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Logistics Engineering Supply Chain The North American Energy Revolution: Implications for Rail Prepared for: Railway Supply Group Graham Brisben CEO, PLG Consulting February 20, 2015
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Page 1: Plg union league railway supply group luncheon

Logistics         Engineering         Supply  Chain        

The  North  American  Energy  Revolution:    Implications  for  Rail  

 Prepared  for:  

Railway  Supply  Group      

Graham  Brisben  CEO,  PLG  Consulting  

   

February  20,  2015  

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Boutique  consulting  firm  with  team  members  throughout  North  America  

§  Established  in  2001  

§  Over  100  clients  and  250  engagements  

Practice  Areas  §  Logistics  §  Engineering  

§  Supply  Chain  

Consulting  services    §  Strategy  &  optimization  

§  Logistics  assets  &  infrastructure  development  §  Supply  Chain  design  &  operationalization  

§  M&A/investments/private  equity  

Industry  verticals  §  Energy  §  Bulk  commodities    

§  Freight  rail    

§  Institutional  investors  and  private  equity  

About  PLG  Consulting  

The  North  American  Energy  Revolution:    Implications  for  Rail  

Partial  Client  List  

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Deep  rail  industry  experience  •  Operational  

•  Commercial    

•  Design  &  engineering    

•  Equipment  market  

Broad  shale  development  industry  client  experience  over  past  four  years    

•  E&P  companies  

•  Refiners  

•  Terminal  developers  

•  Investors  –  private  equity,  hedge  funds,  investment  banks  

•  Government  agencies,  industry  trade  groups  

•  Equipment  leasing    

PLG’s  Industry  Qualifications  

Diverse  projects  •  Frac  sand  supply  chain  design  &  implementation  

•  CBR  supply  chain  optimization  

•  Rail  commercial  negotiations  

•  Rail  car  acquisition  –  commercial  &  technical  inspection  

•  Comprehensive  design  &  engineering    –  rail,  marine,  tankage,  product  handling,  and  related  facilities  

•  EH&S  training  

•  Investment  advising  

•  Industry’s  only  long  term,  CBR  volume  forecast  with  complimentary  rail  tank  car  forecast  

Recognized  industry  thought  leader  on  CBR  and  tank  car  markets  

•  Numerous  industry  presentations,  articles  and  advising  

The  North  American  Energy  Revolution:    Implications  for  Rail  

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s  s  Source:  CAPP,  About  Oil  Sands  

Source:  EIA,  May  2014  

US  Shale  

 

Unconventional  Energy  Resources  and  Extraction  Technologies  

The  North  American  Energy  Revolution:    Implications  for  Rail  

Western  Canadian  (WC)    Oil  Sands  

Source:  www.epmag.com  

SAGD  Horizontal  Drilling  &    Hydraulic  Fracturing  

Source:  Marathon,  February  2014  

“Moore’s  Law”    at  play:    

Exponential  advances  in  technology,  resulting  in  

Declining  costs  

Surging  production  

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•  New  extraction  technologies  resulting  in  record  production  of  gas,  natural  gas  liquids  (NGL),  and  crude  oil  

•  Water-­‐borne  imports  of  crude  being  displaced  by  domestic  production  

•  North  America  on  pace  toward  full  “energy  independence”  by  2020  

The  North  American  Energy  Revolution  

The  North  American  Energy  Revolution:    Implications  for  Rail  

Source:  CAPP  Report,  June  2014  

Source:  RBN  Energy,  December  2014  

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Correlation  of  Operating  Rig  Count  With  Sand  &  Crude  Carloads  Handled  

The  North  American  Energy  Revolution:    Implications  for  Rail  

0    

200    

400    

600    

800    

1,000    

1,200    

1,400    

1,600    

0  

50,000  

100,000  

150,000  

200,000  

250,000  

Ope

rating

 U.S.  L

and  Oil  Rigs  

Carloa

ds  Han

dled

 

U.S.  Land  Oil  Rigs  

All  Sand  Carloads  

Petroleum  Carloads  

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2009-­‐2011  •  CBR  developed  from  the  

