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Plunger Inspection Report

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__ _ _ _ @ eH. MAX ell. llAX 0.3 x 45° / PAS DE TRACE DE CHOC DEPASSANT LA SUR FAC E "A" NO SHOCK MARK OUTSIDE OF "A" AREA NOTA 1 ; .,Op STR CT URE CUIVRAGE E P=12 u 0 + PASSIVATION Gt-lROM!QUE HmICE Dr: GRAIN _0 ':;U';",/M.JT N FA 04 -1 02 NOTE 1: .,0" MA TERIAL STRUCTURE : COPPER PLATING TH .=12p 0 + CHROMI C ___ I_N_rD_EX----:;;:..8_A__D_RD_1_ G 4_-_ 2 T_E_X_TU_RE. CC N_N_ F,_A _O 70 _---. MOTA 2: COTES VAlABLES APRES CUIV RAGE NOTE 2: DIMENSIONS VALI D AFTER COPPER PLATING / NOTE - Dil1e n!J.ons et t olb rarces 5ul.vant: ISO 110 1 2004 ; ISO 80 15; ISO 5459, ISO 2766 1 In, ISO 276t! 2 K and gf ulll&tric to19rancus accordirrg to; I SO 1101 2004; I SO JSO 5459, ISO 2763 7 ,., IDO 2768 2 K t - Ca ra cteristiques Cri t iq ues - significa t ion des symb o 9S spec : 19472 J\ )\ J\ a us age int erne Valeo . -- Cr itical Characteristi CS A J\ - Meaning of i ter:rs according 8 ta sp ecification: 194721 Valca's internal use i' -- -- -- ----------------------j I .. ot modifications - c. ot 1.. ot cbll u ti on. QU ' il roprh.nt., .ont Thlf. dradnc as 'fell tho devices and realis.tions it. presents are cOfllll uniqu h a U't ro ,t cic le" .nt con f i dential .t r •• te nt la pcapri.tIl imp2rted on a stri ckl,. confidential basis and re:lsin the ox c lusivQ ex cl udve 1& Socied < Equipement , Electrlqu es IIOteur > 11, ne pr·r·perty 01 the EquipelDent, Electrique, > ;t;'ey :nay not plJ uvEi nt At r-e n1 reprodu 1ttl n1 cOlf\l)uniques t i ara 6ans autorlsat1on b. copied nar diSc!o,ed to •• the cODlpany'1 written 4c r it e . C(Jn88iTt CREATION / CREATION APP ROBATIOn /APPROVAL N OYAU M OB IL E F.'{. OLLIVIER C.PATROIX DATE I 06/0 1/ 1997 DATE I MASSE ( WEIGHT G AMHE / RA NGE PLUNGER CED5 MATIERE / MATERIAL adJonctlon gorge (vue detail B) J R , 23/10/2006 -01225 addition (view B detail) H C. PA TROIX 21/09/2006 10476 G FY. OLLI VIER 13/09/2005 10 476 Acc ording speo 168355 TRAITEKENT-PROTECTI QN TREATHENT- PROTRCT ION ECBELLE SCALE See NOTE 1 2/1 l''ORMAT ORIGINE (FROM SIZE I/ \li r NOTA A3 187 787 J nota
Transcript
Page 1: Plunger Inspection Report

__ _ _ _

eH MAX

ell llAX 03 x 45deg

PAS DE TRACE DE CHOC DEPASSANT LA SUR FACE A NO SHOCK MARK OUTSIDE OF A AREA

NOTA 1 Op STR CTURE ~~TrERE CUIVRAGE EP=12u 0 + PASSIVATION Gt-lROMQUE HmICE Dr GRAIN _0 UMJT NFA 04-1 02 NOTE 1 0 MA TERIAL STRUCTURE COPPER PLATING TH =12p 0 + CHROMI C PSSIVAnON~___ I_N_rD_EX----8_A__D_RD_1_ G 4_-_ 2T_E_X_TU_RE CC N _N_F_A_O 70 _---

