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Polymer Chemistry

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Polymerization Polymers are macromolecules of high molecular weight which are formed by linkage between large numbers of small molecules called monomers, e.g., polyethylene is made up of the monomers ethylene. H 2 C CH 2 n CH 2 CH 2 n There is no limit to theoretical length of the polymer, but the polymer ceases to grow for many practical reasons. The number of repeating units in a polymer is called the “degree of polymerization”. 2 2 CH 2 CH 2 n Ethylene (monomer) Polyethylene (polymer) Plastic & Polymer The words polymers and plastics are often taken as synonymous The polymer is the pure material which results from the process of polymerization. When additives are present that the term plastic is applied. Functionality of a Monomer Functionality means the number of bonding (or reactive) sites in a given molecule. The number of reactive functional groups (like –NH 2 ; -COOH, -OH; -NCO; -SH; etc) per molecule of the compound defines its functionality. Q. Classify the following on the basis of their functionality: i) Ethylene glycol ii) Vinyl chloride iii) Lactic acid Compound Chemical Formula No of double bonds per molecule No of functional groups present per molecule Functionality -OH -COOH -Cl Ethylene glycol - 2 Bifunctional Vinyl chloride 1 - - 1 Bifunctional Lactic acid - 1 1 - Bifunctional CH 2 CH 2 OH OH CH 2 CH Cl CH 3 CH(OH) COOH Skeletal Structure Linear Polymers: A chain with two ends i.e. each monomeric unit is linked with two monomeric units on either side, forming a continuous chain. Branched Polymers: In some cases, while the polymer chain is growing in a linear manner, some side growth also takes place from the main chain.
Transcript
Page 1: Polymer Chemistry

Polymerization

Polymers are macromolecules of high molecular weight which are

formed by linkage between large numbers of small molecules called

monomers, e.g., polyethylene is made up of the monomers ethylene.

H2C CH2n CH2 CH2 n

There is no limit to theoretical length of the polymer, but the polymer

ceases to grow for many practical reasons. The number of repeating

units in a polymer is called the “degree of polymerization”.

H2C CH2n CH2 CH2 nEthylene (monomer) Polyethylene (polymer)

Plastic & PolymerThe words polymers and plastics are often taken as synonymous

The polymer is the pure material which results from the process of polymerization.

When additives are present that the term plastic is applied.

Functionality of a MonomerFunctionality means the number of bonding (or reactive) sites in a given

molecule. The number of reactive functional groups (like –NH2; -COOH,

-OH; -NCO; -SH; etc) per molecule of the compound defines its functionality.

Q. Classify the following on the basis of their functionality: i) Ethylene glycol

ii) Vinyl chloride iii) Lactic acid

Compound Chemical Formula

No of double bonds permolecule

No of functional groups present per molecule

Functionality

-OH -COOH -Cl

Ethylene glycol

- 2 Bifunctional

Vinyl chloride 1 - - 1 Bifunctional

Lactic acid - 1 1 - Bifunctional

CH2

CH2

OH

OH

CH2 CH Cl

CH3

CH(OH)

COOH

Skeletal StructureLinear Polymers: A chain with two ends i.e. each monomeric unit is linked

with two monomeric units on either side, forming a continuous chain.

Branched Polymers: In some cases, while the polymer chain is growing in aBranched Polymers: In some cases, while the polymer chain is growing in a

linear manner, some side growth also takes place from the main chain.

Page 2: Polymer Chemistry

Skeletal StructureCross linked Polymers: During polymerization, a large number of branchedpolymer molecules may be formed and on further polymerization , the sidechain from one molecule could possibly interact with those from theneighbour ones.

Chemical StructureMonomer

Copolymer-A-B-A-B-A-B-

Terpolymer-A-B-C-A-B-C-A-

Homopolymer-A-A-A-A-A-A-A-

Random BlockAlternating Graft

-A-B-A-B-A-A-B--A-B-A-B-A-B- -A-A-A-B-B-B- -A-A-A-A-A-A-

-B-B-B-B-

-A-B-C-A-B-C-A-

Steriochemistry of PolymerIsotactic Polymers: They have all the groups in one side of the polymeric backbone

and the monomers are joined in a regular head to tail arrangement e.g. Natural

Rubber.

Syndiotactic Polymers: They have similar head to tail arrangements but here Y

groups appear on opposite sides of polymer backbone alternately e.g. Gutta Percha.groups appear on opposite sides of polymer backbone alternately e.g. Gutta Percha.

