Serial Number Range
from SN 1483-01 to SN1494-99999
PLCPLI
Part No. 20948
Rev A3
August 2015
2 PLC, PLI Part No. 20948
August 2015
Part No. 20948 PLC, PLI 3
August 2015
How to Read Your Serial Number
This manual is updated frequently. If you have aprinted manual, you can keep it up to date bydownloading new figures from the Genie website atwww.genielift.com. For the most up-to-date partsinformation, visit the Parts Lookup System on theGenie website at www.genielift.com.
How to Read Your Serial Number..........................................3
Parts Stocking List.................................................................7
How to Order Parts................................................................8
Service Parts Fax Order Form...............................................9
Electronic Version
Click on any page number to view the figure.
100 Overview, PLC101.1 Overview, PLC, Rear View.........................................10
101.2 Overview, PLC, Front View........................................12
100 Overview, PLI101.1 Overview, PLI.............................................................14
200 Base Components, PLC201.1 Base Assembly, PLC.................................................16
202.1 Outrigger Assembly, PLC..........................................20
200 Base Components, PLI201.1 Base Assembly, PLI...................................................22
202.1 Uneven Surface Level Kit, PLI...................................26
203.1 Outrigger Assembly, PLI............................................28
300 Mast Components, PLC301.1 Mast Assembly..........................................................30
302.1 Anti-Chute Assembly (International)..........................32
303.1 Idler/Chain Assembly, 5 Column................................34
304.1 Idler/Chain Assembly, 4 Column................................38
305.1 Rolling Carriage Bracket Assembly...........................40
306.1 Strut/Roller Bracket Assembly...................................42
307.1 Tiltback Accessory Assembly....................................44
308.1 PLC36 Stabilizer Assembly.......................................46
309.1 PLC36 Tiltback Assembly..........................................48
300 Mast Components, PLI301.1 Mast Assembly..........................................................50
302.1 Anti-Chute Assembly (International)..........................52
303.1 Idler/Chain Assembly, 5 Column................................54
304.1 Idler/Chain Assembly, 4 Column................................58
305.1 Rolling Carriage Bracket Assembly...........................60
306.1 Strut/Roller Bracket Assembly...................................62
307.1 Tiltback Accessory Assembly....................................64
400 Power Groups, PLC401.1 Hydraulic Assembly, Horizontal.................................66
402.1 A.C. Hydraulic Assembly, Vertical..............................68
403.1 D.C./Air Motor Hydraulic Assembly, Horizontal..........70
404.1 D.C./Air Motor Hydraulic Assembly, Vertical..............72
405.1 Fenner A.C. Power Unit Assembly (to serial number1485-9199)..........................................................................74
405.2 Barnes A.C. Power Unit Assembly (from serial number1485-9200)..........................................................................76
406.1 Fenner D.C. Power Unit Assembly (DB-00139A-F)....78
407.1 Air Motor Power Unit Assembly.................................80
408.1 Hydraulic Cylinder Assembly.....................................82
409.1 Battery Pack Assembly..............................................84
409.2 D.C. Battery Pack Assembly (Old Style)....................86
410.1 Battery Charger Assembly.........................................88
411.1 A.C. & D.C. Control Circuit Assembly.........................90
412.1 Air Motor Control Circuit Assembly, View 1................92
412.2 Air Motor Control Circuit Assembly, View 2................94
413.1 A.C. & D.C. Switch Assembly.....................................96
414.1 Standard Contactor Box Assembly............................98
415.1 Dual Contactor Box Assembly.................................100
400 Power Groups, PLI401.1 Hydraulic Assembly, Horizontal...............................102
402.1 A.C. Hydraulic Assembly, Vertical............................104
403.1 D.C./Air Motor Hydraulic Assembly, Horizontal........106
404.1 D.C./Air Motor Hydraulic Assembly, Vertical............108
405.1 Fenner A.C. Power Unit Assembly (to serial number1485-9199)........................................................................110
405.2 Barnes A.C. Power Unit Assembly (from serial number1485-9200)........................................................................112
406.1 Fenner D.C. Power Unit Assembly (DB-00139A-F)..114
407.1 Air Motor Power Unit Assembly...............................116
408.1 Hydraulic Cylinder Assembly...................................118
409.1 Battery Pack Assembly............................................120
409.2 D.C. Battery Pack Assembly (Old Style)..................122
410.1 Battery Charger Assembly.......................................124
411.1 A.C. & D.C. Control Circuit Assembly.......................126
412.1 Air Motor Control Circuit Assembly, View 1..............128
412.2 Air Motor Control Circuit Assembly, View 2..............130
413.1 A.C. & D.C. Switch Assembly...................................132
414.1 Standard Contactor Box Assembly..........................134
415.1 Dual Contactor Box Assembly.................................136
4 PLC, PLI Part No. 20948
August 2015
Table of Contents
500 Platform Components, PLC501.1 Aluminum Platform Assembly..................................138
502.1 Fiber Platform Assembly..........................................140
500 Platform Components, PLI501.1 Aluminum Platform Assembly..................................142
502.1 Fiber Platform Assembly..........................................144
IndicesPart Number Index.............................................................146
Part Description Index.......................................................149
Cross ReferencesFittings Cross Reference...................................................154
Part No. 20948 PLC, PLI 5
August 2015
Table of Contents (continued)
6 PLC, PLI Part No. 20948
August 2015
Notes
Part No. 20948 PLC, PLI 7
August 2015
Parts Stocking List
8 PLC, PLI Part No. 20948
August 2015
How To Order Parts
Part No. 20948 PLC, PLI 9
August 2015
Fax Order Form
10 PLC, PLI Part No. 20948
100 Overview, PLC August 2015
101.1 Overview, PLC, Rear View
Description Qty.Part No.Item
Platform Assembly, Aluminum,Standard & Narrow Refer to 501.1
1
Mast Assembly Refer to 301.12
PLC Base Assembly Refer to 201.13
Outrigger Assembly Refer to 204.14
Stabilizer Assembly, PLC-30, 36 Referto 308.1
7
Strut/Tiltback Assembly, PLC-36 Referto 309.1
8
Air Motor Control Assembly Refer to411.1 and 412.1
9
Hydraulic Assembly, DC/Air MotorHorizontal Refer to 403.1
12
Battery Pack Assembly Refer to 416.1and 417.1
13
Part No. 20948 PLC, PLI 11
100 Overview, PLCAugust 2015
101.1 Overview, PLC, Rear View
12 PLC, PLI Part No. 20948
100 Overview, PLC August 2015
101.2 Overview, PLC, Front View
Description Qty.Part No.Item
Platform Assembly, Aluminum,Standard & Narrow Refer to 501.1
1
Mast Assembly Refer to 301.12
PLC Base Assembly Refer to 201.13
Outrigger Assembly Refer to 204.14
Strut/Roller Bracket Assembly Referto 306.1
5
PLC Tiltback Outrigger AssemblyRefer to 307.1
6
AC/DC Control Assembly Refer to410.1
9
AC/DC Switch Assembly Refer to413.1
10
Contactor Box Assembly (European)Refer to 415.1
11
Hydraulic Assembly, DC/Air MotorVertical Refer to 404.1
12
Part No. 20948 PLC, PLI 13
100 Overview, PLCAugust 2015
101.2 Overview, PLC, Front View
14 PLC, PLI Part No. 20948
100 Overview, PLI August 2015
101.1 Overview, PLI
Description Qty.Part No.Item
Platform Assembly, Aluminum,Standard & Narrow Refer to 501.1
1
Antichute Cable System AssemblyRefer to 302.1
2
PLC Base Assembly Refer to 202.13
Air Motor Control Assembly Refer to411.1 and 412.1
9
Hydraulic Assembly, AC Vertical Referto 402.1
12
Battery Pack Assembly Refer to 416.1and 417.1
13
PLI Uneven Surface Level Kit Referto 203.1
14
Part No. 20948 PLC, PLI 15
100 Overview, PLIAugust 2015
101.1 Overview, PLI
16 PLC, PLI Part No. 20948
200 Base Components, PLC August 2015
201.1 Base Assembly, PLC
Description Qty.Part No.Item
BASE WELDMENT-PLC/36.............11199311
BASEWELDMENT,NRRW-PLC15/19.......1
78441
1
BASEWELDMENT,NRRW-PLC24/30.......1
78451
1
BASE WELDMENT-PLC STD.ALUM...............................................1
83611
1
SCREW,HHC,3/8-16 X 1.................261752
SCREW,HHC,3/8-16 X .75..............282552
WASHER,LOCK,.375......................860213
WASHER,FLAT,USS,3/8",Y.............660974
NUT,NYLOCK,3/8-16.......................448285
CONDUIT-MASTBRACE,PLC36-46.5".......................4
121106
CONDUIT-35.625" MASTBRACE,RH......................................1
89646
CONDUIT-35.625" MASTBRACE,LH.......................................1
89656
SCREW,HHC,1/4-20 X 1.25............489157
WASHER,LOCK,.25......................1263568
SPACER,NYLON .257 X .5 X .75"....481499
LEVEL,BUBBLE..............................1671410
PIN,OUTRIGGER LOCK.................6682511
SCREW,HHC,3/8-16 X 1.25 GRD5.......................................................2
601912
SPACER,.40X.50X.560....................2887813
LADDER, ENTRY, W/NON SKIDTAPE................................................1
1207514
PIN,LOCK,SHORT W/PULL RING...1627715
DECAL,FRONTOUTRIGGER"YELLOW...................1
814816
SCREW,HHC,5/16-18 X .75............81010717
NUT,LP NYLOCK,5/16-18...............8600218
DECAL,MANUAL LOWER.VALVE....11230119(all except PLC-13)
CASTER, PL SW W/SB 5X1.25......2651920
CSTR,NON-MARKG 5X1.25"GRAYS/B...................................................2
8312120
(option)
Description Qty.Part No.Item
SCREW,HHC,3/8-16 X 1.................2617521
NUTSERT,3/8-16 STEEL CADPLTD................................................2
1169722
CONDUIT-39.375" MASTBRACE,LH.......................................1
610023
(all models except PLC-36)
CONDUIT-39.375" MASTBRACE,RH......................................1
610123
(shown, all models except PLC-36)
PIN,COTTER,.125 X 1.5..................3536124
WASHER,SHIM,.765X1.312X.093**............................................4
656425
WHEEL, 10 X .75 X 1.5...................2697826
WASHER,SHIM,.75 X 1.125X.030...............................................2
656327
AXLE-ZINC PLATED,.75 X 29.5......17111Z28
Hydraulic Cylinder...........................129(refer to 409.1)
PIN,CLEVIS,.75 X 2........................1654530
DROP OUT CYLINDERWELD-PLC/NB................................1
709331
(narrow base)
DROP OUT CYLINDERWELDMENT-PLC............................1
711531
PLC-19, 24, 30
DROP OUT CYLINDERWELD-PLC36..................................1
791531
PLC-36
SCREW,HHC,1/2-13 X 1.5..............2817732
WASHER,LOCK,0.5".......................2603333
NUT,HEX,JAM,1/2-13......................2603434
CASTER, PL RGD 5.0 X 1.25.........28312035(narrow base only)
RUMBLE SEATWELDMENT-PLCDC/NB.................1
752736
PLC-19-30
RUMBLE SEATWELDMENT-PLCDC/STD...............1
898336
PLC-19-30
DECAL,MANUAL LOWER VALVE....1887437(all models except PLC-36)
BEARING,6060 10" WHEEL...........4866638
Part No. 20948 PLC, PLI 17
200 Base Components, PLCAugust 2015
201.1 Base Assembly, PLC
Description Qty.Part No.Item
Footnotes 1: RELATED SAFETY AND WARNINGDECALS MUST BE ORDERED WHENREPLACING THIS COMPONENT. REFER TOITEM DESCRIPTIONS FOR APPLICABLEDECALS OR WARNING PLACARDS.
18 PLC, PLI Part No. 20948
200 Base Components, PLC August 2015
201.1 Base Assembly, PLC(continued)
This Page Intentionally Left Blank
Part No. 20948 PLC, PLI 19
200 Base Components, PLCAugust 2015
201.1 Base Assembly, PLC(continued)
20 PLC, PLI Part No. 20948
200 Base Components, PLC August 2015
202.1 Outrigger Assembly, PLC
Description Qty.Part No.Item
OUTRIGGER ASSEMBLY-PLC1912707--
OUTRIGGER ASSEMBLY-PLC19 NB12984--
OUTRIGGER ASSEMBLY-PLC30-NB7910--
OUTRIGGER ASSEMBLY-PLC248825--
OUTRIGGER ASSEMBLY-PLC308826--
OUTRIGGER ASSEMBLY-PLC368827--
OUTRIGGER ASSEMBLY-NB248830--
SCREW,HHC,3/8-16 X 2.25............167081
WASHER,STAR,EXTERNAL,.375....167002
NUT,NYLOCK,3/8-16.......................248283
HANDLE BALL KNOB.....................160824
HANDLE,LEVELINGJACK,SHRT-ZINC............................1
82146
SCREW,HHC,1/4-20 X 1.5..............161457
NUT,NYLOCK,1/4-20.......................160918
LEVELING JACK ROD 16"..............167069
LEVELING JACK CASTING............110component no longer available
FOOTPAD SERVICE KIT.................112416311
SCREW,HHC,5/16-18 X .75............11010712
WASHER,LOCK,.313......................1688613
WASHER,FLAT,USS,5/16",Y...........1539714
WASHER,FLAT,.650 X 1.312X.095...............................................2
2226115
TUBE-PLC19 OUTRIGGER-44"......11270516
WASHER,FENDER,.25 X 1.25X.062...............................................1
1290616
TUBE-OUTRIGGER,PLC24-58"......1689216
TUBE-OUTRIGGER,PLC30-75"......1689316
PL24/NB PL19CSA OUTRIGGER64"...................................................1
689616
TUBE-PLC30/NBOUTRIGGER-82"............................1
689716
TUBE-OUTRIGGER,PLC36-92"......1712116
SCREW,HHC,1/4-20 X 2.25............1817917
SCREW,HHC,3/8-16 X 4.................153871830 & 36 ft. models only
BRACKET, STABILIZERATTACH...........................................1
690419
30 & 36 ft. models only
WASHER,FLAT,USS,3/8",Y.............160972030 & 36 ft. models only
Description Qty.Part No.Item
LEVELING JACK ASSY,16".............11858921Includes Index Numbers 1 through 15
NUT,NYLOCK,3/8-16.......................148282130 & 36 ft. models only
Part No. 20948 PLC, PLI 21
200 Base Components, PLCAugust 2015
202.1 Outrigger Assembly, PLC
22 PLC, PLI Part No. 20948
200 Base Components, PLI August 2015
201.1 Base Assembly, PLI
Description Qty.Part No.Item
CASTER,PL,SW W/LOCKOUT 8 X2%%
8436--
MAST BRACE,LF.PLI 19/2439.37"..............................................1
170371
(shown)
MAST BRACE,RF.PLI 19/2439.37"..............................................1
170381
(opposite)
CONDUIT-PLI/30 LFBRACE-48.5"...................................1
170391
(shown)
CONDUIT-PLI/30 RFBRACE-48.5"...................................1
170401
(opposite)
SCREW,HHC,3/8-16 X 1.25 GRD5.......................................................4
60192
WASHER,FLAT,USS,3/8",Y.............860973
WASHER,LOCK,.375......................660214
NUT,NYLOCK,3/8-16.......................648285
SCREW,HHC,3/8-16 X 1...............2261756
ANGLE-18" STRUT MOUNT...........1113817
CONDUIT-39.375" MASTBRACE,LH.......................................1
61008
(shown; PLI-19)
CONDUIT-39.375" MASTBRACE,RH......................................1
61018
(opposite; PLI-19)
CONDUIT-MASTBRACE,RH-51.69"...........................1
71058
(opposite; PLI-30)
CONDUIT-MASTBRACE,LH-51.69"...........................1
71068
(shown; PLI-30)
SCREW,HHS,3/8-24 X .5,ZINC.......266119
COUNTERWGHT.COVERCASTING.........................................1
1582110
NUT,NYLOCK,3/8-16.....................20482811
COUNTERWEIGHTWELD-PLI/19...................................1
1701012
COUNTERWEIGHTWELD-PLI/24...................................1
1704412
COUNTERWEIGHTWELD-PLI/30...................................1
1705112
BASE WELDMENT-PL/I19&24........117045131
Description Qty.Part No.Item
BASE WELDMENT-PL/I30..............117056131
NUT,NYLOCK,1/4-20.......................2609114
EYEBOLT,1/4-20 X 4.......................21708815
SPRING-TENSION,.08 X .5 X1.62..................................................2
1708716
WASHER,SHIM,U SHAPED,BRASS1X1..................................................4
1708617
FLATBAR-LOCK STOP,PLI-1".........21708218
SCREW,FHS,1/4-20 X .75...............2851419
Leveling Jack Assembly...................220(refer to 202.1)
OUTRIGGERWLDMNT,PLI-19/24.PTD................1
17026P20
OUTRIGGER WELDMENT,PLI/30..............................................1
1706020
OUTRIGGERASSEMBLY-PL-I19/24.....................1
1707120
OUTRIGGER ASSEMBLY-PL-I30.....11707320
SPRING-EXTEN,.105WIRE 1.12 X7.......................................................1
1701921
SCREW,HHC,1/4-20 X 1.25............2891522
WASHER,FLAT,USS,1/4"Y..............2663823
SPACER,NYLON .257 X .5 X .75"....2814924
STOP PLATE-PLI,ZINC,1.75X1.561782925
LATCH PIN WELDMENT-PLI(3.13)...............................................2
1788625
(new style, requires stop plate listedbelow)
SCREW,SHS,1/2-13 X 1..................21701826
WASHER,FLAT,USS,1/2",Y.............8609527
NUT,NYLOCK,1/2-13.......................2619828
SCREW,SHS,10-24 X .38................21701729
NUT,NYLOCK,10-24........................2536530
OBS.SEE 17034P...........................11703431(opposite)
OBS.SEE 17036P...........................11703631(shown)
DROPOUT CYL.WELDMENT-PLI..............................1
1702332
SCREW,HHC,1/2-13 X 1.25 GR5.....41059733
WASHER,LOCK,0.5".......................4603334
Cylinder Assembly...........................135(refer to 409.1)
Part No. 20948 PLC, PLI 23
200 Base Components, PLIAugust 2015
201.1 Base Assembly, PLI
Description Qty.Part No.Item
PIN,CLEVIS,.75 X 2........................1654536
PIN,COTTER,.125 X 1.5..................1536137
CASTER,PL,SW W/LOCKOUT 8 X2%%................................................2
843638A
PLI-19, PLI-24 (includes 17020 and58474)
CASTER-PL,SW 8 X 2BOLT/NUTKIN.................................2
17020--
PLI-19, PLI-24
LOCK,DEMOUNTABLESWIVEL(17020)
58474--
PLI-19, PLI-24
KIT,CASTER,SW,LOCK...................212468538BPLI-30
DECAL,ALL WHEELSTOUCHING,PLI...............................2
1706839
DECAL,LOWER PIN TO SECURE(LH)..................................................2
1707840
DECAL,FORK LIFT POCKET-PLI....21707741
KEY RING,SPLIT-2" O.D.................21708142
ROUNDBAR-STAB.PIN,PLI-8.5".....21707943
PIN,ROLL,.25 X 1.25.......................21133744
Footnotes 1: RELATED SAFETY AND WARNINGDECALS MUST BE ORDERED WHENREPLACING THIS COMPONENT. REFER TOITEM DESCRIPTIONS FOR APPLICABLEDECALS OR WARNING PLACARDS.
24 PLC, PLI Part No. 20948
200 Base Components, PLI August 2015
201.1 Base Assembly, PLI(continued)
This Page Intentionally Left Blank
Part No. 20948 PLC, PLI 25
200 Base Components, PLIAugust 2015
201.1 Base Assembly, PLI(continued)
26 PLC, PLI Part No. 20948
200 Base Components, PLI August 2015
202.1 Uneven Surface Level Kit, PLI
Description Qty.Part No.Item
UNEVEN SURFACE LEVEL KIT-PLI17075--(optional)
Leveling Jack, Rear.........................21(refer to 202.1)
SURF.LVL.O.R.SUPP.WELD,REAR..1171001
SURFACE LEVELO.R.ASSY-REAR.............................1
171041
(Incl. Tube & Leveling Jacks)
SCREW,HHC,3/8-16 X 4.................153872
WASHER,LOCK,.375......................160213
WASHER,FLAT,USS,1/2",Y.............160954
ANGLE-OUTRIG.LOCKINGCLIP-PLI..........................................1
171025
Leveling Jack, Front.........................16(refer to 202.1)
TUBE-SURF.LVL.OUTRIGG,PLI-14".............................................1
170926
SURFACE LEVELO.R.ASSY-FRONT...........................1
171036
(Incl. Tube & Leveling Jack)
PIN,LOCK,SHORT W/PULL RING...162777
SURF.LVL.O.R.SUPPT.WELD,FRPLI...................................................1
170968
CLAMP BAR,SURF.LEVEL-11.5".....1170959
SCREW,HHC,3/8-16 X 4.5..............21298110
NUT,NYLOCK,3/8-16.......................2482811
Part No. 20948 PLC, PLI 27
200 Base Components, PLIAugust 2015
202.1 Uneven Surface Level Kit, PLI
28 PLC, PLI Part No. 20948
200 Base Components, PLI August 2015
203.1 Outrigger Assembly, PLI
Description Qty.Part No.Item
OUTRIGGER ASSEMBLY-PLC1912707--(44 inch tube)
OUTRIGGER ASSEMBLY-PLC19 NB12984--(51 inch tube)
OUTRIGGER ASSEMBLY-PLC30-NB7910--(82 inch tube)
OUTRIGGER ASSEMBLY-PLC248825--(58 inch tube)
OUTRIGGER ASSEMBLY-PLC308826--(75 inch tube)
OUTRIGGER ASSEMBLY-PLC368827--(92 inch tube)
OUTRIGGER ASSEMBLY-NB248830--(65 inch tube)
SCREW,HHC,3/8-16 X 2.25............167081
WASHER,STAR,EXTERNAL,.375....167002
NUT,NYLOCK,3/8-16.......................248283
HANDLE BALL KNOB.....................160824(PLC, PLI surface level kit)
PIN,COIL-.313 X 4 HBK, ZINC........1210085(PLI only)
HANDLE,LEVELINGJACK,SHRT-ZINC............................1
82146
(PLI)
SCREW,HHC,1/4-20 X 1.5..............161457
NUT,NYLOCK,1/4-20.......................160918
LEVELING JACK ROD 16"..............167069
LEVELING JACK CASTING............110component no longer available
FOOTPAD SERVICE KIT.................112416311
SCREW,HHC,5/16-18 X .75............11010712
WASHER,LOCK,.313......................1688613
WASHER,FLAT,USS,5/16",Y...........1539714
WASHER,FLAT,.650 X 1.312X.095...............................................2
2226115
TUBE-PLC19 OUTRIGGER-44"......11270516
WASHER,FENDER,.25 X 1.25X.062...............................................1
1290616
TUBE-OUTRIGGER,PLC24-58"......1689216
TUBE-OUTRIGGER,PLC30-75"......1689316
PL24/NB PL19CSA OUTRIGGER64"...................................................1
689616
TUBE-PLC30/NBOUTRIGGER-82"............................1
689716
Description Qty.Part No.Item
TUBE-OUTRIGGER,PLC36-92"......1712116
SCREW,HHC,1/4-20 X 2.25............1817917
SCREW,HHC,3/8-16 X 4.................153871830 & 36 ft. models only
BRACKET, STABILIZERATTACH...........................................1
690419
30 & 36 ft. models only
WASHER,FLAT,USS,3/8",Y.............160972030 & 36 ft. models only
LEVELING JACK ASSY,16".............11858921Includes Index Numbers 1 through 15
NUT,NYLOCK,3/8-16.......................148282130 & 36 ft. models only
Part No. 20948 PLC, PLI 29
200 Base Components, PLIAugust 2015
203.1 Outrigger Assembly, PLI
30 PLC, PLI Part No. 20948
300 Mast Components, PLC August 2015
301.1 Mast Assembly
Description Qty.Part No.Item
BOE LUBE.......................................190337--aluminum dry lubricant
MAST COVER PLATE-(4COL.)-GRAY....................................1
6593P1
PLATE,MAST COVER,(5COL.)-GRAY....................................1
7064P1
SCREW,RHM,10-32 X .38...............460662
WASHER,LOCK,#10 PLTD.............466073
Mast Assembly, PLC/PLI24,30 &PLC36 (See Fig. #9)........................4
4
NUT,NYLOCK,1/4-20.......................460915
CABLE ANCHORBRACKET-UPPER,ZNC..................3
68526
CABLE,MAST TENSION.................31239774-section mast
CABLE-MAST TENSION-84"COLUMN.........................................4
123987
CABLE ASSY,DESCENTSEQUENCE....................................4
253967
DECAL,PERSONNEL LIFT.............267308
INSTRUCT.TUBE W/CAPS-1.75 X12.....................................................1
66009
1
DECAL,READ ENCLOSEDINSTR..............................................1
660210
CLAMP,1.88,#30 X 1/4,RUBCUSH..............................................2
665311
RIVET,STL,STL.MAN,P,.25 X .25.....2627112
HOLD DOWNWELDMENT-13.25".........................1
721413
1
HOLD DOWN WELDMENT.............17222131 Pre 1987 Models Only
HOLD DOWN SPRING....................1721514
WASHER,SHIM,.75 X 1.125X.030...............................................1
656315
PIN,COTTER,.125 X 1.5..................1536116
DECAL,HOLD DOWN BAR,YELLOW..........................................1
706117
SCREW,SHS,10-24 X .625..............4658418
PULLEY BRACKET-1", ZINC...........3655419
PULLEY,(NYLATRON) 2 X .5 X.25....................................................3
1455820
Description Qty.Part No.Item
WASHER,FLAT,MS,#10,Y...............8614621
SCREW,HHC,3/8-16 X 1.25 GRD5.......................................................4
601922
WASHER,LOCK,.375......................4602123
NUT,NYLOCK,3/8-16.......................4482824
SCREW,HHC,1/4-20 X .75..............4609025
FLAT BAR-COIL TUBE BRKT---6"....26628P26
FLAT BAR-COIL TUBEBRKT-12.25"....................................2
796326
DECAL,OPER. INST.PLC36NOV-DU...........................................1
12203DU27
DECAL,OPER.INST.PLC36NOV-FR%%.....................................1
12203FR27
DECAL,OPER.INSTR.(136KG)DUTCH............................................1
7322DU27
DECAL,OPER.INSTR.(136KG)FRENC............................................1
7322FR27
DECAL,OPER.INSTR. PL/PLM.......1732227
Footnotes 1: RELATED SAFETY AND WARNINGDECALS MUST BE ORDERED WHENREPLACING THIS COMPONENT. REFER TOITEM DESCRIPTIONS FOR APPLICABLEDECALS OR WARNING PLACARDS.
