN Services Portal and Terminal Server proxy

Page 90: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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Agenda

Saving Time/Cost with Fiber

Fiber Selection

Physical Infrastructure for Fiber Deployments

Page 91: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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Selecting the Right Fiber Requires

Knowing the Application Environment.

Knowing the Distance Requirements.

Knowing the Equipment you are connecting to.

Page 92: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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Let’s take a sample application and go thru it step-by-step.

Knowing the Capability of Your Equipment

The Equipment – The first step in choosing the right fiber is to look at the capability of your equipment.

• Look at the specifications of the equipment to determine the speed of the connections

• The Fiber you choose should at least be able to handle the fastest mode of the existing system

Page 93: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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SFP Stands for “Small Form Pluggable”

Module

Knowing the Capability of Your Equipment

The Stratix is a good switch to use as an example because it has both Uplink ports andData ports running at different speeds.

• The uplink port speed is determined by the use of copper or fiber. If it’s fiber the configuration of the “SFP” module determines the speed of the system.

Page 94: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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Knowing the Capability of Your Equipment

The Stratix is a good switch to use as an example because it has both Uplink ports andData ports running at different speeds.

SFP Stands for “Small Form Pluggable”

Module

SFP Stands for “Small Form Pluggable”

Module

Page 95: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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Understanding Your Expansion or Upgrade Path

The following is an example list of specifications for the fiber-optic SFP module connections. It’s IMPORTANT that each port must match the wave-length specifications on the other end of the cable, and for reliable communication, the cable must not exceed the rated maximum cable length.

SFP ModuleType

Cat. No. Wavelength(nm)

Fiber Type Core Size/CladdingSize (micron)

ModalBandwidth(MHz/km)(1)

Cable Distance

100BASE-FX 1783-SFP100FX

1310 MMF 50/12562.5/125

500500

2 km (6562 ft)2 km (6562 ft)

100BASE-LX 1783-SFP100LX

1310 SMF G.6522 10 km (32,810 ft)

1000BASE-SX 1783-SFP1GSX

850 MMF 62.5/12562.5/12550/12550/125

160200400500

220 m (722 ft)275 m (902 ft))500 m (1640 ft)550 m (1804 ft)

1000BASE-LX/LH

1783-SFP1GLX

1310 SMF G.6522 10 km (32,810 ft)

(1) Modal bandwidth applies only to multimode fiber. * Information comes from Stratix Users Manual

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Answers Always Lead to More Questions

The Equipment – The result of our equipment investigation is that we learned:

• The max speed for the uplink is 1GBase-T

• The max speed for the data port is 100Base-T

• There are several choices for SFP modulesthat can support both Single and Multimode.

“Is there an existing system of fiber, and what core size is being used?”

The next question:

Core size? ….yes, Core size?

Page 97: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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What Makes Up a Fiber Cable?

The Cable – There are two classes of Fiber in use today:• Single Mode – Long Distance Fiber, more expensive technology

• Multi Mode – Shorter Distance, more cost effective for inside plant use.

• To understand the differences between core sizes, and why they matter, you need to know what makes up a fiber cable.

Page 98: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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How Big is the Fiber, (relatively)?

9

230µm

All sizes expressed In Microns

50

62.5

125µm

200µm

Cladding

Core

Buffer

Core size will tell you the OMx of

the Fiber

Page 99: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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Single Mode Fiber

All sizes expressed In Microns

9µm

125µm

Page 100: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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Multi-Mode Fiber (50 and 62.5 micron)

50

62.5

125

All sizes expressed In Microns

Page 101: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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Polymer Coated Multi-mode Fiber (PCF)

All sizes expressed In Microns

23050

62.5 200

Page 102: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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What Do the OM Ratings Mean?

If you see OM in the Fiber grade it always means Multi-Mode. – The US Adopted a Grading System Invented By ISO, The International Standards

Organization in Geneva, Switzerland. The “Optical Multimode” Rating System

• “OM 1” --- 62.5 Micron (Mostly legacy systems)

• “OM 2” --- 50 Micron (plain vanilla variety)

• “OM 3” --- 50 Micron (Laser optimized to work with VCELS)

• “OM 4” --- 50 micron (Extended Bandwidth – Further refined to reduce pulse spreading and enable longer distances)

And just like with Copper Categories –A bigger number means better cable!

Page 103: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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What Do the OS Ratings Mean?

• If you see OS in the Fiber grade it always means Single-Mode.

• “OS 1” --- 9 Micron (Used with wavelengths of 1310 nm)

• “OS 2” --- 9 Micron (Used with wavelengths of 1550 nm)

Why does the core size make such a difference in Fiber performance?

• OS (single-mode) vs. OM (multi-mode).

Think of it like the difference between a rifle shot and a shotgun blast.

Page 104: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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A Fabry-Perot LASER

A Cheap, Slow LED

Singlemode – more efficient – goes FURTHER

Multimode – less efficient – doesn’t go as far

Example of Single-mode vs. Multi-mode

Page 105: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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• Some of the photons (light particles) go straight, some ricochet around the

outside, the further they travel the closer the leading edge from one pulse

gets to the trailing edge of the one before it.

• Eventually you can’t tell one pulse from another.

A Cheap Slow LED

Light Pulse Spreading (“Modal Dispersion”)The Enemy of Throughput

Page 106: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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What?

You can only go so far with a given grade of multimode fiber before light

pulses begin to overlap

The Further You Go, the Worse it Gets.

Hey, I

sent a

“1”

Page 107: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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ANSI/TIA-568-C.0 (D.3) Optical fiber cabling supportable distances table.

• Table 7 - lists maximum supportable distances and maximum channel attenuation for applications using optical fiber cabling

• The table is based on the minimum performance requirements of 62.5/125 µm, 50/125 µm, 850 nm laser-optimized 50/125 µm, and single-mode fiber established by ANSI/TIA-568-C.3

How the OM/OS Ratings Equate to Distance

Page 108: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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Remember the MICE Table?

Where you put the fiber, “The Environment”, determines the type of fiber you choose.