Atactic Polymers: They have Y groups arranged randomly along the polymeric

backbone and the material is soft, elastic, rubbery e.g. Polypropylene.

Classification of PolymerAddition Polymer: When the monomer units are repeatedly added to form long chains

without the elimination of any molecules of by product, the product formed is called

addition polymer and the process involved is called addition polymerization. The molecular

mass of the addition polymer is an integral multiple of that of the monomer unit.

H2C CH2n CH2 CH2 nEthylene (monomer) Polyethylene (polymer)

Condensation Polymer: In condensation polymers, the monomer react together with the

elimination of a simple molecule like H2O, ROH or NH3 etc. The molecular mass of the

polymer is not the integral multiple of the monomer unit due to the elimination of by

product molecules.H2N (CH2)6n NH2 HOOC (CH2)4n COOH+

HN (CH2)6 C (CH2)4 C

O

HN

O

+ 2n H2O

Nylon-6,6

Hexamethylene diamine Adipic acid

n

Page 3: Polymer Chemistry

Addition and Condenstion PolymerAddition Polymerization Condensation Polymerization

It requires the presence of double

bond in the monomer.

It requires two reactive functional groups to

be present at both ends of the monomer.

No by-product is formed Generally a by-product is formed

Homo-chain polymer, generally a Hetero-chain polymer either thermo plasticHomo-chain polymer, generally a

thermoplastic is obtained.

Hetero-chain polymer either thermo plastic

or thermoset can be obtained.

The growth of chain is at one active

center.

The growth of chain occurs at minimum of

two active center.

Examples of Addition polymerization:

Polymerization of ethylene to form

polyethylene (PE)

Examples of Condensation polymerization:

Condensation polymerization of

caprolactum to form nylon-6.

Molecular Weight of PolymerMolecular weight of a polymer increases continuously during thepolymerization reaction depending upon the simple molecular unitsjoined together to form macromolecules. There are two types ofaverage molecular weight of polymers.

Number average molecular weight: It is defined as the total weight (w)of all molecules in a polymer sample divided by the total no of molesof all molecules in a polymer sample divided by the total no of molespresent. Suppose a sample is made up on a fraction consisting of N1

moles of molecular weight M1, and N2 moles of molecular weight M2,and so on, then,

��=

++++++=

i

iin N

MN

NNNMNMNMN

M...........

...........

321

332211

nM is generally determined by osmotic pressure measurement

Molecular Weight of PolymerWeight average molecular weight: It depends upon the masses of the

material in different molecular weight fraction. In this method, while

taking average, the molecular weight of each species is multiplied by

the weight of the species and not the number.

......................332211

++++++=

mmmMmMmMm

M w

But m1 = N1M1; m2 = N2M2; and so on where N1, N2...... are no of mole

of molecular weight M1 and M2 respectively. Hence

wM is generally determined by techniques like ultracentrifugation

...........321 +++ mmmw

��=

++++++=

ii

iiw MN

MN

MNMNMNMNMNMN

M2

332211

233

222

211

......................

Thermoplastics

� Linear or branched polymers which can be melted when

heat is applied.

� Can be molded into any shape with processing techniques

such as injection molding or extrusion.

� Most common “plastics”

� Plastics: bottles, grocery bags, water piping, rope, fishing

line, car parts

� Most are recyclable

� Natural thermoplastics: silk, cellulose, polylactic acid

Page 4: Polymer Chemistry

Thermosets

� Normally are rigid materials.

� Network polymers in which chain motion is greatly

restricted by a high degree of crosslinking.

� Cannot be reshaped once formed.� Cannot be reshaped once formed.

� Uses: High temperature electrical applications, super glue,

counter top laminates, epoxy resins, tires (vulcanized rubber)

� Cannot be recycled (burn/scorch with heat)

� Natural thermosets: Vulcanized rubber

Thermoplastic and ThermosetsThermoplastics Thermosets

Linear polymer Cross-linked polymer

Weak van der Waals intermolecular

forces and thus soften/melt on

heating.

Chemical cross-links make them

infusible materials. Do not melt on

heating.heating. heating.

Molten polymer can be moulded in

desired shape.

Crosslinking is usually developed at

the time of moulding where they

harden irreversibly.

Examples are Polystyrene, PVC,

SBR, Teflon, PMMA, Terylene.

Examples are Glyptals, Epoxy

polymers, Formaldehyde resin.

Types of Ploymer� Resins: Resins are the basic binding material of the plastic and are present as a

major constituent (40-80%) of the plastics. The nature of the resin used in plastic

determines the type of treatment which is necessary for the moulding process.

