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buntingmagnetics.com METAL STAMPING INDUSTRY
buntingmagnetics.com
METAL STAMPINGINDUSTRY
500 S. Spencer Road • P.O. Box 468 • Newton, Kansas 67114-0468E-mail:[email protected] • www.buntingmagnetics.com
For technical assistace or to order, call
(800) 835-2526Outside U.S. and Canada 1-316-284-2020
Catalog # 37001/13
Specifications subject to change without notice ©2013 Bunting® Magnetics Co.
To locate a Bunting® representative in your area, please visit our website at
www.buntingmagnetics.com
About Bunting®
As the industry-leading manufacturer of magnetic technology products, Bunting Magnetics Co. has developed precision magnetic products for the worldwide printing, automotive, plastics, food, electronics, pharmaceutical and recycling industries for more than 50 years.
Our family-owned group of companies manufactures products which serve global markets and include a broad range of magnetic materials and components, magnetic separation systems, material handling equipment, metal detection equipment, magnetic cylinders and flexible dies for the printing industry, bonded magnets, and assemblies.
You can count on unparalleled reliability, quality and customer service from Bunting. We are constantly seeking new ways to help manufacturing facilities run more efficiently and protect their reputations through Bunting solutions.
Our first 50 years have been fueled by innovation. We are committed to keep improving and build upon this legacy.
500 S. Spencer Road • Newton, KS 67114 • USA+1 316-284-2020 (outside USA and Canada)
Email: [email protected] • www.buntingmagnetics.com
Northbridge Rd, Berkhamsted, Herts. HP4 1EH., UK+44 (0) 1442 87508
Email: [email protected] • www.buntingeurope.com
Privada Liendo 708 Sur Despacho 4 Col. ObispadoMonterrey, N.L. 64060 Mexico
+(81) 8348 3943
1150 Howard Street • Elk Grove Village, IL 60007 • USA+1 847-593-2060 (outside USA and Canada)
Email: [email protected] • www.buymagnets.com
600 S. Spencer Road • Newton, KS 67114 • USA+1 316-284-2020 (outside USA and Canada)Email: [email protected] • www.flexdies.com
Magnet Materials Division
Bunting Magnetics Europe Ltd. Bunting Magnetics Mexico, S. de R.L. de C.V.
Flexible Die Division
World Headquarters
MAGNETSUK
Official Licensee – Australia
Walter F. Bunting - Founder
Bob Bunting - President, CEO
World Headquarters
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Selection Guide
Material HandlingChoice is easy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Parts Retrieval Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Magnetic Lawnchair conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Mag-Slide Conveyors - Heavy Duty . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Mag-Slide Conveyors - Medium Duty . . . . . . . . . . . . . . . . . . . . . . . . 5 Standard Frame Conveyors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Medium Frame Conveyors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Standard Duty Low-Profile Conveyors . . . . . . . . . . . . . . . . . . . . . . . 8 Heavy-Duty Low-Profile Conveyors . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Magnetic Stacking, De-Stacking Conveyors . . . . . . . . . . . . . . . . . 9 Timing Belt Transfer Conveyors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Powertrac® Conveyors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Permanent Magnetic Conveyor Components . . . . . . . . . . . . . . .10 Magnetic Sheet Fanners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
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Bunting offers America’s most complete line of permanent magnetic conveyors and conveyor components . With over 50 years of experience handling just about any wholly or partially ferrous product or scrap . Even plastic assemblies with minimal ferrous components in them, like circuit breakers, can easily be conveyed with the magnetic rails with positive control . You can also save valuable floor space by moving materials vertical or up and over a machine . Magnetic conveyors help maintain a steady, uninterrupted flow of material and product often at higher rates than are practical with non-magnetic units .
Bunting can custom design systems or tie several conveyors together for a total material handling solution . We can assist your plant engineers by providing you 3-D models and drawings to fit into your plant layout .
