PMP PAL International, Ltd. February 2012 2
Contents
PMP PAL International within Ashok Piramal Group
Organisation structure
Basic facts and figures
Product portfolio
Quality Certificates and VW Rating
Running wiper systems applications for VW
New development for VW Group
R&D Capabilities
Manufacturing process
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Welcome to PMP PAL International, Ltd.
Established 1922
1948 – 1991 State owned company
1992 – Privatisation
1998 – 2008 Owned by Magna
2008 – Entry of Ashok Piramal Group
2010 – Shifted to new premises
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Ashok Piramal Group – A global player
Multinational business group
Active in India China Europe
Italy Czech Republic
Under preparation North America China
Head office
Sourcing
Intended new production facilities
European centre
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PMP PAL International within Ashok Piramal Group
ASHOK PIRAMAL GROUP
Textile1934
Real Estate1997
Engineering1978
Entertainment1999
Morarjee Textiles
Integra Apparels
Peninsula LandPMP
Autocomponents
Miranda Tools
PMP PAL International
Jammin
Pune Football Club
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PMP Autocomponents
Product portfolio
Windshield washers
Alternators
Starter motors
Oil pressure switches
Wiper motors
Presence in India
3 production plants in India Mumbai Satara Rudrapur
Global presence India China Czech Republic
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Role of PMP PAL International
Global business development and R&D centre for the whole PMP group
Manufacturing centre for European customers
Support of new launches
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Organisation Structure of PMP PAL International
Petr JurcaGM
Vladimir JelinekQuality Manager
Miroslav KolarBusiness
Development
Vladimir HeczkoContinuous
Improvement
Radek CernyHR and Finance
Saravanan Strategic Sourcing
Sales
R&D
Metrology
Receiving Inspection
Internal Quality
Customer Care
Design
Test Lab
Prototyping
Tomas SoprOperations
Production
Logistics
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Basic Facts and Figures
Number of employees 210
Sales 2010(mio EUR) 20
Sales 2011(mio EUR) 21
Export of total sales 90%
Automotive(out of total sales) 95%
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Product Portfolio
Rear Wiper MotorsFront Wiper Sets Front Wiper Motors
Heating FansCooling FansHeavy Duty Wipers
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VW Rating
R&D Audit B – 77% (June 2010)
Process Audit B – 86% (August 2010)
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VW Running Wiper System Applications
Front wiper set T5 (since 2005)
Front wiper set RPU (since 2009)
Front wiper set Jetta (since 2000)
Rear wiper motor Skoda Octavia
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VW T5, Amarok Front Wiper Motor
Stall torque 35 Nm Speed 1 … 45 rpm Speed 2 .. 63 rpm Integrated connector
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VW Group – New Development
Skoda SK 251 – Front wiper system
Project PQ25 Polo LHD (Russia) Polo RHD (India)
MQB Rear wiper
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Skoda SK 251 (A-Entry)
B Release BMG Release due 28th February 2012 SOP 6 / 2012 Based on PQ 25 front wiper motor Total weight 2200g
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Pedestrian Protection
For VW applications – BOSCH patent solution
3 own patented design solutions
Plastic pivot with breakable lug
Breakable tube
Springloaded segments
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PQ 25 Wiper Motor
Stall torque 32 Nm
Compact size
LHD and RHD versions
Weight 1060g
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MQB Rear Wiper Motor
Concept approved by VW 1 / 2012
Electronic controller to be finalised by February 2012
Follow up meeting at VW 8th March
1st Prototype August 2012
Features Stall torque 5Nm Stator diameter 42 x 31 Watertight connector Watertight electronics compartment Weight 770g
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R&D Capabilities
6 Design engineers Catia V5, R19 Pro Engineer Prototype shop
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Test Lab
On site testing equipment Dyno Climate chamber Salt spray chamber Noise analyser Durability test stands
Static brake test Windshield test
External tests EMC Vibration and shock test Acoustics
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Manufacturing Process – Production plant Prague
Armature winding Wiper motor assembly line
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Manufacturing process – production plant Prague
End of the line testing
Each product is 100% tested for: Noise and vibration
Functionality Performance Parking position Customer interfaces
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Manufacturing Plants in India
SATARA PLANT
Products:
• Alternator
• Windshield Washer System
• Wiper System
RUDRAPUR PLANT
Products:
• Alternator
• Starter Motor