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POLYETHYLENE WATER PIPES & FITTINGS International – ISO / EN www.mill-pro.com.hk Mill-Pro 2018 Revision 2
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  • › POLYETHYLENE WATER PIPES & FITTINGS International – ISO / EN

    www.mill-pro.com.hk

    Mill-Pro

    2018 Revision 2

  • Mill-Pro PE Water – ISO / EN | 03

    Pipe 11

    M10-PIPE 12

    M80-PIPE 13

    M100 / M100S-PIPE 14 / 15

    Moulded F i t t ings 17

    STUB FLANGE: LONG SPIGOT BLACK, PE100 SDR11/PN16, SDR17/PN10 18

    STUB FLANGE: LONG SPIGOT BLUE, PE100 SDR11/PN16 18

    STUB FLANGE: BUTT WELD SPIGOT BLACK, PE100 SDR11/PN16, SDR17/PN10 19

    STUB FLANGE: BUTT WELD SPIGOT BLUE, PE100 SDR11/PN16 19

    REDUCER: LONG SPIGOT BLACK, PE100 SDR11/PN16, SDR17/PN10 20 / 21

    REDUCER: BUTT WELD SPIGOT BLACK, PE100 SDR11/PN16, SDR17/PN10 22

    REDUCER: LONG SPIGOT BLUE, PE100 SDR11/PN16 22

    END CAP: LONG SPIGOT BLACK, PE100 SDR11/PN16, SDR17/PN10 23

    END CAP: LONG SPIGOT BLUE, PE100 SDR11/PN16 23

    EQUAL TEE: LONG SPIGOT BLACK, PE100 SDR11/PN16, SDR17/PN10 24

    EQUAL TEE: LONG SPIGOT BLUE, PE100 SDR11/PN16 25

    REDUCING TEE: LONG SPIGOT BLUE, PE100 SDR11/PN16 25

    REDUCING TEE: LONG SPIGOT BLACK, PE100 SDR11/PN16, SDR17/PN10 26 / 28

    MOULDED 11.250 ELBOW: LONG SPIGOT BLUE, PE100 SDR11/PN16 29

    MOULDED 22.50 ELBOW: LONG SPIGOT BLUE, PE100 SDR11/PN16 29

    MOULDED 45º ELBOW: LONG SPIGOT BLACK, PE100 SDR11/PN16, SDR17/PN10 30

    MOULDED 450 ELBOW: LONG SPIGOT BLUE, PE100 SDR11/PN16 30

    MOULDED 90º ELBOW: LONG SPIGOT BLACK, PE100 SDR11/PN16, SDR17/PN10 31

    MOULDED 900 ELBOW: LONG SPIGOT BLUE, PE100 SDR11/PN16 31

    Fabr icated F i t t ings 33

    FABRICATED MITRE BEND: PE100 LONG SPIGOT 34

    11.250 SINGLE MITRE BEND: BLACK / BLUE, PE100 LONG SPIGOT 35

    CONTENTS›

    22.50 SINGLE MITRE BEND: BLACK / BLUE, PE100 LONG SPIGOT 36

    300 SINGLE MITRE BEND: BLACK / BLUE, PE100 LONG SPIGOT 37

    45O DOUBLE MITRE BEND: BLACK / BLUE, PE100 LONG SPIGOT 38

    90O TRIPLE MITRE BEND: BLACK / BLUE, PE100 LONG SPIGOT 39

    SPIGOT FLANGE ADAPTER: BLACK EN1092 PN16 – LONG SPIGOT 40

    SPIGOT FLANGE ADAPTER: SLIM / BLACK EN1092 PN16 40

    SPIGOT FLANGE ADAPTER: SLIM / BLUE EN1092 PN16 – LONG SPIGOT 41

    SPIGOT FLANGE ADAPTER: FULL FACE / BLUE EN1092 PN16 – LONG SPIGOT 41

    SHOULDERED ENDS: BLACK, PE100 42

    BUTTERFLY VALVE SPACER: BLACK, PE100 43

    11O FORMED SWEPT BEND: (r=1.5DN) BLACK, PE100 SDR11/PN16, SDR17/PN10 44

    22O FORMED SWEPT BEND: (r=1.5DN) BLACK, PE100 SDR11/PN16, SDR17/PN10 44

    30O FORMED SWEPT BEND: (r=1.5DN) BLACK, PE100 SDR11/PN16, SDR17/PN10 45

    45O FORMED SWEPT BEND: (r=1.5DN) BLACK, PE100 SDR11/PN16, SDR17/PN10 45

    90O FORMED SWEPT BEND: (r=1.5DN) BLACK, PE100 SDR11/PN16, SDR17/PN10 46

    RESTRAINT FLANGE – AVAILABLE WITH OPTIONAL WATERSTOP 47

    Electrofus ion F i t t ings 49

    EF COUPLERS BLUE (MB, UB) 50

    EF COUPLERS 11º SOCKET-SPIGOT BLUE (WS11) 50

    EF COUPLERS 30º & 45º SOCKET-SOCKET BLUE (W30 / W45) 50

    EF COUPLERS 90º SOCKET-SOCKET BLUE (W90) 50

    EF SPIGOT TEE PIECES (EQUAL & REDUCING) BLUE (TA / TA red) 51

    EF TEE PIECES (EQUAL) BLUE (T) 51

    EF REDUCERS BLUE (MR) 51

    EF PRESSURE TAPPING TEES BLUE (DAA) 51

    EF COUPLERS BLACK (MB, UB, AM, KM-XL, REM) 51

    EF ELBOWS 11º SOCKET-SPIGOT BLACK (WS11) 51

    EF ELBOWS 30º SOCKET-SOCKET BLACK (W30) 52

    EF ELBOWS 45º SOCKET-SOCKET BLACK (W45 / W45-XL) 52

  • CONTENTS›

    Mill-Pro PE Water – ISO / EN | 05

    EF ELBOWS 90º SOCKET-SOCKET BLACK (W90 / W90-XL) 52

    EF TEE PIECES REDUCING SPIGOT BLACK (T-red-XL) 52

    EF TEE PIECES EQUAL BLACK (T / T-XL) 53

    EF REPAIR VACUUM LOADING SADDLES BLACK (RS-XL) 53

    EF REPAIR SADDLES BLACK (VSC-TL) TOP LOADING 53

    EF SPIGOT VACUUM LOADING SADDLES BLACK (SA-XL) 53

    EF REPAIR & REINFORCING SADDLES BLACK (RS / V VS) 53

    EF SPIGOT SADDLES BLACK (SA-TL) TOP LOADING 53

    EF SPIGOT SADDLES BLACK (SA) 53

    Reinert-Ri tz F i t t ings 55

    OBLIQUE BRANCH TEES – EQUAL & REDUCING 56

    90° TEES – EQUAL & REDUCING 56

    PULLING HEAD 56

    SHORT FORM END CAPS 56

    NON-BURIED FIXING POINT 56

    LONGITUDINAL COMPENSATOR 57

    INSERTION REPAIR COUPLER 57

    DOUBLE COUPLER 57

    FLANGE ADAPTER REINOGRIP XL 57

    SPIGOT FLANGE ADAPTERS 57

    Pushf i t F i t t ings 59

    CONNECTERS PE-PE 60

    REDUCING CONNECTERS PE-PE 60

    MALE TRANSITION THREAD TO PE FITTINGS 60

    FEMALE TRANSITION THREAD TO PE FITTINGS 60

    STOP END 60

    ELBOWS 90º PE-PE 60

    EQUAL TEES PE-PE-PE 61

    UN-EQUAL TEES PE-PE-PE 61

    REPAIR CONNECTORS PE-PE 61

    UN-EQUAL TEES PE-PE-THREAD 61

    LINERS FOR CLASS 1 CONNECTIONS 61

    Flange Connect ions 63

    BACKING RING: HD GALV / FBE COATED / PP COATED / 316 STAINLESS EN 1092 PN10 STEEL 63

    BACKING RING: HD GALV / FBE COATED / PP COATED / 316 STAINLESS EN 1092 PN16 STEEL 64

    BACKING RING: HD GALV / FBE COATED / 316 STAINLESS STEEL ANSI B16.5 CLASS #150 65

    Mechanica l Connectors 67

    COUPLERS 68

    END STOPS 68

    FLANGE ADAPTORS 69

    REPAIR CLAMPS 69

    Tools 71

    ASA SADDLE INTAKE COMPRESSION UNIT 72

    ELECTROFUSION WELDING MACHINES 72

    TL SADDLE OFFTAKE COMPRESSION UNIT 72

    CLAMPING & DRILLING UNIT 72

    PIPE & SPIGOT END MECHANICAL SCRAPERS 72

    SADDLE MECHANICAL SCRAPERS 72

    LARGE PIPE MECHANICAL SCRAPERS 73

    HYDRAULIC RE-ROUNDING 73

    TEMPORARY FLOW SHUT OFF 73

    VACUUM CLAMPING UNIT 73

    EXTERNAL BUTT WELD DE-BEADER 73

    INTERNAL BUTT WELD DE-BEADER 73

    SQUEEZE OFF TOOLS 73

    Inspect ion & Integr i ty 75

  • Mill-Pro PE Water – ISO / EN | 07

    Mill-Pro has a well-established track record in supplying major

    engineering projects in Australasia for more than 20 years.

    With our sourcing skills and systems developed over the

    last 5 years Mill-Pro has assembled a team of water works

    professionals across the Asia Pacific region with significant

    combined experience in Steel, Ductile Iron and Polyethylene

    pipe & fittings to deliver a complete technical & product

    pipeline solution to it’s clients.

    A major factor in Polyethylene is the low barrier to entry due

    to the relatively low capital and operating costs to manufacture

    Polyethylene products. This has resulted in many new manufacturers

    entering the market and established manufacturers switching to

    sourcing materials from low-cost countries. Often such sourcing

    lacks proper risk assessment of the suppliers, resins and

    designs resulting in compromised product performance.

    This is further compounded by Polyethylene’s unique

    failure mode, unlike “rigid pipes” (PVC’s, steel, ductile etc.),

    polyethylene fails elastically over time rather than immediately,

    so defects in product design, manufacture & installation may

    not become apparent for weeks, months or years. Depending

    on operating conditions, systems can often pass on site

    pressure testing, only to fail subsequently.

    What’s the solution for designers and end users?

    • Development of robust specifications with clear test criteria.

    • Testing products using statistical techniques against the

    specification to ensure compliance.

    The Mill-Pro team has spent more than 15 years advising

    local authorities, consultants and Government bodies

    throughout the Asia Pacific region on Polyethylene

    specifications, helping to create robust specifications &

    recommending appropriate testing criteria. This team has been

    supplying major projects all across Asia and has built relationships

    with global leaders such as FRIATEC of Germany, giving Mill-Pro the

    ability to deliver a complete solutions approach to pipeline systems.

    INTRODUCTION›

    Mill-Pro offers three basic pipe configurations with two resin alternates

    STANDARD pipe manufactured from pre-compounded coloured PE100+ certified Bi-Modal resins from world leading suppliers such as Borouge, Borealis, SCG etc., providing slow crack growth resistance up to 1000 hrs when tested in accordance with EN 13479.

    EXTREME pipe manufactured from pre-compounded coloured PE100 extreme slow crack growth resistant resins (ESCR or RC), providing slow crack growth resistance up to 8760 hrs when tested in accordance with EN 13479. These resins also provide resistance to failure caused by rock impingement or damage. They are ideal for applications where backfill or bedding material quality is poor or where risk of secondary excavation could leave pipes without designed side support.

    Pre-compounded colours are available as co-extruded stripes or indication layer to identify water, sewer, wastewater, re-use water and gas.

    Pipe M100 – A single colour 100% solid wall PE 100+ pipe.

    Pipe M100S – A single colour 100% solid wall PE 100+ pipe with indication stripes in various colours as required.

    Pipe M100 EXTREME – A single colour 100% solid wall ESCR pipe available in colours, Blue, Orange and Black.

    Pipe M100S EXTREME – A single colour 100% solid wall ESCR pipe with indication stripes in various colours as required.

    Pipe M10 – A two-colour 10% externally coloured jacket identifying the service and providing a damage depth indication. Pipes are extruded using identical base resins for a single homogeneous pipe wall.

    Pipe M10 EXTREME – A two-colour 10% externally coloured jacket identifying the service and providing damage depth indication. Both layers are extruded using ESCR resins providing extreme crack resistance.

    Pipe M80 – A three-colour pipe comprising a 10% co-extruded indication layer to identify use and providing damage depth indication, 15% internal colour lining providing lighter colours for improved CCTV imaging. Pipes are extruded using identical PE100+ base resins to ensure a single homogeneous pipe.

    Pipe M80 EXTREME – A three-colour pipe comprising a 10% co-extruded indication layer to identify use and providing damage depth indication, or external striping AND a 15% internal colour lining providing lighter colours for improved CCTV imaging. Pipes are extruded using identical ESCR resins to ensure a single homogeneous pipe wall.

  • › MOTIVATED – INNOVATIVE›

    Manufacturing Mill-Pro manufactures it’s pipe in an exclusive partnership with a world leading manufacturer. Established in 1984 they are a global pioneer in Polyethylene pipe, installing one of the first 1600 OD pipe extrusion lines as early as 1996. With a 248,000m2 manufacturing footprint and capacity of 40,000mt, Mill-Pro provides a full range of polyethylene pressure pipe from 110-2000mm OD.

