Plus Micro Module EtherCAT AEV - ACTRONIC …...Type MOSFET 3-phase inverter, 16 kHz center-weighted...

Model Ic Ip VdcAEV-090-14 7 14 9~90AEV-090-30 15 30 9~90AEV-090-50 25 50 9~90AEZ-090-50 25 50 9~90AEV-180-10 5 10 20~180AEV-180-20 10 20 20~180

AEV

Copley Controls, 20 Dan Road, Suite 3, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 P/N 16-01681 Rev 09 Page 1 of 38

Accelnet Plus Micro Module EtherCAT

Control Modes• Cyclic Synchronous Position-Velocity-Torque (CSP, CSV, CST)• Cyclic Synchronous Torque with Commutation Angle (CSTCA)• ProfilePosition-Velocity-Torque,InterpolatedPosition(PT,PVT),Homing• Indexer,Point-to-Point,CPL• Camming, Gearing• Position, Velocity, Torque

CommandInterface• CANopen application protocol over EtherCAT (CoE)• ASCII,SerialBinary,anddiscreteI/O• StepperorQuadA/Bpositioncommands• PWM velocity/torque command• Master encoder (Gearing/Camming)

Communications• EtherCAT• RS-232

Feedback• Dual Absolute Encoder Ports SSI

EnDat 2.1, 2.2 Absolute A Tamagawa Absolute A Panasonic , Sanyo Denki Absolute A Format BiSS• Incremental DigitalquadA/B/Xencoder Analog Sin/Cos encoder• Other DigitalHalls

I/O• 7High-speeddigitalinputs• 6High-speeddigitaloutputs• 1Differentialanaloginput

SafeTorqueOff(STO)• SIL3,Category3,PLd

Dimensions: mm [in]• 64 x 41 x 16.5 [2.5 x 1.6 x .65] AEV• 112 x 53.3 x 42.4 [4.4 x 2.1 x 1.7] AEZ

DESCRIPTIONAEV sets new levels of performance, connectivity, and flexibility.CANopen application protocol over EtherCAT (CoE) communicationprovidesawidelyusedcost-effectiveindustrialbus. A wide range of absolute encoders are supported.

DIGITAL SERVO DRIVE FOR BRUSH & BRUSHLESS MOTORS

SafeTorqueOff(STO)eliminatesexternalcontactorsandwiring, reducing system cost and complexity. For safety critical applications,redundantSTOdisableinputscanbeemployed.

AEV

AEZ

AEV



Testconditions:Load=Wyeconnectedload:1mH+1Ωline-line.Ambienttemperature=25°C.+HV=HVmaxMODEL AEV-090-14 AEV-090-30 AEV-090-50 AEZ-090-50 AEV-180-10 AEV-180-20 OUTPUTPOWER Peak Current 14 (9.9) 30 (21.2) *50 (35.4) 50 (35.4) 10 (7.1) 20 (14.2) Adc (Arms, sinusoidal) Peak time 1 1 1 1 1 1 Sec Continuous current 7 (5.0) 15 (10.6) *25 (17.7) 25 (17.7) 5 (3.5) 10 (7.1) Adc (Arms, sinusoidal) PeakOutputPower 1.26 2.7 4.5 4.5 1.8 3.6 kW ContinuousOutputPower 0.63 1.4 2.3 2.3 0.9 1.8 kW * AEV-090-50 must be soldered to mounting board for these ratings.INPUTPOWER HVmintoHVmax +9to+90 +9to+90 +9to+90 +9to+90 +20to+180 +20to+180 Vdc,transformer-isolated Ipeak 14 30 50 50 10 20 Adc(1sec)peak Icont 7 15 25 25 5 10 Adccontinuous Vlog +9to+60 +9to+60 +9to+60 +9to+60 +9to+60 +9to+60 Vdc,transformer-isolated VlogPower 4Wwithnoencoder,6.6Wwith2encoders,+5V@500mAtotalPWMOUTPUTS Type MOSFET3-phaseinverter,16kHzcenter-weightedPWMcarrier,space-vectormodulation PWMripplefrequency 32kHzBANDWIDTH Currentloop,smallsignal 2.5kHztypical,bandwidthwillvarywithtuning&loadinductance HVCompensation ChangesinHVdonotaffectbandwidth Currentloopupdaterate 16kHz(62.5µs) Position&Velocityloopupdaterate 4kHz(250µs)COMMANDINPUTSEtherCAT: CANopen application protocol over EtherCAT (CoE): Cyclic Synchronous Position/Velocity/Torque ProfilePosition/Velocity/Torque,InterpolatedPosition(PVT),Homing Cyclic Synchronous Torque with Commutation Angle (CSTCA) Stand-alone mode Digitalpositionreference Pulse/Direction,CW/CCW Steppercommands(2MHzmaximumrate) QuadA/BEncoder 2Mline/sec,8Mcount/sec(afterquadrature) Digitaltorque&velocityreference PWM,Polarity PWM=0%-100%,Polarity=1/0 PWM50% PWM=50%±50%,nopolaritysignalrequired PWMfrequencyrange 1kHzminimum,100kHzmaximum PWM minimum pulse width 220 ns Indexing Upto32sequencescanbelaunchedfrominputsorASCIIcommands Camming Upto10CAMtablescanbestoredinflashmemory ASCII RS-232,9600~230,400Baud,3-wireDIGITALINPUTS Number 7 Allinputs High-speedSchmitttriggerwith100nsRCfilter,10kΩpull-upto+5Vdc,maximuminputvoltage=+6Vdc RC time-constants assume active drive on inputs and do not include 10 kΩ pull-ups IN1~IN6 VT+=1.42~2.38Vdc,VT-=0.68~1.6Vdc,VH=0.44~1.26 IN7 VT+=1.30~2.00Vdc,VT-=0.55~1.30Vdc,VH=0.40~0.79ANALOGINPUT Number 1 Type Differential,±10Vdcrange,16bits,14kHzinputfilterbandwidth,sample-rate16kHz Function Torque,velocity,orpositioncommand.Or,asgeneralpurposeanaloginputDIGITALOUTPUTS Number 6 OUT1~3 CMOSinverters,functionsprogrammable,+5Vcc Source-4mA@VOH=4.18Vdc,Sink4mA@VOL=0.26Vdc OUT4~6 CMOSinverters,functionsprogrammable,forSPIport,+3.3Vcc Source-24mA@VOH=2.3Vdc,Sink24mA@VOL=0.55VdcRS-232COMMUNICATIONPORT Signals RxD, TxD, Sgnd Mode Full-duplex,DTEserialcommunicationportfordrivesetupandcontrol,9,600to230,400Baud Protocol ASCIIorBinaryformat Isolation Non-isolated.ReferencedtoSignalGroundETHERCATPORT Format 100BASE-TX Protocol EtherCAT, CANopen Application Protocol over EtherCAT (CoE) Isolation Externalmagneticsrequired.Maxvoltagewithrespecttogrounds:32Vdc

GENERAL SPECIFICATIONS

DANGER

Refer to the 16-01688 Accelnet Plus Micro Modules AEV & APV STO Manual

The information provided in the 16-01688 Accelnet Plus Micro Modules AEV & APV STO Manual mustbeconsideredforanyapplicationusingtheAEVdriveSTOfeature.Failure to heed this warning can cause equipment damage, injury, or death.

AEV



DCPOWEROUTPUT +5Vdc 500mAmaximum.Protectedforoverloadorshorts.SharedbydualencodersSAFETORQUEOFF(STO)

Function PWMoutputsareinactiveandcurrenttothemotorwillnotbepossiblewhentheSTOfunctionisasserted Standard DesignedtoIEC-61508-1,IEC-61508-2,IEC-61800-5-2,ISO-13849-1 SafetyIntegrityLevel SIL3,Category3,Performanceleveld Inputs 2two-terminal:STO-IN1+,STO-IN1-,STO-IN2+,STO-IN2- Type Opto-isolators,5Vcompatible,Vin-LO≤2.0Vdcoropen,Vin-HI≥3.3Vdc Inputcurrent(typical) STO-IN1,STO-IN2:11mAeach Responsetime 2msfromVin≤2.0Vdctointerruptionofenergysuppliedtomotor Muting Wiringashortingplugwithjumpers(seepage7)willmute(bypass)theSTOfunction

PROTECTIONS HVOvervoltage +HV>+95±1Vdc Driveoutputsturnoffuntil+HVis<+95±1Vdc(90Vmodels) +HV>+185±1Vdc Driveoutputsturnoffuntil+HVis<+185±1Vdc(180Vmodels) HVUndervoltage +HV<+8.5±0.5Vdc Driveoutputsturnoffuntil+HV>+8.5Vdc±0.5Vdc(90Vmodels) +HV<+19.5±0.5Vdc Driveoutputsturnoffuntil+HV>+19.5Vdc±0.5Vdc(180Vmodels) Driveovertemperature PCBoard>90°C+3/-0ºC Programmableaslatchingortemporaryfault Shortcircuits Outputtooutput,outputtoground,internalPWMbridgefaults I2T Current limiting Programmable: continuous current, peak current, peak time for drive and motor Latching/Non-Latching ProgrammableresponsetoerrorsMECHANICAL&ENVIRONMENTAL Size AEV:2.5x1.6x0.69in.[64x41x17.5mm] AEZ: 4.4 x 2.1 x 1.7 in. [112 x 53.3 x 42.4 mm] Weight AEV:≤0.16lb(0.073kg),add0.13lb(0.06kg)forheatsink AEZ: 0.40 lb (0.18 kg) Ambienttemperature 0to+45°Coperating,-40to+85°Cstorage Humidity 0to95%,non-condensing Altitude ≤2000m(6,500ft) Vibration 2 gpeak,10~500Hz(sine) Shock 10 g, 10 ms, half-sine pulse Contaminants Pollution degree 2 Cooling Forced air cooling required for continuous power output AGENCYSTANDARDSCONFORMANCE

Standards and Directives Functional Safety IEC61508-1,IEC61508-2,IEC61508-3,IEC61508-4(SIL3) Directive 2006/42/EC (Machinery) ISO13849-1/Cor.1:2009(Cat3,PLd) IEC61800-5-2(SIL3)

Product Safety Directive2014/35/EU(LowVoltage) IEC61800-5-1

EMC Directive 2014/30/EU (EMC) IEC61800-3 IEC61800-5-2

Approvals UL and cUL recognized component to: UL61800-5-1,UL61800-5-2 IEC61800-5-1,IEC61800-5-2


RoHS

All of the agency approvals are pending at this time.

