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v SABIC’s commitment to the pipe industry Plastic Pipes 2008 Ben Raven Technical Marketing – SABIC Europe
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  • v

    SABIC’s commitment to the pipe industry

    Plastic Pipes 2008

    Ben Raven

    Technical Marketing – SABIC Europe

  • 2

    Outline

    • SABIC introduction

    • PP / PE pipe market

    • SABIC grade portfolio

  • 3

    SABIC introduction

    • Established in September 1976 to spearhead Saudi Arabia’s industrialization beyond oil

    • One of the top 10 diversified chemical companies in the world

    • Produces and markets globally quality chemicals, fertilizers, polymers and metals to more than 100 countries

    • World-scale industrial manufacturing complexes spread over the world

    Saudi Basic Industries Corporation

  • 4

    SABIC Worldwide Production [Ultimo 2007]

    50.55 million metric tons per annum

    Intermediates

    Polyolefins

    Innovative

    Plastics

    Fertilizers

    Metals

    Basic

    Chemicals

  • 5

    SABIC Today is Number 4 Global Polyolefins Player

    Source: SABIC 2007

    Global ranking

    0

    2,000

    4,000

    6,000

    8,000

    10,000

    BAS

    ELL

    DO

    W

    EXX

    ON

    MO

    BIL

    SA

    BIC

    SIN

    OPE

    C

    INEO

    STO

    TAL

    PCPE

    TRO

    CH

    INA

    BO

    REA

    LIS

    FOR

    MO

    SA

    PPPE

    in kton

  • 6

    SABIC Europe presence polyolefins

    Sales Offices

    Production Sites

    Logistical hubs

    SABIC in Russia today:

    Represented via

  • 7

    Geleen

    GelsenkirchenPipeline connections for C2 on both sites

    Teesside

    SABIC Europe’s World Scale Integrated Sites

    Geleen, the Netherlands

    Teesside, UK Gelsenkirchen, Germany

    SABIC Europe – Head office

  • 8

    in kton

    SABIC is Number 3 European Polyolefins Player

    PPPE

    Source: SABIC 2007

    0

    2,000

    4,000

    6,000

    BAS

    ELL

    BO

    REA

    LIS

    SA

    BIC

    EU

    RO

    PE

    INEO

    STO

    TAL

    PC

    DO

    W

    EXX

    ON

    MO

    BIL

    POLI

    MER

    IR

    EPS

    OL-

    YPF

    MO

    L G

    RO

    UP

  • 9

    Business/Products

    Customers

    Leading position in

    customer satisfaction

    benchmarks

    Pipe

    Broad pipe portfolio

    in PE and PP

    PP Automotive

    Leading European

    position with market

    share ±25%

    PP Copolymer

    Leading European

    position with market

    share of 20-25%

    Polyethylenes

    Market shares

    between 10 and 20%

    in all products

    LDPE

    Leading Clean

    Tubular Reactor

    technology

    Leading market positions

  • 10

    PP Pipes

    • Market

    • Applications

    • Grade portfolio

  • 11

    PP in pipe applications (Europe)

    Packaging (IM)

    Automotive (IM)

    Fibre

    Sheet

    Pipes

    E&E

    Household

    Furniture

    Film

    Spunbond/Meltblown

    Blow Moulding

    0

    500

    1000

    1500

    2000

    0 1 2 3 4 5 6 7 8 9 10

    A.A.GR 2006-2011 (%)

    PP

    CO

    NS

    UM

    PT

    ION

    200

    6 (K

    t)

  • 12

    Intermaterial Competition Pipe Europe (2006)

    PP6%

    PE22%

    PVC71%

    Others1%

    Total Segment Size:5000 kt/a

    PP Pipe demand: 307 kt/a

    Random21%

    Hopol21%Copol

    50%

    Compound8%

    PP pipe growth ca. 5-7% per year!

  • 13

    3 Soil and waste discharge pipe

    PP-H (PVC)

    44

    Buried soil and waste discharge pipe

    Private Sector

    PP-B (PVC, clay, filled PP)5 Sewage pipes

    (seperate system for rainwater)

    Public Sector (Community)

    Materials used :• Concrete, stoneware (clay), asbestos cement

    • cast-iron

    • Glass Fibre Reinforced Polyester Resins

    • PP-B, PVC, PE-HD

    Pipe - application areas for water supply / discharge

    2 Hot and cold water installation

    PP-R (PEX, PE-RT, PB)

    1 Water supply (PE)

  • 14

    PPHSoil and waste discharge pipes (in house)

    Main pipe applications per PP product group

    PPRWater supply pressure pipes Floor heating

    PPCWaste water and sewage pipes (burried) Conduit pipes

  • 15

    PPR: hot and cold water supply (pressure pipes)

    - SABIC® Vestolen P 9421- SABIC® PP RA1E10

  • 16

    Benefits of PPR systems

    Consumers•Proven quality•Environmental friendly•Corrosion resistance•Organoleptic neutral

    Installers•Low weight of pipes and fittings•Easy, fast and safe connections by welding•Complete systems (e.g. large diameters available)

    Produceres• Easy handling and processing on conventional machines

  • 17

    Hot & cold water supply – SABIC® Vestolen P 9421

    Not every PPR is suited for hot & cold water pressure pipes.