    WarehousingMill-Pro has a comprehensivelystocked PE pipe & fittings warehouse in Hong Kong,ensuring commonly requiredproduct is always available in theshortest possible time frame.

    Mill-Pro PE Water – ISO / EN | 09

    Sample QR code

    Try this link to a typical Mill-Pro MDR for 315 OD SDR 11 M10 pipe

    Mill-Pro QR CodesIn 2013 Mill-Pro introduced a world first for Polyethylene pipe: permanently marked QR codes on our PE pipes1

    Mill-Pro has always provided traditional 1D bar codes on all our pipe & fittings for material traceability to ISO 12176-4, we have now introduced QR codes permanently marked on the pipe surface at 1m intervals in conjunction with standard pipe marking as an option.

    These codes provide instant access to the MDR (Material Data Records) for the item being scanned. This provides not only the assurance that the products you have purchased are genuine Mill-Pro products, but also that products can be audited for pass results directly on site in real time.

    Mill-Pro has developed this unique permanent marking system for it’s PE pipes providing a UV, Damage & weather proof solution to pipe marking.

    Fittings have traceability and QR codes applied using a permanent adhesive sticker as these products should be sealed and protected from the weather until they are used on site.

    QR Codes can be read using any IOS or Android smart phone with a camera2.

    Typically devices require a 3rd party bar code scanner app. Mill-Pro recommends either NeoReader3 or QR Reader3.

    1 Provided on all pipe sizes 90-800mm OD 2 Higher Resolution cameras in later model devices perform better 3 NeoReader & QR Reader are registered trademarks

  • › PIPE

    www.mill-pro.com.hk›

    Mill-Pro PE Water – ISO / EN | 11

    M10-PIPE 12

    M80-PIPE 13

    M100 / M100S-PIPE 14 / 15

    PIPE RATINGS

    Mill-Pro offers a complete Polyethylene pipe range from 20mm to 2000mm from SDR 7.4 (PN25) to SDR 41 (PN4). Calculating the buckling limits for buried pipe requires inputs for factor of safety, expected dynamic & static loads, the soil density and side support provided by compaction during pipe installation.

    Mill-Pro provides a free calculation service

    for designers & constructors to determine the

    required pipe ratings for different applications

    including pull forces for directional drilling

    dynamic & static earth loadings – contact your

    local Mill-Pro office for assistance.

    PRODUCT TRACEABILITY

    Mill-Pro provides full product traceability on every metre of pipe and fitting carrying our brand. This is achieved on pipe using two rows of printed bar codes permanently marked on the pipe surface at 120º of radial separation as the pipe is being extruded. The one-dimensional bar code contains the resin type, manufacturing facility, date of manufacture, batch number, resin melt flow & type, product type and meterage according to ISO 12176-4.

    The bar code meterage indicator changes with each meter of pipe extruded in the batch (1 to 9999m). This number indicates the exact position of manufacture for every meter of pipe or fitting. This is in turn linked to the batch production data for temperature, speed, dimensions checking, resin etc. During installation the bar code on pipes and fitting is read and linked with GIS systems allowing complete end to end traceability from raw materials to as built drawings.

    The integrity of traceability requires bar codes

    to be automated and applied as pipe is being

    extruded.

    In addition our inspection process and production records are fully documented and traceable by end users through our unique online QR code traceability program. Every pipe has a QR code at 120º radially at one-metre intervals. The marking is permanent.

    MANUFACTURING STANDARDS

    Pipe is manufactured in accordance with EN 12201-2 and ISO 4427-2.

  • Mill-Pro PE Water – ISO / EN | 13

    M10-PIPE›

    PRESSURE RATING PE100 PN 8 PN 10 PN 12.5 PN 16 PN 20Mean Outside Diameter

    Mean Outside Diameter Maximum Out-of- Roundness(ovalty)

    SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9

    dem em di Kg/m em di Kg/m em di Kg/m em di Kg/m em di Kg/m

    DN/OD min max Mean Mean Mean Mean Mean Mean Mean Mean Mean Mean Mean Mean Mean Mean Mean

    25 25 25.3 1.2 — — — — — — — — — — — —

    32 32 32.3 1.3 — — — — — — — — — — — —

    40 40 40.4 1.4 — — — — — — — — — 2.2 35.9 0.2

    50 50 50.4 1.4 — — — — — — 2.2 45.9 0.3 2.6 45.0 0.4

    63 63 63.4 1.5 — — — — — — 2.6 58.0 0.5 3.2 56.8 0.6

    75 75 75.5 1.6 — — — — — — 3.1 69.1 0.7 3.9 67.6 0.8

    90 90 90.6 1.8 4.6 81.1 1.2 5.8 78.8 1.5 7.1 76.1 1.8 8.7 72.9 2.1 10.7 68.9 2.6

    110 110 110.7 2.2 5.7 99.1 1.8 7.0 96.4 2.2 8.6 93.2 2.6 10.6 89.3 3.2 13.0 84.4 3.8

    125 125 125.8 2.5 6.4 112.7 2.3 7.9 109.7 2.8 9.8 105.9 3.4 12.1 101.3 4.1 14.8 95.9 4.9

    140 140 140.9 2.8 7.1 126.3 2.9 8.8 122.9 3.5 10.9 118.7 4.3 13.4 113.7 5.1 16.6 107.4 6.2

    160 160 161.0 3.2 8.2 144.2 3.7 10.1 140.4 4.6 12.5 135.6 5.6 15.4 129.7 6.7 18.9 122.8 8.0

    180 180 181.1 3.6 9.1 162.4 4.7 11.3 158.0 5.8 14.1 152.5 7.1 17.3 146.0 8.5 21.2 138.2 10.2

    200 200 201.2 4.0 10.2 180.3 5.8 12.6 175.5 7.1 15.5 169.6 8.6 19.2 162.2 10.5 23.6 153.4 12.6

    225 225 226.4 4.5 11.4 202.9 7.4 14.2 197.4 9.0 17.5 190.7 11.0 21.6 182.5 13.3 26.5 172.8 15.9

    250 250 251.5 5.0 12.6 225.7 9.0 15.6 219.6 11.1 19.4 212.0 13.5 23.9 203.0 16.3 29.4 192.1 19.6

    280 280 281.7 9.8 14.2 252.6 11.4 17.5 245.9 13.9 21.7 237.5 16.9 26.8 227.4 20.5 33.0 215.0 24.6

    315 315 316.9 11.1 15.8 284.4 14.3 19.7 276.6 17.6 24.5 267.1 21.5 30.1 255.8 25.9 37.1 241.9 31.1

    355 355 357.2 12.5 17.8 320.5 18.1 22.3 311.6 22.4 27.5 301.1 27.2 33.9 288.3 32.9 41.7 272.8 39.5

    400 400 402.4 14.0 20.2 360.9 23.1 25.0 351.3 28.3 31.0 339.3 34.5 38.2 324.8 41.8 47.0 307.2 50.2

    450 450 452.7 15.6 22.7 406.1 29.3 28.1 395.2 35.8 34.9 381.7 43.7 43.0 365.4 52.9 52.8 345.8 63.4

    500 500 503.0 17.5 25.2 451.2 36.1 31.2 439.2 44.2 38.7 424.1 54.0 47.8 406.0 65.3 58.7 384.2 78.3

    560 560 563.4 19.6 28.1 505.5 45.2 35.0 491.8 55.5 43.4 475.0 67.7 53.4 454.9 81.8 65.7 430.3 98.2

    630 630 633.8 22.1 31.6 568.8 57.1 39.3 553.4 70.1 48.7 534.5 85.6 60.2 511.6 103.7 73.9 484.1 124.3

    710 710 716.4 24.9 35.7 641.9 72.8 44.3 624.6 89.3 54.9 603.4 108.9 67.8 577.6 131.9 83.4 546.5 158.2

    800 800 807.2 28.0 40.1 723.4 92.3 49.9 703.9 113.2 61.8 680.0 138.2 76.3 651.0 167.3 93.9 615.9 200.8

    900 900 908.1 31.5 45.1 813.9 116.8 56.3 791.6 143.7 69.6 764.9 175.0 85.9 732.4 211.7 — — —

    1000 1000 1009.0 35.0 50.2 904.2 144.3 62.4 879.8 177.1 76.2 852.1 213.2 94.8 814.9 259.9 — — —

    1200 1200 1210.8 42.0 60.2 1085.1 207.6 74.2 1057.1 252.8 92.7 1020.0 310.9 — — — — — —

    1400 1400 1412.6 49.0 70.1 1266.2 282.1 86.6 1233.2 344.3 108.1 1190.1 423.0 — — — — — —

    1600 1600 1614.4 56.0 80.1 1447.1 368.5 98.9 1409.4 449.6 123.6 1360.1 552.5 — — — — — —

    dem: Mean Outside Diameter (mm), em: Mean Wall Thickness (mm), di: Mean Internal Diameter (mm).

    The tables above provide standard dimensions according to the EN/ISO standards, however Mill-Pro also specialises in providing custom-manufactured sizes and pressure ratings for specific applications including rehabilitation and slip lining subject to sufficient order quantities.

    M80-PIPE›

    PRESSURE RATING PE100 PN 8 PN 10 PN 12.5 PN 16 PN 20Mean Outside Diameter

    Mean Outside Diameter Maximum Out-of- Roundness(ovalty)

    SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9

    dem em di Kg/m em di Kg/m em di Kg/m em di Kg/m em di Kg/m

    DN/OD min max Mean Mean Mean Mean Mean Mean Mean Mean Mean Mean Mean Mean Mean Mean Mean

    90 90 90.6 1.8 4.6 81.1 1.2 5.8 78.8 1.5 7.1 76.1 1.8 8.7 72.9 2.1 10.7 68.9 2.6

    110 110 110.7 2.2 5.7 99.1 1.8 7.0 96.4 2.2 8.6 93.2 2.6 10.6 89.3 3.2 13.0 84.4 3.8

    125 125 125.8 2.5 6.4 112.7 2.3 7.9 109.7 2.8 9.8 105.9 3.4 12.1 101.3 4.1 14.8 95.9 4.9

    140 140 140.9 2.8 7.1 126.3 2.9 8.8 122.9 3.5 10.9 118.7 4.3 13.4 113.7 5.1 16.6 107.4 6.2

    160 160 161.0 3.2 8.2 144.2 3.7 10.1 140.4 4.6 12.5 135.6 5.6 15.4 129.7 6.7 18.9 122.8 8.0

    180 180 181.1 3.6 9.1 162.4 4.7 11.3 158.0 5.8 14.1 152.5 7.1 17.3 146.0 8.5 21.2 138.2 10.2

    200 200 201.2 4.0 10.2 180.3 5.8 12.6 175.5 7.1 15.5 169.6 8.6 19.2 162.2 10.5 23.6 153.4 12.6

    225 225 226.4 4.5 11.4 202.9 7.4 14.2 197.4 9.0 17.5 190.7 11.0 21.6 182.5 13.3 26.5 172.8 15.9

    250 250 251.5 5.0 12.6 225.7 9.0 15.6 219.6 11.1 19.4 212.0 13.5 23.9 203.0 16.3 29.4 192.1 19.6

    280 280 281.7 9.8 14.2 252.6 11.4 17.5 245.9 13.9 21.7 237.5 16.9 26.8 227.4 20.5 33.0 215.0 24.6

    315 315 316.9 11.1 15.8 284.4 14.3 19.7 276.6 17.6 24.5 267.1 21.5 30.1 255.8 25.9 37.1 241.9 31.1

    355 355 357.2 12.5 17.8 320.5 18.1 22.3 311.6 22.4 27.5 301.1 27.2 33.9 288.3 32.9 41.7 272.8 39.5

    400 400 402.4 14.0 20.2 360.9 23.1 25.0 351.3 28.3 31.0 339.3 34.5 38.2 324.8 41.8 47.0 307.2 50.2

    450 450 452.7 15.6 22.7 406.1 29.3 28.1 395.2 35.8 34.9 381.7 43.7 43.0 365.4 52.9 52.8 345.8 63.4

    500 500 503.0 17.5 25.2 451.2 36.1 31.2 439.2 44.2 38.7 424.1 54.0 47.8 406.0 65.3 58.7 384.2 78.3

    560 560 563.4 19.6 28.1 505.5 45.2 35.0 491.8 55.5 43.4 475.0 67.7 53.4 454.9 81.8 65.7 430.3 98.2

    630 630 633.8 22.1 31.6 568.8 57.1 39.3 553.4 70.1 48.7 534.5 85.6 60.2 511.6 103.7 73.9 484.1 124.3

    dem: Mean Outside Diameter (mm), em: Mean Wall Thickness (mm), di: Mean Internal Diameter (mm).

    The tables above provide standard dimensions according to the EN/ISO standards, however Mill-Pro also specialises in providing custom-manufactured sizes and pressure ratings for specific applications including rehabilitation and slip lining subject to sufficient order quantities.

    Pipe M10 – A two-colour 10% externally coloured jacket identifying the service and providing a damage depth indication. Pipes are extruded using identical base resins for a single homogeneous pipe wall.