Part No. 20948 PLC, PLI 31
300 Mast Components, PLCAugust 2015
301.1 Mast Assembly
32 PLC, PLI Part No. 20948
300 Mast Components, PLC August 2015
302.1 Anti-Chute Assembly (International)
Description Qty.Part No.Item
SCREW,RHM,10-32 X .38.............3260661
WASHER,LOCK,#10 PLTD...........3666072
ANGLE-CABLEGUARD,DPL-NOV-1.25...................4
88463
SCREW,HHC,1/2-13 X 1.5..............481774
PULLEY W/BEARING.....................46074-PRO5
WASHER,SHIM,.5 X .875 X .063.....460526
SCREW,FHS,1/4-20 X .75...............485147
PULLEY MOUNTINGBLOCK--1.25"..................................4
88458
SCREW,SET,HS 10-32 X.25...........420959
SCREW,HHS,3/8-24 X .5,ZINC.....16661110
FLATBAR-NOV.UPR.SEQCLIP,LH-2".......................................2
1016711
FLATBAR-NOV.UPR.SEQ.CLIP,RH-2".21016811
TENSION CABLEKIT-PLI/PLC19,24............................4
2128212
TENSION CABLE KIT-PLI/PLC30....42128312
TENSION CABLE KIT-PLC36NOVON............................................4
2128412
NUT,NYLOCK,1/4-20.......................4609113
MAST CABLE KIT-PLI/PLC30ANTIC..............................................4
2125914
MAST CABLE KIT-PLC36ANTICHUTE....................................4
2126014
MAST CABLE KIT-PLI/PLC19,24.....42126114
ANGLE-1" DPL CABLEANCHOR-GRAY..............................4
884815
NUT,NYLOCK,5/16-18.....................4678216
WASHER,FLAT,USS,5/16",Y...........4539717
SPRING, TENSION CABLE............4884918
SCREW,SHS,10-24 X .625..............4658419
PULLEY BRACKET-1", ZINC...........4655420
PULLEY,(NYLATRON) 2 X .5 X.25....................................................4
1455821
Part No. 20948 PLC, PLI 33
300 Mast Components, PLCAugust 2015
302.1 Anti-Chute Assembly (International)
34 PLC, PLI Part No. 20948
300 Mast Components, PLC August 2015
303.1 Idler/Chain Assembly, 5 Column
Description Qty.Part No.Item
MAST SECTION,#1 PLC-24,71.25"..............................................1
80671A
MAST SECTION,#1, PLC-30, 84"....178331B
MAST SECTION,#1,PLC-36, 102"...176121C
MAST SECTION,#2, PLC24,71.25"..............................................1
80682A
MAST SECTION,#2, PLC-30, 84"....176102B
MAST SECTION,#2, PLC-36,102".................................................1
68552C
MAST SECT.#3, EUP19,PLC19 &24.....................................................1
80693A
MAST SECTION,#3 PLC-30, 84".....165303B
MAST SECTION,#3, PLC-36,102".................................................1
68563C
MAST SECTION,#4 PLC-24,71.25"..............................................1
80704A
MAST SECTION,#4, PLC-30, 84"....178364B
MAST SECTION,#4, PLC-36,102".................................................1
76134C
MAST SECTION,#5 PLC-24,71.25"..............................................1
80795A
MAST SECTION,#5, PLC 30, 84"....180815B
MAST SECTION,#5, PLC-36,102".................................................1
71075C
CARRIAGE, PLC/EUPSTANDARD-49"...............................1
148176A
CARRIAGE, PLC-36, 49"................177206B
NUT,NYLOCK,3/8-16.....................1248287
WASHER,LOCK,.375....................1260218
SCREW,FHS,3/8-16 X 2 GRD.8.....1266109
CHAIN TERM,UPPER,NO.1............22877710(replaced 7139)
PIN,GROOVED- .200 X .75*.........12653411(replaced 6570)
PLATE,SHAFT SUPPORT,ZINCPLTD................................................8
650512
AXLE, IDLER WHEEL .75 X 4.01.....4654413
WASHER,SHIM,.75 X 1.125X.030.............................................16
656314A
WASHER,SHIM,.765X1.312X.093**............................................4
656414B
IDLER WHEEL W/BEARING-LG.....4693015
SCREW,FHS,1/4-20 X 1.5...............11474016
Description Qty.Part No.Item
CLEVIS BLOCK-4 SLOTSTL.CASTG.....................................1
1473717
SCREW,HHS,3/8-24 X .5,ZINC.....16661118
SPACER, IDLER WHEEL................21434119
CHAIN TERM-UPR(1 SLOTMED)ZINC.......................................2
653820
PIN,GROOVED- .200 X .75*...........4653421
IDLER WHEELW/BEARING-MEDIUM....................2
692922
SPACER, IDLER WHEEL"CONDUIT"......................................1
1031923
FILLER STRIP,(COL.#4 TOP)--3".....1710824
SCREW,FHM,10-32 X 1..................4687325
CHAIN TERM-UPR(1 SLOTSM)-ZINC........................................2
714526
SPACER, IDLER WHEEL"CONDUIT"......................................2
770127
IDLER WHEEL W/BEARING-SM.....2692828
CHAIN, SMALL, (AL-422)-70.5"......2807329A
CHAIN, SMALL (AL-422)--83.5"......2650329B
CHAIN, SMALL, (AL-422)-98.5"......2714229C
LOWER CHAIN TERM WELD.#4NARRW...........................................2
650630
NUT,NYLOCK,3/8-16.......................8482831
LWR TERM-SM CHAIN W/4.25"ROD.................................................2
1231332
FILLER STRIP,#4COL.BOTTOM-5..............................2
657133
LOWER CHAIN TERM WELD. #3WIDE...............................................1
650934
LWR TERM-MED CHAIN W/4.25"ROD.................................................2
1231135
CHAIN MEDIUM, (BL-423)-70.5".....2807236A
CHAIN MEDIUM, (BL-423)-83.5".....2654836B
CHAIN MEDIUM, (BL-423)-101.5.....2685936C
SCREW,RHM,10-32 X .75...............4660637
WASHER,LOCK,#10 PLTD.............4660738
LWR TERM-LG CHAIN W/3.50"ROD.................................................2
1230639
CHAIN, LARGE, (AL-444)-70.5"......4815340A
CHAIN, LARGE, (AL-444)-83.5"......4815240B
CHAIN, LARGE, (AL-444)-101.5".....4714140C
Part No. 20948 PLC, PLI 35
300 Mast Components, PLCAugust 2015
303.1 Idler/Chain Assembly, 5 Column
Description Qty.Part No.Item
LOWER CHAIN TERM WELD. #3WIDE...............................................1
650941
LWR TERM-LG CHAIN W/5.5"ROD.................................................2
1230742
ROLLER,NYLATRON 1.50O.D.***...........................................20
21278--
BUTTON, .800 O.D. X .281............2021279--
BOLT-ROLLER,3/8-24 X1.69-ZINC......................................20
21280--
SHIM,.75 X.45 X.016.....................2021441--
SHIM,.75 X.45 X.032.....................2021442--
SHIM,.75 X.45 X.064.....................2021443--
WASHER,LOCK,.375....................206021--
NUT,HEX,3/8-24............................206054--
WASHER,FLAT,USS,3/8",Y...........206097--
WASHER,SHIM,.5 X .875 X .033...208519--
Roller Button Assembly, See ItemsListed Below..................................20
43A
ROLLER KIT(SL,PLC,AWP1) QTY 203170843B(includes twenty each item 43 above)
36 PLC, PLI Part No. 20948
300 Mast Components, PLC August 2015
303.1 Idler/Chain Assembly, 5 Column(continued)
This Page Intentionally Left Blank
Part No. 20948 PLC, PLI 37
300 Mast Components, PLCAugust 2015
303.1 Idler/Chain Assembly, 5 Column(continued)
38 PLC, PLI Part No. 20948
300 Mast Components, PLC August 2015
304.1 Idler/Chain Assembly, 4 Column
Description Qty.Part No.Item
MAST SECTION,#1,PLC19,71.25"..................................1
111031
MAST SECTION,#2, PLC24,71.25"..............................................1
80682
MAST SECT.#3, EUP19,PLC19 &24.....................................................1
80693
MAST SECTION,#4,PLC,PLI,EUP19.....................................................1
119074
CARRIAGE, PLC/EUPSTANDARD-49"...............................1
148175
NUT,NYLOCK,3/8-16.......................848286
WASHER,LOCK,.375......................860217
SCREW,FHS,3/8-16 X 2 GRD.8......866108
CHAIN TERM,UPPER,NO.1............2287779(replaced 7139)
PIN,GROOVED- .200 X .75*...........8653410(replaced 6570)
PLATE,SHAFT SUPPORT,ZINCPLTD................................................6
650511
AXLE, IDLER WHEEL .75 X 4.01.....1654412
WASHER,SHIM,.75 X 1.125X.030.............................................12
656313A
WASHER,SHIM,.765X1.312X.093**............................................2
656413B
IDLER WHEEL W/BEARING-LG.....4693014
SCREW,FHS,1/4-20 X 1.5...............11474015
CLEVIS BLOCK-4 SLOTSTL.CASTG.....................................1
1473716
SCREW,HHS,3/8-24 X .5,ZINC.......6661117
SPACER, IDLER WHEEL................21434118
CHAIN TERM-UPR(1 SLOTMED)ZINC.......................................2
653819
PIN,GROOVED- .200 X .75*...........4653420
IDLER WHEELW/BEARING-MEDIUM....................2
692921
SPACER, IDLER WHEEL"CONDUIT"......................................1
1031922
LOWER CHAIN TERM WELD. #3WIDE...............................................1
650923
LWR TERM-MED CHAIN W/4.25"ROD.................................................2
1231124
NUT,NYLOCK,3/8-16.......................6482825
CHAIN MEDIUM, (BL-423)-70.5".....2807226
Description Qty.Part No.Item
LOWER CHAIN TERM WELD.#4NARRW...........................................1
650627
LWR TERM-LG CHAIN W/3.50"ROD.................................................2
1230628
CHAIN, LARGE, (AL-444)-70.5"......4815329
SCREW,FHM,10-32 X 1..................2687330
FILLER STRIP,#4COL.BOTTOM-5..............................1
657131
LOWER CHAIN TERM WELD. #3WIDE...............................................1
650932
LWR TERM-LG CHAIN W/5.5"ROD.................................................2
1230733
SCREW,RHM,10-32 X .75...............4660634
WASHER,LOCK,#10 PLTD.............4660735
ROLLER,NYLATRON 1.50O.D.***...........................................16
21278--
BUTTON, .800 O.D. X .281............1621279--
BOLT-ROLLER,3/8-24 X1.69-ZINC......................................16
21280--
SHIM,.75 X.45 X.016.....................1621441--
SHIM,.75 X.45 X.032.....................1621442--
SHIM,.75 X.45 X.064.....................1621443--
WASHER,LOCK,.375....................166021--
NUT,HEX,3/8-24............................166054--
WASHER,FLAT,USS,3/8",Y...........166097--
WASHER,SHIM,.5 X .875 X .033...168519--
Roller Button Assembly, See ItemsListed Below..................................16
36A
ROLLER KIT(SL,PLC,AWP1) QTY 163170936B(includes sixteen each item 36 above)
Part No. 20948 PLC, PLI 39
300 Mast Components, PLCAugust 2015
304.1 Idler/Chain Assembly, 4 Column
40 PLC, PLI Part No. 20948
300 Mast Components, PLC August 2015
305.1 Rolling Carriage Bracket Assembly
Description Qty.Part No.Item
ROLLING CARRIAGE BRKT--(GRAY)..........................................1
8794P1
1
U-BOLT,3/8 X 1 YZ...........................265502
WASHER,LOCK,.375......................860213
NUT,NYLOCK,3/8-16.......................448284
DECAL,OPER. INST.PLC36NOV-DU...........................................1
12203DU5
DECAL,OPER.INST.PLC36NOV-FR%%.....................................1
12203FR5
DECAL,OPER.INSTR. PL/PLM.......173225
DECAL,ADJ. PLATFORM,YELLOW..........................................1
70636
SCREW,HHC,1/4-20 X .75..............460907
NUT,NYLOCK,1/4-20.......................460918
SCREW,HHC,1/4-20 X 1.................468889
ANGLE-ROLLING CARRIAGESTOP-1"..........................................2
792810
NUT,WING,1/2-13............................1888611
WASHER,STAR,EXTERNAL,.5.......1888712
WASHER,FLAT,USS,1/2",Y.............2609513
SCREW,HHC,1/2-13 X 8.................1673314
BOLT-ROLLER,3/8-24 X1.69-ZINC........................................4
2128015
ROLLER,NYLATRON 1.50O.D.***.............................................4
2127816
WASHER,SHIM,.375 X.625X.016AL....................................................8
726717
WASHER,SHIM,.375 X.625X.033ST....................................................4
726817
NUT,HEX,3/8-24..............................4605418
ROLLING CARRIAGE BRKT. ASSY.771918
Footnotes 1: RELATED SAFETY AND WARNINGDECALS MUST BE ORDERED WHENREPLACING THIS COMPONENT. REFER TOITEM DESCRIPTIONS FOR APPLICABLEDECALS OR WARNING PLACARDS.
Part No. 20948 PLC, PLI 41
300 Mast Components, PLCAugust 2015
305.1 Rolling Carriage Bracket Assembly
42 PLC, PLI Part No. 20948
300 Mast Components, PLC August 2015
306.1 Strut/Roller Bracket Assembly
Description Qty.Part No.Item
Strut/Roller Bracket Assembly(PLC19,24,30)
--
CONDUIT-39.375" MASTBRACE,LH.......................................1
61001
Shown
CONDUIT-39.375" MASTBRACE,RH......................................1
61011
PIN,ROLL,.188 X .75.......................266082
WASHER,SHIM,.765X1.312X.093**............................................2
65643
WHEEL,POLY,6X2, 3/4**.................2577884
ROLLER WHEELWELDMENT-PLC19........................1
149465
Strut/Roller Bracket..........................189215
CONDUIT-35.625" MASTBRACE,RH......................................2
89646
Shown
CONDUIT-35.625" MASTBRACE,LH.......................................2
89656
SCREW,HHC,3/8-16 X 1.25 GRD5.......................................................2
60197
WASHER,FLAT,USS,3/8",Y.............460978
WASHER,LOCK,.375......................660219
NUT,NYLOCK,3/8-16.......................6482810
SCREW,HHC,3/8-16 X 1.................4617511
Part No. 20948 PLC, PLI 43
300 Mast Components, PLCAugust 2015
306.1 Strut/Roller Bracket Assembly
44 PLC, PLI Part No. 20948
300 Mast Components, PLC August 2015
307.1 Tiltback Accessory Assembly
Description Qty.Part No.Item
TILTBACK ACCESSORY---PLC7911--Incl. #1-10
PIN,OUTRIGGER LOCK.................168251
SCREW,HHC,3/8-16 X 1.................461752
WASHER,LOCK,.375......................460213
NUT,NYLOCK,3/8-16.......................448284
TILTBACK SOCKETWELD-PLM/PLC30..........................1
83795
TILT BACKOUTRIG.WELD.-PL/30....................1
68046
SCREW,HHC,5/16-18 X .75............4101077
NUT,LP NYLOCK,5/16-18...............460028
CASTER, PL SW W/SB 5X1.25......165199
DECAL,TILT BACK O.R.,YELLOW..........................................1
706210
Part No. 20948 PLC, PLI 45
300 Mast Components, PLCAugust 2015
307.1 Tiltback Accessory Assembly
46 PLC, PLI Part No. 20948
300 Mast Components, PLC August 2015
308.1 PLC36 Stabilizer Assembly
Description Qty.Part No.Item
LUG-PLC STABILIZER....................1696411
SCREW,HHC,3/8-16 X 1.50,GR5.....285162
NUT,NYLOCK,3/8-16.......................248283
SCREW,HHC,3/8-16 X 2.5..............281784
WASHER,FLAT,USS,3/8",Y.............260975
STABILIZERMNT.BRKT.WELDMENT.................1
83716
PIN ASSEMBLY-PL/PLCSTABILIZER....................................6
81367
SCREW,HHC,1/4-20 X 2.................1426681
WASHER,FLAT,USS,1/4"Y..............266389
NUT,NYLOCK,1/4-20.......................16091101
STABILIZERASSY-PLC30,FRONT......................4
775211
STABILIZERASSY-PLC36,FRONT......................4
775311
SCREW,HHC,1/4-20 X 1.25............4891512
WASHER,LOCK,.25........................4635613
SPACER,NYLON .257 X .5 X .75"....4814914
Outrigger Assembly See Figure#14...................................................4
15
SCREW,RHM,10-32 X .38...............16066161
WASHER,LOCK,#10 PLTD.............16607171
WASHER,FLAT,MS,#10,Y...............16146181
STABILIZERCHANNEL,PLC30-48".....................1
696519
1
STABILIZERCHANNEL,PLC36-64".....................1
712419
1
STAB. WING HANDLE.....................16934201
NUT, STABILIZERADJUSTMENT................................1
690821
1
Description Qty.Part No.Item
TUBE-PL30 STABILIZER-58"..........16963221
STABILIZER TUBE-71.75................17123221
Footnotes 1: Qty shown represents quantity per stabilizerassembly. Refer to Index #11 for assembliesper unit.
Part No. 20948 PLC, PLI 47
300 Mast Components, PLCAugust 2015
308.1 PLC36 Stabilizer Assembly
48 PLC, PLI Part No. 20948
300 Mast Components, PLC August 2015
309.1 PLC36 Tiltback Assembly
Description Qty.Part No.Item
NUT,NYLOCK,3/8-16.....................1848281
WASHER,LOCK,.375....................1860212
WASHER,FLAT,USS,3/8",Y...........1260973
HANDLE ANCHOR CLIP-PLCOBS.................................................1
120144
SCREW,HHC,3/8-16 X 1.25 GRD5.......................................................6
60195
SCREW,HHC,3/8-16 X 3.5,GR5......266056
NUT,NYLOCK,3/8-16.......................348287
TILTBACK JACK MTG.BRKT.WELD..............................................1
119808
SCREW,HHC,3/8-16 X 1...............1261759
CONDUIT-MASTBRACE,RH-51.69"...........................1
710510
CONDUIT-MASTBRACE,LH-51.69"...........................1
710610
Shown
STRUT MTG BRKT WLDT,PLC36....41198711
CONDUIT-MASTBRACE,PLC36-46.5".......................4
1211012
PIN,COTTER,.125 X 1.5..................2536113
WASHER,SHIM,.75 X 1.125X.030...............................................2
656314
WASHER,SHIM,.765X1.312X.093**............................................4
656414
SCREW,HHC,3/8-16 X .75..............2825515
NUTSERT,3/8-16 STEEL CADPLTD................................................2
1169716
TILTBACK WELDM.28.25" PLC36...15801617
PIN ASSY, LOCK, LONG(PLC-36)..........................................1
821218
CASTER, PL SW W/SB 5X1.25......2651919
SCREW,HHC,5/16-18 X .75............81010720
NUT,LP NYLOCK,5/16-18...............8600221
TILTBACK UPDATEKIT,PLC36***...................................1
3317622
STABILIZER HINGEBRACKET-ZINC...............................2
1863223
SCREW,HHC,3/8-16 X 3.................1632624
SPACER, SLEEVE, .375X2.0..........1820325
STAB.RET.PIN ASSY,DPL / AWP.....1852526
TILTBACKJACK,UPPER HALFPL36................................................1
1207027
Incl. #23 Hinge Bracket
Description Qty.Part No.Item
RIVET,MAGNALOK,.192 #4............91131428
WASHER,FLAT,MS,#10,Y...............1614629
DECAL,PLC36 TILTBACK...............12975930
DECAL,PLC36 TILTBACK...............12975931
DECAL,PLC36 TILTBACK...............12975932
TILTBACK FRAMEWELDMENT-PLP36........................1
794733
Part No. 20948 PLC, PLI 49
300 Mast Components, PLCAugust 2015
309.1 PLC36 Tiltback Assembly
50 PLC, PLI Part No. 20948
300 Mast Components, PLI August 2015
301.1 Mast Assembly
Description Qty.Part No.Item
BOE LUBE.......................................190337--aluminum dry lubricant
MAST COVER PLATE-(4COL.)-GRAY....................................1
6593P1
PLATE,MAST COVER,(5COL.)-GRAY....................................1
7064P1
SCREW,RHM,10-32 X .38...............460662
WASHER,LOCK,#10 PLTD.............466073
Mast Assembly, PLC/PLI24,30 &PLC36 (See Fig. #9)........................4
4
NUT,NYLOCK,1/4-20.......................460915
CABLE ANCHORBRACKET-UPPER,ZNC..................3
68526
CABLE,MAST TENSION.................31239774-section mast
CABLE-MAST TENSION-84"COLUMN.........................................4
123987
CABLE ASSY,DESCENTSEQUENCE....................................4
253967
DECAL,PERSONNEL LIFT.............267308
INSTRUCT.TUBE W/CAPS-1.75 X12.....................................................1
66009
1
DECAL,READ ENCLOSEDINSTR..............................................1
660210
CLAMP,1.88,#30 X 1/4,RUBCUSH..............................................2
665311
RIVET,STL,STL.MAN,P,.25 X .25.....2627112
HOLD DOWNWELDMENT-13.25".........................1
721413
1
HOLD DOWN WELDMENT.............17222131 Pre 1987 Models Only
HOLD DOWN SPRING....................1721514
WASHER,SHIM,.75 X 1.125X.030...............................................1
656315
PIN,COTTER,.125 X 1.5..................1536116
DECAL,HOLD DOWN BAR,YELLOW..........................................1
706117
SCREW,SHS,10-24 X .625..............4658418
PULLEY BRACKET-1", ZINC...........3655419
PULLEY,(NYLATRON) 2 X .5 X.25....................................................3
1455820
Description Qty.Part No.Item
WASHER,FLAT,MS,#10,Y...............8614621
SCREW,HHC,3/8-16 X 1.25 GRD5.......................................................4
601922
WASHER,LOCK,.375......................4602123
NUT,NYLOCK,3/8-16.......................4482824
SCREW,HHC,1/4-20 X .75..............4609025
FLAT BAR-COIL TUBE BRKT---6"....26628P26
FLAT BAR-COIL TUBEBRKT-12.25"....................................2
796326
DECAL,OPER. INST.PLC36NOV-DU...........................................1
12203DU27
DECAL,OPER.INST.PLC36NOV-FR%%.....................................1
12203FR27
DECAL,OPER.INSTR.(136KG)DUTCH............................................1
7322DU27
DECAL,OPER.INSTR.(136KG)FRENC............................................1
7322FR27
DECAL,OPER.INSTR. PL/PLM.......1732227
Footnotes 1: RELATED SAFETY AND WARNINGDECALS MUST BE ORDERED WHENREPLACING THIS COMPONENT. REFER TOITEM DESCRIPTIONS FOR APPLICABLEDECALS OR WARNING PLACARDS.