16-01681 Document Revision HistoryRevision Date Remarks

00 n/a Unreleased draft01 n/a Unreleased draft02 March 7, 2018 Initial release, ECO-06895603 March 27, 2018 Update to dimensions04 June 27, 2018 Adding EZ board information05 October 26, 2018 Corrected Vlogic, updated graphics, changes to accessory part numbers06 November 26, 2018 Added thermals for Vlogic07 December 11, 2018 Fixed the Sin/Cos resolution typo, corrected p. 1608 March 13, 2019 Updated connector kits, clarified connection between HVCOM and Sgnd, removed AEV-DCS, update SSI encoder info

09 October 1, 2019 Deleted differential command inputs (not supported). Added thermal data. Corrected P1 Encoder 1 table pins 14~15 to S & /S Dust cover removed from options. More graphics added for mounting configurations.

AEV




MOTORCONNECTIONS Motor U,V,W Drive outputs to 3-phase brushless motor, Wye or delta connected ForDCbrushmotoruseoutputsU&V Minimuminductance:200µHline-line Encoder Digitalencoders,incrementalandabsolute(seeFEEDBACKbelow) Analog Sin/Cos incremental Halls seeCommutation (below) Motemp InputsareprogrammabletodisablethedriveifmotorsensordrivesinputHIorLOFEEDBACKIncremental encoders: DigitalIncrementalEncoder Quadraturesignals,(A,/A,B,/B,X,/X),differential(X,/XIndexsignalsnotrequired) RS-422linereceivers,5MHzmaximumlinefrequency(20Mcounts/sec) AnalogIncrementalEncoder Sin/Cosformat(Sin+,Sin-,Cos+,Cos-),differential,1Vpeak-peak±20% BW>300kHz,16-bitresolution,withzero-crossingdetection Absolute encoders: EnDat2.1,2.2,SSI SerialClock(X,/X),andData(A,/A)signals Absolute A Format SD+,SD-(A,/A)signals,2.5or4MHz,half-duplex Position feedback: 13-bit resolution per rev, 16 bit revolution counter (29 bit absolute position data) Status data for encoder operating conditions and errors BiSS(B&C) MA+,MA-(X,/X),SL+,SL-(A,/A)signals,clockoutputfromdrive,datareturnedfromencoder Terminators Allencoderdatainputsandclockoutputsaredifferentialandrequireexternalterminators Commutation: Hallsignals(U,V,W),15kΩpull-upto+5V,15kΩ/100pFRCto74LVC3G14Schmitttriggerat+5Vcc Encoder power +5Vdc±2%@500mAdcmax,sharedbydualencoders

HALLS Digital: U,V,W:Single-ended,120°electricalphasedifferencebetweenU-V-Wsignals Schmitttrigger,1.5µsRCfilterfromactiveHI/LOsources,24Vdccompatible,15kΩpull-upto+5Vdc Vt+=2.5~3.5Vdc,VT-=1.3~2.2Vdc,VH=0.7~1.5Vdc

Analog: U&V: Sin/Cosformat(Sin+,Sin-,Cos+,Cos-),differential,1Vpeak-peak±20%,ServoTubemotorcompatible BW>300kHz,121ΩterminatingresistorsbetweenSin+&Sin-,Cos+&Cos-inputs 16-bitresolution,BW>300kHz,withzero-crossingdetection

MULTI-MODEENCODERPORT As Input: SeeDigitalIncrementalEncoderaboveforelectricaldataonA,B,&Xchannels,or AbsoluteencodersusingXorAchannels.Externalterminatorsrequiredasshownabove As Emulated Output: QuadratureA/Bencoderemulationwithprogrammableresolutionto4096lines(65,536counts) per rev from analog Sin/Cos encoders or resolvers A,/A,B,/B,outputsfromMAX3032differentiallinedriver,X,/X,A,/AfromMAX3362linedrivers As Buffered Output: DigitalA/B/Xencodersignalsfromprimarydigitalencoderarebufferedasshownabove,5MHzmax

5VOUTPUTNumber 1 Ratings +5Vdc@500mAthermalandoverloadprotected

12

34

56

J2

User Mounting Board

AEV

Sgnd

RxD

74LVC2G14

10k

10k

3.3V

3.3V

3.3V

TxDTD

RD

ASYNC_TXD

ASYNC_RXD

0.1UF

0.1UF

ADM3101E

2

TIN

GND

6

TOUT

RIN

PADDLE

13

T

R ROUT

3

+6.6V TO -6.6V

V-

C2-10

C2+11

+3.3V TO +6.6V

C1+ 1V+

VCC

C1-12

RS232 TRANSCEIVER

+3.3V

5

8

9

RS232TX

RS232RX

4

7

0.1UF

0.1UF

0.1UF

18

18

EtherCATAEV

User Mounting board

Magnetics

IN

OUT

TX1+

J2

J11

J12

RX1+

TX1-

RX1-

TxRx13.3V

TxRx23.3V

TX2+

RX2+

TX2-

RX2-

FRAME GND

J11 Signals Pin J12 Signals

EcatTX1+ 1 EcatTX2+

EcatTX1- 2 EcatTX2-

EcatRX1+ 3 EcatRX2+

R/C4

R/C5

EcatRX1- 6 EcatRX2-

R/C7

R/C8

Signal J2 Pins

RxD 28

TxD 30

Sgnd 32

AEV



The serial port is a full-duplex, three-wire (RxD, TxD, Sgnd) type that operatesfrom9,600to230,400Baud. ItcanbeusedbyCMEfordriveconfigurationandsetuporbyexternalequipmentsendingASCIIcommands.

The circuit shown here is used on the EZ board and is recommended foruser'sPCboards.Itconvertsthesingle-endedTTLsignalslevelsintheAEVintotheANSIRS-232levelswhicharethestandardforserialcommunicationsandcomputerCOMMports.

EtherCATistheopen,real-timeEthernetnetworkdevelopedbyBeckhoffbasedonthewidelyused100BASE-TXcablingsystem.EtherCATenableshigh-speedcontrolofmultipleaxeswhilemaintainingtightsynchronizationofclocksinthenodes.DataprotocolisCANopen application protocol over EtherCAT (CoE) based on CiA 402 for motion control devices. More information on EtherCAT can be found on this web-site: http://ethercat.org/default.htm

CME->BasicSetup->OperatingModeOptions

RS232PORT

CME->TOOLS->COMMUNICATIONWIZARD

ETHERCAT COMMUNICATIONS

RS-232 COMMUNICATIONS

R/Creferstothe75Ω&1000pFcomponents shown.

Channel 1

2k

2k

2k

1

2

3

4

10k

10k

STO-IN1

STO-IN2

J3

Channel 2

PWMSignals

STODiagnostic

Functional Safety Circuit Boundary

CPU

STO-COM2

STO-COM1

/ENVcc

HI

LO

/ENVcc

HI

LO

GateDrivers

PowerSupply

PWMOutputs

+HV

+HVaux+13 Vdc

5 Vdc

-

+

STO DisablingConnections

STOOPERATION

STOInputVoltage STOState

STO-IN1ANDSTO-IN2≥3.3Vdc STOInactive.Drivecanbeenabledtoproducetorque

STO-IN1ORSTO-IN2≤2.0VdcSTOActive.Drivecannotbeenabledtoproducetorque

STO-IN1ORSTO-IN2Open

J3 STO

Signal Pin Signal

STO-IN1+ 1 3 STO-IN2+

STO-IN1- 2 4 STO-IN2-

DANGER

Refer to the 16-01688 Accelnet Plus Micro Modules AEV & APV STO Manual

The information provided in the 16-01688 Accelnet Plus Micro Modules AEV & APV STO Manual must be considered for anyapplicationusingthedrive’sSTOfeature.FAILURE TO HEED THIS WARNING CAN CAUSE EQUIPMENT DAMAGE, INJURY, OR DEATH.

AEV



INSTALLATION

FUNCTIONAL DIAGRAM

Current must flow through all of the

opto-couplers before the drive can be enabled

TheSafeTorqueOff(STO)functionisdefinedinIEC61800-5-2.Twochannelsareprovidedwhich,whende-energized,preventtheupperandlower devices in the PWM outputs from producing torque in the motor.

ThisprovidesapositiveOFFcapabilitythatcannotbeoverriddenbythecontrolfirmware,orassociatedhardwarecomponents.Whentheopto-couplersareenergized(currentisflowingintheinputdiodes),thecontrolcorewillbeabletocontroltheon/offstateofthePWMoutputstoproducetorque in the motor.

STODISABLEInorderforthePWMoutputsoftheAEVtobeactivated,currentmustbeflowingthroughtheopto-couplersthatareconnectedtotheSTO-IN1andSTO-IN2terminalsandthedrivemustbeinanENABLEDstate.Wheneitheroftheopto-couplersareOFF,thedriveisinaSafeTorqueOff(STO)state and the PWM outputs cannot be activated by the control core to drive a motor.

Thisdiagramshowsconnectionsthatwillenergizealloftheopto-couplersfroma+5Vsource.WhenthisisdonetheSTOfeatureisdisabledandcontrol of the output PWM stage is under control of the digital control core. If not using the STO feature, these connections must be made in order for the drive to be enabled.

STO DISABLE CONNECTIONS

Note:VoltagesinthetableabovearereferencedbetweenanSTO-INx+andanSTO-INx-. E.g.V(STO-IN1)=V(STO-IN1+)-V(STO-IN1-)

SAFE TORQUE OFF (STO)

Enc B

Enc /B

Enc A

Enc /A

Enc X

Enc /X

Enc +5V

SgndSgnd

Enc B

Enc /B

Enc A

1k x 6Drive Encoder

Enc /A

Enc X

Enc /X

Enc +5V

SgndSgnd

INPUTBIASINGThe differential encoder inputs have pull-up &pull-down resistors that bias the inputs to a known state.