Page 109: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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• Indoor Opti-Core Fiber Distribution

• Indoor Opti-Core Interlocking Armor

• Indoor Industrial-Net (PCF) Polymer Clad Fiber

• Indoor Dielectric Conduited Fiber (DCF)

Applications for “Indoor” Fiber

Used when you have sufficient

protection for the fiber

Used when the fiber has to

protect itself

**NEW** Electrician Friendly crimp on connector for direct connect

node to node

**NEW** All the benefits of an armored fiber

without the metal. Use in area suspected of unequal

potential grounds

Page 110: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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Applications for “Indoor-Outdoor” Fiber

• Indoor/Outdoor Opti-Core All-Dielectric Fiber Cable

• Indoor/Outdoor Opti-Core Gel-Free Fiber Interlocking Aluminum Armored Cable

Used to transition from indoor to

outdoor in a protected area, tray

or conduit.

Used to transition from indoor to outdoor yet still

protect the cable from harsh mechanical

conditions

Page 111: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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Applications for “Outdoor” Fiber

• Opti-Core Gel-Free Fiber Optic Outside Plant All-Dielectric Cable

• Opti-Core Gel-Free Fiber Optic Outside Plant Armored Cable

Allows installation using loose tube

cable methods for aerial and duct

applications

Allows installation using loose tube cable methods for aerial, duct and direct

burial applications

Page 112: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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One Last Thought When Choosing a Fiber Type – Choosing the Connector

Traditional Puck and Polish type Connectors (5-7min.)

OptiCam Factory Polished Connectors

(2 - 3min.)

Industrial Strip & Crimp no-Polish Required Fiber

Connectors(aprox 1 min.)

Page 113: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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Choosing the Connector

OptiCam Connector

PCF Connector

Page 114: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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Agenda

Saving Time/Cost with Fiber

Fiber Selection

Physical Infrastructure for Fiber Deployments

Page 115: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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Choosing the Right Fiber Type For the Application Can Save Big $$$ in Materials and Labour

Page 116: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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Links From Field Switches to Control Rooms Should Support Higher Speeds and Greater Volume

Page 117: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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Electrician Friendly Fiber Can be Used to Install Long Distance Bus Systems

Page 118: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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Fiber Optic Infrastructure PlanningPhysical Layer Design Considerations

81 81

New joint application guide

Increase the integrity and availability of EtherNet/IP networks with fiber solutions from trusted partners!

Physical infrastructure

Integrated Architecture, Stratix Switches, ETAPs, more

Higher level switches

Fiber Guide

ENET-TD003

Page 119: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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Easy to follow Fiber best practices!Physical Layer Design Considerations

• Partner validated application guide

82

Page 120: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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Summary

Fiber Selection

Physical Infrastructure for Fiber Deployments

Saving Time/Cost with Fiber

Understanding the Environment and the Application

Knowing how to determine equipment and system requirements

Choosing the proper network design for application

Page 121: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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Thank You !

PCF

Page 122: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

To Test is to Know.

How Good is your Layer 1 Infrastructure?

Fluke Networks @ Routeco plc: July 2014

A company

Page 123: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

2Company Confidential

Enterprise Network Test Solutions ForDatacom Installers, Network Engineers

• Market leader in copper and fiber cable certification and testing

– Copper test solutions

– Fiber test solutions

– Wireless solutions

• Market leader in troubleshooting and portable

management

– Portable network test and analysis

– Wireless LAN troubleshooting and management

– Deep Packet Analysis and Capture

• Fluke Networks Solutions

– OptiView XG Network Analyzer tablet

– DTX CableAnalyzer

– Network Time Machine

– MicroScanner, NetTool, LinkRunner

Page 124: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

3Company Confidential

So, Why Bother Testing?

• Confidence for your client.

• Assurance for yourself

• Evidence for a Cabling system Warranty

• Avoids potentially expensive delays in commissioning

• Uncovers ‘environmental’ issues

• Provides for future upgrades.

• End result of testing is Documentation!

• The Documentation provides for all above.

Page 125: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

4Company Confidential

What’s the big deal? It’s cable, right?

• Right!

– You’ve used the best components (like building a Formula 1 car)

– Followed all the installation rules and guidance…

Page 126: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

5Company Confidential

What you have, is a link from A to B….

A

B

Page 127: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

6Company Confidential

Reference Points for Testing: Industry Standards….

• As for almost every other part of a major project, the

cabling industry has recognised, defined and understood

standards:

– EIA/TIA 568C.2 (American, contains the standards for Cat5e,

Cat6 and Cat6A and for MM and SM fibre installations)

– ISO 11801 (International, contains approximate equivalents

Class D, Class E and Class Ea, plus Class F and fibre)

– EN 10573 (European Norm, equivalent to ISO 11801.)

– Application-specific standards:

– TIA1005 (Industrial Ethernet-specific)

– 100MB/s Ethernet / 1GB/s Ethernet

– 40GB/s Ethernet (fibre only)

Page 128: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

7Company Confidential

These standards require us to:

• Test (and Pass) a specified range of parameters, save the

result and provide documentation.

Page 129: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

8Company Confidential

Permanent Link or Channel Test?

• Permanent Link: Patch panel to wall

outlet including max 1 Cross-connect.

• Channel: Permanent Link plus 1

additional patch panel, and user patch

cords. Maximum 4 connectors.

• Which standard? To be decided by

negotiation with your client as part of

contract.

• Which test model? Default to

Permanent Link. Channel is end-user

test.

Page 130: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

9Company Confidential

Additional Considerations

• Is the cable Shielded or Unshielded?

– What type of shield is it? S/UTP or FTP or SSTP?

• Will the application include Power over Ethernet?

– PoE has a separate and specific set of specifications.

• Does the client or the warranty provider or the hardware

manufacturer have specific additional requirements?

– Balance measurements may be required.

Page 131: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

10Company Confidential

The end result: 100% compliant documentation of the infrastructure

Page 132: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

11Company Confidential

Power over Ethernet (PoE-specific test)

• New test limits with specific tests for PoE optimisation.

• New Shield Integrity test finds shield errors/damage.

Page 133: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

12Company Confidential

What About the Fails?

• Real Diagnostics for complex NEXT and Return Loss Fails

Page 134: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

13Company Confidential

Let’s talk about fibre…..

Page 135: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

14Company Confidential

Enterprise Fiber: Growing Exponentially• 1.5 Billion new internet-connected

devices by 2015 (Intel)

• 57% annual growth in Enterprise

fiber ports: 2011 - 2015 (Dell’Oro,

2011)

• In 2015, the equivalent of every

movie ever made will transit IP

networks, every 5 minutes (Cisco

Systems)

Page 136: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

15Company Confidential

Enterprise Fiber: Growing Exponentially

• 24% annual growth in storage

spending for cloud computing

(IDC)

• 54% growth in 10Gbps+ fiber LAN

transceivers (Finisar)

• One-hop fabrics replacing

traditional switch architecture in

datacentres

Page 137: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

17Company Confidential

Four Steps to Determining Fibre link Performance

1. Inspect it - Clean it - Inspect it again

2. Polarity check

3. Performance Test

4. Extra Data and Troubleshooting

Page 138: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

18Company Confidential

Inspect it – Clean it – Inspect it again.