Bunting conveyors have been enhancing plant efficiency for decades . There is simply no better way to handle a wide range of ferrous parts . And for those who do not require magnetics but still want superior durability, Bunting manufactures nonmagnetic models that have the same well designed features and engineer support .
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n Permanent magnetic head pulleys reach deep into bowls and
“grab” ferrous parts out of the de-burring media .
n The permanent magnetic conveyor takes the ferrous parts and
conveys them up and over the bowl rim . Then, it discharges
the parts into a bin or tote .
n Plate or loop demagnetizers can be installed in the conveyor
frame itself before the part is discharged or in a discharge
chute .
n Available in a more economical manual adjustable unit or more
automated with screw actuators that raise, lower and tilt the
unit with a push button controller . They come with a mobile
base to easily move the unit between multiple bowls .
n Parts or scrap are magnetically held to the belt and magnetically
transferred to the incline up and out from under a press .
n They can be run along the side of a die and be feed by multiple
Low Profile Conveyors up to a scrap dumpster .
n Powered brushes are recommended under the discharge pulley
where heavy concentrations of oil or small slugs are present .
n Optional skid plates are available where lower in-feed elevations
are required .
n Two models are available in single and double belts:
• The Single-Belted MLC Conveyors are de- signed for
applications involving parts or scrap 2’ in diameter or larger .
• The Double-Belt MLC Conveyors are designed for applications
where smaller parts and knockouts are encountered .
Designed for conveying steel parts from under machine presses, they have been specially designed to automate scrap and parts removal . There is no longer the need to have to struggle with heavy, hard-to-handle totes plus it also eliminates the common problem of part and scrap overflow on the production line .
Parts Retrieval Conveyors for De-burring Bowls
Magnetic Lawnchair Conveyors (MLC)
Delivering operational flexibility these parts retrieval conveyors are ideal for removing ferrous parts from de-burring
and finishing vibratory bowls .
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Mag-Slide Conveyors - Heavy DutyBuilt to handle the tough jobs, dirty and oily parts, jagged or abrasive scrap, and other punishing materials that could damage or jam conventional belted or steel hinged conveyors are no challenge for Bunting’s ruggedly constructed MagSlide® conveyors .
Style A
■ Usually straight horizontal feeder conveyors under a
large press bringing the scrap out to an inclined
conveyor to the dumpster .
■ Manganese sliderbed option for additional wear resistance .
■ Up and over stairs and mezzanines available .
Style B
■ Horizontal to incline brings scrap out from under press
into a tote .
■ Standard fixed supports or optimal mobile bases available .
■ Strong ceramic magnets on centers from 12” to 36”
depending on scrap size .
Style C
■ A nose-over unit as seen to the right for extending over
scrap dumpsters .
■ Optional side guards or flared infeed hoppers to direct
scrap & chips onto the magnetic elements .
■ Taller sideguards with drain tubes or perforated
sideguards for coolant .
■ Ideal for use anywhere you need to transfer ferrous chips, turnings, and small parts from lathes, mills, or stamping presses or from slitting, forming, and other metalworking operations .
■ Chain-driven, permanent magnets inside the conveyor housing attract and move ferrous material along the conveyor’s stainless steel faceplate with no external moving parts and without an oil filled bath .
■ The 8” thick units come in 12”, 15”, 18”, 24”, 30” and 36” widths with optional hoppers and impact plates .
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andlingMag-Slide Conveyors - Medium DutyHorizontal to inclined conveyors are ideally suited for removing small parts, chips and scrap from machining centers throughout your plant .
Style A
■ The 4-1/2” frames come in 10”, 12”, 15” and 18” widths and are
well suited for machining, milling, stamping, slitting and forming
operations .
■ For especially demanding applications Rare earth magnets are
substituted for the standard Ceramic magnets .
■ It is a simple straight horizontal or inclined conveyor to convey parts
or scrap from a machine to a dumpster .
Style B
■ It is a straight horizontal to inclined conveyor to convey parts or
scrap from a machine up into a dumpster .