Step

Dir

[IN3]

[IN4]

Count Up

Count Down

[IN3]

[IN4]

Enc A

Enc B

[IN3]

[IN4]

J2

[IN3] Current orVelocity

Polarity[IN4]

Sgnd

Duty = 0~100

Controller

[IN3] Current orVelocity

No Function[IN4]

Sgnd

<no connection>

Duty = 50% ±50%

Controller J2

Signal J2 Pins

IN3 7

IN4 8

J2 Sgnd Pins

3,4,18,31,32,33,34,42,49,50,59,60

AEV



STAND-ALONE MODE DIGITAL POSITION-CONTROL INPUTSAEV works with motion controllers that output pulses to command position. These formats are supported:

Step/Direction Count-Up/Count-Down (CU/CD) A/BQuadratureEncoder

InStep/Directionmode,apulse-traincontrolsmotorposition,andthedirectioniscontrolledbyaDClevelattheDirectioninput. CU/CD (Count-Up/Count-Down) signals command the motor to move CW or CCW depending on which input the pulse-train is directed to. The motor can alsobeoperatedinanelectronicgearingmodebyconnectingtheinputstoaquadratureencoderonanothermotor.Inallcasestheratiobetweeninputpulses and motor revolutions is programmable.

STEP/DIRECTIONINPUTS COUNT-UP/COUNT-DOWNINPUTS QUADA/BENCODERINPUTS

DIGITAL COMMAND INPUTS: POSITION

CME->BasicSetup->OperatingModeOptions CME->BasicSetup->OperatingModeOptions

DIGITAL COMMAND INPUTS: VELOCITY, TORQUE

PWM & DIRECTION

50% PWM

CME->BasicSetup->OperatingModeOptions

CME->MainPage->PWMCommand

Input/OutputSelectPulse/Dir or CU/CD

differential commands

MAX3362

MAX3362 for A/BMAX3362 for X

Command Signals J2 Pins

Pulse,CW,QuadEncoderA,Vel-Curr-Magnitude,Vel-Curr-50% 51

/Pulse,/CW,QuadEncoder/A,/Vel-Curr-Magnitude,/Vel-Curr-50% 52

Direction,CCW,QuadEncoderB,Vel-Curr-Direction 53

/Direction,/CCW,QuadEncoder/B,/Vel-Curr-Direction 54

POSITIONCOMMANDS:DIFFERENTIAL• Pulse&Direction• CW&CCW(Clockwise&Counter-Clockwise)• EncoderQuadA&B• CammingEncoderA&Binput

COMMAND INPUT

CURRENT orVELOCITYCOMMANDS:DIFFERENTIAL• Current/VelocityMagnitude&Direction• Current/Velocity50%

Input/OutputSelectVel/Pol, Curr/Pol or 50%

differential commands

MAX3362


Enc. X

+5V output @ 500 mA

Sgnd

J2Frame Ground

ENC2 A

ENC2 /A

ENC2 B

ENC2 /B

ENC2 X

ENC2 /X

Enc. A

MAX3362

MAX3362

MAX3362

Enc. B

Input/OutputSelect

MAX3362


A/B/X signals fromdigital encoder

Input/OutputSelect

A

A

2-Wire digital absolute encoder signals

MAX3362

MAX3362

InputSelect

OutputSelect

X

A

4-Wire digital absolute encoder signals

MAX3362

MAX3362

J2 Sgnd Pins

3,4,18,31,32,33,34,42,49,50,59,60

Feedback Signals J2 Pins

QuadEncoderA,Half-DuplexCLK-DATA,Full-DuplexDATA 51

QuadEncoder/A,Half-Duplex/CLK-DATA,Full-Duplex/DATA 52

QuadEncoderB 53

QuadEncoder/B 54

QuadEncoderX,Full-DuplexCLOCK 55

QuadEncoder/X,Full-Duplex/CLOCK 56

AEV



MULTI-MODE PORT AS AN INPUT

SECONDARYFEEDBACK:INCREMENTAL• QuadA/B/Xincrementalencoder

FEEDBACK INPUT: ENCODER 2

SECONDARYFEEDBACK:ABSOLUTE• Half-Duplex:AbsoluteAencoders(2-wire) TheAchannelfirsttransmitsaClocksignalandthen switches to a receiver to receive data from the encoder

• Full-Duplex:SSI,BiSS,EnDatencoders(4-wire) TheXchannelsendstheClocksignaltotheencoder, which initiates data transmission to the A-channel

SecondaryEncoder Input

Input/OutputSelect

MAX3362

MAX3362

Emulated Quad A/Bsignals from analog Sin/Cos encoder

Emulated A/B signals

SecondaryEncoder Input

Input/OutputSelect

MAX3097

Buffered Quad A/Bsignals from MAX3362 Buffered Quad Xsignal from MAX3362

Buffered A/B/X signals

+5V output @ 500 mA

Sgnd

J2

FGENC2 A

ENC2 /A

ENC2 B

ENC2 /B

ENC2 X

ENC2 /X

Enc. A

Enc. B

Enc. X

MAX3362

MAX3362

MAX3362

Signal J2 Pins

Enc2 A 51

Enc2 /A 52

Enc2B 53

Enc2/B 54

Enc2X 55

Enc2/X 56

J2 Sgnd Pins

3,4,18,31,32,33,34,42,49,50,59,60

AEV



MULTI-MODE PORT AS AN OUTPUT

OUTPUT TYPES

BUFFEREDQUADA/B/XOUTPUTS EMULATEDQUADA/BOUTPUTS

BUFFEREDFEEDBACKOUTPUTS:DIFFERENTIALAn incremental encoder connected as primary feedback from the motor isinternallyconnectedtothemulti-portconfiguredasanoutput. This can then be wired to a motion controller that needs position data without the need for split-wiring cables from the encoder alone.

• EncoderQuadA,B,Xchannels• DirectinternalconnectionbetweenquadA/B/X encoderfeedbackanddifferentiallinedriversforA/B/Xoutputs

EMULATEDFEEDBACKOUTPUTS:DIFFERENTIALFirmwareproducesemulatedquadA/Bsignalsfromfeedback data from the following devices:

• Absolute encoders • Analog Sin/Cos incremental encodersTheXchannelisnotusedinthismode

Configure Filters > Filter Settings

Name Notes

Analog Reference Disabled

VLoopInput Disabled

VLoopOutput1LowPass,Butterworth, 2poles,200Hz

VLoopOutput2 Disabled

VLoopOutput3 Disabled

ILoopInput1 Disabled

ILoopInput2 Disabled

InputShaping Disabled, 0.1 Poles

Home

SoftwareLimits Positive, Negative, Deceleration

Method SetCurrentPositionasHome

Fast Velocity RPM

Slow Velocity RPM

Accel / Decel RPS

Offset Counts

HomingAdjustment Counts

Input / Output > Digital Outputs

Name Notes

OUT1 Fault-ActiveHI

OUT2 NotConfigured

OUT3 Brake-ActiveLow

OUT4* SLIMOSI(MasterOutputSlaveInput)

OUT5* SLICLK(Clock)

OUT6* SLISS(SlaveSelect)

Configure Faults > Latched Faults

Active Notes

√ Short Circuit

√ AmpOverTemperature

√ MotorOverTemp

OverVoltage

Under Voltage

√ Feedback Error

Motor Phasing Error

√ Following Error

CommandInputLost

Motor Wiring Disconnected

STOActive

Configure Faults > Optional Faults

OverCurrent(Latched)

Input / Output > Digital Inputs

Name Configuration

IN1 AmpEnable-LOEnableswithClearFaults

IN2 NotConfigured

IN3 NotConfigured

IN4 NotConfigured

IN5 MotorTemp-HiDisables

IN6 EncoderFault-ActiveHI

IN7* SLIMISO(MasterInputSlaveOutput)

AEV



CME DEFAULTS

These tables show the CME default settings. They are user-programmable and thesettingscanbesavedtonon-volatileflashmemory.

*IfnotusedforanSLIport,theseoutputscan be programmed for other functions.*IfnotusedforanSLIport,thisinputcan

be programmed for other functions.

√ThesearethedefaultsettingsforLatchedFaults. Using CME, these can be checked or unchecked.

+3.3V

100p74LVC3G14

+5V +5V

1K

10k

[IN1~6]

Sgnd

AEV J2

+5V

100p74HCT2G14

+5V +5V

1K

10k

[IN7]

Sgnd

AEV J2

SPECIFICATIONSInput Data Notes

InputVoltages

HI VT+=1.42~2.38Vdc

LO VT+=0.68~1.6Vdc

Hys VH=0.44~1.26

Max +6Vdc

Min 0 Vdc

Pull-up R1 10 kΩ

Lowpassfilter

R2 1 kΩ

C1 100 pF

RC1 0.1µs

CONNECTIONS

Signal J2 Pins

IN1 5

IN2 6

IN3 7

IN4 8

IN5 9

IN6 10

SPECIFICATIONSInput Data Notes

InputVoltages

HI VT+≥1.3~2.0Vdc

LO VT-≤0.55~1.3Vdc

Hys VH0.4~0.79Vdc

Max +6Vdc

Min 0 Vdc

Pull-up R1 10 kΩ

Lowpassfilter

R2 1 kΩ

C1 100 nF

RC1 0.1µs

CONNECTIONSSignal J2 Pins

IN7 11

J2 Sgnd PINS

3,4,18,31,32,33,34,42,49,50,59,60

AEV



HIGH SPEED INPUTS: IN1, IN2, IN3, IN4, IN5, IN6

• Digital, non-isolated• Programmable functions• MISOInputwhenSPIportisinuse.

* RC time constant applies when input is driven by active high/low device

HIGH SPEED INPUT: IN7

The six digital inputs to the AEV are programmable to a selection of functions. Allhave100nsRCfilterswhendrivenbyactivesources(CMOS,TTL,etc)andallhave10kΩpull-upresistorsto+5Vdc. Inadditiontotheselectionoffunctions,theactivelevelforeachinputisindividuallyprogrammable.InputlevelfunctionshaveprogrammableHIorLOtoactivatethefunction. InputtransitionfunctionsareprogrammabletoactivateonLO->HI,orHI->LOtransitions.