Part No. 20948 PLC, PLI 51
300 Mast Components, PLIAugust 2015
301.1 Mast Assembly
52 PLC, PLI Part No. 20948
300 Mast Components, PLI August 2015
302.1 Anti-Chute Assembly (International)
Description Qty.Part No.Item
SCREW,RHM,10-32 X .38.............3260661
WASHER,LOCK,#10 PLTD...........3666072
ANGLE-CABLEGUARD,DPL-NOV-1.25...................4
88463
SCREW,HHC,1/2-13 X 1.5..............481774
PULLEY W/BEARING.....................46074-PRO5
WASHER,SHIM,.5 X .875 X .063.....460526
SCREW,FHS,1/4-20 X .75...............485147
PULLEY MOUNTINGBLOCK--1.25"..................................4
88458
SCREW,SET,HS 10-32 X.25...........420959
SCREW,HHS,3/8-24 X .5,ZINC.....16661110
FLATBAR-NOV.UPR.SEQCLIP,LH-2".......................................2
1016711
FLATBAR-NOV.UPR.SEQ.CLIP,RH-2".21016811
TENSION CABLEKIT-PLI/PLC19,24............................4
2128212
TENSION CABLE KIT-PLI/PLC30....42128312
TENSION CABLE KIT-PLC36NOVON............................................4
2128412
NUT,NYLOCK,1/4-20.......................4609113
MAST CABLE KIT-PLI/PLC30ANTIC..............................................4
2125914
MAST CABLE KIT-PLC36ANTICHUTE....................................4
2126014
MAST CABLE KIT-PLI/PLC19,24.....42126114
ANGLE-1" DPL CABLEANCHOR-GRAY..............................4
884815
NUT,NYLOCK,5/16-18.....................4678216
WASHER,FLAT,USS,5/16",Y...........4539717
SPRING, TENSION CABLE............4884918
SCREW,SHS,10-24 X .625..............4658419
PULLEY BRACKET-1", ZINC...........4655420
PULLEY,(NYLATRON) 2 X .5 X.25....................................................4
1455821
Part No. 20948 PLC, PLI 53
300 Mast Components, PLIAugust 2015
302.1 Anti-Chute Assembly (International)
54 PLC, PLI Part No. 20948
300 Mast Components, PLI August 2015
303.1 Idler/Chain Assembly, 5 Column
Description Qty.Part No.Item
MAST SECTION,#1 PLC-24,71.25"..............................................1
80671A
MAST SECTION,#1, PLC-30, 84"....178331B
MAST SECTION,#1,PLC-36, 102"...176121C
MAST SECTION,#2, PLC24,71.25"..............................................1
80682A
MAST SECTION,#2, PLC-30, 84"....176102B
MAST SECTION,#2, PLC-36,102".................................................1
68552C
MAST SECT.#3, EUP19,PLC19 &24.....................................................1
80693A
MAST SECTION,#3 PLC-30, 84".....165303B
MAST SECTION,#3, PLC-36,102".................................................1
68563C
MAST SECTION,#4 PLC-24,71.25"..............................................1
80704A
MAST SECTION,#4, PLC-30, 84"....178364B
MAST SECTION,#4, PLC-36,102".................................................1
76134C
MAST SECTION,#5 PLC-24,71.25"..............................................1
80795A
MAST SECTION,#5, PLC 30, 84"....180815B
MAST SECTION,#5, PLC-36,102".................................................1
71075C
CARRIAGE, PLC/EUPSTANDARD-49"...............................1
148176A
CARRIAGE, PLC-36, 49"................177206B
NUT,NYLOCK,3/8-16.....................1248287
WASHER,LOCK,.375....................1260218
SCREW,FHS,3/8-16 X 2 GRD.8.....1266109
CHAIN TERM,UPPER,NO.1............22877710(replaced 7139)
PIN,GROOVED- .200 X .75*.........12653411(replaced 6570)
PLATE,SHAFT SUPPORT,ZINCPLTD................................................8
650512
AXLE, IDLER WHEEL .75 X 4.01.....4654413
WASHER,SHIM,.75 X 1.125X.030.............................................16
656314A
WASHER,SHIM,.765X1.312X.093**............................................4
656414B
IDLER WHEEL W/BEARING-LG.....4693015
SCREW,FHS,1/4-20 X 1.5...............11474016
Description Qty.Part No.Item
CLEVIS BLOCK-4 SLOTSTL.CASTG.....................................1
1473717
SCREW,HHS,3/8-24 X .5,ZINC.....16661118
SPACER, IDLER WHEEL................21434119
CHAIN TERM-UPR(1 SLOTMED)ZINC.......................................2
653820
PIN,GROOVED- .200 X .75*...........4653421
IDLER WHEELW/BEARING-MEDIUM....................2
692922
SPACER, IDLER WHEEL"CONDUIT"......................................1
1031923
FILLER STRIP,(COL.#4 TOP)--3".....1710824
SCREW,FHM,10-32 X 1..................4687325
CHAIN TERM-UPR(1 SLOTSM)-ZINC........................................2
714526
SPACER, IDLER WHEEL"CONDUIT"......................................2
770127
IDLER WHEEL W/BEARING-SM.....2692828
CHAIN, SMALL, (AL-422)-70.5"......2807329A
CHAIN, SMALL (AL-422)--83.5"......2650329B
CHAIN, SMALL, (AL-422)-98.5"......2714229C
LOWER CHAIN TERM WELD.#4NARRW...........................................2
650630
NUT,NYLOCK,3/8-16.......................8482831
LWR TERM-SM CHAIN W/4.25"ROD.................................................2
1231332
FILLER STRIP,#4COL.BOTTOM-5..............................2
657133
LOWER CHAIN TERM WELD. #3WIDE...............................................1
650934
LWR TERM-MED CHAIN W/4.25"ROD.................................................2
1231135
CHAIN MEDIUM, (BL-423)-70.5".....2807236A
CHAIN MEDIUM, (BL-423)-83.5".....2654836B
CHAIN MEDIUM, (BL-423)-101.5.....2685936C
SCREW,RHM,10-32 X .75...............4660637
WASHER,LOCK,#10 PLTD.............4660738
LWR TERM-LG CHAIN W/3.50"ROD.................................................2
1230639
CHAIN, LARGE, (AL-444)-70.5"......4815340A
CHAIN, LARGE, (AL-444)-83.5"......4815240B
CHAIN, LARGE, (AL-444)-101.5".....4714140C
Part No. 20948 PLC, PLI 55
300 Mast Components, PLIAugust 2015
303.1 Idler/Chain Assembly, 5 Column
Description Qty.Part No.Item
LOWER CHAIN TERM WELD. #3WIDE...............................................1
650941
LWR TERM-LG CHAIN W/5.5"ROD.................................................2
1230742
ROLLER,NYLATRON 1.50O.D.***...........................................20
21278--
BUTTON, .800 O.D. X .281............2021279--
BOLT-ROLLER,3/8-24 X1.69-ZINC......................................20
21280--
SHIM,.75 X.45 X.016.....................2021441--
SHIM,.75 X.45 X.032.....................2021442--
SHIM,.75 X.45 X.064.....................2021443--
WASHER,LOCK,.375....................206021--
NUT,HEX,3/8-24............................206054--
WASHER,FLAT,USS,3/8",Y...........206097--
WASHER,SHIM,.5 X .875 X .033...208519--
Roller Button Assembly, See ItemsListed Below..................................20
43A
ROLLER KIT(SL,PLC,AWP1) QTY 203170843B(includes twenty each item 43 above)
56 PLC, PLI Part No. 20948
300 Mast Components, PLI August 2015
303.1 Idler/Chain Assembly, 5 Column(continued)
This Page Intentionally Left Blank
Part No. 20948 PLC, PLI 57
300 Mast Components, PLIAugust 2015
303.1 Idler/Chain Assembly, 5 Column(continued)
58 PLC, PLI Part No. 20948
300 Mast Components, PLI August 2015
304.1 Idler/Chain Assembly, 4 Column
Description Qty.Part No.Item
MAST SECTION,#1,PLC19,71.25"..................................1
111031
MAST SECTION,#2, PLC24,71.25"..............................................1
80682
MAST SECT.#3, EUP19,PLC19 &24.....................................................1
80693
MAST SECTION,#4,PLC,PLI,EUP19.....................................................1
119074
CARRIAGE, PLC/EUPSTANDARD-49"...............................1
148175
NUT,NYLOCK,3/8-16.......................848286
WASHER,LOCK,.375......................860217
SCREW,FHS,3/8-16 X 2 GRD.8......866108
CHAIN TERM,UPPER,NO.1............2287779(replaced 7139)
PIN,GROOVED- .200 X .75*...........8653410(replaced 6570)
PLATE,SHAFT SUPPORT,ZINCPLTD................................................6
650511
AXLE, IDLER WHEEL .75 X 4.01.....1654412
WASHER,SHIM,.75 X 1.125X.030.............................................12
656313A
WASHER,SHIM,.765X1.312X.093**............................................2
656413B
IDLER WHEEL W/BEARING-LG.....4693014
SCREW,FHS,1/4-20 X 1.5...............11474015
CLEVIS BLOCK-4 SLOTSTL.CASTG.....................................1
1473716
SCREW,HHS,3/8-24 X .5,ZINC.......6661117
SPACER, IDLER WHEEL................21434118
CHAIN TERM-UPR(1 SLOTMED)ZINC.......................................2
653819
PIN,GROOVED- .200 X .75*...........4653420
IDLER WHEELW/BEARING-MEDIUM....................2
692921
SPACER, IDLER WHEEL"CONDUIT"......................................1
1031922
LOWER CHAIN TERM WELD. #3WIDE...............................................1
650923
LWR TERM-MED CHAIN W/4.25"ROD.................................................2
1231124
NUT,NYLOCK,3/8-16.......................6482825
CHAIN MEDIUM, (BL-423)-70.5".....2807226
Description Qty.Part No.Item
LOWER CHAIN TERM WELD.#4NARRW...........................................1
650627
LWR TERM-LG CHAIN W/3.50"ROD.................................................2
1230628
CHAIN, LARGE, (AL-444)-70.5"......4815329
SCREW,FHM,10-32 X 1..................2687330
FILLER STRIP,#4COL.BOTTOM-5..............................1
657131
LOWER CHAIN TERM WELD. #3WIDE...............................................1
650932
LWR TERM-LG CHAIN W/5.5"ROD.................................................2
1230733
SCREW,RHM,10-32 X .75...............4660634
WASHER,LOCK,#10 PLTD.............4660735
ROLLER,NYLATRON 1.50O.D.***...........................................16
21278--
BUTTON, .800 O.D. X .281............1621279--
BOLT-ROLLER,3/8-24 X1.69-ZINC......................................16
21280--
SHIM,.75 X.45 X.016.....................1621441--
SHIM,.75 X.45 X.032.....................1621442--
SHIM,.75 X.45 X.064.....................1621443--
WASHER,LOCK,.375....................166021--
NUT,HEX,3/8-24............................166054--
WASHER,FLAT,USS,3/8",Y...........166097--
WASHER,SHIM,.5 X .875 X .033...168519--
Roller Button Assembly, See ItemsListed Below..................................16
36A
ROLLER KIT(SL,PLC,AWP1) QTY 163170936B(includes sixteen each item 36 above)
Part No. 20948 PLC, PLI 59
300 Mast Components, PLIAugust 2015
304.1 Idler/Chain Assembly, 4 Column
60 PLC, PLI Part No. 20948
300 Mast Components, PLI August 2015
305.1 Rolling Carriage Bracket Assembly
Description Qty.Part No.Item
ROLLING CARRIAGE BRKT--(GRAY)..........................................1
8794P1
1
U-BOLT,3/8 X 1 YZ...........................265502
WASHER,LOCK,.375......................860213
NUT,NYLOCK,3/8-16.......................448284
DECAL,OPER. INST.PLC36NOV-DU...........................................1
12203DU5
DECAL,OPER.INST.PLC36NOV-FR%%.....................................1
12203FR5
DECAL,OPER.INSTR. PL/PLM.......173225
DECAL,ADJ. PLATFORM,YELLOW..........................................1
70636
SCREW,HHC,1/4-20 X .75..............460907
NUT,NYLOCK,1/4-20.......................460918
SCREW,HHC,1/4-20 X 1.................468889
ANGLE-ROLLING CARRIAGESTOP-1"..........................................2
792810
NUT,WING,1/2-13............................1888611
WASHER,STAR,EXTERNAL,.5.......1888712
WASHER,FLAT,USS,1/2",Y.............2609513
SCREW,HHC,1/2-13 X 8.................1673314
BOLT-ROLLER,3/8-24 X1.69-ZINC........................................4
2128015
ROLLER,NYLATRON 1.50O.D.***.............................................4
2127816
WASHER,SHIM,.375 X.625X.016AL....................................................8
726717
WASHER,SHIM,.375 X.625X.033ST....................................................4
726817
NUT,HEX,3/8-24..............................4605418
ROLLING CARRIAGE BRKT. ASSY.771918
Footnotes 1: RELATED SAFETY AND WARNINGDECALS MUST BE ORDERED WHENREPLACING THIS COMPONENT. REFER TOITEM DESCRIPTIONS FOR APPLICABLEDECALS OR WARNING PLACARDS.
Part No. 20948 PLC, PLI 61
300 Mast Components, PLIAugust 2015
305.1 Rolling Carriage Bracket Assembly
62 PLC, PLI Part No. 20948
300 Mast Components, PLI August 2015
306.1 Strut/Roller Bracket Assembly
Description Qty.Part No.Item
Strut/Roller Bracket Assembly(PLC19,24,30)
--
CONDUIT-39.375" MASTBRACE,LH.......................................1
61001
Shown
CONDUIT-39.375" MASTBRACE,RH......................................1
61011
PIN,ROLL,.188 X .75.......................266082
WASHER,SHIM,.765X1.312X.093**............................................2
65643
WHEEL,POLY,6X2, 3/4**.................2577884
ROLLER WHEELWELDMENT-PLC19........................1
149465
Strut/Roller Bracket..........................189215
CONDUIT-35.625" MASTBRACE,RH......................................2
89646
Shown
CONDUIT-35.625" MASTBRACE,LH.......................................2
89656
SCREW,HHC,3/8-16 X 1.25 GRD5.......................................................2
60197
WASHER,FLAT,USS,3/8",Y.............460978
WASHER,LOCK,.375......................660219
NUT,NYLOCK,3/8-16.......................6482810
SCREW,HHC,3/8-16 X 1.................4617511
Part No. 20948 PLC, PLI 63
300 Mast Components, PLIAugust 2015
306.1 Strut/Roller Bracket Assembly
64 PLC, PLI Part No. 20948
300 Mast Components, PLI August 2015
307.1 Tiltback Accessory Assembly
Description Qty.Part No.Item
TILTBACK ACCESSORY---PLC7911--Incl. #1-10
PIN,OUTRIGGER LOCK.................168251
SCREW,HHC,3/8-16 X 1.................461752
WASHER,LOCK,.375......................460213
NUT,NYLOCK,3/8-16.......................448284
TILTBACK SOCKETWELD-PLM/PLC30..........................1
83795
TILT BACKOUTRIG.WELD.-PL/30....................1
68046
SCREW,HHC,5/16-18 X .75............4101077
NUT,LP NYLOCK,5/16-18...............460028
CASTER, PL SW W/SB 5X1.25......165199
DECAL,TILT BACK O.R.,YELLOW..........................................1
706210
Part No. 20948 PLC, PLI 65
300 Mast Components, PLIAugust 2015
307.1 Tiltback Accessory Assembly
66 PLC, PLI Part No. 20948
400 Power Groups, PLC August 2015
401.1 Hydraulic Assembly, Horizontal
Description Qty.Part No.Item
HYD HOSE ASSY W/FITTINGS27"...................................................1
89811
ELBOW,070220-4-6.........................1123402
DECAL,DEXRON II ATF ONLY"......1194803
ELBOW,STREET,GALV.,3/8 NPT.....166514
BREATHER CAP, ALUMINUMPRODUCT.......................................1
69505
WIRE CABLE,14/3SO,BULK............................32-inches
65996
CONN. SQZ,1/2NPT .39-.56MED.................................................1
70577
SCREW,HHC,1/4-20 X .75..............460908
WASHER,LOCK,.25........................463569
NUT,HEX,1/4-20..............................4635710
CONNECTOR,080103-4-4..............1923611
CONNECTOR,070102-4-4..............2669312
CLAMP,0.50,#8 X 1/4,RUB CUSH....2683313
VALVE,FLOW CONTROLA8-2101-00......................................1
656714
CONN,MALE,ST-OBS.SEE 17837...1814015
HYDRA.STL.TUBE ASSY-PLC 6"....21768716
Elbow, 90 degree #4 SAE - 1/4Flareless..........................................1
1414417
Elbow, 90 degree 1/4 Flareless.......1923918
Ref. Cylinder Assembly....................119(refer to Figure 33)
PIN,CLEVIS,.75 X 2........................1654520
PIN,COTTER,.125 X 1.5..................1536121
CONNECTOR,070120-6-4..............11234222
HYD HOSE ASSY W/FITTINGS18.5"................................................1
833123
CONN,SQUEEZE,1/2NPT.38-.50,SM.......................................1
705624
HOSE-3/8 POLYETHELENECLR-BULK.........................10-inches
463225
HOSE-3/8 POLYETHELENECLR-BULK.........................10-inches
463226
Part No. 20948 PLC, PLI 67
400 Power Groups, PLCAugust 2015
401.1 Hydraulic Assembly, Horizontal
68 PLC, PLI Part No. 20948
400 Power Groups, PLC August 2015
402.1 A.C. Hydraulic Assembly, Vertical
Description Qty.Part No.Item
HOSE-3/8 POLYETHELENECLR-BULK....................................10"
46321
WIRE CABLE,14/3 SO,BULK.......23"65992
CONN,SQUEEZE,1/2NPT.38-.50,SM.......................................1
70563
CONN. SQZ,1/2NPT .39-.56MED.................................................1
70574
ELBOW,070220-4-6.........................2123405
HYD HOSE ASSYW/FITTINGS-16.25..........................1
118116
Steel Hydraulic Line Assembly........1176856European Models Only
HYD HOSE ASSY W/FITTINGS18.5"................................................1
83317
CONNECTOR,070102-4-4..............266938
VALVE,FLOW CONTROLA8-2101-00......................................1
65679
ADAPTER,.25 MPT X .25 SAEMALE...............................................1
1414210
Cylinder Assembly, See Figure 33....111
PIN,CLEVIS,.75 X 2........................1654512
PIN,COTTER,.125 X 1.5..................1536113
Hydraulic Power Unit, See Figure 29or 30................................................1
14
SCREW,HHC,1/4-20 X .75..............4609015
WASHER,FLAT,USS,1/4"Y..............4663816
WASHER,LOCK,.25........................4635617
NUT,HEX,1/4-20..............................4635718
SPACER TUBE .5 X .12 X .5" LG.....41151719
DECAL,MANUAL LOWER.VALVE....11230120
Part No. 20948 PLC, PLI 69
400 Power Groups, PLCAugust 2015
402.1 A.C. Hydraulic Assembly, Vertical
70 PLC, PLI Part No. 20948
400 Power Groups, PLC August 2015
403.1 D.C./Air Motor Hydraulic Assembly, Horizontal
Description Qty.Part No.Item
BATTERY CABLEASSY-PLC,POS-45"........................1
78581
Shown
BATTERY CABLEASSY-PLC,NEG-15"........................1
78601
SCREW,HHC,1/4-20 X .75..............360902
WASHER,LOCK,.25........................763563
CLAMP,0.50,#8 X 1/4,RUB CUSH....268334
BOOT,CABLE TERMINALCOVER............................................1
961105
WIRE CABLE,16/3SJO,BULK..........................45-inches
69186
TERMINAL,#10 RING,BLUE...........1135977
TERMINAL,RING,RED,.313,INSUL..168307
TERMINAL,FORK-TONGUE,BLUE..168317
SCREW,HHC,1/4-20 X 1.................468888
WASHER,FLAT,USS,1/4"Y..............466389
NUT,HEX,1/4-20..............................4635710
Hydraulic Power Unit, Air Motor.......111(refer to 407.1)
HYD HOSE ASSY W/FITTINGS27"...................................................1
898112
HYD HOSE ASSY W/FITTINGS24.75................................................1
897913
Steel Hydraulic Line Assy................113European Models Only
CONNECTOR,070102-4-4..............2669314
VALVE,FLOW CONTROLA8-2101-00......................................1
656715
CONNECTOR,080103-4-4..............1923616
CONN,MALE,ST-OBS.SEE 17837...1814017
HYDRA.STL.TUBE ASSY-PLC 6"....21768718Incl. Nuts & Ferrules
ELBOW,080220-4-4.........................11783419
ELBOW,080201-4-4.........................11783620
Cylinder Assembly...........................121(refer to 408.1)
PIN,CLEVIS,.75 X 2........................1654522
PIN,COTTER,.125 X 1.5..................1536123
ELBOW,070220-4-6-L.....................11660724
ELBOW,070220-4-6.........................11234025
Part No. 20948 PLC, PLI 71
400 Power Groups, PLCAugust 2015
403.1 D.C./Air Motor Hydraulic Assembly, Horizontal
72 PLC, PLI Part No. 20948
400 Power Groups, PLC August 2015
404.1 D.C./Air Motor Hydraulic Assembly, Vertical
Description Qty.Part No.Item
BATTERY CABLEASSY-PL,POS-27"...........................1
77961
Shown
BATTERY CABLEASSY-PL,NEG-24"...........................1
77971
SCREW,HHC,1/4-20 X 1.................168882
CLAMP,0.50,#8 X 1/4,RUB CUSH....168333
NUT,NYLOCK,1/4-20.......................160914
TERMINAL,#10 RING,BLUE135975
TERMINAL,RING,RED,.313,INSUL.68305
TERMINAL,FORK-TONGUE,BLUE68315
WIRE CABLE,16/3SJO,BULK..........................28-inches
69185
BOOT,CABLE TERMINALCOVER............................................1
961106
DECAL,MANUAL LOWER VALVE....188747
ELBOW,070220-4-6-L.....................1166078
ELBOW,070220-4-6.........................1123409
HYD HOSE ASSY W/FITTINGS24.75................................................1
897910
OBS.SEE 8979-HYD.HOSEASSY...............................................1
690911
Steel Pressure Line Assy.................111European Models Only
ELBOW,070202-4-4.........................1664712
Steel Hyd. Tube Assy., 3" 90degree.............................................1
1768813
VALVE,FLOW CONTROLA8-2101-00......................................1
656714
CONNECTOR,070102-4-4..............1669315
Cylinder Assembly...........................116(refer to 408.1)
PIN,CLEVIS,.75 X 2........................1654517
PIN,COTTER,.125 X 1.5..................1536118
Hydraulic Power Unit, DC................119(refer to 406.1)
SCREW,HHC,1/4-20 X .75..............4609020
WASHER,FLAT,USS,1/4"Y..............4663821
WASHER,LOCK,.25........................4635622
NUT,HEX,1/4-20..............................4635723
Part No. 20948 PLC, PLI 73
400 Power Groups, PLCAugust 2015
404.1 D.C./Air Motor Hydraulic Assembly, Vertical
74 PLC, PLI Part No. 20948
400 Power Groups, PLC August 2015
405.1 Fenner A.C. Power Unit Assembly (to serial number 1485-9199)
Description Qty.Part No.Item
POWER UNIT,A/C,LOADDELAY***.........................................1
33936--
MOTOR ASSY,AC W/PLT,KM156.....11Includes Index No.'s 33 and 34,obsolete, no replacement; no longeravailable from supplier
RELIEF VALVE KIT**.......................1723212
RELIEF VALVE KIT**.......................1723213
RELIEF VALVE KIT**.......................1723214
CHECK CAP & SEALRING--STONE.................................1
142195
SEAL RING.....................................187276
SPRING & BALL (CHECK)STONE,DC......................................1
87477
Adaptor Manifold.............................187448
O-RING,RESERVIOR,DC...............186939
SEAL, PUMP SHAFT......................11799310
PUMP KIT-DB1005,06.....................11756011(includes mounting fasteners; order17993 shaft seal separately)
VALVE,LOAD DELAY,19119MTR.................................................1
2295812
PICKUP SCREEN-DB1005,06........11755313
BREATHER CAP, ALUMINUMPRODUCT.......................................2
695014
COUPLER,GALV.............................2699515
NIPPLE,GALV.,3/8 X 2.5..................2699416
ELBOW,STREET,GALV.,3/8 NPT.....2665117
DECAL,DEXRON II ATF ONLY"......11948018
RESERVOIR,19119 POWERUNIT................................................1
2296219
PLUG,PIPE,STL,SQ HEAD,3/8***....2697420
GAUGE,OIL SIGHT,19119 MTR......12296121
RETURN TUBE-DB1005,06............11755622
RETURN TUBE CLAMP..................11755423
#10 X .31 TAPTITE HEX SCREW....11755524
VALVE,RELEASECARTRIDGE,STONE......................1
1243925
LEVER,MANUAL RELEASE,19119MTR.................................................1
26
no longer available from supplier
COVER, EMERG. LOWERHANDLE..........................................1
1055427
DECAL,MANUAL LOWER VALVE....1887428
Description Qty.Part No.Item
SOLENOID COVER........................1694629
COIL,220V,DELTA POWER.............13367630
SOLENOID ASSY. (50/60 120V).....1697530
SOLENOID ASSY,220V,S6-4001-08*697630
SOLENOID MOUNTINGBRACKET........................................1
694531
RECTIFIER, 460 VOLT....................11155332
COUPLER,19119 POWER UNIT.....12295933
CAPACITOR,110/60,324-388MFD.................................................1
1479134
Part No. 20948 PLC, PLI 75
400 Power Groups, PLCAugust 2015
405.1 Fenner A.C. Power Unit Assembly (to serial number 1485-9199)
76 PLC, PLI Part No. 20948
400 Power Groups, PLC August 2015
405.2 Barnes A.C. Power Unit Assembly (from serial number 1485-9200)
Description Qty.Part No.Item
POWER UNIT, BARNES .5 GPM--(component no longer available;replaced by 124817)
POW UNIT,AC,.75GPM,PLC,SERV124816--
POW.UNIT,AC,.5GPM,PLC,SERV124817--
PWR UNIT,AC,PLC,9"RESERVOIR215263--includes reservoir 215264
MOTOR KITW/CAP-3450RPM(STD)%%............1
143611
MOTOR KITW/CAP-1725RPM(JAPAN)..............1
143621
ADAPTER MANIFOLD (BARNESAC)..................................................1
143602
VALVE,BARNESRELEASE-SERVICE.......................1
127453
COIL,RELEASESOLENOID,110/15AC.....................1
127264
COIL,RELEASESOLENOID,220/30AC.....................1
127284
RELEASE VALVE NUT (BARNESAC)..................................................1
143645
CHECK VALVE ASSY (BARNESAC)..................................................1
143636
RETURN TUBE ASSY (BARNES AC) .......................................................1
143657
INLET TUBE (BARNES AC)............18component no longer available fromsupplier
STRAINER (BARNES AC)..............1143679
SEAL, RESERVOIR, BARNESAC....................................................1
1436810
RESEVR-BARN.AC 1.25GAL9.625"..............................................1
1495711A
Height: 9.625 inches
RESERVOIR,9"LG,PLC PWR UNIT21526411BHeight: 9.000 inches
PLUG,HEX SOCKET,3/8 MPT........11426212
PLUG,PIPE,STL,SQ HEAD,3/8***....1697413
GAUGE, FLUID LEVEL SIGHT.......11435414
BREATHER CAP, ALUMINUMPRODUCT.......................................1
695015
COUPLER,GALV.............................1699516
NIPPLE,GALV.,3/8 X 2.5..................1699417
ELBOW,STREET,GALV.,3/8 NPT.....1665118
Description Qty.Part No.Item
TUBE ASSY-ROD END/RELIEF(JSB)................................................2
1435619
PUMP KIT (STD PWRUNIT-BARNES)...............................1
1435720
PUMP KIT (JAPAN PWRUNIT-BARN)....................................1
1435820
VALVE KIT RELIEF(BARNES AC)...11435921
POWER UNIT ASSY-PLC/AC220V................................................1
1273622
CAPACITOR,125V,340-408 MFD.....11436922
Part No. 20948 PLC, PLI 77
400 Power Groups, PLCAugust 2015
405.2 Barnes A.C. Power Unit Assembly (from serial number 1485-9200)
78 PLC, PLI Part No. 20948
400 Power Groups, PLC August 2015
406.1 Fenner D.C. Power Unit Assembly (DB-00139A-F)
Description Qty.Part No.Item
POWER UNIT,DC,1 GAL,DB-00139L--(component no longer available;replaced by 124804)
POW UNIT,DC,1GAL,PLC,SERV***124804--
MOTOR KIT-STONE 12V DCREPLA**..........................................1
159421
RELIEF VALVE KIT**.......................1723212
RELIEF VALVE KIT**.......................1723213
RELIEF VALVE KIT**.......................1723214
SEAL RING.....................................187275
CHECK CAP & SEALRING--STONE.................................1
142196
SPRING & BALL (CHECK)STONE,AC......................................1
87197
END HEAD MANIFOLD,23375........1256728
O-RING,RESERVIOR,DC...............186939
SEAL, PUMP SHAFT......................11799310
PUMP..............................................111component no longer available
FILTER, PICK-UP, 149MICRON**.......................................1
872312
BREATHER CAP, ALUMINUMPRODUCT.......................................1
695013
COUPLER,GALV.............................1699514
NIPPLE,GALV.,3/8 X 2.5..................1699415
ELBOW,STREET,GALV.,3/8 NPT.....1665116
PLUG,PIPE,STL,SQ HEAD,3/8***....1697416Not Shown
RESERVOIR,3 QUART,23400 PWRUN...................................................1
2561517
COVER, EMERG. LOWERHANDLE..........................................1
1055418
LEVER, MANUAL RELEASE..........1694719
SOLENOID, STONE, DC.................120obsolete, no longer available fromsupplier
VALVE,RELEASECARTRIDGE,STONE......................1
1243921
SOLENOID MTG. BRACKET..........1713422
SOLENOID MTG. BRKT. SIDECOVER............................................1
713523
PUMP MOTOR SOLENOID............1713224
STRAP, MOTOR TERMINAL...........1874825
Part No. 20948 PLC, PLI 79
400 Power Groups, PLCAugust 2015
406.1 Fenner D.C. Power Unit Assembly (DB-00139A-F)
80 PLC, PLI Part No. 20948
400 Power Groups, PLC August 2015
407.1 Air Motor Power Unit Assembly
Description Qty.Part No.Item
POWERUNIT,AIRMOTOR,PLC,PB1002
--
(componet no longer available;replaced by 124818)
POW.UNIT,AIR,PLC,SERV124818--
AIR MOTOR W/MUFFLR,FACEMT.4AM...........................................1
163451
Includes Muffler
AIR MOTOR REPAIR KIT, 16888.....1198511
ELBOW,140239-8-8.........................170282
CONN,MALE,ST, 1/2 H B-MPT.......170223
HOSE CLAMP-WORM DRIVE........170354
HOSE,1/2,AIR--BULK..................24"13375
HYDRAULIC FILTER ELEMENT.....16component no longer available
O-RING,FILTER CAP-FENNERDC...................................................1
175657
FILTER CAP-FENNER DC..............1175648
10-32 X .5 FILLISTERHD.SCREW.....................................2
176509
HOSE-5/32 REDPNEUMATIC,BULK......................48"
161910
PUSHLOC,1/8 MPT X 5/32.............11640911
SCREW,RHM,10-32 X 1.75.............21648612
WASHER,LOCK,#10 PLTD.............6660713
AIR CYLINDER, PLP AM................1701014
THREADED ROD,(1/2-20),.625".....11648515
NUT,HEX,10-32...............................11551316
SCREW,FHM,10-32 X 1..................1687317
LEVER, MANUAL RELEASE..........1694718
COVER, EMERG. LOWERHANDLE..........................................1
1055419
SCREW,RHM,10-32 X 1.5...............41648720
AIR CYLINDERMTG.BRKT-DRILLED......................1
1647621
AIR CYLINDER ADAPTOR--CUT.....11643122
VALVE,RELEASE............................123component no longer available;contact Genie Service Parts forassistance
VALVE,RELIEF, RV14, DCSTONE**..........................................1
1666024
(spring not included)
VALVE CAP,RELIEF: DB1005,06.....11762725
Description Qty.Part No.Item
O-RING, 2-017 POLY 90A...............11763026
SCREW RELIEF ADJ.DB1005,06....11762927
POWER UNIT,DC,1GAL,DB-00139L..............................1
28
(component no longer available;replaced by 124804)
VALVE SEAT,RELIEF:DB1005,06.......................................1
1762829
PUMP KIT-DB1005,06.....................11756030(includes mounting fasteners; order17993 shaft seal separately)
RELEASEASSY,MANUAL-DB1005,06............1
1756131
O-RING,RESERVOIR,2-254BUNA50A........................................1
1755932
NUT,HEX,10-32...............................31551333
RESERVOIR MOUNTINGCLAMP............................................3
1755834
10-32 X .75 TORX HD.BOLTGR.5................................................3
1764935
RESERVOIR,1 GALLON-DB1005....11755736
ELBOW,STREET,GALV.,3/8 NPT.....1665137
NIPPLE,GALV.,3/8 X 2.5..................1699438
COUPLER,GALV.............................1699539
BREATHER CAP, ALUMINUMPRODUCT.......................................1
695040
RETURN TUBE-DB1005,06............11755641
#10 X .31 TAPTITE HEX SCREW....11755542
RETURN TUBE CLAMP..................11755443
PICKUP SCREEN-DB1005,06........11755344
POWER UNIT,DC,1GAL,DB-00139L..............................1
45
(component no longer available;replaced by 124804)
FLATBAR-AIRMOTORMOUNT-5.25"..................................1
1644046
ADAPTER-ALUM.CASTING,AIRMOTOR.11647847
COUPLER-FEMALE BOSTONFLEX,AM.........................................1
1647948
Part No. 20948 PLC, PLI 81
400 Power Groups, PLCAugust 2015
407.1 Air Motor Power Unit Assembly
82 PLC, PLI Part No. 20948
400 Power Groups, PLC August 2015
408.1 Hydraulic Cylinder Assembly
Description Qty.Part No.Item
CYLINDER,HYD-1.5 X 69 X 79.386502--
CYLINDER,HYD-1.5X 53.25X 666969--
CYLINDER,HYD-1.5 X 79 X 97.386982--
Barrel Assembly (Reference Only)1
Gland (Reference Only)2
Rod (Reference Only)3
Spacer (Reference Only)4
SEAL KIT,FOR 1.13 ROD(LANTEX)........................................1
89315
Lock Nut, Self Locking (ReferenceOnly)
5
Wear Ring........................................16
Rod Wiper........................................17
Seal Back-up Ring...........................18
Rod Seal..........................................19
Gland Static Seal.............................110
Rod Static Seal................................111
Piston Static Seal............................112
PISTON (HYD.LIFT CYLINDER).....11820613
U-Cup..............................................114
Part No. 20948 PLC, PLI 83
400 Power Groups, PLCAugust 2015
408.1 Hydraulic Cylinder Assembly
84 PLC, PLI Part No. 20948
400 Power Groups, PLC August 2015
409.1 Battery Pack Assembly
Description Qty.Part No.Item
BATT.PACK,PL 110/60,ANDERSON21401--1
BATT.PACK,PLC,110/60,ANDERSON21402--1
BATT.PACK,PLC-NB,110/60-ANDERS21403--1
BATT.PACK,PL,220/50,ANDERSON21406--1
BATT.PACK,PLC,220/50,ANDERSON21407--1
BAT.PKG,PL,220/60,ANDERSON21411--1
BAT.PACK,PLC,220/60,ANDERSON21412--1
BAT.PKG,PLC-NB,220/60,ANDERSON21413--1
BAT.PACK,PL,110/50,ANDERSON21414--1
BAT.PACK,PLC,110/50,ANDERSON21415--1
BAT.PKG,PLC/NB,110/50,ANDERSON21416--1
BAT.PKG,PL,110/50 U.K.,ANDERSN21417--1
BAT.PKG,PLC.110/50 U.K.,ANDERN21418--1
BAT.PKG,PLC/NB,110/50,UK,ANDER21419--1
DECAL,CAUTIONBATTERY,CAMLOK.........................1
116571
1 Camlock Style
DECAL,BATTERY BOXANDERSON....................................1
233511
1 Quick Disconnect Style
BATTERY BOX LID --(GRAY)..........16673P2
BOOT,BATTERYTERMINAL,RED..............................1
181893
BATTERY CABLE,POSITIVE,8"......1328004
Description Qty.Part No.Item
BATTERY CABLE,NEGATIVE17.5"................................................1
212385
BATTERY, 30H, 109AH....................166766
SPACER,SPONGE,BATTERYBOX.6.5"..........................................2
211507
SPONGE-BATT.BOX, .5X8.5X13.75........................................2
213778
CONNECTOR,ANDERSON SB175***..............................................1
194369
Includes Crimp Terminal Connectors
SCREW,HHC,1/4-20 X 1.5..............2614510
WASHER,FLAT,USS,1/4"Y..............4663811
WASHER,LOCK,.25........................4635612
NUT,HEX,1/4-20..............................5635713
BATTERY BOX-PAINTED................121257P14
RUMBLE SEATWELDMENT-PLCDC/NB.................1
752715
RUMBLE SEATWELDMENT-PLCDC/STD...............1
898315
RIVET,STL,STL.MAN,P,.25 X .25.....4627116
SCREW,HHC,1/4-20 X .5................5733917
Battery Charger, See Figure 36.......119
Footnotes 1: RELATED SAFETY AND WARNINGDECALS MUST BE ORDERED WHENREPLACING THIS COMPONENT. REFER TOITEM DESCRIPTIONS FOR APPLICABLEDECALS OR WARNING PLACARDS.