■ These conveyors are also very commonly used in sealed submerged
coolant applications or with coolant tanks included for quenching
applications .
Style C
■ Nose-over discharge extensions are ideally suited for discharging
over totes or scrap dumpsters .
■ They are well suited for machining, milling, stamping, slitting and
forming operations .
■ Style C is a straight horizontal to inclined conveyor with top
horizontal extensions to convey parts over a dumpster .
■ Optional mobile bases are available .
Style D
■ This Magslide® low-Profile Magnetic Chip Conveyors captures and
moves light ferrous parts and chips in tight spaces .
■ They incorporate key design features used in our Medium-duty
Conveyors but have space-saving 3-1/8” high frames that need less
than 4 inches of vertical clearance .
■ Designed for use where space is limited and conveyed materials are
relatively small, these units fit easily under press dies and at the dis
charge of many machine tools .
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Standard Frame Conveyors (SFC)Bunting® Pre-engineered Magnetic Standard Frame Conveyors are the “Conveyor of Choice” for making your plant more productive and profitable . Standard Framed Conveyors are used for conveying your ferrous parts such as bolts, nails, stamped parts or assemblies around the plant, from one machine to the next operation or to stabilize part in feeding applications and to convey larger ferrous scrap out of a press over to a dumpster . They are a very economical choice, thanks to low initial cost, low maintenance, and long-term durability .
You can also save valuable floor space by moving materials vertical or up and over a machine . Magnetic conveyors help maintain a steady, uninterrupted flow of material and product often at higher rates than are practical with non-magnetic units .
Vertical Nose-over “SC” Conveyors
■ Designed with permanent magnetic rails to hold,
maintain control, turn over or conveyor your specific
parts .
■ Available in 30-45-60-75-90 degree angles and in belt
widths from 4” - 60” wide .
■ The 6-1/2” thick frames are constructed with modular
sections for layout and design flexibility .
■ Dozens of options available to optimize conveyor
effectiveness .
■ Many magnetic rail options available to secure and
maintain part positioning .
Horizontal Magnetic & Non-Magnetic “SH” Conveyors
■ Designed with the size and strength for long horizontal runs .
■ Built to run either fabric or plastic mattop belts for long
trunk line applications .
■ Best choice to hold down parts in buffing and de-burring
applications or magnetically turning parts over .
■ Fixed supports and mobile bases available .
■ Designed in both magnetic and non-magnetic transfer
conveyor applications .
■ Bunting engineers can combine into plant systems to convey
parts throughout your plant .
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Medium Frame Conveyors (MFC)
Horizontal (MFC)
■ Available in a variety of horizontal and inclined sizes .
■ Could be combined with an assortment of magnetic rail options,
belts, side guards, supports, drive and control options .
■ Tough rubber vulcanized pulleys on precision bearings to handle
heavy loads on conveyors from 2’ long to 100’ long .
■ If magnetic stability and spacing is needed, these medium framed
conveyors are matched with one of our many permanent magnetic
Ceramic or NEO Rare Earth rails to properly hold and convey your
specific parts .
■ Available for use in inverted magnetic transfer conveyors for
transferring ferrous parts from one conveyor to the next by using
an overhead magnetic conveyor .
Inclined (MFC)
■ Available in either straight inclined or nose-over incline units .
■ Offering economical compact frames for those tight fitting
applications where parts need to be conveyed from one operation
to another or up into an orientation bowl or feeder hopper .
■ Rugged framed conveyor have portability and are adjustable .
Adjustable mobile bases are designed for your application – whether
you need manual adjustable supports, screw ratchets or hydraulic
jacks, you have the flexibility to move these conveyors between
machines or applications .
Vertical (MFC)
■ An excellent economical magnetic elevator conveyor to convey ferrous parts
up and out of a hopper up into an orientation bowl or a machine in-feed
hopper .
■ Small hoppers from ½ to 4 cubic feet can be designed and provided for free
flowing parts or vibratory feeder trays that can then be magnetically
conveyed up vertically to save floor space with a variety of magnetic rails .