� Fillers: The fillers impart certain specific properties of the plastics, beside

reducing cost of the plastics per unit weight. The common fillers are quartz and

mica (to increase hardness), inorganic fillers like asbestos are also used. Besidemica (to increase hardness), inorganic fillers like asbestos are also used. Beside

the above fillers the other fillers used are, cotton, cornhusk, carbon black, saw

dust etc. the amount of filler can be 40-50% of the plastic material.

� Plasticizers: This improve the plasticity and flexibility of the polymers. The

plasticizing property of the plasticizers is believed to be due to the partial

neutralization of the intermolecular forces of attraction in the resin molecules.

Some commonly used plasticizers are vegetable oils, camphor's, etc.

Homopolymer and Co-polymerHomopolymer Co-polymer

Homopolymer is a polymer where it has

only one type of monomer.

A co-polymer is a polymer with two different types

of monomer units.

Since there are only one type of

monomer so there is no variation in

joining

Since there are various ways of joining the two

monomers, there are different types of copolymers.

Polystyrene is a homopolymer where the

repeating unit is styrene residues.

Commercially relevant copolymers include ABS

plastic, styrene-acrylonitrile, etc.

Polypropylene is produced in both homopolymer and copolymer grades.

Homopolymer polypropylene is stronger

and stiffer than copolymer.

Copolymer polypropylene is a bit softer, but it is

tougher and more durable than homopolymer

polypropylene.

If S is styrene and MA is methyl methacrylate:

Homopolymer- S-S-S-S-S-S-S-S-S-S.... Co-polymer- S-MA-S-MA-S-MA-S-MA

Page 5: Polymer Chemistry

Elastomers

� Cross linked (networked) rubbery polymers that can be

stretched easily (3-10 x original size)

� Rapidly recover original dimensions when applied stress is

released.

� Low degree of crosslinking.

� Uses – examination gloves, rubber bands, bouncing balls

� Not recyclable

� Degrades (burns/scorches) when heat is added

� Natural elastomers – natural rubber, latex

Write the chemical structures and use (in each case) of the following macromolecules.i) Poly- ε ε ε ε-Caprolactum ii) Polyethylene terephthalateiii) Cis-1,4-polyisoprene crossed linked through a non-metal.

Solution: i) Poly- ε ε ε ε-Caprolactum

It is used in the manufacture of tyre

cords

ii) Polyethylene terephthalate

It is used as a blend with cotton in

C

O

HN (CH2)5 n

CH2 CH2 O C

O

C

O

OIt is used as a blend with cotton in

clothing.

iii) Cis-1,4-polyisoprene crossed linked

through a non-metal.

It is used in making gloves, rubber bands

and tubes

CH2 CH2 O C C O

n

PolycarbonatePreparation: Polycarbonate received their name because they are polymer having

functional group lined together by carbonate groups (-COO-) in a long polymeric

chain. It can be synthesized from bisphenol A and phosgene (carbonyl dichloride,

COCl2)

CCH3

CH3

HO OH + Cl C

O

ClNaOH

CCH3

CH3

O C

O

O

n3

n

Properties: The outstanding feature of this plastic is their extreme toughness and is

known as unbreakable. They are transparent and have good temperature resistance.

This polymer is highly transparent to visible light and has better light transmission

characteristic than many kind of glass.

Application: Typical application include, in the manufacturing of CD, DVD, blue ray

discs, lighting lenses, eye glasses, laptop cases, riot shield, street lamp covers etc.

Polyethylene terephthalate (PET)Preparation: It can be synthesized by the esterification reaction between terephthalic

acid and ethylene glycol with water as a by-product.

C +O

OHC

O

HO HOOH

- H2OC

O

OC

O

CH2 CH2 On

Properties: It is a thermoplastic polymer resin of the polyester family. Depending on

its processing, polyethylene terephthalate may exist both as an amorphous

(transparent) and as a semi-crystalline material. While most thermoplastics can, in

principle recycled, PET bottle recycling is more practical than many other plastic

applications.

Application: It is used in synthetic fibers, beverage, food and other liquid containers

Page 6: Polymer Chemistry

PolyurethanePreparation: Polyurethane is derived from a chemical reaction of a diisocyanate with

a polyol.

nC

OHN

H2C

HN C

O

O OH2C

H2C

O C NH2C N C O HO OH

H2C

H2C+

Properties: The important features of polyurethane are, they have outstanding low

temperature performance, very good tear resistance, excellent mechanical properties

combined with a rubber like elasticity.