• ALL end-faces have to be

clean and undamaged!

• Inspecting the fibre end-

faces is part of the BASIC

test regime according to

IEC 14763-3

• Cleaning the end-faces

each and every time is not

an option….it’s mandatory!

“Any connecting hardware adapters used

together with all connector end-faces on the test cords

comprising the cabling interface adapter, and the cabling

under test shall be cleaned according to the instructions

provided by the manufacturer of the connectors.

Cleaning shall be repeated every time a test cord is

connected to the cabling or component under test.”

Page 139: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

19Company Confidential

What you can’t see CAN hurt your test result!

• Dirt migrates from a dirty to a clean connector

Page 140: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

20Company Confidential

Check Polarity

• Visual Fault Locator (Laser light-pen)

• Uses high intensity visible light source

• Quick and Easy to use

• Relatively low cost

• Provides a go/no-go indication

• Can help find sources of loss.

Page 141: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

21Company Confidential

Fibre Performance Certification

• Standards-based Two-Tier Testing (TIA TSB-140)

• Tier 1: OLTS (Optical Loss Test Set)

– Encircled Flux Compliance Required.

– Power Meter and Light Source with built-in

length measurement.

– Losses and lengths conform to industry

standards• Most closely simulates active system

– Verify polarity using OLTS

• Tier 2: Tier 1 plus OTDR trace

– Evidence that cable is installed without

degrading events (e.g. bends, connectors,

splices)

Page 142: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

22Company Confidential

Loss/Length CertificationTest two fibers (a transmit/receive pair)

• Each fiber at two wavelengths

– Measure optical length

– Compute power budget and display Pass or Fail

– Standards-based Tier 1 certification• 2 power measurements in each direction, plus length

– Comprehensive Go/No-go result

Page 143: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

23Company Confidential

Tier 2: Where fibre diagnostics reside.

• Tier 2: Tier 1 plus OTDR trace

– Evidence that cable is installed

without degrading events (e.g.

bends, connectors, splices)

Page 144: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

24Company Confidential

A new type of OTDR Result that almost everyone can understand

• Alternative trace

presentation of link

topology

• Reduce need for OTDR

expertise

• Icons designate the type

of fiber event

• One-tap gives access to

all event details

Page 145: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

25Company Confidential

Back to the Documentation:

Page 146: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

26Company Confidential

IMPORTANT part of the fibre condition…

Page 147: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

27Company Confidential

OTDR Traces are not for everyone…

EventMap provides an easily understood pictorial representation

of the fibre link, for many the end of ‘trace-psychosis’.

Page 148: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

28Company Confidential

Every ‘PASS’ report includes a Compliant Network Standards List…

Page 149: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

29Company Confidential

Thank you

Page 150: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Industrial and IT Network ConvergenceEthernet/IP Enables Convergence

Name – Mike Loughran

Title – Solution Architect

Date – 29th April 2014

Page 151: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.COMPANY CONFIDENTIAL - Internal Use Only

Emerging Technologies in OperationsAll the BUZZ…

The Internet of Things (IoT)Intelligent devices start to communicate with each other

Page 152: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.COMPANY CONFIDENTIAL - Internal Use Only

What does it all mean?

3

Big Data

Large amounts of information is available to

manage the supply chain & complex processes

Cloud Computing & Virtualization

Speed up deployment of production, add flexibility,

reduce capital investments & increase access

across global operations

Increase longevity, reliability & provide disaster

recovery

Mobility & BYOD (Bring Your Own Device)

Improve maintainability, uptime, asset longevity,

safety and cost control

Driven Largely by Information Technology

Most of it is buried on the

production floor in

historians or other

databases

Centers around Information

Technology (IT) more than

Operations/Production

management

Technicians, Supervisors,

Operators are all mobile

during their typical work day

Page 153: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.COMPANY CONFIDENTIAL - Internal Use Only

Why are Emerging Technologies soImportant?

4

Automated adaptable processes & decisions

Page 154: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.COMPANY CONFIDENTIAL - Internal Use Only

Why are Emerging Technologies so Important?

Empowers companies to grow faster, produce

better products and serve customers more

effectively

It connects a workforce, analyzes data and

allows for continuous improvements

Companies can leverage technological

advances as a competitive advantage and

must constantly seek newer, faster and better

technologies to improve their business

5

Early-adopters typically acknowledge the risk that comes with new technology

Keeping abreast of new developments is an ongoing job with

both risks and rewards

Page 155: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.COMPANY CONFIDENTIAL - Internal Use Only

Industrial Network ConvergenceIndustrial Network Trends

6

EtherNet/IP – Enabling & Driving

Multi-discipline Industrial Network Convergence

Process Control

Discrete Control

Information TechnologyIntelligent Motor Control

Page 156: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.COMPANY CONFIDENTIAL - Internal Use Only

The Value in Bringing the Information Together

7

Control Systems

HMIs

Production

SchedulingAlarms/Events

Other Database Systems

Computerized Maintenance Management Systems

Performan

ce

Quality

Systems

Data Historians

Laboratory Information

ManagementSystems

You need a network technology that is STANDARD,

PROVEN and MORE than an FIELDBUS!

You need robust Infrastructure Solutions to deliver the

information fast, reliably and securely!

Page 157: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.COMPANY CONFIDENTIAL - Internal Use Only

From Production to the Enterprise -Rockwell Automation & Cisco Alliance

8

Common Technology View Single system architecture, using open, industry

standard networking technologies – EtherNet/IP

Delivering Converged Plantwide Ethernet

(CPwE) Architectures for manufacturing and

industrial environments Best pathway to Operations/IT network convergence

with detailed design and implementation guidance

Joint Product and Solution Collaboration Creating an ideal networking environment for both IT

and controls professionals.