    Crucial factors to assure a long life time for a hot & cold water PPR pipe system:

    - Additive amount and combination of different anti-oxidants

    - Extraction resistance

    - Optimal dispersion of additivesand colour pigments

  • 18

    Dispersion of colour pigments

    Pre coloured Vestolen ® P 9421

    Natural PPR + colour MB

    Natural PP-R + colour master batch after a hydrostatic pressure test at 95 °C and 3.5 MPa. The crack started at a pigment agglomerate

    Excellent pigment dispersion

    Improper pigment dispersion

    Pigment agglomerates

  • 19

    New: SABIC® Vestolen P 9421 natural

    � More flexibility in selecting colour of own choice

    � Very suited for extrusion of stabi-pipes

    � Same fine-tuned stabilisation package as for the coloured SABIC® Vestolen P 9421grades which have proved to be completely effective against thermo-oxidative degradation.

    � Meeting all requirements of the commonly used ISO EN 15874 and ISO 3213 standards.

  • 20

    Positioning P9421-00900 (natural)

    RA1E10 P9421 natural

    P9421 coloured

    PPR

    +

    basic heat stabilisation

    Complete stabilisation

    Colourants

  • 21

    SABIC’s European head office

    SABIC® Vestolen P 9421

    SABIC® Vestolen P

    Proven solutions for PP Pipe applications

  • 22

    3 Soil and waste discharge pipe

    PP-H (PVC)

    44

    Buried soil and waste discharge pipe

    Private Sector

    PP-B (PVC, clay, filled PP)5 Sewage pipes

    (seperate system for rainwater)

    Public Sector (Community)

    Materials used :• Concrete, stoneware (clay), asbestos cement

    • cast-iron

    • Glass Fibre Reinforced Polyester Resins

    • PP-B, PVC, PE-HD

    Pipe - application areas

    2 Hot and cold water installation

    PP-R (PEX, PE-RT, PB)

    1 Water supply (PE)

  • 23

    PPB: for burried sewage pipe applications

    Grades:

    SABIC® PP 71EK71PS

    SABIC® PP 83EK10

  • 24

    Requirements for (structural wall) sewage pipes

    – Good balance of stiffness

    and flexibility

    – Impact resistance at low

    temperatures

    – Chemical resistance

    Both PE (SABIC® HDPE) and PP-B (SABIC®

    PP 71EK71PS or SABIC® PP 83EK10) are

    used in this type of applications

  • 25

    SABIC® Grades for Corrugated Pipes

    SABIC® HDPE B5933 HDPE B5823 HDPE B5429 HDPE B4660 PP 71EK71PS

    Origin of grade Europe Europe Saudi Arabia Saudi Arabia Europe

    Test Method ISO ISO ASTM ASTM ISO

    MFR (230/2) (g/10min) - - - - 0,3

    MFR (190/2) (g/10min) 0,35 0,16 0,3 0,7 -

    MFR (190/5) (g/10min) 1,5 0,89 - - -

    MFR (190/21) (g/10min) 33 23 29 46 -

    FRR (MFR21/MFR2) 94 144 97 66 -

    Density (kg/m3) 959 958 954 961 905

    E-Modul (MPa) 1200 1150 1150 1200 1500

    Long term stability

    Antioxidant ���� ���� ���� ���� ����

    Thermal stabilizer ���� ���� ���� ���� ����

    UV - - - - -

    Typical applications bottles, container, pressureless pipes

    blow moulding articels up to 5l, pressureless pipes

    bottles, containers, pressurelesspipes

    bottles, organoleptic sentive products, e.g. milk, pressureless pipes

    Corrugated pipes, cable conduits

    Processing conditionsMelt temperature 210-240 °C190-220 °C

  • 26

    Summarised: SABIC® PP grades for water transport pipes

    SABIC® PP grades for pipe extrusion

    SABIC® PP Grade Colour MFR E modulus Charpy Impact Tensile stress Applic ations, characteristics

    flexural notched at yield

    (g/10 min) (MPa) (kJ/m 2) (Mpa)

