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Pneumatics Implementation C 2.3

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1 HP 3" Disc Sander Model 20232 3M Disc Sanders 3M Die Grinders Select appropriate die grinders by assessing the maximum operating speeds of the abrasives or accessories being used or recommended. Recommend a tool which cannot exceed the speed rating for the abrasive or accessory (whichever is lowest). 3M Cut-Off Wheel Tools Unique Factors to Consider: • Cut-Off Wheel Diameter and MOS to be used • Combine with Cut-off Wheel containing high performance 3M Cubitron or General Purpose aluminum oxide cut-off wheels based on workpiece material and application. SAFETY FIRST ! • Review the Cut-Off Wheel Tool Manual and especially the “Safety Precautions” section. Always wear required safety equipment, inspect the bonded wheel for cracks or chips and ensure tool guarding is in place. .5 HP 2" Disc Sander Model 20231 .3 HP 2" Disc Sander Model 20230 2 8 6 1 4 3 5 97º head 9 7 97 degree head (vs. 90 degree) allows for more comfortable wrist position Direct mount for use with 3M Roloc Backup Pads without using a collet Shorter distance to the workpiece generates less vibration and allows for better control 7 8 9 Designed to be different High-output air motor Directional exhaust (360 degree*) 3M Greptile Grip* Safety lever throttle to avoid accidental starting Needle and ball bearing supported output spindle Robust spiral bevel gearing 1 2 3 6 5 4 18,000 and 20,000 RPM Die Grinder Models 20237, 20238 1 2 3 4 5 6 7 8,000 and 12,000 RPM Die Grinder Models 20239, 20240 Designed to be different High-output air motor Directional exhaust (360 degree) 3M Greptile Grip Safety lever throttle to avoid accidental starting Double ball bearings on output spindle 1 2 3 4 5 6 7 Double-taper collet assembly Offset gear box for increased torque 5" and 6" Cut-Off Wheel Tool Models 20235, 20236 3" and 4" Cut-Off Wheel Tool Models 20233, 20234 2 3 7 8 8 6 5 4 1 Designed to be different High-output air motor Directional exhaust (360 degrees) 3M Greptile Grip Safety lever throttle to avoid accidental starting 1 2 3 4 Over-sized ball bearings on output spindle Robust spiral bevel gearing 4-place indexable head 360 degree rotatable safety guard 5 6 7 8 *Except on 2” 3M™ Disc Sander 20230. 3M Air Tool Lubricant Used to keep pneumatic air tools running efficiently. Use 2-3 drops at the end of each day, or as needed, to maintain tool performance. Part # Size UPC 20451 4 fl. oz. / 188 ml 051141-20451-2 n 24 - Black n 36 - Brown n 50 - Green n 60 - Orange n 80 - Yellow 3M Roloc Coated Abrasive Disc Button Color-Grade Chart n 100 - Blue n 120 - White n 150 - Black n 180 - Brown n 240 - Green 3M Roloc + Holder Pilot Diameter Shank Diameter Pilot Length 3M Cartridge Roll Mandrels Rubber Slotted Expander Wheels Mandrel No. 944 Mini Mandrel No. 935 3M Forked Spindle 3M Wheel Adaptor No. 81A For the comlpete line of acessories refer to 3M Accessories For Abrasive Products Catalog #61-5002-8098-9. Rubber Cushion Polishing Wheels Mandrel No. 936 Mandrel No. 990 3M Cross and Square Pad Mandrels
Transcript
Page 1: Pneumatics Implementation C 2.3

1 HP 3" Disc Sander Model 20232

3M™ Disc Sanders 3M™ Die Grinders

Select appropriate die grinders by assessing the maximum operating speeds of the

abrasives or accessories being used or recommended. Recommend a tool which cannot

exceed the speed rating for the abrasive or accessory (whichever is lowest).

3M™ Cut-Off Wheel Tools

Unique Factors to Consider: • Cut-OffWheelDiameterandMOStobeused • CombinewithCut-offWheelcontaininghigh performance 3M™Cubitron™ or General Purposealuminumoxidecut-offwheelsbased on workpiece material and application.

SAFETY FIRST !

•ReviewtheCut-OffWheel Tool Manual and especially the “Safety Precautions” section. Always wear required safety equipment, inspect the bonded wheel for cracks or chips and ensure tool guarding is in place.