    Pipe M10 EXTREME – A two-colour 10% externally coloured jacket identifying the service and providing damage depth indication. Both layers are extruded using ESCR resins providing extreme crack resistance.

    Pipe M80 – A three-colour pipe comprising a 10% co extruded indication layer to identify use and providing damage depth indication, 15% internal colour lining providing lighter colours for improved CCTV imaging.Pipes are extruded using identical PE100+ base resins to ensure a single homogeneous pipe.

    Pipe M80 EXTREME – A three-colour pipe comprising a 10% co extruded indication layer to identify use and providing damage depth indication, or external striping AND a 15% internal colour lining providing lighter colours for improved CCTV imaging. Pipes are extruded using identical ESCR resins to ensure a single homogeneous pipe wall.

  • Mill-Pro PE Water – ISO / EN | 15

    M100 / M100S-PIPE›

    PRESSURE RATING PE80 PN 3.2 PN 4 PN 5 PN 6.3

    PRESSURE RATING PE100 PN 4 PN 5 PN 6.4 PN 8Nominal Outside Diameter

    Mean Outside Diameter Maximum Out-of- Roundness(ovalty)

    SDR 41 SDR 33 SDR 26 SDR 21

    dem em di Kg/m em di Kg/m em di Kg/m em di Kg/m

    DN/OD min max Mean Mean Mean Mean Mean Mean Mean Mean Mean Mean Mean Mean

    20 20 20.3 1.2 — — — — — — — — — — — —

    25 25 25.3 1.2 — — — — — — — — — — — —

    32 32 32.3 1.3 — — — — — — — — — — — —

    40 40 40.4 1.4 — — — — — — — — — 2.2 35.9 0.2

    50 50 50.4 1.4 — — — — — — 2.2 45.9 0.3 2.6 45.0 0.4

    63 63 63.4 1.5 — — — — — — 2.6 58.0 0.5 3.2 56.8 0.6

    75 75 75.5 1.6 — — — — — — 3.1 69.1 0.7 3.9 67.6 0.8

    90 90 90.6 1.8 — — — — — — 3.8 82.8 1.0 4.6 81.1 1.2

    110 110 110.7 2.2 — — — — — — 4.6 101.2 1.5 5.7 99.1 1.8

    125 125 125.8 2.5 — — — — — — 5.1 115.2 1.8 6.4 112.7 2.3

    140 140 140.9 2.8 — — — — — — 5.8 129.0 2.3 7.1 126.3 2.9

    160 160 161.0 3.2 — — — — — — 6.6 147.3 3.1 8.2 144.2 3.7

    180 180 181.1 3.6 — — — — — — 7.3 166.0 3.8 9.1 162.4 4.7

    200 200 201.2 4.0 — — — — — — 8.2 184.3 4.7 10.2 180.3 5.8

    225 225 226.4 4.5 — — — — — — 9.1 207.5 5.9 11.4 202.9 7.4

    250 250 251.5 5.0 — — — — — — 10.2 230.5 7.4 12.6 225.7 9.0

    280 280 281.7 9.8 — — — — — — 11.3 258.3 9.2 14.2 252.6 11.4

    315 315 316.9 11.1 8.2 299.7 7.6 10.3 295.5 9.4 12.8 290.4 11.7 15.8 284.4 14.3

    355 355 357.2 12.5 9.2 337.7 9.6 11.5 333.1 11.9 14.4 327.4 14.8 17.8 320.5 18.1

    400 400 402.4 14.0 10.4 380.5 12.2 13.0 375.2 15.2 16.2 368.9 18.7 20.2 360.9 23.1

    450 450 452.7 15.6 11.6 428.2 15.4 14.6 422.3 19.2 18.2 415.1 23.7 22.7 406.1 29.3

    500 500 503.0 17.5 13.0 475.5 19.1 16.2 469.2 23.6 20.2 461.2 29.2 25.2 451.2 36.1

    560 560 563.4 19.6 14.5 532.8 23.8 18.2 525.4 29.7 22.6 516.6 36.6 28.1 505.5 45.2

    630 630 633.8 22.1 16.3 599.4 30.2 20.4 591.2 37.5 25.4 581.1 46.4 31.6 568.8 57.1

    710 710 716.4 24.9 18.4 676.5 38.4 23.0 667.3 47.7 28.7 655.9 59.1 35.7 641.9 72.8

    800 800 807.2 28.0 20.7 762.3 48.7 25.8 752.0 60.5 32.2 739.2 74.9 40.1 723.4 92.3

    900 900 908.1 31.5 23.2 857.8 61.5 29.1 846.0 76.6 36.2 831.7 94.7 45.1 813.9 116.8

    1000 1000 1009.0 35.0 25.8 952.9 76.1 32.2 940.1 94.4 40.2 924.1 116.8 50.2 904.2 144.3

    1200 1200 1210.8 42.0 31.0 1143.5 109.6 38.6 1128.2 135.7 48.3 1108.9 168.3 60.2 1085.1 207.6

    1400 1400 1412.6 49.0 36.2 1333.9 149.5 45.1 1316.1 185.0 56.0 1294.4 227.7 70.1 1266.2 282.1

    1600 1600 1614.4 56.0 41.4 1524.5 195.2 51.5 1504.2 241.5 64.5 1478.3 299.7 80.1 1447.1 368.5

    1800 1800 1811.3 63.0 46.1 1713.5 244.5 57.4 1691.0 302.2 72.8 1660.2 380.0 89.5 1626.7 462.9

    2000 2000 2012.5 70.0 51.3 1903.8 302.0 63.7 1879.0 372.7 80.9 1844.6 469.2 100.1 1806.2 574.8

    dem: Mean Outside Diameter (mm), em: Mean Wall Thickness (mm), di: Mean Internal Diameter (mm).

    The tables above provide standard dimensions according to the EN/ISO standards, however Mill-Pro also specialises in providing custom-manufactured sizes and pressure ratings for specific applications including rehabilitation and slip lining subject to sufficient order quantities.

    PE80 PN 8 PN 10 PN 12.5 PN 16 PN 20

    PE100 PN 10 PN 12.5 PN 16 PN 20 PN 25Nominal Outside Diameter

    SDR 17 SDR 13.6 SDR 11 SDR 9 SDR 7.4

    em di Kg/m em di Kg/m em di Kg/m em di Kg/m em di Kg/m

    DN/OD Mean Mean Mean Mean Mean Mean Mean Mean Mean Mean Mean Mean Mean Mean Mean

    20 — — — — — — 2.2 15.9 0.1 2.5 15.2 0.1 3.2 13.8 0.2

    25 — — — 2.2 20.9 0.1 2.5 20.2 0.2 3.2 18.8 0.2 3.3 18.7 0.2

    32 2.2 27.9 0.2 2.6 27.0 0.2 3.2 25.8 0.3 3.9 24.5 0.3 4.7 22.8 0.4

    40 2.6 35.0 0.3 3.3 33.7 0.4 4.0 32.3 0.4 4.8 30.6 0.5 5.9 28.5 0.6

    50 3.2 43.8 0.5 4.0 42.3 0.6 4.9 40.4 0.7 6.0 38.3 0.8 7.3 35.6 0.9

    63 4.1 55.1 0.7 5.0 53.2 0.9 6.2 50.9 1.1 7.6 48.1 1.3 9.1 45.0 1.5

    75 4.8 65.7 1.0 6.0 63.4 1.2 7.2 60.9 1.5 8.9 57.5 1.8 10.9 53.5 2.1

    90 5.8 78.8 1.5 7.1 76.1 1.8 8.7 72.9 2.1 10.7 68.9 2.6 13.0 64.3 3.0

    110 7.0 96.4 2.2 8.6 93.2 2.6 10.6 89.3 3.2 13.0 84.4 3.8 16.0 78.5 4.5

    125 7.9 109.7 2.8 9.8 105.9 3.4 12.1 101.3 4.1 14.8 95.9 4.9 18.1 89.3 5.8

    140 8.8 122.9 3.5 10.9 118.7 4.3 13.4 113.7 5.1 16.6 107.4 6.2 20.3 100.0 7.3

    160 10.1 140.4 4.6 12.5 135.6 5.6 15.4 129.7 6.7 18.9 122.8 8.0 23.1 114.4 9.5

    180 11.3 158.0 5.8 14.1 152.5 7.1 17.3 146.0 8.5 21.2 138.2 10.2 25.9 128.8 12.1

    200 12.6 175.5 7.1 15.5 169.6 8.6 19.2 162.2 10.5 23.6 153.4 12.6 28.8 143.1 14.9

    225 14.2 197.4 9.0 17.5 190.7 11.0 21.6 182.5 13.3 26.5 172.8 15.9 32.4 160.9 18.9

    250 15.6 219.6 11.1 19.4 212.0 13.5 23.9 203.0 16.3 29.4 192.1 19.6 36.0 178.8 23.3

    280 17.5 245.9 13.9 21.7 237.5 16.9 26.8 227.4 20.5 33.0 215.0 24.6 40.3 200.3 29.2

    315 19.7 276.6 17.6 24.5 267.1 21.5 30.1 255.8 25.9 37.1 241.9 31.1 45.2 225.6 36.9

    355 22.3 311.6 22.4 27.5 301.1 27.2 33.9 288.3 32.9 41.7 272.8 39.5 51.0 254.1 46.9

    400 25.0 351.3 28.3 31.0 339.3 34.5 38.2 324.8 41.8 47.0 307.2 50.2 57.4 286.4 59.5

    450 28.1 395.2 35.8 34.9 381.7 43.7 43.0 365.4 52.9 52.8 345.8 63.4 64.7 322.1 75.4

    500 31.2 439.2 44.2 38.7 424.1 54.0 47.8 406.0 65.3 58.7 384.2 78.3 — — —

    560 35.0 491.8 55.5 43.4 475.0 67.7 53.4 454.9 81.8 65.7 430.3 98.2 — — —

    630 39.3 553.4 70.1 48.7 534.5 85.6 60.2 511.6 103.7 73.9 484.1 124.3 — — —

    710 44.3 624.6 89.3 54.9 603.4 108.9 67.8 577.6 131.9 83.4 546.5 158.2 — — —

    800 49.9 703.9 113.2 61.8 680.0 138.2 76.3 651.0 167.3 93.9 615.9 200.8 — — —

    900 56.3 791.6 143.7 69.6 764.9 175.0 85.9 732.4 211.7 — — — — — —

    1000 62.4 879.8 177.1 76.2 852.1 213.2 94.8 814.9 259.9 — — — — — —

    1200 74.2 1057.1 252.8 92.7 1020.0 310.9 — — — — — — — — —

    1400 86.6 1233.2 344.3 108.1 1190.1 423.0 — — — — — — — — —

    1600 98.9 1409.4 449.6 125.6 1360.1 552.5 — — — — — — — — —

    1800 111.2 1583.4 567.7 — — — — — — — — — — — —

    2000 123.5 1759.3 700.8 — — — — — — — — — — — —

    dem: Mean Outside Diameter (mm), em: Mean Wall Thickness (mm), di: Mean Internal Diameter (mm).

    The tables above provide standard dimensions according to the EN/ISO standards, however Mill-Pro also specialises in providing custom-manufactured sizes and pressure ratings for specific applications including rehabilitation and slip lining subject to sufficient order quantities.

  • › MOULDEDFITT INGS

    www.mill-pro.com.hk›

    Mill-Pro PE Water – ISO / EN | 17

    STUB FLANGE: BUTT WELD SPIGOT BLUE, PE100 SDR11/PN16 19

    REDUCER: LONG SPIGOT BLACK, PE100 SDR11/PN16, SDR17/PN10 20 / 21

    REDUCER: BUTT WELD SPIGOT BLACK, PE100 SDR11/PN16, SDR17/PN10 22

    REDUCER: LONG SPIGOT BLUE, PE100 SDR11/PN16 22

    END CAP: LONG SPIGOT BLACK, PE100 SDR11/PN16, SDR17/PN10 23

    END CAP: LONG SPIGOT BLUE, PE100 SDR11/PN16 23

    EQUAL TEE: LONG SPIGOT BLACK, PE100 SDR11/PN16, SDR17/PN10 24

    EQUAL TEE: LONG SPIGOT BLUE, PE100 SDR11/PN16 25

    REDUCING TEE: LONG SPIGOT BLUE, PE100 SDR11/PN16 25

    REDUCING TEE: LONG SPIGOT BLACK, PE100 SDR11/PN16, SDR17/PN10 26 / 28

    MOULDED 11.250 ELBOW: LONG SPIGOT BLUE, PE100 SDR11/PN16 29

    MOULDED 22.50 ELBOW: LONG SPIGOT BLUE, PE100 SDR11/PN16 29

    MOULDED 45º ELBOW: LONG SPIGOT BLACK, PE100 SDR11/PN16, SDR17/PN10 30

    MOULDED 450 ELBOW: LONG SPIGOT BLUE, PE100 SDR11/PN16 30

    MOULDED 90º ELBOW: LONG SPIGOT BLACK, PE100 SDR11/PN16, SDR17/PN10 31

    MOULDED 900 ELBOW: LONG SPIGOT BLUE, PE100 SDR11/PN16 31

    Mill-Pro offers an extensive range of moulded PE 100

    Polyethylene pressure fittings from 20mm to 1200mm

    in SDR11 (PN16) in blue and black and SDR17 (PN10)

    in black.