People and Process Optimization Education and services to facilitate Manufacturing and

IT convergence

Rockwell Automation and Cisco present the most valuable resource in the industry for deploying a converged network infrastructure

Leadership in IT and Plant Operations

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Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Risks and threats to networked systems

Security risks increase potential for disruption to

System uptime and Safe operation and a loss of IP

Unintended

employee actions

Theft

Unauthorized actions

by employees

Unauthorized

access

Denial of

Service

Application of

Security patches

Unauthorized

remote access

Natural or Man-made

disasters

Sabotage

Worms and

viruses

BusinessRisk

INFORMATION

OPERATIONS

Page 159: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

A Vendor’s Perspective

Control System lifecycles are long (20+ years)

Products will have vulnerabilities

Security is a team sport

Vendors & Customers

IT & Engineering

Pick your teams (point don’t go it alone)

REMEMBER: Human beings are imperfect

Control System safety & security are closely linked

Control System security manages variables

Managing the security variables enhances uptime

10UPTIME = PROFITABILITY

Page 160: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Our Approach to Industrial Security

Layered Security Model

Shield potential targets behind multiple levels of protection to reduce security risks

Defense in Depth

Use multiple security countermeasures to protect integrity of components or systems

Openness

Consideration for participation of a variety of vendors in our security solutions

Flexibility

Able to accommodate a customer’s needs, including policies & procedures

Consistency

Solutions that align with Government directives and Standards Bodies

A secure application depends on multiple layers of protection.

Industrial security must be implemented as a system.

ApplicationApplication

ComputerComputer

Device Device

PhysicalPhysical

NetworkNetwork

ApplicationApplication

ComputerComputer

Device Device

PhysicalPhysical

NetworkNetwork

11

Page 161: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Evolving Global Standards

12

• Building Blocks •

ISA S99 and IEC 62443• Asset Owners • Vendors • Industry Consortia •

NIST 800 NERC-CIPISO 27002 RFC 2196

ISA Security Compliance Institute (ISCI)

Achilles™

Exida.com LLC

Achilles™ test platform

Wurldtech

BronzeSilver

Gold

© rockwell automation

Wurld

tech

L-1L-2

L-3

WIB

IndependentReq’s & Certifications

SAL 1SAL 2

SAL 3

WIB 2.0

OD

VA

Confrm

Test

Page 162: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Design for Security approach

Specifications Audits & Gaps

Enhance &

Improve

Resiliency & Robustness13

Page 163: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 14

Additional MaterialEducational - Cisco and Rockwell Automation Alliance

Education Series Webcasts

What every IT professional should know about Plant-Floor Networking

What every Plant-Floor Engineer should know about working with IT

Industrial Ethernet: Introduction to Resiliency Fundamentals of Secure Remote Access

for Plant-Floor Applications and Data Securing Architectures and Applications

for Network Convergence IT-Ready EtherNet/IP Solutions

Available Online

http://www.ab.com/networks/architectures.html

Page 164: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 15

Additional MaterialSimplify Design - Rockwell Automation

Networks Website: http://www.ab.com/networks/

EtherNet/IP Toolkit:

http://www.rockwellautomation.com/rockwellautomation/products-

technologies/integrated-architecture/tools/overview.page#/tab4

Ethernet Tools

Page 165: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 16

Additional MaterialSimplify Design - Cisco and Rockwell Automation Alliance

Websites

http://www.ab.com/networks/architectures.html

Design Guides

Converged plant-wide Ethernet (CPwE)

Application Guides

Fiber Optic Infrastructure Application Guide

Education Series

http://www.ab.com/networks/architectures.html

Whitepapers

Top 10 Recommendations for plant-wide

EtherNet/IP Deployments

Securing Manufacturing Computer and Controller

Assets

Production Software within Manufacturing

Reference Architectures

Achieving Secure Remote Access to Plant-Floor

Page 166: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 17

Additional MaterialSimplify Design - Collaboration

Plant-wide EtherNet/IP Ecosystem Partners Website

Fiber Optic Infrastructure Application Guide

ENET-TD003

Page 167: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 18

Additional MaterialSimplify Design and Speed Deployment - Panduit Corp

Panduit Corp. Website:

http://www.panduit.com/

Industrial Automation Solutions:

Industrial Automation Product Systems Brochure Industrial Communication Solutions – Interactive Roadmap

Page 168: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 19

Additional MaterialSpeed Deployment - Fluke Networks

Fluke Networks Websites

www.flukenetworks.com www.flukenetworks.com\industrial www.flukenetworks.com\knowledgebase

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Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 20

Reduce design timeProcurement Specifications on-line

http://www.rockwellautomation.com/rockwellautomation/industries/procurement-

specifications/overview.page?

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PUBLIC INFORMATION

Questions?

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A family of high performance

Industrial Ethernet switches ideal

for the end user and equipment

builder

Stratix Ethernet Switch Family

Page 172: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.PUBLIC INFORMATION

Stratix Portfolio Overview

• Security• Productivity• Safe Operations

• Remote Access• Time to Market• Protecting IP

Routers and switches for: Enabling security to new or existing

architectures

Applications for simple to complex networks

Monitoring and controlling distributed

devices

Plant floor and enterprise integration

Stratix 8000/8300Layer 2, Layer 3

Stratix 2000Unmanaged

Stratix 6000Layer 2

Stratix ETAPs

Stratix 5700Layer 2

Stratix 5100Wireless AP/WGB Stratix 5900

Security Appliance

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Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.PUBLIC INFORMATION

Family of industrial Ethernet switches that are:• Optimized for configuration, monitoring, security and maintenance• Modular and scalable• Designed for simple to complex Ethernet applications

• IT-ready and IT-friendly solutions• Simplified integration of machine systems in infrastructure• Integrated Architecture programming tools and features• Secure remote access for improved productivity and OEE

• Connected or isolated machine and Process control applications• Plant floor and enterprise integration• Distributed network devices that need to be monitored and controlled

24

The Stratix Family Overview

Integrating your enterprise and manufacturing environments

Overview

Key Benefits

Applications

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PUBLIC INFORMATION

Stratix 2000 Unmanaged SwitchesRefresh & Product Line Expansion

Page 175: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.PUBLIC INFORMATION

Stratix 2000 Unmanaged Switches Overview

Low cost solutions designed for isolated control

networks

Recommended for Micro 850 & Micro 820

applications

Unmanaged switches are not recommended for

safety or motion applications

Simple “Plug & Play”

Automatically negotiates speed and duplex settings

(no configuration required)

Automatically detects cross-over cable

Expanded operating temperature from -20ºC to

70ºC to meet a wider variety of application

needs for most catalog numbers

Exception: 1783-US5T & 1783-US8T range 0 to

60ºC

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PUBLIC INFORMATION

Stratix 6000 Fixed Managed Switches

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Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.PUBLIC INFORMATION Copy

right

28

Stratix 6000™ Managed Switches

Fixed port managed switch

4 port or 8 port versions with optional fiber optic uplink (SFP)