■ Provides a controlled flow or spacing of parts without product damage .
Bunting® MFC’s provide a rugged smaller framed conveyor for handling parts, assemblies or scrap in both non-magnetic and Magnetic applications . MFC’s fit into those tough tight fitting applications where space is limited for larger bulky conveyors . Their frames are only 3-1/2’‘ thick and only 2- 3/4’‘ wider than their conveyor belts but their robust steel welded rugged construction can handle a broad range of tough jobs .
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Heavy-Duty Low-Profile Conveyors (HLPC)
■ Rugged construction takes the abuse of throwing in and out
of dies on bolster plates .
■ Non-magnetic models are a popular choice for moving and
transferring non-ferrous parts wherever low clearance is a
factor .
■ Cleated belts can be used to keep parts moving smoothly on
horizontals and inclines .
■ Available also with magnetic holding power to hold and
stabilize parts and scrap as they drop out of the overhead die .
■ Both magnetic and non-magnetic models can be individually
or gang driven . One motor can drive a series of SLPCs in
forward or reverse direction .
■ Easy access to replacement and maintenance parts make
SLPCs worry free maintenance . Belts are quickly replaced in
minutes .
■ Belt width sizes from 2” to 12” wide .
■ For use in high-capacity, high-speed oily applications .
■ Requires 1-11/16’‘ clearance and provide continuous,
low-maintenance operation .
■ Versatile and simple mounting arrangements for fast and
easy setups .
■ Can be individually mounted or gang driven from common
drive .
■ The universal support locator system allows you to mount
HLPC’s anywhere you need them along the length of the
support system bracket on front of bolster plate .
■ Mobile base to move from press to press .
■ Multiple belt options to optimize performance .
■ Belt width from 2” to 30” wide .
Standard-Duty Low-Profile Conveyors (SLPC)
Requiring only 1 13/16 inch in clearance to the top of the belt, these rugged low-profile conveyors are built to withstand the punishment of even punch presses or automated operations .
Able to handle part and scrap removal in high-speed, heavy-load, and other demanding applications . The HLPC was designed to handle the toughest under-press jobs day after day with minimum maintenance .
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MagnetiC StaCking, De-StaCking anD tiMing BeLt tRanSFeR ConveyoRS
timing Belt transfer Conveyors
Heavy-duty conveyors with precision end weldments for accurate gang mounting installations, precision machined, knurled and crown pulleys and heavy-duty self-aligning drive bearings for extended life .
■ Available for either standard horizontal (sheet on top) or in the inverted position (sheet on bottom) .
■ Available for gang mounting and driven to handle sheets up to 120” wide and up to 180” long .
■ Individually driven MDC Conveyors can be utilized for smaller sheets .
■ Optional proprietary permanent magnetic switches for accurate sheet stacking .
■ 4” wide belted conveyors ganged to handle wider sheets .
■ Belt speeds from 20 to 300 feet per minute .
■ Typically used in the standard horizontal (sheet on top) position .
■ Designed to be gang driven together to provide precise transfer of sheets in precision automotive shear – welding – dimping lines .
■ Usually provided with a floor support table which has linear bearing to move and adjust the conveyors laterally as required .
■ Heavy duty urethane timing belts makes sheet position and orientation accurately maintained .
■ Each belt in the system can index the sheet exactly the same speed and distance which maintains the precision orientation and can be used to run sheets into locating pins .
■ Made from either aluminum or stainless steel side frames, precision heavy-duty self-aligning bearings and precision timing belt drives .
■ Typically gang mounted and driven to handle sheets up to 120” wide and up to 120” long .
■ The remainder of the conveyor has permanent magnetic rails for firmly holding the sheets to the timing belts .
■ Designed in two styles: nose-over end drives for conveyors under 100” long and center bottom drives for longer conveyors .
Magnetic Stacking, De-Stacking Conveyors (MDC)
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Powertrac® Conveyors
■ Built with robust aluminum t-slotted frames, knurled drives with
rack and pinion take-up .