Part No. 20948 PLC, PLI 85
400 Power Groups, PLCAugust 2015
409.1 Battery Pack Assembly
86 PLC, PLI Part No. 20948
400 Power Groups, PLC August 2015
409.2 D.C. Battery Pack Assembly (Old Style)
Description Qty.Part No.Item
BATTERY PACK-PLC/NB,110/5011874--
BATTERY PACK-PLC,110/5012442--
BATTERY PACK-PLC 110/50 U.K.16091--
BATTERY PACK-PLC36 110/50 U.K.16094--
BATTERY PACK-PL, 220/6016795--
BATTERY PACK-PLC, 220/6016843--
BATTERY PACK-PLC/NB 220/6018604--
BATTERY PACK-PLC/NB 110/50 U.K21122--
BATTERY PACK-PL,STD7237--
BATTERY PACK-PLC/NB,STD7529--
BATTERY PACK-PLC,STD7864--
BATTERY PACK-PL,220/507954--
BATTERY PACK-PLC,220/507960--
BATTERY PACK-PL,110/507969--
DECAL,CAUTIONBATTERY,CAMLOK.........................1
116571
BATTERY BOX LID --(GRAY)..........16673P21
BOOT,BATTERYTERMINAL,RED..............................1
181893
BATT. CABLE CLAMP-RING,14.0....280274
BATTERY, 30H, 109AH....................166765
Battery Protector, 13.5" x 9.75"(PLC19,24,30).................................1
123046
BOOT,CABLE TERMINALCOVER............................................1
961107
BATTERY BOX-PAINTED................121257P8
BATTERY BOXRECEPTACLE,RED.........................1
68129
WASHER,FLAT,USS,1/4"Y..............3663810
NUT,NYLOCK,1/4-20.......................6609111
BATTERY CABLEASSY-PL,POS-27"...........................1
779612
BATTERY CABLEASSY-PLC,POS-45"........................1
785812
RUMBLE SEATWELDMENT-PLCDC/NB.................1
752713
RUMBLE SEATWELDMENT-PLCDC/STD...............1
898313
RIVET,STL,STL.MAN,P,.25 X .25.....4627114
SCREW,HHC,1/4-20 X .5................4733915
WASHER,LOCK,.25........................4635616
Description Qty.Part No.Item
NUT,LP NYLOCK,1/4-20.................4688917
BATTERY BOXRECEPTACLE,BLACK....................1
681318
BATTERY CABLEASSY-PL,NEG-24"...........................1
779719
BATTERY CABLEASSY-PLC,NEG-15"........................1
786019
Battery Charger, See Figure #36.....120
BATTERY BOX DIVIDER 13.5 X9.......................................................1
716621
PLUG,PWR,UK,16AMP,3PIN,BLK...114416122U.K. Models Only
Footnotes 1: RELATED SAFETY AND WARNINGDECALS MUST BE ORDERED WHENREPLACING THIS COMPONENT. REFER TOITEM DESCRIPTIONS FOR APPLICABLEDECALS OR WARNING PLACARDS.
Part No. 20948 PLC, PLI 87
400 Power Groups, PLCAugust 2015
409.2 D.C. Battery Pack Assembly (Old Style)
88 PLC, PLI Part No. 20948
400 Power Groups, PLC August 2015
410.1 Battery Charger Assembly
Description Qty.Part No.Item
CHARGER, 100-115/50-PL,PLC,AWP--no longer available from supplier
CHARGER-230/60, PLC STYLE16794--
CHARGER,100-115/60,PL(C),AWPS6671--
CHARGER, 200-230/50-PLI,AWP6851--
FUSE,15 AMP,TYPE 3AG...............2458441
FUSE HOLDER,PANELMOUNTED......................................2
207332
AMMETER-(6685,6675CHARGER)**...................................1
148093
PLUG,PWR,UK,16AMP,3PIN,BLK...11441614U.K. Models Only
CORDSET,AC-6671CHARG.,MD#6685..........................1
163694
CORDSET-AC (6851 CHARGER)....1177414
CORDSET-AC (16794CHARGER).....................................1
177424
CORDSET-AC (6688 CHARGER)....1177434
KNOB,TIMER..................................189925
BUSHING-6671 CHARG.,MOD#6685.................................................1
163646
TIMER-12 HR,230/60(16794CHGR).............................................1
177407
TIMER,12HR,CHARGERMOD.#2002**...................................1
89917
TIMER,12HR,CHARGERMOD.#8563.....................................1
95007
HEATSINK--MODEL #06685CHARGER.......................................1
144508
CAPACITOR,2.0MFD,660 VAC3820.................................................1
89249
Part No. 20948 PLC, PLI 89
400 Power Groups, PLCAugust 2015
410.1 Battery Charger Assembly
90 PLC, PLI Part No. 20948
400 Power Groups, PLC August 2015
411.1 A.C. & D.C. Control Circuit Assembly
Description Qty.Part No.Item
Switch Assembly, See Figure #22....11
COILCORD,16/6,12"COIL-PLC19/2........1
121932
COIL CORD,16/6,24"COIL..............1125602
GRD.CONN.,1/2",INSULATED........387853
COVER,BLANK...............................1107774
SCREW,RHM,10-32 X .5.................250945
NUT,NYLOCK,10-32........................261786
T-BOX,2.75 X 4.5 X 2.0....................1107757
SCREW,RHM,10-32 X .38...............260668
WASHER,LOCK,#10 PLTD.............266079
BRACKET-TALL OUTLETBOXMT-GRAY.........................................1
10317P10
BRACKET-OUTLET BOXPAINTED.........................................1
6634P10
CONNECTOR,1/2 SETSCREW,MPT...................................1
922611
OUTLET CONDUIT-5.75.................1793812
CONNECTOR,1/2 SETSCREW,FLEX.................................1
922713
ELBOW,SHORT-1/2" RIGIDCONDUIT........................................1
1252214
COIL CORD,16/6,72"COIL..............11117015
COIL CORD,16/6,60"COIL..............11219715
COIL CORD,16/6,48"COIL..............11267215
BOLT,CARRIAGE,1/4-20 X.75,G2..............................................2
687816
WASHER,LOCK,.25........................2635617
NUT,HEX,1/4-20..............................2635718
FLAT BAR-COIL TUBE BRKT---6"....26628P19
FLAT BAR-COIL TUBEBRKT-12.25"....................................2
796319
SCREW,HHC,1/4-20 X .75..............3609020
NUT,NYLOCK,1/4-20.......................4609121
CONDUIT,3"-COIL TUBEHOUSE-78".....................................1
654922
CONDUIT,3"-COIL TUBEHOUSE-66".....................................1
687722
CONDUIT,3"-COIL TUBEHOUSE-58".....................................1
897422
CLAMP,0.50,#8 X 1/4,RUB CUSH....1683323
SCREW,HHC,1/4-20 X 1.................1688824
SCREW,RHM,10-32 X 1..................2614725
Description Qty.Part No.Item
COIL CORD JUNCTION BOXASSY...............................................1
932426
CONN.GRND.1/2",90DEG.SM.WIRE.........1
1453927
DC Models w/Power to Platform Only
PIGTAIL,ASSY,AC/DC SJO14/3**...............................................1
3584628
DC Models w/Pwr to Plat. Only
WIRE CABLE,16/6,SO,BULK.......45"654029
Part No. 20948 PLC, PLI 91
400 Power Groups, PLCAugust 2015
411.1 A.C. & D.C. Control Circuit Assembly
92 PLC, PLI Part No. 20948
400 Power Groups, PLC August 2015
412.1 Air Motor Control Circuit Assembly, View 1
Description Qty.Part No.Item
PUSHLOC,1/4 MPT X 5/32.............3164211
SCREW,HHC,1/4-20 X 1.75............666372
NUT,NYLOCK,1/4-20.....................1060913
MANIFOLD-AM 3 PORT 1/4 FPT.....1166254
FITTING,AIR-HOSE........................370245
COIL TUBE-AIRHOSE-PLC/EUPAM.........................3
181296
COIL TUBE-AIRHOSE-PLC/DPL30AM.....................3
186856
HOSE-3/16,PNEUMATIC-600"........396436
CABLE TIE,4 3/4"..........................25128767
Coil Tube Funnel..............................18
RIVET,MAGNALOK,.192 #7............1119749
BOLT,CARRIAGE,1/4-20 X.75,G2..............................................2
687810
WASHER,LOCK,.25........................2635611
NUT,HEX,1/4-20..............................2635712
SPACER,NYLON .257 X .5 X .75"....4814913
SCREW,HHC,1/4-20 X 1.5..............4614514
FLAT BAR-COIL TUBEBRKT-12.25"....................................2
796315
HOSE-5/32 REDPNEUMATIC,BULK..........................2
161916
HOSE-5/32 GREENPNEUMATIC,BULK..........................2
162016
HOSE-5/32 BLACKPNEUMATIC,BULK..........................2
162116
ELBOW,140238-4-4.........................3664017
CHANNEL-4.63"AM LWRCOILTUBE.......................................1
708418
SPACER,NYLON-.25 X.625X.093TK...........................................2
451519
SCREW,HHC,1/4-20 X .75..............1609020
CONDUIT,(4")-44"AIRTUBEHOUSE............................................1
1649321
BRACKET,AIRMOTORPLAT.SWITCH.................................1
1639622
CONTROLBOX,3BUTTON,PNEUMATIC..........1
2652323
Includes Squeeze Connector andHoses
WASHER,LOCK,#10 PLTD.............4660724
NUT,HEX,10-32...............................41551325
Part No. 20948 PLC, PLI 93
400 Power Groups, PLCAugust 2015
412.1 Air Motor Control Circuit Assembly, View 1
94 PLC, PLI Part No. 20948
400 Power Groups, PLC August 2015
412.2 Air Motor Control Circuit Assembly, View 2
Description Qty.Part No.Item
SCREW,HHC,3/8-16 X 1.................261751
WASHER,FLAT,USS,3/8",Y.............260972
BRACKET-FRL SUPPORT-8.125"....2163853
SCREW,HHC,1/4-20 X .75..............460904
WASHER,FLAT,USS,1/4"Y..............466385
NUT,NYLOCK,1/4-20.......................460916
F.R.V.L. ASSEMBLYW/GAGE-AM...................................1
160707
NIPPLE,1/2 MPT X1",GALVANIZED..............................1
8
16606 is no longer available and noreplacement.
QUICK DISCONNECT VALVE, PLPAM...................................................1
70189
QUICK DISCONNECT SOCKET,PLPAM...................................................1
701910
HOSE CLAMP-WORM DRIVE........2703511
1/2" Air Hose (to be provided byuser)................................................2
12
MOUNTINGBRKT-F.R.V.L.ASSY.........................2
3374013
Included w/#7
MOUNTINGBRKT-F.R.V.L.ASSY.........................8
3374014
Included w/#7
GAUGE-F.R.V.L. ASSEMBLEY........13374115Included w/#7
COUPLING,1/4" BRASS NPT.........11641316
NIPPLE,1/8 MPT X 2"......................11641217
TEE,BRANCH,130425-2.................11641118
PUSHLOC,1/8 MPT X 5/32.............11640919
HOSE-5/32 BLACKPNEUMATIC,BULK......................48"
162120
ADAPTER,130139-2-2....................11643821
HOSE-5/32 GREENPNEUMATIC,BULK......................48"
162022
PUSHLOC,1/4 MPT X5/32,90ELBOW................................1
1641023
CONN,MALE,ST, 1/2 H B-MPT.......2702224
HOSE,1/2,AIR--BULK..................24"133725
ELBOW,140239-8-8.........................1702826
Part No. 20948 PLC, PLI 95
400 Power Groups, PLCAugust 2015
412.2 Air Motor Control Circuit Assembly, View 2
96 PLC, PLI Part No. 20948
400 Power Groups, PLC August 2015
413.1 A.C. & D.C. Switch Assembly
Description Qty.Part No.Item
SCREW,HHC,1/4-20 X 1.75............266371
NUT,HEX,1/4-20..............................263572
SCREW,PHM,10-32X1,SF.TAP.SLOT.2110973
BRACKET-PLATFORM SWITCHMOUNT............................................2
106574
DECAL,EMERGENCYSTOP"YELLOW...............................1
80345
SWITCH,CONTROL,TELEM...........1854161 (replaced contacts for this switch in
April of 2008 with the parts listed foritem 7, order complete swtich))
CONTACTOR BLOCK,N.O..............2807147(replaced PN 11104)
BUTTON,PUSH,BLACK W/SEAL.....180076--(replaced PN 11105)
T-BOX,2.75 X 4.5 X 2.0....................1107758
NIPPLE,1/2" CONDUIT...................1124569
LOCKNUT,ELEC,1/2"......................1693510
OUTLET CONVERSION KIT...........13115311
OUTLET CONVERSION KIT...........13115312
COILCORD,16/6,12"COIL-PLC19/2........1
1219313
COIL CORD,16/6,24"COIL..............11256014
CONN. SQZ,1/2NPT .39-.56MED.................................................1
705714
SWITCH,3BUTTON,W/KEYLOCK....................1
796715
European
Footnotes 1: RELATED SAFETY AND WARNINGDECALS MUST BE ORDERED WHENREPLACING THIS COMPONENT. REFER TOITEM DESCRIPTIONS FOR APPLICABLEDECALS OR WARNING PLACARDS.
Part No. 20948 PLC, PLI 97
400 Power Groups, PLCAugust 2015
413.1 A.C. & D.C. Switch Assembly
98 PLC, PLI Part No. 20948
400 Power Groups, PLC August 2015
414.1 Standard Contactor Box Assembly
Description Qty.Part No.Item
ENCLOSURE,FGELEC.,STOCK,7X5X4.....................1
84251
1 Incl. Gasket and Lid
LOCKNUT,ELEC,1/2"......................469352
CONN,SQUEEZE,1/2NPT.38-.50,SM.......................................2
70563
CONN. SQZ,1/2NPT .39-.56MED.................................................2
70573
PIGTAIL,ASSY,AC/DC SJO14/3**...............................................1
358464
Pigtail Less Plug..............................171104
RELAY MOUNTING PLATE.............1100885
SCREW,PHIL,PHM,6-32X.38,SF.TAP.2101536
TERMINAL,FLAG.90 DEG.BLUE.....268327
TERMINAL,FEM.BUTTSEAM:16/14....................................2
138268
TERMINAL,FORK-TONGUE,BLUE..268319
DECAL,100-115V./50 HZ."..............1669510
DECAL,230V./50 HZ."......................1669610
DECAL,100-115V./60 HZ."..............1669710
OBS.SEE 20561-DECAL.................11234911
CONTACTOR, MOTOR, 50/60110V................................................1
715712
CONTACTOR, MOTOR, 50/60220V................................................1
716012
SCREW,RHM,10-32 X .38...............2606613
NUT,NYLOCK,10-32........................2617814
SCREW,FILLISTER HM,10-32 X.75....................................................4
853715
Footnotes 1: RELATED SAFETY AND WARNINGDECALS MUST BE ORDERED WHENREPLACING THIS COMPONENT. REFER TOITEM DESCRIPTIONS FOR APPLICABLEDECALS OR WARNING PLACARDS.