INPUT LEVEL FUNCTIONS INPUT TRANSITION FUNCTIONS •DriveEnable,EnablewithClearFaults,EnablewithReset •ClearFaultsandEventLatch • PWM Sync • Drive Reset •PositiveLimitSwitch •PWMSyncInput •NegativeLimitSwitch •TrajectoryUpdate •HomeSwitch •CountInputEdges,SavetoRegister •EncoderFault •High-SpeedPositionCapture •MotorTemperatureSensorInput •SimulatedAbsoluteEncoderBurst •MotionAbort •AbortMoveif>NCountsFromDestinationinRegister •High-ResolutionAnalogDivide

+5 Vdc

[OUT1~3]

74HCT2G14

+3.3 Vdc

[OUT4~6]±24 mA

RSgnd

74LVC3G14

±4 mA

RSgnd

AEV J2 AEV J2

+3.3 Vdc

[OUT4]SPI-MOSI

SPI-MISO

SPI-CLK

SPI-EN1

SPI-GND

[OUT5]

[OUT6]

[IN7]

USER BOARD SPI DEVICES

74HCT3G14

74LVC3G14

Sgnd

AEV J2

+

1.5V

Ref(+)

Ref(-)Vref

Sgnd

-

D/A

F.G.

±10V

AEV J2

User Mounting Board

Signal J2 Pins

OUT1 13

OUT2 12

OUT3 15

OUT4 14

OUT5 17

OUT6 16

J2 Sgnd Pins

3,4,18,31,32,33,34,42,49,50,59,60

SPECIFICATIONS

Spec Data Notes

InputVoltage Vref ±10Vdc

InputResistance Rin 5 kΩ

Signal J2 Pins

Ref(+) 2

Ref(-) 1

Signal J2 Pins

SPI-MOSI 14

SPI-CLK 17

SPI-EN1 16

SPI-GND 18

SPI-MISO 11

AEV



Digitaloutputs[OUT1~3]areCMOSinverters.Theyoperatefrom+5Vandcansource/sink4mAdc. [OUT4~6]operatefrom3.3Vandcansource/sink24mA. TheoutputfunctionsshownbelowareprogrammabletoturntheoutputON(HI)orOFF(LO)whenactive.

DIGITAL OUTPUTS: OUT1~OUT6

OUTPUT FUNCTIONS• Fault•Brake• Custom event• PWM Sync• Custom Trajectory status• Custom position-triggered output• Program control

Digitaloutputs[OUT4~6]arehigh-speedbuffersoperatingfrom+3.3Vandcansource/sinkupto24mAdcandareprogrammableforotherfunctions.TheyareprogrammabletoturntheoutputON(HI)orOFF(LO)whenactive. ThegraphicbelowshowstheminSPImode.[IN7]isshownhereforcompletenessaspartoftheSPIfunction.

SPI PORT

OUTPUT FUNCTIONS• Fault•Brake• Custom event• PWM Sync• Custom Trajectory status• Custom position-triggered output• Program control

ANALOG INPUT: AIN1

AsareferenceinputittakesPosition/Velocity/Torquecommandsfromacontroller.Ifnotusedasacommandinput,itcanbeusedas general-purpose analog input.

Encoder J2

FG

Enc. AA

Enc. BB

Enc. IndexX

Enc A

Enc /A

Enc B

Enc /B

Enc X

Enc /X

+5V

0V

+5V Out @ 500 mA

Sgnd

MAX3362

Encoder

Clk

/Clk

Data

/Data

FG

J2

Clk

DataData

Clk

+5V

0V

+5V Out @ 500 mA

Sgnd

MAX3362

MAX3362

BiSSEncoder

MA+

MA-

SL+

SL-

FG

J2

Clk

Data

Master

Slave

V+

V-

+5V Out @ 500 mA

Sgnd

Clk

FG

/Clk

Data

/Data

Signal J2 Pins

Enc A 43

Enc /A 44

EncB 45

Enc/B 46

EncX 47

Enc/X 48

+5V 57,58

SSI BiSS J2 Pins

Clk MA+ 47

/Clk MA- 48

Data SL+ 43

/Data SL- 44

+5V 57,58

J2 Sgnd Pins

3,4,18,31,32,33,34,42,49,50,59,60

AEV



ENCODER 1 (PRIMARY FEEDBACK)

QUAD ENCODER WITH INDEXA/B/X SIGNALS

SSI ABSOLUTE ENCODERTheSSI(SynchronousSerialInterface)isaninterfaceusedtoconnectanabsolute position encoder to a motion controller or control system. The AEV driveprovidesatrainofclocksignalsindifferentialformattotheencoderwhichinitiates the transmission of the position data on the subsequent clock pulses. The number of encoder data bits and counts per motor revolution are programmable. Thehardwarebusconsistsoftwosignals:SCLKandSDATA.TheSCLKsignalis only active during transfers. Data is clocked in on the falling edge of the clock signal.

BiSS ABSOLUTE ENCODERBiSSisan-OpenSource-digitalinterfaceforsensorsandactuators.BiSSreferstoprinciplesofwellknownindustrialstandardsforSerialSynchronousInterfaceslikeSSI,AS-Interface®andInterbus®withadditional options.Serial Synchronous Data Communication Cyclic at high speed 2 unidirectional lines Clock and Data Linedelaycompensationforhighspeeddatatransfer Request for data generation at slaves Safety capable: CRC, Errors, Warnings Buscapabilityincl.actuators Bidirectional BiSSB-protocol:Modechoiceateachcyclestart BiSSC-protocol:Continuousmode

Note: Single (outer) shields should be connected at the drive end. Inner shields should only be connected to Signal Ground on the drive.

SSI,BiSS SIGNALS

Absolute-A Encoder

1.2k

1.2k

220

5V

SD+

SD-

J2

Data

/DataCmd

D-R

SDCmd

D-R

SD

MAX3362B0V

+5VV+

V-

+5V Out@ 500 mA

Sgnd

Batt+

Batt-

+

-

*

1k

5V

-

+

-

+

A

B

A

B

1k+5V

1k 1k+5V

1k

Encoder

Sin(+)

Sin(-)

Cos(+)

Cos(-)

Sin(+)

Sin(-)

Cos(+)

Cos(-)

Dat

/Dat

Clk

/Clk

J2 AEV

Clk

Clk

/Clk

Data

/DataDataData

Clk

+5V

0V

+5V Out @ 500 mA

Sgnd

10k

10k

121 Sin

Cos

10k

10k

121

sin

cos

USER MOUNTING PC BOARD

Signal J2 Pins

Clk 47

/Clk 48

Data 43

/Data 44

Sin(+) 36

Sin(-) 35

Cos(+) 38

Cos(-) 37

+5V 57,58

Signal J2 Pins

Data 43

/Data 4

+5V 19,20

J2 Signal Ground Pins

3,4,18,31,32,33,34,42,49,50,59,60

AEV



ENCODER 1 (PRIMARY FEEDBACK)

ENDAT ABSOLUTE ENCODERTheEnDatinterfaceisaHeidenhaininterfacethatissimilartoSSIintheuseofclockanddatasignals,but which also supports analog Sin/Cos channels from the same encoder. The number of position data bits is programmable as is the use of Sin/Cos channels. Use of Sin/Cos incremental signals is optionalintheEnDatspecification.

ABSOLUTE-A ENCODERThe Absolute A interface is a serial, half-duplex type that is electrically the same as RS-485. Note the battery which must be connected. Without it, the encoder will produce a fault condition.

ENDAT SIGNALS

ABSOLUTE-A SIGNALS

• Absolute A• Tamagawa Absolute A• Panasonic Absolute A Format• Sanyo Denki Absolute A

*Optional

* Sin/Cos optional with EnDat 2.2 or any 1 Mbit or faster Endat Sin/Cos required if EnDat 2.1 < 1 Mbit

* Battery optional

+3.3V

100p

+5V

1kMotemp

Sgnd

10k

+5V

74LVC3G14

AEV J2

10k

1k

OUT1~OUT3

24V

+5V

Brake

+0

AEV J2


Sgnd

HALL U, V, W

100 pF

74LVC3G17

+5V

+3.3V15 k

UV

W

15 k

NES J2

+9~60 Vdc

DC/DCHVCOM

VLOGIC

+5VENC

InternalPower

AEV J1+

0


+5V Out @ 500 mA

Sgnd

Sin(+)

Sin(-)

Cos(+)

Cos(-)

-

+

-

+

120

AEV J2

120

Encoder

sin

cos

+5V

0V

Sin

Cos


Input J2 Pins

Motemp 9

Sgnd 3

Input J2 Pins

SIN(+) 36

SIN(-) 35

COS(+) 38

COS(-) 37

+5V 57,58

Input J2 Pins

HallU 39

HallV 40

HallW 41

Output J2 Pins

OUT1 13

OUT2 12

OUT3* 15J2 Signal Ground Pins

3,4,18,31,32,33,34,42,49,50,59,60

Signal J1 Pins

Vlogic 7

HVCOM9,10,11, 12,13,14

AEV



OTHER MOTOR CONNECTIONS

ANALOG ENCODER

MOTOR TEMPERATURE SENSORAny digital input is programmable for use with amotor overtemperature switch. Either a HIorLOinputlevelisprogrammabletosignalanover-temp condition.

MOTOR BRAKEOUT1~OUT3have+5VoutputsthatcancontrolaMOSFET.WhenprogrammedforbrakecontrolwithanactiveHI level, theoutputwill turnontheMOSFET, releasing thebrakeandallow themotor to move.

HALLSHallsensors inabrushlessmotorareproducedfromthemagneticfieldinthemotorandprovidecommutation feedback without an encoder. When used with incremental encoders, they enable the motortooperatewithoutaphase-findingcycle.

SIN/COS ENCODERSSin/Cos sensors in l inear brushless motors are produced from themagnetic field in therod and provide commutation feedback as well as higher resolution position feedback by interpolating of the signals.Incremental rotary encodersare also available with Sin/Cos outputs.Programmable interpolation enables the number of counts per revolution or linear movement to be programmable.

VLOGIC

DESCRIPTIONPowers the internal logic and control circuits in the drive. WhenusingtheSTOfeature,itmustbe produced by power supplies with transformer isolation from the mains and PELVorSELVratingsandamaximumoutput voltage of 60 Vdc.Ifthemotorcanoperatefromvoltagesof60Vdcorless,the+HVandVlogiccanbedriven from a single power supply.