■ Easy maintenance through v-guided belts that stay centered
even with side-loading, sealed precision, self-aligning bearings,
knurled drive pulleys, individual adjustable tail ends and quick and
simple belt changes .
■ Measuring just 1 ¾” inches high, 2” to 24” wide, up to 20’ long .
■ Available options include: magnetic and non-magnetic, a host
of drive options, supports, controls, sensors brackets and side
guides .
For the automation industry, providing an economical solution for a host of challenging automation conveying applications .
Magnetic Pulleys
PeRManent MagnetiC ConveyoR CoMPonentS
Provide an economical solution for those lighter applications that need a magnetic field to secure and stabilize parts both in the horizontal and vertical directions . Plate rails are available in both neo and ceramic to optimize parts handling parts handling effectiveness relative to application .
Used at the end of your conveyor to turn ferrous cans and parts over, change directions or separate out ferrous from non-ferrous materials .
Used to take a horizontal flow or stream of lids which are driven into the pulley – turn them up on their edge – and magnetically drive them into a sleeve to feed a machine in a filling station .
Magnetic Up-Stacking Pulleys
Magnetic Drive Rollers and Drive Roller Assemblies
Engineered for trouble-free, efficient handling of sheet stock ranging from .010” tin plate to over ¼” thick sheet stock .
Magnetic T-Rails & Plate Rails
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MagnetiC SHeet FanneRS - CuStoMizeD FoR you
Pivoting Permanent Magnetic Sheet Fanners
Provides a faster and safer alternative to manually prying apart oily, sticky, polished or pre-finished ferrous sheets .
Generation I Switchable Patented Neo Magnetic Fanners
Machine Mount Permanent Magnetic Sheet Fanners
Retractable Pin Sheet Fanners
■ Designed for automation lines for fanning sheets on robotic lines .
■ Fanners are switchable and can be turned on or off to place a new stack of sheets in position or to remove a stack of sheets .
■ Turned off fanners are completely non-magnetic for safe sheet movement .
■ Tapped mounting holes allows for mounting directly to framework or on retractable arm .
■ Available in either permanent magnetic ceramic or Neo Rare Earth .
■ Tapered fronts for smooth sheet movement .
■ Complete with a back support bearing frame which can be mounted to your framework .
■ Ideal for fanning irregular shaped parts . They pivot on the bearings around the blank stack to contact with the irregular sheets .
■ Available in either permanent magnetic ceramic or Neo Rare Earth .
■ Pins at bottom of fanner extend to support the last couple of blanks as a new stack of blanks is feed up from the bottom into position .
■ Pneumatic pins retract so that the stack can then be raised up into the fanning position, allowing for continuous press operation .
For additional magnets and industrial magnetic equipmentCall 800-232-2359 (847-593-2060)E-mail: info@buymagnets .com Visit: www .buymagnets .com
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War
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OUR “PLAIN TALK” PRODUCT WARRANTY1) We want our products to exceed your expectations . To support this objective, Bunting® Magnetics Co . warrants its
products to be free of defects in material and workmanship for one year from the date of shipment . We also warrant that our products will conform to the specifications and quality we quoted and that they will magnetically meet catalog specifications and individual part specifications .
2) Bunting Magnetics Co . will remedy any failure under the terms of this warranty by replacing any defective parts or, at the seller’s option, making repairs or adjustments to any defective parts upon:
a) The purchaser providing written notice of the defect to Bunting Magnetics Co . within thirty days of product receipt, specifying the unit serial number, and
b) The purchaser returning the defective part to Bunting Magnetics Co . located at 500 South Spencer Avenue, Newton, Kansas, 67114, at their expense, for inspection and verification of defect; and
c) The purchaser accepting shipment of any replacement part(s) F .O .B . Newton, Kansas
3) This warranty is limited to the replacement of defective parts . The purchaser is responsible for any expense to install and/or adjust replacement parts unless otherwise agreed to in writing by Bunting Magnetics Co .