MOTA 2 COTES VAlABLES APRES CUIVRAGE NOTE 2 DIMENSIONS VALI D AFTER COPPER PLATING

~OTA NOTE - Dil1enJons et t olbrarces g~ollltrlques 5ulvant ISO 1101 2004 ISO 8015 ISO 5459 ISO 2766 1 In ISO 276t 2 K bull DrNnai oJ~ and gfulllamptric to19rancus accordirrg to I SO 1101 2004 I SO B01~ JSO 5459 ISO 2763 7 IDO 2768 2 K

t

- Caracteristiques Crit iques ~~~ - s i gnificat ion des symbo 9S

su iv~nt spec 19472 J ) J a usage interne Valeo ~~ la ~ -- Cr itical CharacteristiCS ~ A J - Meaning of i terrs according8 ~~ t a specification 194721

Valcas internal use

~ -~ -~~r---H O i ----------------------------jI

-_~~--~-O-d-i1-1-e-d-bmiddot -~~-D ~at~re ot modifications shy

c ~ln ot 1 dl~olt ill ot cbllu tion QU il roprhnt ont Thlf dradnc as fell tho devices and realistions it presents are cOflllluniquh a Ut r o tcic le nt con f i dential t r bullbullte nt la pcapritIl imp2rted on a strickl confidential basis and relsin the ox c lusivQ ex cl udve d~ 1amp Socied lt Equipement Electrlques IIOteur gt 11 ne prmiddotrmiddotperty 01 the cpa~ylt EquipelDent Electrique ~Ioteur gt tey nay not plJ uvEint At r-e n1 reprodu1ttl n1 cOlfl)uniques ~ d~B t i ara 6ans autorlsat1on b copied nar diScoed to thi~d pa~tibullbull it~out the cODlpany1 written 4c r ite C(Jn88iTt

CREATION CREATION APPROBATIOn APPROVAL NOYAU MOB ILEF OLLIVIER CPATROIX

DATE I 0601 1997 DATE I bull

MASSE ( WEIGHT GAMHE RANGE PLUNGER bull CED5

MATIERE MATERIAL

adJonctlon gorge (vue detail B)J R LA~OUREUX 23102006 -01225 graov~ addition (view B detail)

H C PATROIX 21092006 10476

G FY OLLIVIER 13092005 10476

According speo 168355

TRAITEKENT-PROTECTIQN TREATHENT-PROTRCT ION ECBELLE SCALESee NOTE 1 2 1

lORMAT G~CBfuamp~sectSI ORIGINE (FROM SIZE Ilir NOTA A3 187 787 JSe~ nota

1 1 gmiddot-IshyVU~ INCOMING INSPECTION REPORT

irlpne lfllllI IJ UIYfI

Part No 8 7187shy Supplier Name f~~ftJn poundn)1 lNC)J~

Part Name pL)Yl)~t Insp Date G 4122-011

Revision iT Model SI2shy

Problem

Observation Valeo 5 1 No Specification Instrument

Sample Results

1 2 3 4 5

1 3S9degJ3l1O HG 3C middotoa 3C bull3 oK3( 06 3( middot01

2 3lt lf O3l(-(o H6 ~ig 31 middot )33rt middotr O~

3 middot40~ middot ~lb rmOJ g middot Jt1 ~ middot1+4

i 41shy ~ middot Ji3

O)l

4 middot 75111middotor Y~n~1 11 middot86 middot 85 ot 5shy JIf bull30

f~ ~o Ytnkr J1t middot 3C 11-+ 33 o~

6 11- ~o~ 0 P P 19 oo~ 18 0 27 OJtshy 1J+~I8Jts 0 Q

rn ct~ ~f Z4 middot ~18 2JI middot ~6amp 1pound

23jC24 o Y~t1Iit 23~g 2-1 deg3 alt

~ lg 10 200 V~tj~t 2060 20 01 6)(

I~ B middot S-~middot1 AP gltS2 g6 0 6)1

1 L0 F) D~oj64 1t Dmiddot o6 0deg4 01(

12shy 3) 4deg)31(1gt pP 3f middot4gZ ~J1S 03 dJ-13 2(j~ ~(j middot 3J pP l~38 1g~s-gJ ~l( I

