1. How to Order - G3 Assembly Kit
*For manifold assembly with multiple valve series - Consult Factory
16 • • • • • • • • • • 1 1 2 • • • • • • •16
Série*
A K 3 E D 0 0 0 0 3 L STD
Valve Series*0 = N/A6 = 2002 Series - 02/R2E = 2005 SeriesB = 2035 SeriesW = ISO 15407-2 18 mmQ = ISO1R = ISO2S = ISO3
Electrical/Electronic,Type & location
3 = G3 Electronics
Number of valve StationsA = 1 I = 9 Q = 17 Y = 25B = 2 J = 10 R = 18 Z = 26C = 3 K = 11 S = 19 2 = 27D = 4 L = 12 T = 20 3 = 28E = 5 M = 13 U = 21 4 = 29F = 6 N = 14 V = 22 5 = 30G = 7 O = 15 W = 23 6 = 31H = 8 P = 16 X = 24 7 = 32
PNEUMATICVALVE MANIFOLDS
Series G3 / 20003/8 to 1 (G) or with push-in fittings Ø8 to 10 mm
Series
G32002-2005
2035Types
BUS
Special OptionsSTD = StandardDRM = DIN Rail mounting - Not available w/ 2035,
ISO 1, ISO 2, ISO 3MUF = Muffler - Not available w/ 2035, ISO 1, ISO 2,
ISO 3DWM = DIN Rail w/ Muffler - Not available w/ 2035,
ISO 1, ISO 2, ISO 3
End plate Port TypeL = Push-in Fitting
G =ISO 228/1-G Tap Pressure Ports (ISO228/1 Conduit Ports if applicable)
End plate Port SizeSeries Port 1 Ports 3/5
3 = 2005ISO 1
G3/8G3/8
G3/8G3/8
4 = 2035ISO 2
G1/2G1/2
G1/2G1/2
6 = ISO 3 G1 G1
H = 2002 8 mm (5/16) 8 mm (5/16)
K = 2005 10 mm 10 mm
X =Two or more valve groups resulting in different standard end plate port sizes.
0056
2GB
-201
2/R
01A
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F
PNEUMATICVALVE MANIFOLDS
26 mm - Series 5031/4 (G) or with push-in fittings Ø8 to 10 mm
Series
G3503
Types
MULTIPOL-BUS
1.a How to Order - Manifold Assembly kit
15-DIGIT PRODUCT CODEG 503 A V 3 B 2 0 0 V A00
Thread connection OptionsG = ISO 228/1 A00 = Standard (no options)8 = NPT (contact us) MUF = Muffler in End PlatesK = Push-in connectors DRM = DIN Rail Mount
DWM = DIN Rail Mount with Muffler14X = External pilot supply from port 14
Product series D12 = External pilot supply from port 14503 and Muffler in End Plates
D14 = External pilot supply from port 14Revision letter and DIN Rail MountA = Initial release F06 = External pilot supply from port 14
Muffler in End Plates and DIN Rail MountProduct typeV = Valve Manifold Assembly End Plate Style
V = VerticalElectronics 3 = G3 Fieldbus Electronics J = 25 Pin Sub-D Connector End Plate Port SizeM = 37 Pin Sub-D Connector 2 = 1/4 (manifold base)Q = 19 Pin Round Connector H = 6 x 8 mm (push-in connector)T = Terminal Strip 1-32 K = 8 x 10 mm (push-in connector)O = No Electronics
Number of Valve StationsB = 2 N = 14 Z = 26D = 4 P = 16 3 = 28F = 6 R = 18 5 = 30H = 8 T = 20 7 = 32J = 10 V = 22L = 12 X = 24
16 • • • • • • • • • • 1 1 2 • • • • • • •16
0056
2GB
-201
2/R
02A
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P573-4
PNEUMATICVALVE MANIFOLDS
26 mm - Series 5031/4 (G) or with push-in fittings Ø8 to 10 mm
Series
G3503
Types
MULTIPOL-BUS
1.b How to Order - Manifold assemblies and subbase
15-DIGIT PRODUCT CODEG 503 A M V2 2 0 A00 3 0
Thread connection Not useG = ISO 228/18 = NPT (contact us) InterfaceK = Push-in connectors 1 = Pneumatic high flow