4) At its option, Bunting Magnetics Co . will provide replacement parts, whether mechanical, electrical, or electronic, that are new, or remanufactured parts tested to be equivalent to new parts in fit and function . Replacement of a part under warranty does not extend the original warranty term .
5) This warranty will not apply to products made inoperable due to abuse, improper maintenance or repairs, misapplication, incorrect adjustments, exposure to corrosive or abrasive materials, or any modification or alteration affecting the operation of the unit which is not authorized in writing by Bunting Magnetics Co .
6) Bunting Magnetics Co . will not be liable for any incidental or consequential damages caused by any defect in its products . Under no circumstances will Bunting Magnetics Co .’s total liability exceed the purchase price of the products we furnished .
7) Components not manufactured by Bunting Magnetics Co . will be covered by warranties, if any, of the respective manufacturers . This includes items such as motors, reducers, and bearings .
8) Wear items are not covered by this warranty, nor covered by a manufacturer’s warranty, as their durability is heavily impacted by the application and the environment . This includes conveyor belts .
9) The above warranty is in lieu of all other warranties, expressed or implied, including any warranty of merchantability or fitness for a particular purpose .
10) Extended warranties for specific applications are available at additional cost . Please inquire .
LIFETIME MAGNET WARRANTYThe magnetic properties of all magnets used in Bunting® Magnetics products are guaranteed for life . There should be no loss of magnetism as long as the magnets or equipment are used in the manner or application in which they were intended for . Any abuse such as overheating, physical shock, electrical charge or exposure to moisture or corrosion will cause a permanent decrease in the magnets performance .
About Bunting®
As the industry-leading manufacturer of magnetic technology products, Bunting Magnetics Co. has developed precision magnetic products for the worldwide printing, automotive, plastics, food, electronics, pharmaceutical and recycling industries for more than 50 years.
Our family-owned group of companies manufactures products which serve global markets and include a broad range of magnetic materials and components, magnetic separation systems, material handling equipment, metal detection equipment, magnetic cylinders and flexible dies for the printing industry, bonded magnets, and assemblies.
You can count on unparalleled reliability, quality and customer service from Bunting. We are constantly seeking new ways to help manufacturing facilities run more efficiently and protect their reputations through Bunting solutions.
Our first 50 years have been fueled by innovation. We are committed to keep improving and build upon this legacy.
500 S. Spencer Road • Newton, KS 67114 • USA+1 316-284-2020 (outside USA and Canada)
Email: [email protected] • www.buntingmagnetics.com
Northbridge Rd, Berkhamsted, Herts. HP4 1EH., UK+44 (0) 1442 87508
Email: [email protected] • www.buntingeurope.com
Privada Liendo 708 Sur Despacho 4 Col. ObispadoMonterrey, N.L. 64060 Mexico
+(81) 8348 3943
1150 Howard Street • Elk Grove Village, IL 60007 • USA+1 847-593-2060 (outside USA and Canada)
Email: [email protected] • www.buymagnets.com
600 S. Spencer Road • Newton, KS 67114 • USA+1 316-284-2020 (outside USA and Canada)Email: [email protected] • www.flexdies.com
Magnet Materials Division
Bunting Magnetics Europe Ltd. Bunting Magnetics Mexico, S. de R.L. de C.V.
Flexible Die Division
World Headquarters
MAGNETSUK
Official Licensee – Australia
Walter F. Bunting - Founder
Bob Bunting - President, CEO
World Headquarters
buntingmagnetics.com
METAL STAMPINGINDUSTRY
500 S. Spencer Road • P.O. Box 468 • Newton, Kansas 67114-0468E-mail:[email protected] • www.buntingmagnetics.com
For technical assistace or to order, call
(800) 835-2526Outside U.S. and Canada 1-316-284-2020
Catalog # 37001/13
Specifications subject to change without notice ©2013 Bunting® Magnetics Co.
To locate a Bunting® representative in your area, please visit our website at
www.buntingmagnetics.com