Application: Polyurethane is plastic materials which exist in various forms and is a

material of choice for a broad range of end user applications such as: Insulation of

refrigerator and freezers; Cushioning for furniture and automobile seat; Composite

wood panel; Roller and tyre; Shoe soles; Mattresses, Car parts; Adhesive etc.

Polypropylene or polypropene (PP)Preparation: Polypropylene is obtained by polymerizing propylene in presence of

Ziegler- Natta Catalyst i.e., organo metallic halide with transition metal halide.

C C

HCH3

H H

n PolymerizationC C

CH3

H

H

Hn

Properties: Polypropylene is also an isotactic, highly crystalline polymer. It is superior

to polyethylene w.r.t. resistance to chemicals, hardness, strength, moisture proofing

quality etc. It is lightest among all high polymers.

Application: It is used in a wide variety of applications, including packaging, textiles

(e.g. ropes, thermal underwear and carpets), stationery, plastic parts and reusable

containers of various types, laboratory equipment, loudspeakers, automotive

components, and polymer banknotes.

Polyvinyl Chloride ( PVC )Preparation: It is commonly known as PVC and is obtained by the polymerization of

vinyl chloride. The method consists in introducing vinyl chloride and water (1 : 1)

along with persulphate catalyst at 40-50 oC.

Properties: PVC is a colorless, odorless, non-flammable, chemically-inert powder. It

C C

HCl

H H

n PolymerizationC C

Cl

H

H

Hn

Properties: PVC is a colorless, odorless, non-flammable, chemically-inert powder. It

contains 53- 55% Cl2 and softens at around 80�C. It is resistant to water, light, O2,

inorganic acids and alkalies, oil, petrol etc., but soluble in hot chlorinated

hydrocarbons.

Application: It is the most widely used plastic. It has high rigidity and chemical

resistance but brittle, so, its use is mainly in making cables, water hoses, toys, rain

coats, rexin, pipes of petroleum industry, floor covering, refrigerator components,

tyres, cycles and motor cycle mudguards etc.

Polytetrafluoroethylene (PTFE) or (TEFLON)Preparation: It is obtained by polymerization of water-emulsion of tetrafluoro-

ethylene, under pressure and in presence of benzoyl peroxide as catalyst.

Properties: Due to the presence of highly electronegative fluorine in the regular

polymer structure of TEFLON strong inter chain forces are present which give the

material extraordinary properties like extreme toughness, high softening point

C C

FF

F F

n PolymerizationC C

F

F

F

Fn

material extraordinary properties like extreme toughness, high softening point

(350°C), high chemical resistance, low coefficient of friction and waxy touch, good

mechanical and electrical properties. Due to all these qualities, the polymeric material

can be machined. It softens at about 350 °C, hence at this high temperature it can be

moulded applying high pressure.

Application: I t can be used for insulating motor, transformers, cables, wires etc. Non-

stick cookware coatings are made of TEFLON. It can also be used for making gaskets,

pump parts, tank linings, pipes and tubes for chemical industry, non-lubricating

bearings and to make non-reactive coating.

Page 7: Polymer Chemistry

Nylon6,6Preparation: Nylon 6,6 is made of hexamethylenediamine and adipic acid, which give

nylon 6,6 a total of 12 carbon atoms in each repeating unit, and its name.

Properties: Nylon 6,6 has a melting point of 265�C, high for a synthetic fiber. This fact

H2N (CH2)6n NH2 HOOC (CH2)4n COOH+

HN (CH2)6 C (CH2)4 C

O

HN

O

+ 2n H2O

Nylon-6,6

Hexamethylene diamine Adipic acid

n

Properties: Nylon 6,6 has a melting point of 265°C, high for a synthetic fiber. This fact

makes it resistant to heat and friction. Its long molecular chain results in more sites

for hydrogen bonds, creating chemical “springs”, making it very resilient. It has a

dense structure with small, evenly spaced pores. This means that nylon 6,6 is difficult

to dye, but once dyed it has superior colorfastness and is less susceptible to fading

from sunlight and ozone and to yellowing from nitrous oxide.

Application: The common application include Carpet fiber, Apparel, Airbags, Tires,

Zip Ties, Ropes, Conveyor Belts, Hoses, etc.