2 = ISO 15407-2 (ISO 01)
Product series Options503 A00 = Standard (internal pilot)
14X = External pilot supply from port 14Revision letter 56Y = 4-pin straight M12 connector in mounting A = Initial release Standard (internal pilot)
59W = External pilot supply from port 14 + 4-pin straight M12 connector in mounting
Product type Wiring optionM = Manifold base M = Plug-inZ = Mid station supply
Mounting Port connectionV2 = Manifold base, 2 stations, side port 3 = 3/8S2 = Manifold base, 2 stations, side port, single Z-Board™ 4 = 1/2M2 = Manifold base, 2 stations, side port, double Z-Board™ K = 10 mm
M = 12 mm
0056
2GB
-201
2/R
03A
vaila
bilit
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n an
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catio
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16 • • • • • • • • • • 1 1 2 • • • • • • •16
F
All leaflets are available on: www.asconumatics.eu
P573-5
2002 R2 & 02 Series
2. How to Order - Valves
02 D BW 4 Z3 M K 000 61
Series Identifier
02 = Spool and sleeve assembly,with body to base plug
R2 = Rubber packed spool,with body to base plug
Port Size of Base
0 = Without base
D = 4 mm
F = 6 mm
Actuator
BW = Single actuated air and spring return, non locking manual override
BB = Double actuated, non locking manual override
00 = Manifold w/o valve(blank station)
Bases
00 = Valve unit base
Z3 = Manifold block, side ports only, single solenoid output Z-Board version
Z4 = Manifold block, side ports only, double solenoid output Z-Board version
Voltage
61 = 24 VDC
00 = Use w/ Blank Station Plate
Option
000 = Without option
11B = Locking override
14A = External pilot supply
Port Type of Bases
P = Without base
K = Plug-in fittings (manifold mount only)
Wiring option
M = Plug-in DC with LED, sourcing
O = Blank station plate
Function
4 = 5-port., 2-pos. valve
5 = 5-port., 3-pos. valve, open center, dual pressure
6 = 5-port., 3-pos. valve, closed center
A = Dual 3-port., 2-pos. valve “14” NO, “12” NO (series R2 only)
C = Dual 3-port., 2-pos. valve “14” NC, “12” NO(series R2 only)
D = Dual 3-port., 2-pos. valve “14” NC, “12” NC(series R2 only)
P = Indicates blank station plateSymbols
02 and R2 Series
Series R2
Dual 3-port., 2-pos. valve“14” NC, “12” NO
Dual 3-port., 2-pos. valve“14” NC, “12” NC
BBC
BBD
5-port., 3-pos. valve, closed center
Dual 3-port., 2-pos. valve“14” NO, “12” NO
BB6
BBA
5-port., 3-pos. valve, open center, dual pressureBB5
5-port., 2-pos. valvedetentedBB4
5-port., 2-pos. valveair and spring returnBW4
1224
5 31
14
1224
5 31
14
1224
5 31
14
1224
5 31
14
114 12
2 4
3 5
4
1514 12
2
3
24
31
514 12
G3 PLATFORM DISTRIBUTION - G3 / 2000
0056
2GB
-201
3/R
01A
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P573-6
2005 - 2035 series - ISO 15407-2 18 mm
2.a How to Order - Valves
05 F BB 4 Z6 M L 000 61
Symbols
BB6
BB7
BB5
BB4
BA4
BBE
BBD
BN4
I5/I6...05/12/35...
R5/R6...
I5/I6...05/12/35...
I5/I6...05/12/35...
R5/R6...05/12/35...
I5/I6...05/12...
R5/R6...05/12...