It d 0middot 6IK+S PP o 32g )( o 2Srx Ok1 zS 4JIot I)

P P deg g-O)( o 2 X OJ(4103 7lt1 4~J31 4r~1

M ~H~ middot ~ )llgtfo p P O ~

~~I o middot ~2( X

1 -+5~ Ok

11shy j~ pP 1)41 IfmiddotY -11

19 OJ pP 0585 omiddotS31 OK 1~

o 112G plusmno jfl p P 12J o 24 If8deg Ic- 01(

21) 45deg -oo~ P p 4(1)1 1f~ 53 Note -21 2 0 PP 1 1~ 1 1~ fllK

u J r tl shy1 pP 0 1-11 O fSt

23 Rq 3middot2 io~c~ T~J (

6 0j oJ31

v Pqff~ 711lt1 1JJ + I~ ~0rtlun ~

z LUI)] 21ukgt

Remarks- unJLtAInuJ ~fOrb OK o Checked by Approoved by

ltI ~ (10-r o~ ~~ ~NG

-

64

~1~8(j) QUALITY PLAN I INSPECTION REPORT

Rev Dt 020309 tnfllll~ j nCl l iltl1 gt1~1111~

QASQAFT1009

RevNo02

Sampling Plan Supplier Name M GIBS1I6iiiCS P~~~Stln pound1M Iampl4tJ4Iroduct STARTER MODEL TS12

As per Operating Instruction QAIQAWIOl Part Name Plunger Part No Rev 187787 J Invoice No Date

Quantity Date GRN No

SrNo Dimensional Least Supplier Measurement

Characteristics Count P-DIshy nllr bull Valeo Measurement

VJj --h ltnJ- DT A IDimmenSional Samplel Sample 2 I Sample 3 Sample 4

I -shy Ui-9GS 24 middot~ro 9ltS 24 SSY 1-4 middot9 -r-- Sample 5 t k 1 Not Ok Sample 1 Sample 2 iSample 3 I---Ple 4 Sample 5 Ok 1 Not Ok

_1_IOuterDia 24948 2500 6 IMicrometer_ 0001 ~5JLZ4 9 2~bJ Of-_ 14 JLZ4 9~~ 9q~9~6 ~1i_C~ 2 Dim 940 1960 6 l Trimos 0001 ~ _~ 50 J 51 r ___ -+- 0 _9 s~3 Sb r~ ~ 9 ~ 0middot ~ cf

I T 000gt 1 ~ 31 53 3 1 st I oK 3153 gt1~-- ~l SI 131S2 31 I oK3 Depth Dim 31403160

6 Heghtgauge 0010_ 3C middot Sl gt middot ~~(4---middot- __ _ o~~5ll 3(-53 -34~4~34S(J 3C ~lt o~ 6 Heightgauge O O~ 36 (f2_ 06middot(13 36middot01 I -Ho1lt S(~ 3 (J5 ~~ ltrl ~ d2 3(11) I OK _

4 feight 3440~460

5 Height 3590 1 3610

6 f iniSh~32 6 jRoughness 0001 Z(f ()IgC o~7 r ltl 0 31shy 03 0 151 () 141 O S-l OK - --+ -~ - - --shy -shy -4--shy

7 Inner Dia 1430 1 1440

8

~vernier

Inner Dia 1175 1 1205 Vernier

--shy --shy vernier9 IDia 23902410

I B IVisual

Free from burr and damageunder icutlOnos per box

leu plating

1shy I Visual I

IAs per supplier [report

C Material I 1 llSMnpB37 according to ~suPPlier 2 IVerification of Raw material as per definea 3