Polymer and their monomerPolymer Monomer

Natural rubber Isoprene (2-metyl-1, 3-butadiene)

Neoprene Chloroprene

Polyacrylonytrile (PAN) or Orlon Vinyl cyanide (acrylonitrile)

Polyethelene (Popularly polythene) Ethylene (Ethene)

Polyethyl acrylate (PEA) Ethyl acrylate

Polymethyl methacrylate (PMMA) Methyl methacrylate

Polypropylene Propylene

Polystyrene or Styron Styrene

Polytetrafluoroethylene (Teflon or PTFE) Tetrafluoroethylene

Polyvinyl chloride (PVC) Vinyl chloride

Polymer and their monomer

Polymer MonomerBakelyte (Phenol formaldehyde resin) Phenol and Formaldehyde

Buna-S 1,3-butadiene and styrene

Dacron (Polyster) Terephthalic acid and ethylene glycol

Glyptal Ethylene glycol and phthalic acid

Melamine polymer (Melamine formaldehyde) Melamine and fromaldyhydeMelamine polymer (Melamine formaldehyde) Melamine and fromaldyhyde

Nylon-66 Hexamethylenediamine and adipic acid

Styrene-butadiene rubber Styrene and 1,3-butadiene

Terylene Ethylene glycol and terephthalic acid

Starch Alpha Glucose

Cellulose Beta glucose

Polypeptides Amino acids

Other PolymersPolymer Monomer Reaction Condition Application

Ziegler-Natta catalyst Used in rubber based industries.Properties similar to naturalrubber

Catalyst BF3 or AlCl3,cationic polymerization,solvent CH2Cl2, at -80oC,

Unaffected by moisture. Mixedwith motor oils to increase theviscosity even with rise oftemperature.

CH

C2H5

CH2

Polybutylene

n

CH

C2H5

CH2

Butylene

C

CH3

CH2

Polybutylenen

CH3

C

CH3

CH2

IsobutyleneCH3

temperature.

Polymerization followedby acidification

Used as thickening agent foradhesives.

Vinyl alcohol obtained insitu by hydrolysis ofvinyl acetate by acid

Used as adhesive and formaking shatter proof glass

Peroxide or azocompounds ascatalyst (emulsiontechniques)

Used in making fibres

Polybutylene

CH

COOH

CH2

Polyacrylic acid

n

CH

COONa

CH2

Sodium salt of acrylica acid

CH

OH

CH2

Polyvinyl alcohol

n

CH

OH

CH2

Vinyl alcohol

CH

O

CHPolyvinyl carbonate

nO

C

O

CH

O

CHVinyl carbonate

OC

O

Page 8: Polymer Chemistry

Identify the monomer in the given PolymerPolymer Monomer

CH

CN

CH2 CH2 CH2CH

CN

CH

CN

CH2 CH

CN

C

CH3

COOCH3

CH2CH2 C

CH3

COOCH3

C

CH3

COOCH3

CH2CH2 C CH3

COOCH3

Vinyl cyanide

Methyl

Methacrylate

CH2 C CH3

CH3

C

CH3

CH3

CH2CH2 C

CH3

CH3

C

CH3

CH3

CH2

3

CH

Ph

CH2 CH2 CH2CH

Ph

CH

Ph

CH2 CH

PhStyrene

Isobutane

C

Cl

CHCH2 CH2 nCH2 C CH

Cl

CH2

Chloroprene

Identify the monomer in the given PolymerName(s) Formula Monomer Properties Uses

Polyethylene (PE) –(CH2-CH2)n– ethyleneCH2=CH2

waxy and translucent solid Film wrap, plastic bags, bottles, toys

Polypropylene(PP) different grades

–[CH2-CH(CH3)]n– propyleneCH2=CHCH3

atactic: soft, elastic solidisotactic: hard, strong solid

similar to PEcarpet, upholstery

Poly(vinyl chloride) (PVC) –(CH2-CHCl)n– vinyl chlorideCH2=CHCl

strong rigid solid pipes, siding, flooring

Polystyrene(PS)

–[CH2-CH(C6H5)]n– styreneCH2=CHC6H5

hard, rigid, clear solid soluble in organic solvents

toys, cabinetspackaging (foamed)

Polyacrylonitrile –(CH2-CHCN)n– acrylonitrile high-melting solid soluble rugs, blanketsPolyacrylonitrile(PAN, Orlon, Acrilan)

–(CH2-CHCN)n– acrylonitrileCH2=CHCN

high-melting solid soluble in organic solvents

rugs, blanketsclothing

Polytetrafluoro-ethylene (PTFE,Teflon)

–(CF2-CF2)n– Tetrafluoro-ethyleneCF2=CF2

resistant, smooth solid non-stick surfaceselectrical insulation

Poly(methyl methacrylate)(PMMA, Lucite, Plexiglas)