05...5-port., 3-pos. valve, open center, dual pressure
5-ported, 2-pos. valve,detented
5-ported, 2-pos. valve,spring return
5-ported, monostable,differential return
5-port., 3-pos. valve, closed center
5-port., 3-pos. valve, 1 connected with 2 & 4, 3 & 5 blocked
Dual 3-port., 2-pos. valvevacuum service“14” NC, “12” NC
Dual 3-port., 2-pos. valve“14” NC, “12” NC
Port Size of Base 2005 2035
1 = G 1/8 or valve w/o manifold X
3 = G 3/8 or valve w/o manifold X
4 = G 1/2 or valve w/o manifold X
F = 6 mm push-in fitting X
H = 8 mm push-in fitting X
Actuator
BA = Single actuated and spring returnflush non-locking manual override
BN = ISO 15407-2: Single actuated and differential return, flush non-locking manual override
BB = Double actuated, flush non-locking manual override
00 = Island w/o valve(blank station) Mounting
00 = Valve unit only
01 = With sandwich speed control
Z1 = Manifold block with side and bottom ports,single solenoid, “Z-Board“™
Z2 = Manifold block with side and bottom ports, double solenoid, “Z-Board“™
Z5 = Z1 with speed control
Z6 = Z2 with speed control
R1 = Z1 with ribbon cable connector
R2 = Z2 with ribbon cable connector
R5 = Z5 with ribbon cable connector
R6 = Z6 with ribbon cable connector
N2 = Double Z-board™with 24VDC isolator (2005)
Voltage
00 = Blank station plate
61 = 24 VDC
Port Type of Bases
O = Without base
G = G thread
L = Plug-in fittings (except for series 2035)
Connectiques électriques
M = Plug-in, DC with LED
O = Blank station plate
Function 2005 2035
4 = 5-port., 2-pos. valve X X
5 = 5-port., 3-pos. valve, open center, dual pressure
X X
6 = 5-port., 3-pos. valve, closed center X X
7 = 5-port., 3-pos. valve, 1 connected with 2 & 4, 3 & 5 blocked
X
D = Dual 3-port., 2-pos. valve “14” NC, “12” NC
X
E = Dual 3-port., 2-pos. valve “14” NC, “12” NC, vacuum service
X
P = Indicates blank station plate X X
Ribbon cable option must be used for manifold assemblies that exceed 16 solenoids.
(7th and 8th digit of valve order code)
Options
000 = Without option
11B = Locking override
11M = Without manual override
Further options on request
Series
05 = 2005 Series
35 = 2035 Series
I5* = 2005 Series ISO 15407-2 18mm (ISO 02)
R5*(1)= 2005 Series ISO 15407-2 18mm (ISO 02)
*see the symbols table bellow to verify compatibility with spool valves functions
(1) rubber packed spool
14
1224
5 31
1224
5 31
14
1224
5 31
14
1224
5 31
14
1224
5 31
1424
31
514 12
24
31
514 12
1214 24
5 31
G3 PLATFORM DISTRIBUTION - G3 / 200000
562G
B-2
013/
R01
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lity,
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P573-7
F
2005 - 2035 series - ISO 15407-2 18 mm
05 F ES 1 Z1 J L 000 00
Pressure Range
1 = 0.7 to 9 bar
3 = 0.2 to 2 bar
4 = 0.5 to 4 bar
Options
000 = Standard
12H = Without gauge
16N = Jumper on 14 end
16P = Jumper on 12 end
16W = Top facing gauge* (2005 series)
61Y = Extended gauge* (2005 series)
63D = 16W + 61Y* (2005 series)* see note belowFurther options on request
Wiring Option
J = Plug-in receptacle
Mounting 2005 2035
00 = Without base X X01 = With sandwich speed control X X
Z0 =Manifold block with side and bottom ports, “Z-Board“,used with EE regulator
X
Z1 =Manifold block with side and bottom ports, “Z-Board“ single actuated
X X
Z2 =Manifold block with side and bottom ports, “Z-Board“ double actuated
X X
Z5 = Z1 with speed control X XZ6 = Z2 with speed control X XR1 = Z1 with ribbon cable connector X XR2 = Z2 with ribbon cable connector X XR5 = Z5 with ribbon cable connector X XR6 = Z6 with ribbon cable connector X X
Port Type of Bases
O = Without base
Q = G thread
K = Plug-in fittings
Note (2005 series):
Regulator gauges must be offset on alternating sta-
tions to prevent interference (see photo)
• Odd numbered stations will use either standard (no
option) or top facing (“16W” option) gauges.
• Even numbered stations will use either extended
standard (“61Y” option) or extended top facing
(“63D” option) gauges.