Bakken  to  bridge  the  gap  until  pipelines  are  built  

•  First  unit  train  shipment  in  Dec.  2009  

•  Destination  market:    Cushing,  OK  WTI  trading  hub  

2011-­‐2013  •  Ascendancy  of  trading  as  main  growth  driver  in  

CBR;    WTI-­‐Brent-­‐LLS  differentials  are  key  

•  St.  James,  LA  LLS  hub  becomes  most  attractive  destination    

•  Coastal  refineries  begin  rail  receipt  infrastructure  build-­‐out  

•  Tank  car  market  overheats,  becomes  main  growth  constraint  

2013-­‐current  •  CBR  from  Bakken  assumes  long-­‐term  

structural  role  in  crude  oil  market  

•  Bakken  CBR  transitioning  to  east  and  west  coast  markets;  LLS  and  WTI  converge  as  Permian  and  Eagle  Ford  growth  floods  USGC  

•  Canadian  CBR  build-­‐out  begins;  tank  car  market  reorienting  to  coiled/insulated  car  types  (~2/3  of  CBR  fleet  order  backlog)  

Historical  U.S.  Crude-­‐by-­‐Rail  Growth  

0  

200  

400  

600  

800  

1,000  

1,200  

2010

-­‐Q1  

2010

-­‐Q2  

2010

-­‐Q3  

2010

-­‐Q4  

2011-­‐Q

1  20

11-­‐Q

2  20

11-­‐Q

3  20

11-­‐Q

4  20

12-­‐Q

1  20

12-­‐Q

2  20

12-­‐Q

3  20

12-­‐Q

4  20

13-­‐Q

1  20

13-­‐Q

2  20

13-­‐Q

3  20

13-­‐Q

4  20

14-­‐Q

1  20

14-­‐Q

2  20

14-­‐Q

3  20

14  Oct  

2014

 Nov

 

U.S. Crude by Rail Volumes (kbpd)

US Crude Originations Bakken Crude Originations

0

200

400

600

800

1,000

1,200

1,400

Dec

-10

Mar

-11

Jun-

11

Sep

-11

Dec

-11

Mar

-12

Jun-

12

Sep

-12

Dec

-12

Mar

-13

Jun-

13

Sep

-13

Dec

-13

Mar

-14

Jun-

14

Sep

-14

Dec

-14

US Bakken Basin Crude Production and Rail Transport (kbpd)

Production Crude by Rail

Source: NDPA, PLG Analysis, February 2015

The  North  American  Energy  Revolution:    Implications  for  Rail  

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2014:    Oversupply  Has  Caused  Precipitous  Price  Declines  

Source:  RBN  Energy,  January  2015  

WTI,  Brent  &  Natural  Gas  2014  and  2015  

Citibank  cut  its  crude  price  forecasts,  saying  West  Texas  Intermediate  (WTI)  could  go  as  low  as  the  $20  per  barrel  range  before  recovering  to  reach  a  new  equilibrium.  (Reuters,  2/09/2015)  

The  market  doesn’t  understand  just  how  quickly  oil  companies  are  scaling  back  their  activities,  and  as  a  result,  oil  prices  could  rebound  faster  than  many  observers  expect.  -­‐  Continental  Resources  CEO  Harold  Hamm  (Fuelfix,  1/28/2015)  

•  U.S.  shale  oil  industry  has  now  entered  uncharted  territories  in  its  brief  history  

•  Natural  Gas  and  NGL  pricing  has  also  dropped  dramatically  in  a  similar  timeframe…due  to  oversupply  and  NGL  ties  to  oil  prices  

•  Market  experts  have  widely  varied  opinions  on  what  the  rest  of  the  year  holds  for  pricing  -­‐  $10  ~  $70  per  barrel…  

The  North  American  Energy  Revolution:    Implications  for  Rail  

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Source:  Baker  Hughes,  February  2015  

…Shale  Oil  Rigs  Are  Falling  Quickly…  

•  Producers  have  taken  the  following  measures:  

•  Slashed  their  CAPEX  by  30-­‐50%+  for  2015  

•  Stopped  drilling  exploratory  wells  

•  Focus  drilling  on  known  “sweet  spots”  