0010 1l1 middot3 D ly ~l 1~ ~L oK 1y3CJ 4middot~ ft 3L 143L 14 lt3 ~K 2gtC 1 ~ I ~ ~7 ----shy I (J K 32- 11 ~~ lI middotgb - I 8~ --- gb o(

~15b ~ 9j QLI middotdOl _-==-1 clt 23 95) ~3 ~5 239 ] ~(fO-QLj(~K -

-+Ofshy O~ oyenshy 1_ _ _ -shy Gshy lK_ O( OK K ClC ------shy

---1-~-=-F- --I --~ -shy t

0010

0010

---shy1---shy - --1-shy

__NF En 10087 _ -Lepot1shy ~

freguen In QMS~FIL017 -NOle 11ilferial ~eportresults sn-all oe varified feir a e emen -shy

~---

1- ----+shysioned 1_ _ _ -shy ----+

IshyI

-+ -

3 IRaw material frequency defined Atul 110210 IDate Decision I~K I Not Ok T UfD IDate DecisIon OK NotOk I Uf D

Mod Details of Mod Mod by Date I Rem arks Remarks

Prepared By Approved By

Rajesh Salunke Inspected pound lamp-(Atul Jadhav IApproved -rshy~ I nspected Qa~ Approved ~ ---------------------~----------~--~

Page 1 of 1

Page 2: Plunger Inspection Report

1 1 gmiddot-IshyVU~ INCOMING INSPECTION REPORT

irlpne lfllllI IJ UIYfI

Part No 8 7187shy Supplier Name f~~ftJn poundn)1 lNC)J~

Part Name pL)Yl)~t Insp Date G 4122-011

Revision iT Model SI2shy

Problem

Observation Valeo 5 1 No Specification Instrument

Sample Results

1 2 3 4 5

1 3S9degJ3l1O HG 3C middotoa 3C bull3 oK3( 06 3( middot01

2 3lt lf O3l(-(o H6 ~ig 31 middot )33rt middotr O~

3 middot40~ middot ~lb rmOJ g middot Jt1 ~ middot1+4

i 41shy ~ middot Ji3

O)l

4 middot 75111middotor Y~n~1 11 middot86 middot 85 ot 5shy JIf bull30

f~ ~o Ytnkr J1t middot 3C 11-+ 33 o~

6 11- ~o~ 0 P P 19 oo~ 18 0 27 OJtshy 1J+~I8Jts 0 Q

rn ct~ ~f Z4 middot ~18 2JI middot ~6amp 1pound

23jC24 o Y~t1Iit 23~g 2-1 deg3 alt

~ lg 10 200 V~tj~t 2060 20 01 6)(

I~ B middot S-~middot1 AP gltS2 g6 0 6)1

1 L0 F) D~oj64 1t Dmiddot o6 0deg4 01(

12shy 3) 4deg)31(1gt pP 3f middot4gZ ~J1S 03 dJ-13 2(j~ ~(j middot 3J pP l~38 1g~s-gJ ~l( I

It d 0middot 6IK+S PP o 32g )( o 2Srx Ok1 zS 4JIot I)

P P deg g-O)( o 2 X OJ(4103 7lt1 4~J31 4r~1

M ~H~ middot ~ )llgtfo p P O ~

~~I o middot ~2( X

1 -+5~ Ok

11shy j~ pP 1)41 IfmiddotY -11

19 OJ pP 0585 omiddotS31 OK 1~

o 112G plusmno jfl p P 12J o 24 If8deg Ic- 01(

21) 45deg -oo~ P p 4(1)1 1f~ 53 Note -21 2 0 PP 1 1~ 1 1~ fllK

u J r tl shy1 pP 0 1-11 O fSt

23 Rq 3middot2 io~c~ T~J (

6 0j oJ31

v Pqff~ 711lt1 1JJ + I~ ~0rtlun ~

z LUI)] 21ukgt

Remarks- unJLtAInuJ ~fOrb OK o Checked by Approoved by

ltI ~ (10-r o~ ~~ ~NG

-

64

~1~8(j) QUALITY PLAN I INSPECTION REPORT

Rev Dt 020309 tnfllll~ j nCl l iltl1 gt1~1111~

QASQAFT1009

RevNo02

Sampling Plan Supplier Name M GIBS1I6iiiCS P~~~Stln pound1M Iampl4tJ4Iroduct STARTER MODEL TS12