Control system integrated

CIP communications for:

Diagnostics (tags)

Configuration (RSLogix 5000)

Security

DHCP persistence for automatic end device IP address assignment

Unauthorized User Identification

Traffic Level Monitor with Alarms

FactoryTalk View Faceplates

Integrated Tightly Into The Integrated Architecture

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PUBLIC INFORMATION

Stratix 5700Industrial Managed Switches

Page 179: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.PUBLIC INFORMATION

The Stratix 5700Layer 2 Managed Switches with Cisco Technology

Premiere Integration to the Integrated Architecture

CIP interface Studio 5000 AOP

ControlLogix tags

FactoryTalk View faceplates

Built with Cisco technology (IOS)

Common feature set with Stratix 8x00

Common IT development tools (CLI, CNA, DM, CiscoWorks)

Simple to Deploy & Maintain

Easy integration Default configurations

Common Smartports

DHCP per port IP addressing

Easy maintenance Secure Digital card for configuration backup

Diagnostics & network management tools

Compact & Scalable

Best of Rockwell Automation & Cisco in a compact size

Page 180: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.PUBLIC INFORMATION

Stratix 5700 Configurations

3 base platforms offering 20 configurations

6, 10 & 20 port base units 6 copper & 4 copper + 2 SFP slots

8 copper + 2 combo*

16 copper + 2 combo* + 2 SFP slots

2 Gig port option

SFP slots support multi & single mode fiber

Wide variety of SFPs available

Compatible with other Cisco SFPs

Advanced feature set to address:

EtherNet/IP applications

Security

Resiliency & Redundancy

Two software packages to choose from

Lite & Full versions

Conformal coating option for harsh environments *Combo ports can be either copper or SFP

Ideal for simple to complex applications

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Stratix 8000 / 8300Industrial Managed Switches

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Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.PUBLIC INFORMATION Copyright © 2011 Rockwell Automation, Inc. All rights reserved.

Stratix 8000/8300 - Modular Design

Base Module(6-port or 10-port)

Extension Module A (8-port Copper)

Extension Module B (8-port Fiber)

Data Ports10/100 Copper

Dual Purpose Uplink Ports10/100/1000 Copper or SFP

8 Extended Data Ports10/100 Copper

8 Extended Data Ports100 Fixed Fiber

SFP Fiber Transceiver100M and 1GMultimode and Singlemode

33

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Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.PUBLIC INFORMATION (Confi

dential

Stratix 8300 layer 3 Managed Switch

Layer 3 Routing Capabilities

Dynamic Routing Protocols such as RIP, EIGRP

and OSPF

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PUBLIC INFORMATION

Stratix 5900Industrial Services Router

Page 185: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.PUBLIC INFORMATION

The Stratix 5900 Security Appliance

Premiere Routing & Security Services

Firewall

Virtual Private Network (VPN)

Network Address Translation (NAT)

1GE WAN, 4 FE LAN, 1 Serial Port

Built with Cisco technology (IOS)

Common features of Stratix Switch

Common IT development tools (CLI, CNA, DM, CiscoWorks, CCP)

Ruggedized with Extended Temp, Shock & Vib

Compact Size with Din Rail Mount

Best of Rockwell & Cisco in a compact size

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PUBLIC INFORMATION

Embedded Switch Technology

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Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.PUBLIC INFORMATION 383838

Embedded Switch Technology

Embedded Switch Technology enables LINEAR and RING topologies on EtherNet/IP

Network traffic is managed to ensure timely delivery of critical data (QoS, IGMP

supported)

Open standard (ODVA) allows 3rd party suppliers to develop compatible products

Linear

• Linear Ethernet segments greatly extend the length of the application

• No need to run cables from each device back to a centralized switch

Device-Level Ring (DLR)

• Single fault tolerant network provides resiliency

• Device level ring requires no additional hardware to implement

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Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.PUBLIC INFORMATION 39(Confidential – For Internal Use Only) Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 39Copyright © 2008 Rockwell Automation, Inc. All rights reserved. 39

1783-ETAP

• The 1783-ETAP is a standalone device that allows devices (that do not support the Embedded Switch Technology) to join a linear or a DLR network.

• Other product features:- Capable of being a Ring Supervisor in a Device Level Ring

- Managed switch functions to help manage traffic on the network (i.e.: IGMP and QoS)

- Fiber versions available in the future for long distance applications

Device Port – used for connecting single-port Ethernet device

Network Ports (2) – used for connecting to neighboring devices to form a linear or a ring network

Page 189: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.PUBLIC INFORMATION

DLR Enabled Products

1756-ENT2R, Point, Flex, ArmorPoint, ETAP, CompactLogix, 193-DNENCATR, 1747-AENTR, ArmorBlock, ArmorStart

Copy

right

40

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PUBLIC INFORMATION

Stratix 5100Wireless Access Point

Page 191: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.PUBLIC INFORMATION

Stratix Wireless Access Points

Product

Access Point / Work Group Bridge

Autonomous

Leveraging the latest 802.11N WiFi

technology

MIMO, Packet Aggregation & Spatial

Multiplexing• Higher performance

2.4GHz and 5Ghz radios• Flexibility and segmentation

Support for VLAN, QoS and RADIUS

Segmentation, priority handling and

authorization

Backward compliant to 802.11a/b/g

CIP enabled

Logix for system diagnostics

Profile & tags

Value Provides real-time performance

for mission critical applications Eliminates wire & cabling to

reducing installation costs Enables mobility and portability to

people and devices Seamless integration within a

Cisco wireless network

Page 192: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.PUBLIC INFORMATION

Typical Configurations

Cell/Area Zone #3 Cell/Area Zone #4

FactoryTalk Applications and Services

Ring Topology

Cell/Area Zone #1 Cell/Area Zone #2

Manufacturing Zone

8000 ManagedLayer 2 Switch

ETAP - Embedded Layer 2 SwitchRing Topology

Enterprise ZoneEnterprise

Network

6000 ManagedLayer 2 SwitchStar Topology

Embedded Layer 2 Switch Linear

Topology

Mobile User

Lightweight AP (LWAP)

AP as WorkgroupBridge (WGB)

ERP, Email, Wide Area Network (WAN)

5100802.11n – Dual Band

Access point

8300 Managed Layer 3 Switch

5900 Industrial Services Router

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Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.PUBLIC INFORMATION

Stratix Family Quick Reference

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Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.PUBLIC INFORMATION

Stratix Family Quick Reference

Page 195: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.PUBLIC INFORMATION

Thank you!