*OUT3isbrakedefault

+

-+

-

Sgnd

SPIDevices

SPI-MOSI

SPI-CLK

SPI-EN1

SPI-MISO

SPI-GND

Controller

PosLim

NegLim

Fault

Drive Enable

IN3

IN2

Sgnd

IN1

OUT2

MotempIN5

Hall W

Hall V

Sgnd

Hall U

Enc2 /X

Enc2 X

Enc2 /B

Enc2 B

Enc2 A

Enc2 /A

Enc1 /X

Enc1 X

Enc1 /B

Enc1 B

Enc1 A 43

44

45

46

47

48

60

Enc1 /A

+5 VdcOutput

IN3

IN6 EncFault

IN4

RxD

Sgnd

TxD

W

V

U

HVcom

Fuse

Earth

Minimum

Vlogic330 µF

per drive

DCPower<= 12 in (30 cm) from drive

Mount external capacitor

Brake[OUT3]

MOTOR

HALLS

U

V

W

W

V

U

+HV

J1

J2

J3

RxD

TxD

Gnd

ControllerRS-232DTE

EncoderMotor

A

/A

B

/B

X

/X

EncoderLoad

A

/A

B

/B

X

/X

0V

+5V

FLT

0V

+5VTo Encoderand Halls

BRAKE

+24V+0

MotorOvertemp

Switch

39

40

41

STO-IN2(+)

STO-IN1(-)

STO-IN1(+) 1

2

3

STO-IN2(-) 4

57

5

51

52

53

54

55

56

59

6

7

12

IN7

OUT6

OUT5

Sgnd

17

OUT414

16

11

18

8

9

3

15

30

17

25 26 27

33 34 35

36

1 2 3

4

9 10 11

12 13 14

5 6

37 38

28 29 30

18 19

20 21 22

32

7

28

7

10

+5 VdcOutput 58

CU Step ENC Ch. A

CD Dir ENC Ch. B

+5V+0

VLOGICRequired for

drive control and communications

AEV



NOTES1.[IN1]isshownasDriveEnableand[IN2]and[IN3]areshownwithsometypicalfunctions. [IN3]and[IN4]areshownasdigitalcommandinputs.[IN3]isshowntwice. IfSLIfunctionisused,itwillnotbeavailableforotherfunctions.Allinputsareprogrammable.

2.[OUT2]isshownasaFaultsignaltothecontrollerand[OUT3]isshownascontrolforamotorbrake.Alloutputsareprogrammable.3. Encoder connections are shown for incremental types, but absolute encoders are supported on both primary and load encoder inputs.

TYPICAL CONNECTIONS

This graphic shows the functional connections between AEV connectors and various devices. User mounting board connections are not shown.

2.500 63.5

.948 24.09

.897 22.79

1.044 26.51

.105 2.67

.090 2.29

2.320 58.93

4.7.185

.800 20.32

.692 17.58

2.500 63.5

.090 2.29

.948 24.09

.897 22.79

.860 21.85

.105 2.67

2.320 58.93

.185 4.7

.800 20.32

.692 17.58

AEV



DIMENSIONS

Dimensions are in inches [ mm ].

AEV-090-50

AEV-090-14

Standoff, 15mm Thru-hole

(2)

Screw M2.5, 30mm(2)

Nut M2.5(2)

1.45 [36.8]

Copley Standoff Hex

Round

Screw M2.5, 10 mm(2)

Screw M2.5, 8 mm(2)

AEV



MOUNTING: SOCKETED INTO USER PC BOARD

MOUNTING: SOLDERED INTO USER PC BOARD

AEV-090-14, AEV-090-30, AEV-180-10, AEV-180-20 Allconnectionssocketed.TheCopleystandoffisrequiredforthisconfiguration.NotethatstandoffflatsarepressedintotheslotsonthedrivePCboard. This prevents rotation when the screws are tightened. With the heatsink the 10 mm screws are used. With no heatsink the 8 mm screwsareused.BothareintheAEV-HKkit.

AEV-090-50 Acommon15mmthrough-holestandoffisused when all pins of the drive are soldered to the PC board. The 30 mm M2.5 screw shown hereisoptionalandavailableintheAEV-HKkitforuser mounting.

1.600 40.64

2.500 63.50

00

.650

16.5

1

.526

13.3

5

.800

20.3

2

0 0.090 2.29

1.751 44.461.818 46.19

2.080 52.83

2.320 58.931 3

2 4

6463

21 21

3837

J2 J1

J3

38X Ø 0.035 [0.89]

2X Ø 0.105 [2.67] 4X Ø 0.035 [0.89]

64X Ø 0.028 [0.71]

12

3738

AEV



PC BOARD MOUNTING & DRILLING DIMENSIONS

Top view looking down on mounting PC board.

Notes1. J1 signals must be connected for current-sharing.2. To determine copper width and thickness for J1

signalsrefertospecificationIPC-2221. (AssociationConnectingElectronicIndustries,http://www.ipc.org)

3.Standoffsshouldbeconnectedtoetchesonpc board that connect to frame ground for maximum noise suppression and immunity. They also provide the PE (Protective Earth) connection between the heatplate and ground.

For Sockets on User PC Board: Qty Description Mfgr Part Number Ref Des Remarks 1 Socket Strip Samtec SQT-119-01-G-D J1 2.00 mm (0.0787 in) pitch 1 SocketStrip Samtec SFMC-132-01-L-D J2 0.050"(1.27mm)pitch 1 Socket Strip Samtec SQT-102-01-G-D J3 2.00 mm (0.0787 in) pitch 2 Standoff hex,13mmlong,M2,5mmthread

J1 Signal Grouping for current-sharing

For Soldering to User PC Board: Qty Description Mfgr Part Number Ref Des Remarks 1 For J1, refer to this document: http://suddendocs.samtec.com/processing/through-hole-printing.pdf 1 SocketStrip Samtec CLP-132-02-L-D-BE-A-K-TR J2 0.050"(1.27mm)pitch 1 SocketStrip Samtec CLT-102-2-G-D-BE J3 2.00mm(0.0787in)pitch 2 Standoff hex,19mmlong,M2.5mmthread

Dimensions are in inches [ mm ].

0

1

2

3

4

5

6

7

8

9

10

0 1 2 3 4 5

Pow

er S

tage

Dis

sipa

tion

(wat

ts)

Continuous Current (Adc)

180V140V100V48V24V

0

5

10

15

20

0 1 2 3 4 5 6 7 8 9 10

Pow

er S

tage

Dis

sipa

tion

(wat

ts)

Continuous Current ( Adc)

180V140V100V48V24V

0

1

2

3

4

5

0 1 2 3 4 5 6 7

Loss

(W)


85V48V24V14V12V9V

0

4

8

12

0 5 10 15

PW

M L

osse

s (W

atts

)


85V

48V

24V

12V

9V

0

5

10

15

20

25

30

0 5 10 15 20 25

Loss

(W)


85V48V24V14V12V9V

AEV



THERMALS: PWM OUTPUTS DISSIPATION

AEV-090-30

AEV-090-14

AEV-090-50

AEV-180-20

AEV-180-10

These charts show power dissipation in the drive when the PWM outputs are driving a motor. The following page shows the dissipation in the Vlogic circuits that power the drives control circuits and external encoders. Adding the PWM dissipation to the Vlogic dissipation will yield the total dissipation in Watts for the drive.The dotted lines in the AEV-090-30 chart show a dissipation of 9.5 W. at a continuous current of 13 Adc and+HV=85Vdc.

2

3

4

0 10 20 30 40 50 60

Vlog

ic In

pu P

ower

Vlogic (Vdc)

+5VENC 500ma, Enabled

+5VENC 250ma, Enabled

+5VENC 0A, Enabled

+5ENC 0A, Disabled

With HeatsinkLFM 0 100 300Rth 5.0 3.0 1.5

No HeatsinkLFM 0 100 300Rth 6.5 6.0 4.0

AEV



AEV All Models

THERMALS: VLOGIC & ENCODER +5V OUTPUT DISSIPATION

These charts show power dissipation in the Vlogic circuits that power the drives control circuits and external encoders. Adding the PWM dissipation to the Vlogic dissipation will yield the total dissipation in Watts for the drive.The dotted lines in the chart show a dissipation of 3.2 W.atVlogic=24VdcwhenthedriveisinanEnabledstate and outputting 250 mA for an encoder.

THERMAL RESISTANCE

AEV + AEV-HK

AEV

AEV



THERMAL CALCULATIONS EXAMPLE: AEV-090-30, +HV = 85 V, IOUT = 13 A, AMBIENT TEMP 32 °C

FIND THE COOLING MEANS REQUIRED WHEN DISSIPATION AND AMBIENT TEMP ARE KNOWNGiven: Tamb=32ºC(89.6ºF),+HVdissipation=9.5W.,Vlogicdissipation=3.2W

Tmax=90ºC(driveshut-downtemperature)Find: Thermal resistance Rth:

Delta-T=Tmax-Tamb=90-32=58ºC Totaldissipation=9.5+3.2=12.7W Rth=Delta-T/dissipation=ºC/Watt=58/12.7=4.57ºC/W

Fromthetablesabove,therearethreeconfiguationsthatprovideRthlessthan4.57ºC/W: Noheatsink,forcedairat300LFM Withheatsink,forcedairat100or300LFM

FIND THE MAX AMBIENT TEMP WHEN DRIVE CONFIGURATION IS KNOWNGiven: AEV-090-30withheatsink,andforced-airat200LFM,dissipationis12.7W

Rth=3.0ºC/W Tmax=90ºC(driveshut-downtemperature)

Find: Max ambient operating temperature Delta-T=12.7Wx3.0ºC/W=38.1ºC

MaxTamb=Tmax-Delta-T=90-38.1=52ºC Maxambientoperatingtemperatureis45°Csoitcanoperateuptothistemperature