    Homopolymer

    531P natural 0,3 1500 8,5 43 Waste, sheet

    Vestolen P 9000 grey 0,3 1500 8,5 43 Waste

    Vestolen P 9026S grey 0,3 1600 10 39 Waste (flame retarde nt)

    Impact copolymer

    71EK71PS natural 0,3 1500 70 35 Sewage

    83EK10 natural 1,2 1300 40 28 Conduit, sheet

    Random copolymer

    RA1E10 natural 0,3 800 20 25 Pressure, sheet

    RA2E70 natural 0,55 1000 12 30 Sheet

    Vestolen P X7142 67728 grey 0,3 900 30 Sheet

    Vestolen P 9421 various 0,3 900 25 27 Pressure (high heat stabilised)

  • 27

    PE Pipes

    • Market

    • Applications

    • SABIC® HDPE grades

  • 28

    N. A. + Mex

    1133����1267����1525

    Global

    S. America

    104����120����151

    Europe

    1262����1516����2013

    Africa

    73����88����116

    Middle East

    247����347����587

    Indian sub Cont.

    127����166����264

    S.E. Asia

    213����255����337

    N.E. Asia

    904����1137����1653

    Global market: 4063 (2007) ����4896 (2010)����6646 kt (2015)

    Worldwide growth rate 4 -12% (avg. 8%)

    Worldwide HDPE Pipe Market

  • 29

    844949 1007

    1100

    418567

    686

    913

    1262

    1516

    2013

    1693

    0

    500

    1000

    1500

    2000

    2500

    2007 2010 2012 2015

    volu

    me

    [kt]

    W.EU C&E-EU+Rus Total Europe

    + 751 kt

    European HDPE Pipe market grows with ~750 kt up to 2015

    WE growth rate avg. 3%

    CEE growth rate avg. 13%

  • 30

    SABIC Europe HDPE Pipe portfolio

    4062 R black

    4062 R yellow

    5061 R black6060 R black

    6060 R blue

    P6006 blackP5510 black

    0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9940

    945

    950

    955

    960

    965

    SABIC HDPE Pipe Extrusion Grades

    Vestolen A

    SABIC HDPE

    MFR 5.00 (dg/min)

    Density (

    kg/m

    3)

  • 31

    Gas9440,8PE 80 MDA 4062 R yellow

    Water, Gas, Sewage9530,8PE 80 MDA 4062 R black

    Water, Gas, Sewage, Sheets9560,5PE 80 HDA 5061 R black

    Water9490,35PE 100A 6060 R blue

    Water, Gas, Sewage, Sheets9580,3PE 100A 6060 R black

    Typical ApplicationsDensityMRF5MRSSABIC®Vestolen

    Water, Gas, Sewage, Sheets9550,5PE 80 HDP 5510 black

    Water, Gas, Sewage, Sheets9590,22PE 100P 6006 black

    Typical ApplicationsDensityMRF5MRSSABIC® HDPE

    SABIC® HDPE Pipe grades

  • 32

    European HDPE pressure pipe market outlook

    0

    500

    1.000

    1.500

    2.000

    2.500

    2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2015

    Mar

    ket [

    kt]

    0

    10

    20

    30

    40

    50

    60

    70

    80

    Sha

    re [%

    ]

    Total EU Pipe market PE100 PE80 total PE100 share PE80 mono-mod PE80 bi-mod

    � HDPE becomes the preferred material for substitution of conventional pipe systems

    � PE-100 will gain market share of >50 % from 2008� Overall growth 4-8% p.a. until 2010� PE 100 grows 10 -15 %

  • 33

    ..NOW

    � Local production in one of the biggest European markets

    � Capacity of 110 kt/a

    � Reputation of “Vestolen A”brand since early 1960’s

    � Proprietary technology and catalyst

    � In depth technical / market knowledge

    � Material- and Pipe approvals at major institutes and membership PE100+ association

    … and TOMORROW

    �Global production at three sites:

    �Gelsenkirchen (250 kt), fully dedicated for pipe, start up Q4-2008

    �Yanbu (400 kt), bimodal film and pipe, start up Q4- 2008

    � Kayan (400 kt), bimodal film and pipe, start up mid. 2009

    SABIC Europe position in HDPE Pipe

  • 34

    SABIC Europe 250 kT

    Yansab 400 kT

    Kayan 400 kT

    Future production of SABIC® HDPE pipe grades

  • 35

    SABIC’s commitment to the pipe industry

    • Dedicates plants for pipe grades

    • Increasing production capacity in both PP and HDPE grades in Europe and Saudi Arabia

    • Dedicated technical support and expertise

    • Security of supply; short and long term avialability

    • Highest quality; track record for consistent quality

    • Openness for partnership

  • 3636


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