    Mill-Pro’s polyethylene product range is manufactured

    from high quality resin such as Borouge HE3490 IM,

    according to EN 12201-3 / ISO 4427-3.

    Every fitting carrying the Mill-Pro brand is inspected

    throughout the production process from raw material

    to packaging. Our High volume moulded fittings

    generally come from our own production moulds.

    Mill-Pro moulded fittings are inspected by our own

    expatriate inspectors, who have ‘Eye’s On’ during the

    entire production process. We incorporate ultrasonic

    void detection equipment using both statistical and

    random inspection of fitting dimensions to ensure

    compliance with the standards.

    The one-dimensional bar code contains the the

    following:

    resin type, manufacturing facility, date of

    manufacture, batch number, resin melt flow &

    type, product type and moulding number, all

    according to ISO 12176-4. Each fitting is fully

    documented and traceable by end users through

    our unique online QR code traceability program.

    STUB FLANGE: LONG SPIGOT BLACK, PE100 SDR11/PN16, SDR17/PN10 18

    STUB FLANGE: LONG SPIGOT BLUE, PE100 SDR11/PN16 18

    STUB FLANGE: BUTT WELD SPIGOT BLACK, PE100 SDR11/PN16, SDR17/PN10 19

  • Mill-Pro PE Water – ISO / EN | 19

    MOULDED FITTINGS›

    STUB FLANGE: LONG SPIGOT BLUE, PE100 SDR11/PN16

    DN/OD d4 d5 t3 L h1

    90 138 105 17 127 40

    125 158 130 23 152 48

    180 211 185 25 184 50

    250 328 283 28 200 53

    315 378 333 35 258 60

    400 482 427 32 252 72

    450 545 470 32 267 72

    t3

    d5d4

    h1L10

    DN/OD

    Due to constant product improvement these dimensions may alter without notice. Please contact Mill-Pro for the latest updated dimensions for critical applications.

    STUB FLANGE: LONG SPIGOT BLACK, PE100 SDR11/PN16, SDR17/PN10

    DN/OD d4 d5 t3 L10 h1

    20 44 27 7 84 21

    25 54 33 9 83 22

    32 63 40 10 83 20

    40 73 50 12 79 18

    50 82 61 12 84 17

    63 96 73 14 100 35

    75 109 87 15 107 29

    90 128 103 17 120 40

    110 158 123 20 130 45

    125 158 130 20 155 50

    140 188 153 25 160 50

    160 212 173 23 160 50

    180 212 185 25 190 55

    200 268 230 25 180 50

    225 268 233 30 270 50

    250 320 283 32 210 55

    280 320 289 35 330 55

    315 370 330 35 340 60

    355 430 371 38 260 65

    400 482 425 38 350 70

    450 554 465 45 370 75

    500 585 528 50 280 80

    t3

    d5d4

    h1L10

    DN/OD

    STUB FLANGE: BUTT WELD SPIGOT BLUE, PE100 SDR11/PN16

    DN/OD d4 d5 t3 L h1

    90 138 105 17 50 28

    125 158 132 21 63 31

    180 212 185 30 79 69

    200 268 232 28 88 38

    225 268 235 28 98 43

    250 320 285 28 103 43

    315 370 329 30 125 45

    t3

    DN/ODd5d4

    h1 L10

    Due to constant product improvement these dimensions may alter without notice. Please contact Mill-Pro for the latest updated dimensions for critical applications.

    STUB FLANGE: BUTT WELD SPIGOT BLACK, PE100 SDR11/PN16, SDR17/PN10

    DN/OD d4 d5 t3 L10 h1

    63 96 73 14 70 35

    75 109 87 15 70 29

    90 128 103 17 70 40

    110 158 123 20 70 45

    125 158 130 20 70 50

    140 188 153 25 70 50

    160 212 173 23 70 50

    180 212 185 25 70 55

    200 268 230 25 75 50

    225 268 233 30 75 50

    250 320 283 32 80 55

    280 320 289 35 80 55

    315 370 330 35 80 60

    355 430 371 38 90 65

    400 482 425 38 95 70

    450 554 465 45 100 75

    500 585 528 50 105 80

    560 685 613 55 110 85

    630 685 640 60 110 85

    710 800 735 60 120 90

    800 905 838 60 120 95

    900 1005 942 60 120 95

    1000 1110 1045 60 120 95

    1200 1330 1245 80 180 110

    1400 1535 1445 80 180 110

    1600 1750 1650 100 200 150

    1800 1950 1850 100 200 150

    t3

    DN/ODd5d4

    h1 L10

  • Mill-Pro PE Water – ISO / EN | 21

    MOULDED FITTINGS›

    Due to constant product improvement these dimensions may alter without notice. Please contact Mill-Pro for the latest updated dimensions for critical applications.

    REDUCER: LONG SPIGOT BLACK, PE100 SDR11/PN16, SDR17/PN10

    DN/OD dn/od le1 le2 L8

    50 20 56 42 116

    50 25 56 42 110

    50 32 56 45 110

    50 40 56 50 110

    63 20 66 55 130

    63 25 66 55 130

    63 32 66 55 130

    63 40 66 55 132

    63 50 66 55 132

    75 32 76 55 150

    75 50 76 55 148

    75 63 72 63 144

    90 32 88 58 170

    90 40 88 60 174

    90 50 88 65 174

    90 63 88 70 175

    90 75 88 70 170

    110 40 100 72 195

    110 50 100 70 195

    110 63 110 75 195

    110 75 110 75 195

    110 90 100 79 195

    125 63 105 75 195

    125 75 105 75 195

    125 90 105 79 195

    125 110 105 82 200

    140 90 92 79 224

    140 110 102 92 210

    160 32 98 70 202

    160 50 115 70 215

    160 63 115 72 218

    160 75 115 73 220

    160 90 102 79 220

    160 110 110 82 216

    160 125 110 87 215

    160 140 100 92 215

    180 63 110 70 235

    180 90 105 79 240

    180 110 105 82 227

    le1

    le2

    L8

    DN/OD

    dn/od

    Due to constant product improvement these dimensions may alter without notice. Please contact Mill-Pro for the latest updated dimensions for critical applications.

    REDUCER: LONG SPIGOT BLACK, PE100 SDR11/PN16, SDR17/PN10

    DN/OD dn/od le1 le2 L

    180 125 105 87 240

    180 160 105 98 235

    200 63 130 77 260

    200 75 130 79 260

    200 90 130 85 268

    200 110 130 88 260

    200 125 130 92 265

    200 160 130 105 268

    200 180 125 124 265

    225 90 *105 79 226

    225 110 138 115 285

    225 125 138 120 285

    225 160 138 120 285

    225 180 *105 *90 249

    225 200 138 120 285

    250 90 *112 79 224

    250 110 *129 105 280

    250 125 135 100 310

    250 160 *129 115 280

    250 180 135 110 287

    250 200 *129 115 275

    250 225 *129 135 315

    280 160 *107 *85 257

    280 225 *107 *85 245

    280 250 *112 *92 254

    315 90 *115 79 240

    315 110 *115 82 241

    315 160 150 115 310

    315 180 *115 *100 253

    315 200 150 120 310

    315 225 150 125 310

    315 250 150 130 310

    315 280 150 145 315

    355 200 *100 *100 270

    355 250 170 *125 320

    355 280 *100 *100 260

    355 315 165 *140 325

    400 160 *128 137 305

    *NOTE Spigot length is less than the minimum required for long spigot in BS EN 12201-3

    DN/OD dn/od le1 le2 L

    400 200 *130 138 305

    400 250 *130 140 305

    400 315 *130 *140 305

    400 355 *135 *138 305

    450 200 *100 *100 260

    450 250 *100 *100 260

    450 315 *100 *100 250

    450 355 *100 *100 250

    450 400 *100 *100 240

    500 400 *100 *100 250

    500 450 *100 *100 250

    560 500 *100 *100 260

    630 500 *100 *100 260

    710 630 *100 *100 250

    800 710 *100 *100 250

  • Mill-Pro PE Water – ISO / EN | 23

    MOULDED FITTINGS›

    Due to constant product improvement these dimensions may alter without notice. Please contact Mill-Pro for the latest updated dimensions for critical applications.

    REDUCER: LONG SPIGOT BLUE, PE100 SDR11/PN16

    DN/OD dn/od le1 le2 L

    90 50 79 65 175

    125 63 100 70 208

    125 90 100 90 211

    180 63 110 70 235

    180 90 110 90 243

    180 125 110 100 243

    180 160 210 98 228

    250 125 135 100 310

    250 180 135 110 287

    315 250 160 135 327

    END CAP: LONG SPIGOT BLACK, PE100 SDR11/PN16, SDR17/PN10

    DN/OD L Le

    20 44 42

    25 47 45

    32 53 50

    40 58 54

    50 60 55

    63 69 63

    75 77 70

    90 103 94

    110 114 103

    125 122 110

    140 109 95

    160 161 145

    180 143 125

    200 170 150

    225 172 150

    250 191 166

    280 167 139

    315 196 165

    355 255 220

    400 264 224

    450 265 220

    500 270 220

    560 276 *220

    630 283 *220

    *NOTE Spigot length is less than the minimum required for long spigot in BS EN 12201-3: Table 3

    END CAP: LONG SPIGOT BLUE, PE100 SDR11/PN16

    DN/OD L Le

    32 53 44

    50 68 56

    63 78 65

    90 95 79

    125 111 88

    180 140 105

    250 160 130

    315 180 150

    L

    Le

    DN/OD

    L

    Le

    DN/OD

    Due to constant product improvement these dimensions may alter without notice. Please contact Mill-Pro for the latest updated dimensions for critical applications.

    REDUCER: BUTT WELD SPIGOT BLACK, PE100 SDR11/PN16, SDR17/PN10

    DN/OD dn/od le1 le2 L8

    355 200 46 27 *215

    355 225 46 36 135

    355 250 46 36 135

    355 280 46 36 135

    355 315 46 36 135

    400 200 48 30 *235

    400 225 48 30 *235

    400 250 48 37 145

    400 280 48 37 145

    400 315 48 37 145

    400 355 48 37 145

    450 280 50 37 155

    450 315 50 37 155

    450 355 50 37 155

    450 400 50 37 155

    500 400 52 40 165

    500 450 52 40 165

    630 400 55 40 185

    630 450 55 40 185

    630 500 55 40 185

    630 560 55 40 185

    *NOTE Step reducer with weld

    le1

    le2

    L8

    DN/OD

    dn/od

  • Mill-Pro PE Water – ISO / EN | 25

    EQUAL TEE: LONG SPIGOT BLACK, PE100 SDR11/PN16, SDR17/PN10

    DN/OD dn/od Z1 Z2 L6 le1 le2

    40 40 81 80 162 49 50

    50 50 115 113 230 70 70

    63 63 120 117 240 70 70

    75 75 122 118 243 70 70

    90 90 140 140 280 79 79

    110 110 150 150 300 82 82

    125 125 160 181 320 87 87

    140 140 172 182 343 90 92

    160 160 198 197 396 98 98

    180 180 218 223 436 105 105

    200 200 224 225 448 *107 *107

    225 225 251 247 502 125 130

    250 250 268 285 535 130 130

    280 280 301 304 602 139 139

    315 315 325 337 650 150 150

    355 355 361 350 722 168 165

    400 400 364 360 728 145 165

    450 450 445 440 890 195 185

    500 500 518 500 1036 230 232

    560 560 543 545 1085 230 230

    630 630 588 600 1175 230 240

    *NOTE Spigot length is less than the minimum required for long spigot in BS EN 12201-3: Table 3

    MOULDED FITTINGS›

    Due to constant product improvement these dimensions may alter without notice. Please contact Mill-Pro for the latest updated dimensions for critical applications.

    le1

    le2

    z1

    z2

    L6

    DN/OD

    dn/od

    EQUAL TEE: LONG SPIGOT BLUE, PE100 SDR11/PN16

    Dn1 Dn2 z1 z2 L le1 le2

    250 250 300 300 600 132 132

    315 315 364 364 728 152 152

    REDUCING TEE: LONG SPIGOT BLUE, PE100 SDR11/PN16

    Dn1 Dn2 z1 z2 L le1 le2

    90 50 113.5 113.0 227 79 55

    90 63 119.5 121.0 239 79 63

    250 90 210.0 242.0 420 132 84

    250 125 227.0 250.0 455 132 92

    250 180 255.0 268.0 510 132 110

    315 90 242.0 286.5 484 152 84

    315 125 259.0 294.5 519 152 92

    315 180 267.0 312.5 574 152 110

    315 250 322.0 337.5 644 152 135

    le1

    le2

    z1

    z2

    L6

    DN/OD

    dn/od

    L6

    le1

    le2

    z1

    z2

    DN/OD

    dn/od

    Due to constant product improvement these dimensions may alter without notice. Please contact Mill-Pro for the latest updated dimensions for critical applications.

  • Mill-Pro PE Water – ISO / EN | 27

    MOULDED FITTINGS›

    Due to constant product improvement these dimensions may alter without notice. Please contact Mill-Pro for the latest updated dimensions for critical applications.