Part No. 20948 PLC, PLI 99
400 Power Groups, PLCAugust 2015
414.1 Standard Contactor Box Assembly
100 PLC, PLI Part No. 20948
400 Power Groups, PLC August 2015
415.1 Dual Contactor Box Assembly
Description Qty.Part No.Item
ENCLOSURE,ELEC.,STOCK,7X7X4.1149481Includes Gasket
CONTACTOR, MOTOR, 50/60220V................................................2
71602
SCREW,RHM,10-32 X .38...............460663
NUT,NYLOCK,10-32........................461784
PLATE,RELAY MOUNTING,6 X5.5....................................................1
149475
CONN,SQUEEZE,1/2NPT.38-.50,SM.......................................2
70566
CONN. SQZ,1/2NPT .39-.56MED.................................................2
70576
LOCKNUT,ELEC,1/2"......................469357
SCREW,PHIL,PHM,6-32X.38,SF.TAP.2101538
TERMINAL,FLAG.90 DEG.BLUE.....268329
TERMINAL,FORK-TONGUE,BLUE..2683110
TERMINAL,FEM.BUTTSEAM:16/14....................................2
1382611
DECAL,230V./50 HZ."......................1669612
SWITCH,TURN TO RELEASEMUSH..............................................1
796813
Part No. 20948 PLC, PLI 101
400 Power Groups, PLCAugust 2015
415.1 Dual Contactor Box Assembly
102 PLC, PLI Part No. 20948
400 Power Groups, PLI August 2015
401.1 Hydraulic Assembly, Horizontal
Description Qty.Part No.Item
HYD HOSE ASSY W/FITTINGS27"...................................................1
89811
ELBOW,070220-4-6.........................1123402
DECAL,DEXRON II ATF ONLY"......1194803
ELBOW,STREET,GALV.,3/8 NPT.....166514
BREATHER CAP, ALUMINUMPRODUCT.......................................1
69505
WIRE CABLE,14/3SO,BULK............................32-inches
65996
CONN. SQZ,1/2NPT .39-.56MED.................................................1
70577
SCREW,HHC,1/4-20 X .75..............460908
WASHER,LOCK,.25........................463569
NUT,HEX,1/4-20..............................4635710
CONNECTOR,080103-4-4..............1923611
CONNECTOR,070102-4-4..............2669312
CLAMP,0.50,#8 X 1/4,RUB CUSH....2683313
VALVE,FLOW CONTROLA8-2101-00......................................1
656714
CONN,MALE,ST-OBS.SEE 17837...1814015
HYDRA.STL.TUBE ASSY-PLC 6"....21768716
Elbow, 90 degree #4 SAE - 1/4Flareless..........................................1
1414417
Elbow, 90 degree 1/4 Flareless.......1923918
Ref. Cylinder Assembly....................119(refer to Figure 33)
PIN,CLEVIS,.75 X 2........................1654520
PIN,COTTER,.125 X 1.5..................1536121
CONNECTOR,070120-6-4..............11234222
HYD HOSE ASSY W/FITTINGS18.5"................................................1
833123
CONN,SQUEEZE,1/2NPT.38-.50,SM.......................................1
705624
HOSE-3/8 POLYETHELENECLR-BULK.........................10-inches
463225
HOSE-3/8 POLYETHELENECLR-BULK.........................10-inches
463226
Part No. 20948 PLC, PLI 103
400 Power Groups, PLIAugust 2015
401.1 Hydraulic Assembly, Horizontal
104 PLC, PLI Part No. 20948
400 Power Groups, PLI August 2015
402.1 A.C. Hydraulic Assembly, Vertical
Description Qty.Part No.Item
HOSE-3/8 POLYETHELENECLR-BULK....................................10"
46321
WIRE CABLE,14/3 SO,BULK.......23"65992
CONN,SQUEEZE,1/2NPT.38-.50,SM.......................................1
70563
CONN. SQZ,1/2NPT .39-.56MED.................................................1
70574
ELBOW,070220-4-6.........................2123405
HYD HOSE ASSYW/FITTINGS-16.25..........................1
118116
Steel Hydraulic Line Assembly........1176856European Models Only
HYD HOSE ASSY W/FITTINGS18.5"................................................1
83317
CONNECTOR,070102-4-4..............266938
VALVE,FLOW CONTROLA8-2101-00......................................1
65679
ADAPTER,.25 MPT X .25 SAEMALE...............................................1
1414210
Cylinder Assembly, See Figure 33....111
PIN,CLEVIS,.75 X 2........................1654512
PIN,COTTER,.125 X 1.5..................1536113
Hydraulic Power Unit, See Figure 29or 30................................................1
14
SCREW,HHC,1/4-20 X .75..............4609015
WASHER,FLAT,USS,1/4"Y..............4663816
WASHER,LOCK,.25........................4635617
NUT,HEX,1/4-20..............................4635718
SPACER TUBE .5 X .12 X .5" LG.....41151719
DECAL,MANUAL LOWER.VALVE....11230120
Part No. 20948 PLC, PLI 105
400 Power Groups, PLIAugust 2015
402.1 A.C. Hydraulic Assembly, Vertical
106 PLC, PLI Part No. 20948
400 Power Groups, PLI August 2015
403.1 D.C./Air Motor Hydraulic Assembly, Horizontal
Description Qty.Part No.Item
BATTERY CABLEASSY-PLC,POS-45"........................1
78581
Shown
BATTERY CABLEASSY-PLC,NEG-15"........................1
78601
SCREW,HHC,1/4-20 X .75..............360902
WASHER,LOCK,.25........................763563
CLAMP,0.50,#8 X 1/4,RUB CUSH....268334
BOOT,CABLE TERMINALCOVER............................................1
961105
WIRE CABLE,16/3SJO,BULK..........................45-inches
69186
TERMINAL,#10 RING,BLUE...........1135977
TERMINAL,RING,RED,.313,INSUL..168307
TERMINAL,FORK-TONGUE,BLUE..168317
SCREW,HHC,1/4-20 X 1.................468888
WASHER,FLAT,USS,1/4"Y..............466389
NUT,HEX,1/4-20..............................4635710
Hydraulic Power Unit, Air Motor.......111(refer to 407.1)
HYD HOSE ASSY W/FITTINGS27"...................................................1
898112
HYD HOSE ASSY W/FITTINGS24.75................................................1
897913
Steel Hydraulic Line Assy................113European Models Only
CONNECTOR,070102-4-4..............2669314
VALVE,FLOW CONTROLA8-2101-00......................................1
656715
CONNECTOR,080103-4-4..............1923616
CONN,MALE,ST-OBS.SEE 17837...1814017
HYDRA.STL.TUBE ASSY-PLC 6"....21768718Incl. Nuts & Ferrules
ELBOW,080220-4-4.........................11783419
ELBOW,080201-4-4.........................11783620
Cylinder Assembly...........................121(refer to 408.1)
PIN,CLEVIS,.75 X 2........................1654522
PIN,COTTER,.125 X 1.5..................1536123
ELBOW,070220-4-6-L.....................11660724
ELBOW,070220-4-6.........................11234025
Part No. 20948 PLC, PLI 107
400 Power Groups, PLIAugust 2015
403.1 D.C./Air Motor Hydraulic Assembly, Horizontal
108 PLC, PLI Part No. 20948
400 Power Groups, PLI August 2015
404.1 D.C./Air Motor Hydraulic Assembly, Vertical
Description Qty.Part No.Item
BATTERY CABLEASSY-PL,POS-27"...........................1
77961
Shown
BATTERY CABLEASSY-PL,NEG-24"...........................1
77971
SCREW,HHC,1/4-20 X 1.................168882
CLAMP,0.50,#8 X 1/4,RUB CUSH....168333
NUT,NYLOCK,1/4-20.......................160914
TERMINAL,#10 RING,BLUE135975
TERMINAL,RING,RED,.313,INSUL.68305
TERMINAL,FORK-TONGUE,BLUE68315
WIRE CABLE,16/3SJO,BULK..........................28-inches
69185
BOOT,CABLE TERMINALCOVER............................................1
961106
DECAL,MANUAL LOWER VALVE....188747
ELBOW,070220-4-6-L.....................1166078
ELBOW,070220-4-6.........................1123409
HYD HOSE ASSY W/FITTINGS24.75................................................1
897910
OBS.SEE 8979-HYD.HOSEASSY...............................................1
690911
Steel Pressure Line Assy.................111European Models Only
ELBOW,070202-4-4.........................1664712
Steel Hyd. Tube Assy., 3" 90degree.............................................1
1768813
VALVE,FLOW CONTROLA8-2101-00......................................1
656714
CONNECTOR,070102-4-4..............1669315
Cylinder Assembly...........................116(refer to 408.1)
PIN,CLEVIS,.75 X 2........................1654517
PIN,COTTER,.125 X 1.5..................1536118
Hydraulic Power Unit, DC................119(refer to 406.1)
SCREW,HHC,1/4-20 X .75..............4609020
WASHER,FLAT,USS,1/4"Y..............4663821
WASHER,LOCK,.25........................4635622
NUT,HEX,1/4-20..............................4635723
Part No. 20948 PLC, PLI 109
400 Power Groups, PLIAugust 2015
404.1 D.C./Air Motor Hydraulic Assembly, Vertical
110 PLC, PLI Part No. 20948
400 Power Groups, PLI August 2015
405.1 Fenner A.C. Power Unit Assembly (to serial number 1485-9199)
Description Qty.Part No.Item
POWER UNIT,A/C,LOADDELAY***.........................................1
33936--
MOTOR ASSY,AC W/PLT,KM156.....11Includes Index No.'s 33 and 34,obsolete, no replacement; no longeravailable from supplier
RELIEF VALVE KIT**.......................1723212
RELIEF VALVE KIT**.......................1723213
RELIEF VALVE KIT**.......................1723214
CHECK CAP & SEALRING--STONE.................................1
142195
SEAL RING.....................................187276
SPRING & BALL (CHECK)STONE,DC......................................1
87477
Adaptor Manifold.............................187448
O-RING,RESERVIOR,DC...............186939
SEAL, PUMP SHAFT......................11799310
PUMP KIT-DB1005,06.....................11756011(includes mounting fasteners; order17993 shaft seal separately)
VALVE,LOAD DELAY,19119MTR.................................................1
2295812
PICKUP SCREEN-DB1005,06........11755313
BREATHER CAP, ALUMINUMPRODUCT.......................................2
695014
COUPLER,GALV.............................2699515
NIPPLE,GALV.,3/8 X 2.5..................2699416
ELBOW,STREET,GALV.,3/8 NPT.....2665117
DECAL,DEXRON II ATF ONLY"......11948018
RESERVOIR,19119 POWERUNIT................................................1
2296219
PLUG,PIPE,STL,SQ HEAD,3/8***....2697420
GAUGE,OIL SIGHT,19119 MTR......12296121
RETURN TUBE-DB1005,06............11755622
RETURN TUBE CLAMP..................11755423
#10 X .31 TAPTITE HEX SCREW....11755524
VALVE,RELEASECARTRIDGE,STONE......................1
1243925
LEVER,MANUAL RELEASE,19119MTR.................................................1
26
no longer available from supplier
COVER, EMERG. LOWERHANDLE..........................................1
1055427
DECAL,MANUAL LOWER VALVE....1887428
Description Qty.Part No.Item
SOLENOID COVER........................1694629
COIL,220V,DELTA POWER.............13367630
SOLENOID ASSY. (50/60 120V).....1697530
SOLENOID ASSY,220V,S6-4001-08*697630
SOLENOID MOUNTINGBRACKET........................................1
694531
RECTIFIER, 460 VOLT....................11155332
COUPLER,19119 POWER UNIT.....12295933
CAPACITOR,110/60,324-388MFD.................................................1
1479134
Part No. 20948 PLC, PLI 111
400 Power Groups, PLIAugust 2015
405.1 Fenner A.C. Power Unit Assembly (to serial number 1485-9199)
112 PLC, PLI Part No. 20948
400 Power Groups, PLI August 2015
405.2 Barnes A.C. Power Unit Assembly (from serial number 1485-9200)
Description Qty.Part No.Item
POWER UNIT, BARNES .5 GPM--(component no longer available;replaced by 124817)
POW UNIT,AC,.75GPM,PLC,SERV124816--
POW.UNIT,AC,.5GPM,PLC,SERV124817--
PWR UNIT,AC,PLC,9"RESERVOIR215263--includes reservoir 215264
MOTOR KITW/CAP-3450RPM(STD)%%............1
143611
MOTOR KITW/CAP-1725RPM(JAPAN)..............1
143621
ADAPTER MANIFOLD (BARNESAC)..................................................1
143602
VALVE,BARNESRELEASE-SERVICE.......................1
127453
COIL,RELEASESOLENOID,110/15AC.....................1
127264
COIL,RELEASESOLENOID,220/30AC.....................1
127284
RELEASE VALVE NUT (BARNESAC)..................................................1
143645
CHECK VALVE ASSY (BARNESAC)..................................................1
143636
RETURN TUBE ASSY (BARNES AC) .......................................................1
143657
INLET TUBE (BARNES AC)............18component no longer available fromsupplier
STRAINER (BARNES AC)..............1143679
SEAL, RESERVOIR, BARNESAC....................................................1
1436810
RESEVR-BARN.AC 1.25GAL9.625"..............................................1
1495711A
Height: 9.625 inches
RESERVOIR,9"LG,PLC PWR UNIT21526411BHeight: 9.000 inches
PLUG,HEX SOCKET,3/8 MPT........11426212
PLUG,PIPE,STL,SQ HEAD,3/8***....1697413
GAUGE, FLUID LEVEL SIGHT.......11435414
BREATHER CAP, ALUMINUMPRODUCT.......................................1
695015
COUPLER,GALV.............................1699516
NIPPLE,GALV.,3/8 X 2.5..................1699417
ELBOW,STREET,GALV.,3/8 NPT.....1665118
Description Qty.Part No.Item
TUBE ASSY-ROD END/RELIEF(JSB)................................................2
1435619
PUMP KIT (STD PWRUNIT-BARNES)...............................1
1435720
PUMP KIT (JAPAN PWRUNIT-BARN)....................................1
1435820
VALVE KIT RELIEF(BARNES AC)...11435921
POWER UNIT ASSY-PLC/AC220V................................................1
1273622
CAPACITOR,125V,340-408 MFD.....11436922
Part No. 20948 PLC, PLI 113
400 Power Groups, PLIAugust 2015
405.2 Barnes A.C. Power Unit Assembly (from serial number 1485-9200)
114 PLC, PLI Part No. 20948
400 Power Groups, PLI August 2015
406.1 Fenner D.C. Power Unit Assembly (DB-00139A-F)
Description Qty.Part No.Item
POWER UNIT,DC,1 GAL,DB-00139L--(component no longer available;replaced by 124804)
POW UNIT,DC,1GAL,PLC,SERV***124804--
MOTOR KIT-STONE 12V DCREPLA**..........................................1
159421
RELIEF VALVE KIT**.......................1723212
RELIEF VALVE KIT**.......................1723213
RELIEF VALVE KIT**.......................1723214
SEAL RING.....................................187275
CHECK CAP & SEALRING--STONE.................................1
142196
SPRING & BALL (CHECK)STONE,AC......................................1
87197
END HEAD MANIFOLD,23375........1256728
O-RING,RESERVIOR,DC...............186939
SEAL, PUMP SHAFT......................11799310
PUMP..............................................111component no longer available
FILTER, PICK-UP, 149MICRON**.......................................1
872312
BREATHER CAP, ALUMINUMPRODUCT.......................................1
695013
COUPLER,GALV.............................1699514
NIPPLE,GALV.,3/8 X 2.5..................1699415
ELBOW,STREET,GALV.,3/8 NPT.....1665116
PLUG,PIPE,STL,SQ HEAD,3/8***....1697416Not Shown
RESERVOIR,3 QUART,23400 PWRUN...................................................1
2561517
COVER, EMERG. LOWERHANDLE..........................................1
1055418
LEVER, MANUAL RELEASE..........1694719
SOLENOID, STONE, DC.................120obsolete, no longer available fromsupplier
VALVE,RELEASECARTRIDGE,STONE......................1
1243921
SOLENOID MTG. BRACKET..........1713422
SOLENOID MTG. BRKT. SIDECOVER............................................1
713523
PUMP MOTOR SOLENOID............1713224
STRAP, MOTOR TERMINAL...........1874825
Part No. 20948 PLC, PLI 115
400 Power Groups, PLIAugust 2015
406.1 Fenner D.C. Power Unit Assembly (DB-00139A-F)
116 PLC, PLI Part No. 20948
400 Power Groups, PLI August 2015
407.1 Air Motor Power Unit Assembly
Description Qty.Part No.Item
POWERUNIT,AIRMOTOR,PLC,PB1002
--
(componet no longer available;replaced by 124818)
POW.UNIT,AIR,PLC,SERV124818--
AIR MOTOR W/MUFFLR,FACEMT.4AM...........................................1
163451
Includes Muffler
AIR MOTOR REPAIR KIT, 16888.....1198511
ELBOW,140239-8-8.........................170282
CONN,MALE,ST, 1/2 H B-MPT.......170223
HOSE CLAMP-WORM DRIVE........170354
HOSE,1/2,AIR--BULK..................24"13375
HYDRAULIC FILTER ELEMENT.....16component no longer available
O-RING,FILTER CAP-FENNERDC...................................................1
175657
FILTER CAP-FENNER DC..............1175648
10-32 X .5 FILLISTERHD.SCREW.....................................2
176509
HOSE-5/32 REDPNEUMATIC,BULK......................48"
161910
PUSHLOC,1/8 MPT X 5/32.............11640911
SCREW,RHM,10-32 X 1.75.............21648612
WASHER,LOCK,#10 PLTD.............6660713
AIR CYLINDER, PLP AM................1701014
THREADED ROD,(1/2-20),.625".....11648515
NUT,HEX,10-32...............................11551316
SCREW,FHM,10-32 X 1..................1687317
LEVER, MANUAL RELEASE..........1694718
COVER, EMERG. LOWERHANDLE..........................................1
1055419
SCREW,RHM,10-32 X 1.5...............41648720
AIR CYLINDERMTG.BRKT-DRILLED......................1
1647621
AIR CYLINDER ADAPTOR--CUT.....11643122
VALVE,RELEASE............................123component no longer available;contact Genie Service Parts forassistance
VALVE,RELIEF, RV14, DCSTONE**..........................................1
1666024
(spring not included)
VALVE CAP,RELIEF: DB1005,06.....11762725
Description Qty.Part No.Item
O-RING, 2-017 POLY 90A...............11763026
SCREW RELIEF ADJ.DB1005,06....11762927
POWER UNIT,DC,1GAL,DB-00139L..............................1
28
(component no longer available;replaced by 124804)
VALVE SEAT,RELIEF:DB1005,06.......................................1
1762829
PUMP KIT-DB1005,06.....................11756030(includes mounting fasteners; order17993 shaft seal separately)
RELEASEASSY,MANUAL-DB1005,06............1
1756131
O-RING,RESERVOIR,2-254BUNA50A........................................1
1755932
NUT,HEX,10-32...............................31551333
RESERVOIR MOUNTINGCLAMP............................................3
1755834
10-32 X .75 TORX HD.BOLTGR.5................................................3
1764935
RESERVOIR,1 GALLON-DB1005....11755736
ELBOW,STREET,GALV.,3/8 NPT.....1665137
NIPPLE,GALV.,3/8 X 2.5..................1699438
COUPLER,GALV.............................1699539
BREATHER CAP, ALUMINUMPRODUCT.......................................1
695040
RETURN TUBE-DB1005,06............11755641
#10 X .31 TAPTITE HEX SCREW....11755542
RETURN TUBE CLAMP..................11755443
PICKUP SCREEN-DB1005,06........11755344
POWER UNIT,DC,1GAL,DB-00139L..............................1
45
(component no longer available;replaced by 124804)
FLATBAR-AIRMOTORMOUNT-5.25"..................................1
1644046
ADAPTER-ALUM.CASTING,AIRMOTOR.11647847
COUPLER-FEMALE BOSTONFLEX,AM.........................................1
1647948
Part No. 20948 PLC, PLI 117
400 Power Groups, PLIAugust 2015
407.1 Air Motor Power Unit Assembly
118 PLC, PLI Part No. 20948
400 Power Groups, PLI August 2015
408.1 Hydraulic Cylinder Assembly
Description Qty.Part No.Item
CYLINDER,HYD-1.5 X 69 X 79.386502--
CYLINDER,HYD-1.5X 53.25X 666969--
CYLINDER,HYD-1.5 X 79 X 97.386982--
Barrel Assembly (Reference Only)1
Gland (Reference Only)2
Rod (Reference Only)3
Spacer (Reference Only)4
SEAL KIT,FOR 1.13 ROD(LANTEX)........................................1
89315
Lock Nut, Self Locking (ReferenceOnly)
5
Wear Ring........................................16
Rod Wiper........................................17
Seal Back-up Ring...........................18
Rod Seal..........................................19
Gland Static Seal.............................110
Rod Static Seal................................111
Piston Static Seal............................112
PISTON (HYD.LIFT CYLINDER).....11820613
U-Cup..............................................114
Part No. 20948 PLC, PLI 119
400 Power Groups, PLIAugust 2015
408.1 Hydraulic Cylinder Assembly
120 PLC, PLI Part No. 20948
400 Power Groups, PLI August 2015
409.1 Battery Pack Assembly
Description Qty.Part No.Item
BATT.PACK,PL 110/60,ANDERSON21401--1
BATT.PACK,PLC,110/60,ANDERSON21402--1
BATT.PACK,PLC-NB,110/60-ANDERS21403--1
BATT.PACK,PL,220/50,ANDERSON21406--1
BATT.PACK,PLC,220/50,ANDERSON21407--1
BAT.PKG,PL,220/60,ANDERSON21411--1
BAT.PACK,PLC,220/60,ANDERSON21412--1
BAT.PKG,PLC-NB,220/60,ANDERSON21413--1
BAT.PACK,PL,110/50,ANDERSON21414--1
BAT.PACK,PLC,110/50,ANDERSON21415--1
BAT.PKG,PLC/NB,110/50,ANDERSON21416--1
BAT.PKG,PL,110/50 U.K.,ANDERSN21417--1
BAT.PKG,PLC.110/50 U.K.,ANDERN21418--1
BAT.PKG,PLC/NB,110/50,UK,ANDER21419--1
DECAL,CAUTIONBATTERY,CAMLOK.........................1
116571
1 Camlock Style
DECAL,BATTERY BOXANDERSON....................................1
233511
1 Quick Disconnect Style
BATTERY BOX LID --(GRAY)..........16673P2
BOOT,BATTERYTERMINAL,RED..............................1
181893
BATTERY CABLE,POSITIVE,8"......1328004
Description Qty.Part No.Item
BATTERY CABLE,NEGATIVE17.5"................................................1
212385
BATTERY, 30H, 109AH....................166766
SPACER,SPONGE,BATTERYBOX.6.5"..........................................2
211507
SPONGE-BATT.BOX, .5X8.5X13.75........................................2
213778
CONNECTOR,ANDERSON SB175***..............................................1
194369
Includes Crimp Terminal Connectors
SCREW,HHC,1/4-20 X 1.5..............2614510
WASHER,FLAT,USS,1/4"Y..............4663811
WASHER,LOCK,.25........................4635612
NUT,HEX,1/4-20..............................5635713
BATTERY BOX-PAINTED................121257P14
RUMBLE SEATWELDMENT-PLCDC/NB.................1
752715
RUMBLE SEATWELDMENT-PLCDC/STD...............1
898315
RIVET,STL,STL.MAN,P,.25 X .25.....4627116
SCREW,HHC,1/4-20 X .5................5733917
Battery Charger, See Figure 36.......119
Footnotes 1: RELATED SAFETY AND WARNINGDECALS MUST BE ORDERED WHENREPLACING THIS COMPONENT. REFER TOITEM DESCRIPTIONS FOR APPLICABLEDECALS OR WARNING PLACARDS.
Part No. 20948 PLC, PLI 121
400 Power Groups, PLIAugust 2015
409.1 Battery Pack Assembly
122 PLC, PLI Part No. 20948
400 Power Groups, PLI August 2015
409.2 D.C. Battery Pack Assembly (Old Style)
Description Qty.Part No.Item
BATTERY PACK-PLC/NB,110/5011874--
BATTERY PACK-PLC,110/5012442--
BATTERY PACK-PLC 110/50 U.K.16091--
BATTERY PACK-PLC36 110/50 U.K.16094--
BATTERY PACK-PL, 220/6016795--
BATTERY PACK-PLC, 220/6016843--
BATTERY PACK-PLC/NB 220/6018604--
BATTERY PACK-PLC/NB 110/50 U.K21122--
BATTERY PACK-PL,STD7237--
BATTERY PACK-PLC/NB,STD7529--
BATTERY PACK-PLC,STD7864--
BATTERY PACK-PL,220/507954--
BATTERY PACK-PLC,220/507960--
BATTERY PACK-PL,110/507969--
DECAL,CAUTIONBATTERY,CAMLOK.........................1
116571
BATTERY BOX LID --(GRAY)..........16673P21
BOOT,BATTERYTERMINAL,RED..............................1
181893
BATT. CABLE CLAMP-RING,14.0....280274
BATTERY, 30H, 109AH....................166765
Battery Protector, 13.5" x 9.75"(PLC19,24,30).................................1
123046
BOOT,CABLE TERMINALCOVER............................................1
961107
BATTERY BOX-PAINTED................121257P8
BATTERY BOXRECEPTACLE,RED.........................1
68129
WASHER,FLAT,USS,1/4"Y..............3663810
NUT,NYLOCK,1/4-20.......................6609111
BATTERY CABLEASSY-PL,POS-27"...........................1
779612
BATTERY CABLEASSY-PLC,POS-45"........................1
785812
RUMBLE SEATWELDMENT-PLCDC/NB.................1
752713
RUMBLE SEATWELDMENT-PLCDC/STD...............1
898313
RIVET,STL,STL.MAN,P,.25 X .25.....4627114
SCREW,HHC,1/4-20 X .5................4733915
WASHER,LOCK,.25........................4635616
Description Qty.Part No.Item
NUT,LP NYLOCK,1/4-20.................4688917
BATTERY BOXRECEPTACLE,BLACK....................1
681318
BATTERY CABLEASSY-PL,NEG-24"...........................1
779719
BATTERY CABLEASSY-PLC,NEG-15"........................1
786019
Battery Charger, See Figure #36.....120
BATTERY BOX DIVIDER 13.5 X9.......................................................1
716621
PLUG,PWR,UK,16AMP,3PIN,BLK...114416122U.K. Models Only
Footnotes 1: RELATED SAFETY AND WARNINGDECALS MUST BE ORDERED WHENREPLACING THIS COMPONENT. REFER TOITEM DESCRIPTIONS FOR APPLICABLEDECALS OR WARNING PLACARDS.
Part No. 20948 PLC, PLI 123
400 Power Groups, PLIAugust 2015
409.2 D.C. Battery Pack Assembly (Old Style)
124 PLC, PLI Part No. 20948
400 Power Groups, PLI August 2015
410.1 Battery Charger Assembly
Description Qty.Part No.Item
CHARGER, 100-115/50-PL,PLC,AWP--no longer available from supplier
CHARGER-230/60, PLC STYLE16794--
CHARGER,100-115/60,PL(C),AWPS6671--
CHARGER, 200-230/50-PLI,AWP6851--
FUSE,15 AMP,TYPE 3AG...............2458441
FUSE HOLDER,PANELMOUNTED......................................2
207332
AMMETER-(6685,6675CHARGER)**...................................1
148093
PLUG,PWR,UK,16AMP,3PIN,BLK...11441614U.K. Models Only
CORDSET,AC-6671CHARG.,MD#6685..........................1
163694
CORDSET-AC (6851 CHARGER)....1177414
CORDSET-AC (16794CHARGER).....................................1
177424
CORDSET-AC (6688 CHARGER)....1177434
KNOB,TIMER..................................189925
BUSHING-6671 CHARG.,MOD#6685.................................................1
163646
TIMER-12 HR,230/60(16794CHGR).............................................1
177407
TIMER,12HR,CHARGERMOD.#2002**...................................1
89917
TIMER,12HR,CHARGERMOD.#8563.....................................1
95007
HEATSINK--MODEL #06685CHARGER.......................................1
144508
CAPACITOR,2.0MFD,660 VAC3820.................................................1
89249
Part No. 20948 PLC, PLI 125
400 Power Groups, PLIAugust 2015
410.1 Battery Charger Assembly
126 PLC, PLI Part No. 20948
400 Power Groups, PLI August 2015
411.1 A.C. & D.C. Control Circuit Assembly
Description Qty.Part No.Item
Switch Assembly, See Figure #22....11
COILCORD,16/6,12"COIL-PLC19/2........1
121932
COIL CORD,16/6,24"COIL..............1125602
GRD.CONN.,1/2",INSULATED........387853
COVER,BLANK...............................1107774
SCREW,RHM,10-32 X .5.................250945
NUT,NYLOCK,10-32........................261786
T-BOX,2.75 X 4.5 X 2.0....................1107757
SCREW,RHM,10-32 X .38...............260668
WASHER,LOCK,#10 PLTD.............266079
BRACKET-TALL OUTLETBOXMT-GRAY.........................................1
10317P10
BRACKET-OUTLET BOXPAINTED.........................................1
6634P10
CONNECTOR,1/2 SETSCREW,MPT...................................1
922611
OUTLET CONDUIT-5.75.................1793812
CONNECTOR,1/2 SETSCREW,FLEX.................................1
922713
ELBOW,SHORT-1/2" RIGIDCONDUIT........................................1
1252214
COIL CORD,16/6,72"COIL..............11117015
COIL CORD,16/6,60"COIL..............11219715
COIL CORD,16/6,48"COIL..............11267215
BOLT,CARRIAGE,1/4-20 X.75,G2..............................................2
687816
WASHER,LOCK,.25........................2635617
NUT,HEX,1/4-20..............................2635718
FLAT BAR-COIL TUBE BRKT---6"....26628P19
FLAT BAR-COIL TUBEBRKT-12.25"....................................2
796319
SCREW,HHC,1/4-20 X .75..............3609020
NUT,NYLOCK,1/4-20.......................4609121
CONDUIT,3"-COIL TUBEHOUSE-78".....................................1
654922
CONDUIT,3"-COIL TUBEHOUSE-66".....................................1
687722
CONDUIT,3"-COIL TUBEHOUSE-58".....................................1
897422
CLAMP,0.50,#8 X 1/4,RUB CUSH....1683323
SCREW,HHC,1/4-20 X 1.................1688824
SCREW,RHM,10-32 X 1..................2614725
Description Qty.Part No.Item
COIL CORD JUNCTION BOXASSY...............................................1
932426
CONN.GRND.1/2",90DEG.SM.WIRE.........1
1453927
DC Models w/Power to Platform Only
PIGTAIL,ASSY,AC/DC SJO14/3**...............................................1
3584628
DC Models w/Pwr to Plat. Only
WIRE CABLE,16/6,SO,BULK.......45"654029
Part No. 20948 PLC, PLI 127
400 Power Groups, PLIAugust 2015
411.1 A.C. & D.C. Control Circuit Assembly
128 PLC, PLI Part No. 20948
400 Power Groups, PLI August 2015
412.1 Air Motor Control Circuit Assembly, View 1
Description Qty.Part No.Item
PUSHLOC,1/4 MPT X 5/32.............3164211
SCREW,HHC,1/4-20 X 1.75............666372
NUT,NYLOCK,1/4-20.....................1060913
MANIFOLD-AM 3 PORT 1/4 FPT.....1166254
FITTING,AIR-HOSE........................370245
COIL TUBE-AIRHOSE-PLC/EUPAM.........................3
181296
COIL TUBE-AIRHOSE-PLC/DPL30AM.....................3
186856
HOSE-3/16,PNEUMATIC-600"........396436
CABLE TIE,4 3/4"..........................25128767
Coil Tube Funnel..............................18
RIVET,MAGNALOK,.192 #7............1119749
BOLT,CARRIAGE,1/4-20 X.75,G2..............................................2
687810
WASHER,LOCK,.25........................2635611
NUT,HEX,1/4-20..............................2635712
SPACER,NYLON .257 X .5 X .75"....4814913
SCREW,HHC,1/4-20 X 1.5..............4614514
FLAT BAR-COIL TUBEBRKT-12.25"....................................2
796315
HOSE-5/32 REDPNEUMATIC,BULK..........................2
161916
HOSE-5/32 GREENPNEUMATIC,BULK..........................2
162016
HOSE-5/32 BLACKPNEUMATIC,BULK..........................2
162116
ELBOW,140238-4-4.........................3664017
CHANNEL-4.63"AM LWRCOILTUBE.......................................1
708418
SPACER,NYLON-.25 X.625X.093TK...........................................2
451519
SCREW,HHC,1/4-20 X .75..............1609020
CONDUIT,(4")-44"AIRTUBEHOUSE............................................1
1649321
BRACKET,AIRMOTORPLAT.SWITCH.................................1
1639622
CONTROLBOX,3BUTTON,PNEUMATIC..........1
2652323
Includes Squeeze Connector andHoses
WASHER,LOCK,#10 PLTD.............4660724
NUT,HEX,10-32...............................41551325
Part No. 20948 PLC, PLI 129
400 Power Groups, PLIAugust 2015
412.1 Air Motor Control Circuit Assembly, View 1
130 PLC, PLI Part No. 20948
400 Power Groups, PLI August 2015
412.2 Air Motor Control Circuit Assembly, View 2
Description Qty.Part No.Item
SCREW,HHC,3/8-16 X 1.................261751
WASHER,FLAT,USS,3/8",Y.............260972
BRACKET-FRL SUPPORT-8.125"....2163853
SCREW,HHC,1/4-20 X .75..............460904
WASHER,FLAT,USS,1/4"Y..............466385
NUT,NYLOCK,1/4-20.......................460916
F.R.V.L. ASSEMBLYW/GAGE-AM...................................1
160707
NIPPLE,1/2 MPT X1",GALVANIZED..............................1
8
16606 is no longer available and noreplacement.