.5 HP 2" Disc Sander Model 20231

.3 HP 2" Disc Sander Model 20230

2

8

61

4

3

5

97º head

9

7

97 degree head (vs. 90 degree) allows for more comfortable wrist position

Direct mount for use with 3M™ Roloc™ Backup Pads without using a collet

Shorter distance to the workpiece generates less vibration and allows for better control

7

8

9

Designed to be differentHigh-outputairmotor

Directional exhaust (360 degree*)

3M™ Greptile™ Grip*

Safety lever throttle to avoid accidental starting

Needle and ball bearing supported output spindle

Robust spiral bevel gearing

1

2

3

6

5

4

18,000 and 20,000 RPM Die Grinder Models 20237, 20238

12

3

4

5

6

7

8,000 and 12,000 RPM Die Grinder Models 20239, 20240

Designed to be differentHigh-outputairmotor

Directional exhaust (360 degree)

3M™ Greptile™ Grip

Safety lever throttle to avoid accidental starting

Double ball bearings on output spindle

1

2

3

4

5

6

7

Double-tapercolletassembly

Offsetgearboxforincreasedtorque

5"and6"Cut-OffWheelToolModels 20235, 20236

3"and4"Cut-OffWheel Tool Models 20233, 20234

2

3

7

88

6

5

4

1

Designed to be differentHigh-outputairmotor

Directional exhaust (360 degrees)

3M™ Greptile™ Grip

Safety lever throttle to avoid accidental starting

1

2

3

4

Over-sizedballbearingsonoutputspindle

Robust spiral bevel gearing

4-placeindexablehead

360 degree rotatable safety guard

5

6

7

8

*Except on 2” 3M™ Disc Sander 20230.

3M™ Air Tool LubricantUsed to keep pneumatic air tools running efficiently.Use2-3dropsattheend of each day, or as needed, to maintain tool performance.

Part # Size UPC

20451 4fl.oz./188ml 051141-20451-2

n 24-Black

n36-Brown

n50-Green

n60-Orange

n80-Yellow

3M™ Roloc™ Coated Abrasive Disc Button Color-Grade Chart

n100-Blue

n120-White

n150-Black

n180-Brown

n240-Green

3M™ Roloc™ + Holder

PilotDiameter

ShankDiameter

PilotLength

3M™ Cartridge Roll Mandrels

Rubber Slotted Expander Wheels

Mandrel No. 944

Mini Mandrel No. 935

3M™ Forked Spindle

3M™ Wheel Adaptor No. 81A

For the comlpete line of acessories refer to 3M Accessories For Abrasive Products Catalog#61-5002-8098-9.

Rubber Cushion Polishing Wheels

Mandrel No. 936

Mandrel No. 990

3M™ Cross and Square Pad Mandrels

Page 2: Pneumatics Implementation C 2.3

3M™ Metalworking Systems

ReferenceQuick

Pocket Guide

SalesRep

Reference use only

This guide can help you demonstrate a complete metalworking system of 3M™ Disc Sanders, Die Grinders

andCut-OffWheelTools.Combinedwithawiderangeof3M™ Abrasives and Accessories, this product

linecanbeusedtoprovideanoptimizedsolution.

In selecting any metalworking system, it is important to understand: •Applicationrequirements

•Abrasivesbeingused and the factors that effect their performance

•Tool,abrasiveandaccessory specifications, including size,typeandmaximum operating speeds

•Thematerialbeingfinished and the desired end result (type of metal, flats, contours, tight spaces, etc.)

3M,Cubitron,GreptileandRolocaretrademarks of 3M.

Please recycle. Printed in U.S.A.© 3M 2008. All rights reserved.61-5002-8219-1

Abrasive Systems Division3MCenterBuilding223-6N-01St.Paul,MN55144-1000www.3M.com/Abrasives

For warranty and repair service, call1-800-362-3550.

Air BasicsOptimizecompressedairoutputanddeliverysystem when possible: • 90psiunderload–useyourgauge. • 3/8"or1/2"minimumairline inside diameter. • Usetheminimumlengthofairlinehose necessary; should be no more than 25 ft. • HighFlowairfittings • Observecompressedairdemand throughout plant.

Troubleshooting • Checkforcorrectpsiandrpm. • Checkairlinelength,leaks,fitting, inside diameter and air quality. • Askhowthetoolhasbeenoiled. • Lookfordamageddiscpads,mandrels or other accesories. • Isthespeedcontroladjuster turned down? • Evaluatethecompletesystem.

MOS Speed Ratings •Thelowestrpmratingofanabrasive or accessory determines rpm of the tool it can be run on. Be very aware of these ratings.

General information • Besuretoreadthemanualforevery 3M Abrasive Power Tool as well asSafetyInsertsforabrasives and accessories. • SearchInSalesPortalforsupporting Sales Guides, product and application information

3M™ Disc Sanders

3M™ Die Grinders

3M™ Cut-Off Wheel Tools

Ready to Demo – The right Tool, Accessory and Abrasive based on MOS ratings and application.