    REDUCING TEE: LONG SPIGOT BLACK, PE100 SDR11/PN16, SDR17/PN10

    DN/OD dn/od Z1 Z2 L6 le1 le2

    50 32 115 110 230 80 72

    50 40 115 110 230 80 72

    63 25 119 118 238 78 50

    63 32 119 118 238 78 60

    63 40 119 118 238 78 66

    63 50 119 118 238 78 69

    75 32 121 120 242 90 75

    75 40 121 120 242 87 75

    75 50 121 120 242 80 70

    75 63 121 116 242 75 67

    90 32 101 102 202 79 44

    90 40 107 107 214 79 49

    90 50 114 113 227 79 55

    90 63 120 121 239 79 63

    90 75 125 128 250 79 70

    110 32 109 115 218 82 44

    110 40 115 120 230 82 49

    110 50 118 126 235 82 55

    110 63 125 134 250 82 63

    110 75 130 141 260 82 70

    110 90 140 150 280 82 79

    125 63 130 145 260 87 70

    125 75 134 157 267 87 78

    125 90 150 165 299 87 80

    125 110 160 166 319 87 88

    140 110 172 212 343 100 128

    140 125 165 167 330 92 87

    160 32 140 140 280 98 45

    160 40 140 144 280 98 50

    160 50 140 150 280 98 56

    160 63 145 161 290 98 66

    160 75 154 166 308 98 70

    160 90 160 176 320 98 80

    160 110 120 180 240 98 83

    160 125 179 192 357 100 93

    160 140 173 186 345 98 92

    180 90 169 180 337 107 79

    180 110 185 213 370 110 105

    180 125 183 191 365 105 87

    L6

    le1

    le2

    z1

    z2

    DN/OD

    dn/od

    Due to constant product improvement these dimensions may alter without notice. Please contact Mill-Pro for the latest updated dimensions for critical applications.

    REDUCING TEE: LONG SPIGOT BLACK, PE100 SDR11/PN16, SDR17/PN10

    DN/OD dn/od Z1 Z2 L6 le1 le2

    180 140 190 196 380 105 82

    180 160 200 202 400 105 98

    200 40 156 182 312 113 58

    200 50 157 180 314 112 62

    200 63 153 175 305 112 63

    200 75 179 190 357 112 75

    200 90 179 191 358 117 80

    200 110 178 195 356 112 *79

    200 125 198 215 395 113 69

    200 160 212 206 423 112 98

    225 90 207 248 413 143 104

    225 110 207 235 413 128 100

    225 160 205 252 410 110 120

    225 180 217 209 433 *95 *86

    225 200 207 257 413 *87 130

    250 90 200 250 400 135 96

    250 110 199 215 398 129 82

    250 125 208 242 415 130 87

    250 160 227 250 454 130 110

    250 180 235 260 470 130 105

    250 200 238 260 475 *117 120

    250 225 249 270 498 *119 127

    280 90 205 235 410 140 79

    280 110 215 238 430 140 82

    280 160 240 254 480 140 98

    280 200 260 268 520 140 112

    280 225 267 284 533 139 120

    280 250 285 285 570 140 129

    315 90 210 267 420 150 79

    315 110 220 265 440 150 82

    315 125 228 275 455 150 87

    315 160 254 278 507 150 98

    315 180 255 292 510 150 105

    315 200 270 292 540 150 112

    315 225 280 305 560 150 120

    315 250 290 317 580 150 130

    355 160 245 291 490 150 100

    355 200 205 305 409 130 120

    355 250 310 290 620 *120 *120

    *NOTE Spigot length is less than the minimum required for long spigot in BS EN 12201-3: Table 3

    L6

    le1

    le2

    z1

    z2

    DN/OD

    dn/od

  • MOULDED 22.50 ELBOW: LONG SPIGOT BLUE, PE100 SDR11/PN16

    DN/OD le r z

    32 45 16 48

    50 56 25 61

    63 65 33 71

    90 79 45 88

    125 87 63 99

    180 105 90 123

    250 130 125 155

    315 150 158 181

    MOULDED FITTINGS

    Mill-Pro PE Water – ISO / EN | 29

    REDUCING TEE: LONG SPIGOT BLACK, PE100 SDR11/PN16, SDR17/PN10

    DN/OD dn/od Z1 Z2 L6 le1 le2

    355 315 310 290 620 *120 *120

    400 110 254 256 508 *160 112

    400 160 254 366 508 *153 140

    400 200 254 360 508 *135 140

    400 250 155 260 310 *162 140

    400 315 307 352 614 *126 *136

    400 355 335 380 670 *130 *150

    450 315 POA POA POA POA POA

    450 400 POA POA POA POA POA

    500 125 POA POA POA POA POA

    500 160 POA POA POA POA POA

    500 250 POA POA POA POA POA

    500 315 POA POA POA POA POA

    500 400 POA POA POA POA POA

    560 160 358 440 715 128 120

    560 250 358 470 715 155 135

    560 355 360 555 720 155 135

    560 400 POA POA POA POA POA

    630 400 POA POA POA POA POA

    630 500 POA POA POA POA POA

    *NOTE Spigot length is less than the minimum required for long spigot in BS EN 12201-3: Table 3

    L6

    le1

    le2

    z1

    z2

    DN/OD

    dn/od

    MOULDED 11.250 ELBOW: LONG SPIGOT BLUE, PE100 SDR11/PN16

    DN/OD le r z

    32 45 16 47

    50 56 25 58

    63 65 33 68

    90 79 45 83

    250 130 125 142

    315 150 158 166

    DN/OD

    le

    11.25º

    Z

    r

    le

    le

    22.5º

    Z

    r

    le

    DN/OD

    Due to constant product improvement these dimensions may alter without notice. Please contact Mill-Pro for the latest updated dimensions for critical applications. Due to constant product improvement these dimensions may alter without notice. Please contact Mill-Pro for the latest updated dimensions for critical applications.

  • Mill-Pro PE Water – ISO / EN | 31

    MOULDED FITTINGS›

    MOULDED 450 ELBOW: LONG SPIGOT BLUE, PE100 SDR11/PN16

    DN/OD le r z

    250 132 125 158

    315 152 158 198

    le

    le

    45º

    Z

    r

    DN/OD

    Due to constant product improvement these dimensions may alter without notice. Please contact Mill-Pro for the latest updated dimensions for critical applications.

    MOULDED 45º ELBOW: LONG SPIGOT BLACK, PE100 SDR11/PN16, SDR17/PN10

    DN/OD le r Z

    63 63 37 83

    75 70 44 88

    90 79 52 97

    110 82 64 108

    125 87 73 114

    160 98 93 127

    180 *100 104 120

    200 112 116 147

    225 115 131 134

    250 129 145 162

    280 148 162 200

    315 150 183 213

    355 *160 206 227

    400 *158 232 215

    450 *170 261 249

    500 *205 290 272

    560 *200 325 279

    630 *220 365 317

    *NOTE Spigot length is less than the minimum required for long spigot in BS EN 12201-3: Table 3

    le

    le

    45º

    Z

    r

    DN/OD

    MOULDED 900 ELBOW: LONG SPIGOT BLUE, PE100 SDR11/PN16

    DN/OD le r Z

    250 130 144 136

    315 150 181 187

    le

    le

    90º

    Z

    r

    DN/OD

    Due to constant product improvement these dimensions may alter without notice. Please contact Mill-Pro for the latest updated dimensions for critical applications.

    MOULDED 90º ELBOW: LONG SPIGOT BLACK, PE100 SDR11/PN16, SDR17/PN10

    DN/OD le r Z

    20 41 12 48

    25 41 15 55

    32 44 19 57

    40 49 23 58

    50 55 29 71

    63 63 37 66

    75 72 44 81

    90 79 52 87

    110 82 64 88

    125 95 73 95

    140 *85 81 93

    160 *92 93 97

    180 105 104 115

    200 125 116 139

    225 135 131 142

    250 130 130 140

    280 *135 162 142

    315 150 189 182.7

    355 *155 206 171

    400 *145 232 148

    450 *180 230 185

    500 *210 255 210

    560 *210 325 225

    630 *210 365 229

    *NOTE Spigot length is less than the minimum required for long spigot in BS EN 12201-3: Table 3

    le

    le

    90º

    Z

    r

    DN/OD

  • www.mill-pro.com.hk›

    Mill-Pro PE Water – ISO / EN | 33

    FABRICATED MITRE BEND: PE100 LONG SPIGOT 34

    11.250 SINGLE MITRE BEND: BLACK / BLUE, PE100 LONG SPIGOT 35

    22.50 SINGLE MITRE BEND: BLACK / BLUE, PE100 LONG SPIGOT 36

    300 SINGLE MITRE BEND: BLACK / BLUE, PE100 LONG SPIGOT 37

    45O DOUBLE MITRE BEND: BLACK / BLUE, PE100 LONG SPIGOT 38

    90O TRIPLE MITRE BEND: BLACK / BLUE, PE100 LONG SPIGOT 39

    SPIGOT FLANGE ADAPTER: BLACK EN1092 PN16 – LONG SPIGOT 40

    SPIGOT FLANGE ADAPTER: SLIM / BLACK EN1092 PN16 40

    SPIGOT FLANGE ADAPTER: SLIM / BLUE EN1092 PN16 – LONG SPIGOT 41

    SPIGOT FLANGE ADAPTER: FULL FACE / BLUE EN1092 PN16 – LONG SPIGOT 41

    SHOULDERED ENDS: BLACK, PE100 42

    BUTTERFLY VALVE SPACER: BLACK, PE100 43

    11O FORMED SWEPT BEND: (r=1.5DN) BLACK, PE100 SDR11/PN16, SDR17/PN10 44

    22O FORMED SWEPT BEND: (r=1.5DN) BLACK, PE100 SDR11/PN16, SDR17/PN10 44

    30O FORMED SWEPT BEND: (r=1.5DN) BLACK, PE100 SDR11/PN16, SDR17/PN10 45

    Mill-Pro can provide virtually any Polyethylene

    fabricated pressure fitting from 63mm to 2000mm

    OD, in any SDR / PN rating from SDR7.4 (PN25)

    to SDR41 (PN4).

    The Mill-Pro team have more than 20 years

    experience in PE fitting design including

    calculation and application of de-rating factors

    for specific applications to ensure long term

    performance.

    Mill-Pro’s fabricated fittings are manufactured

    from high quality resins such as Borouge and

    SCG according to EN 12201-3 / ISO 4427-3

    and every fitting carrying the Mill-Pro brand is

    inspected throughout the production process

    from raw material to packaging.

    The one-dimensional bar code contains the resin

    type, manufacturing facility, date of manufacture,

    batch number, resin melt flow & type, product

    type and moulding number according to

    ISO 12176-4. Each fitting is fully traceable by

    end users through our unique online QR code

    traceability program, attached to each fitting

    carrying our brand.

    The following pages contain a small selection of

    standard fittings, however any fitting in any size

    can be designed & manufactured to order.

    Radius R = 1.5DN – to 4.5DN

    suitable for pressure.

    r = 1.5DN

    r = 2.0DN

    r = 2.5DN

    › F

    AB

    RIC

    AT

    ED

    F

    ITT

    ING

    S

    45O FORMED SWEPT BEND: (r=1.5DN) BLACK, PE100 SDR11/PN16, SDR17/PN10 45

    90O FORMED SWEPT BEND: (r=1.5DN) BLACK, PE100 SDR11/PN16, SDR17/PN10 46

    RESTRAINT FLANGE – AVAILABLE WITH OPTIONAL WATERSTOP 47

  • FABRICATED FITTINGS

    Mill-Pro PE Water – ISO / EN | 35

    Due to constant product improvement these dimensions may alter without notice. Please contact Mill-Pro for the latest updated dimensions for critical applications. Due to constant product improvement these dimensions may alter without notice. Please contact Mill-Pro for the latest updated dimensions for critical applications.

    FABRICATED MITRE BEND: PE 100 LONG SPIGOT (r=1.5DN & r=2.5DN)

    DN/OD le r = 1.5 dn r = 2.5 dn

    110 82 165 275

    125 88 188 313

    140 98 210 350

    160 112 240 400

    180 126 270 450

    200 140 300 500

    225 158 338 563

    250 175 375 625

    280 196 420 700

    315 221 473 788

    355 249 533 888

    400 280 600 1000

    450 315 675 1125

    500 350 750 1250

    560 392 840 1400

    630 441 945 1575

    710 497 1065 1775

    800 560 1200 *2000

    900 630 1350 *2250

    1000 700 1500 *2500

    1200 840 *1800 *3000

    1400 980 *2100 *3500

    1600 1120 *2400 *4000

    *To transport large bore R7 and R10 bends, these may need to be made in sections and joined on site.