QUICK DISCONNECT VALVE, PLPAM...................................................1
70189
QUICK DISCONNECT SOCKET,PLPAM...................................................1
701910
HOSE CLAMP-WORM DRIVE........2703511
1/2" Air Hose (to be provided byuser)................................................2
12
MOUNTINGBRKT-F.R.V.L.ASSY.........................2
3374013
Included w/#7
MOUNTINGBRKT-F.R.V.L.ASSY.........................8
3374014
Included w/#7
GAUGE-F.R.V.L. ASSEMBLEY........13374115Included w/#7
COUPLING,1/4" BRASS NPT.........11641316
NIPPLE,1/8 MPT X 2"......................11641217
TEE,BRANCH,130425-2.................11641118
PUSHLOC,1/8 MPT X 5/32.............11640919
HOSE-5/32 BLACKPNEUMATIC,BULK......................48"
162120
ADAPTER,130139-2-2....................11643821
HOSE-5/32 GREENPNEUMATIC,BULK......................48"
162022
PUSHLOC,1/4 MPT X5/32,90ELBOW................................1
1641023
CONN,MALE,ST, 1/2 H B-MPT.......2702224
HOSE,1/2,AIR--BULK..................24"133725
ELBOW,140239-8-8.........................1702826
Part No. 20948 PLC, PLI 131
400 Power Groups, PLIAugust 2015
412.2 Air Motor Control Circuit Assembly, View 2
132 PLC, PLI Part No. 20948
400 Power Groups, PLI August 2015
413.1 A.C. & D.C. Switch Assembly
Description Qty.Part No.Item
SCREW,HHC,1/4-20 X 1.75............266371
NUT,HEX,1/4-20..............................263572
SCREW,PHM,10-32X1,SF.TAP.SLOT.2110973
BRACKET-PLATFORM SWITCHMOUNT............................................2
106574
DECAL,EMERGENCYSTOP"YELLOW...............................1
80345
SWITCH,CONTROL,TELEM...........1854161 (replaced contacts for this switch in
April of 2008 with the parts listed foritem 7, order complete swtich))
CONTACTOR BLOCK,N.O..............2807147(replaced PN 11104)
BUTTON,PUSH,BLACK W/SEAL.....180076--(replaced PN 11105)
T-BOX,2.75 X 4.5 X 2.0....................1107758
NIPPLE,1/2" CONDUIT...................1124569
LOCKNUT,ELEC,1/2"......................1693510
OUTLET CONVERSION KIT...........13115311
OUTLET CONVERSION KIT...........13115312
COILCORD,16/6,12"COIL-PLC19/2........1
1219313
COIL CORD,16/6,24"COIL..............11256014
CONN. SQZ,1/2NPT .39-.56MED.................................................1
705714
SWITCH,3BUTTON,W/KEYLOCK....................1
796715
European
Footnotes 1: RELATED SAFETY AND WARNINGDECALS MUST BE ORDERED WHENREPLACING THIS COMPONENT. REFER TOITEM DESCRIPTIONS FOR APPLICABLEDECALS OR WARNING PLACARDS.
Part No. 20948 PLC, PLI 133
400 Power Groups, PLIAugust 2015
413.1 A.C. & D.C. Switch Assembly
134 PLC, PLI Part No. 20948
400 Power Groups, PLI August 2015
414.1 Standard Contactor Box Assembly
Description Qty.Part No.Item
ENCLOSURE,FGELEC.,STOCK,7X5X4.....................1
84251
1 Incl. Gasket and Lid
LOCKNUT,ELEC,1/2"......................469352
CONN,SQUEEZE,1/2NPT.38-.50,SM.......................................2
70563
CONN. SQZ,1/2NPT .39-.56MED.................................................2
70573
PIGTAIL,ASSY,AC/DC SJO14/3**...............................................1
358464
Pigtail Less Plug..............................171104
RELAY MOUNTING PLATE.............1100885
SCREW,PHIL,PHM,6-32X.38,SF.TAP.2101536
TERMINAL,FLAG.90 DEG.BLUE.....268327
TERMINAL,FEM.BUTTSEAM:16/14....................................2
138268
TERMINAL,FORK-TONGUE,BLUE..268319
DECAL,100-115V./50 HZ."..............1669510
DECAL,230V./50 HZ."......................1669610
DECAL,100-115V./60 HZ."..............1669710
OBS.SEE 20561-DECAL.................11234911
CONTACTOR, MOTOR, 50/60110V................................................1
715712
CONTACTOR, MOTOR, 50/60220V................................................1
716012
SCREW,RHM,10-32 X .38...............2606613
NUT,NYLOCK,10-32........................2617814
SCREW,FILLISTER HM,10-32 X.75....................................................4
853715
Footnotes 1: RELATED SAFETY AND WARNINGDECALS MUST BE ORDERED WHENREPLACING THIS COMPONENT. REFER TOITEM DESCRIPTIONS FOR APPLICABLEDECALS OR WARNING PLACARDS.
Part No. 20948 PLC, PLI 135
400 Power Groups, PLIAugust 2015
414.1 Standard Contactor Box Assembly
136 PLC, PLI Part No. 20948
400 Power Groups, PLI August 2015
415.1 Dual Contactor Box Assembly
Description Qty.Part No.Item
ENCLOSURE,ELEC.,STOCK,7X7X4.1149481Includes Gasket
CONTACTOR, MOTOR, 50/60220V................................................2
71602
SCREW,RHM,10-32 X .38...............460663
NUT,NYLOCK,10-32........................461784
PLATE,RELAY MOUNTING,6 X5.5....................................................1
149475
CONN,SQUEEZE,1/2NPT.38-.50,SM.......................................2
70566
CONN. SQZ,1/2NPT .39-.56MED.................................................2
70576
LOCKNUT,ELEC,1/2"......................469357
SCREW,PHIL,PHM,6-32X.38,SF.TAP.2101538
TERMINAL,FLAG.90 DEG.BLUE.....268329
TERMINAL,FORK-TONGUE,BLUE..2683110
TERMINAL,FEM.BUTTSEAM:16/14....................................2
1382611
DECAL,230V./50 HZ."......................1669612
SWITCH,TURN TO RELEASEMUSH..............................................1
796813
Part No. 20948 PLC, PLI 137
400 Power Groups, PLIAugust 2015
415.1 Dual Contactor Box Assembly
138 PLC, PLI Part No. 20948
500 Platform Components, PLC August 2015
501.1 Aluminum Platform Assembly
Description Qty.Part No.Item
PLAT. ASSY-STD PL W/DECALS16951--1 Includes Decals
PLAT. ASSY-NRW PL W/DECALS16952--1 Includes Decals
CLAMP,1.88,#30 X 1/4,RUBCUSH..............................................2
66531
RIVET,STL,STL.MAN,P,.25 X .25.....262712
INSTRUCT.TUBE W/CAPS-1.75 X12.....................................................1
66003
1
DECAL,READ ENCLOSEDINSTR..............................................1
66024
BRACKET-PLATFORM SWITCHMOUNT............................................2
106575
SCREW,HHC,1/4-20 X 1.75............266376
NUT,HEX,1/4-20..............................263577
DECAL,IMPORTANT ALL OUT.......192168
DECAL,8 AMP MAX........................1185978a
SLIDING MIDRAIL ASSY-NRRW.....1124499Incl. Index #10-#14
SLIDING MIDRAIL KIT, NOPAINT..............................................1
1394509
Incl. Index #10-#14
RAILING WELDMENT.....................11759191 Incl. Index #11-#14
RAILING WELDMENT-NRWPLATFORM.....................................1
74029
1 Incl. Index #10-#14
MIDRAIL GUIDE ( HOOK )..............21244310
SCREW,HHC,1/4-20 X 1.................2688811
WASHER,FLAT,USS,1/4"Y..............4663812
NUT,NYLOCK,1/4-20.....................12609113
TUBE-NARROWSLI.MIDRAIL-15.06.........................1
1244714
TUBE,SLIDING MIDRAIL,20.69IN.....................................................1
5381914
NUT,NYLOCK,3/8-16.......................4482815
WASHER,LOCK,.375......................4602116
U-BOLT,3/8 X 1 YZ...........................2655017
PLYWOOD,5/8 ACX-23.88 X23.88................................................1
1480618
Description Qty.Part No.Item
PLYWOOD,5/8 ACX-18.5 X23.875..............................................1
1480718
SCREW,HHC,1/4-20 X .75..............2609019
TOEBOARD WELDMT-STDPLATFORM.....................................1
738220
1
TOEBOARD WELDMT-NARROWPLAT................................................1
739720
1
DECAL,GENIE"...............................1804121
DECAL,NON-INSULATEDPLATFORM.....................................1
1185722
DECAL,300 LB. MAX. PLC..............1876523
DECAL,250 LB. MAX. PLC36..........1876623
SCREW,HHC,1/4-20 X 1.5..............1614524
TOOL TRAY ACCESSORY***.........19599-S25
Footnotes 1: RELATED SAFETY AND WARNINGDECALS MUST BE ORDERED WHENREPLACING THIS COMPONENT. REFER TOITEM DESCRIPTIONS FOR APPLICABLEDECALS OR WARNING PLACARDS.
Part No. 20948 PLC, PLI 139
500 Platform Components, PLCAugust 2015
501.1 Aluminum Platform Assembly
140 PLC, PLI Part No. 20948
500 Platform Components, PLC August 2015
502.1 Fiber Platform Assembly
Description Qty.Part No.Item
CONN. SQZ,1/2NPT .39-.56MED.................................................1
70571
WASHER,SHIM,SST,.825X1.25X.015.2118552
LOCKNUT,ELEC,1/2"......................169353
SCREW,PHM,10-32X1,SF.TAP.SLOT.4110974
WASHER,FLAT,MS,#10,Y...............461465
WASHER,LOCK,#10 PLTD.............466076
CLAMP,1.88,#30 X 1/4,RUBCUSH..............................................2
66537
RIVET,STL,STL.MAN,P,.25 X .25.....262718
INSTRUCT.TUBE W/CAPS-1.75 X12.....................................................1
66009
1
DECAL,READ ENCLOSEDINSTR..............................................1
660210
DECAL,IMPORTANT ALL OUT.......1921611
DECAL,8 AMP MAX........................11859712
DECAL,EMERGENCYSTOP"YELLOW...............................1
803413
DECAL,OPER.INSTR. PL/PLM.......1732214
PLAT. ASSY, FIBER, PLC STD........12020415
PLAT. NRRW.FIBER ASSY-PL.........12037515
DECAL,300 LB. MAX. PLC..............1876516
DECAL,250 LB. MAX. PLC36..........1876616
DECAL,NON-INSULATEDPLATFORM.....................................1
1185717
DECAL,GENIE"...............................1804118
SCREW,HHC,1/2-13 X 8.................3673319
1/2-13 x 12" Bolt, Gr. 5.....................319Pre 1987 Models
NUT,LP NYLOCK,1/2-13.................3608620
WASHER,FLAT,USS,1/2",Y.............6609521
Switch Assembly, See Figure 22.....122
Footnotes 1: RELATED SAFETY AND WARNINGDECALS MUST BE ORDERED WHENREPLACING THIS COMPONENT. REFER TOITEM DESCRIPTIONS FOR APPLICABLEDECALS OR WARNING PLACARDS.
Part No. 20948 PLC, PLI 141
500 Platform Components, PLCAugust 2015
502.1 Fiber Platform Assembly
142 PLC, PLI Part No. 20948
500 Platform Components, PLI August 2015
501.1 Aluminum Platform Assembly
Description Qty.Part No.Item
PLAT. ASSY-STD PL W/DECALS16951--1 Includes Decals
PLAT. ASSY-NRW PL W/DECALS16952--1 Includes Decals
CLAMP,1.88,#30 X 1/4,RUBCUSH..............................................2
66531
RIVET,STL,STL.MAN,P,.25 X .25.....262712
INSTRUCT.TUBE W/CAPS-1.75 X12.....................................................1
66003
1
DECAL,READ ENCLOSEDINSTR..............................................1
66024
BRACKET-PLATFORM SWITCHMOUNT............................................2
106575
SCREW,HHC,1/4-20 X 1.75............266376
NUT,HEX,1/4-20..............................263577
DECAL,IMPORTANT ALL OUT.......192168
DECAL,8 AMP MAX........................1185978a
SLIDING MIDRAIL ASSY-NRRW.....1124499Incl. Index #10-#14
SLIDING MIDRAIL KIT, NOPAINT..............................................1
1394509
Incl. Index #10-#14
RAILING WELDMENT.....................11759191 Incl. Index #11-#14
RAILING WELDMENT-NRWPLATFORM.....................................1
74029
1 Incl. Index #10-#14
MIDRAIL GUIDE ( HOOK )..............21244310
SCREW,HHC,1/4-20 X 1.................2688811
WASHER,FLAT,USS,1/4"Y..............4663812
NUT,NYLOCK,1/4-20.....................12609113
TUBE-NARROWSLI.MIDRAIL-15.06.........................1
1244714
TUBE,SLIDING MIDRAIL,20.69IN.....................................................1
5381914
NUT,NYLOCK,3/8-16.......................4482815
WASHER,LOCK,.375......................4602116
U-BOLT,3/8 X 1 YZ...........................2655017
PLYWOOD,5/8 ACX-23.88 X23.88................................................1
1480618
Description Qty.Part No.Item
PLYWOOD,5/8 ACX-18.5 X23.875..............................................1
1480718
SCREW,HHC,1/4-20 X .75..............2609019
TOEBOARD WELDMT-STDPLATFORM.....................................1
738220
1
TOEBOARD WELDMT-NARROWPLAT................................................1
739720
1
DECAL,GENIE"...............................1804121
DECAL,NON-INSULATEDPLATFORM.....................................1
1185722
DECAL,300 LB. MAX. PLC..............1876523
DECAL,250 LB. MAX. PLC36..........1876623
SCREW,HHC,1/4-20 X 1.5..............1614524
TOOL TRAY ACCESSORY***.........19599-S25
Footnotes 1: RELATED SAFETY AND WARNINGDECALS MUST BE ORDERED WHENREPLACING THIS COMPONENT. REFER TOITEM DESCRIPTIONS FOR APPLICABLEDECALS OR WARNING PLACARDS.
Part No. 20948 PLC, PLI 143
500 Platform Components, PLIAugust 2015
501.1 Aluminum Platform Assembly
144 PLC, PLI Part No. 20948
500 Platform Components, PLI August 2015
502.1 Fiber Platform Assembly
Description Qty.Part No.Item
CONN. SQZ,1/2NPT .39-.56MED.................................................1
70571
WASHER,SHIM,SST,.825X1.25X.015.2118552
LOCKNUT,ELEC,1/2"......................169353
SCREW,PHM,10-32X1,SF.TAP.SLOT.4110974
WASHER,FLAT,MS,#10,Y...............461465
WASHER,LOCK,#10 PLTD.............466076
CLAMP,1.88,#30 X 1/4,RUBCUSH..............................................2
66537
RIVET,STL,STL.MAN,P,.25 X .25.....262718
INSTRUCT.TUBE W/CAPS-1.75 X12.....................................................1
66009
1
DECAL,READ ENCLOSEDINSTR..............................................1
660210
DECAL,IMPORTANT ALL OUT.......1921611
DECAL,8 AMP MAX........................11859712
DECAL,EMERGENCYSTOP"YELLOW...............................1
803413
DECAL,OPER.INSTR. PL/PLM.......1732214
PLAT. ASSY, FIBER, PLC STD........12020415
PLAT. NRRW.FIBER ASSY-PL.........12037515
DECAL,300 LB. MAX. PLC..............1876516
DECAL,250 LB. MAX. PLC36..........1876616
DECAL,NON-INSULATEDPLATFORM.....................................1
1185717
DECAL,GENIE"...............................1804118
SCREW,HHC,1/2-13 X 8.................3673319
1/2-13 x 12" Bolt, Gr. 5.....................319Pre 1987 Models
NUT,LP NYLOCK,1/2-13.................3608620
WASHER,FLAT,USS,1/2",Y.............6609521
Switch Assembly, See Figure 22.....122
Footnotes 1: RELATED SAFETY AND WARNINGDECALS MUST BE ORDERED WHENREPLACING THIS COMPONENT. REFER TOITEM DESCRIPTIONS FOR APPLICABLEDECALS OR WARNING PLACARDS.
Part No. 20948 PLC, PLI 145
500 Platform Components, PLIAugust 2015
502.1 Fiber Platform Assembly
The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
PagePart Number
99, 13510088 ........................17, 21, 29, 45, 49, 65
10107 ........................
99, 101, 135, 13710153 ........................33, 5310167 ........................33, 5310168 ........................91, 12710317P ......................35–36, 39, 55–56, 59
10319 ........................
75, 79, 81, 111, 115, 117
10554 ........................
23–2410597 ........................97, 133, 139, 14310657 ........................91, 97, 127, 13310775 ........................91, 12710777 ........................97, 133, 141, 14511097 ........................39, 5911103 ........................91, 12711170 ........................4911314 ........................2411337 ........................23–2411381 ........................69, 10511517 ........................75, 11111553 ........................85, 87, 121, 12311657 ........................17, 4911697 ........................69, 10511811 ........................141, 14511855 ........................139, 141, 143, 145
11857 ........................
87, 12311874 ........................39, 5911907 ........................93, 12911974 ........................4911980 ........................4911987 ........................1711993 ........................4912014 ........................4912070 ........................1712075 ........................17, 4912110 ........................91, 97, 127, 13312193 ........................91, 12712197 ........................31, 41, 51, 6112203DU ...................31, 41, 51, 6112203FR ....................17, 69, 10512301 ........................87, 12312304 ........................35–36, 39, 55–56, 59
12306 ........................
36, 39, 56, 5912307 ........................35–36, 39, 55–56, 59
12311 ........................
35–36, 55–5612313 ........................67, 69, 71, 73, 103, 105, 107, 109
12340 ........................
67, 10312342 ........................99, 13512349 ........................31, 5112397 ........................31, 5112398 ........................21, 29124163 ......................75, 79, 111, 11512439 ........................87, 12312442 ........................139, 14312443 ........................139, 14312447 ........................139, 14312449 ........................97, 13312456 ........................24124685 ......................79, 115124804 ......................77, 113124816 ......................77, 113124817 ......................81, 117124818 ......................91, 12712522 ........................91, 97, 127, 13312560 ........................91, 12712672 ........................21, 2912705 ........................21, 2912707 ........................
PagePart Number
77, 11312726 ........................77, 11312728 ........................77, 11312736 ........................77, 11312745 ........................93, 12912876 ........................21, 2912906 ........................2712981 ........................21, 2912984 ........................81, 95, 117, 1311337 ..........................71, 73, 107, 10913597 ........................99, 101, 135, 13713826 ........................139, 143139450 ......................69, 10514142 ........................67, 10314144 ........................75, 79, 111, 11514219 ........................77, 11314262 ........................35–36, 39, 55–56, 59
14341 ........................
77, 11314354 ........................77, 11314356 ........................77, 11314357 ........................77, 11314358 ........................77, 11314359 ........................77, 11314360 ........................77, 11314361 ........................77, 11314362 ........................77, 11314363 ........................77, 11314364 ........................77, 11314365 ........................77, 11314367 ........................77, 11314368 ........................77, 11314369 ........................87, 89, 123, 125144161 ......................89, 12514450 ........................91, 12714539 ........................31, 33, 51, 5314558 ........................35–36, 39, 55–56, 59
14737 ........................
35–36, 39, 55–56, 59
14740 ........................
75, 11114791 ........................139, 14314806 ........................139, 14314807 ........................89, 12514809 ........................35–36, 39, 55–56, 59
14817 ........................
43, 6314946 ........................101, 13714947 ........................101, 13714948 ........................77, 11314957 ........................81, 93, 117, 12915513 ........................23–2415821 ........................79, 11515942 ........................95, 13116070 ........................87, 12316091 ........................87, 12316094 ........................81, 93, 117, 1291619 ..........................93, 95, 129, 1311620 ..........................93, 95, 129, 1311621 ..........................81, 11716345 ........................89, 12516364 ........................89, 12516369 ........................95, 13116385 ........................93, 12916396 ........................81, 95, 117, 13116409 ........................95, 13116410 ........................95, 13116411 ........................95, 13116412 ........................95, 13116413 ........................93, 12916421 ........................81, 11716431 ........................95, 13116438 ........................81, 11716440 ........................81, 11716476 ........................81, 11716478 ........................
PagePart Number
81, 11716479 ........................81, 11716485 ........................81, 11716486 ........................81, 11716487 ........................93, 12916493 ........................71, 73, 107, 10916607 ........................93, 12916625 ........................81, 11716660 ........................89, 12516794 ........................87, 12316795 ........................87, 12316843 ........................139, 14316951 ........................139, 14316952 ........................23–2417010 ........................23–2417017 ........................23–2417018 ........................23–2417019 ........................2417020 ........................23–2417023 ........................23–2417026P ......................23–2417034 ........................23–2417036 ........................23–2417037 ........................23–2417038 ........................23–2417039 ........................23–2417040 ........................23–2417044 ........................23–2417045 ........................23–2417051 ........................23–2417056 ........................23–2417060 ........................2417068 ........................23–2417071 ........................23–2417073 ........................2717075 ........................2417077 ........................2417078 ........................2417079 ........................2417081 ........................23–2417082 ........................23–2417086 ........................23–2417087 ........................23–2417088 ........................2717092 ........................2717095 ........................2717096 ........................2717100 ........................2717102 ........................2717103 ........................2717104 ........................75, 81, 111, 11717553 ........................75, 81, 111, 11717554 ........................75, 81, 111, 11717555 ........................75, 81, 111, 11717556 ........................81, 11717557 ........................81, 11717558 ........................81, 11717559 ........................75, 81, 111, 11717560 ........................81, 11717561 ........................81, 11717564 ........................81, 11717565 ........................139, 14317591 ........................81, 11717627 ........................81, 11717628 ........................81, 11717629 ........................81, 11717630 ........................81, 11717649 ........................81, 11717650 ........................69, 10517685 ........................67, 71, 103, 10717687 ........................73, 10917688 ........................89, 12517740 ........................89, 12517741 ........................89, 12517742 ........................89, 12517743 ........................
PagePart Number
23–2417829 ........................71, 10717834 ........................71, 10717836 ........................23–2417886 ........................75, 79, 111, 11517993 ........................93, 12918129 ........................85, 87, 121, 12318189 ........................83, 11918206 ........................21, 2918589 ........................139, 141, 143, 145
18597 ........................
87, 12318604 ........................4918632 ........................93, 12918685 ........................85, 12119436 ........................67, 75, 103, 11119480 ........................81, 11719851 ........................141, 14520204 ........................141, 14520375 ........................89, 12520733 ........................33, 532095 ..........................2921008 ........................87, 12321122 ........................85, 12121150 ........................85, 12121238 ........................85, 87, 121, 12321257P ......................33, 5321259 ........................33, 5321260 ........................33, 5321261 ........................36, 39, 41, 56, 59, 61
21278 ........................
36, 39, 56, 5921279 ........................36, 39, 41, 56, 59, 61
21280 ........................
33, 5321282 ........................33, 5321283 ........................33, 5321284 ........................85, 12121377 ........................85, 12121401 ........................85, 12121402 ........................85, 12121403 ........................85, 12121406 ........................85, 12121407 ........................85, 12121411 ........................85, 12121412 ........................85, 12121413 ........................85, 12121414 ........................85, 12121415 ........................85, 12121416 ........................85, 12121417 ........................85, 12121418 ........................85, 12121419 ........................36, 39, 56, 5921441 ........................36, 39, 56, 5921442 ........................36, 39, 56, 5921443 ........................77, 113215263 ......................77, 113215264 ......................21, 2922261 ........................75, 11122958 ........................75, 11122959 ........................75, 11122961 ........................75, 11122962 ........................85, 12123351 ........................31, 5125396 ........................79, 11525615 ........................79, 11525672 ........................93, 12926523 ........................35–36, 39, 55–56, 59
28777 ........................
4929759 ........................97, 13331153 ........................36, 5631708 ........................39, 5931709 ........................85, 12132800 ........................4933176 ........................
146 PLC, PLI Part No. 20948
August 2015
Part Number Index
PagePart Number
75, 11133676 ........................95, 13133740 ........................95, 13133741 ........................75, 11133936 ........................91, 99, 127, 13535846 ........................474266 ..........................93, 1294515 ..........................89, 12545844 ........................67, 69, 103, 1054632 ..........................17, 21, 23–24, 27, 29, 31, 35–
4828 ..........................
36, 39, 41, 43, 45, 47, 49, 51, 55–56, 59, 61, 63, 65, 139, 14391, 1275094 ..........................17, 24, 31, 49, 51, 67, 69, 71,
5361 ..........................
73, 103, 105, 107, 10923–245365 ..........................139, 14353819 ........................21, 27, 295387 ..........................21, 29, 33, 535397 ..........................43, 6357788 ........................4958016 ........................2458474 ........................17, 45, 49, 656002 ..........................17, 23–24, 31, 43, 49, 51, 63
6019 ..........................
17, 23–24, 27, 31, 35–36, 39,
6021 ..........................
41, 43, 45, 49, 51, 55–56, 59, 61, 63, 65, 139, 14317, 23–246033 ..........................176034 ..........................33, 536052 ..........................36, 39, 41, 56, 59, 61
6054 ..........................
31, 33, 47, 51, 53, 91, 99, 101, 127, 135, 137
6066 ..........................
33, 536074-PRO ..................21, 296082 ..........................141, 1456086 ..........................31, 41, 51, 61, 67, 69, 71, 73,
6090 ..........................
91, 93, 95, 103, 105, 107, 109, 127, 129, 131, 139, 14321, 23–24, 29, 31, 33, 41, 47,
6091 ..........................
51, 53, 61, 73, 87, 91, 93, 95, 109, 123, 127, 129, 131, 139, 14323–24, 27, 41, 61, 141, 145
6095 ..........................
17, 21, 23–24, 29, 36, 39, 43,
6097 ..........................
47, 49, 56, 59, 63, 95, 13117, 23–24, 43, 636100 ..........................17, 23–24, 43, 636101 ..........................21, 29, 85, 93, 121, 129, 139, 143
6145 ..........................
31, 47, 49, 51, 141, 145
6146 ..........................
91, 1276147 ..........................
PagePart Number
17, 23–24, 43, 45, 49, 63, 65, 95, 131
6175 ..........................
91, 99, 101, 127, 135, 137
6178 ..........................
23–246198 ..........................31, 51, 85, 87, 121, 123, 139, 141, 143, 145
6271 ..........................
17, 276277 ..........................496326 ..........................17, 47, 67, 69, 71, 73, 85, 87,
6356 ..........................
91, 93, 103, 105, 107, 109, 121, 123, 127, 12967, 69, 71, 73, 85, 91, 93, 97,
6357 ..........................
103, 105, 107, 109, 121, 127, 129, 133, 139, 14383, 1196502 ..........................35–36, 55–566503 ..........................35–36, 39, 55–56, 59
6505 ..........................
35–36, 39, 55–56, 59
6506 ..........................
35–36, 39, 55–56, 59
6509 ..........................
17, 45, 49, 656519 ..........................35–36, 55–566530 ..........................35–36, 39, 55–56, 59
6534 ..........................
35–36, 39, 55–56, 59
6538 ..........................
91, 1276540 ..........................35–36, 39, 55–56, 59
6544 ..........................
17, 24, 67, 69, 71, 73, 103, 105, 107, 109
6545 ..........................
35–36, 55–566548 ..........................91, 1276549 ..........................41, 61, 139, 1436550 ..........................31, 33, 51, 536554 ..........................17, 31, 35–36, 39, 49, 51, 55–56, 59
6563 ..........................
17, 35–36, 39, 43, 49, 55–56, 59, 63
6564 ..........................
67, 69, 71, 73, 103, 105, 107, 109
6567 ..........................
35–36, 39, 55–56, 59
6571 ..........................
31, 33, 51, 536584 ..........................31, 516593P ........................67, 69, 103, 1056599 ..........................31, 51, 139, 141, 143, 145
6600 ..........................
31, 51, 139, 141, 143, 145
6602 ..........................
496605 ..........................35–36, 39, 55–56, 59
6606 ..........................
31, 33, 35–36, 39, 47, 51, 53,
6607 ..........................
55–56, 59, 81, 91, 93, 117, 127, 129, 141, 14543, 636608 ..........................35–36, 39, 55–56, 59
6610 ..........................