As per Operating Instruction QAIQAWIOl Part Name Plunger Part No Rev 187787 J Invoice No Date

Quantity Date GRN No

SrNo Dimensional Least Supplier Measurement

Characteristics Count P-DIshy nllr bull Valeo Measurement

VJj --h ltnJ- DT A IDimmenSional Samplel Sample 2 I Sample 3 Sample 4

I -shy Ui-9GS 24 middot~ro 9ltS 24 SSY 1-4 middot9 -r-- Sample 5 t k 1 Not Ok Sample 1 Sample 2 iSample 3 I---Ple 4 Sample 5 Ok 1 Not Ok

_1_IOuterDia 24948 2500 6 IMicrometer_ 0001 ~5JLZ4 9 2~bJ Of-_ 14 JLZ4 9~~ 9q~9~6 ~1i_C~ 2 Dim 940 1960 6 l Trimos 0001 ~ _~ 50 J 51 r ___ -+- 0 _9 s~3 Sb r~ ~ 9 ~ 0middot ~ cf

I T 000gt 1 ~ 31 53 3 1 st I oK 3153 gt1~-- ~l SI 131S2 31 I oK3 Depth Dim 31403160

6 Heghtgauge 0010_ 3C middot Sl gt middot ~~(4---middot- __ _ o~~5ll 3(-53 -34~4~34S(J 3C ~lt o~ 6 Heightgauge O O~ 36 (f2_ 06middot(13 36middot01 I -Ho1lt S(~ 3 (J5 ~~ ltrl ~ d2 3(11) I OK _

4 feight 3440~460

5 Height 3590 1 3610

6 f iniSh~32 6 jRoughness 0001 Z(f ()IgC o~7 r ltl 0 31shy 03 0 151 () 141 O S-l OK - --+ -~ - - --shy -shy -4--shy

7 Inner Dia 1430 1 1440

8

~vernier

Inner Dia 1175 1 1205 Vernier

--shy --shy vernier9 IDia 23902410

I B IVisual

Free from burr and damageunder icutlOnos per box

leu plating

1shy I Visual I

IAs per supplier [report

C Material I 1 llSMnpB37 according to ~suPPlier 2 IVerification of Raw material as per definea 3

0010 1l1 middot3 D ly ~l 1~ ~L oK 1y3CJ 4middot~ ft 3L 143L 14 lt3 ~K 2gtC 1 ~ I ~ ~7 ----shy I (J K 32- 11 ~~ lI middotgb - I 8~ --- gb o(

~15b ~ 9j QLI middotdOl _-==-1 clt 23 95) ~3 ~5 239 ] ~(fO-QLj(~K -

-+Ofshy O~ oyenshy 1_ _ _ -shy Gshy lK_ O( OK K ClC ------shy

---1-~-=-F- --I --~ -shy t

0010

0010

---shy1---shy - --1-shy

__NF En 10087 _ -Lepot1shy ~

freguen In QMS~FIL017 -NOle 11ilferial ~eportresults sn-all oe varified feir a e emen -shy

~---

1- ----+shysioned 1_ _ _ -shy ----+

IshyI

-+ -

3 IRaw material frequency defined Atul 110210 IDate Decision I~K I Not Ok T UfD IDate DecisIon OK NotOk I Uf D

Mod Details of Mod Mod by Date I Rem arks Remarks

Prepared By Approved By

Rajesh Salunke Inspected pound lamp-(Atul Jadhav IApproved -rshy~ I nspected Qa~ Approved ~ ---------------------~----------~--~