    Z

    le

    DN

    le

    r

    Z

    22.50

    STANDARD BEND

    Single Mitre θ: 1º to 30º

    Double Mitre θ: 31º to 60º

    Triple Mitre θ: 61º to 90º

    SWEPT FABRICATED BEND

    Single Mitre θ: 1º to 18º

    Double Mitre θ: 19º to 36º

    Triple Mitre θ: 37º to 54º

    Four Mitre θ: 55º to 72º

    Five Mitre θ: 73º to 90º

    To find dimension ‘z’;

    z = le +[r x tan ( θ )]2

    r = 1.5DN

    r = 2.5DN

    11.250 SINGLE MITRE BEND: BLACK / BLUE, PE100 LONG SPIGOT

    DN/OD le r z

    25 40 38 33

    32 45 48 42

    40 49 60 52

    50 55 75 65

    63 63 95 82

    75 70 113 98

    90 79 135 76

    110 82 165 93

    125 88 188 106

    140 98 210 119

    160 112 240 136

    180 126 270 153

    200 140 300 170

    225 158 338 191

    250 175 375 212

    280 196 420 238

    315 221 473 267

    355 249 533 301

    400 280 600 340

    450 315 675 382

    500 350 750 425

    560 392 840 476

    630 441 945 535

    710 497 1065 603

    800 560 1200 680

    900 630 1350 765

    1000 700 1500 850

    1200 840 1800 1020

    1400 980 2100 1190

    1600 1120 2400 1360

    Available in a full range of SDR & PN ratings

    Z

    le

    DN

    le

    r

    Z

    11.250

  • Mill-Pro PE Water – ISO / EN | 37

    300 SINGLE MITRE BEND: BLACK / BLUE, PE100 LONG SPIGOT

    DN/OD le r z

    25 40 38 38

    32 45 48 49

    40 49 60 62

    50 55 75 77

    63 63 95 97

    75 70 113 116

    90 79 135 98

    110 82 165 120

    125 88 188 136

    140 98 210 152

    160 112 240 174

    180 126 270 196

    200 140 300 218

    225 158 338 245

    250 175 375 273

    280 196 420 305

    315 221 473 344

    355 249 533 387

    400 280 600 437

    450 315 675 491

    500 350 750 546

    560 392 840 611

    630 441 945 688

    710 497 1065 775

    800 560 1200 874

    900 630 1350 983

    1000 700 1500 1092

    1200 840 1800 1311

    1400 980 2100 1529

    1600 1120 2400 1748

    Available in a full range of SDR & PN ratings

    FABRICATED FITTINGS›

    Due to constant product improvement these dimensions may alter without notice. Please contact Mill-Pro for the latest updated dimensions for critical applications.

    22.50 SINGLE MITRE BEND: BLACK / BLUE, PE100 LONG SPIGOT

    DN/OD le r z

    25 40 38 36

    32 45 48 46

    40 49 60 58

    50 55 75 72

    63 63 95 91

    75 70 113 108

    90 79 135 89

    110 82 165 109

    125 88 188 124

    140 98 210 139

    160 112 240 159

    180 126 270 179

    200 140 300 198

    225 158 338 223

    250 175 375 248

    280 196 420 278

    315 221 473 313

    355 249 533 353

    400 280 600 397

    450 315 675 447

    500 350 750 497

    560 392 840 556

    630 441 945 626

    710 497 1065 706

    800 560 1200 795

    900 630 1350 895

    1000 700 1500 994

    1200 840 1800 1193

    1400 980 2100 1392

    1600 1120 2400 1591

    Available in a full range of SDR & PN ratings

    Z

    le

    DN

    le

    r

    Z

    22.50

    Due to constant product improvement these dimensions may alter without notice. Please contact Mill-Pro for the latest updated dimensions for critical applications.

    Z

    le

    DN

    le

    r

    Z

    300

  • Mill-Pro PE Water – ISO / EN | 39

    FABRICATED FITTINGS›

    Due to constant product improvement these dimensions may alter without notice. Please contact Mill-Pro for the latest updated dimensions for critical applications.

    45O DOUBLE MITRE BEND: BLACK / BLUE, PE100 LONG SPIGOT

    DN/OD le r z

    25 40 38 55

    32 45 48 64

    40 49 60 73

    50 55 75 85

    63 63 95 101

    75 70 113 115

    90 79 135 118

    110 82 165 144

    125 88 188 164

    140 98 210 183

    160 112 240 210

    180 126 270 236

    200 140 300 262

    225 158 338 295

    250 175 375 328

    280 196 420 367

    315 221 473 413

    355 249 533 465

    400 280 600 525

    450 315 675 590

    500 350 750 656

    560 392 840 735

    630 441 945 826

    710 497 1065 931

    800 560 1200 1050

    900 630 1350 1181

    1000 700 1500 1312

    1200 840 1800 1575

    1400 980 2100 1837

    1600 1120 2400 2100

    Available in a full range of SDR & PN ratings

    DN

    le

    le

    r

    Z

    Z

    450

    Due to constant product improvement these dimensions may alter without notice. Please contact Mill-Pro for the latest updated dimensions for critical applications.

    90O TRIPLE MITRE BEND: BLACK / BLUE, PE100 LONG SPIGOT

    DN/OD le r z

    25 40 38 78

    32 45 48 93

    40 49 60 109

    50 55 75 130

    63 63 95 158

    75 70 113 183

    90 79 135 214

    110 82 165 247

    125 88 188 276

    140 98 210 308

    160 112 240 352

    180 126 270 396

    200 140 300 440

    225 158 338 496

    250 175 375 550

    280 196 420 616

    315 221 473 694

    355 249 533 782

    400 280 600 880

    450 315 675 990

    500 350 750 1100

    560 392 840 1232

    630 441 945 1386

    710 497 1065 1562

    800 560 1200 1760

    900 630 1350 1980

    1000 700 1500 2200

    1200 840 1800 2640

    1400 980 2100 3080

    1600 1120 2400 3520

    Available in a full range of SDR & PN ratings

    DN

    le

    le

    Z

    rZ

    900

  • Mill-Pro PE Water – ISO / EN | 41

    SPIGOT FLANGE ADAPTER: SLIM / BLACK EN1092 PN16

    DN/OD Flange DN EN1092

    d4 D3 le - LS le - BW t3 L10 - LS L10 - BW L6 - BW

    250 200 270 189 135 65 32 230 160

    315 250 325 239 160 85 35 264 189

    355 300 380 265 180 95 35 292 207

    400 350 440 301 200 100 40 323 223

    450 350 440 301 210 100 40 358 248

    450 400 495 345 210 100 40 339 229

    500 450 545 377 230 100 45 372 242

    500 400 495 345 210 100 40 364 254

    560 450 545 377 230 100 45 402 272

    560 500 602 428 250 100 50 407 257

    BW: butt weld, LS: long spigot.

    Larger and additional sizes and flange patterns available upon request.

    Slim design maximises ID for improved flow and allows full sized valves to be used

    SPIGOT FLANGE ADAPTER: BLACK EN1092 PN16 – LONG SPIGOT

    DN/OD Flange DN EN1092

    d4 t3 D3 le L10

    125 80 128 17 73 105 303

    160 80 128 17 73 102 325

    160 100 158 25 101 110 355

    180 80 128 17 73 105 223

    180 100 158 25 101 105 378

    200 150 212 30 146 125 436

    225 150 212 30 146 *105 418

    250 200 268 30 182 *129 436

    280 200 268 30 182 *107 363

    315 250 320 35 227 150 481

    355 300 370 35 255 165 632

    400 350 430 40 287 *135 441

    450 400 482 40 324 *100 549

    500 450 554 40 364 *100 574

    560 500 585 50 405 *100 420

    *NOTE Spigot length is less than the minimum required in EN 12201-3 Larger and additional sizes and flange patterns available upon request.

    FABRICATED FITTINGS›

    Due to constant product improvement these dimensions may alter without notice. Please contact Mill-Pro for the latest updated dimensions for critical applications. Due to constant product improvement these dimensions may alter without notice. Please contact Mill-Pro for the latest updated dimensions for critical applications.

    d3d4

    L10

    le

    t3

    DN/OD

    L10

    le

    t3

    d3d4

    DN/OD

    SPIGOT FLANGE ADAPTER: SLIM / BLUE EN1092 PN16 – LONG SPIGOT

    DN/OD Flange DN EN1092

    d4 d3 le - LS t3 L10 - LS L6 - BW

    250 200 270 189 135 32 230

    315 250 325 239 160 35 264

    SPIGOT FLANGE ADAPTER: FULL FACE / BLUE EN1092 PN16 – LONG SPIGOT

    DN/OD Flange DN EN1092

    d4 d3 le t3 L10 t k Holes L6 - BW

    250 200 270 202 273 32 331 26 295 12 x 22

    315 250 325 255 290 35 364 29 355 12 x 26

    L10

    le

    t3

    d3d4

    DN/OD

    L10

    le

    t3

    t

    d3k

    d4

    DN/OD

  • FABRICATED FITTINGS

    Mill-Pro PE Water – ISO / EN | 43

    SHOULDERED ENDS: BLACK, PE100

    PE OD Coupling DS Z

    50 2 3/8” 67 60

    63 2 3/8” 67 80

    75 3 1/2” 97 75

    90 3 1/2” 97 75

    110 4 1/2” 122 75

    125 5 1/2” 149 75

    125 6 1/2” 178 75

    140 5 1/2” 149 75

    140 6 1/2” 178 75

    160 6 1/2” 178 75

    180 8 5/8” 235 75

    200 8 5/8” 235 75

    225 8 5/8” 235 75

    250 10 3/4” 287 75

    280 12 3/4” 338 75

    315 12 3/4” 338 75

    355 14” 370 80

    400 16” 420 100

    450 18” 470 100

    500 20” 521 100

    560 22” 573 100

    630 26” 673 100

    710 28” 724 100

    DS

    Z

    DN

    BUTTERFLY VALVE SPACER: BLACK, PE100 SDR11/PE16

    SDR Butterfly Valve - NB

    PE DN OD ID A ID BA C d Angle L6 - BW

    11 100 110 160 89 99 14 20

    11 125 125 192 102 125 25 25

    11 150 160 213 130 153 25 25

    11 200 200 270 163 206 40 28

    11 200 225 270 183 206 25 25

    11 250 250 334 203 262 50 30

    11 250 280 334 228 262 30 30

    11 300 315 380 256 325 60 30

    11 350 355 444 289 358 60 30

    11 400 400 495 325 418 100 25

    11 450 450 545 366 459 100 25

    11 500 500 602 407 500 100 25

    11 600 630 708 545 608 55 30

    A

    B

    OD

    C

    Due to constant product improvement these dimensions may alter without notice. Please contact Mill-Pro for the latest updated dimensions for critical applications. Due to constant product improvement these dimensions may alter without notice. Please contact Mill-Pro for the latest updated dimensions for critical applications.

  • › FABRICATED FITTINGS

    Mill-Pro PE Water – ISO / EN | 45

    22º FORMED SWEPT BENDS: PE100 SDR11 / PE16-SDR17 / PN10 (r=1.5DN)

    DN/OD le r Z

    90 136 135 220

    110 150 165 209

    125 156 188 233

    140 181 210 263

    160 180 240 292

    180 194 270 327

    200 253 300 374

    225 269 338 416

    250 320 375 468

    280 314 420 512

    315 377 473 583

    355 383 533 645

    400 380 600 711

    450 340 *900 1032

    500 564 *1000 1219

    *r=2DN

    Minimum outside wall thickness is ≥0.93 x emin in accordance with DVS 2210-1.

    Z

    r

    le

    minimum ≥0.93

    DN/OD

    r = 2.0DN

    r = 1.5DN

    30º FORMED SWEPT BENDS: PE100 SDR11 / PE16-SDR17 / PN10 (r=1.5DN)

    DN/OD le r Z

    90 129 135 220

    110 130 165 230

    125 150 188 260

    140 171 210 300

    160 180 240 300

    180 180 270 330

    200 238 300 420

    225 252 338 450

    250 301 375 530

    280 292 420 530

    315 366 473 650

    355 355 533 650

    400 370 600 690

    450 342 *900 730

    500 582 *1000 1100

    *r=2DN

    Minimum outside wall thickness is ≥0.93 x emin in accordance with DVS 2210-1.

    Z

    r

    le

    minimum ≥0.93

    DN/OD

    r = 2.0DN

    r = 1.5DN

    45º FORMED SWEPT BENDS: PE100 SDR11 / PE16-SDR17 / PN10 (r=1.5DN)

    DN/OD le r Z

    90 100 135 220

    110 150 165 258

    125 150 188 281

    140 150 210 303

    160 180 240 352

    180 188 270 387

    200 214 300 433

    225 252 338 495

    250 262 375 538

    280 263 420 583

    315 318 473 671

    355 301 533 720

    400 337 600 809

    450 320 *900 1165

    500 480 *1000 1398

    *r=2DN

    Minimum outside wall thickness is ≥0.93 x emin in accordance with DVS 2210-1.

    r = 1.5DN

    r = 2.0DN

    Z

    r

    le

    minimum ≥0.93

    DN/OD

    Due to constant product improvement these dimensions may alter without notice. Please contact Mill-Pro for the latest updated dimensions for critical applications. Due to constant product improvement these dimensions may alter without notice. Please contact Mill-Pro for the latest updated dimensions for critical applications.

    11º FORMED SWEPT BENDS: PE100 SDR11 / PE16-SDR17 / PN10 (r=1.5DN)

    DN/OD le r Z

    90 145 135 220

    110 150 165 187

    125 169 188 212

    140 196 210 238

    160 194 240 268

    180 213 270 301

    200 274 300 340

    225 292 338 380

    250 346 375 425

    280 343 420 470

    315 409 473 532

    355 419 533 594

    400 422 600 661

    450 401 *900 977

    500 633 *1000 1122

    *r=2DN

    Minimum outside wall thickness is ≥0.93 x emin in accordance with DVS 2210-1.