•  Requesting  suppliers  for  price  reductions  up  to  30%    

0  200  400  600  800  

1,000  1,200  1,400  1,600  1,800  

U.S.  Land  Oil  Rigs  

The  North  American  Energy  Revolution:    Implications  for  Rail  

•  Will  continue  to  drill  “held  by  production”  wells  to  maintain  land  assets  –  but  no  production  

•  Conversely,  Canadian  oil  sands  producers  are  completing  in-­‐process  wells  as  they  already  have  significant  investments  made  

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…However,  Crude  Oil  Production  Will  Continue  To  Grow  

0  

1  

2  

3  

4  

5  

6  

7  

8  

9  

Lower  48  States  (excl  GOM)  Crude  Oil  Production  (MMBPD),  Includes  Lease  Condensate  

Source:  EIA,  February  2015   Source:  CAPP,  January  2015  

•  ~$50  WTI  price  is  very  challenging  for  all  producers  right  now  

•  Cost  reduction  focus  and  “sweet  spot”  drilling  will  continue  to  lower  break  even  cost    

•  Smaller,  weaker  players  will  fall  while  stronger  producers  will  actually  grow  during  downturn  

•  Oil  sands  has  a  20-­‐50  year  view  on  projects  

•  Have  also  cut  R&D  budgets  and  delayed  new  greenfield  projects  

•  SAGD  wells  also  has  lower  break  even  costs  compared  to  shale  wells  

•  Current  pricing  is  a  short  term  issue  from  their  perspective  

The  North  American  Energy  Revolution:    Implications  for  Rail  

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Shale  Supply  Chain  and  Downstream  Impacts  

Feedstock  (Ethane)  

Byproduct  (Condensate)  

Home  Heating  (Propane)  

Other  Fuels  

Other  Fuels  

Gasoline  

Gas  

NGLs  

Crude  

Proppants  

OCTG  

Chemicals  

Water  

Cement  

Generation  

Process  Feedstocks  

All  Manufacturing  

Steel  

Fertilizer  (Ammonia)  

Methanol  

Chemicals  

Petroleum  Products  

Petro-­‐chemicals  

Inputs      Wellhead    Direct    Output     Thermal     Fuels     Raw  Materials    

Downstream  Products  

Impacts  to-­‐date  include:      Dramatic  reduction  in  crude  imports,    

lower  electricity  costs,  lower  gasoline  prices,  increased  refined  products  exports  

       

The  next  wave:      Manufacturing  renaissance  in  the  US  based  on  abundant,  low  cost  energy  and  feedstocks  

 

The  North  American  Energy  Revolution:    Implications  for  Rail  

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Over  $120B  of  New  Shale-­‐Related  Manufacturing  Investments  Have  Been  Announced  

The  North  American  Energy  Revolution:    Implications  for  Rail  

Ethylene  and  Propylene  

Ammonia  and  Derivatives  

Methanol  

Polymers  and  Resins  

Chlor-­‐alkali  

Other  Source:  American  Chemistry  Council  and  PLG  analysis  

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Small  Covered  Hoppers  –  Market  Update    

Current  market  is  one  of  “mixed  signals”  §  Significant  activity  in  short-­‐term  subleasing  and  railcar  storage  

§   Some  shifting  of  new-­‐build  delivery  schedules  

§  Minimal  outright  cancellations  of  car  orders  

§   “Mixed  signals”  should  be  expected  due  to  oil  price  volatility  and  continual  revisions  to    2015  well  completion  plans  

Availability  positions  are  showing  some  “cracks”  §  A  few  late-­‐2015  new-­‐build  slots  are  available  

§  New-­‐build  production  schedules  are  full  through  mid-­‐2016….for  now  

§  Overriding  attitude  for  2016  production  is  “wait  and  see”  

Typical  full  service  lease  rates  are  currently  $650  -­‐  $675,  down  from  late  Q3  2014  (was  over  $700)  

Frac  sand  shippers/receivers  will  continue  to  move  towards  more  efficient  methods  of  rail  transportation,  especially  with  heightened  pressure  on  frac  sand  delivered  cost  per  ton  