–[CH2-C(CH3)CO2CH3]n–

methyl methacrylateCH2=C(CH3)CO2CH3

hard, transparent solid lighting covers, signs, skylights

Poly(vinyl acetate)(PVAc)

–(CH2-CHOCO CH3)n–

vinyl acetateCH2=CHOCOCH3

soft, sticky solid latex paints, adhesives

cis-Polyisoprenenatural rubber

–[CH2-CH=C(CH3) -CH2]n–

isopreneCH2=CH-C(CH3)=CH2

soft, sticky solid Practical userequires vulcanization

Polychloroprene (cis + trans)(Neoprene)

–[CH2-CH=CCl-CH2]n–

chloropreneCH2=CH-CCl=CH2

tough, rubbery solid synthetic rubberoil resistant

Styrene-butadiene rubber (SBR) or Buna SPreparation: This variety is the most important synthetic rubber and it is obtained

by copolymerization of butadiene and styrene.

xn CH2 CH CH CH2 + n

CH CH2

Copolymerization

CH2 CH CH CH2 CH2CHx n

butadienestyrene

styrene butadiene rubber

Properties: SBR is similar to natural rubber in processing character and also asfinished product. It possesses high resilience and good and tough mechanicalproperties. But unfortunately it is easily attacked by oxidizing agents, mainly ozone. Italso swells in organic solvents. I t can be vulcanized as natural rubber.

Application: It is the most widely used plastic. It has high rigidity and chemicalresistance but brittle, so, its use is mainly in making cables, water hoses, toys, raincoats, rexin, pipes of petroleum industry, floor covering, refrigerator components,tyres, cycles and motor cycle mudguards etc.

Nitrile rubber (NBR) or Buna N or Gr-APreparation: It is prepared by the copolymerization of butadiene and acrylonitrile inemulsion system.

Properties: 1. Due to the presence of cyano groups, nitrile rubber is less resistance toalkalis than natural rubber.

n CH2 CH CH CH2 + CH2 CH Copolymerization CH2 CH CH CH2nbutadiene Nitrile rubber

n CH CH2

Acrylonitrile

CN CN

alkalis than natural rubber.

2. Excellent resistance to oils, chemicals, aging.

3. Compared to natural rubber, nitrile rubber (vulcanized) has more heat resistanceand it may be exposed to high temperatures.

4. It has a good abrasion resistance, even after emersion in gasoline or oils.

Application: It is widely used in conveyer belts, lining of tanks, gaskets, prinitingrollers, oil resistance foams, automobile parts and high altitude air-craft components,hoses and adhesives.

Page 9: Polymer Chemistry

Synthetic RubberPolyisoprene: It is made byZieglar Natta polymerization ofisoprene. This is a rare exampleof a natural rubber that can bemade from isoprene.

Polyisobutylene: It is synthetic rubberand is also called butyl rubber. It is

n Zieglar-Natta

Isoprene

C C

CH

H

C

H

HH

CH3

PolymerizationC

H3C

C

CH2

H

CH2

n

Poly isoprene

n Cationic vinylC C

H CH3

Polymerization

H CH3

made from the monomer isobutylene bycationic vinyl polymerization.

n

IsobutyleneCH3

H

Polymerization

Poly isobutyleneH CH3 n

Polybutadiene: It is made byZieglar Natta polymerization ofbutadiene. It is very similar tonatural rubber and is good foruses which require exposure tolower temperature.

n Zieglar-Natta

Butadiene

C C

CH

H

C

H

HH

H

PolymerizationC

H

C

CH2

H

CH2

n

Poly butadiene

Vulcanization of RubberIt consists of heating rubber with 1-3% of sulphur, an accelerator, inert filler and anantioxidant. Sulphur helps to cross links the parallel polymer chains which contain upto eight sulphur atoms. The sulphur combines chemically at the double bonds in therubber molecule bringing about excellent changes in its properties. The process wasdiscovered by Charles Goodyear in 1839.

Properties of Vulcanized Rubber:

1. It has good tensile strength andextensibility.

2. Resistance of vulcanized rubber getsmuch improved.

3. Water absorption capacity of vulcanized rubber is considerably lowered.

4. It has a better electrical insulator, although it tends to absorb small amount of water.

5. Vulcanized rubber has much lower elasticity.

6. Vulcanized rubber is resistance to organic solvents such as benzene, CCl4, etc.

Comparison of Natural and Synthetic RubberProperty Natural Rubber Synthetic RubberTensile Strength Low High

Chemical Resistivity Low-gets oxidized even in air High-not oxidized in air

Action of Heat Cold condition it is hard and

brittle, at higher temperature

Can withstand effect of heat

over a range of temperature

With organic solvents Swells and dissolves Does not swell and dissolve

Ageing Undergoes ageing quickly Resist ageing

Elasticity On increased stress

undergoes permanent

deformation

Has high elasticity

Synthetic rubber has slightly modified structures from natural rubber and exhibitproperties that are more conductive for their technical uses.