Page 1 of 1

Page 3: Plunger Inspection Report

64

~1~8(j) QUALITY PLAN I INSPECTION REPORT

Rev Dt 020309 tnfllll~ j nCl l iltl1 gt1~1111~

QASQAFT1009

RevNo02

Sampling Plan Supplier Name M GIBS1I6iiiCS P~~~Stln pound1M Iampl4tJ4Iroduct STARTER MODEL TS12

As per Operating Instruction QAIQAWIOl Part Name Plunger Part No Rev 187787 J Invoice No Date

Quantity Date GRN No

SrNo Dimensional Least Supplier Measurement

Characteristics Count P-DIshy nllr bull Valeo Measurement

VJj --h ltnJ- DT A IDimmenSional Samplel Sample 2 I Sample 3 Sample 4

I -shy Ui-9GS 24 middot~ro 9ltS 24 SSY 1-4 middot9 -r-- Sample 5 t k 1 Not Ok Sample 1 Sample 2 iSample 3 I---Ple 4 Sample 5 Ok 1 Not Ok

_1_IOuterDia 24948 2500 6 IMicrometer_ 0001 ~5JLZ4 9 2~bJ Of-_ 14 JLZ4 9~~ 9q~9~6 ~1i_C~ 2 Dim 940 1960 6 l Trimos 0001 ~ _~ 50 J 51 r ___ -+- 0 _9 s~3 Sb r~ ~ 9 ~ 0middot ~ cf

I T 000gt 1 ~ 31 53 3 1 st I oK 3153 gt1~-- ~l SI 131S2 31 I oK3 Depth Dim 31403160

6 Heghtgauge 0010_ 3C middot Sl gt middot ~~(4---middot- __ _ o~~5ll 3(-53 -34~4~34S(J 3C ~lt o~ 6 Heightgauge O O~ 36 (f2_ 06middot(13 36middot01 I -Ho1lt S(~ 3 (J5 ~~ ltrl ~ d2 3(11) I OK _

4 feight 3440~460

5 Height 3590 1 3610

6 f iniSh~32 6 jRoughness 0001 Z(f ()IgC o~7 r ltl 0 31shy 03 0 151 () 141 O S-l OK - --+ -~ - - --shy -shy -4--shy

7 Inner Dia 1430 1 1440

8

~vernier

Inner Dia 1175 1 1205 Vernier

--shy --shy vernier9 IDia 23902410

I B IVisual

Free from burr and damageunder icutlOnos per box

leu plating

1shy I Visual I

IAs per supplier [report

C Material I 1 llSMnpB37 according to ~suPPlier 2 IVerification of Raw material as per definea 3

0010 1l1 middot3 D ly ~l 1~ ~L oK 1y3CJ 4middot~ ft 3L 143L 14 lt3 ~K 2gtC 1 ~ I ~ ~7 ----shy I (J K 32- 11 ~~ lI middotgb - I 8~ --- gb o(

~15b ~ 9j QLI middotdOl _-==-1 clt 23 95) ~3 ~5 239 ] ~(fO-QLj(~K -

-+Ofshy O~ oyenshy 1_ _ _ -shy Gshy lK_ O( OK K ClC ------shy

---1-~-=-F- --I --~ -shy t

0010

0010

---shy1---shy - --1-shy

__NF En 10087 _ -Lepot1shy ~

freguen In QMS~FIL017 -NOle 11ilferial ~eportresults sn-all oe varified feir a e emen -shy

~---

1- ----+shysioned 1_ _ _ -shy ----+

IshyI

-+ -

3 IRaw material frequency defined Atul 110210 IDate Decision I~K I Not Ok T UfD IDate DecisIon OK NotOk I Uf D

Mod Details of Mod Mod by Date I Rem arks Remarks

Prepared By Approved By

Rajesh Salunke Inspected pound lamp-(Atul Jadhav IApproved -rshy~ I nspected Qa~ Approved ~ ---------------------~----------~--~

Page 1 of 1


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