Cement  consumption  is  expected  to  grow  by  8%+  in  2015  §  Cement  railcar  lessees  are  carefully  watching  the  market  for  lease  opportunities  

Plastic  pellet  cars  are  successfully  competing  for  small  hopper  build  capacity  

The  North  American  Energy  Revolution:    Implications  for  Rail  

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Low  Oil  Price  Case  North  American  CBR  Forecast  Overview  

The  North  American  Energy  Revolution:    Implications  for  Rail  

Source: PLG Crude by Rail & Tank Car Forecast, Feb. 2015

•  Bakken  &  Oil  Sands  are  main  drivers  of  CBR  volumes,  accounting  for  ~87%  of  NA  movements  in  2017  

•  Other  plays  such  as  Niobrara  and  Permian  are  seeing  increasing  CBR  activity  but  will  be  adequately  served  by  pipelines  long-­‐term  

 

-

100

200

300

400

500

600

700

800

900

2013 2014 2015 2016 2017 2018 2019

Scenario 3 WTI $52-64 & WCS $40-52 Crude by Rail Volumes

Bakken

Western Canada

Niobrara

Permian

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Industry  Awaiting  U.S.  DOT  PHMSA  Decision  –  May  2015  

NPRM  (July  2014)  addressed  following  key  areas:  §  Classification  &  characterization  of  mined  gases  and  liquids  

§  Rail  routing  risk  assessment  

§  Reduced  operating  speeds    

§  Enhanced  braking  

§  Three  tank  car  options  announced  for  HHFT  trains  –  Option  2  (9/16”  tank,  no  enhanced  braking)  is  likely  the  new  standard  

Recent  accidents  continue  to  put  pressure  on  increasing  tank  car  safety  specifications  

Rail  tank  car  market  conditions  §  New-­‐build  backlog  is  20-­‐24  months  and    most/all  orders  have  “no  cancellation”  

clauses  

§  New  order  active  on  “pause”  till  new  rules  announced  in  May  

§  Some  orders  for  9/16”  cars  already  on  order  books    

§  Current  lease  price  ~$1,900  /  month    

§  Spot  market  rate  is  ~$1,000/month  or  lower,  very  soft  market  

§  Numerous  crude  oil  sets  are  in  storage,  leading  to  improved  operations  and  availability  of  power  which  was  in  short  supply    

§  Industry  in  a  holding  pattern  -­‐  general  sentiment  is  “wait  and  see”  

Tank  Car  Insulation  

Top  Fittings  Housing   Manway  

Tank  Jacket  

Tank  Shell  

Tank  Head  

Head  Shield  

Source:  API  with  PLG  simplification  

Bottom  Outlet  Valve/Protection  Skid  

The  North  American  Energy  Revolution:    Implications  for  Rail  

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Total  Tank  Car  Fleet  Forecast  Under  NPRM  Option  2  and  ~$58/bbl  Oil  

The  North  American  Energy  Revolution:    Implications  for  Rail  

CRUDE  45,644  13%  

ETHANOL  26,920  7%  

LPG  20,683  6%  

CHEMICAL  158,424  43%  

AG  76,579  21%  

OTHER  36,595  10%  

2015  

CRUDE  32,277  8%  

ETHANOL  26,795  6%  

LPG  21,571  5%  

CHEMICAL  168,269  40%  

AG  79,864  19%  

OTHER  40,566  10%  

SURPLUS  CRUDE  13,955  3%  

SUBJECT  TO  RETIREMENT,  STORAGE,  OR  

RESTRICTED  USE  DUE  TO  

REGULATION  40,100  9%  

2019  

Total  Fleet:364,847     Total  Fleet:  423,396    

Page 17: Plg union league railway supply group luncheon

Logistics         Engineering         Supply  Chain        

Thank  You  !  For  follow  up  questions  and  information,  

please  contact:    

Taylor  Robinson,  President  +1  (508)  982-­‐1319  /  [email protected]  

 This  presentation  is  available  for  download  at:  

http://plgconsulting.com/category/presentations/  


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