PagePart Number
23–24, 33, 35–36, 39, 53, 55–56, 59
6611 ..........................
31, 51, 91, 1276628P ........................91, 1276634P ........................93, 97, 129, 133, 139, 143
6637 ..........................
23–24, 47, 69, 71, 73, 85, 87,
6638 ..........................
95, 105, 107, 109, 121, 123, 131, 139, 14393, 1296640 ..........................73, 1096647 ..........................67, 75, 77, 79, 81, 103, 111, 113, 115, 117
6651 ..........................
31, 51, 139, 141, 143, 145
6653 ..........................
89, 1256671 ..........................85, 87, 121, 1236673P ........................85, 87, 121, 1236676 ..........................67, 69, 71, 73, 103, 105, 107, 109
6693 ..........................
99, 1356695 ..........................99, 101, 135, 1376696 ..........................99, 1356697 ..........................21, 296700 ..........................21, 296706 ..........................21, 296708 ..........................176714 ..........................31, 516730 ..........................41, 61, 141, 1456733 ..........................33, 536782 ..........................45, 656804 ..........................87, 1236812 ..........................87, 1236813 ..........................17, 45, 656825 ..........................71, 73, 107, 1096830 ..........................71, 73, 99, 101, 107, 109, 135, 137
6831 ..........................
99, 101, 135, 1376832 ..........................67, 71, 73, 91, 103, 107, 109, 127
6833 ..........................
89, 1256851 ..........................31, 516852 ..........................35–36, 55–566855 ..........................35–36, 55–566856 ..........................35–36, 55–566859 ..........................35–36, 39, 55–56, 59, 81, 117
6873 ..........................
91, 1276877 ..........................91, 93, 127, 1296878 ..........................21, 296886 ..........................41, 61, 71, 73, 91, 107, 109, 127, 139, 143
6888 ..........................
87, 1236889 ..........................21, 296892 ..........................21, 296893 ..........................21, 296896 ..........................21, 296897 ..........................21, 296904 ..........................476908 ..........................73, 1096909 ..........................71, 73, 107, 1096918 ..........................35–36, 55–566928 ..........................35–36, 39, 55–56, 59
6929 ..........................
35–36, 39, 55–56, 59
6930 ..........................
476934 ..........................
PagePart Number
97, 99, 101, 133, 135, 137, 141, 145
6935 ..........................
75, 1116945 ..........................75, 1116946 ..........................79, 81, 115, 1176947 ..........................67, 75, 77, 79, 81, 103, 111, 113, 115, 117
6950 ..........................
476963 ..........................476964 ..........................476965 ..........................83, 1196969 ..........................75, 77, 79, 111, 113, 115
6974 ..........................
75, 1116975 ..........................75, 1116976 ..........................176978 ..........................83, 1196982 ..........................75, 77, 79, 81, 111, 113, 115, 117
6994 ..........................
75, 77, 79, 81, 111, 113, 115, 117
6995 ..........................
81, 1177010 ..........................95, 1317018 ..........................95, 1317019 ..........................81, 95, 117, 1317022 ..........................93, 1297024 ..........................81, 95, 117, 1317028 ..........................81, 95, 117, 1317035 ..........................67, 69, 99, 101, 103, 105, 135, 137
7056 ..........................
67, 69, 97, 99, 101, 103, 105,
7057 ..........................
133, 135, 137, 141, 14531, 517061 ..........................45, 657062 ..........................41, 617063 ..........................31, 517064P ........................93, 1297084 ..........................177093 ..........................23–24, 497105 ..........................23–24, 497106 ..........................35–36, 55–567107 ..........................35–36, 55–567108 ..........................99, 1357110 ..........................177111Z ........................177115 ..........................21, 297121 ..........................477123 ..........................477124 ..........................79, 1157132 ..........................79, 1157134 ..........................79, 1157135 ..........................35–36, 55–567141 ..........................35–36, 55–567142 ..........................35–36, 55–567145 ..........................99, 1357157 ..........................99, 101, 135, 1377160 ..........................87, 1237166 ..........................31, 517214 ..........................31, 517215 ..........................31, 517222 ..........................75, 79, 111, 11572321 ........................87, 1237237 ..........................41, 617267 ..........................41, 617268 ..........................31, 41, 51, 61, 141, 145
7322 ..........................
31, 517322DU .....................31, 517322FR ......................85, 87, 121, 1237339 ..........................
Part No. 20948 PLC, PLI 147
August 2015
Part Number Index (continued)
PagePart Number
139, 1437382 ..........................139, 1437397 ..........................139, 1437402 ..........................17, 85, 87, 121, 123
7527 ..........................
87, 1237529 ..........................35–36, 55–567610 ..........................35–36, 55–567612 ..........................35–36, 55–567613 ..........................35–36, 55–567701 ..........................41, 617719 ..........................35–36, 55–567720 ..........................477752 ..........................477753 ..........................73, 87, 109, 1237796 ..........................73, 87, 109, 1237797 ..........................35–36, 55–567833 ..........................35–36, 55–567836 ..........................177844 ..........................177845 ..........................71, 87, 107, 1237858 ..........................71, 87, 107, 1237860 ..........................87, 1237864 ..........................21, 297910 ..........................45, 657911 ..........................177915 ..........................41, 617928 ..........................91, 1277938 ..........................497947 ..........................87, 1237954 ..........................87, 1237960 ..........................31, 51, 91, 93, 127, 129
7963 ..........................
97, 1337967 ..........................101, 1377968 ..........................87, 1237969 ..........................97, 13380076 ........................87, 1238027 ..........................97, 133, 141, 1458034 ..........................139, 141, 143, 145
8041 ..........................
35–36, 55–568067 ..........................35–36, 39, 55–56, 59
8068 ..........................
35–36, 39, 55–56, 59
8069 ..........................
35–36, 55–568070 ..........................97, 13380714 ........................35–36, 39, 55–56, 59
8072 ..........................
35–36, 55–568073 ..........................35–36, 55–568079 ..........................35–36, 55–568081 ..........................478136 ..........................67, 71, 103, 1078140 ..........................178148 ..........................17, 23–24, 47, 93, 129
8149 ..........................
35–36, 55–568152 ..........................35–36, 39, 55–56, 59
8153 ..........................
17, 33, 538177 ..........................478178 ..........................21, 298179 ..........................498203 ..........................498212 ..........................21, 298214 ..........................17, 498255 ..........................1783120 ........................1783121 ........................67, 69, 103, 1058331 ..........................178361 ..........................478371 ..........................45, 658379 ..........................99, 1358425 ..........................23–248436 ..........................
PagePart Number
23–24, 33, 538514 ..........................478516 ..........................36, 39, 56, 598519 ..........................498525 ..........................99, 1358537 ..........................97, 1338541 ..........................178666 ..........................75, 79, 111, 1158693 ..........................79, 1158719 ..........................79, 1158723 ..........................75, 79, 111, 1158727 ..........................75, 1118744 ..........................75, 1118747 ..........................79, 1158748 ..........................139, 141, 143, 145
8765 ..........................
139, 141, 143, 145
8766 ..........................
91, 1278785 ..........................41, 618794P ........................21, 298825 ..........................21, 298826 ..........................21, 298827 ..........................21, 298830 ..........................33, 538845 ..........................33, 538846 ..........................33, 538848 ..........................33, 538849 ..........................17, 73, 75, 109, 111
8874 ..........................
178878 ..........................41, 618886 ..........................41, 618887 ..........................17, 23–24, 478915 ..........................43, 638921 ..........................89, 1258924 ..........................83, 1198931 ..........................17, 43, 638964 ..........................17, 43, 638965 ..........................91, 1278974 ..........................71, 73, 107, 1098979 ..........................67, 71, 103, 1078981 ..........................17, 85, 87, 121, 123
8983 ..........................
89, 1258991 ..........................89, 1258992 ..........................31, 5190337 ........................139, 141, 143, 145
9216 ..........................
91, 1279226 ..........................91, 1279227 ..........................67, 71, 103, 1079236 ..........................67, 1039239 ..........................91, 1279324 ..........................89, 1259500 ..........................139, 1439599-S .......................71, 73, 87, 107, 109, 123
96110 ........................
93, 1299643 ..........................
148 PLC, PLI Part No. 20948
August 2015
Part Number Index (continued)
The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part isused on.
##10 X .31 TAPTITE HEX SCREW........75, 81, 111, 117
11/2" Air Hose (to be provided by user)...95, 1311/2-13 x 12" Bolt, Gr. 5.....141, 14510-32 X .5 FILLISTER HD.SCREW.....81, 11710-32 X .75 TORX HD.BOLT GR.5.....81, 117
AAC/DC Control Assembly Refer to 410.1.....13AC/DC Switch Assembly Refer to 413.1.....13ADAPTER MANIFOLD (BARNES AC).......77, 113
ADAPTER,.25 MPT X .25 SAE MALE...69, 105ADAPTER,130139-2-2.....95, 131ADAPTER-ALUM.CASTING,AIRMOTOR....81, 117
Adaptor Manifold.....75, 111AIR CYLINDER ADAPTOR--CUT.....81, 117AIR CYLINDER MTG.BRKT-DRILLED.......81, 117
AIR CYLINDER, PLP AM.....81, 117Air Motor Control Assembly Refer to 411.1 and412.1.....11, 15
AIR MOTOR REPAIR KIT, 16888.....81, 117AIR MOTOR W/MUFFLR,FACE MT.4AM.....81, 117
AMMETER-(6685,6675 CHARGER)**.......89, 125
ANGLE-1" DPL CABLE ANCHOR-GRAY....33, 53
ANGLE-18" STRUT MOUNT.....23–24ANGLE-CABLE GUARD,DPL-NOV-1.25.....33, 53
ANGLE-OUTRIG.LOCKING CLIP-PLI.....27ANGLE-ROLLING CARRIAGE STOP-1".....41, 61
Antichute Cable System Assembly Refer to302.1.....15
AXLE, IDLER WHEEL .75 X 4.01....35–36, 39, 55–56, 59
AXLE-ZINC PLATED,.75 X 29.5.....17
BBarrel Assembly (Reference Only).....83, 119BASE WELDMENT,NRRW-PLC15/19.....17BASE WELDMENT,NRRW-PLC24/30.....17BASE WELDMENT-PL/I19&24.....23–24BASE WELDMENT-PL/I30.....23–24BASE WELDMENT-PLC STD. ALUM......17BASE WELDMENT-PLC/36.....17BAT.PACK,PL,110/50,ANDERSON.....85, 121BAT.PACK,PLC,110/50,ANDERSON.....85, 121BAT.PACK,PLC,220/60,ANDERSON.....85, 121BAT.PKG,PL,110/50 U.K.,ANDERSN....85, 121BAT.PKG,PL,220/60,ANDERSON.....85, 121BAT.PKG,PLC-NB,220/60,ANDERSON......85, 121
BAT.PKG,PLC.110/50 U.K.,ANDERN....85, 121BAT.PKG,PLC/NB,110/50,ANDERSON......85, 121
BAT.PKG,PLC/NB,110/50,UK,ANDER........85, 121
BATT. CABLE CLAMP-RING,14.0.....87, 123BATT.PACK,PL 110/60,ANDERSON.....85, 121BATT.PACK,PL,220/50,ANDERSON.....85, 121BATT.PACK,PLC,110/60,ANDERSON........85, 121
BATT.PACK,PLC,220/50,ANDERSON........85, 121
BATT.PACK,PLC-NB,110/60-ANDERS.......85, 121
BATTERY BOX DIVIDER 13.5 X 9.....87, 123BATTERY BOX LID --(GRAY).......85, 87, 121, 123
BATTERY BOX RECEPTACLE,BLACK......87, 123
BATTERY BOX RECEPTACLE,RED.....87, 123BATTERY BOX-PAINTED.....85, 87, 121, 123BATTERY CABLE ASSY-PL,NEG-24"........73, 87, 109, 123
BATTERY CABLE ASSY-PL,POS-27"........73, 87, 109, 123
BATTERY CABLE ASSY-PLC,NEG-15"......71, 87, 107, 123
BATTERY CABLE ASSY-PLC,POS-45"......71, 87, 107, 123
BATTERY CABLE,NEGATIVE 17.5".....85, 121BATTERY CABLE,POSITIVE,8".....85, 121Battery Charger, See Figure #36.....87, 123Battery Charger, See Figure 36.....85, 121Battery Pack Assembly Refer to 416.1 and417.1.....11, 15
BATTERY PACK-PL, 220/60.....87, 123BATTERY PACK-PL,110/50.....87, 123BATTERY PACK-PL,220/50.....87, 123BATTERY PACK-PL,STD.....87, 123BATTERY PACK-PLC 110/50 U.K......87, 123BATTERY PACK-PLC, 220/60.....87, 123BATTERY PACK-PLC,110/50.....87, 123BATTERY PACK-PLC,220/50.....87, 123BATTERY PACK-PLC,STD.....87, 123BATTERY PACK-PLC/NB 110/50 U.K.........87, 123
BATTERY PACK-PLC/NB 220/60.....87, 123BATTERY PACK-PLC/NB,110/50.....87, 123BATTERY PACK-PLC/NB,STD.....87, 123BATTERY PACK-PLC36 110/50 U.K......87, 123Battery Protector, 13.5" x 9.75"(PLC19,24,30).....87, 123
BATTERY, 30H, 109AH.....85, 87, 121, 123BEARING,6060 10" WHEEL.....17BOE LUBE.....31, 51BOLT,CARRIAGE,1/4-20 X .75,G2.......91, 93, 127, 129
BOLT-ROLLER,3/8-24 X 1.69-ZINC......36, 39, 41, 56, 59, 61
BOOT,BATTERY TERMINAL,RED........85, 87, 121, 123
BOOT,CABLE TERMINAL COVER.......71, 73, 87, 107, 109, 123
BRACKET, STABILIZER ATTACH......21, 29BRACKET,AIRMOTOR PLAT.SWITCH.......93, 129
BRACKET-FRL SUPPORT-8.125".....95, 131BRACKET-OUTLET BOX PAINTED.....91, 127BRACKET-PLATFORM SWITCHMOUNT......97, 133, 139, 143
BRACKET-TALL OUTLETBOXMT-GRAY.....91, 127
BREATHER CAP, ALUMINUMPRODUCT........67, 75, 77, 79, 81, 103, 111, 113, 115, 117
BUSHING-6671 CHARG.,MOD# 6685.......89, 125
BUTTON, .800 O.D. X .281.....36, 39, 56, 59BUTTON,PUSH,BLACK W/SEAL.....97, 133
CC A B L E A N C H O RBRACKET-UPPER,ZNC.....31, 51
CABLE ASSY,DESCENT SEQUENCE.......31, 51
CABLE TIE,4 3/4".....93, 129CABLE,MAST TENSION.....31, 51CABLE-MAST TENSION-84" COLUMN.....31, 51
CAPACITOR,110/60,324-388 MFD.....75, 111CAPACITOR,125V,340-408 MFD.....77, 113CAPACITOR,2.0MFD,660 VAC 3820.....89, 125CARRIAGE, PLC-36, 49".....35–36, 55–56CARRIAGE, PLC/EUP STANDARD-49".....35–36, 39, 55–56, 59
CASTER, PL RGD 5.0 X 1.25.....17CASTER, PL SW W/SB 5X1.25......17, 45, 49, 65
CASTER,PL,SW W/LOCKOUT 8 X 2%%....23–24
CASTER-PL,SW 8 X 2 BOLT/NUTKIN.....24CHAIN MEDIUM, (BL-423)-101.5....35–36, 55–56
CHAIN MEDIUM, (BL-423)-70.5".....35–36, 39, 55–56, 59
CHAIN MEDIUM, (BL-423)-83.5".....35–36, 55–56
CHAIN TERM,UPPER,NO.1.....35–36, 39, 55–56, 59
CHAIN TERM-UPR(1 SLOT MED)ZINC.....35–36, 39, 55–56, 59
CHAIN TERM-UPR(1 SLOT SM)-ZINC......35–36, 55–56
CHAIN, LARGE, (AL-444)-101.5"....35–36, 55–56
CHAIN, LARGE, (AL-444)-70.5".....35–36, 39, 55–56, 59
CHAIN, LARGE, (AL-444)-83.5".....35–36, 55–56
CHAIN, SMALL (AL-422)--83.5".....35–36, 55–56
CHAIN, SMALL, (AL-422)-70.5".....35–36, 55–56
CHAIN, SMALL, (AL-422)-98.5".....35–36, 55–56
CHANNEL-4.63"AM LWR COILTUBE...93, 129CHARGER, 100-115/50-PL,PLC,AWP.......89, 125
CHARGER, 200-230/50-PLI,AWP.....89, 125CHARGER,100-115/60,PL(C),AWPS....89, 125CHARGER-230/60, PLC STYLE.....89, 125CHECK CAP & SEAL RING--STONE....75, 79, 111, 115
CHECK VALVE ASSY (BARNES AC)....77, 113CLAMP BAR,SURF.LEVEL-11.5".....27
Part No. 20948 PLC, PLI 149
August 2015
Part Description Index
CLAMP,0.50,#8 X 1/4,RUB CUSH........67, 71, 73, 91, 103, 107, 109, 127
CLAMP,1.88,#30 X 1/4,RUB CUSH......31, 51, 139, 141, 143, 145
CLEVIS BLOCK-4 SLOT STL.CASTG.......35–36, 39, 55–56, 59
COIL CORD JUNCTION BOX ASSY.....91, 127COIL CORD,16/6,12"COIL-PLC19/2.....91, 97, 127, 133
COIL CORD,16/6,24"COIL.....91, 97, 127, 133COIL CORD,16/6,48"COIL.....91, 127COIL CORD,16/6,60"COIL.....91, 127COIL CORD,16/6,72"COIL.....91, 127Coil Tube Funnel.....93, 129COIL TUBE-AIR HOSE-PLC/DPL30AM.....93, 129
COIL TUBE-AIR HOSE-PLC/EUPAM....93, 129COIL,220V,DELTA POWER.....75, 111COIL,RELEASE SOLENOID,110/15AC......77, 113
COIL,RELEASE SOLENOID,220/30AC......77, 113
CONDUIT,(4")-44"AIRTUBE HOUSE....93, 129CONDUIT,3"-COIL TUBE HOUSE-58".......91, 127
CONDUIT,3"-COIL TUBE HOUSE-66".......91, 127
CONDUIT,3"-COIL TUBE HOUSE-78".......91, 127
CONDUIT-35.625" MAST BRACE,LH....17, 43, 63
CONDUIT-35.625" MAST BRACE,RH........17, 43, 63
CONDUIT-39.375" MAST BRACE,LH....17, 23–24, 43, 63
CONDUIT-39.375" MAST BRACE,RH........17, 23–24, 43, 63
CONDUIT-MAST BRACE,LH-51.69".....23–24, 49
CONDUIT-MAST BRACE,PLC36-46.5"......17, 49
CONDUIT-MAST BRACE,RH-51.69".....23–24, 49
CONDUIT-PLI/30 LF BRACE-48.5".....23–24CONDUIT-PLI/30 RF BRACE-48.5".....23–24CONN,MALE,ST, 1/2 H B-MPT.....81, 95, 117, 131
CONN,MALE,ST-OBS.SEE 17837.......67, 71, 103, 107
CONN,SQUEEZE,1/2NPT .38-.50,SM.......67, 69, 99, 101, 103, 105, 135, 137
CONN. GRND.1/2",90DEG.SM.WIRE...91, 127CONN. SQZ,1/2NPT .39-.56 MED........67, 69, 97, 99, 101, 103, 105, 133, 135, 137, 141, 145
CONNECTOR,070102-4-4.......67, 69, 71, 73, 103, 105, 107, 109
CONNECTOR,070120-6-4.....67, 103CONNECTOR,080103-4-4.....67, 71, 103, 107CONNECTOR,1/2 SET SCREW,FLEX.......91, 127
CONNECTOR,1/2 SET SCREW,MPT...91, 127CONNECTOR,ANDERSON SB 175***......85, 121
CONTACTOR BLOCK,N.O......97, 133Contactor Box Assembly (European) Refer to415.1.....13
CONTACTOR, MOTOR, 50/60 110V.....99, 135CONTACTOR, MOTOR, 50/60 220V...99, 101, 135, 137
CONTROL BOX,3BUTTON,PNEUMATIC....93, 129
CORDSET,AC-6671 CHARG.,MD#6685.....89, 125
CORDSET-AC (16794 CHARGER).....89, 125CORDSET-AC (6688 CHARGER).....89, 125CORDSET-AC (6851 CHARGER).....89, 125COUNTERWEIGHT WELD-PLI/19.....23–24COUNTERWEIGHT WELD-PLI/24.....23–24COUNTERWEIGHT WELD-PLI/30.....23–24COUNTERWGHT.COVER CASTING.....23–24COUPLER,19119 POWER UNIT.....75, 111COUPLER,GALV.......75, 77, 79, 81, 111, 113, 115, 117
COUPLER-FEMALE BOSTON FLEX,AM...81, 117
COUPLING,1/4" BRASS NPT.....95, 131COVER, EMERG. LOWER HANDLE.....75, 79, 81, 111, 115, 117
COVER,BLANK.....91, 127CSTR,NON-MARKG 5X1.25"GRAY S/B.....17Cylinder Assembly.....23–24, 71, 73, 107, 109Cylinder Assembly, See Figure 33.....69, 105CYLINDER,HYD-1.5 X 69 X 79.38.....83, 119CYLINDER,HYD-1.5 X 79 X 97.38.....83, 119CYLINDER,HYD-1.5X 53.25X 66.....83, 119
DDECAL,100-115V./50 HZ.".....99, 135DECAL,100-115V./60 HZ.".....99, 135DECAL,230V./50 HZ.".....99, 101, 135, 137DECAL,250 LB. MAX. PLC36....139, 141, 143, 145
DECAL,300 LB. MAX. PLC.......139, 141, 143, 145
DECAL,8 AMP MAX......139, 141, 143, 145DECAL,ADJ. PLATFORM, YELLOW.....41, 61DECAL,ALL WHEELS TOUCHING,PLI.....24DECAL,BATTERY BOX ANDERSON....85, 121DECAL,CAUTION BATTERY,CAMLOK......85, 87, 121, 123
DECAL,DEXRON II ATF ONLY".....67, 75, 103, 111
DECAL,EMERGENCY STOP"YELLOW.....97, 133, 141, 145
DECAL,FORK LIFT POCKET-PLI.....24DECAL,FRONT OUTRIGGER"YELLOW.....17DECAL,GENIE".....139, 141, 143, 145DECAL,HOLD DOWN BAR, YELLOW.....31, 51DECAL,IMPORTANT ALL OUT.........139, 141, 143, 145
DECAL,LOWER PIN TO SECURE (LH).....24DECAL,MANUAL LOWER VALVE........17, 73, 75, 109, 111
DECAL,MANUAL LOWER.VALVE........17, 69, 105
DECAL,NON-INSULATED PLATFORM.....139, 141, 143, 145
DECAL,OPER. INST.PLC36 NOV-DU........31, 41, 51, 61
DECAL,OPER.INST.PLC36 NOV-FR%%....31, 41, 51, 61
DECAL,OPER.INSTR. PL/PLM......31, 41, 51, 61, 141, 145
DECAL,OPER.INSTR.(136KG) DUTCH.....31, 51