To learn more visit:

www.ab.com/networks

Page 196: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

© 2010 Cisco and/or its affiliates. All rights reserved. Cisco Confidential 1Cisco Confidential© 2010 Cisco and/or its affiliates. All rights reserved. 1

Invisible Cost to Visible Value

Rob PriceHead of Technical Strategy

Partner & Commercial Team

[email protected]

April 2014

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© 2010 Cisco and/or its affiliates. All rights reserved. Cisco Confidential 2

“I cannot imagine a life without…”

Source: BITKOM – Bundesverband Informationswirtschaft, Telekommunikation und neue Medien e.V., 2010

% of 14 – 29 year olds

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© 2010 Cisco and/or its affiliates. All rights reserved. Cisco Confidential 3

Source: BITKOM – Bundesverband Informationswirtschaft, Telekommunikation und neue Medien

• A mobile phone: 97%

% of 14 – 29 year olds

“I cannot imagine a life without…”

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© 2010 Cisco and/or its affiliates. All rights reserved. Cisco Confidential 4

• The 2 photos on the right are of St Peters Square during the announcement of the election of last 2 Popes

• In just 8 years mobile devices have become ubiquitous. Everyone carries the internet in their pocket

Page 200: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

© 2010 Cisco and/or its affiliates. All rights reserved. Cisco Confidential 5

Source: BITKOM – Bundesverband Informationswirtschaft, Telekommunikation und neue Medien

• The Internet: 84%

% of 14 – 29 year olds

“I cannot imagine a life without…”

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© 2010 Cisco and/or its affiliates. All rights reserved. Cisco Confidential 6

Source: BITKOM – Bundesverband Informationswirtschaft, Telekommunikation und neue Medien

• A car: 64%

% of 14 – 29 year olds

“I cannot imagine a life without…”

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© 2010 Cisco and/or its affiliates. All rights reserved. Cisco Confidential 7

Source: BITKOM – Bundesverband Informationswirtschaft, Telekommunikation und neue Medien

• My current partner: 43%

% of 14 – 29 year olds

“I cannot imagine a life without…”

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© 2010 Cisco and/or its affiliates. All rights reserved. Cisco Confidential 8

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© 2010 Cisco and/or its affiliates. All rights reserved. Cisco Confidential 10

Digital Band-Aids

Smart Pill Bottle CapsAsthma inhalers

'Electronic Skin' Patches Monitor

Health Wirelessly

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© 2010 Cisco and/or its affiliates. All rights reserved. Cisco Confidential 11

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© 2010 Cisco and/or its affiliates. All rights reserved. Cisco Confidential 12

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© 2010 Cisco and/or its affiliates. All rights reserved. Cisco Confidential 13

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© 2010 Cisco and/or its affiliates. All rights reserved. Cisco Confidential 16

Thank you.

Page 212: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Control Network Security & Secure Remote Access

Guy Denis [email protected]

Rockwell Automation Alliance Manager Europe

29th April 2014

Page 213: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

© 2013 Cisco and/or its affiliates. All rights reserved. Cisco Confidential 2

3% Wireless System

7% VPN Connection

7% Dial-up Modem

7% Telco Network

10% Trusted Third-Party Connection

(Includes Infected Laptops)

17% Internet Directly

49% Via Corporate WAN and

Business Network

Source of IndustrialSecurity IncidentsSource: BCIT (2009)

Average Cost of Manufacturing Downtime = $210,000 per HourSource: Infonetics (2005)

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© 2013 Cisco and/or its affiliates. All rights reserved. Cisco Confidential 3

includes infected laptops

and is growing

from Eric Byres, BCIT

Page 215: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

© 2013 Cisco and/or its affiliates. All rights reserved. Cisco Confidential 4

A breakdown of Stuxnet

http://www.ted.com/talks/ralph_langner_cracking_stuxnet_a_21st_century_cyberweapon.html

Ralph Langner

German Control systems security

consultant

F-Secure wrap-up on Stuxnet

http://www.youtube.com/watch?v=gFzadFI7sco

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© 2013 Cisco and/or its affiliates. All rights reserved. Cisco Confidential 6

• Fragile TCP/IP Stacks – NMAP, Ping Sweep lockup

• Little or no device level authentication

• Poor network design – daisy chains, hubs

• Windows based IA servers – patching, legacy OS

• Unnecessary services running – FTP, HTTP

• Open environment, no port security, no physical security of switch, Ethernet ports

• Limited auditing and monitoring of access to IA devices

• Unauthorised use of HMI, IA systems for browsing, music/movie downloads

• Lack of IT expertise in IA networks, many blind spots

Page 218: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Defense in Depth Approach

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© 2013 Cisco and/or its affiliates. All rights reserved. Cisco Confidential 8

• Physical Security – limit physical access to authorized personnel: areas, control panels, devices, cabling, and control room – escort and track visitors

• Network Hardening – infrastructure framework – e.g. firewalls with intrusion detection and intrusion prevention systems (IDS/IPS), and integrated protection of networking equipment such as switches and routers

• End-point Hardening – patch management, antivirus software as well as removal of unused applications, protocols, and services

• Application Security – authentication, authorization, and audit software

• Device Hardening – change management and restrictive access

Defensein Depth

Computer

Device

Physical

Network

Application

Page 220: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

© 2013 Cisco and/or its affiliates. All rights reserved. Cisco Confidential 9

• Security is not a bolt-on component

• Comprehensive Network Security Model for Defense-in-Depth

• Industrial Security Policy

• DMZ Implementation

• Design Remote Partner Access Policy, with robust & secure implementation

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© 2013 Cisco and/or its affiliates. All rights reserved. Cisco Confidential 10

• Comprehensive information here:

http://www.cisco.com/en/US/tech/tk648/tk361/technologies_tech_note09186a0080120f48.shtml

Page 222: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Secure Network Architectures for Industrial Control Systems

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© 2013 Cisco and/or its affiliates. All rights reserved. Cisco Confidential 12