Conductive PolymersConducting polymers are mostly organic polymer and as the name suggest

they conduct electricity. Such compounds may be true metallic or

semiconductors. Polyacetylene was first conducting polymer, synthesized by

Natta way back in 1958. It was found to conduct in the range of 7X10-11 to

7X10-3 Sm-1 depending upon how the polymer was processed and

manipulated.

It is a conducting polymer because the conjugated double bond in

polyacetylene make possible the process of conducting electricity down its

backbone after several electron are added or removed from the backbone.

HC CHnn

Page 10: Polymer Chemistry

Classification of Conductive PolymersElectrically conducting polymers can be classified into following groups:

Electrically Conducting Polymer

Intrinsically Conducting Polymer

p- electrons conducting polymers

Extrinsically Conducting PolymerIntrinsically Conducting Polymer

Doped conducting polymers

Conductive element filled

polymers

Blended conducting polymers

Applications of Conductive PolymersAlthough several conducting polymers have been prepared, it was soon realized that

they cannot compete with metals in traditional electrical applications, like wiring,

transmission cables etc.

Polymeric Batteries: One of the first applications of conducting polymers, that was

the focus of attention world-wide, was that of light-weight batteries.

Electrochromic Displays: Electrochromic display is another interesting applicationElectrochromic Displays: Electrochromic display is another interesting application

which utilizes the electrochemical doping and undoping of conducting polymers.

Electroluminescence: Light emission is observed when a voltage is applied to a thin

layer of a conductive organic polymer film. This property has led to the development

of flat panel displays using organic LEDs, solar panels, and optical amplifiers.

Other use: Other use include Electromagnetic shielding, Antistatic clothing, Printed

circuit boards, Conducting adhesives, etc.

Conducting PolymersPolypyrrole: A polypyrrole (PPy) is a chemicalcompound formed from a number of connected pyrrolering structures. Polypyrroles are also called pyrroleblacks or polypyrrole blacks,

Polythiophene: Polythiophenes (PTs) result from thepolymerization of thiophenes, a sulfur heterocycle, thatcan become conducting when electrons are added or

N

N

H

H

n

S

S can become conducting when electrons are added orremoved from the conjugated p-orbitals via doping.

Polyaniline: The discovery of electrically conductive polymer compositions based onpolyaniline provides conductive materials, which are soluble in selected organicsolvents. These materials are which are melt processable and exhibit good ambientstability characteristics. environmentally and thermally stable.

NN NH NHn

n

Phenol-formaldehyde ResinPhenol formaldehyde resins (PF) include synthetic thermosetting resins such asobtained by the reaction of phenols with formaldehyde. They are better knownhowever for the production of molded products including pool balls, laboratorycountertops, and as coatings and adhesives. In the form of Bakelite, they are theearliest commercial synthetic resin.

Page 11: Polymer Chemistry

Urea-formaldehyde ResinIt is a non-transparent thermosetting resin or plastic, made from urea and

formaldehyde heated in the presence of a mild base such as ammonia or pyridine.

These resins are used in adhesives, finishes, MDF, and molded objects.

Melamine-formaldehyde ResinMelamine resin or melamine formaldehyde (also shortened to melamine) is a hard,thermosetting plastic material made from melamine and formaldehyde bypolymerization. It is then used to cross-link with alkyd, epoxy, acrylic, and polyesterresins, used in surface coatings. There are many types, varying from very slow to veryfast curing. It was initially discovered by William F. Talbot.

Glyptal ResinGlyptal is a general name of all polymers obtained by condensation of di-basic acidsand polyhydric alcohols. The alkyd resins are modified either by oil or fatty acids. Itdissolved in suitable solvents and the solution on evaporation leaves a tough and nonflexible film. It is used in adherent paints, lacquers and building materials like asbestosand cement.

Biodegradable PolymersBiodegradable polymers are those polymers which gets decomposed by the

process of biodegradation. Biodegradation is defined as the process carried

out by biological systems (usually fungi or bacteria) wherein a polymer chain

is cleaved via enzymatic activity.