BEST PRACTICES FOR THERMAL MANAGEMENT• All of the variables in an installation are usually not known • Calculations like those above are done with values that may be estimates, not exact values• Movement of air is very important. Even when enclosures have no openings, internal fans

circulate the air to move heat from drives to the enclosure walls and to prevent hot-spotting •AheatsinkcutstheAEVthermalresistancesignificantlywithforcedair Overheatingcanshutdowndrivebutover-coolingisnotpossible Measurement of the drive temperature with CME is easy and is the best indicator of the needforaheatsink.Itshowsthecombinedeffectofallthevariables: Thermal dissipation, ambient temperature, cooling means, the environment, etc

THERMAL CALCULATIONS

J3

J2 J1

1 3

42

63 64

1 2 1 2

37 38

J2 SIGNAL

Signal Pin Signal

Note 1 63 64 Note 1

Note 1 61 62 Note 1

Sgnd 59 60 Sgnd

Enc+5V 57 58 Enc+5V

Enc2X 55 56 Enc2/X

Enc2B 53 54 Enc2/B

Enc2 A 51 52 Enc2 /A

Sgnd 49 50 Sgnd

Enc1X 47 48 Enc1/X

Enc1B 45 46 Enc1/B

Enc1 A 43 44 Enc1 /A

HallW 41 42 Sgnd

HallU 39 40 HallV

Cos(-) 37 38 Cos(+)

Sin(-) 35 36 Sin(+)

Sgnd 33 34 Sgnd

Sgnd 31 32 Sgnd

EcatTX1- 29 30 RS232 TxD

EcatTX1+ 27 28 RS232 RxD

EcatTX2- 25 26 EcatRX1-

EcatTX2+ 23 24 EcatRX1+

+3.3VTxRx2 21 22 EcatRX2-

+3.3VTxRx1 19 20 EcatRX2+

[OUT5] SPI-CLK

17 18 Sgnd

Brake[OUT3] 15 16[OUT6] SPI-EN1

[OUT1] 13 14[OUT4] SPI-MOSI

[IN7] SPI-MISO

11 12 [OUT2]

Motemp[IN5] 9 10 [IN6]EncFault

[IN3] 7 8 [IN4]

Enable[IN1] 5 6 [IN2]

Sgnd 3 4 Sgnd

Refin1(-) 1 2 Refin1(+)

J3 STO

Signal Pin Signal

STO-IN1(+) 1 3 STO-IN2(+)

STO-IN1(-) 2 4 STO-IN2(-)

J1 +HV & MOTOR

Signal Pin Signal

Mot U

38 37

Mot U36 35

34 33

32 31

Mot V

30 29

Mot V28 27

26 25

24 23

Mot W

22 21

Mot W20 19

18 17

16 15

HVcom

14 13

HVcom12 11

10 9

8 7 Vlogic

+HV

6 5

+HV4 3

2 1

AEV



J1: +HV, Sgnd, & Motor Outputs Dual row, 2.0 mm centers 38 position female header Samtec: SQT-119-01-G-D

J2: Signal Dual row, 0.050 in. centers 64 position female header Samtec: SFMC-132-01-L-D

J3: Safety Dual row, 2.0 mm centers 4 position female header Samtec: SQT-102-01-G-D

Drive viewed from above looking down on the pc board on which it is mounted.

NOTES1.Grey-shadedpinsinJ1&J2areN.C.(NoConnection)andmust be left open.2. Signals are grouped for current-sharing on the power connector J1.

When laying out pc board artworks, all pins in groups having the same signal name must be connected on top and bottom layers of the PC board.

PC BOARD CONNECTORS

Top View

Note 2

31

24

56

Sgnd32

30

28

AEZ J9

RDRxD

TDTxDTxD

RxD

Gnd

RJ-11(DTE)

AEV J2

3 12456 RS-232J9

TxD RxD

6

9

1

5

3 2TxD RxD

RJ-11on

ServoDrive

RJ-11 cable6P6CStraight-wired

5 3Gnd Gnd

RxD TxD2 5

D-Sub 9F

Dsub-9Fto RJ11Adapter

16

SW1

SW2

AEV



EZ BOARD

DESCRIPTIONThe EZ board provides conectivity to the AEZ so it can be mounted directly to equipment surfaces.

RS-232 CONNECTIONTheRS-232port isused toconfigure thedrive forstand-aloneapplications,orforconfigurationbeforeitisinstalledintoanEtherCATnetwork.CME™softwarecommunicates with the drive over this link and is then used for complete drive setup.TheEtherCATDeviceIDthatissetbytherotaryswitchescanbemonitored,andaDeviceIDprogrammedaswell.The RS-232 connector, J9, is a modular RJ-11 type that uses a 6-position plug, fourwiresofwhichareusedforRS-232.Aconnectorkitisavailable(SER-CK)thatincludes the modular cable, and an adaptor to interface this cable with a 9-pin RS-232 port on a computer.

SER-CK SERIAL CABLE KITTheSER-CKprovidesconnectivitybetweenaD-Sub9maleconnectorandtheRJ-11connectorJ9ontheEZboard.ItincludesanadapterthatplugsintotheCOM1(orother)portofaPCanduses a straight-through modular cable to connect to the AEV. The connections are shown in the diagram below.

Don’tforgettoorderaSerialCableKitSER-CKwhenplacing your order for an AEZ drive, or an EZ board.

RS-232

ECATIN

ECATOUT

J9

J11 J12

4

C B

32

A

9

10 8

7

F

65

E D

4

C B

32

A

9

10 8

7

F

65

E D

SW1 SW2

HEX DEC

0 0 0

1 16 1

2 32 2

3 48 3

4 64 4

5 80 5

6 96 6

7 112 7

8 128 8

9 144 9

A 160 10

B 176 11

C 192 12

D 208 13

E 224 14

F 240 15

AEV



EtherCAT DeviceIDSwitch Decimal values

S1 S2

x10 x1

EtherCAT DEVICE IDInanEtherCATnetwork,slavesareautomaticallyassignedfixedaddressesbasedontheirpositiononthebus.Whenadevicemusthaveapositiveidentificationthatisindependentofcabling,aDeviceIDisneeded.IntheEZboardthisisprovidedbytwo16-positionrotaryswitcheswithhexadecimalencoding.ThesecansettheDeviceIDofthedrivefrom0x01~0xFF(1~255decimal).The chart shows the decimal values of the hex settings of each switch.Example1:FindtheswitchsettingsfordecimalDeviceID107:

1) Find the highest number under S1 that is less than 107 and set S1 to the hex value in the samerow:96<107and112>107,soS1=96=Hex6

2)Subtract96fromthedesiredDeviceIDtogetthedecimalvalueofswitchS2and setS2totheHexvalueinthesamerow:S2=(107-96)=11=HexB

CME->Drive->NetworkConfiguration

CME->Input/Output->DigitalOutputs

DualRJ-45socketsacceptstandardEthernetcables.TheINportconnectstoamaster,ortotheOUTportofadevicethatis‘upstream’ betweentheAEVandthemaster.TheOUTportconnectsto‘downstream’nodes.IftheAEVisthelastnodeonanetwork,onlytheINportisused. NoterminatorisrequiredontheOUTport.

ETHERCAT LEDSRUN ERR Green shows the EtherCAT State Machine: Red shows error conditions: Off = Initstate Blinking = Invalidconfiguration Blinking = Pre-operational SingleFlash = Unsolicitedstatechange SingleFlash = Safe-operaional DoubleFlash = Applicationwatchdogtimeout On = OperationalL/A (LINK/ACT) Green indicates the state of the EtherCAT network: LED LINK ACTIVITY CONDITION ON Yes No = PortOpen Flickering Yes Yes = PortOpenwithactivity Off No (N/A) = PortClosed

AMP STATUS LEDAbi-colorLEDgivesthestateofthedrive.Colorsdonotalternate,andcanbesolidONorblinking. Ifmultipleconditionsoccur,onlythetop-mostconditionwillbedisplayed.Whenthatconditionisclearedthenextonebelowwillshown.Red/Blinking = Latchingfault.OperationcannotresumeuntildriveisReset. Red/Solid = Transientfaultcondition.Drivecanresumeoperationwhentheconditioncausingthefaultisremoved. Green/Slow-Blinking = DriveOKbutNOT-enabled.Canrunwhenenabled. Green/Fast-Blinking = PositiveorNegativelimitswitchactive.Drivecanonlymoveindirectionnotinhibitedbylimitswitch. Green/Solid = DriveOKandenabled.CanruninresponsetoreferenceinputsorEtherCATcommands.LATCHINGFAULTSDefault Optional(programmable) Shortcircuit(Internalorexternal) Over-voltage Drive over-temperature Under-voltage Motor over-temperature Motor Phasing Error FeedbackError CommandInputLost Following Error Motor Wiring Disconnected OverCurrent(latched)

EZ BOARD ETHERCAT CONNECTIONS

EtherCAT LEDs

AMP STATUS LED

B

107

6

18

18

EtherCATAEV

EZ Board

Magnetics

IN

OUT

TX1+

J2

J11

J12

RX1+

TX1-

RX1-

TxRx13.3V

TxRx23.3V

TX2+

RX2+

TX2-

RX2-

FRAME GND

Functional Safety Circuit Boundary

Channel 1

2k

2k6.2V

5.1V

12.4k

2.2k 10k

10k

STO-IN1(+)

STO-IN2

J3

J3

J1

Channel 2

SafetyRelatedCircuits

STO control usinginternal +5V

STO control usingexternal +24V

STO-RTN2

Sgnd

Sgnd

IN1 ENABLE

FRAME GND

+5V ENC

STO-IN1(-)

STO-IN1(+)

Fgnd

Fgnd

STO-IN1(+) 24V

Sgnd

Sgnd

Fgnd

IN1

Fgnd

+5V ENC

STO-IN1(-)

AEVAEZ PCB

6.2V

5.1V

12.4k

2.2k

STO-IN2(+)

STO-IN2(+) 24V

STO-IN2(-)

J6

+24V-

+

J6 STO

Signal Pin Signal

STO-IN2(+)24V 1 2 STO-IN1(+)24V



Frame Gnd 7 8 Frame Gnd


Sgnd 11 12 Sgnd

IN1 13 14 +5VENC

J11 ECAT-IN

Pin Signal

1 TX1+

2 TX1-

3 RX1+

4 RX1Term

5 RX1Term

6 RX1-

7 TX1Term

8 TX1Term

J12 ECAT-OUT

Pin Signal

1 TX2+

2 TX2-

3 RX2+

4 RX2Term

5 RX2Term

6 RX2-

7 TX2Term

8 TX2Term

AEV



EZ BOARD SAFE TORQUE OFF (STO)DESCRIPTIONThisshowstheuseoftheinternal+5Vorexternal24VtoenergizetheSTOinputs.BothSTOinputsmustbeenergizedinordertoenablethedrive.IN1,thehardwareEnable input is for use with an immediate contact relay to bring the motor to a stop beforeadelayedcontactrelayde-energizestheSTOinputsandpreventstorqueproduction in the motor.