Port Size of Base 2005 2035
1 = G 1/8 or valve w/o manifold X
3 = G 3/8 or valve w/o manifold X
4 = G 1/2 or valve w/o manifold X
F = 6 mm push-in fitting X
H = 8 mm push-in fitting X
Regulator Type
ES = Single pressure to port 1
ED = Dual pressure to ports 3 and 5
EC = Dual pressure with non-relieving checks (2035 series)
EQ = Dual pressure with relieving checks (2035 series)
EE = Dual pressure to ports 4 and 2
ET = Two-pressure selector
Ribbon cable option must be used for manifold assemblies that exceed 16 solenoids.
(7th and 8th digit of valve order code)
Series
05 = 2005 Series
35 = 2035 Series
I5 = 2005 Series ISO 15407-2 18mm (ISO 02)
Symbols
14
122
4
14513
12
24
14513
12
1412
14513
12
24
Single pressure from a single supply
Dual pressure from a single supply
Non-relieving: taps downstream pressure if
upstream is exhausted
14513
12
24
145
5
4 2
31
13
12
24
14513
12
1412
122
4
14
Relieving:exhausts pressure in cylinder
if upstream pressure is exhausted
External outlet regulator used with jumper plate for single or
dual pressure
Two-pressure selector used for multi-pressure applications
ES ED EC(2012-2035)
ETEEEQ(2012-2035)
2.b How to Order - Regulators
G3 PLATFORM DISTRIBUTION - G3 / 2000
0056
2GB
-201
2/R
02A
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P573-8
ISO 5599/2 Size 1 2 3
I24 BA 4 15 M Q 000 61
Series and Port Size
I12* = ISO 5599/2 Size 1 = 1/4
I13 = ISO 5599/2 Size 1 = 3/8
I23* = ISO 5599/2 Size 2 = 3/8
I24 = ISO 5599/2 Size 2 = 1/2
I34* = ISO 5599/2 Size 3 = 1/2
I35 = ISO 5599/2 Size 3 = 3/4
* Use for valve unit only
First letter = "14" Actuator
Second letter = "12" Actuator
BA = Single solenoid pilot actuated valve with spring control
BB = Double solenoid pilot actuated valve locking
BW = Single solenoid pilot actuated valve with differential air return(ISO 2 + ISO 3 series only)
SA = Single direct solenoid actuated valve with spring return
SS = Double direct solenoid actuated valve locking
00 = Valve without manifold block
Function
4 = 5-ported, 2-pos. valve
5 = 5-ported, 3-pos. valve, 1 blocked, 2 & 4 exhausted
6 = 5-ported, 3-pos. valve, all ports blocked
7 = 5-ported, 3-pos. valve, 1 connected with 4 & 2
P = Blank station plate
Mounting
00 = Valve unit only
01 = 00 with speed control
MS = Midstation supply and exhaust block with "Z-Board"™
Z1 = Manifold block with side and bottom ports, single "Z-Board"™
Z2* = Manifold block with side and bottom ports, double "Z-Board"™
Z5 = Z1 with speed control
Z6 = Z2 with speed control
R1 = Z1 with ribbon cable connector
R2 = Z2 with ribbon cable connector
R5 = Z5 with ribbon cable connector
R6 = Z6 with ribbon cable connector
*also used with function P = blank station
Voltage
00 = Blank station plate
61 = 24 VDC*
* cannot be used with direct solenoid actuated Valves of ISO 3 Series
Options
000 = Standard
11B = Flush manual override
11Z = Extended locking manual override
14B = Internal pilot supply from port 1 if not standard
14C* = Internal pilot supply from port 3
14D* = Internal pilot supply from port 5
15G = 5 pin mini connector (valve conduit cover)
14X* = External pilot supply through base or manifold end plates
* must use one of these options when used with RC, RQ or RD regulators and solenoid pilot valves.
Port Type
G = G-thread (direct solenoid valves)
Q = G-thread (solenoid pilot valves)
Wiring Option
M = Plug-in VDC with LED indicator
O = Blank station plate
Note: Internal pilot supply from port 1 is standard for all ISO 5599/2 valve series.