A biodegradable polymer is one that would be decomposed by microorganism.

Though most commercial polymer in use today are non-biodegradable,Though most commercial polymer in use today are non-biodegradable,

interest among the scientists and researcher is to produce cheap biodegradable

polymers with desired properties to replace the existing material in use.

Biodegradable polymer degrade mainly by enzymatic hydrolysis and in some

cases by oxidation. Biodegradable synthetic polymers mostly have functional

groups prevalent in proteins, polysaccharides and lipids.

Page 12: Polymer Chemistry

Poly(hydroxybutyrate-co-ββββ-hydroxyvalerate), PHVBPoly(hydroxybutyrate-co-ββββ-hydroxyvalerate), PHVB, is a biodegradable

polymer made by the condensation of 3-hydoxybutanoic acid and 3-hydroxy-

pentanoic acid.

COOHCH2CHHO

CH3

n + n HO CH

CH2

CH2COOH

CH3

It is used as packaging material, in orthopedic device and in controll drog

release .

COOHCH2CHHOn + n HO CH CH2COOH

CCH2CHO

CH3

O CH

CH2

CH2

CH3

C

OO

n

Other Example of Biodegradble PolymerPolyglycolic acid and Polyactic acid are the examples of biodegradable

polymer. Nylon-2-nylon-6, an alternating polyamide copolymer of glycine and

6-aminocaproic acid is also a biodegradable polymer.

CCH2O

O

n CCHO

O

n

CH3

CCHHN

CH3

Polyglycolic acid Polyactic acid

O

NH (CH2)5 C

O

n

Nylon2-nylon-6

Types of Polymerization

H

I

G

� Addition polymerization:

The product polymer is exact multiple of the original monomeric molecule e.g.,

polythene from ethene.

� Condensation polymerization:

Combination through different functional groups of monomers with elimination

H

L

I

G

H

T

of small molecules like H2O.

� Copolymerization:

Joint polymerization of two or more types of monomers. As for example SBR.

� Mechanisms of addition polymerization are:

(a) Free radical mechanism.

(b) Ionic mechanism.

(c) Co- ordination polymerization (Ziegler- Natta polymerization).

Q. What is functionality of a monomer?

Ans: It is the number of bonding sites of monomer.

Q. When is vulcanization done? Mention some of the uses of vulcanized rubber.

Ans: Vulcanization is done after shaping the article. The shaping is done with raw

rubber along with suphur and other ingredients like accelerators, fillers etc.

Uses: Vulcanized rubber is used in vehicle tyres, hose, conveyer belt, electrical

insulation.

Q. What is the basic difference between nylon 6 and nylon 6 6 ?

Ans: Nylon 6 is an additional polymer whereas nylon 6 6 is a condensation polymer.Ans: Nylon 6 is an additional polymer whereas nylon 6 6 is a condensation polymer.

In nylon 6 , the composition of the monomer is the same as that of the polymer, but

nylon 6 6 is formed with the elimination of water molecules.

Q. Differentiate between a homopolymer and copolymer?

Ans: A homopolymer consists of many identical monomer units whereas a copolymer

consists of monomers of different chemical structures.

Q. What is copolymerization?

Ans: Copolymerization is the point polymerization of two or more monomers, e.g.,

butadiene and styrene to yield G R- S rubber.

Page 13: Polymer Chemistry

Q. What is an elastomer?Ans: Any rubber- like elastic polymer, which can be stretched to thrice its size and afterremoval of the stretching force it returns to its original shape is called an elastomer.Q. Why thermosetting plastics cannot be reused?Ans: In thermosetting plastics, the monomers are bound to each other by strongcovalent bonds, which cannot be broken on heating. Thus by heating it cannot besoftened to reshape and reuse.Q. What is natural rubber and what is gutta-percha?Ans: Natural rubber is long-coiled chains of poly cis-isoprene and gutta-percha is hornyand tough form of poly trans-isoprene.and tough form of poly trans-isoprene.Q. Why is teflon highly chemical resistant?Ans: In teflon the most electronegative element F contributes to the strong attractiveforce within the chains and hence is non-reactive towards other chemicals.Q. What do you mean by biodegradation of polymers ?Ans: . Biodegradation is a process by which refuse mixes with environment bymicroorganisms. This biodegradation process is completely absent in the case of highpolymers. Development of biodegradable polymer ‘biopol’ is now a challenge toscientists. Polyhydroxybutyrate is a ‘biopol’ which degrades within a few months in soilbut it is too costly to be used very soon.


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