    Z

    r

    le

    minimum ≥0.93

    DN/OD

    r = 1.5DN

    r = 2.0DN

  • FABRICATED FITTINGS

    Mill-Pro PE Water – ISO / EN | 47

    RESTRAINT FLANGE – AVAILABLE WITH OPTIONAL WATERSTOP

    PIPE OD ≤ SDR* Restraint width

    Restraint OD

    Long spigot / Butt weld

    length

    Long spigot / XL

    length

    DN/OD SDR (t) W d2 Z1 Z1

    110 11 13 136 158 621

    125 11 15 154 167 632

    140 11 16 173 174 640

    160 11 19 198 186 655

    180 11 21 222 197 668

    200 11 23 247 208 681

    225 11 26 278 222 698

    250 11 29 308 263 1217

    280 11 32 345 278 1235

    315 11 36 388 293 1250

    355 11 41 438 313 1270

    400 11 46 493 333 1290

    450 11 52 555 354 1311

    500 11 57 616 379 1336

    560 11 64 690 406 1363

    630 11 72 776 434 1391

    710 17 53 824 442 1399

    800 17 59 929 478 1435

    900 17 67 1045 519 1476

    1000 17 74 1161 559 1516

    1200 17 89 1393 641 1598

    1400 17 103 1625 747 2179

    1600 21 96 1813 806 2238

    1800 21 108 2040 885 2817

    2000 21 120 2266 964 2896

    *For SDR < indicated, the restraint flange shall be designed to suit.

    All restraint flanges are available with optional Hydrophilic water-stop fitted in the flange, this expands when wet to prevent leakage along the pipe.

    Restraint size design for use with concrete ≥20Mpa

    Due to constant product improvement these dimensions may alter without notice. Please contact Mill-Pro for the latest updated dimensions for critical applications. Due to constant product improvement these dimensions may alter without notice. Please contact Mill-Pro for the latest updated dimensions for critical applications.

    Z1

    w

    t

    DN/ODd2

    Z1

    Restraint Flange – XL Leg length designed to extend beyond the corbel, alternate lengths can be ordered.

    90º FORMED SWEPT BENDS: PE100 SDR11 / PE16-SDR17 / PN10 (r=1.5DN)

    DN/OD le r Z

    90 116 135 300

    110 151 165 392

    125 163 188 433

    140 168 210 462

    160 196 240 534

    180 217 270 596

    200 224 300 636

    225 254 338 719

    250 242 375 738

    280 238 420 777

    315 334 473 974

    355 397 533 1129

    400 420 600 1230

    450 315 *900 1530

    500 385 *1000 1770

    *r=2DN

    Minimum outside wall thickness is ≥0.93 x emin in accordance with DVS 2210-1.

    Z

    r

    le

    minimum ≥0.93

    DN/OD

    r = 2.0DN

    r = 1.5DN

  • › ELECTROFUSIONFITT INGS

    www.mill-pro.com.hk›

    Mill-Pro PE Water – ISO / EN | 49

    Mill-Pro partners with FRIATEC to offer the worlds

    leading electro-fusion products to selected

    markets in the Asia Pacific region.

    Founded in 1863, Friatec developed the world’s

    first electro-fusion products in 1979 for joining

    PE gas pipes. Friatec remains the world leader in

    electro-fusion products for water, wastewater and

    gas.

    From their world class automated manufacturing

    facilities in Mannheim Germany, Friatec offers

    a vast range of electro fusion products, tools,

    accessories and welding machines to provide a

    complete solution from 110mm to 1200mm.

    For the full product range contact Mill-Pro or visit

    www.friatec.com Technical Plastics.

    Concrete support block, exposed rising main

    EF coupler welding twin 450 OD rising mains

    Twin 560 OD SDR17, insertion into an existing duct

    Rising main outlet AEM/ASF setup, pre pouring chamber walls

  • Mill-Pro PE Water – ISO / EN | 51

    ELECTROFUSION FITTINGS›

    EF COUPLERS(MB, UB)

    EF Couplers Black (full size range) PN25/SDR7.4 – DN/OD 90-315 PN16/SDR11 – DN/OD 20-900 PN10/SDR17 – DN/OD 110-1200

    EF Couplers Blue (specific size range) PN16/SDR11 – DN/OD 32, 50, 63, 90, 125, 180, 250, 315

    Other specialist products include slide over couplers for relining, EF end caps, excess flow couplers, long couplers for coiled pipe and removable stop couplers in black.

    EF ELBOWS 11º SOCKET-SPIGOT(WS11)

    EF Elbows Black PN16/SDR11 – DN/OD 110-225

    EF Elbows Blue PN16/SDR11 – DN/OD 125, 180

    EF ELBOWS 30º & 45º SOCKET-SOCKET(W30 / W45)

    EF Elbows Black (full size range) PN16/SDR11 – DN/OD 32-315

    EF Elbows Blue (specific size range) PN16/SDR11 – DN/OD 32, 50, 63, 90, 125, 180

    EF ELBOWS 90º SOCKET-SOCKET(W90)

    EF Elbows Black (full size range) PN16/SDR11 – DN/OD 25-315

    EF Elbows Blue (specific size range) PN16/SDR11 – DN/OD 32, 50, 63, 90, 125, 180

    EF TEE PIECES (EQUAL)(T)

    EF Equal Tee’s Black (full size range) PN16/SDR11 – DN/OD 75-315

    EF Equal Tee’s Blue (specific size range) PN16/SDR11 – DN/OD 90, 125, 180

    EF Reducing Tee’s Black (full size range) PN16/SDR11 – DN/OD 75-315

    EF REDUCER COUPLERS(MR)

    EF Reducing Couplers Black (full size range) PN16/SDR11 – DN/OD 32-225 / dn 16-160

    EF Couplers Blue (specific size range) PN16/SDR11 – DN/OD 50x32, 63x32, 63x50, 90x63

    EF SPIGOT TEE PIECES (EQUAL & REDUCING)(TA / TA red)

    EF Equal Tee’s Black PN16/SDR11 – DN/OD 25-63

    EF Equal Tee’s Blue PN16/SDR11 – DN/OD 32, 50, 63

    EF Reducing Tee’s Black PN16/SDR11 – DN/OD 32, 50, 63

    EF PRESSURE TAPPING TEES(DAA)

    Under pressure tapping tees with extra long spigot + fusing support under saddle

    EF Tapping Saddles Black (full size range) PN16/SDR11 – DN/OD 40-225 / dn 20-63

    EF Tapping Saddles Blue (specific size range) PN16/SDR11 DN/OD 63x32, 90x63, 125x63, 180x63

    NOTE – Friatec offer a wide range of side fusion tees and top loading spigot saddles, including specialist pipe repair and relining products for sizes up to 560 OD pipe refer to www.friatec.com for the full product range.

  • Mill-Pro PE Water – ISO / EN | 53

    ELECTROFUSION FITTINGS›

    EF COUPLERS(UB, AM, KM, REM) PN10 / SDR17 – DN/OD 110-1200 PN16 / SDR11 – DN/OD 63-900 PN20 / SDR9.0 – DN/OD 400-630 PN25 / SDR7.4 – DN/OD 110-355

    Complying with EN 12201-3 Slide over options for section insertion Separate fusion zones on larger sizes Special stepped size range for pipe relining

    EF ELBOWS 11º – SOCKET-SPIGOT(WS11) PN16 / SDR11 – DN/OD 110-225

    Complying with EN 12201-3

    EF ELBOWS 30º – SOCKET-SOCKET(WS30) PN16 / SDR11 – DN/OD 110-225

    Complying with EN 12201-3

    EF ELBOWS 45º(W45 & W45-XL) PN16 / SDR11 – DN/OD 110-315

    Complying with EN 12201-3 Separate Fusion zones on sizes ≥250

    EF ELBOWS 90º(W90 & W90-XL) PN16 / SDR11 – DN/OD 110-315

    Complying with EN 12201-3 Separate Fusion zones on sizes ≥250

    EF TEE PIECES REDUCING SPIGOT(T-Red-XL) PN16 / SDR11 – DN/OD 250-315 (110 / 225 outlets)

    Complying with EN 12201-3 Separate Fusion zones on sizes ≥250

    EF REPAIR VACUUM LOADING SADDLES(RS-XL) PN10 / SDR17 – DN/OD 560-1000

    For repairing surface damage Vacuum loading

    EF REPAIR SADDLES(VSC-TL) Top Loading PN16 / SDR11 – DN/OD 250-560

    Can be used live to repair leaking pipe

    EF SPIGOT VACUUM LOADING SADDLES(SA-XL) PN16 / SDR11 – DN/OD 315-450 (160, 225, 160 Off takes) PN10 / SDR17 – DN/OD 560-1200 (160, 225 Off takes)

    Vacuum loading

    EF REPAIR & REINFORCING SADDLES(VVS) PN16 / SDR11 – DN/OD 110-225

    Can be used live to repair leaking pipe Two Part clamp

    EF SPIGOT SADDLES(SA-TL) Top Loading PN16 / SDR11 – DN/OD 250-315 (63, 90, 110 spigot outlets)

    For Sewerage Air valve off takes

    EF SPIGOT SADDLES(SA) PN16 / SDR11 – DN/OD 110-225 (50 to 160 spigot outlets)

    Under part mechanical clamp For Sewerage Air valve off takes

    EF TEE PIECES EQUAL(T-XL) PN16 / SDR11 – DN/OD 110-400

    Complying with EN 12201-3 Separate Fusion zones on sizes ≥250

  • Mill-Pro PE Water – ISO / EN | 55

    www.mill-pro.com.hk›

    › REINERT-RITZ F ITT INGS

    Mill-Pro partners with REINERT-RITZ to offer

    the worlds leading specialist engineered PE

    products to selected markets in the Asia Pacific

    region. Founded in 1970, Reinert-Ritz developed

    engineering solutions for plastic products that

    others have followed.

    Reinert-Ritz holds multiple patents for

    technologies associated with Polyethylene

    pipeline materials and is the world leader in

    fabricated engineered PE products for water,

    wastewater and gas with German DVGW

    approvals on most products.

    From their world class manufacturing facilities in

    Nordhorn Germany, Reinert-Ritz offers a wide

    range of specialist engineered PE products with

    to provide complete solutions to integrate PE from

    63 to 2000mm.

    For the full product range contact Mill-Pro or visit

    www.reinert-ritz.com

    Fully pressure tested double reduced 45º Branch Tee

    Multi-axis CNC machining centre with capability >2000mm

    Large bore swept branch tees

    Large bore fully pressure rated equal branch tee

    This fitting demonstrates the capability of Reinert-Ritz to create almost any fitting that can be conceived. In this case a hydrant off-take with level invert scour and branch tee, fully pressure rated.

  • REINERT-RITZ FITTINGS

    Mill-Pro PE Water – ISO / EN | 57

    OBLIQUE BRANCH TEES – EQUAL & REDUCINGAny angle from 45° - 90° Fully Pressure rated Available PN4 - PN25 Butt weld or Long spigot

    DN/OD 250 - 1200mm

    90° REDUCED OFFTAKE TEEFully pressure rated Available PN4 - PN25 Offtake butt weld Main way in long spigot or butt weld

    DN/OD 280 - 1600mm

    PULLING HEADPulling head (Watertight) DN 40-125 mm with eye bolt DN 140-630 mm with eye nut Optional: from DN 500 mm additional 500 kN pulling eye Butt weld

    DN/OD 40 - 1200mm

    SHORT FORM END CAPSFully pressure rated Available PN4 - PN25 Butt weld only

    DN/OD 50 - 1200mm

    NON-BURIED FIXING POINTResists longitudinal pipe movement Designed to be integrated with steel straps Butt Weld

    DN/OD 280 - 1600mm

    LONGITUDINAL COMPENSATORFully end load resistant EPDM seals to BS 6920 Outer case PVC Rated up to PN16 Flanged ends, Butt weld or long spigot

    DN/OD 110 - 315mm

    Larger sizes on request

    INSERTION REPAIR COUPLERInsert & slide back to repair For joining where welding is not possible and pipe ends position is fixed Fully end load resistant Push in joint Available PN10 & PN16 EPDM seals to BS 6920

    DN/OD 90 - 225mm

    DOUBLE COUPLERFor joining where welding is not possible Fully end load resistant Push in joint Available PN10 & PN16 EPDM seals to BS 6920

    DN/OD 90 - 225mm

    FLANGE ADAPTER REINOGRIP XLJoining flange to pipe where welding is not possible Fully end load resistant Push in joint Available PN10 & PN16 EPDM seals to BS 6920

    DN/OD 160 - 450mm

    SPIGOT FLANGE ADAPTERSFor direct connection standard flange DN’s Available in flanges PN10 - PN25 Including EPDM O-ring or flat gasket Backing rings, FBE coated, Stainless steel, HDG Long spigot

    DN/OD 90 - 2000mm

    90º45º

  • Mill-Pro PE Water – ISO / EN | 59

    Pushfit features

    Pushfit fittings are quick and easy to use, with no nuts to loosen or leave undone. They are a ‘stab’ fitting, simply push the Polyethylene pipe fully home into the fitting to complete the joint. Designed for connections between 20mm to 63mm PE, they are available in joiners, bends, tee’s reducers, threaded ends etc.