2.a How to Order - Valves
G3 PLATFORM DISTRIBUTION - G3 / 200000
562G
B-2
009/
R01
Ava
ilabi
lity,
des
ign
and
spec
ifica
tions
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All
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P573-9
F
ISO 5599/2 Size 1 2 3
I24 RS 1 15 J P 000 00
Series and Port Size
I12* = ISO 5599/2 Size 1 = 1/4
I13 = ISO 5599/2 Size 1 = 3/8
I23* = ISO 5599/2 Size 2 = 3/8
I24 = ISO 5599/2 Size 2 = 1/2
I34* = ISO 5599/2 Size 3 = 1/2
I35 = ISO 5599/2 Size 3 = 3/4
* Use for regulator unit only
Regulator Type
RS = Single pressure to port 1
RD* = Dual pressure to ports 3 and 5
RC* = Dual pressure with non-relieving checks air return (ISO 2 and ISO 3 series only)
RQ* = Dual pressure with relieving check valves
RE = Dual pressure, external outlet
* Solenoid pilot valves used with RC, RD or RQ regulators must have the pilot supply from other than internally from port 1.
Pressure Range
1 = 0.7 to 9 bar
3 = 0.2 to 2 bar
4 = 0.3 to 4 bar
6 = 1.4 to 17 bar
Monting
00 = Regulator unit only
01 = 00 with speed control
Z1 = Manifold block with side and bottom ports, single "Z-Board"™
Z2 = Manifold block with side and bottom ports, double "Z-Board"™
Z5 = Z1 with sandwich speed control
Z6 = Z2 with sandwich speed control
R1 = Z1 with ribbon cable connector
R2 = Z2 with ribbon cable connector
R5 = Z5 with ribbon cable connector
R6 = Z6 with ribbon cable connector
Options
000 = Standard
12H = Without gauge
16N = Jumper on 14 end
16P = Jumper on 12 end
Further options on request
Port Type
Q = G-thread (ISO 1, ISO 2 and ISO 3 Series)
Wiring Option
J = Plug-in Recepticle
0 = No electrical connection
2.b How to Order - Regulators
G3 PLATFORM DISTRIBUTION - G3 / ISO 5599/2
0056
2GB
-200
9/R
01A
vaila
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esig
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ecifi
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P573-10
2.a How to Order - Valves
2.b How to Order - Regulators
15-DIGIT PRODUCT CODER 503 A 1 B 4 0 N A00 F1
Thread connection Voltage - classR = Pad mount F1 = 24 V DC - class F
Product series Options503 Plug-in valves (External piloting) (1)
A00 = With impulse manual operator11B = With maintained manual operator
Revision letter 11M = Without manual operatorA = Initial release
Actuation Electrical interface1 = Spool and sleeve M = Plug-in2 = Rubber packed
Valve type Port connectionB = Solenoid pilot 0 = No port size
FunctionA = 2x3/2 NO, dual 3-way (1)
(1) Used external spool valves (internal/external supply configura-ted in the end plate kits). For internal piloting, contact us.D = 2x3/2 NC, dual 3-way (1)
N = 5/2, Differential air return (1)
1 = 5/2, spring return4 = 5/2, solenoid air return5 = 5/3, W3, open center to exhaust (1)
6 = 5/3, W1, center closed (1)
7 = 5/3, W2, open center to pressure (1)
(1) Only with rubber packed version.