EZ BOARD ETHERCAT CONNECTORSETHERCAT CONNECTORSDual RJ-45 connectors that accept standard Ethernet CAT-5 cables are provided for EtherCAT connectivity.

[IN7] SPI_MISO

[OUT4] SPI MOSI

[OUT5] SPI CLK

[OUT6] SPI-EN1

10k

1k

1k

1k

10k

Switches

74HCT165U5

Q7

D0 8

4

2

1

8

4

2

1

D1

D2

D3

D4

D5

D6

D7

Vcc

+5V ENC

+5V SEL

+5V ENC

Gnd

SW2 x1

SW1 x10

CKE

SDI

SDO

PL

+5V SEL

CLK

74HCT595

QAAMP-RED

AMP-GREEN

LED Drive Outputs

AMP States

QB470

IN L/A GREEN470

OUT L/A GREEN470

RUN GREEN470

ERR RED470

QC

QD

QE

QF

QG

QH

Vcc

RST

SDI

CLR

G

RCLK

SRCLK

U8

Gnd

R40

0

0

0

0

R43

R41

R42

Network

AEV



EZ BOARD SPI PORT SWITCHES & LEDS

ETHERCAT DEVICE ID (STATION ALIAS) SWITCH CONNECTIONSThegraphicbelowshowstheconnectionstotheEtherCATDeviceIDswitchesandstatusLEDs.Theswitchesarereadafterthedriveisreset,orpowered-on.Whenchangingthesettingsoftheswitches,besuretoeitherresetthedrive,ortopoweritoff-on.Outputs[OUT4,5,6]andinput[IN7]operateasanSPIportwhichreadsthesettingsontheEtherCATDeviceIDswitches,andcontrolstheAmpandEtherCATstatusLEDs.

CME->Input/Output->DigitalOutputs

NOTE:R40, R41, R42, R43 may be removed bytheuserifIN7,OUT4,OUT5,OUT6are needed for other functions.This will disable the address switches andLEDS.

Ground power supplyclose to drive.

J15+HV

&PWM

OUTPUTS

+HV

HVCOM

MOT W

MOT V

MOT U

Motor

MOT SHLD

PE GND

J16

J14

+HV

+

-AEV J2

AEV HeatplateAEZ PCB

FRAME GND

+9~60 Vdc

DC/DCSgnd

Vlogic

+5VENC

InternalPower

AEV J2+

0

AEZ PCB

J8

J# Pins Signal

J152 +HV

1 HVCOM

J16

3 MOTW

2 MOTV

1 MOTU

J142 MOTSHLD

1 PE GND

J8 Vlogic

Pin Signal

1 Vlogic

2 Sgnd

AEV



EZ BOARD +HV & MOTOR CONNECTIONS

EZ BOARD VLOGIC

DESCRIPTIONPowers the internal logic and control circuits in the drive. WhenusingtheSTOfeature,itmustbeproducedbypowersupplieswithtransformerisolationfromthemainsandPELVorSELVratingsandamaximumoutputvoltageof60Vdc.Ifthemotorcanoperatefromvoltagesof60Vdcorless,the+HVandVlogiccanbedrivenfromasinglepowersupply.

DESCRIPTIONJ15 provides connection to the DC power supply. J16 carries three conductors for brushless motors. J14 provides a connection for a shielded cable connecting the motor housing to frame ground. The PE (Protective Earth) terminal provides a single connection to earth for bonding of the AEV frame ground to an earth-ground point.

+3.3V

100p74LVC3G14

+5V +5V

1K

10k

[IN1~6][IN1~6]

SgndSgnd

AEV J2

AEV EZ J5

+5 Vdc

[OUT1~3]

[OUT1~3]

74HCT2G14

+3.3 Vdc

[OUT4~6]

[OUT4~6]

Sgnd Sgnd

74LVC3G14

Sgnd Sgnd

AEV J2

AEV J2

AEV EZ J5

±24 mA

R

±4 mA

R

Signal J5 Pins

IN1Enable 4

IN2 3

IN3 6

IN4 5

IN5Motemp 8

IN6EncoderFault 7

IN7SPIMISO 10

Sgnd 5, 17, 18

Signal J5 Pins

OUT1 12

OUT2 9

OUT3Brake 14

OUT4SPI-MOSI 11

OUT5SPI-CLK 16

OUT6SPI-EN1 13

Sgnd 5, 17, 18

AEV



LOGIC OUTPUTS

LOGIC INPUTS

EZ BOARD CONNECTORS & SIGNALS

121

R440

121

130

1k

1k

+5V

MAX3362

MAX3281

MAX3362

MAX3097

EncoderFault

IN6

Sgnd

AEV

X

/X

X

/X

B

/B

A

/A

+5V

0V

B

X

A

EZ P1 Feedback

Encoder

+5V ENC+5V

Sgnd

FRAME GROUND

Motemp

Thermal fuseSgnd

IN5

MotempIN5

EZ J5 I/O

Signal Pins

Enc A 13

Enc /A 12

EncB 11

Enc/B 10

EncX 9

Enc/X 8

+5V 6

IN5 7

Sgnd 5,16, 25,26

Signal Pins

IN5 8

IN6 7

Sgnd15, 17,

18

AEV



EZ BOARD PRIMARY FEEDBACK CONNECTOR P1

FAULT DETECTION P1 ENCODER 1 SIGNALS

QUAD A/B ENCODER WITH FAULT PROTECTIONEncoderswithdifferentialline-driveroutputsarerequired(single-endedencodersarenotsupported)andprovideincrementalpositionfeedback viatheA/Bsignals.TheMAX3097receiverhasdifferentialinputswithfaultprotectionsforthefollowingconditions:Short-circuits line-line: Thisproducesanear-zerovoltagebetweenA&/AorB&/Bwhichisbelowthe

differentialfaultthreshold.Open-circuit condition: The 121Ω terminator resistor will pull the inputs together if either side (or both) is open.

This will produce the same fault condition as a short-circuit across the inputs.Lowdifferentialvoltagedetection: Thisispossiblewithverylongcablerunsandafaultwilloccurifthe

differentialinputvoltageis<200mV.±15kV ESD protection: The3097Ehasprotectionagainsthigh-voltagedischargesusingtheHumanBodyModel.Extended common-mode range: Afaultoccursiftheinputcommon-modevoltageisoutsideoftherangeof-10Vto+13.2V

Sgnd=SignalGround

NOTE:R44connectsIN6totheencoderfault detection by default. Ifthisfeatureisnotused,thenremovingR44allowsIN6tobeprogrammed for user's function.

J5 I/O SIGNALS

HALLU, V, W

100 pF

74LVC3G17

+5V

+3.3V15 k

UV

W

15 k

AEV J2

AEV EZ P1

+5V Out @ 500 mA

Sgnd

Sin(+)

Sin(-)

Cos(+)

Cos(-)

-

+

-

+

120

AEV J2

AEV EZ P1

120

Encoder

Sin

Cos

+5V

0V

Frame Ground

Sin

Cos

Signal Pins

HallU 2

HallV 3

HallW 4

Signal Pins

Sin(+) 19

Sin(-) 18

Cos(+) 21

Cos(-) 20

P1 Signal Ground Pins

5, 16,25,26

AEV



EZ BOARD PRIMARY FEEDBACK CONNECTOR P1

HALL SIGNALSHALLS

SIN/COS SIGNALSSIN/COS ENCODERS

10k

Q3

+5V

4.7µ

Brake-24V 1

OUT3

Sgnd24V

BrakeBrake-Out 2

Brake-Gnd 3

+0

EZ J10

AEV

HI/LO definitions: outputsInput State Condition

BRAKE [OUT3]

LO

OutputMOSFETQ3isOFF Brakeisun-poweredandlocksmotor Motor cannot move BrakestateisActive

HI

OutputMOSFETQ3isON Brakeispowered,releasingmotor Motor is free to move BrakestateisNOT-Active

SpecificationsOutput Data Notes

Voltage Range Max +30Vdc

OutputCurrent Ids 1.0 Adc

Pin Signal

1 Brake-24V

2 Brake-Out

3 Brake-Gnd

AEV



EZ BOARD BRAKE CONNECTOR & SIGNALS

ThebrakecircuitontheEZboardisaMOSFETdrivenbyOUT3oftheAEV.

• Brakeoutput[OUT3]

• 24V Compatible

• Programmable functions

CMEDefaultSettingforBrakeOutput[OUT3]is“Brake-ActiveLow” Active =Brakeisholdingmotorshaft(i.e.theBrake is Active) Motor cannot move Nocurrentflowsincoilofbrake CMEI/OLineStatesshows[OUT3]asLO BRKOutputvoltageisHI(24V),MOSFETQ3isOFF Servodriveoutputcurrentiszero Servodriveisdisabled,PWMoutputsareoff Inactive=Brakeisnotholdingmotorshaft(i.e.theBrake is Inactive) Motor can move Currentflowsincoilofbrake CMEI/OLineStatesshows[OUT3]asHI BRKoutputvoltageisLO(~0V),MOSFETQ3isON Servo drive is enabled, PWM outputs are on Servodriveoutputcurrentisflowing

The EZ brake circuit is referenced to Sgnd in the AEV.