Panduit/RA Physical Layer Reference Architectures Design

Guide June ‘09

PSL-DCPL

PSL-DCJB

Page 224: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

© 2013 Cisco and/or its affiliates. All rights reserved. Cisco Confidential 13

Real–Time Control

Fast Convergence

Traffic Segmentation and Management

Ease of Use

Site Operations and Control

Multi-Service Networks

Network and Security Management

Routing

Application and Data share

Access Control

Threat Protection

Gbps Link for Failover Detection

Firewall(Active)

Firewall(Standby)

SCADA Application

and Services Servers

Cisco

ASA 5500

Cisco

Catalyst Switch

Network Services

Cisco Catalyst

6500/4500

Cisco Cat. 3750X

StackWiseSwitch Stack

Patch Management, Terminal Services, Application Mirrors,

AV Servers

Cell/Area #1(Redundant Star

Topology)

Drive

Controller

HMI Distributed I/O

Controller

DriveDrive

HMI

Distributed I/O

HMI

Cell/Area #2(Ring Topology)

Cell/Area #3(Linear Topology)

IE3000/3010/2000

Layer 2 Access Switch

Controller

Enterprise/IT Integration

Collaboration

Wireless

Application Optimization

Cell/Area Zone

Levels 0–2

Layer 2 Access

Manufacturing Zone

Level 3

Distribution and Core

Demilitarized Zone

(DMZ) Firewalls

Enterprise Network

Levels 4–5

Web Apps DNS FTP

Internet

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© 2013 Cisco and/or its affiliates. All rights reserved. Cisco Confidential 14

Defend the Industrial Edge

• Firewalling and remote access at levels 0-2 (L2 Transparent Mode) with Industrial IPS/IDS

• Use IT-Approved Access and Authentication

VPN for secure remote access

Enterprise Access and Authentication servers (e.g Active Directory, Radius, etc.)

• ICS Protocols Stay Home

• Control the Application

Remote Access (Terminal) Server

Application level security

• No direct traffic through the firewall

• Only one path in and out of industrial - the firewalls

DMZ and Secure Remote Access Guiding Principals

EnterpriseWAN

EnterpriseData Centre

IPSEC

VPN

SSL

VPN

Levels 0–2Cell/Area Zones

Demilitarized Zone (DMZ)

Manufacturing Zone Site Manufacturing

Operations and ControlLevel 3

Internet

Enterprise ZoneLevels 4 and 5

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1

Level 5

Level 4

Level 3

Level 2

Level 1

Level 0

Terminal Services

Patch Management

AV Server

Application Mirror

Web Services Operations

Application Server

Enterprise Network

Site Business Planning and Logistics NetworkE-Mail, Intranet, etc.

SCADAApp

Server

SCADADirectory

Engineering Workstation

Domain Controller

SCADAClient

Operator Interface

SCADAClient

Engineering Workstation

Operator Interface

Batch Control

Discrete Control

Drive Control

Continuous

Process Control

Safety Control

Sensors Drives Actuators Robots

Enterprise Zone

DMZ

Process ControlDomain

ProcessControlNetwork

WebE-Mail

CIP

Firewall

Firewall

Site Manufacturing Operations and Control

Area Supervisory Control

Basic Control

ProcessPurd

ue R

efe

rence M

odel, I

SA

-95

Industr

ial S

ecurity

Sta

ndard

IS

A-9

9

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• All network traffic from either side of the DMZ terminates in the DMZ; network traffic does not directly traverse the DMZ

• Application Data Mirror

• No primary services are permanentlyhoused in the DMZ

• DMZ shall not permanentlyhouse data

• No control traffic into the DMZ

• Be prepared to “turn-off” accessvia the firewall

No Direct Traffic

EnterpriseSecurity

Zone

IndustrialSecurity

Zone

Disconnect Point

Disconnect Point

DMZReplicated Services

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© 2013 Cisco and/or its affiliates. All rights reserved. Cisco Confidential 17

1.Firewall Services (Segmentation, Isolation)

2.Application Services (Behavior Enforcement, Application

Intelligence and Awareness, Gateway Capabilities)

3.Logging and Historical Services (Traffic, Event histories)

4.Encryption and Data Integrity Services (remote access, and

secure channels for data transfer)

5. IPS/IDS Services (deep packet inspection – Sourcefire and

Wurldtech Industrial Signatures

1.Malware Detection and Filtering (deep packet and URL

inspection

Page 229: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

© 2013 Cisco and/or its affiliates. All rights reserved. Cisco Confidential 18

I want to allow guests into the

network

I need to allow/deny iPADs in

my network (BYOD)

I want to allow only authorized

users access to my network

I need a scalable way of

authorizing users or devices in

the network

I need to ensure my endpoints

don’t become a threat vector

How can I set my firewall

policies based on identity

instead of IP addresses?

Guest Lifecycle

Management

Profiling Services

Posture Services

Authentication and

Authorization

Security Group Access

Management

Identity-based Firewall

Cisco

ISE

Page 230: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

© 2013 Cisco and/or its affiliates. All rights reserved. Cisco Confidential 19

VPN

VDI

WSA

IPS

ASA-CX

ASA

ISE

Level 5

Level 4

Level 3

Level 2

Level 1

Level 0

Level

Enterprise Zone

DMZ

PCD /

Manufacturing Zone

PCN /

Cell / Area Zone

1783-SR

Page 231: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

Secure Remote Access

Page 232: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

© 2013 Cisco and/or its affiliates. All rights reserved. Cisco Confidential 21

De

fen

se

in

De

pth

Se

cu

rity

te

ch

no

logie

s a

pp

lied

Authentication, Authorization and Accounting

Access Control Lists (ACLs)

Secure Browsing (HTTPS)

Intrusion Protection and Detection

Remote Terminal Session

Application Security

VLANs

Remote Engineers and Partners

Plant Floor Applications and Data

Page 233: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

© 2013 Cisco and/or its affiliates. All rights reserved. Cisco Confidential 22

Typical Functions of Secure Routing Platform

© 2014 Cisco and/or its affiliates. All rights reserved.

NAT connecting machines with overlapping address space

Machine#1

Machine#2

Stra x5900 Stra x5900

192.168.1.0/24 192.168.1.0/24(overlapingaddressspace)

NAT NAT

© 2014 Cisco and/or its affiliates. All rights reserved.

Zone-based Policy Firewall (ZFW)

ZFW1

zoneTRUSTED zoneUNTRUSTED

Int 1

Int 3

Zone-Policy

OUTBOUND

INTERNET

Client1 Server

Int 4

Int 2

Client2

§ Zone: set of interfaces that share a certain “trust level”

§ Policies define rules between zones

ZFWpoliciesareUnidirec onal:Source>>Des na on

© 2014 Cisco and/or its affiliates. All rights reserved.