    Pushfit fittings are rated* “Class 1” according to ISO 14236. The means the fitting is fully end-load bearing at test pressure. The pipe will not pull out of the fitting under tensile load (such as in ground movement conditions). Tensile resistance without pressure in the pipe is the hardest condition to achieve, as typically in such mechanical compression fittings the internal pressure assists the fitting to grip the pipe resisting tensile loads.

    The gripping of the PE pipe and seal between the pipe and fitting increases with pressure and tensile load so the pipe will fail before the fitting lets go of the pipe or leaks.

    Benefits

    • Rapid & Reliable assembly on site, no loose parts to assemble or lose in the trench

    • Simple assembly in any weather condition, up to 10 x faster assembly than electro fusion joints and no cleanliness requirements on site • Eliminates any risk of galvanic corrosion sometimes found between PE transition couplers and valve materials especially in saline conditions

    • Complete product range available to connect the pipe to other materials such as valves and other fittings and also to connect different sizes of PE up to 63mm OD

    • Manufactured from engineered plastic Acetal in black colour for maximum durability & UV resistance in above or below ground applications

    • Millions of Pushfit fittings have been in service around the world for more than 30 years with a long and reliable reputation

    *

    Technical data for waterWorking Pressure: Fully rated for 16Bar operating pressure @ 20°C

    Test Pressure: Rated for 24 bar test pressure @ 20°C

    Working temperature: Up to 40°C continuous operation

    Pushfit meets or exceeds the requirements of the following standards for fittings:

    BS EN 1254-3-1998, ISO 3458, 3459, 3501, 3503, DIN 8076, WIS 4-23-04, WIS 4-32-11 AS/NZS 4129, All fittings are WRAS listed for water potability approvalPushfit fittings can be used to connect to PE pipe manufactured to the following specifications:

    BS EN 12201-2 ISO 4427 AS/NZS 4130 AWWA C901-78 ASTM - D2737 PE BS 6572, 6730, 1972, 3284, DIN 8072, 8074, all series ISO 161 Parts 1 & 11 WIS 4-32-03, WIS 4-32-13

    * Pushfit fittings are designed for SDR11 or lower pipe, in some cases to obtain a Class 1 tensile loading with no internal pressure on SDR 11 pipe, a liner may be required, these are supplied at no charge

    › P

    US

    HF

    IT

    FIT

    TIN

    GS

    www.mill-pro.com.hk›

    * PUSHFIT is a registered trademark of Atlantic Plastics Ltd a subsidiary of

    Talis Management Holding GmbH

  • Mill-Pro PE Water – ISO / EN | 61

    PUSHFIT FITTINGS›

    CONNECTORS PE-PE20mm 25mm 32mm 40mm 50mm 63mm

    REDUCING CONNECTORS PE-PE25mm x 20mm 32mm x 20mm, 25mm 40mm x 25mm, 32mm 50mm x 20mm, 25mm, 32mm, 40mm 63mm x 20mm, 25mm, 32mm, 40mm, 50mm

    MALE TRANSITION THREAD TO PE FITTINGS20mm x 15mm & 20mm BSP 25mm x 15mm & 20mm BSP 32mm x 15mm, 20mm, 25mm, 50mm BSP 40mm x 32mm BSP 50mm x 40mm BSP 63mm x 50mm BSP

    FEMALE TRANSITION THREAD TO PE FITTINGS20mm x 15mm & 20mm BSP 25mm x 15mm & 20mm BSP 32mm x 15mm, 20mm, 25mm BSP 40mm x 32mm BSP 50mm x 40mm BSP 63mm x 50mm BSP

    STOP END 20mm 25mm 32mm 50mm 63mm

    ELBOWS 90DEG PE-PE20mm x 20mm 25mm x 20mm, 25mm 32mm x 25mm, 32mm 40mm x 40mm 50mm x 50mm 63mm x 63mm

    EQUAL TEES PE-PE-PE20mm 25mm 32mm 40mm 50mm 63mm

    UN-EQUAL TEES PE-PE-PE(Main x Main x Off take)

    25mm x 25mm x 20mm 32mm x 20mm x 20mm 20mm x 20mm x 32mm 32mm x 32mm x 20mm 25mm x 25mm x 32mm 32mm x 32mm x 25mm 63mm x 63mm x 25mm 63mm x 63mm x 32mm

    REPAIR CONNECTORS PE-PE20mm 25mm 32mm

    UN-EQUAL TEES PE-PE-THREAD(Main x Main x Off take thread)

    20mm x 20mm x 15mm BSP female 25mm x 25mm x 15mm BSP female 25mm x 25mm x 20mm BSP female 32mm x 32mm x 25mm BSP female 50mm x 50mm x 40mm BSP female 63mm x 63mm x 50mm BSP female

    LINERS FOR CLASS 1 CONNECTIONS20mm 25mm 32mm 50mm 63mm

  • www.mill-pro.com.hk›

    › F

    LA

    NG

    E

    CO

    NN

    EC

    TIO

    NS

    BACKING RING: HD GALV / FBE COATED / PP COATED / 316 STAINLESS EN 1092 PN10 STEEL 63

    BACKING RING: HD GALV / FBE COATED / PP COATED / 316 STAINLESS EN 1092 PN16 STEEL 64

    BACKING RING: HD GALV / FBE COATED / 316 STAINLESS STEEL ANSI B16.5 CLASS #150 65

    Mill-Pro offers backing rings according to EN

    1092 PN10 and PN16 in either Steel (grade

    250Mpa) & Ductile Iron (Grade 400-10) or Grade

    316 Stainless Steel.

    Steel & Ductile Iron are either coated with 300um

    Fusion Bonded Epoxy (FBE), or Hot Dipped

    Galvanised (HDG) or completely encapsulated

    with high flexural modulus Poly Propylene.

    Mill-Pro PE Water – ISO / EN | 63

    BACKING RING: HD GALV / FBE COATED / PP COATED / 316 STAINLESS EN 1092 PN10 STEEL

    EN 1092 PN10DN (Flange) DN (Pipe) D k (PCD) d2 No. of bolt

    holest1

    50 63 165 125 18 4 20

    65 75 185 145 18 8 20

    80 90 200 160 18 8 20

    100 110 220 180 18 8 22

    100 125 220 180 18 8 22

    125 140 250 210 18 8 22

    150 160 285 240 22 8 24

    150 180 285 240 22 8 24

    200 200 340 295 22 8 24

    200 225 340 295 22 8 24

    250 250 395 350 22 12 26

    250 280 395 350 22 12 26

    300 315 445 400 22 12 26

    350 355 505 460 22 16 30

    400 400 565 515 26 16 32

    450 450 615 565 26 20 36

    500 500 670 620 26 20 38

    600 560 780 725 30 20 42

    600 630 780 725 30 20 42

    700 710 895 840 30 24 50

    800 800 1015 950 33 24 56

    900 900 1115 1050 33 28 62

    1000 1000 1230 1160 36 28 70

    1200 1200 1455 1380 39 32 83

    1400 1400 1675 1590 42 36 TBA

    1600 1600 1915 1820 48 40 TBA

    1800 1800 2115 2020 48 44 TBA

    TBA - Dimension to be supplied by purchaser

    k

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    d2

    t1

  • Mill-Pro PE Water – ISO / EN | 65

    FLANGE CONNECTIONS›

    BACKING RING: HD GALV / FBE COATED / PP COATED / 316 STAINLESS EN 1092 PN16 STEEL

    EN 1092 PN16DN (Flange) DN (Pipe) D k (PCD) d2 No. of bolt

    holest1

    50 63 165 125 18 4 20

    65 75 185 145 18 4 20

    80 90 200 160 18 8 20

    100 110 220 180 18 8 22

    100 125 220 180 18 8 22

    125 140 250 210 18 8 22

    150 160 285 240 22 8 24

    150 180 285 240 22 8 24

    200 200 340 295 22 12 26

    200 225 340 295 22 12 26

    250 250 405 355 26 12 29

    250 280 405 355 26 12 29

    300 315 455 410 26 12 32

    350 355 520 470 26 16 35

    400 400 580 525 30 16 38

    450 450 640 585 30 20 42

    500 500 715 650 33 20 46

    600 560 840 770 36 20 55

    600 630 840 770 36 20 55

    700 710 910 840 36 24 63

    800 800 1025 950 39 24 74

    900 900 1125 1050 39 28 82

    1000 1000 1255 1170 42 28 90

    1200 1200 1485 1390 48 32 TBA

    1400 1400 1685 1590 48 36 TBA

    1600 1600 1930 1820 56 40 TBA

    1800 1800 2130 2020 56 44 TBA

    TBA - Dimension to be supplied by purchaser

    k

    D

    d2

    t1

    BACKING RING: HD GALV / FBE COATED / 316 STAINLESS STEEL ANSI B16.5 CLASS #150

    ANSI B16.5 Class #150DN (Flange) DN (Pipe) D k (PCD) d2 No. of bolt

    holest1

    2" 63 150 120.7 19.05 4 19.1

    2.5" 75 180 139.7 19.05 4 22.3

    3" 90 190 152.4 19.05 4 23.9

    4" 110 230 190.5 19.05 8 23.9

    4" 125 230 190.5 21.44 8 23.9

    5" 140 255 215.9 21.44 8 23.9

    6" 160 280 241.3 21.44 8 25.4

    6" 180 280 241.3 21.44 8 25.4

    8" 200 345 298.5 21.44 8 28.6

    8" 225 345 298.5 21.44 8 28.6

    10" 250 405 362.0 25.40 12 30.2

    10" 280 405 362.0 25.40 12 30.2

    12" 315 485 431.8 25.40 12 31.8

    14" 355 535 476.6 22.58 12 35.0

    16" 400 595 539.8 22.58 16 36.6

    18" 450 635 577.9 31.75 16 39.7

    20" 500 700 635.0 31.75 20 42.9

    22" 560 815 749.3 31.75 20 47.7

    24" 630 815 749.3 34.93 20 47.7

    ASME B16.47 Series A Class #15028" 710 925 863.8 34.93 28 69.9

    32" 800 1060 977.9 41.28 28 79.4

    36" 900 1170 1085.8 41.28 32 88.9

    40" 1000 1290 1200.2 47.63 36 88.9

    44" *1200 1405 1314.3 41.28 40 100.1

    46" *1200 1455 1365.2 41.28 40 101.6

    48" 1200 1510 1422.4 41.28 44 106.4

    52" *1400 1625 1536.7 47.63 44 11.3

    54" 1400 1685 1593.8 47.63 44 119.1

    56" 1400 1745 1651.0 47.63 48 122.3

    58" *1600 1805 1708.2 47.63 48 127.0

    60" *1600 1855 1759.0 47.63 52 130.2

    * Stub flange may require modification

    k

    D

    d2

    t1

  • Mill-Pro PE Wastewater – ISO / EN | 67

    › MECHANICALCONNECTORS

    www.mill-pro.com.hk

    There are circumstances where the application

    of electrofusion or butt-welding of Polyethylene

    is simply not possible due to emergency repair

    situations, environmental conditions, location or

    the inability to provide a dry & clean environment

    to conduct welding in.

    In these circumstances mechanical connectors

    can be utilised. A wide range of mechanical

    products for Polyethylene pipe are available, these

    include;

    • Connections between pipes – such as inserting a replacement pipe section

    • Providing a flanged end to attach equipment such as valves & pumps

    • Connections to provide off takes for air valves or angled intakes

    • Repair clamps to repair & support damaged pipe.

    In accordance with WIS 4-24-01 there are several

    types of mechanical restraint joints for PE, each

    carries a different designation depending on its

    ability to maintain transfer of lineal forces along

    the pipeline

    • Type 1 fittings: where the end-load resistance of the joint is greater than the longitudinal strength of the pipe. Meaning that in tension, the pipe will always fail before the joint, regardless of the pipes operating condition – equivalent of a welded joint.

    • Type 2 fittings: where the end-load resistance of the joint is greater than the maximum axial forces assumed to be acting on the joint (see IGN 4-01-02). Meaning the joint will provide restraint to the operating pressure under normal conditions.

    • Type 3 fittings: where the end-load resistance of the joint is less than that required for Type 2 fittings. Meaning all other joints typically rubber ring socketed joints, which do not provide any restraint.

    If restraint is not available within the fitting itself,

    external restraint flanges anchoring each side

    of the unrestrained joint can provide equivalent

    restraint.

  • MECHANICAL CONNECTORS

    Mill-Pro PE Wastewater – ISO / EN | 69

    REPAIR CLAMPSIn the case of repairing damaged PE while live or in wet conditions, stainless steel repair clamps can be used. These are manufactured from 316 stainless steel so can be used for permanent buried service.

    Typically available size range is 110mm OD to 1600mm OD.

    Pressure ratings up to 16Bar.

    COUPLERSPipe coupler – Used for making pipe-to-pipe connections. ‘Slide over’ meaning the fitting can be used to insert a section of pipe in between two existing fixed pipe ends.

    Typically a


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