DECAL,OPER.INSTR.(136KG) FRENC.....31, 51
DECAL,PERSONNEL LIFT.....31, 51
DECAL,PLC36 TILTBACK.....49DECAL,READ ENCLOSED INSTR......31, 51, 139, 141, 143, 145
DECAL,TILT BACK O.R., YELLOW.....45, 65DROP OUT CYLINDER WELD-PLC/NB.....17DROP OUT CYLINDER WELD-PLC36.....17DROP OUT CYLINDER WELDMENT-PLC....17DROPOUT CYL. WELDMENT-PLI.....23–24
EElbow, 90 degree #4 SAE - 1/4 Flareless....67, 103
Elbow, 90 degree 1/4 Flareless.....67, 103ELBOW,070202-4-4.....73, 109ELBOW,070220-4-6...67, 69, 71, 73, 103, 105, 107, 109
ELBOW,070220-4-6-L.....71, 73, 107, 109ELBOW,080201-4-4.....71, 107ELBOW,080220-4-4.....71, 107ELBOW,140238-4-4.....93, 129ELBOW,140239-8-8.....81, 95, 117, 131ELBOW,SHORT-1/2" RIGID CONDUIT......91, 127
ELBOW,STREET,GALV.,3/8 NPT.....67, 75, 77, 79, 81, 103, 111, 113, 115, 117
ENCLOSURE,ELEC.,STOCK,7X7X4.......101, 137
ENCLOSURE,FG ELEC.,STOCK,7X5X4....99, 135
END HEAD MANIFOLD,23375.....79, 115EYEBOLT,1/4-20 X 4.....23–24
FF.R.V.L. ASSEMBLY W/GAGE-AM.....95, 131FILLER STRIP,#4 COL.BOTTOM-5......35–36, 39, 55–56, 59
FILLER STRIP,(COL.#4 TOP)--3"....35–36, 55–56
FILTER CAP-FENNER DC.....81, 117FILTER, PICK-UP, 149 MICRON**.....79, 115FITTING,AIR-HOSE.....93, 129FLAT BAR-COIL TUBE BRKT---6"........31, 51, 91, 127
FLAT BAR-COIL TUBE BRKT-12.25".....31, 51, 91, 93, 127, 129
FLATBAR-AIRMOTOR MOUNT-5.25".........81, 117
FLATBAR-LOCK STOP,PLI-1".....23–24FLATBAR-NOV.UPR.SEQ CLIP,LH-2"........33, 53
FLATBAR-NOV.UPR.SEQ.CLIP,RH-2"........33, 53
FOOTPAD SERVICE KIT.....21, 29FUSE HOLDER,PANEL MOUNTED.....89, 125FUSE,15 AMP,TYPE 3AG.....89, 125
GGAUGE, FLUID LEVEL SIGHT.....77, 113GAUGE,OIL SIGHT,19119 MTR......75, 111GAUGE-F.R.V.L. ASSEMBLEY.....95, 131Gland (Reference Only).....83, 119Gland Static Seal.....83, 119GRD.CONN.,1/2",INSULATED.....91, 127
HHANDLE ANCHOR CLIP-PLC OBS......49HANDLE BALL KNOB.....21, 29
150 PLC, PLI Part No. 20948
August 2015
Part Description Index (continued)
HANDLE,LEVELING JACK,SHRT-ZINC.....21, 29
HEATSINK--MODEL #06685 CHARGER....89, 125
HOLD DOWN SPRING.....31, 51HOLD DOWN WELDMENT.....31, 51HOLD DOWN WELDMENT-13.25".....31, 51HOSE CLAMP-WORM DRIVE.....81, 95, 117, 131
HOSE,1/2,AIR--BULK.....81, 95, 117, 131HOSE-3/16,PNEUMATIC-600".....93, 129HOSE-3/8 POLYETHELENE CLR-BULK.....67, 69, 103, 105
HOSE-5/32 BLACK PNEUMATIC,BULK.....93, 95, 129, 131
HOSE-5/32 GREEN PNEUMATIC,BULK.....93, 95, 129, 131
HOSE-5/32 RED PNEUMATIC,BULK....81, 93, 117, 129
HYD HOSE ASSY W/FITTINGS 18.5"........67, 69, 103, 105
HYD HOSE ASSY W/FITTINGS 24.75.......71, 73, 107, 109
HYD HOSE ASSY W/FITTINGS 27".....67, 71, 103, 107
HYD HOSE ASSY W/FITTINGS-16.25.......69, 105
HYDRA.STL.TUBE ASSY-PLC 6"........67, 71, 103, 107
Hydraulic Assembly, AC Vertical Refer to402.1.....15
Hydraulic Assembly, DC/Air Motor HorizontalRefer to 403.1.....11
Hydraulic Assembly, DC/Air Motor Vertical Referto 404.1.....13
Hydraulic Cylinder.....17HYDRAULIC FILTER ELEMENT.....81, 117Hydraulic Power Unit, Air Motor.....71, 107Hydraulic Power Unit, DC.....73, 109Hydraulic Power Unit, See Figure 29 or30.....69, 105
IIDLER WHEEL W/BEARING-LG.....35–36, 39, 55–56, 59
IDLER WHEEL W/BEARING-MEDIUM......35–36, 39, 55–56, 59
IDLER WHEEL W/BEARING-SM.....35–36, 55–56
INLET TUBE (BARNES AC).....77, 113INSTRUCT.TUBE W/CAPS-1.75 X 12........31, 51, 139, 141, 143, 145
KKEY RING,SPLIT-2" O.D......24KIT,CASTER,SW,LOCK.....24KNOB,TIMER.....89, 125
LLADDER, ENTRY, W/NON SKID TAPE.....17LATCH PIN WELDMENT-PLI (3.13).....23–24LEVEL,BUBBLE.....17Leveling Jack Assembly.....23–24LEVELING JACK ASSY,16".....21, 29LEVELING JACK CASTING.....21, 29LEVELING JACK ROD 16".....21, 29Leveling Jack, Front.....27Leveling Jack, Rear.....27
LEVER, MANUAL RELEASE........79, 81, 115, 117
LEVER,MANUAL RELEASE,19119 MTR....75, 111
Lock Nut, Self Locking (Reference Only).....83, 119
LOCK,DEMOUNTABLE SWIVEL(17020).....24LOCKNUT,ELEC,1/2".....97, 99, 101, 133, 135, 137, 141, 145
LOWER CHAIN TERM WELD. #3 WIDE.....35–36, 39, 55–56, 59
LOWER CHAIN TERM WELD.#4NARRW.....35–36, 39, 55–56, 59
LUG-PLC STABILIZER.....47LWR TERM-LG CHAIN W/3.50" ROD...35–36, 39, 55–56, 59
LWR TERM-LG CHAIN W/5.5" ROD.....36, 39, 56, 59
LWR TERM-MED CHAIN W/4.25" ROD.....35–36, 39, 55–56, 59
LWR TERM-SM CHAIN W/4.25" ROD........35–36, 55–56
MMANIFOLD-AM 3 PORT 1/4 FPT.....93, 129Mast Assembly Refer to 301.1.....11, 13Mast Assembly, PLC/PLI24,30 & PLC36 (SeeFig. #9).....31, 51
MAST BRACE,LF.PLI 19/24 39.37".....23–24MAST BRACE,RF.PLI 19/24 39.37".....23–24MAST CABLE KIT-PLC36 ANTICHUTE.....33, 53
MAST CABLE KIT-PLI/PLC19,24.....33, 53MAST CABLE KIT-PLI/PLC30 ANTIC.....33, 53MAST COVER PLATE-(4 COL.)-GRAY......31, 51
MAST SECT.#3, EUP19,PLC19 & 24....35–36, 39, 55–56, 59
MAST SECTION,#1 PLC-24, 71.25".....35–36, 55–56
MAST SECTION,#1, PLC-30, 84"...35–36, 55–56
MAST SECTION,#1, PLC19,71.25".....39, 59MAST SECTION,#1,PLC-36, 102".......35–36, 55–56
MAST SECTION,#2, PLC-30, 84"...35–36, 55–56
MAST SECTION,#2, PLC-36, 102"......35–36, 55–56
MAST SECTION,#2, PLC24, 71.25".....35–36, 39, 55–56, 59
MAST SECTION,#3 PLC-30, 84"....35–36, 55–56
MAST SECTION,#3, PLC-36, 102"......35–36, 55–56
MAST SECTION,#4 PLC-24, 71.25".....35–36, 55–56
MAST SECTION,#4, PLC-30, 84"...35–36, 55–56
MAST SECTION,#4, PLC-36, 102"......35–36, 55–56
MAST SECTION,#4,PLC,PLI,EUP 19.....39, 59MAST SECTION,#5 PLC-24, 71.25".....35–36, 55–56
MAST SECTION,#5, PLC 30, 84"....35–36, 55–56
MAST SECTION,#5, PLC-36, 102"......35–36, 55–56
MIDRAIL GUIDE ( HOOK ).....139, 143
MOTOR ASSY,AC W/PLT,KM156.....75, 111MOTOR KIT W/CAP-1725RPM(JAPAN).....77, 113
MOTOR KIT W/CAP-3450RPM(STD)%%...77, 113
MOTOR KIT-STONE 12V DC REPLA**......79, 115
MOUNTING BRKT-F.R.V.L.ASSY......95, 131
NNIPPLE,1/2 MPT X 1",GALVANIZED.....95, 131NIPPLE,1/2" CONDUIT.....97, 133NIPPLE,1/8 MPT X 2".....95, 131NIPPLE,GALV.,3/8 X 2.5....75, 77, 79, 81, 111, 113, 115, 117
NUT, STABILIZER ADJUSTMENT.....47NUT,HEX,1/4-20.....67, 69, 71, 73, 85, 91, 93, 97, 103, 105, 107, 109, 121, 127, 129, 133, 139, 143
NUT,HEX,10-32.....81, 93, 117, 129NUT,HEX,3/8-24.....36, 39, 41, 56, 59, 61NUT,HEX,JAM,1/2-13.....17NUT,LP NYLOCK,1/2-13.....141, 145NUT,LP NYLOCK,1/4-20.....87, 123NUT,LP NYLOCK,5/16-18.....17, 45, 49, 65NUT,NYLOCK,1/2-13.....23–24NUT,NYLOCK,1/4-20.....21, 23–24, 29, 31, 33, 41, 47, 51, 53, 61, 73, 87, 91, 93, 95, 109, 123, 127, 129, 131, 139, 143
NUT,NYLOCK,10-24.....23–24NUT,NYLOCK,10-32.....91, 99, 101, 127, 135, 137
NUT,NYLOCK,3/8-16.....17, 21, 23–24, 27, 29, 31, 35–36, 39, 41, 43, 45, 47, 49, 51, 55–56, 59, 61, 63, 65, 139, 143
NUT,NYLOCK,5/16-18.....33, 53NUT,WING,1/2-13.....41, 61NUTSERT,3/8-16 STEEL CAD PLTD.....17, 49
OO-RING, 2-017 POLY 90A.....81, 117O-RING,FILTER CAP-FENNER DC.....81, 117O-RING,RESERVIOR,DC.....75, 79, 111, 115O-RING,RESERVOIR,2-254 BUNA50A.....81, 117
OBS.SEE 17034P.....23–24OBS.SEE 17036P.....23–24OBS.SEE 20561-DECAL.....99, 135OBS.SEE 8979-HYD.HOSE ASSY.....73, 109OUTLET CONDUIT-5.75.....91, 127OUTLET CONVERSION KIT.....97, 133Outrigger Assembly Refer to 204.1.....11, 13Outrigger Assembly See Figure #14.....47OUTRIGGER ASSEMBLY-NB24.....21, 29OUTRIGGER ASSEMBLY-PL-I19/24.....23–24OUTRIGGER ASSEMBLY-PL-I30.....23–24OUTRIGGER ASSEMBLY-PLC19.....21, 29OUTRIGGER ASSEMBLY-PLC19 NB.....21, 29OUTRIGGER ASSEMBLY-PLC24.....21, 29OUTRIGGER ASSEMBLY-PLC30.....21, 29OUTRIGGER ASSEMBLY-PLC30-NB.....21, 29OUTRIGGER ASSEMBLY-PLC36.....21, 29OUTRIGGER WELDMENT, PLI/30.....23–24OUTRIGGER WLDMNT,PLI-19/24.PTD.....23–24
Part No. 20948 PLC, PLI 151
August 2015
Part Description Index (continued)
PPICKUP SCREEN-DB1005,06.....75, 81, 111, 117
Pigtail Less Plug.....99, 135PIGTAIL,ASSY,AC/DC SJO 14/3**........91, 99, 127, 135
PIN ASSEMBLY-PL/PLC STABILIZER.....47PIN ASSY, LOCK, LONG (PLC-36).....49PIN,CLEVIS,.75 X 2......17, 24, 67, 69, 71, 73, 103, 105, 107, 109
PIN,COIL-.313 X 4 HBK, ZINC.....29PIN,COTTER,.125 X 1.5.....17, 24, 31, 49, 51, 67, 69, 71, 73, 103, 105, 107, 109
PIN,GROOVED- .200 X .75*.....35–36, 39, 55–56, 59
PIN,LOCK,SHORT W/PULL RING.....17, 27PIN,OUTRIGGER LOCK.....17, 45, 65PIN,ROLL,.188 X .75.....43, 63PIN,ROLL,.25 X 1.25.....24PISTON (HYD.LIFT CYLINDER).....83, 119Piston Static Seal.....83, 119PL24/NB PL19CSA OUTRIGGER 64".....21, 29PLAT. ASSY, FIBER, PLC STD......141, 145PLAT. ASSY-NRW PL W/DECALS.....139, 143PLAT. ASSY-STD PL W/DECALS.....139, 143PLAT. NRRW.FIBER ASSY-PL.....141, 145PLATE,MAST COVER,(5 COL.)-GRAY......31, 51
PLATE,RELAY MOUNTING,6 X 5.5....101, 137PLATE,SHAFT SUPPORT,ZINC PLTD.......35–36, 39, 55–56, 59
Platform Assembly, Aluminum, Standard &Narrow Refer to 501.1.....11, 13, 15
PLC Base Assembly Refer to 201.1.....11, 13PLC Base Assembly Refer to 202.1.....15PLC Tiltback Outrigger Assembly Refer to307.1.....13
PLI Uneven Surface Level Kit Refer to203.1.....15
PLUG,HEX SOCKET,3/8 MPT.....77, 113PLUG,PIPE,STL,SQ HEAD,3/8***...75, 77, 79, 111, 113, 115
PLUG,PWR,UK,16AMP,3PIN,BLK........87, 89, 123, 125
PLYWOOD,5/8 ACX-18.5 X 23.875.....139, 143PLYWOOD,5/8 ACX-23.88 X 23.88.....139, 143POW UNIT,AC,.75GPM,PLC,SERV.....77, 113POW UNIT,DC,1GAL,PLC,SERV***.....79, 115POW.UNIT,AC,.5GPM,PLC,SERV.....77, 113POW.UNIT,AIR,PLC,SERV.....81, 117POWER UNIT ASSY-PLC/AC 220V.....77, 113POWER UNIT, BARNES .5 GPM.....77, 113POWER UNIT,A/C,LOAD DELAY***.....75, 111POWER UNIT,AIRMOTOR,PLC,PB1002.....81, 117
POWER UNIT,DC,1 GAL,DB-00139L....79, 81, 115, 117
PULLEY BRACKET-1", ZINC.....31, 33, 51, 53PULLEY MOUNTING BLOCK--1.25".....33, 53PULLEY W/BEARING.....33, 53PULLEY,(NYLATRON) 2 X .5 X .25......31, 33, 51, 53
PUMP.....79, 115PUMP KIT (JAPAN PWR UNIT-BARN).......77, 113
PUMP KIT (STD PWR UNIT-BARNES)......77, 113
PUMP KIT-DB1005,06.....75, 81, 111, 117PUMP MOTOR SOLENOID.....79, 115
PUSHLOC,1/4 MPT X 5/32.....93, 129PUSHLOC,1/4 MPT X 5/32,90ELBOW.......95, 131
PUSHLOC,1/8 MPT X 5/32.....81, 95, 117, 131PWR UNIT,AC,PLC,9"RESERVOIR.....77, 113
QQUICK DISCONNECT SOCKET,PLP AM...95, 131
QUICK DISCONNECT VALVE, PLP AM.....95, 131
RRAILING WELDMENT.....139, 143R A I L I N G W E L D M E N T- N RWPLATFORM.....139, 143
RECTIFIER, 460 VOLT.....75, 111RELAY MOUNTING PLATE.....99, 135RELEASE ASSY,MANUAL-DB1005,06......81, 117
RELEASE VALVE NUT (BARNES AC).......77, 113
RELIEF VALVE KIT**.....75, 79, 111, 115RESERVOIR MOUNTING CLAMP.....81, 117RESERVOIR,1 GALLON-DB1005.....81, 117RESERVOIR,19119 POWER UNIT.....75, 111RESERVOIR,3 QUART,23400 PWR UN.....79, 115
RESERVOIR,9"LG,PLC PWR UNIT.....77, 113RESEVR-BARN.AC 1.25GAL 9.625"....77, 113RETURN TUBE ASSY (BARNES AC ).......77, 113
RETURN TUBE CLAMP.....75, 81, 111, 117RETURN TUBE-DB1005,06....75, 81, 111, 117RIVET,MAGNALOK,.192 #4.....49RIVET,MAGNALOK,.192 #7.....93, 129RIVET,STL,STL.MAN,P,.25 X .25....31, 51, 85, 87, 121, 123, 139, 141, 143, 145
Rod (Reference Only).....83, 119Rod Seal.....83, 119Rod Static Seal.....83, 119Rod Wiper.....83, 119Roller Button Assembly, See Items ListedBelow.....36, 39, 56, 59
ROLLER KIT(SL,PLC,AWP1) QTY 16.....39, 59ROLLER KIT(SL,PLC,AWP1) QTY 20.....36, 56ROLLER WHEEL WELDMENT-PLC19.......43, 63
ROLLER,NYLATRON 1.50 O.D.***.......36, 39, 41, 56, 59, 61
ROLLING CARRIAGE BRKT --(GRAY)......41, 61
ROLLING CARRIAGE BRKT. ASSY......41, 61ROUNDBAR-STAB.PIN,PLI-8.5".....24RUMBLE SEAT WELDMENT-PLCDC/NB....17, 85, 87, 121, 123
R U M B L E S E A TWELDMENT-PLCDC/STD.....17, 85, 87, 121, 123
SSCREW RELIEF ADJ.DB1005,06.....81, 117SCREW,FHM,10-32 X 1.....35–36, 39, 55–56, 59, 81, 117
SCREW,FHS,1/4-20 X .75.....23–24, 33, 53SCREW,FHS,1/4-20 X 1.5...35–36, 39, 55–56, 59
SCREW,FHS,3/8-16 X 2 GRD.8.....35–36, 39, 55–56, 59
SCREW,FILLISTER HM,10-32 X .75.....99, 135SCREW,HHC,1/2-13 X 1.25 GR5.....23–24SCREW,HHC,1/2-13 X 1.5.....17, 33, 53SCREW,HHC,1/2-13 X 8.....41, 61, 141, 145SCREW,HHC,1/4-20 X .5.....85, 87, 121, 123SCREW,HHC,1/4-20 X .75.......31, 41, 51, 61, 67, 69, 71, 73, 91, 93, 95, 103, 105, 107, 109, 127, 129, 131, 139, 143
SCREW,HHC,1/4-20 X 1.....41, 61, 71, 73, 91, 107, 109, 127, 139, 143
SCREW,HHC,1/4-20 X 1.25.....17, 23–24, 47SCREW,HHC,1/4-20 X 1.5.......21, 29, 85, 93, 121, 129, 139, 143
SCREW,HHC,1/4-20 X 1.75..93, 97, 129, 133, 139, 143
SCREW,HHC,1/4-20 X 2.....47SCREW,HHC,1/4-20 X 2.25.....21, 29SCREW,HHC,3/8-16 X .75.....17, 49SCREW,HHC,3/8-16 X 1.....17, 23–24, 43, 45, 49, 63, 65, 95, 131
SCREW,HHC,3/8-16 X 1.25 GRD 5.....17, 23–24, 31, 43, 49, 51, 63
SCREW,HHC,3/8-16 X 1.50,GR5.....47SCREW,HHC,3/8-16 X 2.25.....21, 29SCREW,HHC,3/8-16 X 2.5.....47SCREW,HHC,3/8-16 X 3.....49SCREW,HHC,3/8-16 X 3.5,GR5.....49SCREW,HHC,3/8-16 X 4.....21, 27, 29SCREW,HHC,3/8-16 X 4.5.....27SCREW,HHC,5/16-18 X .75.....17, 21, 29, 45, 49, 65
SCREW,HHS,3/8-24 X .5,ZINC......23–24, 33, 35–36, 39, 53, 55–56, 59
SCREW,PHIL,PHM,6-32X.38,SF.TAP.........99, 101, 135, 137
SCREW,PHM,10-32X1,SF.TAP.SLOT.........97, 133, 141, 145
SCREW,RHM,10-32 X .38...31, 33, 47, 51, 53, 91, 99, 101, 127, 135, 137
SCREW,RHM,10-32 X .5.....91, 127SCREW,RHM,10-32 X .75...35–36, 39, 55–56, 59
SCREW,RHM,10-32 X 1.....91, 127SCREW,RHM,10-32 X 1.5.....81, 117SCREW,RHM,10-32 X 1.75.....81, 117SCREW,SET,HS 10-32 X.25.....33, 53SCREW,SHS,1/2-13 X 1.....23–24SCREW,SHS,10-24 X .38.....23–24SCREW,SHS,10-24 X .625.....31, 33, 51, 53Seal Back-up Ring.....83, 119SEAL KIT,FOR 1.13 ROD (LANTEX).....83, 119SEAL RING.....75, 79, 111, 115SEAL, PUMP SHAFT.....75, 79, 111, 115SEAL, RESERVOIR, BARNES AC.....77, 113SHIM,.75 X.45 X.016.....36, 39, 56, 59SHIM,.75 X.45 X.032.....36, 39, 56, 59SHIM,.75 X.45 X.064.....36, 39, 56, 59SLIDING MIDRAIL ASSY-NRRW.....139, 143SLIDING MIDRAIL KIT, NO PAINT.....139, 143SOLENOID ASSY,220V,S6-4001-08*....75, 111SOLENOID ASSY. (50/60 120V).....75, 111SOLENOID COVER.....75, 111SOLENOID MOUNTING BRACKET.....75, 111SOLENOID MTG. BRACKET.....79, 115SOLENOID MTG. BRKT. SIDE COVER......79, 115
SOLENOID, STONE, DC.....79, 115
152 PLC, PLI Part No. 20948
August 2015
Part Description Index (continued)
Spacer (Reference Only).....83, 119SPACER TUBE .5 X .12 X .5" LG.....69, 105SPACER, IDLER WHEEL....35–36, 39, 55–56, 59
SPACER, IDLER WHEEL "CONDUIT".......35–36, 39, 55–56, 59
SPACER, SLEEVE, .375X2.0.....49SPACER,.40X.50X.560.....17SPACER,NYLON .257 X .5 X .75"...17, 23–24, 47, 93, 129
SPACER,NYLON-.25 X.625 X.093TK....93, 129SPACER,SPONGE,BATTERY BOX.6.5".....85, 121
SPONGE-BATT.BOX, .5X 8.5X13.75.....85, 121SPRING & BALL (CHECK) STONE,AC......79, 115
SPRING & BALL (CHECK) STONE,DC.....75, 111
SPRING, TENSION CABLE.....33, 53SPRING-EXTEN,.105WIRE 1.12 X 7.....23–24SPRING-TENSION,.08 X .5 X 1.62.....23–24STAB. WING HANDLE.....47STAB.RET.PIN ASSY,DPL / AWP.....49Stabilizer Assembly, PLC-30, 36 Refer to308.1.....11
STABILIZER ASSY-PLC30,FRONT.....47STABILIZER ASSY-PLC36,FRONT.....47STABILIZER CHANNEL,PLC30-48".....47STABILIZER CHANNEL,PLC36-64".....47STABILIZER HINGE BRACKET-ZINC.....49STABILIZER MNT.BRKT.WELDMENT.....47STABILIZER TUBE-71.75.....47Steel Hyd. Tube Assy., 3" 90 degree.....73, 109Steel Hydraulic Line Assembly.....69, 105Steel Hydraulic Line Assy.....71, 107Steel Pressure Line Assy......73, 109STOP PLATE-PLI,ZINC,1.75X1.56.....23–24STRAINER (BARNES AC).....77, 113STRAP, MOTOR TERMINAL.....79, 115STRUT MTG BRKT WLDT,PLC36.....49Strut/Roller Bracket.....43, 63Strut/Roller Bracket Assembly(PLC19,24,30).....43, 63
Strut/Roller Bracket Assembly Refer to306.1.....13
Strut/Tiltback Assembly, PLC-36 Refer to309.1.....11
SURF.LVL.O.R.SUPP.WELD,REAR.....27SURF.LVL.O.R.SUPPT.WELD,FR PLI.....27SURFACE LEVEL O.R.ASSY-FRONT.....27SURFACE LEVEL O.R.ASSY-REAR.....27Switch Assembly, See Figure #22.....91, 127Switch Assembly, See Figure 22.....141, 145SWITCH,3 BUTTON,W/KEYLOCK.....97, 133SWITCH,CONTROL,TELEM......97, 133SWITCH,TURN TO RELEASE MUSH......101, 137
TT-BOX,2.75 X 4.5 X 2.0.....91, 97, 127, 133TEE,BRANCH,130425-2.....95, 131TENSION CABLE KIT-PLC36 NOVON.......33, 53
TENSION CABLE KIT-PLI/PLC19,24.....33, 53TENSION CABLE KIT-PLI/PLC30.....33, 53TERMINAL,#10 RING,BLUE...71, 73, 107, 109TERMINAL,FEM.BUTT SEAM:16/14...99, 101, 135, 137
TERMINAL,FLAG.90 DEG.BLUE.......99, 101, 135, 137
TERMINAL,FORK-TONGUE,BLUE......71, 73, 99, 101, 107, 109, 135, 137
TERMINAL,RING,RED,.313,INSUL......71, 73, 107, 109
THREADED ROD,(1/2-20),.625".....81, 117TILT BACK OUTRIG.WELD.-PL/30.....45, 65TILTBACK ACCESSORY---PLC.....45, 65TILTBACK FRAME WELDMENT-PLP36.....49TILTBACK JACK MTG.BRKT. WELD.....49TILTBACK SOCKET WELD-PLM/PLC30.....45, 65
TILTBACK UPDATE KIT,PLC36***.....49TILTBACK WELDM.28.25" PLC36.....49TILTBACKJACK,UPPER HALF PL36.....49TIMER,12HR,CHARGER MOD.#2002**.....89, 125
TIMER,12HR,CHARGER MOD.#8563.......89, 125
TIMER-12 HR,230/60(16794 CHGR)....89, 125TOEBOARD WELDMT-NARROWPLAT......139, 143
TO E B O A R D W E L D M T- S T DPLATFORM.....139, 143
TOOL TRAY ACCESSORY***.....139, 143TUBE ASSY-ROD END/RELIEF (JSB).......77, 113
TUBE,SLIDING MIDRAIL,20.69 IN.....139, 143TUBE-NARROW SLI.MIDRAIL-15.06.......139, 143
TUBE-OUTRIGGER,PLC24-58".....21, 29TUBE-OUTRIGGER,PLC30-75".....21, 29TUBE-OUTRIGGER,PLC36-92".....21, 29TUBE-PL30 STABILIZER-58".....47TUBE-PLC19 OUTRIGGER-44".....21, 29TUBE-PLC30/NB OUTRIGGER-82".....21, 29TUBE-SURF.LVL.OUTRIGG, PLI-14".....27
UU-BOLT,3/8 X 1 YZ.....41, 61, 139, 143U-Cup.....83, 119UNEVEN SURFACE LEVEL KIT-PLI.....27
VVALVE CAP,RELIEF: DB1005,06.....81, 117VALVE KIT RELIEF(BARNES AC).....77, 113VALVE SEAT,RELIEF: DB1005,06.....81, 117VALVE,BARNES RELEASE-SERVICE.......77, 113
VALVE,FLOW CONTROL A8-2101-00.......67, 69, 71, 73, 103, 105, 107, 109
VALVE,LOAD DELAY,19119 MTR......75, 111VALVE,RELEASE.....81, 117VALVE,RELEASE CARTRIDGE,STONE.....75, 79, 111, 115
VALVE,RELIEF, RV14, DC STONE**.....81, 117
WWASHER,FENDER,.25 X 1.25 X.062.....21, 29WASHER,FLAT,.650 X 1.312 X.095.....21, 29WASHER,FLAT,MS,#10,Y.........31, 47, 49, 51, 141, 145
WASHER,FLAT,USS,1/2",Y......23–24, 27, 41, 61, 141, 145
WASHER,FLAT,USS,1/4"Y.......23–24, 47, 69, 71, 73, 85, 87, 95, 105, 107, 109, 121, 123, 131, 139, 143
WASHER,FLAT,USS,3/8",Y......17, 21, 23–24, 29, 36, 39, 43, 47, 49, 56, 59, 63, 95, 131
WASHER,FLAT,USS,5/16",Y.....21, 29, 33, 53WASHER,LOCK,#10 PLTD.......31, 33, 35–36, 39, 47, 51, 53, 55–56, 59, 81, 91, 93, 117, 127, 129, 141, 145
WASHER,LOCK,.25.....17, 47, 67, 69, 71, 73, 85, 87, 91, 93, 103, 105, 107, 109, 121, 123, 127, 129
WASHER,LOCK,.313.....21, 29WASHER,LOCK,.375....17, 23–24, 27, 31, 35–36, 39, 41, 43, 45, 49, 51, 55–56, 59, 61, 63, 65, 139, 143
WASHER,LOCK,0.5".....17, 23–24WASHER,SHIM,.375 X.625X.016 AL.....41, 61WASHER,SHIM,.375 X.625X.033 ST.....41, 61WASHER,SHIM,.5 X .875 X .033....36, 39, 56, 59
WASHER,SHIM,.5 X .875 X .063.....33, 53WASHER,SHIM,.75 X 1.125 X.030......17, 31, 35–36, 39, 49, 51, 55–56, 59
WASHER,SHIM,.765X1.312 X.093**.....17, 35–36, 39, 43, 49, 55–56, 59, 63
WASHER,SHIM,SST,.825X1.25X.015......141, 145
WASHER,SHIM,U SHAPED,BRASS 1X1....23–24
WASHER,STAR,EXTERNAL,.375.....21, 29WASHER,STAR,EXTERNAL,.5.....41, 61Wear Ring.....83, 119WHEEL, 10 X .75 X 1.5.....17WHEEL,POLY,6X2, 3/4**.....43, 63WIRE CABLE,14/3 SO,BULK.......67, 69, 103, 105
WIRE CABLE,16/3 SJO,BULK.....71, 73, 107, 109
WIRE CABLE,16/6,SO,BULK.....91, 127
Part No. 20948 PLC, PLI 153
August 2015
Part Description Index (continued)
154 PLC, PLI Part No. 20948
August 2015
Fitting Cross References
Part No. 20948 PLC, PLI 155
August 2015
Fitting Cross References (Continued)
156 PLC, PLI Part No. 20948
August 2015
Fitting Cross References (Continued)
Part No. 20948 PLC, PLI 157
August 2015
Fitting Cross References (Continued)
158 PLC, PLI Part No. 20948
August 2015
Fitting Cross References (Continued)
Part No. 20948 PLC, PLI 159
August 2015
Fitting Cross References (Continued)
160 PLC, PLI Part No. 20948
August 2015
Fitting Cross References (Continued)
Parts M
anualP
LC
PLI
from S
N 1483-01 to S
N 1494-99999
Part No.20948
Rev A3