15-DIGIT PRODUCT CODER 503 A R S 1 2 J A00 1 0
Thread connection Not useR = Pad mount
Interface1 = Pneumatic high flow2 = ISO 15407-2
Product series503 A00 = Standard (no options)
OptionsRevision letter 16N = Jumper on 14 endA = Initial release 16P = Jumper on 12 end
Product typeR = Pressure regulator
Regulator type Wiring optionS = Single regulator - Pressure to port 1 J = Plug-inD = Single or double regulator - Pressure to ports
5 & 3 Gauge typeE = External outlet regulator used with jumper
plate for single or double regulator2 = bar (standard)
Pressure rangeT = Single or double regulator - Two-pressure selector used for multi-pressure applications 1 = 0,7 to 10 barr
3 = 0,2 to 2 bar4 = 0,3 to 4 bar
503 series - ISO 15407-2 26mm
G3 PLATFORM DISTRIBUTION - G3 / 50300
562G
B-2
012/
R03
Ava
ilabi
lity,
des
ign
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tions
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P573-11
F
3. How to Order - G3 Electronics
Modification0 = Initial release
G3 EP1 00 R 0 STD
Number of I/O Modules00 = 001 = 102 = 203 = 304 = 405 = 506 = 607 = 708 = 809 = 910 = 1011 = 1112 = 1213 = 1314 = 1415 = 1516 = 16
G3 PLATFORM DISTRIBUTION
Electronics ProtocolsCO1 = CANopen®
DL1 = DeviceLogixDN1 = DeviceNet™EM1 = EtherNet ModBus®/TCPEP1 = EtherNet/IP™PT1 = PROFIBUS DPPN1 = PROFINETDS2 = Backplane extension Valve ManifoldDS3 = Backplane extension I/O Assembly
Left MountingD = w/ Backplane extension OutH = w/ Terminating Resistor
Special OptionsSTD = StandardDRM = DIN Rail MountingE15 = Manual Configuration Module (MCM)E23 = Fieldbus assembly without valves E40 = Auto recovery Module (ARM)G31 = DRM-Din Rail Mounting
E15-Manual Configuration Module (MCM)G32 = DRM-Din Rail Mounting
E40-Auto Recovery Module (ARM)G36 = E23-Fieldbus assembly without valves
DRM-Din Rail Mounting
0056
2GB
-200
9/R
01A
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P573-12
Ordering Valve Island Assemblies with G3 Electronics & Discrete I/O
Ordering G3 Electronics Assemblies with I/O Only
For valve series 2002, 2005, 503, 2035, ISO15407-2 & ISO 5599/2 (2005 shown)
Shaded components are described by the assembly kit (AK) model number (see page 20). The communication module and number of I/O modules are described by the Electronic Interface (G3) model number designation (see page 20).
Each valve station is listed in sequential order from left to right when facing the port side of the manifold as shown.
Each discrete I/O module is listed in sequential order from RIGHT to LEFT starting from the communication module as shown.
NOTE:
1. A total of 32 solenoid outputs are available. Either 32 single solenoid valves or 16 double solenoid valves or any combination of singles and doubles not to exceed 32 outputs can be specified.
2. For manifold assemblies that exceed 16 solenoids, the assembly MUST be configured so that an even number of solenoids are utilized prior to the station using the ribbon cable feature. The 16th and the 17th solenoids cannot be on the same valve.
1. Refer to the selection table on page 20 to specify the control electronics and I/O configuration.
2. Each discrete I/O module is listed in sequential order from RIGHT to LEFT as shown.
3. A maximum of 16 I/O modules are supported by a single communication node. Analog I/O & digital I/O (NPN & PNP)
Example Order - 2005 Shown
Assy Kit AK3EP00003LMUFStation 1 052BB4Z2ML00061Station 2 052BB4Z2ML00061Station 3 052BB4Z2ML00061Station 4 052BB4Z2ML00061Station 5 052BB4Z2ML00061Station 6 052BB4Z2ML00061Station 7 052BB4Z2ML00061Station 8 052BB4Z2ML00061Station 9 052BB4R2ML00061Station 10 052BB4Z2ML00061Station 11 052BB4Z2ML00061Station 12 052BB4Z2ML00061Station 13 052BB4Z2ML00061Station 14 052BB4Z2ML00061Station 15 052BB4Z2ML00061Station 16 052BB4Z2ML00061Electronics G3DN116R0E40Station 1 240-205Station 2 240-205
Station 15 240-205Station 16 240-205
Example Order - I/O assembly with Backplane extensions in and backplane extension out modules
Electronics G3DS316D0STDStation 1 240-205Station 2 240-205
Station 15 240-205Station 16 240-205
116
16 1 1 152 3 16
G3 PLATFORM DISTRIBUTION00
562G
B-2
012/
R01
Ava
ilabi
lity,
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ign
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ifica
tions
are
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P573-13
F
G3 PLATFORM DISTRIBUTION
0056
2GB
-201
2/R
01A
vaila
bilit
y, d
esig
n an
d sp
ecifi
catio
ns a
re s
ubje
ct to
cha
nge
with
out n
otic
e. A
ll rig
hts
rese
rved
.
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