1/4" x 1/4"-20Threaded Shaft#45102

3M™ Roloc™

Disc Pad

3M™ Roloc™

Disc or Wheel

1/4" Collet Mount“Tall”

= For Hard To Reach Applications= Allows More Accessory & Abrasives Options

3M™ Roloc™

Disc Pad

3M™ Roloc™

Disc or Wheel

Direct Mount“Short”*

= Low Profile= Less Vibration= Better Control

Optional1/4" Collet

Technical Tips

Model Number

Tool Dia. Inch (mm) PSI Max

RPMMotor HP (W)

Airflow Rate SCFM (LPM)

Air Inlet Thread

List Price*

20230 2" (51) 90 20,000 .3 (223) 17 (481) 1/4" NPT $525.45

20231 2" (51) 90 20,000 .5 (372) 23 (651) 1/4" NPT $525.45

20232 3" (77) 90 15,000 1 (744) 35 (991) 1/4" NPT $525.45

Model Number

Tool Dia. Inch (mm) PSI Max

RPMMotor HP (W)

Airflow Rate SCFM (LPM)

Air Inlet Thread

List Price*

20233 3" (77) 90 25,000 1 (744) 35 (991) 1/4" NPT $361.82

20234 4" (102) 90 20,000 1 (744) 35 (991) 3/8" NPT $361.82

20235 5" (127) 90 12,000 1 (744) 35 (991) 3/8" NPT $652.73

20236 6" (152) 90 10,000 1 (744) 35 (991) 3/8" NPT $652.73

Model Number

Collet Size PSI Max

RPMMotor HP (W)

Airflow Rate SCFM (LPM)

Air Inlet Thread

List Price*

20237 1/4” 90 20,000 1 (744) 35 (991) 1/4" NPT $343.64

20238 1/4” 90 18,000 1 (744) 35 (991) 1/4" NPT $343.64

20239 1/4” 90 12,000 1 (744) 35 (991) 1/4" NPT $470.91

20240 1/4” 90 8,000 1 (744) 35 (991) 1/4" NPT $470.91

Diameter Max RPM Hardness UPC (051144-)

Qty / Case

1/4"–20internalthread

1" 30,000 Medium 45101-2

5

1 1/2" 30,000

Soft 45098-5

Medium 45099-2

Hard 45100-5

2" 25,000

Soft 45094-7

Medium 45095-4

Hard 45096-1

Extra Hard 45097-8

3"

15,000 Soft 45090-9

18,000 Medium 45092-3

20,000 Hard 45091-6

Extra Hard 45093-0

*Direct mount to disc pad.

Unique Factors to Consider: •Operatorpreference oftoolpower,size and weight

Versatile Attachment System: 1. Short–“DirectMount” backup pad attachment • Shorterdistance to the work piece generates less vibration and allows for better operator control

2. Tall–¼"colletoption • Allowsforlonger reach and mounting of other abrasives and¼"accessories

TR TS TSM TP

Roloc™ Attachment Systems

Product Use: All statements, technical information and recommendations contained in this document are based upon tests or experience that 3M believes are reliable. However, many factors beyond 3M’s control can affect the use and performance of a 3M product in a particular application, including the conditions under which the 3M product is used and the time and environmental conditions in which the product is expected to perform. Since these factors are uniquely within the user’s knowledge and control, it is essential that the user evaluate the 3M product to determine whether it is fit for a particular purpose and suitable for the user’s method of application.

Warranty and Limited Remedy: 3M warrants this tool against defects in workmanship and materials under normal operatingconditionsforone(1)yearfromthedateofpurchase.3MMAKESNOOTHERWARRANTIES,EXPRESSORIMPLIED,INCLUDING,BUTNOTLIMITEDTO,ANYIMPLIEDWARRANTYOFMERCHANTABILITYORFITNESSFORAPARTICULARPURPOSEORANYIMPLIEDWARRANTYARISINGOUTOFACOURSEOFDEALING,CUSTOMORUSAGEOFTRADE.Userisresponsible for determining whether the 3M tool is fit for a particular purpose and suitable for user’s application. User must operate the tool in accordance with all applicable operating instructions, safety precautions, and other procedures stated in the operating manual to be entitled to warranty coverage. 3M shall have no obligation to repair or replace any tool or part thatfailsduetonormalwear,inadequateorimpropermaintenance,inadequatecleaning,non-lubrication,improperoperatingenvironment, improper utilities, operator error or misuse, alteration or modification, mishandling, lack of reasonable care, or duetoanyaccidentalcause.Ifatooloranypartthereofisdefectivewithinthiswarrantyperiod,yourexclusiveremedyand3M’s sole obligation will be, at 3M’s option, to repair or replace the tool or refund the purchase price.

Limitation of Liability: Except where prohibited by law, 3M and seller will not be liable for any loss or damage arising from the 3M product, whether direct, indirect, special, incidental or consequential, regardless of the legal theory asserted, including warranty, contract, negligence or strict liability.

For more information visit our website http://www.3M.com/Metalworking

*Prices effective August 2008.


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