Virtual Private Networks (VPNs)

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© 2013 Cisco and/or its affiliates. All rights reserved. Cisco Confidential 23

1783-SR/ISR819 Software Features - Security

Secure Connectivity:

• Secure Sockets Layer (SSL) VPN for secure remote

access

• Hardware-accelerated DES, 3DES, AES 128, AES 192,

and AES 256

• Public-key-infrastructure (PKI) support

• 20 IPsec tunnels

• Cisco Easy VPN Client and Server

• Network Address Translation (NAT) transparency

• Dynamic Multipoint VPN (DMVPN)

• Tunnel-less Group Encrypted Transport VPN

• IPsec stateful failover

• VRF-aware IPsec

• IPsec over IPv6

• Adaptive control technology

• Session Initiation Protocol (SIP) application layer

gateway

Cisco IOS Firewall:

• Zone-Based Policy Firewall

• VRF-aware stateful inspection routing firewall

• Stateful inspection transparent firewall

• Advanced application inspection and control

• Secure HTTP (HTTPS), FTP, and Telnet Authentication

Proxy

• Dynamic and static port security

• Firewall stateful failover

• VRF-aware firewallContent Filtering:

• Subscription-based content filtering with Trend Micro

• Support for Websense and SmartFilter

• Cisco IOS Software black and white lists

Integrated Threat Control:

• Intrusion prevention system (IPS)

• Control Plane Policing

• Flexible Packet Matching

• Network foundation protection

These Features Allow:Highly SecureHighly Flexible Scaleable Remote Access SolutionsConfigurable via Web GUI WizardsFor Small to Medium Sized Deployments

Page 235: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

© 2013 Cisco and/or its affiliates. All rights reserved. Cisco Confidential 24

WAN

Plant EngineerSkid Builder

System Integrator

Remote Site

WANRouter

Plant Site

WANRouter

• Stand-alone Remote Industrial Application

Example: remote site

Requirements

Connection out from the Plant, direct access

Little to no IT support, little to no alignment with Industrial Automation and Control System security standards

Potential Solution

IPSecVPN, DMVPN,FlexVPN – ASA5515 and/or ISR819

1783-SR/819 ISR

IPSec

X many

Page 236: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

© 2013 Cisco and/or its affiliates. All rights reserved. Cisco Confidential 25

• No VPN client needs to be installed on remote client

• Access to internal network through one point entry

• Uses a standard web browser, platform independent: Internet Explorer, Firefox

• Can access web applications http, https, Common Internet File Sharing (CIFS), File Transfer Protocol (FTP)

• Client-Server Plug-ins for Remote Desktop Protocol (RDP), Virtual Network Computing (VNC), Secure Shell (SSH) access, Telnet and Citrix

• VPN appliance gives web-based look and feel for the application access (customizable) through content rewrite process

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© 2013 Cisco and/or its affiliates. All rights reserved. Cisco Confidential 26

Levels 0–2Cell/Area Zones

Demilitarized Zone (DMZ)

Demilitarized Zone (DMZ)

Enterprise ZoneLevels 4 and 5

Manufacturing Zone Site ManufacturingOperations and ControlLevel 3

Internet

Enterprise ZoneLevels 4 and 5

EnterpriseWAN

EnterpriseData Center

Gbps Link Failover

Detection

Firewall(Active)

Firewall(Standby)

Patch ManagementTerminal ServicesApplication MirrorAV Server

CiscoASA 5500

Remote Access Server• RSLogix 5000• FactoryTalk View Studio

Catalyst6500/4500

Remote Engineeror Partner

EnterpriseConnectedEngineer

Enterprise EdgeFirewall

HTTPS

Cisco VPN Client

Remote Desktop Protocol (RDP)

Catalyst 3750StackWise

Switch Stack

EtherNet/IP

I PS

EC

VPN

SS

LVP

N

FactoryTalk Application Servers

• View

• Historian

• AssetCentre

• Transaction Manager

FactoryTalk Services Platform

• Directory

• Security/Audit

Data Servers

1. Remote engineer or partner establishes VPN to corporate network; access is restricted to IP address of plant DMZ firewall

2. Portal on plant firewall enables access to IACS data, files and applications

– Intrusion protection system (IPS) on plant firewall detects and protects against attacks from remote host

3. Firewall proxies a client session to remote access server

4. Access to applications on remote access server is restricted to specified plant floor IACS resources through IACSapplication security

Page 238: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

© 2013 Cisco and/or its affiliates. All rights reserved. Cisco Confidential 27

1. Identify all connections to SCADA networks

2. Disconnect unnecessary connections to the SCADA network

3. Evaluate and strengthen the security of any remaining connections to the SCADA network

4. Harden SCADA networks by removing or disabling unnecessary services

5. Do not rely on proprietary protocols to protect your system

6. Implement the security features provided by device and system vendors

7. Establish strong controls over any medium that is used as a backdoor into the SCADA network

8. Implement internal and external intrusion detection systems and establish 24-hour-a-day

incident monitoring

9. Perform technical audits of SCADA devices and networks, and any other connected

networks, to identify security concerns

10. Conduct physical security surveys and assess all remote sites connected to the

SCADA network to evaluate their security

11. Establish SCADA “Red Teams” to identify and evaluate possible attack scenarios

12. Clearly define cyber security roles, responsibilities, and authorities for managers,

system administrators, and users

13. Document network architecture and identify systems that serve critical functions

or contain sensitive information that require additional levels of protection

14. Establish a rigorous, ongoing risk management process

15. Establish a network protection strategy based on the principle of defense-in-depth

16. Clearly identify cyber security requirements

17. Establish effective configuration management processes

18. Conduct routine self-assessments

19. Establish system backups and disaster recovery plans

20. Senior organizational leadership should establish expectations for cyber security

performance and hold individuals accountable for their performance

21. Establish policies and conduct training to minimize the likelihood that organizational

personnel will inadvertently disclose sensitive information regarding SCADA system

design, operations, or security controls

21 Steps to securing a SCADA network

http://www.oe.netl.doe.gov/docs/prepare/21stepsbooklet.pdf

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© 2013 Cisco and/or its affiliates. All rights reserved. Cisco Confidential 28

www.shodanhq.com

Page 240: Plantwide Benefits of EtherNet/IP Seminar Billingham 09.07.2014

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