J10 BRAKE SIGNALS

J5 I/O

Signal Pin Signal

Aref(-) 2 1 Aref(+)

EnableIN1 4 3 IN2

IN3 6 5 IN4

MotempIN5 8 7 IN6Enc-Fault**

*SPI-MISOIN7 10 9 OUT2

OUT1 12 11 OUT4SPI-MOSI*

*BrakeOUT3 14 13 OUT6SPI-EN1*

*SPI-CLKOUT5 16 15 Sgnd

Sgnd 18 17 Sgnd

J6 STO

Signal Pin Signal

IN1 13 14 +5VENC

Sgnd 11 12 Sgnd





STO-IN2(+)24V 1 2 STO-IN1(+)24V

J4 ENCODER 2

Signal Pin Signal

Enc2 A 2 1 Enc2 /A

Enc2B 4 3 Enc2/B

Enc2X 6 5 Enc2/X

Sgnd 8 7 +5VENC

J10 BRAKE

Pin Signal

3 HVCOM

2 Brakeoutput

1 +24VInput

J8 V-LOGIC

Pin Signal

1 +9~60Vdc

2 Sgnd

J15 DC-POWER

Pin Signal

2 +HV

1 HVCOM

J16 MOTOR

Pin Signal

3 Mot W

2 Mot V

1 Mot U

J14 GROUNDS

Pin Signal

2 Mot Shield

1 Frame Gnd

J9 RS-232

Pin Signal

1 N.C.

2 RxD

3 Sgnd

4 Sgnd

5 TxD

6 N.C.

P1 ENCODER 1Pin Signal Pin Signal Pin Signal26 Sgnd 18 Sin(-) 9 Enc1X25 Sgnd 17 +5VENC 8 Enc1/X24 N.C. 16 Sgnd 7 [IN5]Motemp23 N.C. 15 Enc1 S 6 +5VENC22 N.C. 14 Enc1 /S 5 Sgnd21 Cos(+) 13 Enc1 A 4 HallW20 Cos(-) 12 Enc1 /A 3 HallV19 Sin(+) 11 Enc1B 2 HallU

10 Enc1/B 1 Frame Gnd

J11 ECAT-IN

Pin Signal

1 TX1+

2 TX1-

3 RX1+

4 RX1Term

5 RX1Term

6 RX1-

7 TX1Term

8 TX1Term

J12 ECAT-OUT

Pin Signal

1 TX2+

2 TX2-

3 RX2+

4 RX2Term

5 RX2Term

6 RX2-

7 TX2Term

8 TX2Term

J13

Signal Pin Signal

*** 2 1 ***

*** 4 3 ***

AEV



EZ BOARD CONNECTORS

J5

J10

P1

J8

J15

J16

J14

J9

J11 J12

J4

J13

J6

* These signals are wired for the functions shown. They can be programmed for other functions but the default functions will no longer function.

** This input can be programmed for other functions by removing the resistor R44 that connects the input to the encoder 1 fault-detection circuit.

*** No connections

1.84 46.9

2.10 53.3

1.03 26.22.32 58.9

.09 2.32.50 63.5

1.05 26.7

.80 20.3

1.60 40.6

4.40 111.8

AEV



EZ BOARD DIMENSIONS

Drive plugged into connectors on EZ boardAEV

See note below

Note: Two screws retain the drive to a mounting panel (not shown) by meshingwiththetwostandoffswhichhavethreadedholes.

1

3 STO-IN2(-)STO-IN1(-)

STO-IN1(+) STO-IN2(+)

+5V ENC

Sgnd

5

7

9

11

13

2

4

6

8

10

12

14

1.84 46.9

2.10 53.3

1.03 26.22.32 58.9

.09 2.32.50 63.5

1.05 26.7

.80 20.3

1.60 40.6

4.40 111.8

AEV



EZ BOARD DIMENSIONS

AEZ

AEV-EZ-STO SAFE TORQUE OFF DISABLING ACCESSORY

TheAEV-EZ-STO,wheninsertedintoJ6willdisabletheSTOfunction,allowingnormaloperationoftheAEVdrivewhentheSTOfunctionisnotrequired.Asshownbelow,theSTOinputsareenergizedinparallelusingtheencoder+5Vfromthedrive

Models

AEV-090-14

AEV-090-30

AEV-090-50 *

AEV-180-10

AEV-180-20

Options

AEV-HK

Models EZ Kit

AEV-090-14AEV-EZ-090

AEV-090-30

AEV-180-10AEV-EZ-180

AEV-180-20

Options

AEV-EZ-CKEZBoard ConnectorKit

Models EZ Kit

AEZ-090-50 (Included)

Options

AEZ-EZ-CKEZBoard ConnectorKit

AEV



ORDERING CONFIGURATIONS

AEV + AEV-HKAEV

AEV + AEV-EZ-090 or AEV-EZ-180

ORDER: AEVDrivemodel OPTIONAL: AEV-HKHeatsinkkit

ORDER: AEVDrivemodel EZKitmodel OPTIONAL: AEZ-EZ-CKConnectorKit

ORDER: AEZ-090-50 OPTIONAL: AEZ-EZ-CKConnectorKit

CONFIGURATION #1: MOUNTING TO USER PC BOARD WITH SOCKETS OR SOLDERING

CONFIGURATION #2: USING PLUGGABLE EZ BOARD KIT

CONFIGURATION #3: EZ BOARD SOLDERED TO AEV AS SINGLE ASSEMBLY

*Note:SolderingJ1pins(+HV,Motor,Grounds)to user PC board is required if continuous output currentis>15Adc(10.6Arms). J2, J3 pins must use sockets (see page 23) Page 18 shows detail on heatsink dimensions.

* Note: AEV-090-50 is incompatible with the AEV-EZ-090

Socket

AEZ-090-50

2X .1052.29.090

2.67

63.52.320 2.5058.93

.728 18.48

1.600 40.64

.800 20.32

AEV-HK Heatsink KitQty Description1 Heatsink1 Thermal pad1 AEV-HKHardwareKit

AEV-HK Heatsink Hardware Kit (Included in Heatsink Kit)Qty Description2 Capscrew,M2.5,8mmlength,hexhead,stainless,plainfinish2 Capscrew,M2.5,10mmlength,hexhead,stainless,plainfinish2 Cheeseheadscrew,M2.5-0.45,30mmlength,stainless,plainfinish2 Nut,M2.5,nyloninsertlocknut,zincplated,for5mmwrench

AEV



ORDERING CONFIGURATIONS

AEV-HK HEATSINK KITTheAEV-HKkitcontainsaheatsink,thermalmaterial,andhardwaretomountittothedriveandPCboard.NotincludedaretwostandoffswhichsupportthedriveonthePCboardandconnectthedrivetoframegroundonthePCBandfromtheretoearthground.Withtheheatsinkplacedonthedrive2standoffssupportthedrivewhenmountedtotheuser'sPCboard.ThestandoffprovidesapathtoconnectthedriveheatplatetoetchonthePCBwhichcanthenberoutedtoprovideaFrame Ground connection.

Remove protective sheets from thermal pad before installing

MICRO MODULESAEV-090-14 Accelnet Plus Micro Module AEV servo drive, 7/14 A, 90 Vdc

AEV-090-30 Accelnet Plus Micro Module AEV servo drive, 15/30 A, 90 Vdc

AEV-090-50 Accelnet Plus Micro Module AEV servo drive, 25/50 A, 90 Vdc, Not compatible with AEV-EZ-090 board. Use AEZ-090-50 if connectorized version is needed.

AEZ-090-50 Accelnet Plus Micro Module AEV servo drive 25/50 A, 90 Vdc, AEV soldered to AEV-EZ-090



ACCESSORIES FOR MICRO MODULESAEV-EZ-090 EZBoard(Pluggablefor90VAEVmodules,Not compatible with AEV-090-50)

AEV-EZ-180 EZBoard(Pluggablefor180VAEVmodules)

AEV-EZ-CK EZBoardConnectorKit(seebelow)

AEV-HK Heatsinkkit(Heatsink,thermalpad,andhardware),notrequiredwhendriveheatplateismountedtoequipmentframe.

AEV-HH HardwarekitformountingAEVandAEZ

SER-CK SerialCableKit:9-PinDsubreceptacleto6-pinmodularadapter,plusmodularcableforEZboard

CONNECTOR KITS FOR EZ BOARD

AEV-EZ-CK Connector Kit

QTY REF NAME DESCRIPTION MFGR/PART NUMBER

1 J4 Encoder 2 Connector, socket, double row, 2.00 mm, 8 pos Hirose:DF11-8DS-2C

1 J5 I/O Connector, socket, double row, 2.00 mm, 18 pos Hirose:DF11-18DS-2C

1 J6 STO Connector, socket, double row, 2.00 mm, 14 pos Hirose:DF11-14DS-2C

1 J8 Vlogic Connector, socket, single row, 2.00 mm, 2 pos Hirose:DF3-2S-2C

1 J10 Brake Connector, socket, single row, 2.00 mm, 3 pos Hirose:DF3-3S-2C

40 J4,J5,J6 Crimp socket, 24~28 AWG, gold Hirose:DF11-2428-SCFA

5 J8,J10 Crimp socket, 24~28 AWG, gold Hirose: DF3-2428-SCC

15

J4,J5,J6

White FlyingLeadwithcontactsatbothends,26AWG,gold,12" Hirose:H3BBG-10112-W6

2 RedFlyingLeadwithsocketatbothends,26AWG,gold,12" Hirose:H3BBG-10112-R6

3 BlackFlyingLeadwithsocketatbothends,26AWG,gold,12" Hirose:H3BBG-10112-B6

1

J8,J10

BlueFlyingLeadwithsocketatbothends,26AWG,gold,12" Hirose:H2BBG-10112-L6

1 RedFlyingLeadwithsocketatbothends,26AWG,gold,12" Hirose:H2BBG-10112-R6

1 BlackFlyingLeadwithsocketatbothends,26AWG,gold,12" Hirose:H2BBG-10112-B6

1P1 Encoder 1

Connector,high-densityDB-26M,26pos,male,soldercup Norcomp:180-026-103L001

1 MetalBackshell,DB-15,RoHS 3M: 3357-9215

1 J6 AEV-EZ-STO EZboardplug-intoJ6fordisablingSTOfunction

AEV



Note:SpecificationssubjecttochangewithoutnoticeEtherCATisaregisteredtrademarkandpatentedtechnology,licensedbyBeckhoffAutomationGmbH,Germany.

ORDERING GUIDE

ORDERING GUIDE: EZ BOARD CONNECTOR KIT WITH SHELLS & CRIMP SOCKETS

Date post:	17-Mar-2020
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